Gas Sample Probe Series SP® Version SP3200V and SP3200 for sampling

Embracing Challenge
Gas Sample Probe Series SP®
Version SP3200V and SP3200 for sampling
from Ex-zone 2 or 22
SP3200V/HEX5.1
Special Features
ƒƒ Approval according to ATEX, CSA and FM
for sampling from Ex-zone 2 or 22 resp.
Class I Division 2
ƒƒ Approval according to ATEX, CSA and
FM for mounting in Ex-zone 2 or 22 resp.
Class I Division 2
ƒƒ Different options for test gas feeding,
back purging and shut-off
ƒƒ Optimum operational reliability
ƒƒ Universal applicability
ƒƒ Adaption to nearly all process condi-
tions due to its compact and modular
design
ƒƒ Easy mounting and maintanance
ƒƒ Small volume, fast response time
Application
The M&C sample probes version SP3200V and
SP3200 are used for continuous ­extraction of
explosive gases (Ex-zone 2 or 22) from dust
loaden, high temperature and/or humid processes. The probes can be mounted in Ex-zone
2 or 22. Both versions differentiate only in the
sealing material of the filter housing. Version
SP3200V has got a sealing out of FPM for
types which are heated up to max.185°C
and version SP3200 has got a sealing out of
graphite for all versions heated up to more
than 185 °C.
For M&C probe version SP3200(V), the heaters
version HEX5-1.08 or HEX5-2.08 are available
as option (see Data sheet 2-3.1).
Description
The probe can be operated with both heating versions in Ex-zone 2 and 22 resp. Class I
Division 2, Groups A/B/C/D.
The sample probes are designed for easy
installation, reliable operation and troublefree maintenance. They are versatile in application and depending on the task to be performed, various pre-filters series V12 or V20
with integrated volume displacer, optional
with extension tubes, not included in the
scale of delivery, can be simply screwed into
the mounting flange of the basic probe. For
error control the sample gas flow rate has to
be monitored externally.
This M&C stainless steel or ceramic filter element with a large surface and high capacity
is located in the external housing. The design
offers little or no stagnant space outside
the process. The probe housing is covered
with a protection shield which is part of the
Ex-approval.
The probes are designed in such a way that
changing the filter element is possible without the use of tools. In this operation, neither
the sample probe tube nor the sample line
need to be removed, thus avoiding contamination of the clean gas path and maintaining
the ­integrity of the system.
Version HEX5-1.08 has got a temperature
controller integrated in the connection box
of the probe and is suitable for ambient temperatures up to 50°C. Version HEX 5-2.08 is
equipped with a temperature controller in a
wall mounting case to be mounted externally.
When using this combination, the probe can
be used at ambient temperatures up to 70°C
and the controller up to 50°C.
For calibration gas feeding or back-purging
different options are possible. For example
the option RS with mounted buffer vessel
triggered by an explosion-proof solenoid
valve is available . The back-purge pressure
has to be monitored externally and has to be
min. 1 bar higher than the process pressure.
For the pressure control while back-purging,
a corresponding special valve is mounted
in the sample gas outlet. Thus, an additional
solenoid valve to shut off the sample gas
outlet is not necessary.
The back purge inlet is shut off by a check
valve.
When sampling from Ex-zones, back
purging is only allowed with a gas suitable for the sampling point.
The special design of the optional heating of the M&C-probes version SP3200(V)
permits controlled heating of the complete filter housing, including the mounting flange. This ensures reliable operation
­external to the process preventing the
temperature ­falling below the dew-point.
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/07.13
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
2.12
Technical Data
Gas sample probe type
Part No.
Weather protection shield
Filter housing material
Sealing materials
Probe flange sealing material
Pre-filter / sample tubes
Sample pressure max.
Ambient temperature
Permissible process gas temperature
Filter chamber volume
Filter element, porosity
Sample gas outlet connection
Connection gas outlet at option RS
Mounting flange
Weight
SP3200V (up to 185 °C)
SP3200 (more than 185 °C)
20S5705
20S5700
yes
Stainless steel 316 / 316Ti
Graphite, FPM
Graphite
Graphite
optional, see data sheet 2-1.1.0.6 and 2-1.1.0.8
0,5-6 bar
-20 °C to max. 200°C depending on the temperature class
depending on the temperature class, however max. 200°C at the probe entry
120 cm3
F-3SS150= stainless steel*, 3 micron S-2K150= ceramic**, 2 micron
1x 1/4“ NPTi for max. 8mm-tube connectors
6 mm Swagelok connector
DN65 PN6, FormB, SS316Ti* >DN or ANSI possible**
7 kg
Option heating type HEX5
Part No.
Mounting controller
Control
Power supply
Electrical connection
Marking
HEX5-1.08
HEX5-2.08
20S9650 (a)
20S9655 (a)
in the Ex-zone 2 and 22
electronic
240V 50/60Hz or 120V 50/60Hz (a)
cable gland, terminal range 6-12mm, terminals max. 4mm2
Power
Case protection
Operating temperature
Ambient temperature
Low temperature alarm contact
Option back purge unit type RS
Part No.
