Parts Manual - Ditch Witch

HT115
Tier 3
Parts
Manual
CMW
®
Issue 2
053-1192
1
HT115
Tier 3
ISSUE NO. 02PL-06/11
For Replacement Copy Order P/N 053-1192
This manual contains information concerning the following models:
HT115 Tractor
Copyright 2008, 2011 by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid
Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The
Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
ID0204565
2
3
FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Description and specifications in this book were current at publication. However,
The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.
Instructions on recommended equipment use and maintenance are in the Operator’s
Manual that was shipped with your equipment.
Keep the following in mind when ordering ProTech replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.
8/6/2010, Rev-B
800-001
4
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.
All engines and engine accessories (these are covered by original manufacturer’s warranty).
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE
UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03
ID0134872
5
CONTENTS______________________
Decals
Decal Location - HT115T3 ............................ 8
Engine Components
Deere Engine - Tier 3 ................................ 14
Deere Engine Service - Tier 3 ................... 16
Fuel Tank ............................................... 30
Muffler And Air Filter ............................... 20
Muffler Guard Kit .................................... 22
Muffler Support - Tier 3 ............................. 24
Radiator/ Oil Cooler - Tier 3....................... 26
Rear Engine Mount .................................. 32
Rear Engine Service - Tier 3 ..................... 16
Rear Engine Support ............................... 18
Frame Components
Backfill Blade Assembly ........................... 38
Backfill Blade Cylinder Guard .................. 36
Battery Box - HT115 T3 .............................. 78
Cab Heater Assembly - Tier 3 ................... 90
Canopy And Light Kit ............................... 88
Component Mounting .............................. 82
Counterweight/Grille - Tier 3...................... 40
Engine Enclosure .................................... 42
Fenders And Covers ................................ 72
Frame Mount ........................................... 44
Front Track Guide - HT115 ........................ 56
Fuse Block Assembly .............................. 80
Ground Drive Hydraulic Mount ................. 50
Hydraulic Tank ......................................... 76
Middle Track Guide - HT115 ...................... 58
ROPS ...................................................... 86
Seat Platform ........................................... 68
Seat Swivel And Base.............................. 70
Skid Plate ................................................ 48
Sound Blanket ......................................... 84
Steel Track Repair Parts.......................... 60
Tape Dispenser ....................................... 92
Track Console ......................................... 64
Track Frame Mount ................................. 46
Track Group - Rubber ............................... 52
Track Group - Steel .................................. 54
Track Scraper .......................................... 62
Control Components
Attachment Control...................................98
Backfill Blade Controls .............................96
Joystick Control ......................................100
Hydraulics
*See technical supplement for further
hydraulic information ....... #053-1238
Auxiliary Hydraulics ................................116
Backfill Blade Hydraulics ........................104
Backfill Blade Valve ................................106
Case Drain - Ground Drive ........................124
Ground Drive Hydraulics ........................122
Hi/Low - Ground Drive ................................114
Hydraulic Control Valve (3-Spool, Upper) ...130
Hydraulic Cylinder (2.0 X 1.25 X 8.0) ..........132
Hydraulic Cylinder (3.0" X 1.75" X 8.0")........134
Hydraulic Filter - Tier 2 .............................120
Hydraulic Filter Guard ............................128
Hydrostatic Pump Attach Hydraulics ......118
Motor Shft/Prk Brake Hyd - Begins...........110
Motor Shft/Prk Brake Hyd - Ends .............112
Park Brake - Ground Drive ........................126
Pump Drive Hydraulics ...........................108
Electrical
*See technical supplement for further
electrical information ........ #053-1238
Miscellaneous
Bolt/Nut Torque Chart ............................ 140
Filters .................................................... 144
Optional Kits .......................................... 144
Parts Manual Change Request ............. 145
Related Publications .............................. 144
Replacement O-Ring Chart ................... 143
Warranty Registration ........................... 148
ID0204941
6
7
DECALS
ID0135069
8
DECAL LOCATION
HT115 TIER III
18
2
19
9
3
11
45
8
36
39
29
42
7
21
23
27
5
23
31
21
21
37
23
14
12
20
03
ID0192848
9
DECAL LOCATION
HT115 TIER III
51
49
48
50
47
44
15
52
16
38
46
17
40
43
22
10
21
26
23
33
34
21
23
25
35
21
21
30
23
42
03
ID0192848
10
DECAL LOCATION
HT115 TIER III
4
13
24
32
28
41
INSIDE OF BATTERY DOOR
27
BATTERY
1
6
03
ID0192848
11
DECAL LOCATION
HT115 TIER III
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
270-2030
273-016
273-100
273-146
273-197
273-246
273-267
273-292
273-452
273-457
273-448
273-459
270-1681
273-475
273-505
273-506
273-507
273-508
273-509
273-510
274-206
274-318
274-375
274-442
274-724
274-482
275-023
275-033
275-070
275-120
275-148
275-203
275-303
275-400
275-497
700-062
700-063
700-064
270-1865
700-155
700-156
700-157
700-158
700-159
270-2029
700-194
270-1866
270-1863
270-1862
270-1539
270-1538
270-1540
275-087
QTY
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
1
6
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
DECAL KIT - HT115
SOUND POWER 11
BFB FUNCTIONS
NOTICE ADD COOLANT
OVERHEAD CONSOLE
RIGID LOGO PLACARD
DITCH WITCH BATTERY
FRAME NOSE CASTING WEIGHT
NOTICE COOLANT
DIAGNOSTIC GAUGE & CONNECTION
CAN MULTIPORT MODULE
NOTICE EXPLOSION POSSIBLE
PREHEAT SOLENOID
NOTICE-READ MANUAL
HT115 LUBE CHART
HT115 FUSE PANEL
HT115 RELAY PANEL
HT115 TEST PORT LOCATIONS
AUTO TRACK/GROUND SPEED
AUTOTRACK JOYSTICK OVERLAY
STARTING FLUID HAZARD ALERT
TIE DOWN LOCATION
MASTER DISCONNECT SWITCH
LIFT LOCATION
ONE CALL NOTIFICATION
WARNING SINGLE OPERATOR
OIL LEVEL
NOTICE ELECTRICAL SYSTEM
WARNING RUNAWAY
RESERVOIR (THF)
FUEL TANK (DIESEL)
BATTERY
WARNING ROLLOVER
NOTICE OIL LEVEL
OIL DRAIN-ID
DIESEL FUEL CAP
HYDRAULIC OIL CAP
POWER BEYOND/RETURN/PRESSURE
REEL CARRIER
HT115 MODEL ID RT
HT115 MODEL ID LT
HT115 MIDDLE OVERLAY
STACKED DITCH WITCH LOGOTYPE
AUXILIARY OVERLAY
PARKING BRAKE
THROTTLE
GROUND DRIVE SPEED
IGNITION
HORN
LED DISPLAY
LED DISPLAY
LED DISPLAY
IGNITION SWITCH DECAL
REMARKS
SEE FOOT NOTE 1
OPTION; SEE FOOT NOTE 2
OPTION; SEE FOOT NOTE 3
FOOTNOTES
1. NOT PART OF KIT.
2. NOT PART OF KIT. SEE BACKFILL BLADE KIT 104-183.
3. NOT PART OF KIT. SEE LIGHT KIT 601-329.
03
ID0192848
12
NOTES:
ID0134963
13
ENGINE
COMPONENTS
ID0134845
14
DEERE ENGINE
TIER 3
27
19
21
28
23
24
1
16
12
18
11
7
26
22
24
19
6
4
29
13
25
8
5
17
14
10
4
24
24
9
20
2
03
3
15
ID0185407
15
DEERE ENGINE
TIER 3
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
QTY
195-1087 1
154-324 1
149-624 1
110-353 2
116-044 AR
153-160 1
337-369 1
116-946 2
106-709 2
107-009 1
106-545 2
105-475 2
106-643 2
159-625 1
106-989 2
106-336 2
310-599 1
107-001 4
107-002 4
106-386 2
156-277 1
323-634 1
194-478 106-266 9
107-723 2
106-382 4
156-275 1
156-276 1
323-365 1
DESCRIPTION
ENGINE-JD 4045 (TIER 3)
CAP (10OF)
BK S/O COUPLER (10O-10H)
WORM CLAMP (3/4" TO 1-1/2")
BULK HOSE (5/8", SOLD PER 1")
S/O COUPER (18M-10H45)
FRONT ENGINE BRACKET
ENGINE SHOCK MOUNT
FLG LK NUT (M12-1.75)
FLG LK SCREW (M12-1.75 X 25MM)
LOCKNUT (M16-2.0,PRV TRQ,10.9)
WASHER (1/2")
SCREW (M16-2.00 X 25mm, SOC)
FUEL FILTER HOSE (06O)
FLG LK SCREW (M8-1.25 X 35mm)
SCREW (M12-1.75 X 90mm)
MOUNT
FLG LK SCREW (M10-1.50 X 25mm)
FLG LK SCREW (M10-1.50 X 30mm)
FLG LOCKNUT (M8-1.25)
COMPRESSION NUT (05T)
FILTER MOUNT
ENGINE OIL FILTER
FLG NUT (M10-1.50)
SCREW (M16-2.00 X 70mm, SOC)
FLG LK SCREW (M10-1.5 X 20mm)
TUBE CONNECTOR (04H-05T)
FERRULE (05T)
FILTER MOUNT SUPPORT
REMARKS
USE 1 @ 5.75"
POSITION METAL FACE TO FRAME BOTTOM
SEE FOOTNOTE 1
FOOTNOTES:
1. REF # 14 (159-625) REQUIRES:
1 PIECE 7O" & 1 PIECE 60" FOR RT SERIES
1 PIECE 82" & 1 PIECE 72" FOR HT 115
NOTE:
1. REF NO.'S 2 THRU 6, 10, 11, 12 & 14 THRU 29 ARE SUPPLIED WITH ENGINE (195-1087).
03
ID0185407
16
DEERE ENGINE SERVICE TIER 3
10
1
2
6
5
3
9
7
4
03
8
ID0175106
17
DEERE ENGINE SERVICE TIER 3
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
195-1087
194-478
499-944
195-1170
195-1172
194-052
195-1116
106-090
106-564
195-1171
500-1198
QTY
DESCRIPTION
1
1
1
1
1
4
4
1
1
ENGINE PE4045HF285 JD
ENGINE OIL FILTER
OIL FILTER SEAL RING
FAN BELT
SECONDARY FUEL FILTER
FAN SPACER
24 DIA PULLER FAN
LOCK WASHER (M10)
SCREW (M10-1.50 X 100mm)
PRIMARY FUEL FILTER ELEMENT
ELBOW, TURBOW EXHAUST (T3)
1
1
1
1
2
1
1
1
1
JOHN DEERE TIER 111 OPER MANUAL
STARTER
THERMOSTAT
GASKET, THERMOSTAT
WHEEL SPEED SENSOR
COOLANT TEMPERATURE SENSOR
ENGINE HEAD TEMPERATURE SENSOR
SPEED SENSOR O-RING
OIL PRESSURE SENSOR
DIODE HARNESS
REMARKS
NOT SHOWN:
053-1115
194-254
195-1173
195-1174
213-080
213-081
195-1175
159-586
195-1176
195-1177
FOOTNOTES:
NOTE:
03
ID0175106
18
19
20
MUFFLER AND AIR FILTER
6
7
1
11
12
3
10
13
9
3
15
10
12
13
2
5
14
8
8
4
02
ID0174973
21
MUFFLER AND AIR FILTER
REF PART
NO. NUMBER
1.
2.
3.
