Safe Operational Procedure – Engine Crane

 Safe Operational Procedure – Engine Crane
Management Commitment & Approval
The Procedure has been approved and endorsed by the Employer/PCBU and Senior Management of XYZ
Company. The signature of the authorised person in the footer (insert name of PCBU or person in senior
management position) demonstrates a commitment to the procedure.
Senior Management Sign-off: ______________________________ Date: ____/____/____
Personal Protective Equipment (PPE) AS 1319-1994 Safety signs for the occupational environment reproduced with
permission from SAI Global under licence 1210-c062. Standards may be purchased at http://www.saiglobal.com
Foot Protection
Hand Protection
Protective Clothing
•
•
•
Rings, watches, jewellery that may become
entangled in machines must not be worn.
Long and loose hair must be tied back. Only
snug fitting clothes to be worn using a engine
crane.
Only snug fitting clothes to be worn using an
engine crane.
Hazards - What can cause harm?
•
•
•
•
•
•
•
•
•
•
Pedestrians in work zone
Vehicles, mobile plant in vicinity
Slippery / uneven surfaces, objects on ground
Engine crane – vehicle uncontrolled movement /
crane failure
Hydraulic failure – crane
Uncontrolled movement of vehicle / plant
Fluids under pressure
Falling objects
Moving machine parts
Hazardous Manual Tasks - awkward, twisting,
bending positions, lifting, carrying, or putting down
objects, pushing, pulling objects.
Risks - What can happen?
•
•
•
•
•
•
•
•
Person/s entering exclusion zone – distracting
workers
Person/s entering exclusion zone – injured by
mobile plant, vehicle, equipment, chemicals etc on
site
Being run over/ struck by vehicle / mobile plant
causing serious injury/ death
Falling over on same level causing bruises, sprains,
strains, fractures
Crane failure - Crushed by engine
Hit by flying / projected object
Fluid injection injury
Muscular stress/ Musculoskeletal Disorder
Precautions: Conduct Risk Assessment for tasks being performed using the engine crane.
Operator training should include:
ü Workplace induction
ü Safe operating procedures
ü Manufacturer’s instructions (read and understand)
ü Nature of hazards
ü
ü
ü
ü
Fitting of personal protective equipment
Manual handling
Housekeeping
First Aid.
Pre-Operational Inspection: Follow the Pre-operational checklist in the manufacturer’s operational manual.
Engine crane inspection:
ü Pre-operation inspection should be done each day
ü Operational and maintenance instructions to be displayed
on crane
ü Safe Work Load (SWL) to be prominently displayed on
crane
ü Checks pins and bolts are in place
ü Check controls for proper response
ü No signs of hydraulic fluid leaks
ü No signs of cracks or damage to crane parts
ü All safety devices checked to be operational.
Vehicle:
ü Set parking or emergency brake and put gear shift in park
ü Manual transmissions should be in lowest gear
ü Vehicle ignition off with steering wheel lock on
Document Title: XYZ Company Engine Crane SOP
Document #: 10432P
Version #: 1
Issue Date:
© SafetyCulture All Rights Reserved
Ensure work area:
ü There are no obstructions above or
around the vehicle that could
interfere with or obstruct the lifting
procedure
ü Exclusion zone in position
ü Clear of overhead wires and
obstructions
ü Access and egress is clear
ü Lighting is appropriate.
ü
ü
Chock all wheels
Ensure engine anchor points are in
good condition.
Authorised by:
Revision Date:
Page 1 of 2
Operation Sequence: Operate in accordance with manufacturers instructions.
Never raise or lower hydraulic ram without prior warning to other persons.
1. Lifting arm lowered to clear the engine bay, wheel crane into position at the front of the vehicle
2. Close bleed valve on ram and pump handle to set ram to required height for positioning hook over the
engine
3. Connect hook to engine sling
4. Ensure load is balanced
5. Undo engine from vehicle
6. Pump ram so engine clears vehicle body
7. Lower engine crane slowly
8. Wheel crane away and mount on an engine stand as soon as practicable.
ALWAYS:
ü Be aware of “pinch points” and keep fingers and feet away
ü Check there is sufficient height for ram and boom
ü Be sure load is secured and cannot move from the vertical line
ü Use correctly rated SWL slings or chains to secure engine
ü The approved lifting weight for each crane is stamped on the identification plate and must not be
exceeded
ü The cranes must only be used on smooth, hard, level surfaces.
DO NOT:
û Modify the crane
û Overload crane
û Twist or pull crane sideways
û Use rope to secure the engine
û
û
û
û
Work under a loaded crane
Leave load suspended and unattended
Lean a ladder against the crane
Work alone.
Maintenance / Cleaning: Follow LOTO procedures, record service / repairs information in Maintenance Log.
Maintenance is to be conducted as per manufacturers instructions and by qualified persons only.
On completion:
ü Check crane condition and report any damage or defects
ü Wipe clean with a soft cloth only
û Do not use gasoline, kerosene, or other such solvents or any abrasive cleanser as cleaning agents and
solvents will cause deterioration of the hydraulic seals.
Store crane:
ü Before storage, twist release valve 1-1/2 turns counter clockwise to release pressure in hydraulic cylinder
ü In a clean, dry area to protect engine crane from moisture.
General Maintenance:
ü Lubricate joints on lift arm hinges, handle base, rear caster wheels and front wheels occasionally with light
machine oil
ü Wipe excess oil with soft cloth
ü Add or replace hydraulic oil as required (replace oil once a year for better performance).
Document Title: XYZ Company Engine Crane SOP
Document #: 10432P
Version #: 1
Issue Date:
© SafetyCulture All Rights Reserved
Authorised by:
Revision Date:
Page 2 of 2