company brochure english - pavel
Transcription
company brochure english - pavel
Film compactors by Pavel Gerätebau for the recycling-compatible compaction of film wastage and edge trimmings Tradition and Innovation Edge Trimmings Everlasting quality O ur successful history began in 1962 when Wilfried Pavel developed the first automatic packaging machine for hanging garments. F W W W future-oriented focus of your business. punch wastage and edge trimmings are generated at or presses are putting a strain on the performance all places where films are produced and processed. of your company. T W ith the production of our foil compactors we set new Benchmarks in the recycling of foil waste. We deliver a high quality product for the or more than 50 years, tradition and innovation have created a solid base for successful and modern machine construction. We are your reliable partner, when it comes to the solution of your requirements. A never-ending story Durabiliy is not an empty word for us – we are constructing for eternity! hether during the extrusion of flat or deepdrawing films or the packing production, whether during printing or carrier-bag production- he produced waste – whether crude material or composite material – doesn‘t usually contribute to the profit and causes instead just more costs. hat usually happens is that valuable materials are filtered out of the operational process in a cost intensive way. Foil winders, shredder troughs e have tackled this ”never-ending story“ problem and developed a type of machine which is capable of taking up edge trimmings and punch wastage directly on-site and process them into highly compacted bars without any further devices. The Functionality The Set-up Film compactor KP 101/200/2000 Film compactor KP 101/200/2000 01 crankshaft drive with compressor piston 02 suction and compression cylinder A T as an addition to existing systems. Your individual 05 outlet channel with pneumatic compression regulation an existing suction solution is of course possible. customer requirements will be considered at every 06 touch-based electronic control step. The peripheral separation of cutting and 07 user-friendly exhaust filter nd that‘s how it works! The pavel-compactors are directly connected to the waste producing machines tube system. A connection to the already T he compact and modular setup of our machines 03 temperature controlled heating channel allows for standalone use of the compactors or 04 cooling channel with length-cutting he base material is pulled in automatically into extrusion lines allows for a varietal separation of the suction and compression cylinder. With a the material. As a result you can add the material piston the highly compacted foil is transported into 07 to the recycling system and earn money with that. the heat channel. The piston compresses the foil under heat into a solid block. The endless stand this process generates is cut into individual pieces of preselected length. 02 03 05 04 01 A peripheral 1-on-1-binding of our compactors on your cutting and extrusion lines minimises the failure risk of several facilities at once and 01 02 03 05 06 07 N ext to reliability the safety of our compactors is an important issue. Our machines are equipped with a widely visible tower light and an therefore contributes to the safe performance of automatic fire incident device. The cases of the your production process. machines can only be opened with a special key to ensure that only qualified personal can access the machinery. All dangerous machine parts are inside the case, your employees are never exposed to any risk of injury. 04 Recycling-compatible compaction of film wastage and edge trimmings Overview of the compactors For every demand the right size The compactor KP 101 ∙ Simple, fast and cost-efficient compaction of film The smallest in the product family. The KP101 overcomes effortless your stamp wastes or your package wastes. In combination with a funnel on the intake side it uses its full capabilties. edge trimmings ∙ Produces stackable, highly compacted bars ∙ Significantly reduces cost of disposal ∙ Central suction unit can be eliminated completely through installation directly at the extrusion line KP 101 performance approx. 150 kg/h edge trim extraction not possible bar measurements 110 x 100 mm bar length changeable power supply 400 V, 50 Hz, 32 A pneumatic supply min. 6 bar power consumption max. 14 kW air consumption from approx. 100 to 225 l/h possible finish RAL 9010 pure white/RAL 5005 signal blue ∙ Safe to operate at a foil speed of up to 1000 m/min. measurements (L x W x H) ∙ At this speed both edge trimmings of the cutting 3300 x 1000 x 800 mm 2000 mm height including filter weight approx. 600 kg line can be disposed. ∙ Suitable for nearly all foils and their dressings ∙ Digital temperature control by touch display The compactor KP 200 The big brother with distinctly more suction performance. Optically very similar to the KP101, this compactor can handle a lot more volume. It is the first choice, if the little one is not enough. Overview of the advantages of the compactor: • No sution unit necessary • Pressed bars drop into pallet box • No winder necessary • The volume of the waste volume is reduced by • No shredder necessary up to 80%. That is quite near to the density of the • No baling press necessary original substance. • No transport problems • Positive impact of your ROI (Return of Investment) • No interim storage necessary through savings of facilities, power, workforce and • No operation of press necessary better arrangements with your own recycler The compactor KP 2000 The big compactor KP2000 is the first choice for the active ”edge trim extraction“. Whether directly next to producing machine or on the other side of the factory hall, the KP2000 possesses high perfomance reserves to manage over 1000m/min ”edge trim speed“ reliably. KP 200 performance approx. 200 kg/h edge trim extraction not possible bar measurements 110 x 100 mm bar length changeable power supply 400 V, 50 Hz, 32 A pneumatic min. 6 bar power consumption max. 18,4 kW air consumption from approx. 100 to 225 l/h finish RAL 9010 pure white/RAL 5005 signal blue measurements (L x W x H) 3300 x 1000 x 800 mm 2000 mm height including filter weight approx. 700 kg possible KP 2000 performance approx. 300 kg/h edge trim extraction not possible bar measurements 150 x 100 mm bar length changeable power supply 400 V, 50 Hz, 63 A pneumatic min. 6 bar power consumption max. 31,6 kW air consumption from approx. 132 to 300 l/h finish RAL 9010 pure white/RAL 5005 signal blue measurements (L x W x H) 3300 x 1000 x 1550 mm 2650 mm height with filter weight approx. 800 kg possible Gerätebau GmbH Gerätebau GmbH GerätebauGmbH Gerätebau GmbH Pavel Gerätebau GmbH Gewerbestraße 4 33790 Halle/Westfalen, Germany Telefon:+49 (0) 52 01/8 59 96-0 Telefax:+49 (0) 52 01/8 59 96-11 E-Mail:[email protected] www.pavel-gmbh.de