4
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
194-201
194-121
194-147
194-148
110-170
195-1110
117-852
196-351
194-027
110-367
309-877
106-989
320-175
105-223
106-386
194-788
111-138
QTY
1
1
1
1
2
1
1
1
1
2
1
2
1
2
2
1
1
DESCRIPTION
REMARKS
MUFFLER
AIR CLEANER
ELEMENT (PRIMARY)
ELEMENT (SECONDARY)
WORM CLAMP (4-1/8" TO 5")
ELBOW HOSE (3.000" X 3.500")
INTAKE ELBOW (4.5")
EXHAUST TUBE (4" X 12")
MUFFLER CLAMP (4.143")
WORM CLAMP (3-1/4" TO 4-1/8")
MOUNTING BAND (9.330")
FLG LK SCREW (M8-1.25 X 35mm)
INLET MOUNT
WASHER (3/8")
FLG LOCKNUT (M8-1.25)
RESTRICTION INDICATOR (25"H2O)
MUFFLER CLAMP (3.59" TO 4.06")
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0174973
22
MUFFLER GUARD KIT (RT/HT115 & RT95)
4
7
5
3
1
2
5
3
5
6
C
808-758
23
MUFFLER GUARD KIT (RT/HT115 & RT95)
REF PART
NO. NUMBER
1
2
3
4
5
6
7
191-308
194-201
320-491
111-136
196-351
105-823
105-562
105-003
QTY
1
1
2
1
6
2
2
DESCRIPTION
MUFFLER GUARD KIT (RT115)
MUFFLER
MUFFLER GUARD
MOUNTING CLAMP
EXHAUST TUBE (4" X 12")
FLG LK BOLT (5/16-NC X 3/4")
FLG BOLT (5/16-NC X 1-3/4")
FLG LOCKNUT (5/16-NC)
REMARKS
INCLUDES REF. NO.'S 2 & 3
INCLUDES REF. NO.'S 5, 6 & 7 SEE FOOTNOTE 1
FOOTNOTES
1. MOUNTING CLAMP NEEDS TO BE SHAPED TO FIT MUFFLER..
NOTE:
C
808-758
24
MUFFLER SUPPORT
RT115 TIER 3
6
8
1
2
7
3
7
4
3
2
5
4
5
03
ID0175004
25
MUFFLER SUPPORT
RT115 TIER 3
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
190-1185
300-4460
105-873
105-827
105-109
105-117
111-136
106-719
320-932
QTY
1
2
2
2
2
1
2
1
DESCRIPTION
MUFFLER SUPPORT KIT
MUFFLER SUPPORT
FLG LK BOLT (5/16-NC X 1")
FLG LK BOLT (3/8-NC X 1-1/4")
BOLT (5/16-NC X 1-1/2")
WASHER (5/16")
MOUNTING CLAMP
CLIP NUT (3/8-NC)
MUFFLER MOUNT PLATE
REMARKS
INCLUDES REF NO'S 1-8
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0175004
26
RADIATOR/OIL COOLER
55
RT115 T3
35
20
49
17
7
9
22
17
59
22
22
34
3
58
57
22
51
57
FRONT OF
ENG. BLOCK
39
17
24
22
21
28
4
51
13
27
36
13
33
56
31
45
30
42
30
16
29
9
19
41
19
61
6
54
40
13
32
15
33
57
REAR OF
ENG. BLOCK
13
54
22
60
13
26
1
14
37
43
17
12
54
9
38
52 6
13
53
50
5
23
6
16
11
25
9
8
19
16
17
47
18
16
11
16
2
16
10
17
44
48
04
11
46
ID0175107
27
RADIATOR/OIL COOLER
RT115 T3
REF PART
NO. NUMBER
QTY
DESCRIPTION
1. 195-1115 1 RADIATOR/OIL COOLER TIER 3 RTH
2. 362-1208 1 FAN SHROUD LH
3. 184-317 4 ENGINE MOUNT SPACER
4. 195-1112 1 UPPER RADIATOR HOSE
5. 195-1111 1 LOWER RADIATOR HOSE
6. 116-128 4 SHOCK MOUNT
7. 300-4469 1 FRONT SUPPORT
8. 300-4456 1 RADIATOR MOUNT
9. 105-118 10 WASHER (3/8")
10. 362-1209 1 FAN SHROUD RH
11. 107-001 8 FLG LK SCREW (M10-1.50 X 25mm)
12. 110-815 2 T-BOLT CLAMP (2.5")
13. 111-135 6 T-BOLT CLAMP (2.88")
14. 116-108 AR BULK HOSE (5/16", SOLD PER 1")
15. 106-998 2 FLG LK SCREW (M10-1.50 X 70mm)
16. 106-266 16 FLG NUT (M10-1.50)
17. 106-999 15 FLG LK SCREW (M10-1.50 X 20mm)
18. 362-1090 1 BARRIER
19. 116-421 AR BULK EDGE (1/8", SOLD PER 1')
20. 106-497 4 FLG SCREW (M10-1.50 X 35mm)
21. 106-382 1 FLG LK SCREW (M10-1.50 X 20mm)
22. 110-249 3 WORM CLAMP (1/4" X 5/8")
23. 107-002 4 FLG LK SCREW (M10-1.50 X 30mm)
24. 364-703 1 PRESSURE TANK
25. 362-1242 1 AIR BARRIER
26. 159-551 2 HUMP HOSE
27. 106-396 1 WASHER (M10 HARDENED)
28. 195-1113 1 CAC UPPER
29. 195-1114 1 CAC LOWER
30. 153-160 1 S/O COUPLER (18M-10H45)
31. 116-750 AR BULK HOSE (5/8", SOLD PER 1")
32. 195-1122 1 SILICONE REDUCER
33. 110-217 2 WORM CLAMP (7/16" TO 1")
34. 155-164 1 S/O COUPLER (04N-05H90)
35. 116-108 AR BULK HOSE (5/16", SOLD PER 1")
36. 157-812 1 HOSE (2" - 2.5")
REMARKS
USE 1 @ 33"
USE 71",
SEE FOOTNOTE 2
SEE FOOTNOTE 1
USE 1 @ 27"
USE 1 @ 12"
NOT SHOWN:
FOOTNOTES:
1.
2.
CONNECTS INTO ENGINE WATER PUMP
REF 19 (116-421) USES:
1 @ 15"
2 @ 17"
2 @ 10"
2 @ 1"
NOTE:
04
ID0175107
28
RADIATOR/OIL COOLER
RT115 T3
REF PART
NO. NUMBER
QTY
DESCRIPTION
37. 502-046 1 GROMMET (3/4")
38. 179-608 2 SPACER
39. 106-992 4 FLG LK SCREW (M8-1.25 X 25mm)
40. 110-333 1 BOLT-ON CLAMP (1")
41. 110-259 2 BOLT-ON CLAMP (.625")
42. 110-331 1 WORM CLAMP (1-5/16" TO 3-1/4")
43. 117-819 2 FLAP
44. 362-1243 1 AIR BARRIER
45. 300-7172 1 TUBE BRACE
46. 111-134 2 BOLT CLAMP
47. 105-975 2 WASHER (3/4")
48. 105-884 6 WASHER (.531")
49. 106-997 2 FLG LK SCREW (M10-1.50 X 60MM)
50. 105-1295 1 SOCKET HEAD CAP SCREW
51. 117-888 AR BULK STRIP (1/2", SOLD PER 1")
52. 157-429 2 HOLE PLUG (1.125")
53. 331-555 AR SHIM
54. 110-134 4 T-BOLT CLAMP (2.50")
55. 362-1236 1 PRESSURE CAP
56. 115-286 1 REDUCER (08N-1/4-NF)
57. 155-162 3 S/O COUPLER (04N-05H)
58. 105-1201 1 PLUG (M12-1.0)
59. 116-108 AR BULK HOSE (5/16, SOLD PER 1")
60. 514-442 1 P-SEAL ADPT (1/8-NPTFMXM10-1.M)
61. 105-1234 1 T-BOLT CLAMP (2.00" TO 2.31")
REMARKS
USE 2 @
22.5"
USE 2 @ 29"
USE 2 @ 12"
USE 1 @ 23"
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0175107
29
30
FUEL TANK
HT115 T3
1
37
27
5
2
11
34
6
7
3
12
8
9
10
29
28
2
9
2
2
15
26
4
13
19
20
17
19
18
15
16
31
30
21
16
24
13
14
35
36
14
22
33
14
23
02
25
32
32
ID0201790
31
FUEL TANK
HT115 T3
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
107-786
110-528
116-108
116-108
117-671
156-269
116-325
156-239
110-563
118-096
111-021
194-505
106-709
106-632
106-387
106-724
105-003
106-574
107-629
106-640
107-778
106-386
300-2689
105-650
117-558
313-911
300-2186
300-7541
300-8089
105-117
105-089
111-051
111-052
111-046
300-1390
115-152
215-1369
QTY
5
4
1
1
1
1
1
1
2
1
1
1
14
14
4
4
1
1
3
1
2
2
1
8
1
1
1
1
1
5
5
1
1
1
1
1
1
DESCRIPTION
SCREW(#10-32 X 1-1/2") HEX
SNAP-ON CLAMP (.531" TO .593")
BULK HOSE (5/16", SOLD PER 1")
BULK HOSE (5/16", SOLD PER 1")
ABRASION SLEEVE (1" X 12")
S/O COUPLER (04H-05H90)
GROMMET (.362")
S/O SHUT-OFF (02N-05H90)
SPRING CLAMP (3/8")
BULK FUEL TUBING (1/4",PER FT)
BREATHER CAP (TANK)
FUEL PICKUP
FLG LK NUT (M12-1.75)
FLG LK SCR (M12-1.75X35MM,SER)
FLG LOCKNUT (M10-1.50)
FLG SCREW (M10-1.50 X 25MM)
FLG LOCKNUT (5/16-NC)
CLIP NUT (M6-1.00)
WASHER (M8)
SCREW (M6-1.00 X 20MM,BUT SOC)
SCREW (M8-1.25 X 30MM,BUT SOC)
FLG LOCKNUT (M8-1.25)
TOOL BOX DOOR
SCREW (M4-0.70 X 10MM)
LATCH, ADJUST LEVER (LOCKING)
LEFT AIR DEFLECTOR
SPACER
FUEL TANK WELDMENT
MOUNT BRACKET
WASHER (5/16")
LOCKNUT (5/16-NC)
HINGE
HINGE
LOCKING CAP (NON-VENTED)
TOOL BOX
PLUG (12N, SQ FM)
FUEL SENDER (3-WIRE)
REMARKS
USE 1 @ 53"
USE 1 @ 83"
USE 1 @ 12"
ATTACHES STUD TO COVER ON FRAME
REFER TO FOOTNOTE 1
BEGINS WITH S/N: CMWH15T3E90000019; SEE FOOTNOTE 2
BEGINS WITH S/N: CMWH15T3E90000019; SEE FOOTNOTE 2
BEGINS WITH S/N: CMWH15T3E90000019; SEE FOOTNOTE 2
BEGINS WITH S/N: CMWH15T3E90000019; SEE FOOTNOTE 2
NOT SHOWN:
FOOTNOTES:
1. SPACER (300-2186) IS USED "AS REQUIRED" DURING ASSEMBLY TO ADJUST THE SPACE BETWEEN THE TANK AND THE PLASTIC FENDER.
2. UNITS BEFORE S/N: CMWH15T3E90000019 USE FUEL TANK 300-1401, FLANGE 300-1384, AND FLG LOCKNUT (5/16 -NC) 105-003.
NOTE:
02
ID0201790
32
REAR ENGINE MOUNT
12
11
1
2
14
11
12
13
3
11
13
5
17
15
18
16
A
4
12
7 8
19
10
6
9
809-624
33
REAR ENGINE MOUNT
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
323-401
323-545
323-544
323-891
323-970
106-386
106-381
106-385
107-025
106-383
106-397
106-333
106-031
105-993
105-475
105-994
110-332
158-681
116-151
QTY
1
1
1
1
1
1
1
2
2
12
24
12
12
2
2
2
1
1
2
DESCRIPTION
REMARKS
REAR ENGINE MOUNT
LEFT MOUNT FORK
RIGHT MOUNT FORK
RELIEF VALVE MOUNT
ATTACHMENT BRACKET
FLG LOCKNUT (M8-1.25)
FLG LK SCREW (M8-1.25 X 25MM)
FLG LOCKNUT (M6-1.00)
SCREW (M6-1.00 X 50MM)
FLG LK SCREW (M10-1.50 X 30MM)
WASHER (M12, HARDENED)
SCREW (M12-1.75 X 40MM, 8.8)
LOCKNUT (M12-1.75, NLK)
FLG BOLT (5/8-NC X 4")
WASHER (1/2")
FLG LOCKNUT (5/8-NC)
BOLT-ON CLAMP (1-5/8")
RELIEF VALVE (AUXILIARY)
SHOCK MOUNT
FOOTNOTES
NOTE:
A
809-624
34
NOTES:
ID0134963
35
FRAME
COMPONENTS
ID0135068
36
37
38
BACKFILL BLADE ASSEMBLY
HT115
35
6
36
15
4
1
27
26
4
27
2
37
12
26
4
25
27
3
25
15
38
4
6
OLD STYLE
13
OPTION
34
18
14
33
16
6
20
27
14
12
30
29
14
32
30
29
28
24
1
17
9
10
11
21
7
5
15
16
8
4
15
14
23
28
22
24
19
31
05
ID0175087
39
BACKFILL BLADE ASSEMBLY
HT115
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
105-416
178-572
151-057
125-771
300-7763
181-982
107-434
106-164
181-981
183-767
125-770
125-822
331-475
125-773
106-470
181-975
178-584
183-768
308-921
151-070
300-4321
151-202
178-532
314-104
178-394
105-475
105-830
106-012
309-138
106-383
331-751
322-360
106-330
106-386
105-1187
105-1188
107-537
300-8460
QTY
2
1
5
1
1
1
1
1
1
1
2
1
4
4
2
1
1
1
1
1
2
2
2
4
6
2
2
1
2
4
4
2
2
2
2
DESCRIPTION
WASHER (5/8")
PIN (1.75" X 12.75")
CYL (2.0" X 1.25" X 8.0")
COMPOSITION BUSHING (1.25")
PIN
TAPERED INSERT (1.25")
ROLL PIN 3/8 X 1-5/8
FLG LK SCREW (M10-1.50 X 30mm)
TAPERED INSERT (1")
TAPERED PIN (25.4mm X 60mm)
COMPOSITION BUSHING (1")
COMPOSITION BUSHING (1.750")
PIVOT
COMPOSITION BUSHING (1.750")
FLG SCREW (M16-2.00 X 40mm)
TAPERED INSERT (1.75")
TAPERED PIN (1.750" X 13.90")
TAPERED PIN (44.4mm X 205mm)
LIFT ARM
CYL (3" X 1.75" X 8")
BACKFILL BLADE ASSEMBLY (80")
CYL (2" X 1" X 3.38")
PIN (1.750" X 7.000")
TILT BLADE RETAINER
TAPERED PIN (1.250" X 4.250")
WASHER (1/2")
FLG LK BOLT (1/2-NC X 1-1/4")
FLANGE BOLT (5/8-NC X 3")
RETAINER
FLG LK SCREW (M10-1.50 X 30mm)
80" CUTTING EDGE
FITTING GUARD (3.0" CYL)
SCREW (M8-1.25 X 70mm)
FLG LOCKNUT (M8-1.25)
SCREW (M10-1.5 X 35mm)
TAPERED PIN (1.250" X 2.560")
SCREW (M10-1.5 X 20mm)
TAB PIN (1.250" X 2.57")
REMARKS
SEE FOOTNOTE 1 & 2
SEE FOOTNOTE 2
OPTION
OPTION
OPTION
USE LOCTITE 242
USE LOCTITE 242
NOT SHOWN:
FOOTNOTES:
1. BACKFILL BLADE 331-749 IS SUPERSEDED BY 300-4321. BEGINS WITH S/N_____________.
2. USE OF 300-4321 REQUIRES 6X 106-012 BOLTS (ITEM REF. #28).
NOTE:
05
ID0175087
40
COUNTERWEIGHT/GRILLE
TIER 3
6
1
10
19
3
4
14
9
10
18
8
12
15
7
5
13
11
16
19
17
4
FOOTNOTE 2
2
2
17
17
03
SEE FOOTNOTE 2
ID0175108
41
COUNTERWEIGHT/GRILLE
TIER 3
REF PART
NO. NUMBER
1 375-457
2 106-626
3 106-665
4 106-399
5 307-531
6 300-7171
7 178-873
8 106-574
9 106-987
10 117-386
11 308-723
12 300-4451
13 106-161
14 106-385
15 192-006
16 215-1185
17 329-358
18 300-7170
19 300-7930
QTY
1
6
6
12
2
1
2
2
2
2
2
1
1
1
1
1
4
1
2
DESCRIPTION
NOSE CASTING
SCREW (M20-2.50 X 120MM, 10.9)
LOCKNUT (M20-2.50, 10.9)
WASHER (M20, HARDENED)
CLAMP BAR
GRILLE ASM-L.H.
SCREEN RETAINER
CLIP NUT (M6-1.00)
FLG LK SCREW (M6-1.00 X 16MM)
EXTENSION SPRING
SCREEN
FRONT HOOD SUPPORT
FLG SCREW (M6-1.00 X 20MM)
FLG LOCKNUT (M6-1.00)
HIGH FREQUENCY HORN
ENGINE FRAME HARNESS
SHIM
GRILLE ASM-R.H.
RECTANGULAR SHIM
REMARKS
SEE FOOTNOTES 1, 2 & 3
SEE FOOTNOTE 2
SEE FOOTNOTE 4
NOT SHOWN:
FOOTNOTES:
1.
2.
3.
4.
TORQUE BOLT TO 350 ft/lbs.
USE SHIMS (REF #17) WHEN MOUNTING NEW CAST NOSE (375-457) ONTO TRACTOR FRAME BEFORE S/N5Z0676.
REFER TO NOSE CASTING INSTALLATION INSTRUCTIONS 051-420 FOR CORRECT TORQUE SEQUENCE.
NOTE ORIENTATION OF SHIMS, USE AS NEEDED TO ADJUST HEIGHT OF NOSE CASTING.
NOTE:
03
ID0175108
42
ENGINE ENCLOSURE
RT95/RT115 T3
15
8
26
1
16
32
17
10
4
22
7
2
29
9
23
24
28
31
11
6
30
25
26
12
27
18
19
14
21
3
13
5
20
04
ID0175109
43
ENGINE ENCLOSURE
RT95/RT115 T3
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
310-716
362-1095
362-1096
300-4468
300-4451
325-791
214-979
217-819
211-087
116-421
115-686
117-344
117-344
117-344
116-489
117-341
111-043
110-681
106-408
105-831
106-081
106-725
106-379
106-632
106-469
106-724
106-387
106-709
106-538
106-048
108-173
106-558
QTY
1
1
1
1
1
1
1
1
1
26
10
25
25
16
42
1
7
4
5
4
2
1
2
4
4
4
6
8
2
5
2
5
DESCRIPTION
FIREWALL
LEFT SIDE PANEL ASSEMBLY
RIGHT SIDE PANEL ASSEMBLY
MID HOOD
FRONT HOOD SUPPORT
HOOD CAP
PREHEATER SOLENOID (12V)
BATTERY DISCONNECT SWITCH
BATTERY JUMPER TERMINAL (RED)
BULK EDGE (1/8", SOLD PER FT)
BULK EDGE (5/32",SOLD PER 1")
BULK EDGE (3/16", SOLD PER FT)
BULK EDGE (3/16", SOLD PER FT)
BULK EDGE (3/16", SOLD PER FT)
BULK EDGE (1/8",SOLD PER FT)
SOUND INSULATION
INSULATION STUD
DRAW LATCH
BOLT (#10-24 X 1-1/4",SOC,GD8)
FLG LK BOLT (1/2-NC X 1-1/2")
SCREW (M10-1.50 X 35MM, SOC)
SCREW (M10-1.50 X 65MM, SOC)
FLG LK SCREW (M6-1.00 X 20MM)
FLG LK SCR (M12-1.75X35MM,SER)
FLG SCREW (M12-1.75 X 30MM)
FLG SCREW (M10-1.50 X 25MM)
FLG LOCKNUT (M10-1.50)
FLG LK NUT (M12-1.75)
LOCKNUT (M6-1.00,PRV TRQ,10.9)
LOCKNUT (#10-24)
POP RIVET (5/32 X .525)
CLIP NUT (M10-1.50)
REMARKS
INCLUDES HARDWARE
USE 1 @ 26"
USE 2 @ 10"
USE 1 @ 25"
USE 1 @ 25"
USE 1 @ 16"
USE 2 @ 42"
NOT SHOWN:
191-227
SIDE PANEL LOCK KIT
INCLUDES REF #s 23, 24, & 25
FOOTNOTES:
NOTE:
04
ID0175109
44
FRAME MOUNT
1
2
3
A
809-261
45
FRAME MOUNT
REF PART
NO. NUMBER
1
2
3
105-973
324-506
105-919
QTY
DESCRIPTION
REMARKS
8 BOLT (1-NC X 9")
4 MOUNT BAR
8 ID0011312.par
FOOTNOTES
NOTE:
A
809-261
46
TRACK FRAME MOUNT
1
2
4
3
A
809-262
47
TRACK FRAME MOUNT
REF PART
NO. NUMBER
1
2
3
4
107-127
106-356
323-498
323-499
QTY
16
16
1
1
DESCRIPTION
REMARKS
SCREW (M20-2.50 X 80MM, 10.9)
FLG NUT (M20-2.50, 10.9)
REAR CROSSMEMBER
FRONT CROSSMEMBER
FOOTNOTES
NOTE:
A
809-262
48
SKID PLATE
2
02
1
ID0018822
49
SKID PLATE
REF PART
NO. NUMBER
1
2
323-507
106-164
QTY
DESCRIPTION
REMARKS
1 SKID PLATE
7 FLG LK SCREW (M10-1.50 X 30MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0018822
50
GROUND DRIVE HYDRAULIC MOUNT
3
2
1
5
4
9
7
6
8
02
ID0018823
51
GROUND DRIVE HYDRAULIC MOUNT
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
324-475
324-476
106-806
323-504
106-382
106-471
324-474
324-473
116-259
QTY
1
1
8
2
8
4
1
1
2
DESCRIPTION
COVER
COVER
FLG LK SCREW (M12-1.75 X 25MM)
COVER
FLG LK SCREW (M10-1.50 X 20MM)
FLG SCREW (M16-2.00 X 30MM)
COVER MOUNT
COVER MOUNT
BULK EDGE (1/2", SOLD PER FT)
REMARKS
QTY 1-1/2 FEET, AND EACH PIECE IS 9" LONG
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0018823
52
TRACK GROUP (RUBBER)
4
17
11
7
10
1
22
5
15
6
11
13
16
21
12
13
20
8
1
18
2
9
15
14
19
HT115 RUBBER TRACK
ROCK GUARD KIT
P/N 190-1273
3
4
LEFT MOTOR ORIENTATION DETAIL
09
RIGHT MOTOR ORIENTATION DETAIL
ID0018654
53
TRACK GROUP (RUBBER)
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
324-956
324-955
106-397
106-335
166-535
141-770
106-345
324-960
349-004
106-399
108-165
324-574
349-324
349-330
106-382
323-472
159-722
349-949
106-117
500-1342
500-1343
500-1361
QTY
7
1
32
32
1
1
20
1
1
2
22
2
2
1
6
1
1
7
14
2
1
1
DESCRIPTION
TRACK ROLLER (MACHINED)
TRACK ROLLER
WASHER (M12, HARDENED)
SCREW (M12-1.75 X 70MM)
GEARBOX & DRIVE PLANETARY
SPROCKET, 23 TOOTH
SCREW (M20-2.50 X 50MM)
IDLER
RUBBER TRACK (450MM,88P,71MM)
WASHER (M20, HARDENED)
SCREW (M20-2.50 X 40MM, SOC)
RECOIL STOP BAR
COVER
COVER
FLG LK SCREW (M10-1.50 X 20MM)
LEFT ROLLER FRAME
HYDRAULIC MOTOR
BELT RETAINER
SCREW (M12-1.75 X 80MM, SOC)
SEAL
LUBRICANT NIPPLE
O-RING
REMARKS
USE LOCTITE 242 OR EQUIVALENT
USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 4
SEE FOOTNOTE 3, SPRING NOT SHOWN
TORQUE TO 500 FT-LBS, USE LOCTITE 242 OR EQU & SEE FOOTNOTE 4
SEE FOOTNOTE 2
323-473 RIGHT ROLLER FRAME
USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 95 FT-LBS
SEE FOOTNOTE 5
SEE FOOTNOTE 5
SEE FOOTNOTE 6
NOT SHOWN:
FOOTNOTES:
1. USE 115-258 (COUPLER) FOR TRACK TENSION ADJUSTMENTS, INCLUDED IN SHIP KIT.
2. COMPRESS IDLER SPRING UNTIL RECOIL STOP BAR ARE ABLE TO BE INSERTED IN WINDOW ON TRACK FRAME.
3. SERVICE PARTS: 115-023 SEAL WASHER (M17); 115-022 VALVE ZERK (M16-1.50)
4. THE CHANGING OF SCREW QUANTITIES ENDS WITH S/N 5Z0334 & BEGINS WITH S/N 5Z0443.
5. REF. #20, AND #21 ARE PART OF A SERVICE KIT #190-1192 FOR FRONT IDLER.
6. SERVICE PART ONLY. THE O-RING IS ALREADY ON NEW MOTORS, AND IT IS ALSO INCLUDED IN KIT #500-577.
NOTE:
1. TO REDUCE TRACK TENSION, RELEASE GREASE FROM CYLINDER BY LOOSENING FITTING WITH 1 1/16 INCH (27MM) WRENCH
09
ID0018654
54
TRACK GROUP (STEEL)
17 16
8
5
15
7
3
2
4
1
6
14
1
19
9
10
18
11
12
12
1
2
3
8
FOOTNOTE 9
FOOTNOTE 8
2
1
3
FOOTNOTE 7
13
11
ID0018893
55
TRACK GROUP (STEEL)
REF PART
NO. NUMBER
1 324-955
2 106-397
3 106-335
4 166-535
5 106-345
6 324-960
7 106-399
8 108-165
9 323-505
10 349-324
11 349-330
12 106-382
13 305-869
14 141-769
15 323-472
16 500-1361
17 159-722
18 500-1342
19 500-1343
QTY
8
48
32
1
20
1
2
22
2
1
1
4
1
1
1
1
1
2
1
DESCRIPTION
TRACK ROLLER
WASHER (M12, HARDENED)
SCREW (M12-1.75 X 70MM)
GEARBOX & DRIVE PLANETARY
SCREW (M20-2.50 X 50MM)
IDLER
WASHER (M20, HARDENED)
SCREW (M20-2.50 X 40MM, SOC)
RECOIL STOP BAR
COVER
COVER
FLG LK SCREW (M10-1.50 X 20MM)
STEEL TRACK 600mm
SPROCKET (5.515" A21)
LEFT ROLLER FRAME
O-RING
HYDRAULIC MOTOR
SEAL
LUBRICANT NIPPLE
REMARKS
USE LOCTITE 242 OR EQUIVALENT
USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 4
SEE FOOTNOTE 3, SPRING NOT SHOWN
TORQUE TO 500 FT-LBS, USE LOCTITE 242 OR EQU & SEE FOOTNOTE 4
323-473 RIGHT ROLLER FRAME
SEE FOOTNOTE 6
SEE FOOTNOTE 5
SEE FOOTNOTE 5
FOOTNOTES:
1.
2.
3.
4.
5.
6.
7.
8.
9.
USE 115-258 (COUPLER) FOR TRACK TENSION ADJUSTMENTS, INCLUDED IN SHIP KIT.
