PMTS 2015 LNS America: Booth #256

FEED IT
HOLD IT
COOL IT
MOVE IT
CLEAN IT
PMTS 2015
LNS America:
Booth #256
LNS America is proud to
support the precision machined
parts industry by exhibiting at
this year’s Precision Machining
Technology Show (PMTS).
Here’s a chance to see how a variety of LNS peripherals work together with your CNC machine
tools. The One-Stop-Shop display will include a Quick Load Servo 80 S2 all-electric short magazine
barfeeder, a Turbo MH Series Filtering Chip Conveyor, an Oil Mist Collector, a Steady Rest Work
Support System, and a PhaSep waste oil removal system and a replica turning center. Next to it is the
compact and portable LNS Spray Cabin
BAR FEEDERS
Quick Load Servo 80 S2
The Quick Load Servo 80 S2 is a unique, all-electric automatic magazine
loader for 14” – 63” bars (not to exceed the spindle length) that includes
three standard pushers to accommodate machines with bar stock diameter
capacities from 1/4” to 3 – 1/8”. It provides15-second partial changeovers
within the pusher range either by direct data entry or via part number
recall from a library of up to 500 part programs.
Includes:
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Patented loading mechanism
Automatic torque and speed adjustment
Automatic bar diameter adjustment for bar selection fingers and
centerline alignment
On-board storage of spindle liners and pushers
X or Z-axis retraction system available for easy spindle liner
changeover and machine maintenance
LNS America, Inc.
4621 East Tech Drive
Cincinnati, Ohio 45245
513-528-5674
www.LNS-America.com
PMTS 2015 / LNS AMERICA
BOOTH #256
CHIP MANAGEMENT
COOLANT MANAGEMENT
Turbo MH Series Filtering Chip Conveyor
PhaSep Waste Oil Removal System
Birds nests, fines, coarse and stringy chips from virtually
any material can clog ordinary chip conveyors but not the
MH Series. It uses patent-pending filter box technology
to continuously clean itself while filtering coolant to 250
or 500 microns. As a result you save time and money by
extending coolant life, eliminating buildup in the coolant
tank, and keeping harmful contaminants out of the coolant
system.
PhaSep Waste Oil Removal System – Metalworking
cutting fluids are an expensive but necessary part of the
machining process. The Pha Sep Coalescor constantly
removes the contaminating oils from the coolant to extend
the life of the coolant by at least 100% while increasing
tool life.
In addition:
The unique, floating tri-ball float captures contaminating
oil as it accumulates on the sump surface then moves the
oil through patented steel coalescing plates that remove
waste oil as small as 20 microns. The collected waste
oil then sent to a holding tank for disposal while clean
coolant is gravity fed back into the machine sump.
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MH Series uses no more floor space than a
conventional hinge belt conveyor
Fits most machine tools without requiring a new
coolant tank
Easy-access filter box allows you to quickly change
filtering capacity to suit your needs
In addition:
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Sizes to match your coolant tank capacity
Stainless steel models available for caustic fluids
Pays for itself in coolant savings
WORK HOLDING SYSTEMS
Steady Rest Automatic Workholding Systems
The ideal solution for machining long workpieces that need extra support or
performing a second operation on the end of a workpiece without engaging a tailstock.
Custom designed using one of 5 automatic or manual Steady Rest styles and then
adding custom brackets, bases, valve packages, hose track assemblies, electrical
connections, professional installation and more to suit your unique requirements.
PMTS 2015 / LNS AMERICA
BOOTH #256
AIR FILTRATION
Fox Oil Mist Collectors
LNS SC 500 Spray Cabin
Safeguard the health and safety of your shop personnel
by eliminating oil mist and smoke with an Oil Mist Collector
from LNS. You’ll ensure a clean, safe work environment,
reduce absenteeism and HVAC costs.
Machined parts covered in oil, chips and other debris
that need to be removed can pose a safety hazard when
workers use a compressed air gun to blow off the residue.
This practice contaminates the air with oil mist, sends
metal chips flying and deposits an oily film on the shop
floor and machine surfaces.
In addition:
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Exceed OSHA and NIOSH clean air requirements
Patented, 3-stage filtration system guarantees
optimum filter life
Optional 4th-stage modular HEPA filter removes
99.97% of cutting oil smoke particles
Replace the long-life filters in just 5 minutes
Five models with capacities from 170 – 1250 CFM
to suit all machine types and processes using watersoluble, synthetic or neat oil coolants
The LNS SC 500 portable Spray Cabin is a compact,
mobile device that encloses the part and uses a
highly effective air filtration system to remove 99% of
contaminants. The large, lockable wheels make it easy to
move around the shop, and it has a convenient side tray
to hold tools, instruments or even small parts.
