LEXUS ... Part Number: PT933-53100

Transcription

LEXUS ... Part Number: PT933-53100
LEXUS
IS250/350 CONVERTIBLE
2010 -
WIND SCREEN
Preparation
Part Number: PT933-53100
NOTE: Part number of this accessory may not be
the same as the part number shown.
Kit Contents
General Applicability
Item #
1
2
3
4
Quantity Reqd.
1
1
1
1
Description
Wind screen
Installation Instructions
Wind screen cloth storage bag
Hardware bag
MY 2010 Lexus IS250 / 350 Convertible– all models
Recommended Sequence of Application
Item #
1
2
3
Accessory
Hardware Bag Contents
Item #
1
2
3
4
5
6
7
Quantity Reqd.
2
2
2
2
2
2
1
Description
Front attachment sleeve
M6 cap head screw
6 mm washer
Under head rest attachment
Trim plug – Ivory
Trim plug – Black
Customer Care Card
Additional Items Required For Installation
Item #
1
2
3
Quantity Reqd.
Description
*Mandatory
Vehicle Service Parts (may be required for
reassembly)
Item #
1
2
3
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out the
specific tools and equipment recommended for this
process.
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
Note:
Notes
Safety goggles
Vehicle protection
Blankets, masking tape
Special Tools
Notes
None
Installation Tools
Notes
¼ Socket Drive, Hex
(Allen), 5mm
¼ Drive extension
⅜ Drive to ¼ drive Adaptor
Trim plug removal tool
1 ¼” long
Torque wrench
Bojo Tools (408)844-8211:
#ATH-26-UNGL
0 – 150 lbf-in.
Special Chemicals
Notes
None
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Issue:1 A
Description
Legend
Conflicts
Recommended Tools
Personal & Vehicle
Protection
Quantity Reqd.
Supplier Ref: 0930.0040.590
SAFETY TORQUE: This mark indicates that torque is
related to safety, concerning items such as: seat
belts, seats, wheels, and air bags.
LEXUS
IS250/350 CONVERTIBLE
2010 -
WIND SCREEN
Procedure
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this
accessory should follow approved guidelines to ensure a quality installation.
These guidelines can be found in the "Accessory Installation Practices" document.
This document covers such items as:• Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).
• Safety (eye protection, rechecking torque procedure, etc.).
• Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).
• Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).
Please see your Toyota dealer for a copy of this document.
1. Vehicle Preparation and Protection
(a) Open the trunk and position the function
board to the convertible operating position
otherwise the roof will not operate. (Fig. 1-1)
Fabric trunk floor cover
Must be clear of all
items underneath
Function Board
Fig. 1-1
CAUTION: Make sure there are no items
underneath the fabric trunk floor cover
portion of the function board otherwise it
may cause damage.
(b) Close the trunk and turn the ignition to the
ON position and press the convertible roof
switch to lower the convertible top to the full
open position. (Fig. 1-2)
(c) Slide and tilt both front seats forward to gain
access to the rear cabin.
(d) Apply protective blankets over the outside
painted surfaces of the vehicle. (Fig. 1-3)
Fig. 1-2
Fig. 1-3
Issue: A
01/23/09
Page 2 of 9
Supplier Ref: 0930.0040.590
LEXUS
IS250/350 CONVERTIBLE
2010 -
WIND SCREEN
Procedure
2. Front Receiver Installation
Trim Plug Removal Tool
(a) Locate the trim plug in the inner rear trim
panel. (Fig. 2-1)
(b) Place masking tape around the perimeter of
the trim plug to protect the trim panel.
Trim Plug
(c) Using the trim plug removal tool, carefully
remove the trim plug starting from the rear
edge of the plug as shown in Fig. 2-1.
Fig. 2-1
Key Ways
Key Ways
NOTE: Insert the tip of the trim plug
removal tool under the rear edge of the plug
and rock the remove tool side to side to lift
the plug out.
CAUTION: Be careful not to cut or damage
the padded trim panel.
(d) Once the trim plug is removed, discard the
trim plug and replace it with correct colored
trim plug with hole from the installation kit.
RH and LH Shown
Fig. 2-2
(1) There are RH and LH trim plugs. The
trim plugs are marked “RH” and “LH” on
the bodies. (Fig. 2-2)
(2) Install the LH trim plug into the driver’s
side of the vehicle and the RH trim plug
into the passenger side of the vehicle.
Key Ways
(3) The trim plugs are specifically oriented to
the curvature of the trim panel. When
installing, make sure the key ways on the
trim plug correspond to the key ways in
the trim panel. (Figs. 2-2 and 2-3)
Fig. 2-3
(e) Insert the Allen bolt and washer into the front
attachment sleeve using the ¼ Drive 5 mm
Hex (Allen) socket, ¼ Drive extension and ⅜
to ¼ adaptor. (Fig. 2-4)
Fig. 2-4
Issue: A
Allen Wrench
01/23/09
Page 3 of 9
Supplier Ref: 0930.0040.590
LEXUS
IS250/350 CONVERTIBLE
2010 -
WIND SCREEN
Procedure
(f) Insert the sleeve through the hole in the trim
plug and fasten the bolt into the weld nut in
the inner door sheet metal. (Figs. 2-5 & 2-6)
(g) Torque the fastener to 44 lbf-in. (5 Nm)
Allen Wrench
Torque Wrench
Fig. 2-5
NOTE: As the installation of the sleeve and
fastener is a blind installation, use the trim
plug to guide the fastener into the weld nut.