COMPRESS IDLER SPRING UNTIL RECOIL STOP BAR ARE ABLE TO BE INSERTED IN WINDOW ON TRACK FRAME.
SERVICE PARTS: 115-023 SEAL WASHER KIT (M17); 115-022 VALVE ZERK (M16-1.50)
THE CHANGING OF SCREW QUANTITIES ENDS WITH S/N 5Z0334 & BEGINS WITH S/N 5Z0443.
REF #24, AND #25 ARE PART OF A SERVICE KIT #190-1192 FOR FRONT IDLER.
SERIVCE PART ONLY. THE O-RING IS ALREADY ON NEW MOTORS, AND IT IS ALSO INCLUDED IN KIT #500-577.
STREET PAD KIT 191-402 INCLUDES 176X BOLT 105-302, 176X LOCK WASHER 105-385 & 88X RUBBER GROUSER PAD 118-291.
REFER TO "FRONT TRACK GUIDE" ID0181271 FOR MORE INFORMATION & HARDWARE LISTING FOR INSTALLING FRONT TRACK GUIDES.
REFER TO "MIDDLE TRACK GUIDE" ID0181272 FOR MORE INFORMATION & HARDWARE LISTING FOR INSTALLING MIDDLE TRACK GUIDES.
NOTE:
1. TO REDUCE TRACK TENSION, RELEASE GREASE FROM CYLINDER BY LOOSENING FITTING WITH 1 1/16 INCH (27 MM) WRENCH
11
ID0018893
56
FRONT TRACK GUIDE
HT115
10
4
2
1
5
9
7
6
04
3
8
ID0181271
57
FRONT TRACK GUIDE
HT115
REF PART
NO. NUMBER
1 300-4860
2 300-4861
3 105-794
4 105-159
5 300-4859
6 105-273
7 106-397
8 107-521
9 105-1177
10 105-833
QTY
1
2
8
2
2
8
5
8
2
1
DESCRIPTION
GUIDE BRACE
FRONT GUUIDE
WASHER (M12)
CAM WASHER (1/2")
GUIDE WEAR BAR
SCREW (M12-1.75 X 30MM)
WASHER (M12, HARDENED)
SCREW (M12-1.75 X 20MM)
BOLT (1/2-UNC X 8.0" GR. 8)
FLG LOCKNUT (1/2-NC)
REMARKS
TORQUE 72 FT-LB. SEE FOOTNOTE #1
SEE FOOTNOTE #1
TORQUR NUT 180 FT-LBS. SEE FOOTNOTE #2
NOT SHOWN:
FOOTNOTES:
1. APPLY LOCTITE 242 OR EQUIVALENT.
2 APPLY LOCTITE 262 OR EQUIVALENT
NOTE:
04
ID0181271
58
MIDDLE TRACK GUIDE
HT115
10
1
2
4
9
5
7
6
04
3
11
8
ID0181272
59
MIDDLE TRACK GUIDE
HT115
REF PART
NO. NUMBER
1 300-4860
2 300-4862
3 177-001
4 105-159
5 324-991
6 105-273
7 106-397
8 107-521
9 105-1177
10 105-833
11 105-794
QTY
2
2
2
4
3
8
5
8
4
1
3
DESCRIPTION
GUIDE BRACE
MIDDLE GUIDE
SPACER BAR
CAM WASHER (1/2")
WEAR BAR
SCREW (M12-1.75 X 30MM)
WASHER (M12, HARDENED)
SCREW (M12-1.75 X 20MM)
BOLT (1/2-UNC X 8.0" GR. 8)
FLG LOCKNUT (1/2-NC)
WASHER (M12)
REMARKS
TORQUE 72 FT-LBS / SEE FOOTNOTE #1
SEE FOOTNOTE #1
TORQUE NUT 180 FT-LBS SEE FOOTNOTE #2
NOT SHOWN:
FOOTNOTES:
1. USE LOCTITE 242 OR EQUIVALENT
2. USE LOCTITE 262 OR EQUIVALENT
NOTE:
04
ID0181272
60
STEEL TRACK REPAIR PARTS
HT115
19
3
1
6 7
18
21
10
2
11
12
14
4
5
13
9
8
16
26
17 15
23 20
24
25
27
22
29
28
03
30
ID0192777
61
STEEL TRACK REPAIR PARTS
HT115
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
QTY
DESCRIPTION
324-960
1 IDLER
500-1526 1 TRACK SPRING PLATE
500-1525 1 TRACK SPRING
500-1524 1 TRACK TENSION GREASE CYLINDER
500-1343 1 LUBRICANT NIPPLE
500-1342 2 SEAL
105-1242 1 SCREW (M16-1.5 X 20MM)
106-614
2 SCREW (M16-2.00 X 120MM, 10.9)
105-385
2 LOCK WASHER (5/8")
500-1523 1 TRACK IDLER SHELL
500-1522 2 TRACK IDLER BRONZE BUSHING
500-1521 1 TRACK IDLER FILL/CHECK PLUG
500-1520 1 TRACK IDLER SHAFT
500-1519 2 TRACK IDLER RUBBER SEAL
500-1518 2 TRACK IDLER FRICTION SEAL GROUP
500-1517 2 TRACK IDLER SLIDING PLATE
105-1243 2 ROLL PIN (10MM X 60MM)
305-869
1 STEEL TRACK 600mm
108-122 176 GROUSER SHOE SCREW
108-123 176 GROUSER SHOE NUT
500-1514 44 GROUSER SHOE
500-1527 1 TRACK LINK ASSEMBLY
500-1513 44 TRACK RH LINK
500-1512 44 TRACK LH LINK
500-1511 43 TRACK BUSHING
370-505 43 TRACK PIN
500-1510 86 TRACK PIN POLYURETHANE SEAL
370-504
1 TRACK MASTER BUSHING
370-506
1 TRACK MASTER PIN
500-1507 2 TRACK MASTER BUSHING SPACER
REMARKS
INCLUDES ITEMS 2 THRU 17.
SEE FOOTNOTE 1.
SEE FOOTNOTE 1.
INCLUDES ITEMS 19 THRU 22.
INCLUDES ITEMS 23 THRU 30.
NOT SHOWN:
FOOTNOTES:
1. INCLUDED IN 190-1192, GREASE CYLINDER REPAIR KIT.
NOTE:
03
ID0192777
62
TRACK SCRAPER
HT115
3
4
2
4
SEE NOTE 1 ON
TEXT PAGE
3
3
1
5
3
4
01
5
3
ID0169917
63
TRACK SCRAPER
HT115
REF PART
NO. NUMBER
1
2
3
4
5
300-1750
300-1751
106-399
105-625
106-374
QTY
1
1
24
12
12
DESCRIPTION
SCRAPER RIGHT
SCRAPER LEFT
WASHER (M20, HARDENED)
SCREW (M20-2.50 X 80MM)
HEX NUT (M20-2.50, 10.9) ZP
REMARKS
REFER TO FOOTNOTE 1
REFER TO FOOTNOTE 1
REFER TO FOOTNOTE 1
REFER TO FOOTNOTE 1
REFER TO FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. SCRAPER KIT 190-1164 INCLUDES REF NUMBER 1 THRU 5.
NOTE:
1. THE FOUR (4) BOLTS THAT ALIGN WITH THE CLEARANCE HOLES IN THE SCRAPERS "ARE NOT" TO BE REMOVED TO INSTALL THE SCRAPERS.
LEAVE THEM TIGHT TO SECURE THE ATTACHMENT WHILE THE SCRAPERS ARE ATTACHED WITH THE BOLTS, NUTS & WASHERS THAT COME
WITH KIT 190-1164.
01
ID0169917
64
TRACK CONSOLE
HT115
FUEL
45
44
OIL
TACH
46
43
TEMP
VOLT
42
14
8
19
3 PLACES
11
47
39
41
25
48
8
11
41
18
1
20
10
3
36
4
15
24
22
23
36
30
38
5
37
21
17
67
45
23
01
21
43
765
14
31
32
6
39
30
36
22
33
10
36
16
26
33
32
49
7
34
35
05
13
31
36
40
34
26
2
27
28
29
6
36
40
9
12
ID0169107
65
TRACK CONSOLE
HT115
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
QTY
217-764 1
318-557 1
362-1131 1
300-7476 1
306-603 1
300-4462 1
106-470 4
306-608 2
115-686 13
105-1550 14
306-607 2
115-686 6
105-095 2
107-580 10
214-301 1
105-185 2
106-048 2
16. 319-737 1
17. 105-680 2
18. 214-852 1
19. 362-1086 1
20. 362-823 2
21. 217-704 1
22. 107-800 3
23. 217-762 1
24. 107-805 2
25. 165-817 1
26. 105-003 2
27. 319-849 1
28. 314-487 1
29. 106-381 2
30. 318-560 3
31. 107-280 9
32. 106-388 9
33. 106-850 9
34. 106-574 2
35. 308-888 1
36. 107-801 17
37. 110-208
38. 220-1011
DESCRIPTION
ROCKER SWITCH (SPDT)
CONSOLE BASE
MAIN CONSOLE
CONSOLE CENTER SECTION
AUDIO ALARM
PEDESTAL
FLG SCREW (M16-2.0 X 40mm)
BUTTON COVER
BULK EDGE (5/32",SOLD PER 1")
SCREW (M6-1.00 X 25MM)
HORN BUTTON
BULK EDGE (5/32",SOLD PER 1")
WASHER (1/4")
SCREW (M4-0.70 X 16mm, BUT SOC)
ACCESSORY SOCKET
BOLT (#10-24 X 1/2", RD SLT)
LOCKNUT (#10-24)
DEUTSCH BULKHEAD MOUNT
NUT (M4, W/LKWSHR)
IGNITION SWITCH
GAUGE CLUSTER PANEL
COVER
PLUNGER SWITCH
WING SCREW (M6-1 X 25mm)
ROCKER SWITCH (SPDT)
PLASTIC FASTENER
SWITCH GASKET
FLG LOCKNUT (5/16-NC)
BULKHEAD CONNECTOR MOUNT SHEET
BRACE
FLG LK SCREW (M8-1.25 X 25MM)
ACCESS DOOR
SCREW (M5 X 14mm)
WASHER (M6)
LOCKNUT (M5-0.80)
CLIP NUT (M6-1.00)
CUP HOLDER
WASHER (M6)
1 LEVEL INDICATOR
1 30 PIN CONTROLLER
REMARKS
QTY = 2 WITH REEL CARRIER OPTION
SEE FOOTNOTE 1
FOOTNOTES:
NOTE:
05
ID0169107
66
TRACK CONSOLE
HT115
REF PART
NO. NUMBER
QTY
DESCRIPTION
39.
106-161
4
40. 105-1552 4
41. 107-358 14
42. 211-328 1
43. 215-1370 1
44. 211-325 1
45. 215-1268 1
46. 215-1267 1
47. 107-393 2
48. 220-664 3
49. 106-386 2
REMARKS
FLG SCREW (M6-1.00 X 20MM)
SCREW (M6-1.00 X 16MM)
WELLNUT (M4-0.70 X 12.67MMLG)
2.06" VOLTMETER GAUGE
2.06" FUEL GAUGE
3.5" CAN TACHOMETER W/DISPLAY
2.06" CAN ENG OIL PRESS GAUGE
2.06" CAN COOLANT TEMP GAUGE
SCREW (M4-0.70 X 16mm, BX)
INDICATOR DISPLAY
FLG LOCKNUT (M8-1.25)
FOOTNOTES:
1.
MOUNT (1) TO FUEL TANK BOLT ON L/H SIDE
NOTE:
05
ID0169107
67
68
SEAT PLATFORM
HT115
14
27
15
16
26
29
12
12
28
1
2
14
20
8
3
1
27
21
13
4
7
28
6
24
30
5
16
19
29
12
11
17
25
22
10
18
9
23
22
03
ID0040516
69
SEAT PLATFORM
HT115
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
QTY
117-924 1
117-925 117-429 1
115-445
115-428
184-252 2
106-333 2
106-031 2
115-430 2
105-267 4
309-431 1
314-594 1
105-273 2
305-649 107-312 20
324-662 1
117-314 2
309-294 1
106-159 4
105-876 2
105-089 4
324-661 1
313-411 1
316-479 1
106-391 2
107-001 8
106-387 2
215-1107 1
309-227 1
313-707 1
107-702 2
107-698 2
110-383 2
106-168 2
DESCRIPTION
SEAT BELT SET W/5.75" TONGUE
SEAT BELT TONGUE (5.75")
SEAT
REPLACEMENT SEAT
ADJUSTABLE TRACK
BUSHING (.562" X 1" X .590")
SCREW (M12-1.75 X 40mm, 8.8)
LOCKNUT (M12-1.75, NLK)
SEAT BELT TETHER
CUP WASHER (5/16")
RIGHT SEAT CONSOLE
SEAT BASE
SCREW (M12-1.75 X 30mm)
LEFT SEAT CONSOLE
SCREW (M6-1.00 X 25mm, BUT SOC)
LOWER ARMREST BRACKET
ARMREST
LOWER ARMREST BRACKET
FLG SCREW (1/4-NC X 3/4")
SCREW (M10-1.50 X 35mm)
LOCKNUT (5/16-NC)
UPPER ARMREST BRACKET
Y-GATE
PLOW GATE
WASHER (M12)
FLG LK SCREW (M10-1.50 X 25mm)
FLG LOCKNUT (M10-1.50)
SEAT SWITCH
CONTROL LEVER FRAME
UPPER ARMREST BRACKET
CARRIAGE BOLT (3/8-NC x 3/4")
DOWEL PIN (.375 X .500)
KNOB (3/8-NC, BLACK)
FLG LK BOLT (1/4-NC X 3/4")
REMARKS
USED WITH COMBO ATTACHMENT
USED WITH PLOW ATTACHMENT
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1.
