? What is HDC-AC Features of HDC-AC Long-term stability in static elimination capabilities

Transcription

? What is HDC-AC Features of HDC-AC Long-term stability in static elimination capabilities
Digital control AC method (Hybrid Digital Control AC)
What is HDC-AC ?
Features of HDC-AC
The unique AC-type high-voltage power supply
(patent pending) developed by our company is
compact and maintains a stable electrical supply.
The HDC-AC mounted ionizer is equipped with
superior features such as the ability to maintain
long-term stability in static elimination.
A power supply with superior features
has become a reality by using digital
control for the input of the wire-wound
transformer
Long-term stability in static elimination
capabilities
Past transformers
HDC-AC transformers
2)By using digital control (PWM*) for the transformer, we have achieved easy control of highvoltage power output.
200Hz
IB voltage (V) / ± Decay time (sec)
1)Ultra compact and high-voltage generating wirewound transformer has been made as small as
possible (about 1/10th the size of existing models).
Running data (HDC-AC mounted ionizer)
ⅠB
30
25
20
15
10
5
0
−5
−10
−15
−20
−25
−30
0
500
1000
1500
2000
2500
6140
7196
+DEC
8660
12140
−DEC
13964
16580
Time (h)
Decrease in emitter needle abrasions
High voltage power stoppages contribute to fewer
emitter needle abrasions leading to less dirt and
long-term stability.
Ultra low ozone (same as background level)
Control by varying the
pulse input
Control by moving one of the poles
*Pulse Width Modulation
By controlling the primary side
signal of the transformer using
PWM (pulse width modulation),
we have achieved high quality
output.
Unique ion balance adjustment functions
Amplitude modulation: Controls the amount of ions
generated
Position modulation: Emitter needle absorbs excess
ions
5
Bar type Ionizer
HDC-AC with built-in high-voltage power supply
Bar type ionizer ELIMINOSTAT
CABX
HDC-AC technology provides long-term stability in static elimination without
the need for cleaning over the long term.
30% improvement in static elimination times and
products sizes over existing models!
TIMER RESET
TIME SELECT
Indicator Panel
CLEANING
ALARM
POWER
RUN
Display explanation
CLEANING
TIMER RESET
T・SELECT
Dimensional Diagrams
●Cleaning timer function that indicates the cleaning time
An LED will light up when the timer had been set in advance and will
indicate the cleaning time. The client can set the time when the light will
appear. (9 patterns, 100-1000 hours and option not to set the light.)
●Emitter needle variations (scheduled to be released soon)
We provide needles that collect less dust, glass emitter needles and
silicon emitter needles to respond to static elimination in environments
in which little dirt is permitted.
22
8
Mounting bracket
Electrode base
(ABS)
74
84
67
59.8
10
Air joint
350~1600mm: φ6
1850~3100mm: φ8
8
7
1
L (350-3100) Pitch 250
Emitter needle nozzle
Emitter pole
(stainless steel)
Pitch 50
L−20
L+32
Model
Ion generation method
Input power supply
Electric consumption
Output voltage
Output voltage under
abnormal circumstances
Unit dimensions
Air supply range
Ion balance
Operating environment
●Maintaining safety
Safety is maintained during use through the detection of minute
electrical discharges and the low-voltage wiring input of the DC24V.
0
65
●Simplified low-flow type emitter needle nozzle for air
consumption
Two types of emitter needle nozzles are available: the usual nozzle for
air consumption and a low-flow type nozzle for compressed air
consumption. Nozzles can be easily replaced.
6
10
9
INPUT :24V DC
150mA
AIR PRESSURE:0.01-0.5MPa(Clean and Dry Air Only)
5
32
Indication Panel
3
●30% improvement in static elimination times and
product sizes (compared to Shishido Electrostatic’s
existing products)
The CABX is the next generation of Shishido Electrostatic’s existing
CABC model. A 30% improvement over the existing product has been
achieved with increased static elimination times and downsizing of the
product. This is the industry’s leading static elimination ionizer.
