Company Overview Brochure
Transcription
Company Overview Brochure
EXPERIENCE | EXPEDITED | QUALITY OVERVIEW L.A. Turbine designs and manufactures application-specific highly engineered turboexpanders for hydrocarbon processing, geothermal power generation and other industrial power recovery or refrigeration applications. The company also provides aftermarket repair, redesign, maintenance and production of spare parts for all makes and models of turboexpander brands. L.A. Turbine’s field service team of turboexpander specialists provide diagnostic, maintenance, repair and emergency support anywhere in the world 24/7/365. Products NEW EQUIPMENT L.A. Turbine designs and manufactures turboexpanders for use in the Hydrocarbon Gas Processing, Air Separation, Refrigeration and Power Recovery industries. Turboexpander product configurations include: Expander-Compressor: This configuration is used in applications such as natural gas, petrochemical, air separation and other cryogenic processes. The power extracted by the expander wheel during the gas expansion is transferred through the shaft to the compressor, which allows the recovered energy to be applied elsewhere in the process. The resulting temperature drop through the expander produces the refrigeration necessary for cryogenic gas processing. Expander-Generator: Energy from gas expansion is converted into electric power as a result of the expander-generator process. Expander-generator equipment is typically offered in three configurations: 1. T he expander shaft is coupled to a high-speed gearbox input shaft, and the gearbox’s output shaft is coupled to the generator. From concept through commissioning, L.A. Turbine controls and manages the design, manufacturing and testing processes for all new and aftermarket equipment. As a result, we are able to deliver fasterto-market customized solutions, and our equipment not only meets but often exceeds our clients’ output performance requirements. All engineering design and development processes comply with ISO 9001:2008. 2. The expander shaft is the pinion of the highspeed gearbox, eliminating the coupling mentioned above. This configuration is also known as an integral gearbox. 3. The expander shaft is common with the rotor of a high-speed generator, eliminating the gearbox entirely. Expander-Brake: This configuration provides efficient means of cryogenic refrigeration, while the energy recovered from gas expansion is absorbed by a brake wheel rotating in a stream of oil or air. PREMIER AFTERMARKET SERVICE PROVIDER FOR TURBOEXPANDERS L.A. Turbine provides a solution for your repair and spare parts needs. In addition, complete redesigns can be engineered and manufactured to make existing equipment more efficient and reliable, while meeting the requirements of your plant’s current operating conditions. L.A. Turbine can also provide state-of-the-art solutions for your control system by upgrading switches to transmitters and by incorporating DCS-compatible PLCs with HMI panels. Field service is available for all turboexpander brands worldwide, expertly supervised by highly experienced and specialized turboexpander technicians. By employing dedicated and knowledgeable turboexpander professionals, L.A. Turbine has become a world leader in the design, manufacture and repair of turbomachinery. GEOTHERMAL POWER SOLUTIONS L.A Turbine has proven its engineering expertise by redesigning one of the largest geothermal turboexpandergenerator machines ever built. The expander, originally built by another turboexpander company, had experienced significant reliability issues resulting in ongoing failures during a multi-year period. L.A. Turbine’s engineering team applied its 300+ years of accumulated geothermal turboexpander manufacturing expertise and created an innovative design approach that resulted in the creation of a new expander wheel coupling technology. L.A. Turbine manufactured the components for the redesign and delivered a solution that not only met the customer’s performance requirements but also delivered a reliable and ongoing operational unit. Our team welcomes the opportunity to apply their innovative thinking in performance, efficiency and reliability to the emerging ideas and opportunities in the renewable energy field today. • State-of-the-art engineering approaches • Industry’s most experienced turboexpander field service technicians • 400+ years of combined experience Inquire about a complimentary turboexpander evaluation today. Our customer service team is standing by to help troubleshoot your turboexpander issues and answer any questions you may have at +1-855-FX-TURBO (+1-855-398-8726). Turboexpander Geothermal Rotor (14,000 HP) BEFORE AFTER REDESIGN AND REVERSE ENGINEERING Efficiency and reliability is essential to economic success in today’s processing plant. L.A. Turbine offers redesign of your existing expander equipment. Using advanced 3D laser scanning, CMM, FaroArm® and ADRE system technology, our engineering team ensures the right design solution, every time. The Before and After images shown above present an example of a complete redesign, including refurbishment of the oil system skid, its associated pumps, valves, pressure tank and cooler, as well as a new PLC with HMI and transmitters. Performance: If your turboexpander equipment has been in service for several years, current process conditions may have changed significantly from the original design conditions. L.A. Turbine offers redesigns that