USE LOCTITE 242 OR EQUIVALENT.
NOTE:
03
ID0040516
70
SEAT SWIVEL AND BASE
1
20
2
21
19
3
4
16
17
10
15
13
14
18
12
9
5
6
7
22
8
11
7
8
13
ID0034153
71
SEAT SWIVEL AND BASE
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
QTY
107-528 1
106-522 1
106-385 1
308-895 1
110-178 2
306-844 1
322-986 1
324-729 1
300-8537 1
106-992 9
107-135 13
117-816 1
179-382 1
115-662 1
110-383 1
308-879 1
106-559 1
117-301 1
107-582 1
115-645 1
106-121 1
106-986 1
107-606 1
105-095 1
300-8446 1
DESCRIPTION
PN10 SLOTTED NUT
WASHER (2-1/16")
FLG LOCKNUT (M6-1.00)
LEVER
PLUG (7/8")
SEAT BASE
SEAT BASE
SEAT BASE
SEAT BASE
FLG LK SCREW (M8-1.25 X 25mm)
CLIP NUT (M8-1.25)
COMPRESSION SPRING
SHIM (.020)
GROMMET EDGE (3/16" X 12.7")
KNOB (3/8-NC, BLACK)
SWIVEL
SCREW (M12-1.75 X 25mm)
SWIVEL DISK (7" UHMW)
SHLD BOLT (3/8" X 1/4", 5/16-NC)
COMPRESSION SPRING
STUD BOLT (3/8-NC X 1-1/2")
FLG LK SCREW (M6-1.00 X 12mm)
TANG LOCK WASHER (2")
WASHER (1/4")
ACCESS PANEL
REMARKS
SEE FOOTNOTE 2
FOR
FOR
SEE
SEE
TIER 2 RT90 & RT115
HT115
FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5
FOOTNOTE 1
SEE FOOTNOTE 3
SEE FOOTNOTE 1
SEE FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5
NOT SHOWN:
FOOTNOTES:
1.
2.
3.
4.
5.
USE LOCTITE 242 OR EQUIVALENT
TORQUE SPANNER NUT TO PREVENT ROTATION, THEN REVERSE DIRECTION AND LOOSEN 1/8 OF A TURN.
NO LUBRICANT ON ITEM #15
SEAT BASE 300-8537, ACCESS PANEL 300-8446 MUST BE USED TOGETHER.
BEGINS WITH SERIAL NUMBERS; RT95ME90000274 RT95HJ90000351 RT115T3T90000125.
USE 2X 106-264 FOR RETAINING 300-8446 TO 300-8537 IF WELDNUTS ARE PRESENT.
BEGINS WITH SERIAL NUMBERS; RT95HP90000380 RT95ME90000291 R15T3L90000135.
NOTE:
13
ID0034153
72
FENDERS AND COVERS
37
38 40
35
22
46
33
36
19
30
10
43
46
42
45
44
6
17
19
41
26
22
18
15
27
31
19
18
7
21
48
12
3
11
11
20
20
13 47
25
12
20
47
12
16
23
12
20
47 25
16
13
12
16
32
1
25
2
12
5
9
4
34
11
11
11
24
8
47
20
12
16
14
12
28
39
12
03
29
ID0185702
73
FENDERS AND COVERS
REF PART
NO. NUMBER
1. 362-1234
362-1233
2. 324-651
3. 324-650
4. 324-623
5. 108-156
6. 322-871
7. 110-854
8. 324-566
9. 107-461
10. 120-085
11. 107-778
12. 107-135
13. 306-796
14. 309-816
15. 217-762
16. 106-992
17. 307-644
18. 107-358
19. 107-580
20. 107-629
21. 324-753
22. 106-640
23. 106-574
24. 306-795
25. 309-434
26. 106-385
27. 362-823
28. 117-360
29. 309-847
30. 106-155
31. 120-084
32. 120-123
33. 107-744
34. 116-458
35. 117-342
36 105-287
37. 110-590
38. 108-805
39. 106-992
QTY
1
1
1
1
1
8
1
1
1
1
4
24
36
5
2
1
8
1
10
6
19
1
6
5
1
4
2
1
2
1
20
4
1
2
AR
1
1
1
1
4
DESCRIPTION
REAR PANEL W/O AC DUCT
REAR PANEL W/ AC DUCT
LEFT FENDER
RIGHT FENDER
ACCESS PLATE
WASHER (5/16")
TDM COVER
SWITCH ACTUATOR GUARD
FLOOR PLATE
LOCKING LATCH
ADJUSTABLE LOUVER (23-0005)
SCREW (M8-1.25 X 30mm,BUT SOC)
CLIP NUT (M8-1.25)
TAB
STRAP
ROCKER SWITCH (SPDT)
FLG LK SCREW (M8-1.25 X 25mm)
COVER
WELLNUT (M4-0.7 X 12.67mm LG)
SCREW (M4-0.70 X 16mm,BUT SOC)
WASHER (M8)
BFB COVER
SCREW (M6-1.00 X 20mm, BUT. SOC.)
CLIP NUT (M6-1.00)
TAB
TAB
FLG LOCKNUT (M6-1.00)
COVER
GRAB HANDLE
FUEL SENDER COVER
SCREW (#4-40 X 5/8", PAN PLPS)
HOSE ADAPTER (23-0048)
HOSE ADAPTER (23-0090)
WASHER (M6)
BULK TUBING (3/8", SOLD PER 1")
ROD
LOCKNUT (3/8-NC)
KNOB (3/8-NC, ORANGE)
BELLEVILLE WASHER (3/8")
FLG LK SCREW (M8-1.25 X 25mm)
REMARKS
SEE FOOTNOTE 1
SEE FOOTNOTE 1
SEE FOOTNOTE 3
SEE FOOTNOTE 4
SEE FOOTNOTE 2
USE 1 @ .75"
FOOTNOTES:
1.
2.
3.
4.
03
1 REQUIRED WITH REEL WINDER
1 REQUIRED PER FOLLOWING OPTION NOT USED: REEL WINDER
1 REQUIRED W/O BACKFILL BLADE KIT
7 REQUIRED WITH BACKFILL BLADE KIT
ID0185702
74
FENDERS AND COVERS
REF PART
NO. NUMBER
40.
41.
42.
43.
44.
45.
46.
47.
48.
105-118
217-304
319-498
105-815
179-554
106-598
107-529
106-163
105-1549
QTY
1
1
1
2
1
1
2
6
7
DESCRIPTION
REMARKS
WASHER (3/8")
THROTTLE SENSOR
THROTTLE BRACKET
BOLT (#10-24 X 1", PAN SLT)
THROTTLE PIVOT PIN
WASHER (9/16", HARDENED)
WASHER (1.250", UHMW)
FLG SCREW (M8-1.25 X 30MM)
SCREW (M6-1.00 X 20MM)
FOOTNOTES:
03
ID0185702
75
76
HYDRAULIC TANK
14
1
4
4
10
4
3
11
3
5
9
4
2
13
3
7
12
8
6
04
ID0019108
77
HYDRAULIC TANK
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
111-021
149-829
106-709
106-632
157-987
154-276
155-194
155-197
154-318
364-671
364-171
214-854
149-398
111-046
QTY
1
1
7
7
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
BREATHER CAP (TANK)
1" SEAL WASHER
FLG LK NUT (M12-1.75)
FLG LK SCR (M12-1.75X35MM,SER)
S/O COUPLER (20S-16H90, 04NF)
CONNECTOR (04O-08S90)
REDUCER (20S-12SF)
REDUCER (12S-16H45)
BRANCH TEE (10S-10O-10O)
HYDRAULIC TANK
SIGHT GAUGE
TEMPERATURE SWITCH(1/4NPT,MALE)
DRAIN PLUG (1" W/.375 ORF)
LOCKING CAP (NON-VENTED)
REMARKS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. REFER TO "PUMP DRIVE HYDRAULICS" REF #34, FOR DESTINATION OF THIS FITTING.
NOTE:
04
ID0019108
78
BATTERY BOX
HT115 T3
ENDS WITH S/N CMWH15T3E90000022
11
10
11
11
11
11
10
4
12
11
5
19
3
6
13
28
14
12
16
2
15
26
8
18
24
7
19 21
8
7
22
8
19
1
20
27
8
9
20
8
10
23
10
22
9
9
9
10
25
03
10
10
17
ID0201387
79
BATTERY BOX
HT115 T3
ENDS WITH S/N CMWH15T3E90000022
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
323-637
111-002
105-617
323-657
117-558
324-505
107-004
106-709
106-632
106-386
106-991
106-228
106-999
105-832
213-104
322-951
179-799
324-717
106-387
106-724
106-574
107-629
106-640
107-778
107-221
313-910
105-003
300-4466
QTY
1
1
1
1
1
1
2
6
6
11
9
8
1
1
2
1
1
1
3
2
1
3
1
2
1
1
1
1
DESCRIPTION
STEP AND BATTERY BOX
LIFT-OFF HINGE (OFF-SET)
LIFT-OFF HINGE (OFF-SET)
DOOR
LATCH, ADJUST LEVER (LOCKING)
FRONT COVER, BATTERY BOX
FLG LK SCREW (M12-1.75 X 45MM)
FLG LK NUT (M12-1.75)
FLG LK SCR (M12-1.75X35MM,SER)
FLG LOCKNUT (M8-1.25)
FLG LK SCREW (M8-1.25 X 20MM)
SCREW (M5-0.80 X 10MM)
FLG LK SCREW (M10-1.50 X 20MM)
FLG LOCKNUT (1/4-NC)
BATTERY (12V, 875CCA)
BATTERY HOLD DOWN
J-HOOK
STOP
FLG LOCKNUT (M10-1.50)
FLG SCREW (M10-1.50 X 25MM)
CLIP NUT (M6-1.00)
WASHER (M8)
SCREW (M6-1.00 X 20MM,BUT SOC)
SCREW (M8-1.25 X 30MM,BUT SOC)
SCREW (M12-1.75X20MM, CSK SOC)
RIGHT AIR DEFLECTOR
FLG LOCKNUT (5/16-NC)
FUSE HOLDER MOUNT ASSY
REMARKS
SEE FOOTNOTE 1
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. REPLACE WITH 300-9350. REQUIRES PARTS 300-8089 & 300-9373 AND MODIFICATION TO RIGHT DECK.