Mounting bracket
(angle adjustable)
Intermediate bracket
(over 1100mm)
Power supply and
signal connector
2
HDC-AC technology provides stable and long-term static elimination
capabilities. We have designed an ionizer that does not require cleaning
over the long term.
1) 30% increase in capabilities
2) Long-term stability of static elimination capabilities
3) Decrease in emitter needle abrasions
4) Ultra low ozone
5) Superior ion balance
6) Minimum flow type nozzle
7) Cleaning timer
8) Emitter needle variations
9) Safety features
: The LED is lit while the power is turned on.
: The LED is lit under normal operations.
: The LED lights up when a minute electrical discharge occurs in the emitter needle of the
high-voltage main body or when an in-circuit current surge occurs.
: When the approximate operating time exceeds that set using T-SELECT, a yellow LED
lights up. It will stay lit until the RESET button is pressed.
: To turn off the CLEANING LED.
: To select the approximate operating time before the CLEANING LED lights up.
4
Main Features
POWER
RUN
ALARM
Accompanying items
ELIMINATOR CABX
Corona discharge method(HDC-AC)
DC24 V ±5 %
3.6 VA
10 kV0-p(0 to peak)
No voltage contact output
(by normal close MOSFET relay)
350 to 3100×92×29 mm(W×H×D)
Less than 0.5 Mpa
Within ±30 V
(distance 300 mm, air pressure 0.3 Mpa at time of supply)
Surrounding temperature: 10 to 40 ℃,
surrounding humidity: 5% to 85%(no condensation)
Air supply: clean dry air
Operation manual, mounting bracket, power supply and signal
connector cable(3 m)
, intermediate bracket(over 1100 mm)
[ HDC-AC with built-in high-voltage power supply
]
Bar type Ionizer Power Supplies
Models according to electrode dimensions
★Please state the length of the electric pole and type of
emitter needle required, along with the product model
when placing your order with Shishido Electrostatic.
CABX350
Lengths
450g
600mm
650g
850mm
1100mm
860g
1060g
1350mm
1260g
CABX□□□□ -□□
CABX600
Length and nozzle type
●Lengths are 350-3100mm (250mm pitch)
●Nozzle flow H or L
●Emitter needle material W, S or G
CABX850
Examples
Length 1850mm,
high flow tungsten emitter needle:
CABX1850-HW
Length 600mm,
low-flow silicon emitter needle:
CABX600-LS
CABX1100
CABX1350
CABX1600
Weights
350mm
1600mm
1470g
1850mm
1670g
2100mm
1880g
2350mm
2080g
2600mm
2290g
2850mm
2500g
3100mm
2710g
CABX1850
CABX2100
CABX2350
CABX2600
CABX2850
CABX3100
Static Elimination Features
CABX850mm, air pressure: 0.5 Mpa
3.0
CABX850 high flow nozzle
2.5
CABX850 low-flow nozzle
2.0
CABC
(our company’s existing products)
Static elimination time (sec)
Static elimination time (sec)
CABX850mm, air pressure: 0.3 Mpa
1.5
1.0
0.5
0.0
100
300
Measurement distance (mm)
CABX high flow nozzle
CABX low-flow nozzle
CABC (our company’s existing products)
500
100
0.2
0.2
0.3
500
0.6
0.8
1.1
700
1.0
1.5
1.8
1000
1.7
2.4
2.7
1.5
1.0
0.5
30
+DEC
−DEC
25
20
15
10
5
0
0
95
240
360
480
Time (sec)
600
720
780
6756
100
300
Measurement distance (mm)
CABX high flow nozzle
CABX low-flow nozzle
IB voltage (V) / ± Decay time (sec)
IB voltage (V) / ± Decay time (sec)
ⅠB
CABX850 low-flow nozzle
2.0
Running Data
CABX
CABX850 high flow nozzle
2.5
0.0
700
1000
Measurement distance (mm)
300
0.3
0.4
0.7
3.0
30
25
20
15
10
5
0
−5
−10
−15
−20
−25
−30
500
300
0.3
0.3
100
0.2
0.2
700
500
0.5
0.6
700
0.7
1.1
(CABC)
ⅠB
(Existing product: HDC-AC mounted product)
0
500
1000
1500
2000
2500
1000
1200
Measurement distance (mm)
6140
7196
8660
1000
1.3
1.8
+DEC
12140
1200
1.9
2.2
−DEC
13964
16580
Time (sec)
9
Bar type Ionizer
HDC-AC with built-in high-voltage power supply
Bar type ionizer ELIMINOSTAT
CABX
Safety features detect abnormal
discharges and sparks
Stable elimination of
static over the entire area
Since large amounts of positive and negative
ions are constantly supplied to the area
requiring static elimination, there is very
little difference in static elimination between
one area to the next. The ELIMINOSTAT
CABX is therefore ideal for electronic
devices where delicate static elimination is
required.