increase efficiency, improve reliability and provide a quick return on investment. Complimentary Evaluation: L.A. Turbine offers complimentary evaluations of your current turboexpander operation. Call +1-855-FX-TURBO (+1-855-398-8726), email [email protected] or complete a Turboexpander Evaluation Form online at www.laturbine.com. Reliability: L.A. Turbine has a proven track record of improving the mechanical reliability of existing expander equipment, regardless of original manufacturer. FaroArm is a registered trademark of Faro Technologies, Inc. SPARE PARTS Turboexpanders can operate for years without servicing; however, starting and stopping equipment and varying process conditions may lead to a service requirement or cause machine failure. Therefore, it is critical to have certain spare parts on hand for emergency needs. L.A. Turbine will identify a spare parts inventory to meet your operational needs, reduce the risk of future downtime and minimize your capital expense. Depending on your requirements, L.A. Turbine may recommend: • Gasket sets, O-ring kits and Teflon® seals • Disposable filter elements for lube oil and seal gas filters • R epair kits for critical skid-mounted valves, actuators, regulators and pumps • S pare mechanical center section (MCS) — If the current operating unit is damaged, the spare MCS can be installed in a few days rather than weeks, dramatically reducing down time and lost production revenue CONTROL SYSTEMS Current control system technology allows vibration analysis and provides mechanical engineers with a flexible data acquisition, monitoring and control platform to more precisely diagnose and predict machinery malfunction. With a flexible data acquisition and vibration analysis system, you gain the ability to easily expand input channel count and analysis functionality, without expensive upgrades. Similarly, data acquisition can be applied to post-manufacturing testing and real-time monitoring in the field. L.A. Turbine can incorporate state-of-the-art upgrades, such as speed, vibration and pressure transmitters, and integrate these with compatible PLCs and HMI panels that communicate with the DCS through Modbus® or Ethernet. Teflon is a registered trademark of E. I. du Pont de Nemours and Company. Modbus is a registered trademark of Schneider Electric USA, Inc. Services ENGINEERING SERVICES L.A. Turbine engineering services include: front-end engineering design and systems integration, vibration testing and analysis; performance testing; rotor dynamics (lateral and torsional), finite-element stress and structural dynamic analysis (FEA); computational fluid dynamics (CFD); machinery refurbishment, re-rates and upgrades; machinery installation and commissioning service, procurement support, specifications and bid review; flexible design to customer specifications; sophisticated three-dimensional (3D) modeling; advanced product/prototype development; expert-witness services; CNC machining services; training and course development. MAGNETIC BEARINGS L.A. Turbine’s experience with active magnetic bearing (AMB) systems spans decades. The engineering team in Valencia can claim involvement in the design and manufacture of the world’s first AMB-equipped turboexpander and literally hundreds since that time. As a result of this experience, the confidence customers place in L.A. Turbine’s AMB expertise is evident; some of the largest oil and gas companies in the world have their equipment remanufactured by us. REPAIRS FIELD SERVICE Your operation depends on the reliability and performance of your turboexpander equipment. L.A. Turbine can help to ensure the continued operation of your facility through proper service and maintenance of your existing equipment. We offer comprehensive service and repair for all turboexpander brands and configurations either on-site or at one of our three L.A. Turbine Service Centers. Global emergency response is provided by turboexpander specialists who diagnose and repair issues promptly. L.A. Turbine’s full resources can be mobilized at a moment’s notice for evaluation, repair, procurement, manufacturing, assembly, testing or any other requirement you may have. If necessary, L.A. Turbine can repair, reproduce or manufacture turboexpander replacement parts at a significantly lower cost while providing shorter lead times compared to OEMs. L.A. Turbine’s field service technicians and customer support team have 200+ years of combined turboexpanderspecific knowledge and hands-on experience with all turboexpander brands and configurations. Our team is committed to providing expedient service, accurate diagnosis and minimal downtime for repairs, shutdowns or commissioning. A global emergency response team is ready to take action 24/7/365 with a phone call to +1-855-FX-TURBO (+1-855-398-8725). Call on us and count on us! Field Service capabilities include: • Worldwide Emergency Response & Support 24/7/365 • Field Inspection & Evaluation • Maintenance & Turnarounds • Equipment Removal, Installation & Commissioning • Troubleshooting of Expander System READY TO HELP: +1-855-FX-TURBO • Turboexpander, Gearbox & Pump Overhaul • Vibration Monitoring & Analysis • Seals & Gaskets Replacement • Oil & Magnetic Bearings Service • Pickup & Delivery Service • On-Site & Classroom Training Company headquarters and manufacturing includes: • Administration and Sales Office • Turboexpander Repair Shop – Teardown, Evaluation and Inspection – Repair, Redesign, Upgrades, Spare Parts