In addition:
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Filtration system includes an economical, washable
pre-filter
For use with machine tool oils, coolants or noncombustible solvents
Comes standard with a reliable low-noise, energyefficient, single-phase motor
PMTS 2015 / LNS AMERICA
BOOTH #256
Flawless Bar Loading, Faster Changeovers, Stability & Reliability
OTHER DISPLAYS
Alpha ST320 S2
Express 332 S2
An exceptional value, this automatic, magazine bar
feeder for sliding headstock turning machines flawlessly
loads 3 mm to 20 mm diameter bar stock (25 mm with
bar preparation)
This automatic magazine bar feeder accommodates 20
mm or 32 mm bar capacity Swiss turning machines with
a bar stock diameter range of 3 mm to 32 mm. Express
332 S2 includes Touch Screen prompting remote
controls and built in automatic diameter adjustments for
2-minutes or less partial changeovers and 8-minutes
complete changeovers.
Alpha ST320 S2 provides exceptional rigidity and
performance throughout the entire diameter range
thanks to a one-piece, extruded, durable, aluminum
profile guiding frame mounted on a solid steel structure
with integrated drive chain and channel cover.
Includes:
• Adjustable hydrostatic 2-position front stabilizer that
eliminates residual vibrations in the machining area
• 2-minute partial changeovers within guiding channel
range
• 8-minute total changeovers for complete setup
• Electronic headstock synchronization
Includes a Swiss Safety Connection that eliminates
the unsupported area between the bar feeder and
the machine tool to provide greater safety and bar
stock support, and a unique electronic headstock
synchronization system.
Other features include:
• Compact, rigid, heavy-duty frame dampens vibrations
and minimizes stress for superior performance
• Quick diameter changeover design with automatic
diameter adjustment of bar selection fingers
• Automatic hydrostatic 2-position front stabilizer that
eliminates residual vibrations in the machining area
• High capacity 10.6” wide, self-contained magazine
tray
• Touch screen HMIZ-axis retract for easy access to
machine components and machine maintenance
PMTS 2015 / LNS AMERICA
BOOTH #256
OTHER DISPLAYS
LNS, Your “One-Stop-Shop” for
Machine Tool Peripherals
With over 40 years of experience and proven performance,
LNS is your single source supplier for engineered solutions
supported by over 800 employees worldwide who stand
behind everything we sell.
Only LNS gives you this range of products along with the
industry’s most experienced applications and technical
service staff. And only LNS can integrate and support all
of these to maximize your productivity and ROI.
Alpha 538
The affordable Alpha 538 automatic magazine bar
feeder compliments 32 mm and 38 mm capacity Swiss
turning machines with a bar diameter range of 5 mm to
38 mm. It automatically adjusts pushing torque, forward
speed and feeding length with each setup, and uses a
centralized bar selection adjustment to separate bars on
the magazine tray. Exclusive LNS Quick-Change guiding
elements and pusher enable partial changeovers in 3
minutes or less, and complete changeovers in 8 minutes
or less.
Also includes:
• High capacity 11.8” wide, self-contained magazine
tray
• Easy-to-use bar selection finger adjustment
• 2-position hydrostatic outboard stabilizer with QuickChange bushing system
• Automatic torque and speed adjustment
• Heavy-duty remnant retraction system with torque
power booster
• 18.5” (470 mm) Z-axis retraction system
Barfeeding Systems
With over 100,000 units installed world-wide, LNS barfeeders are universally recognized
for their exceptional bar guiding technique Hydrobar®.
In the most varied applications, LNS barfeeders ensure maximum productivity on all
types of fixed or sliding headstock lathes. In addition, LNS barfeeders offer record
reliability and flexibility and the fastest diameter changeover available today.
A complete product range covers all manufacturing philosophies (short, half and long
bars). In order to develop LNS’ leading position there is a constant search for new
technologies and solutions that will allow customers to maximize their productivity.
Work Support Systems
We’ve combined the industry’s best-selling automatic steady rest with LNS America’s
unparalleled application experience and mounting design capability. The result is an
exceptional value in a complete, automatic work support system. LNS steady rest
packages are available in a variety of models from .2” capacity to the size that fits your
largest application.
LNS, known worldwide for innovations in bar feed technology, offers proven products of
superior quality to improve turning accuracy and efficiency. The advanced design of our
collet chuck product line offers new and unique advantages in production turning.
Chip Management Systems
The LNS Group designs and produces conveyors and complete chip disposal systems for all
machine types (milling, turning or machining centers) and for the most varied applications.
A complete range of conveyors covers all material types and chip shapes. In addition,
based on the filtration requirements LNS chip conveyors can be equipped with up to 50
microns filtration systems.
Coolant Management Systems
LNS has become experts in the design and delivery of coolant systems to meet the
needs of today’s modern machine tools. LNS’s in house design team utilizes the latest
CAD software and manufacturing processes to incorporate various solutions for custom
coolant tanks to fit your machine tool and application needs. Our design engineers can
incorporate a wide variety of accessories such as high pressure coolant pumps, flood
coolant pumps, coolant chillers, hydro cyclones and fine filter canisters. Our technical
support team works in close proximity with our valued customers to evaluate specific
needs and create detailed specifications for final product delivery.
Air Filtration Systems
LNS Group specializes in optimal solutions for the elimination of pollution problems related
to the manufacturing work environment. The complete product line is characterized by a
sophisticated design, standard and customizable accessories. Specifically developed for
the elimination of mist, aerosols and smoke typical of wet machining operations these
mechanical filters can also be employed in mixed application (wet/dry) and for EDM
machines.