Power supply
Electrical connection
Marking
II 3 G Ex nA nC nL IIC T5 to T2,
II 3 D Ex tD A22 IP65 T75°C to T235°C
Class I, Division 2, Groups A/B/C/D, T5 - T2B
max. 800 W (240V), max. 830 W (120V)
IP65; EN60529
0 - max. 230 °C
0 °C to +50 °C
controller: 0 °C bis +50 °C, heater: -20 °C bis +70 °C
-5 °C to Tset make contact potential free with breaking capacity 250V 3A AC, 0,25A DC
RS
20S5560 (a)
230V 50/60Hz 9W or 115V 50/60Hz 9W (a)
cable 3x1mm2
Connection
Max. back purge pressure
Volume buffer vessel
Ambient temperature
II 3GD T4
G 1/2”i at the buffer vessel
6 bar abs.
2 liters
-20°C to 60°C
Option 2-way-ball valve in the probe entrance
Part No.
Operating temperature
/VA
20S9050
-20°C up to 185°C
Option 2/3-way-ball valve in the probe entrance
Part No.
Backflush / Test gas connection
Operating temperature
/3VA
20S9325
6mm tube
-20°C up to +185°C
Option pneum. drive for ball valve /VA o. /3VA
Part No.
Connection control air
Pressure control air
MS1
20S9055
G1/4” i
5-10 bar
Option valve for blowback or calibration gas 1/4”
Part No.
Opening pressure
Connection
Maximum blow back pressure
Maximum operating temperature
/R
20S9045
>0,7 bar
6mm tube
6 bar abs.
+185 °C
* Standard, ** optional
2.12
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/07.13
Technical Data
Gas sample probe type
Option variable calibration gas feeding
Part No.
Way of test gas
Check valve /R
Opening pressure
Connection
Maximum blow back pressure
Maximum operating temperature
Option high performance blow back valve
Part No.
Way of blow back gas
Check valve
Opening pressure
Connection
Maximum blow back pressure
Maximum operating temperature
Option test gas valve / shut-off valve
Part No.
Way of test gas
Check valve
Opening pessure
Connection
Shut-off valve
Pressure control air
Connection control air
Option second sample gas outlet
Part No.
Connection
SP3200V (up to 185 °C)
SP3200 (more than 185 °C)
/R + /CC and /CCF
20S9045 + 20S9012
/R/CC = via sample gas outlet or /R/CCF = via probe filter element
check valve 1/4”
>0,7 bar
6mm tube
6 bar abs.
+185 °C
/BB
/BBF
20S9008
20S9006
via filter chamber
via probe filter element
high performance check valve 3/8”
>0,7 bar
8mm tube
6 bar abs.
185 °C
/C + /I
20S9011 + 20S9009
via sample gas outlet with shut-off to the process
check valve 1/4”
>0,7 bar
6mm tube
bellow-type valve with pneumatic drive
3-10 bar
1/8” NPT i
/2X
20S9015
1/4” NPT i
Option spun glass cartridge
Part No.
Material
/FW
20S9047
SS316Ti, Novapress
20S9046
SS316Ti, Graphite
* Standard, ** Option
Combinations of options
Option No.
/RS
/VA
/3VA
/MS1
/R
/R/CC(CCF)
/BB
/BBF
/C/I
/2X
1
/RS
2
/VA
X
3
/3VA
X
X
X
X
X
X
X
X
X
X
X
4
/MS1
5
/R
X
X
X
6
/R/CC(/CCF)
X
X
7a
/BB
7b
/BBF
8
/C/I
9
/2X
X
X
X
X
X
X
X
X
X
X
10
/FW
X
X
X
X
X
X
X
X
X
X
X
X
X = possible combinations
X = recommended combinations
Differential pressure and T90-time
∆P and T90 at flow of:
∆P with new filter element F-3SS150
∆P with new filter element S-2K150
T90-time for SP3200 without tube
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/07.13
100
0,006
0,003
6
200
0,012
0,005
3,5
500
0,040
0,02
1
1000
0,110
0,058
<0,5
1500
0,215
0,135
<0,5
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
Nl/hr
bar
bar
s
2.12
Functional diagram of the options 1 to 9
Sample probe
Sample probe
Sample gas out
Sample gas out
1
Standard
Option/RS back purging
I-air
Option /MS1
4
I-air
Sample probe
4
Sample probe
Sample gas out
2
Option /MS1
Sample gas out
3
Option/VA
Option/3VA back purging/test gas
Sample probe
Sample probe
Sample gas out
5
Sample gas out
6
Option/CC test gas
Option /R test gas/back purging
Option /CCF test gas
Sample probe
Sample probe
7a
Sample gas out
Sample gas out
7b
Option/BBF back purging
Option /BB back purging
I-air
Sample probe
Sample probe
8
Sample gas out
9
Sample gas out
Sample gas out
Option/2 x
Option/C/I test gas/shut-off valve
Possible combinations of options see table page 3.
