- Salford Royal NHS Foundation Trust
Transcription
- Salford Royal NHS Foundation Trust
Operational policy for the management of medical gas pipeline systems and medical gas cylinders Classification: Policy Lead Author: Bill Lundy – Senior AP Medical Gases Additional author(s): Mark Stapleton – Operational Services Manager; Stephen Bewley – Chief Pharmacy Technician Authors Division: Clinical Support Services and Tertiary Medicine Unique ID: TWGFac1(12) Issue number: 2 Expiry Date: October 2016 Contents Who should read this document? ......................................................................... 3 Key Messages ........................................................................................................ 4 Background & Scope.............................................................................................. 4 What is new in this version? .................................................................................. 4 Policy/ Guideline/ Protocol ..................................................................................... 4 1. Exclusions ................................................................................................. 4 2. The MGPS structure ................................................................................. 4 3. Gases Provided through the MGPS .......................................................... 5 3.1.1 Medical Air .......................................................................................... 5 3.1.2 Medical Oxygen .................................................................................. 5 3.1.3 Medical Vacuum ................................................................................. 5 3.1.4 Medical Nitrous Oxide ......................................................................... 5 3.1.5 Medical Carbon Dioxide ...................................................................... 6 3.2 Pipeline isolation valves ...................................................................... 6 3.2.1 Area Valve Service Units (AVSUs) ..................................................... 6 3.2.2 Lockable line valve assemblies (LVAs) ............................................... 8 3.2.3 Access to AVSUs, LVAs, MGPS manifolds and MGPS plant-rooms .. 8 3.2.4 MGPS key-holders .............................................................................. 8 3.2.5 Management of MGPS Cylinder Manifolds ......................................... 9 3.3. Responsibilities ................................................................................... 9 Table 1- Medical gas cylinder manifold responsibilities .............................. 10 3.3.1 Manifold log-books ............................................................................ 10 Issue 2 January 2015 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 1 of 48 3.4. MGPS monitoring and alarms ....................................................... 12 3.4.1 Actions in the event of a medical gas alarm .................................. 13 4. The MGPS permit-to-work system ......................................................... 14 4.1 Permit to Work Book .................................................................... 15 4.1.1 High hazard work ......................................................................... 15 4.1.1.1 Preparation for high hazard work ................................................. 15 4.1.1.2 Completion of high hazard work .................................................. 16 4.1.2 Low hazard work .......................................................................... 17 4.1.2.1 Preparation for low hazard work .................................................. 18 4.1.2.2 Completion of low hazard work..................................................... 18 5. Interruption to services provided by the MGPS ..................................... 18 5.1 Planned interruption ..................................................................... 18 5.1.1 Shut-down of services .................................................................. 19 5.1.2 Return to operation of MGPS services ......................................... 19 5.2 Electricity supply failure ............................................................... 19 5.2.1 Generator operation on mains failure........................................... 19 5.2.2 Complete electricity supply failure ............................................... 19 5.2.3. Restoration of electricity supply ................................................... 20 6. Emergency procedures ........................................................................ 20 6.1. Emergency supply manifolds ....................................................... 20 6.1.1 Oxygen system ............................................................................ 21 6.1.2 Medical and surgical compressed air ........................................... 22 6.1.3 Nitrous oxide ................................................................................ 22 6.1.4 Medical Vacuum .......................................................................... 26 6.2 Failure of mains electricity supply ................................................ 26 Table 2: MGPS component performance during electrical failure scenarios ................ 27 Training .................................................................................................................. 28 Table 3 - Training schedule for persons working with medical gas systems ................ 28 A serious leak of medical gases .......................................................................... 29 Total or partial failure of a medical gas supply .................................................. 29 Contamination of a medical gas supply .............................................................. 30 Failure of an AGSS............................................................................................... 31 Over- or under-pressurisation of one or more gas systems ............................. 31 Emergency isolation of a gas supply .................................................................. 32 Fire ......................................................................................................................... 32 Pathology Gases .................................................................................................. 32 Issue 2 January 2015 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 2 of 48 Cylinder management .......................................................................................... 33 Use of oxygen at high concentrations ................................................................ 34 Standards .............................................................................................................. 34 Explanation of terms & Definitions ...................................................................... 34 References and Supporting Documents ............................................................ 35 Roles and responsibilities .................................................................................... 35 1. Chief executive ..................................................................................... 35 2. Authorising Engineer (AE-MGPS) ......................................................... 36 3. Authorised Person and Senior Authorised Person (AP-MGPS / sAP-MGPS) . 36 4. Competent Person (CP-MGPS) ............................................................ 37 5. Quality Controller (QC-MGPS) .............................................................. 37 6. Designated Medical/Nursing Officer ...................................................... 37 7. Designated Porter (DP-MGPS) ............................................................. 38 8. Medical Gases Committee (MGC) ........................................................ 39 9. MGPS Operational Policy and Procedures Review ................................. 39 Appendices............................................................................................................ 40 Appendix 1 ............................................................................................................ 40 Appendix 2 ............................................................................................................ 41 Appendix 3 ............................................................................................................ 45 Appendix 4 ............................................................................................................ 46 Appendix 5 ............................................................................................................ 47 Policy Implementation Plan .................................... Error! Bookmark not defined. Monitoring and Review............................................ Error! Bookmark not defined. Endorsement ............................................................ Error! Bookmark not defined. Screening Equality Analysis Outcomes ................. Error! Bookmark not defined. Who should read this document? This policy applies throughout Salford Royal NHS Foundation Trust to all fixed medical gas pipeline systems, associated plant equipment and the provision of medical gases in cylinders. It is intended for use by all staff, PFI entities and contractors involved with the use, operation and maintenance of Medical Gas Pipeline Services (MGPS) and medical gases in cylinders. For the purpose of this operational policy and their safe and appropriate use, handling and storage, medical gases are defined as: “A gas, in any form, intended for administration to a patient; either by inhalation (including ventilation), application, inflation of any bodily cavity or by any other means (including cardiopulmonary bypass and extracorporeal ventilation equipment)” Issue 2 January 2015 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 3 of 48 Key Messages This policy addresses the provision of a Medical Gas Pipeline System (MGPS) and Medical Gas Cylinder Service at Salford Royal NHS Foundation Trust. The MGPS provides a safe, convenient and cost-effective supply of medical gases to points where these gases can be used by clinical and nursing staff for patient care. Salford Royal NHS Foundation Trust management recognises its commitment to maintaining the MGPS to required standards and the training of all personnel associated with its use, operation and maintenance. Background & Scope For the purpose of this operational policy and their safe and appropriate use, handling and storage, medical gases are defined as: “A gas, in any form, intended for administration to a patient; either by inhalation (including ventilation), application, inflation of any bodily cavity or by any other means (including cardiopulmonary bypass and extracorporeal ventilation equipment)” What is new in this version? Change to new format Additional plant Removal of old plant & areas i.e. E to H block has been removed New and updated APs & CPs Policy/ Guideline/ Protocol 1. Exclusions Compressed gas and vacuum supplies to general engineering workshops and pathology department equipment are separate from the general MGPS, and are not included in this policy, although the general principles in this document should be followed for these departments. Equipment connected to the terminal units is not covered by this policy, other than where its mode of use may affect MGPS system operation or safety. 2. The MGPS structure The Trust has a wide range of equipment and plant on site in respect of size and age. These are located in several locations around the site shown in Appendix 2. All medical gas plant, manifold and service areas are kept locked and access is restricted to Estates staff, authorised medical gas contractors and DPIssue 2 January 2015 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 4 of 48 MGPS. Keys for plant rooms are available from Estates in normal working hours and must be signed in and out. Outside normal hours access can be gained in an emergency via Security, or non-emergency via the on-call engineer. All keys for Area Valve Service Units (AVSU), Line Valves (LV) etc., can be obtained from Estates in normal working hours, and via the on-call engineer outside of normal working hours. Should a permit be required to carry out any work, other than an emergency isolation, the on-call engineer will contact an AP-MGPS. 3. Gases Provided through the MGPS 3.1.1 Medical Air The Medical Air Systems (MAS) provide both medical air (MA4) and surgical air (MA7) to the site. If a compressor producing the air fails, a manifold comes on-line automatically to support the plant. Plant and manifold rooms are located as shown on Appendix 2. 3.1.2 Medical Oxygen The Trust currently has two vacuum-insulated evaporator (VIE) plant supplying all piped oxygen to the SRFT site. Medical liquid oxygen (MLO) is delivered to the VIE by our medical gas supplier, who also maintain this equipment. The supplier monitors levels of stored liquid oxygen via a remote telemetry system and schedule deliveries according to usage trends and requirements. The two feed independent sides of the site but can be used to feed the whole site in an emergency. In case of oxygen supply failure from the VIE, there is an emergency supply manifold (ESM) located on Level 4 of the Turnberg Building which will automatically come on-line. This ESM feeds only the Turnberg Building. Emergency oxygen supply for other parts of the Trust will be met by use of compressed gas in cylinders. This will be carried out by Portering Services under the direction of the Duty Site Manager, AE-MGPS, AP-MGPS or DNOMGPS. The Areas served by the existing VIE are shown in Appendix 3. 3.1.3 Medical Vacuum The Trust has several medical vacuum plants around the site. See Appendix 2 for their locations. 3.1.4 Medical Nitrous Oxide The Trust has three Nitrous Oxide manifolds separately feeding Turnberg Building , Radiology 2 and Maternity Theatres, respectively. See Appendix 2 for their locations Issue 2 January 2015 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 5 of 48 3.1.5 Medical Carbon Dioxide The Trust has one carbon Dioxide manifold feeding Turnberg Building Level 3 Theatre 2 also theatres H, J & K. See Appendix 2 for its location. 3.2 Pipeline isolation valves 3.2.1 Area Valve Service Units (AVSUs) Area Valve Service Units (AVSUs) are locked boxes containing isolating valves in enclosures with breakable glass fronts. AVSUs are provided at the entrance to wards and departments. These valves provide facilities for both routine and emergency isolation of gas supplies. In general these valve boxes contain an emergency inlet port, which is gasspecific. This may be used to supply gas to a ward when the main supply fails or is isolated in order to facilitate essential engineering work. Some AVSUs do not have the facility to connect emergency supplies, and these are in the old ward areas which are due for demolition. In an emergency all AVSUs can be isolated by a responsible and trained member of staff by one of two means: 1) rotating the black round valve (Maternity Block) 2) breaking the cover glass and closing the valve in the direction shown Issue 2 January 2015 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 6 of 48 Figure 1: Typical layout for 2-gas A V SUs Figure 2: Typical layout for 3-gas AVSUs Issue 2 January 2015 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 7 of 48 3.2.2 Lockable line valve assemblies (LVAs) Lockable pipeline valves are located at various points along pipes supplying medical gases and allow engineers to isolate the section of pipe downstream from the valve. These are called Lockable Line Valve Assemblies (LVAs). LVAs located in ducts, risers, ceiling spaces etc., shall be locked in the normal operating position. LVAs located in a locked plant-room will normally be left unlocked in the normal operating position. Estates hold keys for all LVAs and all plant-rooms in which they are located. Figure 3 - Typical LVA in plant-room 3.2.3 Access to AVSUs, LVAs, MGPS manifolds and MGPS plant-rooms Under normal circumstances only the AP-MGPS, using the appropriate key from the medical gases key cabinet, should access AVSUs and any other LVAs under the control of a permit-to-work which has been signed by appropriate personnel in line with the relevant procedures. Medical gas plant rooms are usually locked using a suited key system that most Estates staff and DP-MGPS would have day-to-day access. No work on the system should be carried out without a permit to work. This excludes changing of bottles on manifolds, routine maintenance or insurance work that does not require isolation of the system which would prevent the required gas being received by the patient. All work that requires isolation of any part of the system, or the provision of an alternative gas supply for the patient requires a permit-to-work. In the event of an emergency, access to the valve boxes and AVSUs may be gained by smashing the breakable glass fronts. Please note the following: A DNO-MGPS, or other member of the nursing staff under the direction of a DNO-MGPS, will perform emergency isolation after steps have been taken to ensure that no patient is endangered by interruption of the medical gas supply. No permit is required for this action. 3.2.4 MGPS key-holders MGPS related locks are operable only by use of a specific set of suited keys, access to which is strictly controlled and monitored. General master-keys will not work these locks. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 8 of 48 For access to controlled areas MGPS Key-holders must be contacted. Out of hours they can be contacted via switchboard. A list of MGPS Key-holders can be found in Appendix 4 3.2.5 Management of MGPS Cylinder Manifolds There are a number of medical gas cylinder manifolds around the hospital site, as detailed in section 6.1 of this policy. Only qualified personnel may have access to manifold rooms. However, in the case of the Turnberg Building’s oxygen Emergency Supply Manifold (ESM) it is not possible to completely restrict access due to the placement of the manifold. This manifold and the associated hazards are clearly signed at both access points and around the manifold itself. Porters must not operate manifolds or replenish manifold cylinders unless specifically trained to do so and their name is recorded on the DP-MGPS register. 3.3. Responsibilities Overall day-to-day responsibility for the safe operation and management of all medical gas cylinder manifolds resides with the AE-MGPS and SAP-MGPS, this includes repairs and maintenance to the manifold system, pipelines, cylinder restraints and the buildings they reside in. However, the duty of managing cylinder stocks and bank changes within these manifolds lie with both Estates & Facilities and Portering Services, as outlined in the table below: Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 9 of 48 Table 1- Medical gas cylinder manifold responsibilities Responsibilities: Gas Type Manifold Location Cylinder Stocks & Rotation Cylinder Expiry Dates Cylinder Bank Changes General Housekeeping (clean & tidy) CO2 Entrance 4 DP-MGPS DP-MGPS DP-MGPS DP-MGPS N2O Entrance 4 DP-MGPS DP-MGPS DP-MGPS DP-MGPS N2O Maternity DP-MGPS DP-MGPS DP-MGPS DP-MGPS N2O Radiology 2 * DP-MGPS DP-MGPS DP-MGPS DP-MGPS MA Theatre Barn AP-MGPS AP-MGPS AP-MGPS AP-MGPS MA Neurosciences AP-MGPS AP-MGPS AP-MGPS AP-MGPS MA Entrance 3 AP-MGPS AP-MGPS AP-MGPS AP-MGPS MA Maternity Basement AP-MGPS AP-MGPS AP-MGPS AP-MGPS MA Ladywell AP-MGPS AP-MGPS AP-MGPS AP-MGPS O2 Level 4 Turnberg AP-MGPS AP-MGPS AP-MGPS AP-MGPS Responsibility for completing log-book entries lies with the individual operator at the time of the activity taking place. 