UNIFLEX Advanced

Transcription

UNIFLEX Advanced
82
BASIC
LINE
Selection
Inside
heights
Light, quiet all-rounder with wide range of applications
26
–
44
Universal connectors (UMB)
with integratable
strain relief comb
Favorable ratio
of inner to outer width
Robust, double stroke system
for long unsupported lengths
Very quiet thanks to internal
noise damping system
Single-part end connector
with integratable
strain relief comb
Single-part chain links
(design 020)
Designs with inward or outward
opening brackets
Extremely fast and easy to open
due to ball joint mechanism
Inside
widths
25
–
250
kabelschlepp.de
■ Cost-effective cable carrier
■ Weight-optimized chain geometry
■ Particularly high torsional rigidity
Simple
divider fastening
Many separation options
for the cables
Fon:
+49 2762 4003-0
Lateral
wear surfaces
UNIFLEX Advanced 1665 with mounting frame stay
Subject to change.
The mounting frame stay can be used to reliably route cables with a
very large diameter such as extraction hoses, which diameters are
greater than the clearance height of the chain links can be routed.
Dividers can be fixed for installations where the carrier is
rotated through 90° and applications with high transverse
accelerations – no additional spacers are needed
Lateral wear surfaces – for
long service life for applications where the carrier is
rotated through 90°
Simple fixing of strain relief
comb or C-Rail in the connector
83
Selection
BASIC
LINE
UNIFLEX
Advanced
UNIFLEX Advanced
Design 020 with enclosed frame
UNIFLEX
26
–
44
Inside
widths
25
–
250
hi
KR
kabelschlepp.de
Bi
Type
1455.020
1555.020
1665.020
hi
26
38
44
Bi
25-103
50-150
50-250
Dynamics of
unsupported arrangement
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
120
125
150
10
9
8
50
45
40
86
86
86
Fon:
+49 2762 4003-0
Dimensions in mm
Design 030 with outward opening and detachable brackets
hi
84
KR
Bi
Type
1455.030
1555.030
1665.030
hi
26
38
44
Bi
25-103
50-150
50-250
Dynamics of
unsupported arrangement
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
120
125
150
10
9
8
50
45
40
86
86
86
Dimensions in mm
Subject to change.
Use our free
project planning service.
Selection
BASIC
LINE
Advanced
Inside
heights
Overview UNIFLEX Advanced
Inside
heights
26
–
44
Inside
widths
Bi
25
–
250
hi
Type
hi
1455.040
1555.040
1665.040
26
38
44
Bi
Dynamics of
unsupported arrangement
Maximum
travel length
in m
Travel
speed
vmax in m/s
Travel
acceleration
amax in m/s2
Page
120
125
150
10
9
8
50
45
40
86
86
86
25-103
50-150
50-250
kabelschlepp.de
KR
UNIFLEX Advanced 1665 with mounting frame stay
The mounting frame stay can be used to reliably route cables
with a very large diameter, such as extraction hoses, which
diameters are greater than the clearance height of the chain
links can be routed.
114 mm
139 mm
164 mm
Fon:
+49 2762 4003-0
Dimensions in mm
189 mm
■ Different inside heights for different
cable diameters
Subject to change.
Additional chambers for further cables
Routing of additional cables with small diameters such as electrical or hydraulic
cables is possible in the chambers under the main chamber. Dividers can be used
for additional separation of the cables.
Do you need further information?
Please do get in touch with us, we will be pleased to help you.
