Parts Manual - Ditch Witch

Transcription

FM25
Parts
Manual
CMW
®
Issue 3
053-1153
1
FM25
ISSUE NO. 03PL-6/11
For Replacement Copy Order P/N 053-1153
This manual contains information concerning the following models:
FM25
Copyright 2007, 2011 by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid
Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The
Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
ID0197725
2
3
FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Description and specifications in this book were current at publication. However,
The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.
Instructions on recommended equipment use and maintenance are in the Operator’s
Manual that was shipped with your equipment.
Keep the following in mind when ordering ProTech replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.
8/6/2010, Rev-B
800-001
4
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.
All engines and engine accessories (these are covered by original manufacturer’s warranty).
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE
UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03
ID0134872
5
CONTENTS_____________________
Decals
Decal Location - FM25 ....................................... 8
Decal Location - FM25 Tank 500 Gal .............. 10
Decal Location – FM25 Tank 1000 Gal ........... 12
Engine
Air Filter System ............................................... 26
Battery .............................................................. 24
Control Panel And Door ................................... 32
Cover, Battery Panel Side ................................ 34
Cover, Control Panel Side................................ 30
Covers, End Panels ......................................... 36
Engine Base ..................................................... 18
Engine .............................................................. 16
Exhaust And Throttle ....................................... 28
Fuel Tank ......................................................... 22
Radiator............................................................ 20
Top Covers ...................................................... 38
Hoppers
Centrifugal Pump - FM25 ................................. 50
Hopper Base - FM13V ..................................... 44
Hopper Installation - FM25 ............................... 46
Hopper - FM5,FM13, FM13V, FM25 ................ 42
Pumps .............................................................. 48
Electrical
Electrical Diagram - Battery Cable-Blk 20" ....... 86
Electrical Diagram - Battery Cable-Blk 30" ....... 88
Electrical Diagram - Battery Cable-Red 10" ...... 82
Electrical Diagram - Battery Cable-Red 38" ...... 84
Electrical Diagram - Frame Harness ............... 78
Electrical Schematic ........................................ 74
Electrical .......................................................... 90
Accessories
Fluid Mixing Accessories ................................. 96