NOTE:
03
ID0201387
80
FUSE BLOCK ASSEMBLY
1
ALTERNATOR
6
COLD START
4
2
3
BATTERY
MAIN
7
4
5
01
ID0186226
81
FUSE BLOCK ASSEMBLY
REF PART
NO. NUMBER
1
2
3
4
5
6
7
215-1009
215-1010
215-1011
106-048
105-047
211-305
211-311
QTY
1
1
1
6
1
2
1
DESCRIPTION
REMARKS
MAIN FUSE HOLDER BASE
MAIN FUSE HOLDER COVER
BUSSBAR (MAIN FUSE HOLDER)
LOCKNUT (#10-24)
LOCKNUT (3/8-NC)
BK/AMI 125 AMP FUSE
BK/AMI 100 AMP FUSE
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0186226
82
COMPONENT MOUNTING
5
2
4
3
1
04
ID0018034
83
COMPONENT MOUNTING
REF PART
NO. NUMBER
1
2
3
4
5
107-859
215-1011
215-1009
215-1010
106-367
QTY
2
1
1
1
2
DESCRIPTION
REMARKS
NUT, LOCK, #6-32, NYLON INSERT
BUSSBAR (MAIN FUSE HOLDER)
MAIN FUSE HOLDER BASE
MAIN FUSE HOLDER COVER
SCREW (#6-32 X 1/2" PLPS SS)
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0018034
84
85
86
ROPS
20
3
5
4
8
6
2
7
1
21
14
13
10
9
14
13
16
13
15
11
13
16
13
13
12
12
17
19
18
C
809-510
87
ROPS
REF PART
NO. NUMBER
QTY
1 327-817
2 159-919
3 159-958
4 318-588
5 110-348
6 324-921
7 106-640
8 106-574
9 324-396
10 106-162
11 106-386
12 106-665
13 106-393
14 106-798
15 116-421
16 106-607
17 118-300
18 195-611
19 115-038
20 159-936
21 159-976
1
1
2
1
4
1
4
4
1
4
4
8
16
4
1
4
1
2
2
4
16
DESCRIPTION
ROPS
PLUG (1 3/8" SPLIT BUSHING)
PLUG (3/4")
MANUAL COMPARTMENT
POP RIVET (3/16" X .664")
COVER, PLASTIC
SCREW (M6-1.00 X 20MM,BUT SOC)
CLIP NUT (M6-1.00)
BRACKET
FLG SCREW (M8-1.25 X 20MM, GD8)
FLG LOCKNUT (M8-1.25)
LOCKNUT (M20-2.50, 10.9)
WASHER (M20)
SCREW (M20-2.50 X 55MM, 10.9)
BULK EDGE (1/8", SOLD PER 1')
SCREW (M20-2.50 X 50MM, 10.9)
HEADLINER
BOLT (1/2-NC X 1-1/4",CSK SOC)
RETAINER
PLUG (5/8")
PLUG (1/4")
REMARKS
TORQUE NUT TO 250 FT-LBS
FOOTNOTES
NOTE:
C
809-510
88
89
90
CAB HEATER ASS'Y
RT95 T3
RT115 / HT115 T3
TO
PR
ES
SU
RE
TA
N
13
18
17
K
12
7
36
19
3
11
39
30
6
10
20
38
16
2
16
31
9
23
40
24
26
25
8
1
11
21
29
34
28
15
5
11
37
22
21
32
27
33
35
3
14
11
4 11
05
ID0201296
91
CAB HEATER ASS'Y
RT95 T3
RT115 / HT115 T3
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
QTY
190-1374
190-1375
499-802 1
194-439 1
499-837 1
116-044 AR
499-705 1
116-044 AR
115-106 1
499-833 4
117-344 AR
514-085 1
156-260 1
110-217 8
155-164 1
110-249 1
117-622 1
514-159 1
107-358 6
107-597 4
107-580 4
107-852 16
117-397 1
106-992 4
106-386 105-1549 106-388 106-574 110-030 1
117-396 1
106-386 4
117-265 1
155-112 1
155-017 1
108-113 2
318-811 1
322-986 324-729 115-662 1
362-1233 1
105-814 4
322-871 1
107-393 2
157-333 1
DESCRIPTION
A/C HEATER KIT, TIER 3
HEATER KIT, TIER 3
MODEL EE320, HVAC, 12V
HEATER
CONTROL PANEL, FAN-AC-HT
BULK HOSE (5/8" , SOLD PER 1")
HEATER VALVE
BULK HOSE (5/8" , SOLD PER 1")
REDUCER (06N-04NF)
LOUVER MOUNT, 3.1" HOLE
BULK EDGE (3/16", SOLD PER FT)
REDUCER (08N-06NF)
STREET ELBOW (06N-06NF90)
WORM CLAMP (7/16"TO 1")
S/O COUPLER (04N-05H90)
WORM CLAMP (1/4"TO 5/8")
ABRASION SLEEVE (1.25" X 20")
S/O TEE (-10H)
WELLNUT (M4-0.7 X 12.67mm LG)
WASHER (M4)
SCREW (M4-0.70 X 16mm, BUT SOC)
SCREW (#8 X 5/8" CSK PLPS)
ABRASION SLEEVE (1.25" X 35")
FLG LK SCREW (M8-1.25 X 25mm)
FLG LOCKNUT (M8-1.25)
SCREW (M6-1.00 X 20MM)
WASHER (M6)
CLIP NUT (M6-1.00)
CABLE TIE (1/16" TO 4")
ABRASION SLEEVE (1.25" X 28")
FLG LOCKNUT (M8-1.25)
ABRASION SLEEVE (1.75" X 50")
S/O COUPLER (06N-10H)
SERVICE TEE (06N-06NF-06NF)
SCREW (#6-19 X 1-1/4" PLASTIC)
VALVE BRACKET
SEAT BASE
SEAT BASE
GROMMET EDGE (3/16" X 12.7")
REAR PANEL W/ AC DUCT
FLG LOCKNUT (3/8-NC)
TDM COVER
SCREW (M4-0.70 X 16mm, BX)
HOLE PLUG (.750")
REMARKS
USE 500-1214 FOR UNITS WITH HEATER ONLY(NO A/C)
USE 2 @ 90"
USE 1 @ 22"
USE 1 @ 16"
HT115 ONLY
SCREWS ONTO STUD BOLTS ON BOTTOM OF REF #1 (499-802)
FOOTNOTES:
NOTE:
05
ID0201296
92
TAPE DISPENSER
1
4
5
3
6
2
4
5
8
7
8
05
ID0263926
93
TAPE DISPENSER
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
190-1637
301-1490
301-1399
301-1491
105-258
105-098
105-047
301-1492
105-714
QTY
1
1
2
3
3
3
1
2
DESCRIPTION
TAPE DISPENSER
PLATE
MOUNT
RING
BOLT (3/8-NC X 3-3/4")
BOLT (3/8-NC X 3")
LOCKNUT (3/8-NC)
COLLAR
SET SCREW (3/8-NC X 1", SQ)
REMARKS
INCL'S REF #'S 1 THRU 8
RT80 & RT55
HT/RT115 & QUAD RT45
NOT SHOWN:
FOOTNOTES:
NOTE:
05
ID0263926
94
NOTES:
ID0134963
95
CONTROL
COMPONENTS
ID0135065
96
BFB BLADE CONTROLS
1
2
3
10
13
8
11
25
4
21 22 23
24
5
20
19
6
7
11
8
13
12
13
15
8
4
16
11
9
10
13
11
18
12
17
14
16
02
15
ID0235632
97
BFB BLADE CONTROLS
REF PART
NO. NUMBER
QTY
1
117-345
2 305-728
3 105-263
4 178-421
5 110-330
6 107-312
7 305-727
8 107-770
9 105-387
10 160-540
11 105-152
12 179-884
13 106-076
14 107-790
15 110-082
16 105-508
17 105-878
18 179-885
19 105-085
20 305-724
21 105-284
22 105-087
23 110-565
24 110-281
25 107-582
1
1
2
2
1
4
1
3
1
2
4
2
5
4
4
4
3
1
1
1
1
1
1
1
1
DESCRIPTION
REMARKS
CONTROL HANDLE
HANDLE ASSEMBLY
BOLT (1/4-NC X 3/4", CSK, SOC)
BUSHING
DUST BOOT
SCREW (M6-1.00 X 25MM, BUT SOC)
MOUNT ASSEMBLY
LOCKNUT (1/4-NF, NYL INSERT)
LOCKNUT (3/4-NF)
ROD END
NUT (1/4-NF)
ROD (19.44")
WASHER (1/4")
CLEVIS (1/4-NF-LH)
CLEVIS PIN (1/4 X 11/16)
COTTER PIN (3/32" X 1")
NUT (1/4-NF, LH)
ROD (17")
LOCKNUT (1/4"-NC)
LINKAGE PLATE
WASHER (3/16")
BOLT (1/4-NC X 7/8", SOC)
BALL JOINT (1/4-NF)
ROD END (1/4-NF, FM)
SHLD BOLT(3/8" X 1/4",5/16-NC)
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0235632
98
99
100
JOYSTICK CONTROL
5
6
8
6
7
4
8
4
7
2
3
3
04
9
1
ID0017977
101
JOYSTICK CONTROL
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
305-649
324-558
106-941
107-635
215-1389
107-414
107-312
217-764
324-548
QTY
1
1
2
4
1
4
4
2
1
DESCRIPTION
REMARKS
LEFT SEAT CONSOLE
COVER
SCREW (M6-1.00 X 10MM, SOC)
NUTSERT (M4 X 0.7)
12V DUAL AXIS JOYSTICK (EMC)
SCREW (M4-0.70 X 30MM,BUT SOC)
SCREW (M6-1.00 X 25MM, BUT SOC)
ROCKER SWITCH (SPDT)
JOYSTICK MOUNT
NOT SHOWN:
FOOTNOTES:
NOTE:
04
ID0017977
102
NOTES:
ID0134963
103
HYDRAULICS
ID0135071
104
BACKFILL BLADE HYDRAULICS
HT115
27
1
34
TILT
LIFT
LIFT
24
1
28
SWING
26
4
6
33
TILT
7
SWING
4
41
5
8
23
7
16
17
33
15
6
37
40
22
35
19
9
32
36
25
39 40
3
14
ING
39
21
2
SW
20
13
3
ING
38
36
10
8
31
13
14
T
LIF
SW
11
18
30
T
TIL
29
14
12
LIFT
SWING
(24)
TILT
FOOTNOTE 2
REF. 27
FITS HERE
REF. 7
FITS HERE
REF. 7
FITS HERE
REF. 6
FITS HERE
REF. 6
FITS HERE
03
REF. 28
FITS HERE
ID0142995
105
BACKFILL BLADE HYDRAULICS
HT115
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
QTY
153-074 2
153-968 1
515-310 2
515-137 2
106-327 2
154-261 2
154-374 2
151-057 2
154-293 1
154-278 1
151-070 1
151-202 1
154-342 2
154-252 3
307-416 1
154-229 2
154-355 2
154-921 1
154-929 1
515-221 1
106-386 2
154-316 1
153-967 1
158-033 159-809 117-691 1
115-920 1
514-294 1
154-222 1
110-866 2
110-958 2
105-818 4
110-332 1
105-003 2
110-333 1
117-328 1
117-672 2
117-409 1
153-973 1
154-344 2
154-326 2
116-259 AR
REMARKS
DESCRIPTION
HOSE (06OFX90-88"-3000)
HOSE (04OFX90S-82"-5000)
HOSE (04OFX45-22"-5000)
HOSE (04OFX90-90"-3000)
SCREW (M8-1.25 X 30mm)
CONNECTOR (04O-08S)
CONNECTOR (04O-08S, ORF)
CYL (2.0" X 1.25" X 8.0")
BRANCH TEE (04S-04O-04O)
CONNECTOR (04S-04O)
CYL (3" X 1.75" X 8")
CYL (2" X 1" X 3.38")
CONNECTOR (06S-06O90)
CONNECTOR (04S-04O90)
BK BRACKET
BK CONNECTOR (06O-06O90BK)
BK CONNECTOR (04O-04O90BK)
HOSE (04OFX-54"-3000-AR)
HOSE (06OFX90-19"-3000)
HOSE (06OFX90S-28"-3000)
FLG LOCKNUT (M8-1.25)
RUN TEE (04S-04O-04O)
HOSE (04OFX90S-90"-5000)
HYD. CONTROL VALVE (3-SPOOL)
HYD. CONTROL VALVE (3-SPOOL)
ABRASION SLEEVE (1.25" X 68")
ABRASION SLEEVE (2.38" X 70")
CONNECTOR (08S-06O, ORF)
CONNECTOR (06O-08S)
CLAMP SET (1/2")
BACKUP PLATE
BOLT (1/4-NC X 1-1/2")
BOLT-ON CLAMP (1-5/8")
FLG LOCKNUT (5/16-NC)
BOLT-ON CLAMP (1")
ABRASION SLEEVE (1.00" X 18")
ABRASION SLEEVE (1.00" X 20")
ABRASION SLEEVE (1.00" X 28")
HOSE (04OFX45-54"-3000-AR)
UN RUN TEE (06OFX-06O-06O)
CAP (06OF)
BULK EDGE (1/2", SOLD PER FT)
LIFT
SWING
SWING
TILT
SEE FOOTNOTE 1
SEE FOOTNOTE 1
SEE FOOTNOTE 1
TILT
LIFT
LIFT
SWING
ENDS WITH S/N 5Y0446
BEGINS WITH S/N 5Y0447
SEE FOOTNOTE 2
SEE FOOTNOTE 3
SEE FOOTNOTE 3
SEE FOOTNOTE 3
TILT
USE 1 @ 12" & SEE FOOTNOTE 4
NOT SHOWN:
FOOTNOTES:
1. REFER TO PARTS PAGE "BACKFILL BLADE ASSEMBLY" FOR CYLINDER INSTALLATION HARDWARE.
2. CLAMP SET (110-866) BOLTS ONTO WELD PLATE ON BFB LIFT ARM.
3. #110-333, 105-003 & 110-332 ATTACH TO STUD BOLTS ON FRAME PLATES.
4. USE EDGING ON FRAME WHERE HOSE'S PASS THRU.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03
ID0142995
106
BACKFILL BLADE VALVE
11
8
2
7
2
1
3
5
6
4
10
12
9
SEE FOOTNOTE 1
NOTE:
REFER TO AUX. HYD.
05
ID0052073
107
BACKFILL BLADE VALVE
REF PART
NO. NUMBER
1.
2.
3.
4
5.
6.
7.
8.
9.
10.
11.
12.
149-851
154-298
515-047
117-622
105-292
106-386
159-809
154-939
154-362
116-636
154-464
115-687
QTY
1
2
1
1
3
3
1
1
1
1
DESCRIPTION
REMARKS
HYD LINE (-10)
CONNECTOR (10S-10O90)
HOSE (10OFX90-22"-3000)
ABRASION SLEEVE (1.25" X 20")
SCREW (M8-1.25 X 75mm)
FLG LOCKNUT (M8-1.25)
USE FLOAT KIT 500-2020
HYD. CONTROL VALVE (3-SPOOL)
HOSE (10OFX90S-50"-3000)
S/O COUPLER (10S-12H90)
BULK HOSE (3/4", SOLD PER 1') USE 1 @ 40"
CONNECTOR (10O-10O)
ABRASION SLEEVE(SOLD PER FOOT) USE 1 @ 35"
NOT SHOWN:
FOOTNOTES:
1.