(h) Repeat the same process for the opposite
side.
Fig. 2-6
3. Rear Under Head Rest Receiver Installation
(a) With the rear head rests in the up position,
install the under head rest receiver between
the rear head rest and the top of the back seat.
(Fig. 3-1)
(1) The ribbed underside of the head rest
receiver faces the bottom and is the side
that rests on top of the seat back. The
smooth top faces the bottom of the head
rest.
Fig. 3-1
(b) Slide the head rest receiver in the space
between the top of the seat back and the
bottom of the head rest. (Fig. 3-2)
Fig. 3-2
Issue: A
01/23/09
Page 4 of 9
Supplier Ref: 0930.0040.590
LEXUS
IS250/350 CONVERTIBLE
2010 -
WIND SCREEN
Procedure
(c) Push the head rest receiver all the way
through until the receiver head rest post
receptacles snap into place around the head
rest posts. (Fig 3-3)
(d) Repeat this same process for the opposite
side.
Fig. 3-3
4. Installation of Wind Screen
(a) Remove folded wind screen from storage
bag.
(b) Place the Customer Care Car in the storage
bag, zip it closed and snap the buckle closed.
Fig. 4-1
(c) Fold the storage bag in half and place it in
the trunk.
(d) Unfold the wind screen to the install position.
(1) Place wind screen on flat surface. (Fig. 41)
(2) Fold out the upper section of the wind
screen until it lays flat. (Figs. 4-2 and
Fig. 4-3)
Fig. 4-2
Fig. 4-3
Issue: A
01/23/09
Page 5 of 9
Supplier Ref: 0930.0040.590
LEXUS
IS250/350 CONVERTIBLE
2010 -
WIND SCREEN
Procedure
(3) Fold open the vertical potion of the wind
screen. A click should be heard. (Fig. 44)
Fig. 4-4
(4) Rotate the wind screen assembly so the
vertical portion of the wind screen is
laying flat on the surface. (Fig. 4-5)
Fig. 4-5
(5) Fold out the bottom portion of the wind
screen. (Fig. 4-6)
Fig. 4-6
(6) Secure pin ① in the hole ② by moving
the control mechanism ③ to the side.
(Fig. 4-7)
Fig. 4-7
Issue: A
01/23/09
Page 6 of 9
Supplier Ref: 0930.0040.590
LEXUS
IS250/350 CONVERTIBLE
2010 -
WIND SCREEN
Procedure
(7) Check that the pin is secured in the hole
before the wind screen is installed on the
vehicle. (Fig. 4-8)
Fig. 4-8
(8) Fold out the rear head rest attachment
swords. (Fig. 4-9)
Fig. 4-9
(9)
Fold down the vertical section on to the
horizontal section (Fig. 4-10)
Fig. 4-10
Issue: A
01/23/09
Page 7 of 9
Supplier Ref: 0930.0040.590
LEXUS
IS250/350 CONVERTIBLE
2010 -
WIND SCREEN
Procedure
(e) Grasp the front attachment handle and
position the handle in the retracted position
by pulling the handle inward ① then, gently
rotating the handle 90°②. (Fig. 4-11 & 4-12)
(f) Repeat the same process for the opposite
side.
Handle Shown Deployed
Fig. 4-11
Handle
①
②
Handle Shown Retracted
Fig. 4-12
(g) Insert the wind screen rear swords into the
two rear attachment receivers located under
the rear head rests. (Fig. 4-13)
(h) Line up the front attachment on the wind
screen with the front attachment sleeve in the
trim panel.
(i) Grasp the front attachment handle, gently
pull the handle inward and rotate the handle
Fig. 4-13
90° and gently release the attachment rod
into the front sleeve. (Fig. 4-14)
(j) Repeat for the opposite side.
(k) Pull up the vertical section to the up position
and close the convertible top.
Fig. 4-14
Issue: A
01/23/09
Page 8 of 9
Supplier Ref: 0930.0040.590
LEXUS
IS250/350 CONVERTIBLE
2010 WIND SCREEN
Checklist - these points MUST be checked to ensure a quality installation.
Check:
Look For:
Accessory Function Checks
Check that the two (2) rear and two (2)
front attachments are securely installed and
that the wind screen is held tightly in
position.
All attachments are securely installed and
the wind screen is held tightly in position.
Ensure the customer Care Card is located in
the wind screen storage bag.
Customer Care Card is in the storage bag.
Verify the storage bag has been placed in
the trunk.
Storage bag is in the trunk.
Inspect torque on front sleeve attachments.
44 lbf-in. (35 to 53 lbf-in.)
Confirm folding operation of vertical
section of wind screen.
Vertical section folds up and down
properly.
Rear head rest receivers installed correctly.
Ribbed bottom side of head rest receivers
face the tops of the seat backs and are fully
seated against the head rest posts.
Vehicle Function Checks
Confirm convertible top closes correctly
without contacting the vertical wind screen
frame.
Convertible top opens and closes correctly
without contacting the wind screen.
Confirm rear head rests tilt fully downward
with the wind screen removed and with the
rear head rest attachments in place.
Head rests tilt fully downward.
Inspect vehicle for damage, dirt or trash.
No damage, dirt or trash.
Page
of 9 01/23/09
Issue:9 A
Supplier Ref: 0930.0040.590