Umbrella Kit ..................................................... 94
Miscellaneous
Bolt/Nut Torque Chart ..................................
Filters ...........................................................
Optional Kits .................................................
Parts Manual Change Request ....................
Related Publications ....................................
Replacement O-Ring Chart ..........................
Warranty Registration ..................................
100
104
104
105
104
103
108
Tanks
1000 Gal Hose Kit, FM25.................................. 66
1000 Gal Tank Assembly - FM13V ................... 64
1000 Gal Tank Plumbing - FM13V .................... 62
500 Gal Hose Kit - FM25 .................................. 60
500 Gal Tank & Plumbing - FM13V .................. 56
500 Gal Tank Assembly ................................... 58
500 Gal Tank Fill Plumbing - FM13V, FM25 ...... 54
Manifold Kit ...................................................... 70
Transfer Hose .................................................. 68
ID0197822
6
7
DECALS
ID0135069
8
DECAL LOCATION
FM25
11
1
4
13
12
3
9
4
14
5
4
5
2
10
7
03
10
8
6
ID0185934
9
DECAL LOCATION
FM25
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
270-1936
275-355
270-1937
273-562
274-442
274-318
274-375
270-1935
700-062
273-146
270-1917
270-2090
270-2091
270-2097
270-1452
QTY
1
1
1
5
4
1
1
2
1
2
1
1
1
1
DESCRIPTION
REMARKS
DECAL KIT - FM25
CAUTION HOT PARTS
LED DISPLAY
NOTICE READ MANUAL
LIFT LOCATION
TIE DOWN LOCATION
MASTER DISCONNECT SWITCH
FM25 CONTROL PANEL
DIESEL FUEL CAP
NOTICE, ADD COOLANT
FM25 MODEL ID W/ LOGOTYPE
PUMP 1
PUMP 2
ELECTRICAL BLOCK
FUSE BLOCK
FOOTNOTES:
03
ID0185934
10
DECAL LOCATION
FM13v FM25 500g
5
1
2
3
3
2
4
03
ID0174906
11
DECAL LOCATION
FM13v FM25 500g
REF PART
NO. NUMBER
1
2
3
4
5
270-1583
274-049
274-318
274-442
274-817
700-230
QTY
2
4
4
2
2
DESCRIPTION
DECAL KIT - 500 GAL TANK
DANGER ELECTROCUTION
TIE DOWN LOCATION
LIFT LOCATION
NOTICE DO NOT LIFT
18" STACKED DITCH WITCH
REMARKS
WITH FLUID
FOOTNOTES
03
ID0174906
12
DECAL LOCATION
FM13v FM50 FM25 1000g
5
2
3
1
4
2
3
06
ID0124882
13
DECAL LOCATION
FM13v FM50 FM25 1000g
REF PART
NO. NUMBER
1
2
3
4
5
275-876
274-049
274-318
274-442
274-817
700-230
QTY
2
4
4
2
2
DESCRIPTION
DECAL KIT - FM50 TANK
DANGER ELECTROCUTION
TIE DOWN LOCATION
LIFT LOCATION
NOTICE DO NOT LIFT
18" STACKED DITCH WITCH
REMARKS
WITH FLUID
FOOTNOTES
06
ID0124882
14
NOTES:
ID0134963
15
ENGINE
COMPONENTS
ID0134845
16
ENGINE
FM25
2
7
1
6
4
5
3
07
ID0196656
17
ENGINE
FM25
REF PART
NO. NUMBER
1 300-6685
2 217-453
3
171-017
4 194-041
5 194-380
6 106-617
7 105-894
QTY
DESCRIPTION
1
1
1
1
1
1
1
ALTERNATOR BRACKET
ALTERNATOR
FAN BELT
OIL FILTER ELEMENT
FAN PULLEY
SCREW (M10-1.50 X 80MM)
LOCKNUT(M10-1.50,PRV TRQ,10.9)
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FLYWHEEL AND RING GEAR
FUEL PUMP, MECHANICAL
GLOW PLUG
OIL PRESSURE SWITCH
STOP SOLENOID
FUEL FILTER ELEMENT
STARTER
FAN SPACER
OPERATOR MANUAL
TEMPERATURE SWITCH
THERMOSTAT
THERMOSTAT GASKET
