PETROSYNC - API 570 Piping Inspector Course

Reserve early to avoid disappointment!
Be the first
API 570 Inspector
in 2015!
Sculpt Your Skills for the Inspection, Repair, Alteration, and Rerating of Oil & Gas In-Service Piping Systems!
16th - 20th March 2015 | Kuala Lumpur, Malaysia
25th - 29th May 2015 | Bandung, Indonesia
7th - 11th September 2015 | Perth, Australia
ATTEND THIS INTENSIVE COURSE TO MASTER:
INSTRUCTOR
Uday B. Kale (M. Eng. Mechanical)
Technical Director
KUB Quality Services
SUMMARY OF PROFESSIONAL ACHIEVEMENT
API 510 – Authorized Pressure Vessel Inspector – Certificate #26785
API 653 – Authorized Above storage Tank Inspector-Certificate #27926
API 570 - Authorized Piping Inspector - Certificate #38157
API SI- Source Inspector - Certificate #52837
API 580 – Risk Based Inspection - Certificate #50553
Certified Welding Inspector ( AWS) Certificate #00071941
CSWIP 3.1 Certificate #58489
ACCP Professional Level III (RT, UT, MT, VT) ASNT ID - 83835
RT 2 - Certified Site Incharge (BARC, India)
ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT ), ASNT ID- 83835
Level 3 as per EN 473 (UT, MT, PT, VT)
PARTIAL CLIENT LIST
The Middle East:
Qatar Petroleum, QAFAC, ADCO, ADGAS, ADMA, GASCO,
Banagas, Technip (Bahrain), Equate Petrochemicals Company,
Al Jubail Fertilizer Company, TUV Akadamie Middle East (UAE,
Saudi Arabia and Qatar)
Africa: BP - GUPCO (Egypt), Inspection and Test Nigeria Ltd
India & Asia: Oil India Limited, Tata, Dacon Inspection Ltd
Europe: Rosen Europe (The Netherlands)
SUPPORTED BY
API 570: Inspection methodologies, remaining life calculations,
degradation mechanisms, repair & re-rating of in-service piping
system and relations to ASME codes (1.5 day)
ASME Section V: Principles and application of Non-Destructive
Examination (0.5 day)
ASME section IX: Welding & brazing requirements and procedures
(0.5 day)
ASME B31.3: Design review, welding & heat treatment, inspection,
leak testing of process piping (1 day)
ASME B16.5: Design & repair of pipe flanges and flanged fittings (0.5
day)
API RP 571: Damage Mechanisms affecting fixed equipment in
refineries, eg. fractures, fatigue, corrosion, sulfidation, MIC, HTTA etc
(0.5 day)
API 574: Inspection practices for piping system components (¼ day)
API RP 577: Welding inspection and metallurgy recommended
practices (¼ day)
API RP 578: Material verification program for new and existing alloy
piping systems (¼ day)
Limited Attendees
The course has limited seats to ensure maximum learning and experience for all delegates.
Certificate of Attendance
You will receive a Certificate of Attendance bearing the signatures of the Trainer upon successful
completion of the course. This certificate is proof of your continuing professional development.
Interactive Training
You will be attending training designed to share both the latest knowledge and practical
experience through interactive sessions. This will provide you with a deeper and more long-term
understanding of your current issues.
High Quality Course Materials
Printed course manual will provide you with working materials throughout the course and will be
an invaluable source of reference for you and your colleagues afterward. You can follow course
progress on your laptop with soft copies provided.
PROGRAM OVERVIEW
“To improve management control of process unit inspection, repair,
alteration and rerating; and to reduce the potential for inspection delays
WHY YOU SHOULD ATTEND
To ensure that all objectives of the course matches yours, all PetroSync
programs are developed after intensive and extensive research
within the industry
resulting from regulatory requirements.”
-- API.org on API 570 Certification
American Petroleum Institute
(API)
Piping Inspection Code 570 Inspection, Repair, Alteration, and
Rerating of In-Service Piping Systems is recognized and used with
confidence worldwide. The Piping Inspector Certification Program
(PICP) is developed for the continual high level of efficiency and safety
through emphasizing professional credibility and process integrity.
Process piping system is one of the critical production assets in
process industry. Organizations recognize the need to maintain
authorized inspection agency and technically assess qualified piping
engineers and inspectors to ensure facilities are at top performance.
Therefore, API 570 certification is one of the most sought after
professional competency that enables inspectors to be actively
involved in the improvement of industry & environmental health and
safety performance, reinforcement management control, compliance
of inspection capabilities.