85
Selection
BASIC
LINE
UNIFLEX
Design 040 with inward opening and detachable brackets
Advanced
Overview UNIFLEX Advanced
Design 020
Design 030
Design 040
Inside/Outside:
Not to be opened
Outside: Hinged, openable (on the
right/left) and detachable brackets
Inside: Hinged, openable (on the
right/left) and detachable brackets
UNIFLEX
25
–
250
Bi
Bk
KR
t
hi
hG
hi
hG
hi
Inside
widths
hG
26
–
44
KR
Bi
Bk
Bi
Bk
t
KR
t
kabelschlepp.de
Dimensions and intrinsic chain weight
Type
hi
hG
1455
26
36
1555
38
50
1665
44
60
25
0.73
50
1.13
50
1.67
* Design 020 available on request
38
0.75
75
1.23
75
1.80
Inside widths Bi
Intrinsic chain weight
78
103
–
–
0.88 0.98
–
–
100
125
150
–
1.32 1.42 1.51
–
125
150
175 200**
2.06 2.18 2.31
2.43
58
0.80
90*
1,29
100
1.92
** on request
Bk
–
–
–
–
225
2.57
–
–
–
–
250
2.70
Bi + 16
Bi + 18
Bi + 22
Dimensions in mm/Weights in kg/m
Bend radius and pitch
Type
1455
1555
1665
52
63
75
Fon:
+49 2762 4003-0
* on request
65
80
100
Bend radii KR mm
125
150
180
125
160
200
140
200
250
95
100
120
200
230**
300
Pitch:
1455: t = 45.5 mm
1555: t = 55.5 mm
1665: t = 66.5 mm
225*
–
–
** Bi 50 and 75 mm on request
Load diagram
for unsupported length Lf depending on the additional load
Unsupported length Lf
1665
10.0
LS
Lf
8.0
1555
1455
4.0
2.0
0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Unsupported length Lf in m
In the case of longer travel lengths,
sag of the cable carriers is technically
permissible depending on the
application.
In a gliding arrangement, even
longer travel lengths are possible
(see page 295). We are at your service
to advise on these applications.
Example of ordering
Cable carrier
1555
Type
Divider system
.
030
Design
.
100
Inside width
Bi in mm
.
125
Bend radius
KR in mm
-
1332
Chain length Lk
in mm (without
connection)
TS 0
Divider
system
/
Connection
3
Number of
dividers nT
FU/MU
Connection
Fixed point/
Driver
Ordering divider systems:
Please state the designation of the divider system (TS 0, TS 1 ...) and the number of dividers. Possibly attach a sketch with the
dimensions.
Subject to change.
86
Additional load qz in kg/m
6.0
Use our free
project planning service.
Selection
BASIC
LINE
Advanced
Inside
heights
Types 1455, 1555 and 1665
Fixing of the dividers
Inside
heights
In the standard version, dividers or the complete
divider system (dividers with height separation) can
be moved in the cross section (Version A).
Fixed dividers are available for applications with
transverse accelerations and where the carrier is
rotated through 90° (Version B).
If the fixed installation version is desired, please
state this on the order.
Version A (Standard)
Version B
Divider movable
Divider fixed in 2.5 mm steps
With fixed dividers, fixing is by means of arresting
cams in the foot of the divider.
■ Divider with arresting
cams
Divider system TS 0
1455
1555
1665
hi
mm
26
38
44
ST
mm
2.0
2.5
3.0
ax min
mm
7
10
10
Version B
aT min
ax min
mm
mm
4/5*
7.5
5
10
5
10
ST
mm
2.0
2.5
3.0
ax section
mm
2.5
2.5
2.5
aT min = 5 mm for Bi = 25
hi
* aT min = 4 mm for Bi = 38, 58, 78, 103
Version A
aT min
mm
3.5
5.0
5.0
KR
sT
aT
ax
25
–
250
Fon:
+49 2762 4003-0
Type
Inside
widths
kabelschlepp.de
■ Locking profile in the
crossbar
26
–
44
aT
Divider system TS 1 for Design 030/040
with continuous height subdivision made of aluminium
1455
1555
1665
hi
mm
26
38
44
ST
mm
2.0
2.5
3.0
Version A
aT min ax min
mm
mm
4/5*
7.5
5
10
5
10
Version B
aT min ax min ax section
mm
mm
mm
4/5*
7.5
2.5
5
10
2.5
5
10
2.5
SH
mm
2
4
4
h1
mm
10
14
14
2
hi
KR
Subject to change.
h2
mm
–
–
28
aT min = 5 mm for Bi = 25
sH
* aT min = 4 mm for Bi = 38, 58, 78, 103
ST
mm
2.0
2.5
3.0
sT
3
4
1
h1
h2
Type
5
87
Selection
BASIC
LINE
UNIFLEX
Advanced
Types 1455, 1555 and 1665
UNIFLEX
Advanced
Inside
widths
SH
mm
2.4
2.4
4.0
h1
mm
10
12
14
h2
mm
–
–
28
The dividers are fixed by the partitions,
the complete divider system is movable.
25
–
250
2
3
sT
4
h1
h2
1455
1555
1665
ST
mm
5
5
8
hi
hi
mm
26
38
44
KR
26
–
44
Type
sH
Divider system TS 3 with section subdivision, partitions made of plastic
Inside
heights
1
5
In the standard version, the divider systems
are mounted on every second chain link.