3.3.1 Manifold log-books Each manifold on site has its own log-book adjacent to the manifold panel. This is as required by HTM 02-01. These log-books are a legal record of actions taken regarding the day-to-day operation of the manifolds, therefore it is essential that all actions are recorded at the point they are completed by the person performing the action. All entries in manifold log-books must be made in permanent ink, such as ball-point pen. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 10 of 48 Figure 4 - Example of a manifold log-book All cylinder changes must be recorded by completing the required information under each column heading: Date and time Batch numbers of all cylinders being connected Expiry dates of all cylinders being connected Position to which cylinders are being connected eg. left/right bank or emergency reserve manifold (ERM) Panel status eg. OK, alarm, pressure reading Print name in full Signature Figure 5 - Example of a completed entry in a manifold log-book Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 11 of 48 Other actions should be recorded ‘freehand’ (see above example of an engineering check in the above photograph). These actions include: Cylinder expiry date checks Fault-finding checks Engineering checks Engineering work 3.4. MGPS monitoring and alarms The MGPS is fitted with sensors at various locations in order to monitor the status of the systems. Each and every piece of plant equipment and manifold are monitored to some degree, with newer installations showing more information than older ones. Essentially, local system panels on manifolds and plant show more detailed information relevant to the MGPS engineers, and more general information on system status is relayed to the centralised status and alarm panels located in switchboard. Switchboard will notify the Portering Services Manager when cylinder changes are indicated, and the SAP-MGPS (or his/her deputy in their absence) of any system fault indications. An example of a central alarm panel in switchboard is shown in Figure 6. Figure 6 - Example of a 5-gas panel in switchboard There should always be a green ‘normal’ light. If there is no green ‘normal’ light, then there is a fault of some kind, possibly just with the alarm panel. Estates should be informed so that they can investigate this fault. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 12 of 48 Wards and departments also have local ‘repeater’ alarm panels showing the status of all medical gas pipelines providing services into their areas. Ward staff must be aware of the functions and purpose of these panels, and how to interpret and respond to alarm signals and status changes. An example of a local alarm panel is shown in Figure 7. Alarms must be tested each week by a CP-MGPS or AP-MGPS. Operation of the test button will confirm operation of all audible/visual indicators. Nursing/medical staff should be advised of this test. Figure 7 - A typical local alarm panel found in wards and departments 3.4.1 Actions in the event of a medical gas alarm On detection of a local alarm indication, for example in a ward area the senior duty nurse, or other nominated person, should contact the switchboard to confirm that a fault has been signalled and that Estates need to be informed. The DNO-MGPS for the ward or department must also be informed. It is the responsibility of the Authorised Person (MGPS) to ensure that a procedure for each alarm indication is displayed next to the respective central alarm panel. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 13 of 48 In the event of an alarm condition on the central alarm panel, it is the responsibility of the duty telephonist to inform the appropriate staff as shown in below. Alarm Indication Normal Plant Faults Plant Emergency Reserve Low Change cylinders Change cylinders immediately Refill liquid (Main VIE) Refill liquid immediately (Main VIE) Pressure fault Power On System Fault Abbreviations: Action ( Telephonist to inform ) No Action to be taken NWH: Inform Estates NWH: Inform Estates Anytime: porters Anytime: porters Anytime: porters NWH: Inform Estates ONWH: Inform boilerman\engineer on call ONWH: Inform boilerman\engineer on call ONWH: Inform boilerman\engineer on call No Action to be taken NWH: Inform Estates ONWH: Inform boilerman\engineer on call (If this alarm shows it may indicate a fault. BOC should already be aware via remote telemetry and should have called to advise us. If not Estates need to inform BOC.) NWH: Inform Estates ONWH: Inform boilerman\engineer on call No Action to be taken NWH: Inform Estates ONWH: Inform boilerman\engineer on call NWH = Normal Working hours ONWH = Outside Normal Working Hours Disabling of the alarm system, other than when due authorisation has been obtained from an AP-MGPS is strictly forbidden, as this may compromise patient and system safety. In the event of an alarm, upon it having been reported to switchboard and Estates, it is acceptable that the audible alarm may be temporarily silenced. This is achieved by pressing the ‘mute’ button. After a period of time the mute function will cancel and the alarm will sound again. The mute function must not be used repeatedly without further reporting the situation, unless an AP-MGPS has been in contact and has given permission to do so. 4. The MGPS permit-to-work system The aim of the MGPS permit-to-work system is to safeguard: the health and safety of engineers working on the system the integrity of the medical gas system the safety of the patients It is the policy of this Trust that, with the knowledge and permission of the AP-MGPS, a permit must be raised before any work commences. The issuing of a permit-towork and the way in which the work is carried out must follow the directions of Health Technical Memorandum 02-01 unless otherwise defined in this policy. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 14 of 48 The following actions do not require a permit-to-work to be issued: Changing of manifold cylinders VIE refilling QC testing of medical/surgical air Emergency isolation using AVSUs. 4.1 Permit to Work Book HTM 02-01 clearly states that only one permit book for each of the two hazards (High and Low) will be in use at any one time on the site. These books are kept in the office of the SAP-MGPS in Estates & Facilities. It should be noted that the term “Medium Hazard” is no longer in use and has been removed from the permit-to-work system policy and procedures. All completed permit books must be kept for the entire life of the system, and these will also be kept at the above location. Now the PFI hospital has become ‘live’, the above will apply to their MGPS staff. The Trust’s AP-MGPS and the PFI’s AP-MGPS must work closely together to ensure that any works carried out in respect of Medical Gases do not put patients at risk. The PFI’s AP-MGPS must use the same permit books as the Trust and follow this Operational Policy along with their own SOPs 4.1.1 High hazard work Any work on the MGPS, such as cutting or brazing, that will introduce hazards of cross-connection and pollution will be classified as high hazard. Cross-connection, performance, identity and quality tests shall be required before the MGPS is taken back into use. High hazard work might require, at the least, a planned interruption to a single ward or department or, at worst, a major shut-down of a system to a whole Trust site or individual building, depending on the severity of the problem and which gas supplies are affected. 4.1.1.1 Preparation for high hazard work In such events, an AP-MGPS must ensure that key personnel for each ward or department are informed; if necessary, he/she should hold a site meeting. If appropriate, DNO-MGPS should be instructed that attempts should be made to reduce gas consumption during the work. The QC-MGPS should be included in any discussions that may lead to an interruption of the MGPS. Two weeks before the planned interruption, the Authorised Person (MGPS) shall liaise in person with the DNO-MGPS responsible for the ward(s) or department(s) concerned. At this time the AP-MGPS will complete Part 1 of the permit-to-work form. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 15 of 48 The DNO-MGPS responsible for the ward(s) or department(s) involved will be made aware that their signatures will be required on the day the work is due to commence and before any work actually begins. The requirement for portable cylinders or vacuum units will be determined by discussion between the ward/department staff, DNO-MGPS and AP-MGPS. This will later be confirmed along with details of the interruption by means of a memorandum from the AP-MGPS responsible for the scheduled work. The memorandum will be addressed to the DNO-MGPS responsible for the affected wards/departments, and copied to those wards. The DNO-MGPS, or suitable deputy, must be available at the time the work is due to commence. Further memoranda requesting the services of the QC-MGPS and detailing the requirements for portable cylinders shall be sent to QC North-West, the Pharmacy Department and the Portering Services Manager, respectively. It is the responsibility of the AP-MGPS to arrange with the Portering Services Manager and Pharmacy Departments, or an appropriate hire firm if necessary, for portable cylinders and regulators to be made available. Stocks of regulators are held by Medical Physics. Any additional portable vacuum units to be supplied are the responsibilities of the wards/departments concerned. The AP-MGPS will provide all details of the work to be carried out in Part 1 of the permit-to-work form, including any other permits (for example for “hot works” or for entry into confined spaces). Work shall only commence when the senior duty nurse(s)/medical officers for the ward(s) or department(s) is/are satisfied that no patients will be put at risk by the shut-down of the MGPS and has/have signed Part 1 of the permit to-work form. The AP-MGPS