This 5 day Piping Inspector course is based on API 570/574, API RP 577/
578, ASME B16.5/ B31.3 and ASME BPVC Section V/ Section IX. It is to
promote the recognition of fitness-for-service concepts to evaluate
in-service degradation of piping system. With Mr. Uday Kale’s
extensive involvements in the facilities inspection, as well as his
practical coaching and mentoring approaches, this course not only
prepare the candidates to pass API 570 examination with confident, it
will also advance the appreciation of piping facilities and thus to
broaden the technical knowledge base in order to avoid unplanned
PetroSync programs focus on your immediate working issues to ensure
that you are able to apply and deliver immediate results in real work
situations
Application and implementation of industry knowledge and
experience are the drivers for our course design, not theoretical
academic lectures
PetroSync training focuses on practical interactive learning tools and
techniques including case studies, group discussions, scenarios,
simulations, practical exercises and knowledge assessments during the
course. Invest a small amount of your time to prepare before attending
the course to ensure maximum learning
PetroSync follows a rigorous selection process to ensure that all expert
trainers have first-hand, up-to-date and practical knowledge and are
leaders of their respective industrial discipline
IN-HOUSE SOLUTIONS
SAVE COST • IMPROVE PERFORMANCE • REDUCE RISK
PetroSync understands that in current economic climate, getting an
excellent return on your training investment is critical for all our clients.
This excellent training can be conducted exclusively for your
organization. The training can be tailored to meet your specific needs at
your preferred location and time.
We will meet you anywhere around the globe. If you like to know more
about this excellent program, please contact on +65 6415 4500 or email
[email protected]
PROGRAM SCHEDULE
shutdown and reduce expenses!
AUDIENCE
This course will specifically benefit Engineers, Supervisors, and
Managers from the following disciplines:
- Mechanical Engineering
- Inspection
- Maintenance & Operations
- Technical & Engineering
- QAQC
and technical personnel with 2-3 years of experience in the
management and planning of inspection and maintenance activities
of piping system at upstream oil & gas facilities, refineries, process
plants and petrochemical facilities.
Each attendee must bring a Laptop computer with Microsoft operating system
and Scientific Calculator
08:30 – 09:00 Registration (Day1)
09:00 – 11:00 Session I
11:00 – 11:15
11:15 – 13:00
13:00 – 14:00
14:00 – 15:30
Refreshment & Networking
Session II
Networking Buffet Lunch
Session III
15:30 – 15:45 Refreshment & Networking
15:45 – 17:00 Session IV
17:00
End of Day
16th - 20th March 2015 | Kuala Lumpur, Malaysia
25th - 29th May 2015 | Bandung, Indonesia
7th - 11th September 2015 | Perth, Australia
BENCH-MARK QUIZ
INTRODUCTION TO API 570 C
CERTIFICATION
API 570 (Inspection, Repair, Alteration, and Rerating of
In-Service Piping Systems)
ASME B 31.3 (Process Piping)
• Scope & Definitions
• Scope and applicability
• Owner/user inspection organization
• Service/Fluid Classification
• API authorized piping inspector qualification and certification
• Joint Quality Factors
• Inspection and testing practices
• Allowable stresses
• Design for Internal Pressure
• Design of permanent blanks
• Impact testing for Low temperature service
• Acceptance of Impact test results
• Welding requirements-Preheat Temperatures
• Post Weld Heat Treatment
• Hardness Testing after PWHT
• Inspection and testing
• Non Destructive Examination Requirements
• Acceptance Criteria
• Leak testing-Hydrostatic
• Leak testing-Pneumatic
• Precautions during Pneumatic test
• Service leak test
• Risk-based inspection
• Thermal Expansion of Piping-Table C1
• Preparation for inspection
• Inspection for specific types of corrosion and cracking
• Types of inspection and surveillance
• Thickness measurement locations
• Thickness measurement methods
• Inspection of welds in-service
• Inspection of flanged joints.