WATER PUMP
WATER PUMP GASKET
OIL FILLER PLUG
O-RING (916 D90)
INJECTION PUMP
REMARKS
NOT SHOWN:
194-378
194-379
194-383
217-952
213-306
194-386
194-382
194-100
054-051
213-338
194-210
153-352
194-218
153-353
499-827
155-748
194-381
FOOTNOTES:
NOTE:
07
ID0196656
18
ENGINE BASE
2
7
6
11
5
3
4
9
8
1
10
03
ID0183868
19
ENGINE BASE
REF PART
NO. NUMBER
1
116-673
2 106-993
3 106-387
4 300-2964
5 300-5297
6 300-5298
7
111-054
8 110-384
9 250-071
10 106-724
11 106-090
QTY
4
4
12
1
1
1
12
4
1
8
12
DESCRIPTION
REMARKS
SHOCK MOUNT
FLG LK SCREW (M10-1.50 X 35MM)
FLG LOCKNUT (M10-1.50)
ENGINE BASE
ENGINE MOUNT
ENGINE MOUNT
SCREW (M10-1.25 X 25MM)
METAL TACK (.250" X .142")
PRODUCT ID PLATE
FLG SCREW (M10-1.50 X 25MM)
LOCK WASHER (M10)
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0183868
20
RADIATOR
7
13
8
10
11
27
21
14
18 15
12
16
9
19
22
25
26
24
17
1
6
20
23
5
3 2
2
4
06
ID0183828
21
RADIATOR
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
QTY
DESCRIPTION
153-702
1 ADAPTER (M12-1.25 X 06H)
116-881
32 BULK HOSE (3/8", SOLD PER FT)
110-249
4 WORM CLAMP (1/4" TO 5/8")
154-229
1 BK CONNECTOR (06O-06O90BK)
157-947
3 FITTING (06O-06H)
154-330
1 PLUG (06O)
300-3365 1 COOLER PLATE
106-385
2 FLG LOCKNUT (M6-1.00)
106-379
2 FLG LK SCREW (M6-1.00 X 20MM)
364-566
1 COOLANT OVERFLOW RESERVOIR
116-489 AR BULK EDGE (1/8",SOLD PER FT)
106-551
2 CLIP NUT (M8-1.25)
116-578 25 BULK EDGE (1/8")
106-381
215-1223 1 14" PUSHER FAN
106-712
4 FLG SCREW (M6-1.00 X 16MM)
105-003
4 FLG LOCKNUT (5/16-NC)
106-617
1 SCREW (M10-1.50 X 80MM)
105-894
1 LOCKNUT(M10-1.50,PRV TRQ,10.9)
105-873
4 FLG LK BOLT (5/16-NC X 1")
194-169
1 RADIATOR ASSEMBLY
106-386
105-1228 4 BUFFER 30 X 20 A M8X20 CR45
300-5276 1 RADIATOR MOUNT
300-5277 1 RADIATOR MOUNT
300-6586 1 SPACER
300-6173 1 COOLANT BOTTLE BRACKET
REMARKS
A-1 @ 8.5"; B-1 @ 23"
1 @ 64"
1 @ 25"
TORQUE BOLTS TO 8 INCH-LBS, USE LOCTITE 242 OR EQUIVALENT
SEE FOOTNOTE 1 FOR SERVICE PARTS
NOT SHOWN:
FOOTNOTES:
1. 153-716 RADIATOR CAP
153-688 TOP RADIATOR HOSE
153-689 BOTTOM RADIATOR HOSE
NOTE:
06
ID0183828
22
FUEL TANK
14
13 C
11
7 13 A
13 E
13 D
10
13 B 17
3
8
14
2
12
1
4A
4B
9
15
16
6
5
18
02
ID0183970
23
FUEL TANK
REF PART
NO. NUMBER
QTY
DESCRIPTION
1
116-325
2 GROMMET (.362")
2 156-269
1 S/O COUPLER (04H-05H90)
3 159-855
1 S/O COUPLER (04H90-05H90)
4 118-096 26 BULK FUEL TUBING (1/4",PER FT)
5 194-505
1 FUEL PICKUP
6 110-563
3 SPRING CLAMP (3/8")
7 155-941
1 FUEL FILTER (05H-05H. IN-LINE)
8 214-844
1 FUEL SENDER
9 165-704
1 GASKET
10 300-3365 1 COOLER PLATE
11 106-381
12 106-386
13 116-108 85 BULK HOSE (5/16", SOLD PER 1")
14 110-249 10 WORM CLAMP (1/4" TO 5/8")
15 300-2975 1 FUEL TANK
16 194-386
1 FUEL FILTER ELEMENT
17 105-214
5 FLG SCREW (#10-24 X .5")
18 117-463 AR LINER PAD (.25" THK)
REMARKS
A - 1 @ 8"; B - 1 @ 18"
A - 1 @ 5"; B - 1 @ 26" ; C - 1 @ 5" ; D - 1 @ 21" ; E - 1 @ 29"
NOT SHOWN:
FOOTNOTES:
1. 111-065 FUEL CAP LOCKING, VENTED
153-900 STRAINER
NOTE:
02
ID0183970
24
BATTERY
5
4
3
6
7
2
9
8
03
1
ID0184453
25
BATTERY