FOR BFB VALVE RETURN HOSE'S REFER TO PAGE "PUMP DRIVE HYDRAULICS"
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
05
ID0052073
108
PUMP DRIVE HYDRAULICS
39
2X SCALE
20
TO ATTACHMENT
VALVE RETURN
7
32
FLOW
4
11
12
13 11
4
FLOW
8
6
45
4
10
43
9
5 4
19
42
3
3
35
36
18
35
44
TO HYD TANK
37
21
FROM REAR
ATT. VALVE
38
2
22
46
1
35
28
28
17
25
24
40
16
5
33
41
15
34
24
25
27
26
44
4
29
23
30
33
29
14
23
31
WITHOUT FRONT ATTACHMENT
03
ID0169106
109
PUMP DRIVE HYDRAULICS
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
159-702
190-806
500-763
500-764
159-703
190-679
149-368
155-146
111-027
116-460
154-412
116-460
307-535
154-325
154-956
110-353
116-636
154-362
159-980
155-217
116-460
149-908
159-876
154-220
154-934
323-891
159-147
195-1115
150-1546
105-003
110-333
115-755
150-1690
150-1691
154-324
153-984
150-1689
154-332
117-764
116-460
515-448
154-230
159-156
159-148
155-260
155-222
154-361
154-255
115-687
515-665
154-702
154-315
QTY
1
2
2
8
AR
1
AR
1
1
1
2
AR
1
1
1
AR
1
1
6
1
1
1
2
2
2
1
1
1
4
1
1
1
2
AR
4
1
1
1
8
1
1
1
AR
1
1
1
REMARKS
DESCRIPTION
HYDRAULIC PUMP - PISTON
SEAL KIT
MULTIFUNCTION VALVE - RELIEF
MULTIFUNCTION VALVE (#1)
HYDRAULIC PUMP - PISTON
SEAL REPAIR KIT
HYDRAULIC VALVE
S/O COUPLER (12S-16H90)
T-BOLT CLAMP (1.25"-1.50")
BULK HOSE (1", SOLD PER FT)
S/O RUN TEE (12S-16H-16H)
BULK HOSE (1", SOLD PER FT)
RETURN MANIFOLD
UN BR TEE (10OFX-10O-10O)
HOSE (10OFX-12"-3000)
WORM CLAMP (3/4" TO 1-1/2")
BULK HOSE (3/4", SOLD PER FT)
S/O COUPLER (10S-12H90)
HOSE BARB PLUG (-12)
S/O BR TEE (16S-16H-24H)
BULK HOSE (1", SOLD PER FT)
RUN TEE (16S-16H-16H)
HOSE (04OFX90-21"-7350)
CONNECTOR (04O-06S)
HOSE (04OFX45-18"-3000)
RELIEF VALVE MOUNT
QDC ADAPTER (02-06S)
RADIATOR/OIL COOLER
BK RUN TEE (10O45-10O-10OL)
FLG LOCKNUT (5/16-NC)
BOLT-ON CLAMP (1")
ABRASION SLEEVE (1.59" X 60")
HOSE (10OFX45-70"-3000)
HOSE (10OFX90S-120"-3000)
CAP (10OF)
BK RUN TEE (10O-10O-10OL)
HYD. LINE (-10)
PLUG (10O)
ABRASION SLEEVE (1.59" X 90")
BULK HOSE (1", SOLD PER FT)
HOSE (04OFX90-26"-7350)
BRANCH TEE (06S-04O-04O)
QDC ADAPTER (02-04OF)
DUST CAP (1/8")
BK QDC ADAPTER (02-04OBK)
REDUCER (16S-12SF)
S/O BR TEE (12S-16H-16H)
UNION (04O-04OFX90)
ABRASION SLEEVE(SOLD PER FOOT)
HOSE (04OFX90-34"-7350)
HOSE (04OFX-30"-3000)
UNION (10O-10OFX90)
(#7)
2 @ 11.5"
1 @ 19"
1 @ 40" W/BACKFILL BLADE; 1 @ 3" W/O BACKFILL BLADE
W/BACKFILL BLADE
W/O BACKFILL BLADE
1 @ 12"
SEE FOOTNOTE 1
SEE FOOTNOTE 1
W/O FRONT ATTACHMENT
USE 1 @ 17"
1 @ 5"
FOOTNOTES:
1.
#110-333 & #105-003 ATTACH TO STUD BOLTS ON LEFT FRAME PLATE.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
NOT SHOWN:
O-RING 157-1001 IS USED BETWEEN ATTACHMENT AND GROUND DRIVE PUMPS ON UNITS BEGINNING WITH S/N CMWH15T3P80000010.
03
ID0169106
110
MOTOR SHIFT/PARK BRAKE HYDRAULICS
BEGINS WITH S/N: CMW HT115 C50000001
11
10
9
CHARGE PORT
ATT. PUMP
6
5
8
LEFT BRAKE
7
3
4
8
RIGHT BRAKE
4
1
12
LFT. G.D. MOTOR
RGT. G.D. MOTOR
15
2
RETURN
16
14
13
02
ID0142760
111
MOTOR SHIFT/PARK BRAKE HYDRAULICS
BEGINS WITH S/N: CMW HT115 C50000001
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
157-246
329-172
106-893
154-403
154-278
154-255
154-252
154-265
117-324
515-180
154-230
106-163
106-386
106-353
154-276
154-682
QTY
1
1
2
2
1
1
1
2
1
1
1
2
2
2
1
1
DESCRIPTION
MANIFOLD (2-SP)
BRACKET
SCREW (M6-1.00 X 55MM)
CONNECTOR (04S-04O, XL)
CONNECTOR (04S-04O)
UNION (04O-04OFX90)
CONNECTOR (04S-04O90)
UNION RUN TEE (04OFX-04O-04O)
ABRASION SLEEVE (1.25" X 48")
HOSE (04OFX-48"-3000)
BRANCH TEE (06S-04O-04O)
FLG SCREW (M8-1.25 X 30MM)
FLG LOCKNUT (M8-1.25)
FLG NUT (M6-1.00)
CONNECTOR (04O-08S90)
HOSE (04OFX-17"-3000)
REMARKS
PART OF KIT 190-1109
PART OF KIT 190-1109
PART OF KIT 190-1109
PART OF KIT 190-1109
PART OF KIT 190-1109
NOT SHOWN:
190-1109
MOTOR SHIFT/PARK BRAKE KIT
INCL. REF NUMBERS 2, 3, 12, 13 & 14
FOOTNOTES:
NOTE:
1. PARTS NOT PART OF KIT 190-1109 ARE THE SAME AS "ENDS WITH S/N_______." PAGE (ID0042702).
02
ID0142760
112
MOTOR SHIFT/PARK BRAKE HYDRAULICS
ENDS WITH S/N 5Z0676
PARK BRAKE
4
MOTOR SHIFT
2
S1
1
S2
11
2
P
12
5
T
14
6
3
14
TO GRD. DRV.
MOTOR HI/LO
8
7
13
7
TO PARK BRAKE
TO CHARGE PORT
ON ATTACHMENT PUMP
RETURN
TO HYD TANK
REFER TO
PUMP DRIVE
10
9
REFER TO
PUMP HYDROSTAT ASS'Y.
HYDROSTATIC
03
ID0042702
113
MOTOR SHIFT/PARK BRAKE HYDRAULICS
ENDS WITH S/N 5Z0676
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
157-246
214-491
499-446
306-885
106-385
106-566
154-252
515-180
154-265
154-682
154-230
154-276
154-278
154-255
117-324
154-403
QTY
1
3
2
2
1
1
2
1
1
1
1
1
1
2
DESCRIPTION
REMARKS
MANIFOLD (2-SP)
COIL, 12V
SOLENOID (3 WAY-2 POS VALVE)
MOUNT PLATE
FLG LOCKNUT (M6-1.00)
SCREW (M6-1.00 X 70mm)
CONNECTOR (04S-04O90)
HOSE (04OFX-48"-3000)
UNION RUN TEE (04OFX-04O-04O)
HOSE (04OFX-17"-3000)
BRANCH TEE (06S-04O-04O)
CONNECTOR (04O-08S90)
CONNECTOR (04S-04O)
UNION (04O-04OFX90)
ABRASION SLEEVE (1.25" X 48")
CONNECTOR (04S-04O, XL)
NOT SHOWN:
FOOTNOTES:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS
NOTE:
03
ID0042702
114
HI/LOW (GROUND DRIVE)
S1
S2
6
RIGHT GD DRIVE
MOTOR
3
4
5
1
3
1
2
LEFT GD DRIVE
MOTOR
04
ID0042703
115
HI/LOW (GROUND DRIVE)
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
154-252
515-074
117-686
154-265
154-900
154-403
QTY
2
1
1
-
DESCRIPTION
CONNECTOR (04S-04O90)
HOSE (04OFX90S-77"-3000)
ABRASION SLEEVE (1.75" X 43")
UNION RUN TEE (04OFX-04O-04O)
HOSE (04OFX90S-62"-3000)
CONNECTOR (04S-04O, XL)
REMARKS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1.
ABRASION SLEEVE TO INCLUDE CASE DRAIN AND PARK BRAKE HOSES.
NOTE:
04
ID0042703
116
AUXILIARY HYDRAULICS
HT115 T3
TO BFB VALVE
W/O BFB VALVE
TO ATTACHMENT
22
10
8
9
7
21
7
TO HYD TANK
11
6
3
14
5
2
13
4
15
1
2
12
23
17
20
16
19
18
TO HYD TANK
17
01
ID0185690
117
AUXILIARY HYDRAULICS
HT115 T3
REF PART
NO. NUMBER
QTY
DESCRIPTION
1. 153-807 1 HYDRAULIC PUMP (AUX)
500-966 SEAL REPAIR KIT
2. 105-876 2 SCREW (M10-1.50 X 35mm)
3. 153-787 1 TEE (10O-10S-04O)
4. 153-956 1 HOSE (10OFX90-50"-3000)
5. 117-395 1 ABRASION SLEEVE (1.25" X 50")
6. 154-325 1 UN BR TEE (10OFX-10O-10O)
7. 154-391 2 CONNECTOR (08S-10O)
8. 158-681 1 RELIEF VALVE (AUXILIARY)
9. 515-047 1 HOSE (10OFX90-22"-3000)
515-082 1 HOSE (10OFX90S-60"-3000)
10. 118-260 1 ABRASION SLEEVE (.750" X 21")
11. 515-075 1 HOSE (04OFX90S-82"-3000)
12. 117-218 1 ABRASION SLEEVE (1.00" X 52")
13. 154-339 1 CONNECTOR (04N-04O)
14. 149-896 1 STREET ELBOW (04NF-04NF90)
15. 217-551 1 PRESSURE GAUGE (3000 PSI)
16. 154-287 1 CONNECTOR (16S-16O90)
17. 111-027 2 T-BOLT CLAMP (1.25"-1.50")
18. 116-640 1 BULK HOSE (1", SOLD PER 1")
19. 157-987 1 S/O COUPLER (20S-16H90, 04NF)
20. 214-854 1 TEMPERATURE SWITCH
21. 153-145 1 HOSE (10OFX-25"-3000)
22. 154-464 1 CONNECTOR (10O-10O)
23. 510-313 1 COUPLER (16OFX90-16H-3000)
REMARKS
PRE SET TO 2500 PSI
W/ BACKFILL BLADE
W/O BACKFILL BLADE
W/ BACKFILL BLADE
SEE FOOTNOTE 1
USE 1 @ 60"
W/O BACKFILL BLADE
FOOTNOTES:
1. REF. #25 (217-551) IS DEPICTED WITH FACE OF GAUGE SHOWING, ACTUALLY IT FITS INSIDE THE FENDER AND
FACES THE OPERATOR.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
01
ID0185690
118
119
120
HYDRAULIC FILTER
HT115 TIER 3
3
25
7
22
32
CASE DRAIN, ATTACHMENT
CASE DRAIN
GD MOTORS
TOP
COOLER
OUTLET
33
RETURN FROM FRONT ATTACHMENT
35
1
30
5
4
13
CASE DRAIN, RH GD PUMPS
34
27
24
30
TO BFB VALVE
FL
O
W
RETURN TEST PORT
7
23
TO BOTTOM OF ATT.PUMP
37
26
38
6
FL
OW
16
21
7
5
4
36
20
FLO
W
10
2
18
11
FLOW
28
17
14
9
15
13
19
28
7
19
29
7
BOTTOM
COOLER
INLET
8
12
31
CASE DRAIN, LH GD PUMP
08
ID0047605
121
HYDRAULIC FILTER
HT115 TIER 3
REF PART
NO. NUMBER
QTY
DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
1
3
1
2
2
AR
11
1
RETURN MANIFOLD
FLG LK BOLT (3/8-NC X 1")
PLUG (08O)
FLG LOCKNUT (5/16-NC)
WASHER (5/16")
BULK HOSE (1-1/2",SOLD PER FT)
T-BOLT CLAMP (1.25"-1.50")
HYD OIL FILTER (20SF-20SF)
FILTER ELEMENT (10 MICRON)
FILTER ELEMENT (5 MICRON)
INDICATOR SWITCH
BRACKET
FLG LK SCREW (M12-1.75 X 35mm)
FLG LK NUT (M12-1.75)
S/O COUPLER (20S-16H45)
S/O COUPLER (16S-16H)
BULK HOSE (1", SOLD PER 1')
BULK HOSE (1", SOLD PER 1')
S/O COUPLER (16S-16H90)
S/O BR TEE (16S-16H-16H)
CHECK VALVE (16SF-16SF, 25 PSI)
ABRASION SLEEVE (SOLD PER FOOT)
BOLT-ON CLAMP (1-5/8")
CROSS 16H-16H-16H-16H-04SAE
BULK HOSE (1", SOLD PER 1')
S/O BR TEE (16S-16H-24H)
BULK HOSE (1", SOLD PER 1')
HOSE (08OFX45-40"-3000)
BULK HOSE (1", SOLD PER 1')
ABRASION SLEEVE (1.59" X 26")
T-BOLT CLAMP (1.75"-2.00")
S/O COUPLER (20S-24H)
FLG BOLT (5/16-NC X 1-1/2")
BULK HOSE (1", SOLD PER FT)
UNION (08O-08OFX90)
UNION RUN TEE (08OFX-08O-08O)
CAP (06OF)
HOSE (08OFX90-22"-3000-AR)
QDC ADAPTER (02-04S)
CARRIAGE BOLT(M8-1.25X30MM,BX)
FLG LOCKNUT (M8-1.25)
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
307-535
105-826
154-331
105-003
105-881
116-588
111-027
157-345
153-792
153-791
217-765
306-862
107-003
106-709
153-110
514-088
116-460
116-460
154-188
155-231
153-888
115-733
110-332
159-877
116-460
155-217
116-460
149-223
116-460
117-224
111-028
155-148
108-208
116-460
154-256
154-266
154-326
515-333
159-154
107-380
106-386
NOT SHOWN:
115-687
1
2
2
1
2
AR
AR
1
1
1
AR
1
1
AR
1
AR
1
AR
1
2
1
2
AR
1
1
1
1
1
1
1
AR
REMARKS
USE 1 @ 19"
SEE FOOTNOTE 1
SEE FOOTNOTE 2
USE 1 @ 44"
USE 1 @ 4.5"
USE 2 @ 12"
USE 1 @ 30"
USE 1 @ 20"
USE 1 @ 4.5"
USE 1 @ 62"
USE 1 @ 15" & SEE FOOTNOTE 3
ABRASION SLEEVE(SOLD PER FOOT)
FOOTNOTES:
1.