Types 1455 and 1555
SZ
2.4
ax
15
20
ax (Center to center distance, dividers)
25
30
35
40
45
55
65
75
16
64
18
68
ax (Center to center distance, dividers)
23
28
32
33
38
43
78
80
88
96 112 128
48
144
58
160
Type 1665
SZ
kabelschlepp.de
Dimensions of the plastic partitions for TS 3
SZ
4
Dimensions in mm
When using partitions with ax > 112 mm, there should be an
additional central support with a twin divider (ST = 3 mm).
Twin dividers are designed for subsequent fitting in the partition system.
88
Subject to change.
Fon:
+49 2762 4003-0
For type 1665,
aluminium partitions
in 1 mm width sections
are available.
Use our free
project planning service.
Selection
BASIC
LINE
Types 1455, 1555 and 1665
Strain relief devices for plastic connectors
Inside
heights
ZLK – L
Connecting elements with integrated
strain relief combs on both sides
(ZLK – A)
Connecting elements with screw-on type
strain relief combs (ZLK – L)
26
–
44
The strain relief combs are generally
supplied with the connecting elements.
The combs are either clipped to the
end connectors and bolted together
with them, or screwed on at the
desired intervals by using additional
boreholes, behind the connecting
elements.
Connection dimensions for Type 1455
Connecting elements with strain relief combs on both sides
ZLK – A
integrated
strain relief combs
Type
1455. ... .25
1455. ... .38
1455. ... .58
1455. ... .78
1455. ... .103
ZLK – L
screwable
strain relief combs
schl
7
epp
epp
schl
Bk
41
54
74
94
119
nZ
2
3
4
6
8
25
–
250
Dimensions in mm
l1
6.2
Bi +4
Bi +16
nz
3.5
3
Bi
Bi +16
Bi -14
6.2
l1
Fon:
+49 2762 4003-0
Lk
Bi -14.5
Lk
Bi
25
38
58
78
103
Inside
widths
kabelschlepp.de
ZLK – A
14
42
52.5
14
42
54.5
For chain width
Bi = 25 mm
For chain width
Bi = 38 – 103 mm
The dimensions of the fixed point and driver connections are identical.
Connection dimensions for Type 1555
Connecting elements with strain relief combs on both sides
Type
1555. ... .50
1555. ... .75
1555. ... .100
1555. ... .125
1555. ... .150
ZLK – L
screwable strain relief combs
6.4
Subject to change.
Lk
Bi -20
Bi
Bi + 18
l1
15
54
65.5
Bk
68
93
118
143
168
nZ
4
6
8
10
12
Dimensions in mm
5
7
nz
Bi
50
75
100
125
150
For chain width Bi 90 mm connectors
made of steel are available.
The dimensions of the fixed point and driver connections are identical.
89
Selection
BASIC
LINE
UNIFLEX
Advanced
Types 1455, 1555 and 1665
UNIFLEX
Advanced
Connection dimensions for Type 1665
8.4
Inside
widths
nz
8
8
25
–
250
l1= 60
76
kabelschlepp.de
20.5
Bk
72
97
122
147
172
197
222
247
272
nZ
4
6
8
10
12
14
16
18
20
Dimensions in mm
The dimensions of the fixed point and driver connections are identical.
Connection variants
Connection point
M – Driver
MH
Driver
MI
MK
FK
FI
Fon:
+49 2762 4003-0
* on request
Bi
50
75
100
125
150
175
200
225
250
60
73
M A (Standard)
90
Type
1665. ... .50
1665. ... .75
1665. ... .100
1665. ... .125
1665. ... .150
1665. ... .175
1665. ... .200*
1665. ... .225
1665. ... .250
ZLK – L
screwable strain relief combs
Fixed point
F
– Fixed point
Connection type
A
– Threaded joint outside (standard)
I
– Threaded joint inside
H
– Threaded joint, rotated
through 90° to the outside
K
– Threaded joint, rotated
through 90° to the inside
FA (Standard)
FH
In the standard version, the connectors are mounted with the
threaded joint outwards (FA/MA).
When ordering please specify the desired connection type
(see ordering key on page 334).
The connection type can subsequently be altered simply
by varying the connectors.
Subject to change.
26
–
44
Connecting elements with strain relief combs on both sides
Bi - 20
Bi
Bi + 22
Inside
heights
Use our free
project planning service.