Image
This safety feature automatically detects
abnormal high-voltage discharge and shuts
down the input such as when there is a short
circuit in the ionizer s emitter needle.
Image
Realization of a reduction in the amount of air consumption
(*When using the low-flow type L nozzle)
The shape of our proprietary nozzle has enabled a considerable reduction in the amount of air consumption (60% when compared with
other Shishido Electrostatic products). This supports powerful and
stable static elimination. The nozzle can be detached and replaced.
Exchange of the emitter needle (Image)
Image
Choose from two types of nozzles depending on the purpose
●For rapid static elimination: High-flow type H nozzle (4 holes)
0.05Mpa
0.1Mpa
0.2Mpa
0.3Mpa
0.4Mpa
0.5Mpa
350
22
32
48
61
78
95
600
41
59
89
117
149
177
850
53
81
122
165
208
255
1100
62
95
151
200
259
323
1350
68
105
168
230
293
362
1600
92
112
180
248
321
393
1850
130
194
294
381
499
622
2100
145
223
328
426
559
687
2350
149
229
343
466
614
748
2600
154
244
362
496
654
806
●For low air consumption: Low-flow type L nozzle (2 holes)
0.05Mpa
0.1Mpa
0.2Mpa
0.3Mpa
0.4Mpa
0.5Mpa
350
11
16
26
34
42
51
600
22
32
48
63
82
91
850
33
48
70
95
120
143
1100
44
52
91
123
157
187
1350
50
60
106
149
188
233
1600
55
81
129
173
222
274
1850
80
112
177
240
306
374
2100
91
130
201
276
363
425
2350
100
146
227
303
388
471
unit: l/min(ANR)
2850
159
250
374
516
678
848
3100
163
259
383
531
698
882
unit: l/min(ANR)
2600
108
158
246
333
423
515
2850
115
171
270
363
461
556
3100
126
184
289
397
492
598
Optional parts to support easy static elimination
We provide needles that collect less dust, glass emitter needles and silicon emitter needles (scheduled to be released soon) to respond to
static elimination in environments in which little dirt is permitted.
●CABX custom AC adapter
●Intermediate bracket
●Power supply and signal
extension cable
●Low-flow type L nozzle
Tungsten emitter needle type
Silicon emitter needle type
Glass emitter needle type
●High-flow type H nozzle
Tungsten emitter needle type
Silicon emitter needle type
Glass emitter needle type
10
: OCABX-DA (input voltage AC100V-240 V)
: OCABX-SUSP-A (over 1100 mm comes as standard equipment)
Optional parts
: OCABX-ENC3M (length : 3 m)
: OCABX-NDL-LW01
: OCABX-NDL-LS01
: OCABX-NDL-LG01
: OCABX-NDL-HW01
: OCABX-NDL-HS01
: OCABX-NDL-HG01
Custom AC adapter
Intermediate bracket
Power supply and signal extension
cable
HDC-AC with built-in high-voltage power supply
Bar type ionizer ELIMINOSTAT
CAB
Air Bar Ionizer with a static elimination control function
High-level type that has realized a static elimination device control system
Centralized management system
Air Bar Ionizer with a static elimination control function … ELIMINOSTAT CAB
The ELIMINOSTAT CAB ionizer, featuring a built-in high-voltage power supply, is available in eight different lengths
from 600 to 2350 mm to suit a diverse range of environments.