2.
157-345 IS THE FILTER HEAD AND REGULAR ELEMENT 153-792.
IF THE HYDRAULIC SYSTEM IS EXPOSED TO CONTAMINATES, A NEW BREAK-IN FILTER 153-791 IS INSTALLED
FOR 50 HOURS.
3.
PLACE 115-687 OVER REFERENCE 24, HOSE 116-460
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
08
ID0047605
122
123
124
125
126
PARK BRAKE (GROUND DRIVE)
RIGHT GD DRIVE
MOTOR & PLANETARY
1
S1
S2
6
3
4
2
3
5
1
LEFT GD DRIVE
MOTOR & PLANETARY
04
ID0042704
127
PARK BRAKE (GROUND DRIVE)
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
514-301
154-900
117-686
154-265
515-074
154-403
QTY
2
2
1
-
DESCRIPTION
CONNECTOR (04O-M12-1.50)
HOSE (04OFX90S-62"-3000)
ABRASION SLEEVE (1.75" X 43")
UNION RUN TEE (04OFX-04O-04O)
HOSE (04OFX90S-77"-3000)
CONNECTOR (04S-04O, XL)
REMARKS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. ABRASION SLEEVE TO INCLUDE CASE DRAIN AND HI/LOW HOSES.
NOTE:
04
ID0042704
128
HYDRAULIC FILTER GUARD
8
3
5
7
2
6
3
3
1
4
A
808-782
129
HYDRAULIC FILTER GUARD
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
322-662
157-345
107-003
149-624
306-862
153-792
106-709
105-826
QTY
1
1
5
1
1
1
2
3
DESCRIPTION
HYD FILTER GUARD
FILTER HEAD
FLG LK SCREW (M12-1.75 X 35MM)
BK S/O COUPLER (10O-10H)
BRACKET
FILTER ELEMENT (10 MICRON)
FLG LK NUT (M12-1.75)
FLG LK BOLT (3/8-NC X 1")
REMARKS
REFER TO FOOTNOTE 1
REFER TO FOOTNOTE 1
REFER TO FOOTNOTE 1
REFER TO FOOTNOTE 1
REFER TO FOOTNOTE 1
REFER TO FOOTNOTE 1
REFER TO FOOTNOTE 1
FOOTNOTES
1. FOR MORE DETAILS ON REF NO.'S 2 THRU 8 REFER TO PARTS PAGE "HYDRAULIC FILTER".
NOTE:
HYDRAULIC FILTER GUARD KIT #191-342 CONSIST OF 1X REF #1 AND 3X REF #3.
A
808-782
130
HYDRAULIC CONTROL VALVE
3 SPOOL UPPER VALVE
7
2
8
1
11
13
12
10
5
9
4
3
6
07
ID0114909
131
HYDRAULIC CONTROL VALVE
3 SPOOL UPPER VALVE
REF PART
NO. NUMBER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
158-033
159-809
500-933
599-278
500-935
191-149
500-934
191-153
191-157
191-151
155-179
154-384
599-279
500-928
QTY
1
1
3
1
1
1
2
3
1
6
1
1
2
2
DESCRIPTION
HYD CONTROL VALVE (3-SPOOL)
HYD CONTROL VALVE (3-SPOOL)
LOAD CHECK PLUG KIT
NR PLUG KIT
FLOAT POSITIONER KIT
PLUG SEAL KIT
SPOOL POSITIONER KIT
SPOOL BOOT KIT
POWER BEYOND SLEEVE
SPOOL LIP SEAL KIT
PLUG (10S, SOC)
PLUG (06S)
WORK PORT NR PLUG KIT
SEAL REPAIR KIT
REMARKS
ENDS WITH S/N_______. OBSOLETE
BEGINS WITH S/N_________. USE FLOAT KIT 500-2020
NOT SHOWN:
FOOTNOTES:
1. EARLY PRODUCTION VALVES HAVE A MACHINED WORK PORT WITH A PLUG INSTALLED,
FUTURE PRODUCTION VALVES WILL NOT HAVE A MACHINED WORK PORT.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
07
ID0114909
132
133
134
135
136
NOTES:
ID0134963
137
ELECTRICAL
SEE TECHNICAL SUPPLEMENT FOR FURTHER
ELECTRICAL INFORMATION
ID0134878
138
NOTES:
ID0134963
139
MISCELLANEOUS
ID0135063
140
SAE Bolt and Nut Torque Value Chart
Grade 5: UNC or UNF Thread
Size
Hex nut, or bolt tapped into hex
nut, or d&t hole
Hex top deformed locknut
Flange nut, locknut, or bolt tapped
into flange nut or d&t* hole
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
1/4
12
16
8
11
20
27
5/16
25
34
15
20
45
60
3/8
40
54
25
34
75
100
7/16
65
90
40
55
125
170
1/2
100
135
60
80
190
260
9/16
150
200
90
125
270
370
5/8
200
270
120
165
370
500
3/4
350
475
210
285
650
880
7/8
560
760
340
460
1250
1425
1
840
1140
500
680
1580
2145
1-1/8
1030
1400
320
840
1950
3645
1-1/4
1460
1980
880
1195
2760
3475
Grade 8: UNC or UNF Thread
Size
Hex nut, or bolt tapped into hex
nut, or d&t hole
Hex top deformed locknut
Flange nut, locknut, or bolt tapped
into flange nut or d&t* hole
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
1/4
14
19
10
14
24
33
5/16
30
40
18
25
50
70
3/8
55
73
35
50
90
125
7/16
85
115
50
70
140
190
1/2
130
175
80
110
220
300
9/16
190
260
110
150
310
420
5/8
260
355
160
245
430
585
3/4
450
610
270
365
750
1015
7/8
730
990
440
600
1210
1640
1
1090
1480
650
880
1320
2465
1-1/8
1550
2100
930
1260
2580
3500
1-1/4
2180
2955
1310
1780
3640
4935
*drilled and tapped
VS02
ID0053384
141
Metric Bolt and Cap Screw Torque Values
Size
Class 4.8
Class 8.8 and 9.8
Class 10.9
Class 12.9
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
M6
4.8
3.5
6
4.5
9
6.5
11
8.5
13
9.5
17
12
15
11.5
19
14.5
M8
12
8.5
15
11
22
16
28
20
32
24
40
30
37
28
47
35
M10
23
17
29
21
43
32
55
40
63
47
80
60
75
55
95
70
M12
40
29
50
37
75
55
95
70
110
80
140
105
130
95
165
120
M14
63
47
80
60
120
88
150
110
175
130
225
165
205
150
260
190
M16
100
73
125
92
190
140
240
175
275
200
350
225
320
240
400
300
M18
135
100
175
125
260
195
330
250
375
275
475
350
440
325
560
410
M20
190
140
240
180
375
275
475
350
530
400
675
500
625
460
800
580
M22
260
190
330
250
510
375
650
475
725
540
925
675
850
625
1075
800
M24
330
250
425
310
650
475
825
600
925
675
1150
850
1075
800
1350
1000
M27
490
360
625
450
950
700
1200
875
1350
1000
1700
1250
1600
1150
2000
1500
M30
675
490
850
625
1600
950
1650
1200
1850
1350
2300
1700
2150
1600
2700
2000
M33
900
675
1150
850
1750
1300
2200
1650
2500
1850
3150
2350
2900
2150
3700
2750
M36
1150
850
1450
1075
2250
1650
2850
2100
3200
2350
4050
3000
3750
2750
4750
3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
142
Hydraulic Cylinder Bolt Torque Chart
Bolt Size
(inch)
Bolt
Part No.
Cylinder Repair Kit
Part No.
Torque (ft•lb)
Torque (N•m)
1/2
106-096
190-165
90-100
120-135
5/8
106-097
190-166 & 190-169
180-200
245-270
3/4
106-098
190-167 & 190-170
290-325
395-440
7/8
106-122
190-172 & 190-174
410-640
550-625
1
106-145
190-175 & 190-189
630-700
855-950
1-1/8
106-146
190-177
770-850
1045-1170
As a general rule:
•
1/2-inch bolts are used in cylinders with 1-inch rods
•
5/8-inch bolts are used in cylinders with 1 1/4-inch rods
•
3/4-inch bolts are used in cylinders with 1 1/2-inch rods
•
7/8-inch bolts are used in cylinders with 1 3/4-inch rods
•
1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
•
1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
VS02
ID0053384
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
Fraction
Size
Dash
Size
SAE
(Port Seal O-Ring)
ORS
(Face Seal O-Ring)
Thread Size
O-Ring P/N
Thread Size
O-Ring P/N
1/16
1
NA
NA
NA
NA
1/8
2
5/16 - 24
NA
NA
NA
3/16
3
3/8 - 24
NA
NA
NA
1/4
4
7/16 - 20
155-760
9/16 - 18
157-037
5/16
5
1/2 - 20
NA
NA
NA
3/8
6
9/16 - 18
155-705
11/16 - 16
157-038
1/2
8
3/4 -16
155-706
13/16 - 16
157-039
5/8
10
7/8 - 14
155-707
1 - 14
157-040
3/4
12
1-1/16 - 12
155-709
1-3/16 - 12
157-017
7/8
14
1-3/16 - 12
155-747
NA
NA
1
16
1-5/16 - 12
155-748
1-7/16 - 12
155-714
1-1/4
20
1-5/8 - 12
155-702
1-11/16 - 12
NA
1-1/2
24
1-7/8 - 12
157-001
2 -12
NA
2
32
2-1/2 - 12
NA
NA
NA
2-1/2
40
3 - 12
NA
NA
NA
3
48
3-1/2 - 12
NA
NA
NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
143
144
HT115 Tier 3
Related Publications
Ass’y
Component
Model:
HT115 ................
HT115 ................
HT115 .................
HT115 ................
HT115 ................
P/N
Parts Manual ......................................................... ........... 053-1192
Operators Manual .................................................. ........... 053-1218
Repair Guide (Service Manual) .............................. ............ 055-075
Special Tools Guide .............................................. ............ 052-901
Technical Supplement ........................................... ........... 053-1238
Engine:
John Deere ......... Operators Manual – PE4045HF285 ................ 195-1087 .. 053-1233
Filters
Engine:
Air Filter Parts Ass’y ......................................................................................... 194-121
Element (primary) .............................................................................. 194-147
Element (secondary) .......................................................................... 194-148
Oil Filter Element (spin-on) - John Deere .......................................................... 194-478
Fuel Filter Element (slip-on) - ............................................................................ 155-941
Primary Filter Sediment Bowl ........................................................................... 194-493
Primary Fuel Filter Element-John Deere……………………………………………195-1171
Secondary Fuel Filter Element-John Deere……………………………………….. 195-1172
Hydraulic:
Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 153-792
Element (1-1/2-UNF, spin-on, Break-In) .............................................. 153-791
Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052
VER. 03
ID0204925
145
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146
147
ID0040564
148
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