2.12
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/07.13
Dimensions
SP3200(V) with heating type HEX5-1.08
SICHERUNG NICHT
UNTER SPANNUNG
HERAUSNEHMEN!
DO NOT REMOVE
FUSE WHEN
ENERGIZED!
260
Sicherung 1A
Fuse 1A
A1 A2
1
2
3
4
5
7
14
12
8
9 10 11 12 13 14 15 16
6
11
350
410
Dimensions in mm
1 2
260
3
4
5
6
7
8
SP3200(V) with heating type HEX5-2.08
350
Dimensions in mm
External controller for heating HEX5-2.08
Ø 6,5
SICHERUNG NICHT
UNTER SPANNUNG
HERAUSNEHMEN!
DO NOT REMOVE
FUSE WHEN
ENERGIZED!
200
A1 A2
225
250
Sicherung 1A
Fuse 1A
1
2
3
4
5
7
14
12
8
9 10 11 12 13 14 15 16
6
11
120
175
145
Dimensions in mm
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/07.13
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
2.12
Options pre-filter and extension tubes
Options
Stainless steel pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm,temperature max. 600°C, material
SS316
Hastelloy pre-filter with volume displacer, length 220mm, 46mm o.d., filter porosity 2µm, temperature max. 900°C, material
Hastelloy-C
Stainless steel pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 600°C, material
SS316
Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 2µm, temperature max. 900°C, material
Hastelloy-C
Hastelloy pre-filter with volume displacer, length 520mm, 60mm o.d., filter porosity 0,5µm,temperature max. 900°C, material
Hastelloy-C
Stainless steel pre-filter with volume displacer, length 300mm, 31mm o.d., filter porosity 2µm, temperature max. 600°C, material
SS316
Extra charge for extension of insitu stainless steel filter V20-3 or V20-4 for each 100 mm further length (from standard length
300mm to .... mm), max. 1000 mm total filter length, material: SS316.·········
Backflushable hose pre-filter with internal support tube, length: 400mm, 40mm o.D., filter porosity 15µm,temperature max.
200°C, material PTFE, SS316
Insitu ceramic filter tube in double-layer version for high blow back efficiency, with volume displacer, length 500mm, 40mm
o.d., filter porosity 1µm, temperature max. 1000°C, material ceramic, SS316, connection G3/4"
Extension tube for V20.. with internal volume displacer , length 500mm, temperature max. 600°C, material SS316
Extension tube for V20.. with internal volume displacer , length 1000mm, temperature max. 600°C, material SS316
Extension tube for V20.. with internal volume displacer , length 1500mm, temperature max. 600°C, material SS316
Version
V20-0
Part No.
20 S 9105
V20-0/HC
20 S 9115
V20-1
20 S 9145
V20-1/HC
20 S 9155
V20-1/HC
20 S 9156
V20-3
20 S 9300
V20-3
20 S 9310
V20-T
20 S 9315
V12-1A-1
20 S 9559
Vm500
Vm1000
Vm1500
20 S 9165
20 S 9170
20 S 9175
For choosing the adequate pre-filter see data sheet 2-1.1.0.8 as well
Options sample tubes
Options
Version
Part-No.
Length 1m, material SS316Ti, temperature max. 600 °C
SP2000/SS
20 S 9065
Length 1m, with volume displacer, material SS316Ti, Temperatur max. 600 °C
SP2000/SS-Vm
20 S 9067
Length 1m, material Hastelloy-C, temperature max. 900 °C
SP2000/HC
20 S 9090
Length 1m, material Kanthal, temperature max. 1300 °C
SP2000/KA
20 S 9080
Length 1m, material Incoloy 956, temperature max. 1200 °C
SP2000/IC
20 S 9072
For choosing the adequate sample tube see data sheet 2-1.1.0.6 as well
Temperature classes (Please indicate desired temperature class with your order)
Part number
20S9608
20S9609
20S9610
20S9611
20S9612
20S9613
20S9614
20S9615
20S9616
20S9617
20S9618
T-Class ATEX Cenelec/IEC/NEC 505
T2
T3
T4
T5
T-Class FM/CSA NEC 500
T2
T2A
T2B
T2C
T2D
Operating temperature °C
230
215
185
175
160
Limiter °C
235
220
190
180
165
T3
T3A
T3C
T4
T4A
T5
150
135
120
95
85
70
155
140
125
100
90
75
The programming and closing of the controller is effected at works in compliance with the indications in your order.
2.12
M&C TechGroup Germany GmbH • Rehhecke 79 • 40885 Ratingen • Germany
[email protected] • www.mc-techgroup.com • Fon +49 2102 935-0 • Fax +49 2102 935-111
Technical specifications and illustrations are without
obligation, subject to modifications. 10.04/07.13