Selection
BASIC
LINE
Types 1455, 1555 and 1665
Universal mounting brackets
Inside
heights
With plastic UMBs (Universal Mounting Brackets),
you can easily connect the UNIFLEX from above,
from below, or at head height.
26
–
44
Inside
widths
25
–
250
UNIFLEX 1455
ø 5.2
Lk
kabelschlepp.de
18
36
1455
1455
Bi
Bi + 9.5
BEF = Bi + 19
Bi - 2
Bi + 9.5
BEF = Bi + 19
l1 = 59.0
10
▲ Assembly options
59.0
UNIFLEX 1555
Fon:
+49 2762 4003-0
BEF = Bk = Bi + 18
Bi
50
19
1555
1555
Bi + 8
ø 5.5
Bi - 5
Bi + 8
Lk
l1 = 80.5
BEF = Bk = Bi + 18
12.5
35
80.5
▲ Assembly options
UNIFLEX 1665
Bi + 13
BEF = Bi + 24
Bi
22
1665
1665
60
ø 5.5
Bi + 13
Lk
l1 = 92
BEF = Bi + 24
15
37.5
▲ Assembly options
92
Subject to change.
The dimensions of the fixed point and driver connections are identical.
When ordering please specify the connection type FU/MU (see ordering key on page 334).
91
Selection
BASIC
LINE
UNIFLEX
Advanced
Types 1455, 1555 and 1665
UNIFLEX
Advanced
Strain relief devices
Inside
heights
26
–
44
Inside
widths
One-sided strain relief combs made of plastic (UNIFLEX 1455)
The cables can be fixed securely and simply using the optional strain relief combs.
The strain relief combs are installed between the UMBs, and do not need to be bolted on separately
or mounted on a C-Rail.
Please state on the order whether strain relief combs are needed.
kabelschlepp.de
25
–
250
■ Universal mounting bracket with strain
relief comb
■ One-sided strain relief comb
Type
1455. ... .25
1455. ... .38
1455. ... .58
1455. ... .78
1455. ... .103
Bi mm
25
38
58
78
103
nz = Number of teeth
nZ
2
3
5
7
9
■ Fixing in the UMB
The cables can be fixed securely and simply using the optional strain relief combs.
The strain relief combs are installed between the UMBs, and do not need to be bolted on separately
or mounted on a C-Rail.
Please state on the order whether strain relief combs are needed.
■ Universal mounting bracket with strain
relief comb
Type
1555. ... .50
1555. ... .75
1555. ... .90
1555. ... .100
1555. ... .125
1555. ... .150
■ Fixing in the UMB
92
■ Both-sided strain relief comb
Bi mm
50
75
90*
100
125
150
nZ
3
5
7
7
9
11
nz = Number of teeth on one side of
the comb
* on request
Type
1665. ... .50
1665. ... .75
1665. ... .100
1665. ... .115
1665. ... .125
1665. ... .150
1665. ... .175
1665. ... .225
1665. ... .250
Bi mm
50
75
100
115
125
150
175
225*
250*
nZ
3
5
7
8
9
11
13
17
19
Subject to change.
Fon:
+49 2762 4003-0
Both-sided strain relief combs made of plastic (UNIFLEX 1555/1665)
Use our free
project planning service.
Selection
BASIC
LINE
Types 1455, 1555 and 1665
Strain relief devices
C-rails for LineFix bracket clamps, SZL strain reliefs and clamps
(UNIFLEX 1555/1665)
The optional C-rails are fixed by means of the universal mounting brackets
and do not have to be screwed separately.
Please state in your order whether C-rails are needed.
Inside
heights
26
–
44
Inside
widths
10
1.2
25
–
250
■ Universal mounting bracket with C-rail
■ Integratable C-rail
25 x 10 mm,
slit width 11 mm,
material steel,
Item-No. 3931
kabelschlepp.de
LP
11
25
Fon:
+49 2762 4003-0
Our LineFix strain reliefs are optimally suited for the C-rails (LineFix bracket clamps
and other strain relief devices – see Accessories chapter, from page 302 onwards).
■ C-rail with LineFix strain relief
Subject to change.
Guide channels
➤ from page 295
Strain relief devices
➤ from page 302
Cables for cable carrier systems
➤ from page 344
93
Selection
BASIC
LINE
UNIFLEX
Advanced
Types 1455, 1555 and 1665