will then isolate the appropriate part(s) of the MGPS by way of the AVSU(s) or LVA(s) only after: Confirming isolation details by consultation with the CP-MGPS; and Examining the sketch on the fourth sheet of the permit and any additional drawings (if available). Once the system(s) has/have been isolated and depressurised, the CP-MGPS will sign: Part 2 and together with the AP-MGPS, sign the fourth sheet of the permit-to-work form, and commence work 4.1.1.2 Completion of high hazard work Upon completion of the work the CP-MGPS will sign Part 3 of the permit to certify that work has been completed. He/she will then contact the AP-MGPS to examine and test the installation. Depending upon the extent of high hazard work the AP-MGPS, with the assistance of the CP-MGPS, will determine and carry out the necessary examination and testing Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 16 of 48 of the system(s). This will be in accordance with Chapter 15 “Validation and verification” in Part A of Health Technical Memorandum 02-01. Upon satisfactory completion of these tests, the AP-MGPS will initial the relevant spaces and sign Part 3 of the permit. The QC-MGPS, with the assistance of the AP-MGPS, will carry out identity and quality tests on the system(s). This will be in accordance with Chapter 15 “Validation and verification” in Part A of Health Technical Memorandum 02-01. Upon satisfactory quality control test results being obtained, both the QC-MGPS and AP-MGPS will sign Part 4 of the permit. Unsatisfactory results may lead to cancellation of the permit. In this case the AP-MGPS will discuss with the SAP-MGPS, QC-MGPS and CP-MGPS any remedial action required. If system interruptions are to be extended beyond the original expected time-scale, the AP-MGPS must liaise with senior ward/department staff and the DNO-MGPS responsible for the area(s) affected and notify the Pharmacy Department and Portering Services Manager of continued requirements for alternative medical gas supplies. At this point an adverse incident report may be appropriate if there is a perceived risk to the safety of patients or staff. The AP-MGPS will issue the pink copy of the permit to the QC-MGPS. The DNO-MGPS will accept the system(s) back into service by signing Part 5 of the permit and will undertake to notify his/her colleagues that the system is fit and ready for use. The AP-MGPS will then issue the yellow to the CP-MGPS for their records. It is important that the yellow copy should be signed off by all parties before being handed over to the CP-MGPS. The AP-MGPS must retain the white copy, and the fourth sheet in the permitto-work book. 4.1.2 Low hazard work Any work on the MGPS which will not introduce any hazard of cross-connection or contamination into the system will be classified as low hazard work. A performance test will be required before the MGPS is taken back into use. If there is any doubt as to the hazard level classification of a particular permit-towork, advice should be sought from the Senior AP-MGPS (SAP-MGPS). Low hazard work on terminal units is normally the result of a leak on an individual terminal unit due to a faulty valve or seal, but may also include work on plant which does not interrupt gas supplies. This type of work is often carried out at short notice due to the need for minimum disruption to patient care. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 17 of 48 4.1.2.1 Preparation for low hazard work The AP-MGPS may have to arrange a portable cylinder or vacuum unit so that the terminal unit can be taken out of service. The AP-MGPS will fill out the relevant section of Part 1 and the fourth sheet of the permit-to-work form. He/she will liaise with and fully brief the DNO-MGPS, or in their absence the senior duty nurse/medical officer of the ward/department. The DNOMGPS, or their deputy, will then sign Part 1 if required. The AP-MGPS will provide all details of the work to be carried out in Part 1 of the permit-to-work form. These should relate directly to the sketch on the fourth sheet of the permit. When satisfied with the extent of the work the CP-MGPS will: sign Part 2, and sign the fourth sheet of the permit-to-work form together with the AP-MGPS, and commence work 4.1.2.2 Completion of low hazard work The CP-MGPS will sign Part 3 of the permit to certify that the work has been completed. He/she will then contact the AP-MGPS for the installation to be examined and tested. With the assistance of the AP-MGPS the CP-MGPS will, if necessary, perform flow, pressure drop and mechanical function and gas-specificity tests on the installation. Other equipment function tests, for example on plant, will be performed to the satisfaction of the AP-MGPS. The AP-MGPS and CP-MGPS will initial the relevant spaces and sign Part 3 of the permit. If he/she is satisfied with the test results the AP-MGPS will sign Part 4 of the permit, or indicate that further work is necessary. If further work is necessary and requires more extensive or prolonged system interruption, he/she must liaise with the DNOMGPS regarding the nature of further works and expected length of interruption. Once the AP-MGPS has signed Part 4 the DNO-MGPS, or their deputy, of the ward or department will accept the MGPS back into service by signing Part 5 of the permit. He/she will then undertake to notify his/her colleagues that the system is fit and ready for use or requires further work. 5. Interruption to services provided by the MGPS 5.1 Planned interruption A planned interruption will be needed for repair, extension or modification to the existing MGPS. An Authorised Person (MGPS) shall supervise any planned interruption in strict accordance with the permit-to-work system as per the current Health Technical Memorandum. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 18 of 48 The Quality Controller (MGPS) shall be involved in any planned interruption from the initial planning stage. The Authorised Person (MGPS) shall assess the hazard level of the work to be carried out in accordance with the definitions that are given in section 7 of this policy for high and low hazard work. (Medium hazard is no longer used as a classification.) 5.1.1 Shut-down of services Pre-planned work on the MGPS requiring isolation of a plant, or part of the system, will be covered by the MGPS permit-to-work system. All necessary additional gas supplies should be in place before the work starts. This may involve the provision of portable emergency supply systems and/or additional provision of cylinder regulators from Medical Physics. No isolation should take place without full liaison between the AP-MGPS, DNOMGPS and all other disciplines. Attempts should be made to reduce gas consumption during the work. 5.1.2 Return to operation of MGPS services Once work is completed, the procedure for handing over the MGPS back to clinical use is described in section 7 of this policy (permit-to-work). 5.2 Electricity supply failure 5.2.1 Generator operation on mains failure During changeover from electrical mains to emergency generator supplies, there is always a possibility that spurious MGPS alarms, or changes in plant indications, may be generated. These alarms must be investigated immediately, as they could represent genuine, rather than false, conditions. The status of equipment such as compressors should also be checked to ensure they are operating as selected: on, on stand-by, on duty mode or off. 5.2.2 Complete electricity supply failure It must be remembered that the failure of generator and mains supplies simultaneously will result in failure of the central medical vacuum systems. It is important that clinical and nursing personnel are aware of this risk to the vacuum system and any patients using it. All relevant staff must undertake training in the use of emergency vacuum equipment. In areas where vacuum supply is considered critical, locally-generated vacuum will have to be provided. However, with a failed electricity supply, this will not be possible using the normal electrically-driven portable suction units. For critical care use, ejector-driven suction units can be used. These are usually powered from the main oxygen or air supply via a terminal unit, or from a separate compressed gas cylinder (oxygen or medical air). Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 19 of 48 An alternative would be a battery-driven suction unit, but it is important that with this type of unit the battery is maintained in a fully-charged condition. A portable vacuum unit is usually located on the department or ward crash trolley. To locate extra units please call Medical Physics. Failure of both mains and electricity supplies will also mean that the medical air compressors will not function. Emergency supplies of medical air will be provided from the automatic cylinder manifold unit, but clinical staff must attempt to conserve air wherever possible so that essential supplies to patient ventilators are maintained. 5.2.3. Restoration of electricity supply Estates staff must ensure that all plant equipment and alarms have reset to full operating conditions on restoration of power. Wards and departments must be made aware that MGPS services have been restored. This should be done via the AP-MGPS or DNO-MGPS. 6. Emergency procedures 6.1. Emergency supply manifolds Emergency supply manifolds (ESMs) are attached to some medical gas systems. They are located as shown in Appendix 2. IMPORTANT! - Cylinder manifolds have severely limited capacity in comparison to the normal demand supplied from a VIE. Additional portering or estates staff will be required in the event of main MGPS plant or VIE failure, in order to change the cylinders on the manifolds and to bring the replacement cylinders to the manifolds. Measures to reduce gas consumption must also be considered. See section 10 (cylinder management) for the provision of emergency cylinder supplies. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 20 of 48 6.1.1 Oxygen system In the event of failure of the primary VIE oxygen supply, the secondary VIE supply will automatically provide the entire site with gas. Figure 8: Primary VIE medical liquid oxygen storage vessel Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 21 of 48 Figure 9: Secondary VIE liquid oxygen storage vessel (left of picture) There is an ESM that feeds the Turnberg building only. The ESM activates automatically in case of VIE supply failure and will change banks automatically. This system requires cylinders to be replaced as each bank empties. The system has a second VIE at entrance 4 and can be linked to the existing VIE by the AP or CP opening / closing values to feed the whole site in the event of one VIE failing. 6.1.2 Medical and surgical compressed air The automatic manifold supporting the medical air plant will come on line automatically and will change banks automatically. Cylinder replacement will be the responsibility of Estates. Care should be taken to prevent transfer of oil/grease from the compressor plant to the manifold cylinder connections. 6.1.3 Nitrous oxide The nitrous oxide manifold systems are fitted an ESM which will activate automatically in the event of failure of, or loss of gas from, the main manifold. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 22 of 48 However, when in use it will not change from left to right cylinder banks automatically, and this must be monitored and done manually in order to ensure continuation of supply. Estates and portering staff should be fully trained in the operation of this ESM. Detailed instructions identifying which valves to turn and in which order are posted adjacent to each ESM. Due to the limited capacity of the ESM, it is essential that the pressure in the cylinders be monitored continuously while it is in use. Manual changeover from an almost empty bank to the full bank will be required. A full cylinder must then replace the empty one. Figure 10: A duplex Medical Air Plant Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 23 of 48 Figure 11: A cylinder manifold providing backup for a Medical Air plant Figure 12: The left bank of the Nitrous Oxide manifold supplying Theatres Levels 1 & 3 Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 24 of 48 Figure 13: A Nitrous Oxide manifold ESM Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 25 of 48 6.1.4 Medical Vacuum The medical vacuum system has no emergency reserve manifold system. Failure of the plant for any reason will result in total failure of the vacuum service. Figure 14: A typical medical vacuum plant 6.2 Failure of mains electricity supply In the event of an electricity failure, medical gas supplies should be maintained by the emergency generator system (the “essential” supply). The surgical compressed-air plant, vacuum plant, oxygen system, all manifolds and medical gas alarm systems are connected to the “essential” electricity supply and will continue to provide and monitor gas supplies as normal. In the event of the failure of both mains and generator supplies all compressor, vacuum and AGSS plant equipment will cease to operate. Only the liquid oxygen VIE and gases provided through cylinder manifolds will continue to function. If the electricity supply to an alarm panel only is interrupted, the panel will display a “system failure” red warning light and emit an audible alarm; gas supplies will not be affected. See table 3 below for system performance under electricity failure situations, and details of alternative supplies. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 26 of 48 Table 2: MGPS component performance during electrical failure scenarios Medical Gas Service: Operable during electricity failure? Mains Generator failure: (“essential”) failure: O2 Alternative sources: Additional actions: Auto-engage ESM (supplies Turnberg Building only) Estates to arrange emergency delivery of cylinders for manifold. M.A.4 Auto-engage ESM Estates/porters to stand-by for immediate and frequent cylinder changes. M.A.7 Auto-engage ESM Estates/porters to stand-by for immediate and frequent cylinder changes. N2O Auto-engage ESM CO2 Auto-engage ESM Vacuum Local portable suction units (battery or ejector-driven) Contact Medical Physics to locate portable suction units as necessary. A.G.S.S. No Assess risk of continued use without AGSS. Evacuate nonessential personnel from area. Rotate essential personnel to avoid over-exposure of individuals, if possible. Issue 2 October 2014 Estates/porters to stand-by for immediate and frequent cylinder changes. Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 27 of 48 Training It is essential for the safety of patients that no person should operate or work on any part of an MGPS, including medical gases in cylinders, unless adequately trained or supervised. Training records of all persons trained for specific medical gas related roles, as detailed in Section 3 of this policy, will be kept as part of the “MGPS Responsible Persons Register” and be updated by the MGC. See table 1 for details of training schedules for these roles, and responsibility for ensuring that training is up to date and reported to the MGC. Training for DP-MGPS will be delivered externally by designated trainers who have undergone specific training to do so. It is not necessary for DP-MGPS to complete the medical gas safety e-learning program, as the DP-MGPS course covers all required elements. The manager of Portering Services must keep records of all DPMGPS training and send copies to the sAP-MGPS. General medical gas safety training for all nursing staff and all other staff, as relevant to their duties, will be administered by e-learning and recorded as a part of mandatory training. It forms the basis of all medical gas training and as such must be undertaken prior to, and in addition to, any training requirements for the use of specific gas related medical equipment. It is the duty of ward and departmental managers to ensure that all staff working with the MGPS, medical gas cylinders, or medical gas equipment are appropriately trained and that such training is recorded. In addition, all staff bear the responsibility to only carry out duties for which they are competent and have received the correct training. Table 3 - Training schedule for persons working with medical gas systems Role Retraining Re-assessment AE-MGPS AP-MGPS CP-MGPS DNO-MGPS DP-MGPS TRAINER DP-MGPS Every 3 years Every 3 years Every 3 years Every 3 years Every 3 years Every 3 years Every 3 years Every 3 years Every 3 years Every 3 years Every year Every year General & Nursing Staff Every year Every year Prompted/monitored/ reported to MGC by ERMG AE-MGPS AP-MGPS sAP-MGPS AP-MGPS Portering manager, but overseen by sAP-MGPS Line managers (via snowdrop) AE-MGPS and AP-MGPS may request training records of any contractor’s staff. All staff of external organisations working for the Trust indirectly, such as PFI staff and contractors, who work on the MGPS, must be adequately trained in accordance with the current HTM. Any records of training supplied must be kept in the training file in Estates by the sAP-MGPS. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 28 of 48 In the event of medical gas supply interruptions due to mains power failure: The Authorised Person (MGPS) must be informed of the situation via the nursing staff/telephonist; Portering and estates will arrange for staff to monitor manifold gas consumption, replacing empty cylinders as necessary until the electricity supply is restored; The Authorised Person (MGPS) will arrange emergency cylinder/regulator supplies as necessary; The Authorised Person (MGPS) will monitor the situation and confirm resetting of compressor and vacuum plant and system alarms following restoration of supply. A serious leak of medical gases In these events: The duty porter, DNO-MGPS and AP-MGPS will be contacted by the telephonist/duty nurse Details of the leak should be confirmed: the floor level department room number the gas or gases involved whether patient ventilators are in use Outside normal working hours, the on-call engineer will notify the AP-MGPS It is the responsibility of the duty nurse or DNO-MGPS to carry out isolation of medical gases to the area after ascertaining that no patients will be put at risk in any area(s) affected by the isolation The duty nurse will issue appropriate instructions to make the situation safe, such as to open windows in the affected area and close doors, in accordance with the Trust fire policy The duty porter will remain on stand-by to provide extra gas cylinders as required The AP-MGPS will arrange for repairs to the system(s) affected to be carried out under the permit-to-work system Total or partial failure of a medical gas supply In these events: The person discovering the failure will inform the telephonist and duty nurse immediately The telephonist will inform the duty senior manager, the duty porter, the appropriate DNO-MGPS and the duty AP-MGPS of the leak Details of the failure should be confirmed: floor level department Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 29 of 48 room number(s) the gas or gases involved whether patient ventilators are in use As a precautionary measure, the telephonist will also notify critical care areas that a failure has occurred on part of the system so that they are prepared in the event of the fault extending to their departments It is the responsibility of the duty nurse to check which patients may have been put at risk by the failure and, if necessary, to arrange immediate emergency medical action Depending on the reason for the failure and its possible duration, the AP-MGPS will decide the most appropriate method of long-term emergency gas provision. This may involve establishing locally regulated cylinder supplies at ward/department entrances Nursing and medical staff