ELIMINOSTAT CAB
POWER
RUN
COMM
ALARM
I.B.
P.D.
POWER
RUN
COMM
ALARM
I.B.
P.D.
+
Power box … PB24-01
Two D-sub connectors are provided
to enable two static-eliminating
electrodes to be connected.
−
Unit ID
012 3
12345678
O.C.
ION CONDITION
POWER/SIGNAL
ELIMINOSTAT CAB
+
[ HDC-AC with built-in high-voltage power supply
]
Bar type Ionizer Power Supplies
Bar type Ionizer
−
Unit ID
012 3
12345678
O.C.
ION CONDITION
POWER/SIGNAL
Connecting cable
elimination
1.Normal electrical discharge observation function
2.Ion balance monitoring function
3.Detection of abnormalities such as short-circuit discharges (sparks),
over-current, or imbalance
L1
8.2
5.2
72
650
Power supply and signal connector
30
●Wide range of functions to ensure reliable static
75
10
Intermediate mounting bracket
(120)
supply by the miniaturization of the winding transformer
It comes true with a digital technology. (Patent pending)
(35)
17
5.2
Dimensional Diagrams
Main Features
●A storehouse type ionizer in the high-voltage power
One touch
Air joint
ELIMINOSTAT CAB
POWER
RUN
COMM
ALARM
I.B.
P.D.
+
−
Unit ID
O.C.
ION CONDITION
POWER/SIGNAL
75
50
a×50(=L2)
L
Emitter needle
●Utilization of nozzles that enable a considerable
reduction in the amount of air consumption (60% when
compared with other Shishido Electrostatic products); the nozzles
are replaceable
●Alarm displays and output signals enable a speedy
response when abnormalities occur in the main unit.
●Reduction in the amount of ozone generated
Static Elimination Features
HV power supply used
Ion generation method
Main unit dimensions
Weight
Ion balance Within
Static charge discharge time
1000
Charged voltage (V)
Model
Input power supply
Ozone density
Material of Emitter
Supply air range *3
Air tube
Operating Environment
Main functions
300mm
400mm
500mm
600mm
750
500
250
0
0
1
2
3
4
5
6
7
Static decay time (sec)
Note:
This data is for reference purposes only. The values are not guaranteed values. The
reference values are those for when the length of the CAB electrode is 600 mm(and
when the induced air pressure is 0.20 MPa)
The static decay time is the time taken to decay to(±)100 V when the voltage applied
to the charged plate is(±)1 kV. The ion balance voltage is the offset voltage(V)when
the charge plate is in steady state.(US standard EOS/ESD-STM 3.1-2000)Please refer
to the values at the right for the static decay time. These values represent the distance
from the front surface of the device, and are(±)mean decay values.
Power box
Model
Input power supply
Output voltage
Number of units that can be
connected
Output signal setting
Power supply signal line
Model
Connector
CAB
24 VDC ±5%
PB-01 power box required when the main unit is used
Alternating current power supply (built into the main unit)
AC corona discharge
36×150×600 to 2350 mm(W×H×D)
2.3 kg
(in the case of the CAB 1600 mm model)
30 V
(measurement distance: 300 mm, air pressure: 0.3 MPa
at time of shipment from the factory)
0.8 (
s measurement distance: 300 mm, air pressure: 0.3 MPa
at time of shipment from the factory)
0.002 ppm or less
(reference value)
Tungsten
0.01 to 0.3 MPa(usable range)
6-mm diameter(air supplied at two locations, at both ends)
10 to 40℃ / 15 to 85% RH(no condensation)
Ion condition alarm output, ion balance alarm output, pulse
discharge alarm output, over-current alarm output, auto ion
balance adjustment, normal operating display, communication
status display(when Controller CR-01 is connected[will be
available shortly]
)
, setting of IDs for individual recognition(when
Controller CR-01 is connected[will be available shortly]
)
PB24-01
100 to 240 VAC(50/60 Hz)
24 VDC
2
"A contact, B contact, switching exclusion method used"
CAB-CA05(5 m)
, CAB-CA10(10 m)
D-sub
11