API 570 (Inspection, Repair, Alteration, and Rerating of
In-Service Piping Systems)
ASME B16.5 (Pipe Flanges an
and Flanged Fittings)
• Frequency and extent of inspection
• Overview of pipe flanges and flan
flanged fittings
• Piping service classes
• Inspection intervals
• Extent of visual external and cui inspections
• Inspection data evaluation, analysis, and recording
• Corrosion rate determination
ASME B16.5 (Pipe Flanges aand Flanged Fittings)
• Scope
• Pressure Temperature Ratings
• Materials
• Dimensions
• System pressure Test
• Maximum allowable working pressure determination
• Repairs, alterations, and rerating of piping systems
• Welding and hot tapping
• Inspection of buried piping
• Types and methods of inspection
• Frequency and extent of inspection
• Repairs to buried systems
ASME Boiler and Pressure Vessel
V
Code Section IX
(Welding and brazing Quali
Qualifications)
• Review of a WPS and PQR
• Determine if WPS and PQR are in compliance with ASME Sec. IX
• Essential and Nonessential Variables
• Determine that the number and type of mechanical tests are correct tests
• Determine whether the results are acceptable
ASME Boiler and Pressure Vessel Code Section V
(Non-Destructive Examination)
• Article 1, general requirements:
• Article 2, radiographic examination
• Article 6, liquid penetrant examination
• Article 7, magnetic particle examination (yoke and prod techniques only)
• Article 9, visual examination
• Article 10, leak testing
API Recommended Practice 574
•Inspection of piping, tubing, valv
valves, and fittings
API RP 571 (Damage Mechanisms
Mecha
in the Refining Industry)
API Recommended Practice 577
• Brittle Fracture
• Welding inspection and metallurgy
• Thermal Fatigue
• Erosion/Erosion Corrosion
API Recommended Practice 578
• Mechanical Fatigue
• Material verification program for new and existing alloy
• Vibration Induced Fatigue
piping systems
• Atmospheric Corrosion
• Corrosion Under Insulation (CUI)
• Boiler Water Condensate Corrosion
• Flue Gas Dew Point Corrosion
• Microbiological Induced Corrosion (MIC)
• Soil Corrosion
• Sulfidation
• Chloride Stress Corrosion Cracking (ClSCC)
• Caustic Stress corrosion Cracking (Caustic Embrittlement)
• High Temperature Hydrogen Attack (HTTA)
4 Hours API 570 FULL MOCKUP TEST
API 570 Piping Inspector Course
16th - 20th March 2015 | Kuala Lumpur, Malaysia
25th - 29th May 2015 | Bandung, Indonesia
7th - 11th September 2015 | Perth, Australia
INSTRUCTOR
Uday B. Kale (M. Eng. Mechanical)
Technical Director
KUB Quality Services
SUMMARY OF PROFESSIONAL ACHIEVEMENT
API 510 – Authorized Pressure Vessel Inspector – Certificate #26785
API 653 – Authorized Above storage Tank Inspector-Certificate #27926
API 570 - Authorized Piping Inspector - Certificate #38157
API SI- Source Inspector - Certificate #52837
API 580 – Risk Based Inspection - Certificate #50553
Certified Welding Inspector ( AWS) Certificate #00071941
CSWIP 3.1 Certificate #58489
ACCP Professional Level III (RT, UT, MT, VT) ASNT ID - 83835
RT 2 - Certified Site Incharge (BARC, India)
ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT ), ASNT ID- 83835
Level 3 as per EN 473 (UT, MT, PT, VT)
Uday B. Kale is an API570 authorized piping inspector. Currently
he is the technical director of M/s KUB Quality Services. He has
involved in inspection, welding and NDT projects in the Middle East,
Africa and India for over 17 years on offshore production platform
and petrochemical refineries.
PARTIAL CLIENT /PROJECT LIST
Qatar Petroleum
BP - GUPCO (Egypt)
Oil India Limited
ADCO (Abu Dhabi)
ADGAS (Abu Dhabi)
ADMA (Abu Dhabi)
GASCO (Abu Dhabi)
QAFAC
Rosen Europe (The Netherlands)
Banagas (Bahrain)
TATA (India)
Al Jubail Fertilizer Company
Technip (Bahrain)
Equate Petrochemicals (Kuwait)
TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar)
Inspection and Test Nigeria Ltd
Mr. Uday is very well-versed in international Codes and Standards.
He performed and led the shutdown teams in performing NDE,
internal and external inspection of equipments in central processing plant, ammonia plant, FCCU, SRU, SWS and amine treating units
for Code stamp facilities of ADCO, Qatar Petroleum, Oil India,
QAFAC, Banagas, Al Jubail Fertilizer Company.
He was the appointed plant inspector for BP (GUPCO) in asset
integrity management, who took charge of 9 offshore production
complex, 75 Satellites and Onshore process units involving Close
Visual Inspection of piping, equipments, NDT co-ordination,
Baseline and Corrosion Monitoring. Furthermore, as an Inspector in
GASCO OAG pipeline project, he conducted and witnessed
Ultrasonic Examination of first 50 production weld joints of pipeline
done by PWT (Pipe Welding Technology, GMAW).
Dacon Inspection Ltd
HBJ pipeline up-gradation projects
With his extensive involvement in various projects, Mr. Uday is also
an enthusiastic and knowledgeable mentor, who has been a faculty
in training, examination, qualification and certification of API 570,
ASME B31.3, API653, welding and NDT in the Middle East, Africa and
Asia. He is a charted engineer with a Masters in Mechanical
Engineering.