should attempt to reduce gas consumption to a minimum during the emergency Portering staff will be required to monitor/replenish cylinders at any emergency stations and at plant room ESMs Pharmacy will arrange emergency cylinder deliveries as necessary The AP-MGPS will liaise with the CO-MGPS to complete emergency repairs needed to reinstate the gas supply, using the permit-to-work system When the supply is fully restored, the AP-MGPS will complete a critical incident form and produce a full report, which will be given to the Chief Executive and Chief Pharmacist within 24 hours of the incident In situations where it is envisaged that there will be long-term loss of oxygen or medical air service, the duty senior manager will liaise with clinical colleagues, including the senior nurse manager, the medical director and the Authorised Person (MGPS) on the need for transfer of critically ill patients to other areas within the Trust, as department closure may be warranted in extreme events. If this can not be achieved the senior manager will be responsible for locating alternative clinical care. Contamination of a medical gas supply It is not unusual for a smell to be noticed when using “plastic” equipment hoses to deliver gas to a patient. This smell usually disappears rapidly after first use of the hose, and will generally be familiar to operatives. However, if either operatives or patients complain of any unusual or strong smells or tastes from equipment, the situation must be treated seriously and immediate action taken to ascertain the cause. Where it is obvious that the smell is coming from the pipeline rather than a piece of connected equipment, the gas supply must not be used. In such an event, the fault should be treated as a complete gas failure to that area and the actions described above taken immediately. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 30 of 48 It is very important that, if such an incident occurs, the AP-MGPS advises all departments of the problem immediately, especially critical care areas. Contamination of the medical vacuum system will usually be detected during routine maintenance inspection and evidenced by the presence of liquid in the on-line bacteria-filter drain flask. The infection control nurse should be informed immediately and should advise on any additional precautions to effect the safe filter change. Portable suction units may be used in areas where there is a possibility of the vacuum system being contaminated. (The need for portable suction units should be discussed with the infection control officer.) It is the responsibility of the CP-MGPS to change the filter in accordance with local procedure, or as described in Health Technical Memorandum 02-01, and any additional advice from the infection control officer. If the contamination is due to system misuse, the AP-MGPS must complete an incident report form. The form is to be sent to the risk manager so that the appropriate nurse manager can be informed and remedial action taken. Decontamination of pipework (if necessary) should be carried out in accordance with the procedure described in Health Technical Memorandum 02-01 before filters are changed. Failure of an AGSS Failure of an AGSS results in spillage of gaseous/vaporised anaesthetic agents into the area in which the system is used. In theatres, it is likely that staff exposure to the spilled gases will exceed the COSHH recommendations for exposure when working in the area for extended periods, even though ventilation rates are high. A local alarm “system fail” warning and failure of the air receiver flow indicator will alert staff to the system failure. Both should be inspected by operating department staff on a regular basis. The AP-MGPS and the theatre manager will be informed of the failure by the theatre technician/ODP/anaesthetist, and all attempts should be made to reduce staff exposure if operations must continue with a failed system. When repairs have been completed, and the permit-to-work has been signed by the theatre/nurse manager (or their nominated deputy), that person signing-off the work should ensure theatre staff are aware that the system is back in use. Over- or under-pressurisation of one or more gas systems Local alarms are designed to indicate when system pressures are outside of the normal operating range. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 31 of 48 Excessively high or low pressures may cause medical equipment to malfunction. The duty nurse should report all instances of local alarm operation to the telephonist. Emergency isolation of a gas supply This procedure and the value of posting instructions have been referred to earlier in this section. Mention should be made of the associated nursing/medical staff training in emergency isolation actions. No isolation should take place without full liaison between the Authorised Person (MGPS) and all other disciplines. Responsibilities for signing a permit-to-work lie with the Designated/Medical Nursing Officers in each department. Officers should ensure that colleagues are advised of the interruption to the gas supply and its estimated duration. Officers should also ensure via the AP carrying out the work that all affected terminal units are appropriately labelled. Fire Procedures in accordance with the Trust fire policy should be followed in the event of a fire involving, or likely to involve, the MGPS. During a fire, the senior brigade officer will assume full control of the area(s) affected. Under no circumstances should medical gas supplies be isolated until the DNOMGPS has confirmed that all patients likely to be affected have been evacuated and/or have alternative gas provision. Pathology Gases It should be noted that the Trust has several piped Pathology gas services on site. The outlets of these are all located in the laboratories on the 2nd floor of the Turnberg building and fed from a dedicated Pathology gas manifold. There is a further system in the 2nd floor plant room of Turnberg building. The gases do not come under the remit of the MGPS or the AP-MGPS. They are the responsibility of the Pathology department. Estates take out an annual service contract, on behalf and funded by the Pathology department, for the manifolds that the Pathology gases are connected to. On request from Pathology, Estates will arrange for a specialist contractor to attend to any faults on the Pathology systems. Service sheets from the specialist are kept in the Estates department, along with all the medical gas service reports. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 32 of 48 Cylinder management The Trust has one central store for medical gases this is based at entrance 4, all departments and wards are supplied from this store there are two sections to the store which allows for the segregation of full and empty cylinders. There is also a small stock of cylinders in the Maternity building, this is stocked from the main store and the portering services return all empty cylinders to our main store on at entrance 4 for the company to collect. The company that supply our cylinders (BOC) deliver to this store twice a week Tuesday/ Friday, the delivery is called (milk round) this being that all cylinders are replaced on a one to one bases. Each ward is supplied with either an F or ZX sized oxygen cylinder, these are to be use in an emergency if the piped oxygen was to fail. They are kept in carriers on the ward for staff to transport them around the ward if needed; these carriers are used by the porters while they transport them to our main cylinder store when they need changing. The trust policy is in line with the recent EAF/2010/008 alert, all wards/ departments are not allowed to have any other size cylinders Only Medical Gas APs can request either G/J size cylinders which would be used when the piped medical gas services were being isolated for maintenance\upgrade work. The portering services are responsible for changing any cylinders on the manifolds that are situated across the site in the locations listed in appendix 2 of the Trust Policy the only persons carrying out these works will be specifically trained medical gas porters, the Estates department are responsible for changing any medical air cylinders on manifolds as per appendix 2 of the Trust Policy only medical gas AP\CP will carry out this work. The company also deliver directly to the medical gas manifold room at entrance 4 this deliver point is for delivery of CO2 and N2O cylinders for connection to the main theatre manifolds. After the cylinders have been changed they are taken to the main store to be collected, these do not form part of the milk round deliveries mentioned above. The final delivery point for cylinders is the Medical Air manifold which is located at the rear of the Barn Theatres when requested by the AP medical gases a collection of empty cylinders and delivery of full J size cylinders will be made to this area, this is to reduce the Manual Handling risks All porters attend the Trust manual handling courses. We have porters that have attended the medical gas training course, a record of these porters shall be kept by the portering manager and a copy forwarded to the Trusts Senior AP for medical gases so that they can be entered into the training section of the operating manual. All staff will receive annual training in accordance with the current HTM. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 33 of 48 It will be the responsibility of the portering manager to make sure training and records are kept upto date. Only trained porters will be allowed to work on the Trusts medical gas system. Copy of training certificates to be forwarded to the Trusts senior AP for inclusion in the operational policy (Live). All porters are told to advise staff that any equipment for repair should be reported at ward level to Medical Physic. Flow meters Regulators Suction equipment All porters that change the cylinders on the manifold systems are instructed that it is their responsibility to change the cylinders and if there is a leak on the cylinder check that the O rings are not worn on the connection and to replace O rings as required, if there is still a leak they should contact any of the Trust APs immediately during normal working hour or the duty engineer out of normal hours so that the faults can be rectified. Use of oxygen at high concentrations Where oxygen is in use in large quantities and/or in higher than normal concentrations, for example in oxygen tents and incubators, warning notices indicating “high concentration oxygen in use – danger of fire” should be posted at the treatment site. The Trust fire officer should be consulted on the use of toys in oxygen tents, and a notice worded “only toys, cosmetics etc approved by the fire officer are allowed in this area” must be posted at the entrance to the treatment area. It is the responsibility of all staff in such areas to be vigilant in all aspects of the treatment, and appropriate safety training must be given in the use of oxygen under these conditions. [The use of small adhesive warning triangles, posted adjacent to oxygen terminals, is becoming commonplace. If such notices are to be used, mention should be made of this in the policy. Additionally, appropriate staff training should be given in the identification and significance of these warnings.] Standards HTM02-01 Explanation of terms & Definitions ADNS AE-MGPS AGSS AP-MGPS AVSU Issue 2 October 2014 Assistant Director of Nursing Services Authorising Engineer - Medical Gas Pipeline Services Anesthetic Gas Scavenging systems Authorised Persons - Medical Gas Pipeline Services Area valve service units Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 34 of 48 CO2 COSHH CP-MGPS CSB DNO-MGPS DP-MGPS ERMG ESM HTM LV LVA MAS MGC MGPS MLO N2O NWH ODP ONWH PFI QC – MGPS SAP SOP SRFT VIE Carbon Dioxide Control of Substances Hazardous to Health Competant Persons - Medical Gas Pipeline Services Clinical Science Buidling Designated Nursing Officers - Medical Gas Pipeline Services Designated Person - Medical Gas Pipeline Services *** Emergency supply manifold Health Technical Memorandum Line valves Line valve assemblies Medical Air Systems Medical Gases Committee Medical Gas Pipeline Services Medical liquid oxygen Nitrogen Oxide Normal working hours Operating Departmental Practicioner Outside normal working hours Private Finance Initiative Quality Controller - Medical Gas Pipeline Services Senior Authorised Person (s) Standard operating procedures Salford Royal Foundation Trust Vacuum-insulated evaporator References and Supporting Documents COSHH Health & Safety at work Roles and responsibilities For names and job titles of persons currently performing MGPS specific roles, please see document “MGPS Responsible Persons Register” held on the Medical Gases section of the Trust intranet (Clinical Services/Diagnostics & Clinical Support Services/Medicines Management/Medical Gases). 1. Chief executive Ultimate management responsibility for the MGPS rests with the SRFT Chief Executive. The Chief Executive herein delegates written appointment of Authorised Persons (AP-MGPS) to the Authorising Engineer (AE-MGPS). The Chief Executive herein delegates the day-to-day management responsibility for the MGPS to the Senior Authorised Person(s) (Senior AP-MGPS). Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 35 of 48 2. Authorising Engineer (AE-MGPS) The duties and responsibilities of the AE-MGPS are: 3. To recommend to the Facilities Manager those persons who, through individual assessment, are suitable to be AP-MGPS and Senior AP-MGPS To appoint in writing (by recommendation from the director of Pharmacy) a quality control pharmacist with MGPS responsibilities To ensure that all AP-MGPS have satisfactorily completed appropriate training To ensure that all AP-MGPS are re-assessed every three years and have attended a refresher or other training before such re-assessment To review the management systems of the MGPS, including the permit-to-work system To monitor the implementation of the operational policy and procedures through a program of audits Authorised Person and Senior Authorised Person (AP-MGPS / sAPMGPS) A minimum of three AP-MGPS are required for SRFT, and will be based on-site. The AP-MGPS assume effective responsibility for the day-to-day management and maintenance of the MGPS and associated systems. The duties and responsibilities of the AP-MGPS are: To ensure that the MGPS is operated safely and efficiently in accordance with all statutory requirements and guidelines To manage the permit-to-work system, including the issue of permits to Competent Persons (CP-MGPS) for all servicing, repair, alteration and extension work carried out on the existing MGPS To supervise the work carried out by CP-MGPS and monitor the standard of that work To keep an up to date register of all CP-MGPS (including any contractors used) To ensure that the SRFT MGPS maintenance specification and schedule of equipment (including all plant, manifold, pipes, valves, terminal units and alarm systems) are kept up to date To liaise closely with Designated Nursing Officers (DNO-MGPS), the Quality Controller (QC-MGPS) and others who need to be informed of any interruption or testing of the MGPS To liaise with and organise the attendance of the QC-MGPS as required To provide technical advice to those responsible for the purchase of any medical equipment which will be connected to the MGPS, in order to avoid insufficient capacity and inadequate flow rates To provide advice, in accordance with the Trust’s policy on provision of services, on provision and/or replacement of MGPS central plant and associated systems To organise such training of Facilities staff and transfer of MGPS information as is needed for the efficient and safe operation of the MGPS Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 36 of 48 4. To attend Trust Medical Gases Committee meetings Competent Person (CP-MGPS) All CP-MGPS are experienced and qualified craft persons (eg. fitter, plumber, welder, etc.). SRFT uses a mixture of Trust-employed and contractor CP-MGPS. Trust-employed CP-MGPS must be suitably qualified, trained and assessed for the role of CP-MGPS prior to appointment into the role. A list of all appointed CP-MGPS must be kept, along with records of their qualifications, training and assessment. Minimum training requirements are set out in current applicable Health Technical Memorandum. Contractors used as CP-MGPS must be registered to BS EN ISO 9001 / BS EN ISO 13458, with clearly defined registration criteria, and must meet the same minimum standards of training, qualification and experience as Trust-employed CP-MGPS. The duties and responsibilities of CP-MGPS are: To carry out work on the MGPS in accordance with the SRFT maintenance specification, and perform engineering tests appropriate to all work carried out, and inform the AP-MGPS of all test results To carry out repair, alteration or extension work as directed by an AP-MGPS in accordance with the permit-to-work system and current applicable HTM 02-01 To carry out all work in accordance with SRFT health and safety policy 5. Quality Controller (QC-MGPS) The Trust has no provision for internal pharmaceutical quality control testing and this function is provided under contract by QC North West. The duties and responsibilities of the QC-MGPS are: To assume responsibility for the quality control of the medical gases at the terminal units (that is, the wall or pendant mounted medical gas outlets) To liaise with the AP-MGPS in carrying out specific quality and identity tests on the MGPS in accordance with the permit-to-work system, and in line with British and/or European Pharmacopoeia standards (as applicable) To organise MGPS training for pharmacy staff who may deputise for the QCMGPS He or she should have received training on the verification and validation of MGPS and be familiar with the requirements of this MGPS operational policy. 6. Designated Medical/Nursing Officer The role of Designated Medical Officer will not be used, as it is more appropriate to the management structure of wards and clinical areas and services that senior nurse management assume the duties of Designated Nursing Officers. However, in a minority of circumstances this role may not actually be performed by qualified nurses. From hereon in, the term Designated Nursing Officer MGPS (DNO-MGPS) will be used. Matrons, ADNS and Site Coordinators will assume the duties and responsibilities of DNO-MGPS, thus providing around-the-clock cover for this essential role. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 37 of 48 In operating theatres it may be practical for an Anaesthetic Department Practitioner (ADP) to assume the role of DNO-MGPS. Training will be provided for staff assuming DNO-MGPS roles, in accordance with the training schedule as described in Section 5 of this policy. As part of the DNOMGPS training, those staff assuming DNO-MGPS duties and responsibilities must familiarise themselves with local MGPS provision, layout and alarm panels, in addition to this Operational Policy. Upon satisfactory completion of the training schedule all DNO-MGPS will be signed on to the site register by the SAP-MGPS. It is the policy of SRFT that all MGPS work in wards and departments carried out under the MGPS permit-to-work system will be controlled by the DNO-MGPS responsible for each area. Out of hours such work would only be carried out in an emergency, and in which case the site-coordinator should be contacted. The duties and responsibilities of the DNO-MGPS are primarily those of communication and liaison: 7. To liaise with medical and nursing staff who use the MGPS, and the AP-MGPS, to ensure that the MGPS is appropriate to departmental needs To be present upon request of the AP-MGPS to give permission for any interruption to the MGPS, and to sign the appropriate parts of the permit-towork To assist and coordinate emergency response, as appropriate with the APMGPS, in the event of a sudden MGPS failure or emergency shutdown of MGPS systems or parts thereof To carry out emergency MGPS isolation of wards or departments, as appropriate and as set out in this Operational Policy, by use of the area valve service units (AVSUs) and notify the AP-MGPS of the situation To ensure, in co-operation with the AP-MGPS, that all medical and nursing staff are aware of interruptions to the MGPS and any restrictions on use of terminal units To liaise with AP-MGPS and ward/clinic duty managers to oversee and sign-off work permits for all high-hazard and multi-system/multi-area engineering work involving the MGPS To act as the focal point for communications related to the MGPS and advise of any special requirements for their area(s) of responsibility, such as emergency cylinders, compressors and vacuum pumps To liaise with the other DNO-MGPS and delegate a DNO-MGPS to attend each MGC meeting Designated Porter (DP-MGPS) A Designated Porter (DP-MGPS) is a porter with particular responsibilities for medical gases. He or she will have undergone specialist HTM compliant training in the identification and safe handling and storage of medical gas cylinders, including relevant manual handling training and connection to and disconnection from medical gas equipment and manifolds. The duties and responsibilities of DP-MGPS are: Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 38 of 48 To deliver full gas cylinders from the gas stores (as appropriate) to wards and departments To collect and return empty or surplus cylinders from wards and departments to the appropriate gas stores To transfer gas delivery notes to the Pharmacy Department To attach to and remove from cylinders, medical equipment, gas regulators and manifold tail-pipes (as appropriately trained to do so) To identify and remove from service any faulty (e.g. leaking, stuck valves, etc.) cylinders and immediately notify the Pharmacy Department of the details and location of such cylinders. Isolation of faulty or incident cylinders is described later in this policy To rotate stock of cylinders as necessary to ensure cylinder contents are used within their expiry dates, and to avoid overstocking To maintain manifold-change log books, monitor manifold cylinder expiry dates, and to change manifold cylinders in a timely manner prior to the expiry of cylinder contents The DP-MGPS must work safely at all times using the appropriate personal protective and manual handling equipment, damage to which must be reported immediately to the Head of Portering Services. 8. Medical Gases Committee (MGC) The Medical Gases Committee meets quarterly. Minutes and Agenda of meetings are kept on the Pharmacy Medicines Management Server, managed and updated by the secretary of the committee. The Terms of Reference document is published on the Trust intranet. 9. MGPS Operational Policy and Procedures Review The MGPS Operational Policy and all related policies and procedures will be reviewed every two years, or as becomes necessary with changes in best practice, relevant legislation, site layout or new or altered MGPS equipment and plant. . Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 39 of 48 Appendices Appendix 1 Medical Gas Training Records Name Role Date trained Date Appointed Renewal Period William Lundy Authorised Person Oct-05 Dec-05 Every 3 years Gary Butcher Authorised Person Jul-08 Jan-09 Every 3 years Dave Emmens Authorised Person Sept-12 Rob Hornby Authorised Person BBW Sep-11 Every 3 years Christopher Alderson Authorised Person BBW Nov-11 Every 3 years Kevin Morris Competent person Oct-13 Every 3 years Robert Chalmers Competent person Oct-13 Every 3 years Keith Ashworth Competent person Jul-12 Every 3 years Every 3 years Competent person contractor Competent person contractor Medigas Medical Pipeline Services Every 3 years Every 3 years NB: Trust to request as required proof of competency of all contractors Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 40 of 48 Appendix 2 Appendix 2 Medical Air Equipment Location Level 0 Plantroom Turnberg Provides both Medical and Surgical Air Type of System Quad Manifold Manifold Size Location 2 x 12 Adjacent to main Elec switch room 2x4 Same room Ladywell Plantroom Duplex Neurosciences Plantroom Entrance 3 Plantroom Maternity Basement Plantroom Duplex 2x8 Same room Triplex 2x5 Same room Triplex 2x5 In Main Plantroom Issue 2 October 2014 ERM Yes Yes Yes Yes Keys Available Estates or Security Estates or Security Estates or Security Estates or Security Estates or Security Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Area Fed by plant Turnberg all Levels Ladywell All levels Ground Floor and MR Scanner Removed Aug 11 Maternity all floors Page 41 of 48 Vacuum Plant Type of System Manifold Size Manifold Location ERM VAC N\A N\A N\A VAC N\A N\A N\A VAC N\A N\A N\A VAC N\A N\A N\A VAC x 2 N\A N\A N\A E Cellar (HCU) VAC N\A N\A N\A G Block Vac N\A N\A N\A Radiology 1 Vac N\A N\A N\A E Cellar (K Ward) VAC N\A N\A N\A Location Level 0 Plantroom Turnberg Ladywell Plantroom Neurosciences Plantroom Phase 2 Building Plantroom Maternity Basement Plantroom Issue 2 October 2014 Keys Available Estates or Security Estates or Security Estates or Security Estates or Security Estates or Security Estates or Security Estates or Security Estates or Security Estates or Security Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Area Fed by plant All Levels turnberg Ladywell All levels Ground Floor and MR Scanner All B wards Maternity all floors Removed Aug 11 Removed Aug 11 CT Bodyscan Radiology 1 Removed Aug 11 Page 42 of 48 Oxygen Plant Location O2 Emergency Turnberg only Type of System Manifold Size Manifold 2x5 Manifold Location Turnberg level 4 Keys Available Area Fed by plant N\A Estates or Security All levels Turnburg ERM VIE 1 Liquid O2 Boiler Hs Car Park Yes Estates or BOC VIE 2 Liquid O2 Entrance 4 Yes Estates or BOC Ladywell Brook Building and Hope Building Turnberg, Irving and Humphery Booth Nitrous Oxide Location Entrance 4 Med Gas Room Radiology 1 Maternity Type of System Bottle Gas Bottle Gas Bottle Gas Manifold Size Manifold Location 1x1 Medical Gas Room Outside Gas Room 2x2 Maternity 2 x 12 Issue 2 October 2014 ERM Yes Yes Yes Keys Available Estates or Security Estates or Security Estates or Security Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Area Fed by plant Theatres CT Bodyscan Radiology 1 Maternity Page 43 of 48 Carbon Dioxide Location Type of System Manifold Size Manifold Location Entrance 4 Med Gas Room Bottle gas 2x3 Medical Gas Room Issue 2 October 2014 ERM No Keys Available Area Fed by plant Estates or Security Theatres 2, H,J & K Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 44 of 48 Appendix 3 Alarm Indication Normal Plant Faults Plant Emergency Reserve Low Pressure fault Action ( Telephonist to inform ) No Action to be taken NWH Inform Estates ONWH Inform boilerman\engineer on call NWH Inform Estates ONWH Inform boilerman\engineer on call Anytime porters NWH Inform Estates ONWH Inform boilerman\engineer on call Panel Indication all alarms Panels Alarm Indication Power On System Fault Action ( Telephonist to inform ) No Action to be taken NWH Inform Estates ONWH Inform boilerman\engineer on call Abbreviations: NWH = Normal Working hours ONWH + Outside Normal Working Hours Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 45 of 48 Appendix 4 Key Holders Name \ Department Availability Contact Number W Lundy Normal working hours 64502 G Butcher Normal working hours 60340 D Emmens Normal working hours 61629 Boilerman Outside normal hours Via Switch Security All hours Via Switch On Call Engineer Outside normal hours Via Switch Porters All hours Via Switch BBW Site Normal working hours 68330 BBW Site Outside normal hours Via Security Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 46 of 48 Appendix 5 Copy of instructions in Estates On Call Bag for Engineer On Call Medical Gas Instruction Sheet The estates departments’ responsibility for medical gases is from the source of the gas to the outlet on the wall or pendent. No temporary or permanent repairs will be carried out on any anaesthetic or medical equipment by estates staff. All repairs of this nature must be referred to the anaesthetic department or medical physics. Permit to Work on Piped Medical gas systems A permit to work will be issued by the trusts Appointed Person for medical gases in accordance with HTM 02-01. There are two levels of permits to be issued Low Hazard and High Hazard. The permit books are kept in the Estates Department and should be returned when not in use. Keys for use on medical gas systems should be signed for from Estates and returned each day so that they are available in an emergency overnight or at weekends During normal working hours a permit can be obtained from one of the following APs (Authorised Persons) Mr W Lundy Estates Officer Electrical Tel: 206 4502 Mr G Butcher Engineering Project Officer Tel: 206 0340 Mr D Emmens Estates Officer Mechanical Tel: 206 1629 PFI Site Mr R Hornby Tel: 206 8330 Outside normal working hours the duty engineer will be contacted by the telephone switch. The duty engineer will make a decision as to what work is required and if necessary contact one of the APs for advice or to attend site to issue permits etc. The duty engineer will also have access to the Medical Gas Specialist contractor for any repairs. Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 47 of 48 Issue 2 October 2014 Operational policy for the management of medical gas pipeline systems and medical gas cylinders Current Version is held on the Intranet Check with Intranet that this printed copy is the latest issue Page 48 of 48
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