Welding Simulation Test Project 1

Welding Simulation
Test Project 1
Competitor Name:
School:
Skill Performance Criteria:
Unit :
Date:
Time:
Solution
Task sheet
Nov.22nd
30min
Expert:
Assessment
Total Mark:
Chief Expert: Akram Dwairi
Screen result
100
Choose the correct Weld Settings from the table below to weld a 6.4mm Fillet Joint
in the position 3F up shown. This is to be done using welding simulation equipment
Welding
Process
Gas Mixture
(Argon/CO2)
Weld
Position
Material
Thickness
GMAW
75A/25C
3F up
6.4 MM
Wire Feed
speed (IPM)
Or
Current
(Amps)
275
Voltage
(Volts)
18
WELD SETTINGS
Welding Process: ...........GMAW-S..........
Weld position: …3F UP…………
Material Thickness (mm): 6.4……………
Voltage (Volts): …………18……..
Wire Federate (IPM): 275A (7.0m/min)………..….
Gas Mixture: …75A/25CO2…
Gas flow: 12-16L.min… (25-35CFH)
Polarity: DC+…
Consumable type :(.89mm) ER70S-6
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Welding Simulation
Test Project 2
Competitor Name:
School:
Skill Performance Criteria:
Unit :
Date:
Time:
Solution
Task sheet
Nov.22nd
30min
Expert:
Assessment
Total Mark:
Chief Expert: Akram Dwairi
Screen result
100
Choose the correct Weld Settings from the table below to weld a 9.6 mm Butt Joint
in the position 1G shown. This is to be done using welding simulation equipment
Welding
Process
Gas Mixture
(Argon/CO2)
Weld
Position
Material
Thickness
Wire Feed
speed (IPM)
Or
Current
(Amps)
Voltage
(Volts)
GMAW
75A/25C
1G
9.6 MM
8.9m/min
20
WELD SETTINGS
Welding Process: ...........GMAW-S..........
Weld position: …1G…………
Material Thickness (mm) 9.6……………
Voltage (Volts): …………20……..
Wire Federate (IPM): 350A (8.9/min)………..….
Gas Mixture: …75A/25CO2…
Gas flow 12-16L.min… (25-35CFH)
Polarity DC+…
Consumable type :(.89mm) ER70S-6
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Welding Simulation
Test Project 3
Competitor Name:
School:
Skill Performance Criteria:
Unit :
Date:
Time:
Solution
Task sheet
Nov.22nd
30min
Expert:
Assessment
Total Mark:
Chief Expert: Akram Dwairi
Screen result
100
Choose the correct Weld Settings from the table below to weld a 3.4mm Fillet Joint
in the position 2F shown. This is to be done using welding simulation equipment
Welding
Process
Gas Mixture
(Argon/CO2)
Weld
Position
Material
Thickness
SMAW
NA
2F
3.2 MM
Wire Feed
speed (IPM)
Or
Current
(Amps)
100
Voltage
(Volts)
NA
WELD SETTINGS
Welding Process: ...........SMAW..........
Weld position: …2F …………
Material Thickness (mm) 3.2……………
Voltage (Volts): …………NA……..
Wire Federate (IPM): 100
Gas Mixture: …NA…
Gas flow: NA
Polarity AC…
Consumable type :( 3.2mm) E6013
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Welding Simulation
Test Project 4
Competitor Name:
School:
Skill Performance Criteria:
Unit :
Date:
Time:
Solution
Task sheet
Nov.22nd
30min
Expert:
Assessment
Total Mark:
Chief Expert: Akram Dwairi
Screen result
100
Choose the correct Weld Settings from the table below to weld a 6.4mm plate in the
position flat shown. This is to be done using welding simulation equipment
Welding
Process
Gas Mixture
(Argon/CO2)
Weld
Position
Material
Thickness
FCAW
NA
Flat
6.4 MM
Wire Feed
speed (IPM)
Or
Current
(Amps)
140
Voltage
(Volts)
20
WELD SETTINGS
Welding Process: ...........FCAW..........
Weld position: …FLAT…………
Material Thickness (mm): 6.4……………
Voltage (Volts): …………20……..
Wire Federate (IPM): 140A (3.5m/min)………..….
Gas Mixture: …NA…
Gas flow: NA
Polarity: DC- …
Consumable type :( 2mm) E71T-8
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