Capabilities L.A. Turbine has experienced tremendous growth since the company was founded in 2003 to service and repair the aftermarket needs of OEM turboexpander units. Since that time, L.A. Turbine has established a global presence on five continents, with headquarters in Valencia, California and 16 world offices and partner locations. In 2007, the company began designing, engineering and manufacturing its own L.A. Turbine-branded turboexpander units. We made a strategic decision to control the entire manufacturing process from concept through commissioning, thus giving us the ability to provide quicker-to-market finished products, ensure quality control, offer competitive pricing and provide outstanding customer service. Today, L.A. Turbine’s headquarters occupies 90,000 square feet of operations and manufacturing space, where we design and build new turboexpander equipment and repair, service and support all brands and configurations of other OEM turboexpanders. We provide innovative solutions, build highly reliable and top-performing equipment, not only because we have the right technology, tools, equipment and processes, but most importantly because we have the right talent and know-how. – Testing Area • Engineering Department – G as Dynamics — Engineering acumen and software programs – Wheel Design — CFD and FEA technology tools – Rotor Dynamics — Aided by software simulation – Bearing Design (Tribology) — Software simulation – P&ID Design — Aided by 3D solid modeling – C ore Design — 3D, FEA and 30+ years of experience – Layout Design — Redundancy and maintainability • Full Machine Shop – CNC five-axis for wheel production – CMM and 3D laser scanning for quality control • New Equipment Fabrication Shop – Assembly, Shipping and Receiving – Controlled Material Storage L.A. Turbine is committed to providing innovative solutions and outstanding customer service for new and aftermarket turboexpanders within the Oil and Gas, Geothermal, Power Generation, Energy Recovery and Air Separation industries worldwide. ROTOFLOW® & MAFI-TRENCH® EQUIPMENT CUSTOMER SUPPORT L.A. Turbine’s aftermarket department focuses on service and repair of Rotoflow® and Mafi-Trench® turboexpander equipment. In addition, other brands are supported and serviced on a regular basis. Many of the engineers and technicians employed by L.A. Turbine have worked entire careers at Rotoflow® and/or Mafi-Trench®. The combined experience they offer represents more than 400 years of repair, maintenance, fabrication and engineering of these machines. The work we have performed and the machines we have manufactured show the diversity, skills and depth of L.A. Turbine’s uniquely qualified staff of professionals. L.A. Turbine’s turboexpander expertise is second to none, and we offer a complete, one-stop solution for turboexpander-related concerns to customers worldwide. We are turboexpander specialists in new equipment design, and we lead the industry in aftermarket service and repair for all brands and configurations of turboexpanders. Our strategic decision to control the entire turboexpander design process from concept to commissioning results in guaranteed quality control, faster production, on-time delivery and better pricing for our customers. Contact L.A. Turbine today for your new and aftermarket turboexpander needs. Call on us and count on us! Rotoflow and Mafi-Trench are trademarks claimed by GE and Atlas Copco respectively and are not in any way affiliated with L.A. Turbine. REFERENCE LIST • ADNOC – UAE • Duke Energy • Petro Vietnam • ARAMCO – Saudi Arabia • DCP Midstream • PDVSA • A guaytia Energy Del Peru – Lima • Exterran • PT Tel Indonesia • Alberta EnviroFuels • Enbridge • PEMEX • ExxonMobil • Perenco • Fermilab National Laboratory • Praxair • Freeport LNG • Pioneer Natural Resources • GASCO – UAE • QAPCO – Qatar • Highland Partners • Qatar Petroleum • HOPM – China • QEP Field Services • Island Equipment Company • SHELL • Kinder Morgan • Simpson Tacoma Fuel Gas • Keyera Energy • Superior • KeySpan Energy • Total E&P • Linde BOC PP • Total Petrochemicals • Lyondell • Valero • Mammoth Pacific L.P. • Valerus • Nan Ya Plastics Corp. • Williams • Anadarko Petroleum • Air Liquide • Airgas • BP – UK • BP – Canada • BP – Amoco • Bear Paw Energy • Borouge – UAE • B rookhaven National Laboratory • CalEnergy • Chevron • City of Los Angeles • CNOOC – China • ConocoPhillips • CPC • Dow Chemical • Delmarva – Conectiv • Devon • Occidental Petroleum • OPD • Ormat Technologies, Inc. • OUCC – Taiwan • Pasadena Refining System, Inc. L.A. Turbine Gulf Coast Europe 28557 Industry Drive Valencia, CA 91355 USA 20302 Park Row, Suite 900 Katy, TX 77449 USA Rue de la Digue 35 4400 Flémalle Belgium Headquarters John Maskaluk CEO [email protected] Danny Mascari President [email protected] Tel: +1 (661) 294 8290 Fax: +1 (888) 674 6503 [email protected] Sales & Service Center Troy O’Steen Director of AM Sales & Service [email protected] Tel: +1 (832) 772 7800 Jerry Williams Gulf Coast Service Manager [email protected] [email protected] Sales & Service Center Christian Maskaluk Managing Director Europe, Middle East & Africa [email protected] Tel: +32 (0) 4 247 30 11 [email protected] Global Field Service David Bloss Director of Field Service [email protected] Tel: + 1 (855) 398 8726 [email protected] Global 24/7Service [email protected] +1-855-FX-TURBO +1 (855) 398 8726 tel: +1 (661) 294 8290 fax: + 1 (888) 674 6503 8557 INDUSTRY DRIVE |www.LATurbine.com |2VALENCIA, CA 91355