INVESTMENT PACKAGES
PROGRAMME CONSULTANT
Please checklist the package that you are attending!
API 570 - Piping Inspector
Course
Early Bird Offer
Standard Price
SGD 2,995
SGD 3,195
USD 3,250
USD 3,400
16th - 20th March 2015
Kuala Lumpur, Malaysia
25th - 29th May 2015
Bandung, Indonesia
7th - 11th Sept 2015
Perth, Australia
Contact
Email
Phone
Fax
Group Discount
10% discount for groups of
3 registering from
the same organization
at the same time
: Cay Aagen
: [email protected]
: +65 6415 4500
: +65 6826 4322
TERMS AND CONDITIONS
DISCLAIMER
Please note that trainers and topics were confirmed at the
time of publishing; however, PetroSync may necessitate
Group discount is based on standard price
Early Bird Offer is one month before the event schedule
* To enjoy the offer, full payment must be made before the deadline.
* For 5 or more delegates, please inquire for more attractive package.
* Prices include lunches, refreshments and training materials. Discounts cannot be combined with other
promotional offers.
substitutions, alterations or cancellations of the trainers or
topics. As such, PetroSync reserves the right to change or
cancel any part of its published programme due to
unforeseen circumstances. Any substitutions or alterations
* Important: Please note that registration without payment will incur a SGD 200 administration fee.
will be updated on our web page as soon as possible.
DELEGATE DETAILS
Mr
1st Delegate Name
Mrs
Ms
Dr
Others
DATA PROTECTION
The information you provide will be safeguarded by
Direct Line Number:
Email:
Job Title:
Department:
PetroSync that may be used to keep you informed of
relevant products and services. As an international group we
Head of Department:
may transfer your data on a global basis for the purpose
Mr
2nd Delegate Name
Mrs
Ms
Dr
Others
indicated above. If you do not want us to share your
Direct Line Number:
Email:
information with other reputable companies, please tick this
Job Title:
Department:
box.
Head of Department:
Mr
3rd Delegate Name
Mrs
Ms
Dr
Others
CANCELLATION POLICY
You may substitute delegates at any time as long as
Direct Line Number:
Email:
Job Title:
Department:
reasonable advance notice is given to PetroSync. For any
cancellation received in writing not less than fourteen (14)
Head of Department:
working days prior to the training course, you will receive a
INVOICE DETAILS
credit voucher worth total transaction with less a SGD 200
Attention Invoice to: ______________________________________________________________________________
Direct Line Number: ______________________________ Fax: _____________________________________________
Company:____________________________________________ Industry : __________________________________
Address: _______________________________________________________Postcode: _________________________
Country: ________________________Email: __________________________________________________________
Please note:
- Indicate if you have already registered by Phone
Fax
Email
Web
- If you have not received an acknowledgement before the training, please call us to confirm your booking.
administration fee and any related bank or credit card
charges.
Delegates who cancel less than fourteen (14) working days
of the training course, or who do not attend the course, are
liable to pay the full course fee and no refunds will be
granted.
CERTIFICATE OF ATTENDANCE
PAYMENT METHODS
By Credit Card :
Please debit my credit card:
70% attendance is required for PetroSync's Certificate of
Attendance.
Visa
MasterCard
AMEX
Card Number:
Security Code:
Expiry Date:
Name printed on card: _____________________________________________________________________
By Direct Transfer : Please quote invoice number(s) on remittance advice
PetroSync Global Pte Ltd Bank details:
Account Name: PetroSync Global Pte Ltd
Bank Name : DBS Bank Ltd
Bank Code : 7171 • Bank Swift Code : DBSSSGSGXXX • Branch code : 288
Account No : • SGD : 288-901898-0 • USD : 0288-002682-01-6
Bank Address : 12 Marina Boulevard, Level 3. Marina Bay Financial Centre Tower 3. Singapore 018982
All bank charges to be borne by payer. Please ensure that PetroSync Global Pte Ltd receives the full invoiced amount.
ConfirmaƟon
I agree to PetroSync’s payment terms and cancellation policy.
Signature :
PAYMENT TERMS
____________________________________________________________________________
: Payment is due in full at the time of registration. Full payment is mandatory for event attendance.
To Register
Incorrect Details
Please accept our apologies for mail or email that is incorrectly addressed.
Please email us at [email protected] and inform us of any incorrect details. We will amend them accordingly.
DETAILS
Please accept our apologies for mail or email that is
incorrectly addressed.
Please email us at [email protected] and
inform us of any incorrect details. We will amend them
CHARGES & FEE(s)
- For Payment by Direct TelegraphicTransfer,
client has to bear both local and oversea bank
- For credit card payment, there is additional
4% credit card processsing fee.