COMPLETE PROCESS CONTROL

COMPLETE PROCESS CONTROL
Incoming parts registration
Manage your materials
AVL, RoHs, unique Reel ID, MSD
(see material verification)
Reduce amount of changeovers
Production planning
(see product production planning)
NPI product preparation
Predictable production programming, incl.:
- CAD importer package
- Virtual sticky tape
- Input & reverse gerber engineering
(see process preparation)
Product library management
Part and product authorization
(see product library manager)
Setup assistant
Zero defect setups
(see setup assistant)
Feeder replenishment monitoring
Secure non-stop production
(see setup assistant)
Feeder maintenance monitoring
Best performance out of your feeders
Zero
de
ion
duct
pro
fect
Data interfaces
Integrate into Assembléon or
into your MES system
(see feeder maintenance monitoring)
(see Assembléon data interfaces)
ASIA-PACIFIC
Assembléon Technology (Suzhou) Co.Ltd.
T:+852 2167 1000
Assembléon Asia Ltd.
T: +65 6631 9000
Feeder service shops
Low cost feeder repair
EUROPE
Assembléon Netherlands B.V.
T: +31 40 272 3000
THE AMERICAS
Assembléon America Inc.
T: +1 770 751 4420
Material verification
Component consumption, AVL, RoHs, MSD
(see material verification)
Factory integration solutions for
Material traceability
Record traceability data (e.g. manufacturer, part number,
supplier, data and lot codes)
(see material traceability)
Line monitoring
Maintain world class production efficiency
(see performance monitoring)
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the prior written consent of the copyright owner. The information presented in this document does
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use. Publication thereof does not convey nor imply any license under patent or other industrial or
intellectual property rights. Date of release: November 2014. 9498.391.0019.2
assembleon.com
New Product Introduction (NPI) software: shortest time from CAD to volume production
Assembléon data preparation and programming (MSS Process preparation)
Main application/
interfacing
Options
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Predictable programs within 5% cycle time accuracy
Import Assembléon PP, Centroid, GenCad and BOM
Single family setup
Assembléon component and shape library
Functional diagram shown: this is not an ordering diagram
Optimizer for:
- Flexline, iX 502, iX 302 -iFlex
-Hybrid
Product grouping and scheduling
(MSS Production planning)
Option:Client-server
CAD importer package
Input & reverse gerber engineering
Virtual sticky tape
Product library manager
Import industry's most common CAD formats:
Altium Designer & P-CAD, Allegro, OrCAD Designer,
OrCAD Layout, Mentor Board Station & Power PCB,
PADS Perform, PDIF, Zuken Cadif & PWS & BD
Fast route from gerber to centroid
Create zero defect programs offline
- Offline true-form program simulation,
check, and corrects:
x, y, data, rotation, setup, polarization, pin 1 check
Create parts and programs only once
- Central parts and program management
and authorization tool synchronize parts + process data with the data preparation tool
- Second source parts lists
- Intelligent shape rules simplify NPI process for new parts
Note: others on request
Aiming for the least amount of setup changes
in a high mix production environment
- Fast grouping engine
- Deadline planning
- Checks component shortage, feeder capacity and machine availability
- Single lane
Option: Multi-line production planning
MSS Prod. Planning light: 50 product limit
Manufacturing Execution System (MES) software: complete manufacturing coverage
Main application/
interfacing
Assembléon data interfaces
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-
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Traceability data interface, based on standard CamX specification
Performance data interface, based on standard CamX specification Materials dB interface: For real-time parts consumption data (requires setup assistant)
SECS/GEM Equipment Communications Standard
Setup assistant
Options
Zero defect and fast online and offline setups
- Setup guidance
- Component second sourcing
- Error proof setup validation
- Feeder replenishment monitoring
- Fast change-overs
- Reel expiration date monitoring
Performance monitoring
Material traceability
Material verification
Feeder maintenance monitoring
Manage and control line efficiency
- Real-time monitoring
- Machine status and PPM levels
-Reporting
Trace data storage and reporting
- Work order traceability + reporting
* Component trace data linked to work order number
- PCB traceability + reporting
* Extends trace data linkage from work order to reference designator
Central material management
- Incoming material registration
- Unique reel ID
- RoHs, Approved Vendor List (AVL), Moist
Sensitive Device (MSD) and component
blocking
- Material consumption registering
Get the best performance out of your feeders
- Schedule feeder maintenance
- Maintenance warnings
- Maintenance history
Parts warehousing
Open communication interface
Integrate into your MES system
Connect to feeder service shop
Performance, process and
traceability data
(based on CAMX IPC or SECS/
GEM protocols)