REF PART
NO. NUMBER
1
217-819
2 215-258
3 105-095
4 300-2969
5 195-339
6 317-624
7 215-307
8 215-305
9 106-162
QTY
1
1
2
1
2
2
1
1
1
DESCRIPTION
REMARKS
BATTERY DISCONNECT SWITCH
BATTERY (12V, 675 AMP)
WASHER (1/4")
BATTERY RETAINER
WING NUT (1/4-NC)
BATTERY BOLT
BAT CABLE (4 GA X 20", BLACK)
BAT CABLE (4 GA X 30", BLK)
FLG SCREW (M8-1.25 X 20MM, GD8)
NOT SHOWN:
215-303
215-308
AR BAT CABLE (4 GA X 10",RED)
AR BAT CABLE (4 GA X 38", RED)
USE WHEN THE BATTERY IS ON THE ALTERNATOR SIDE
USE WHEN THE BATTERY IS ON THE OPPOSITE SIDE FROM THE ALTERNATOR
FOOTNOTES:
NOTE:
03
ID0184453
26
AIR FILTER SYSTEM
10
3
6
1
7
4
9
5
2
03
8
ID0183766
27
AIR FILTER SYSTEM
REF PART
NO. NUMBER
1 106-380
2 300-2970
3 194-036
4 120-556
5 106-712
6 106-385
7
110-134
8 106-386
9 116-030
10 194-035
QTY
2
1
1
1
3
3
3
2
1
1
DESCRIPTION
AIR FILTER BRACKET
MOUNTING CLAMP (5.750")
AIR INTAKE HOSE
WORM CLAMP (2.062" TO 2.750")
LOWER COOLANT HOSE
AIR FILTER PARTS ASS'Y
REMARKS
NOT SHOWN:
FOOTNOTES:
1. 194-038 FILTER ELEMENT, PRIMARY
194-039 FILTER ELEMENT, SECONDARY
NOTE:
03
ID0183766
28
EXHAUST AND THROTTLE
1
3
2
4
5
6
7
8
18
21
15
13
13
20
14
16
17
13
11
20
12
19
04
14
9
10
ID0168263
29
EXHAUST AND THROTTLE
REF PART
NO. NUMBER
1
196-019
2 194-049
3 300-3064
4 194-365
5 105-806
6 105-091
7 106-389
8 149-326
9 309-610
10 309-611
11 106-381
12 111-054
13 106-396
14 106-386
15 106-561
16 106-049
17 300-5245
18 106-048
19 106-163
20 106-380
21 195-1312
QTY
1
1
1
1
4
4
4
1
1
1
2
1
6
7
1
4
1
4
1
6
1
DESCRIPTION
EXHAUST STACK
CLAMP ASSEMBLY
CENTER SUPPORT
EXHAUST MUFFLER
SCREW (M8-1.25 X 25MM)
LOCK WASHER (5/16")
WASHER (M8)
GASKET, MUFFLER
MUFFLER BRACKET
THROTTLE BRACKET
SCREW (M10-1.25 X 25MM)
WASHER (M10, HARDENED)
LOCKNUT (M8-1.25,PRV TRQ,10.9)
BOLT (#10-24 X 3/4", PLPS)
THROTTLE BRACKET
LOCKNUT (#10-24)
THROTTLE CABLE
REMARKS
SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. CONNECT THROTTLE CABLE TO CENTER HOLE OF THROTTLE LINKAGE.
NOTE:
04
ID0168263
30
COVER, CONTROL PANEL SIDE
10
12
6
11
14
8
13
3
9
02
2
5
4
7
8
1
ID0167727
31
COVER, CONTROL PANEL SIDE
REF PART
NO. NUMBER
1 300-2997
2 117-558
3 106-640
4 106-385
5 106-558
6 107-135
7 106-551
8 106-381
9 107-001
10 362-1213
11 106-386
12 300-4851
13 110-346
14 300-5259
QTY
1
1
4
4
4
7
5
14
4
1
2
1
1
1
DESCRIPTION
CONTROL SIDE PANEL
LATCH, ADJUST LEVER (LOCKING)
SCREW (M6-1.00 X 20MM,BUT SOC)
CLIP NUT (M10-1.50)
CLIP NUT (M8-1.25)
CLIP NUT (M8-1.25)
SOUND INSULATION
STIFFINER
HINGE (6")
VENT PLATE
REMARKS
SEE FOOTNOTE 1 FOR REPLACEMENT DOOR
NOT SHOWN:
FOOTNOTES:
1. 300-2999 DOOR
NOTE:
02
ID0167727
32
CONTROL PANEL AND DOOR
1
17
13 16
22
4
24
3
15
10 23
7
11
12
19
2
24
14
5
20
21
18
8
SEE FOOTNOTE 1
3 15 2
5
4
6
17
14
9
18
PANEL LAYOUT
03
ID0183771
33
CONTROL PANEL AND DOOR
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
300-2997
215-128
215-133
306-607
306-608
306-603
300-5245
117-558
214-647
106-049
106-048
106-378
107-859
214-301
220-664
110-346
214-852
195-1312
106-380
106-386
110-560
106-385
500-1529
362-1241
QTY
1
1
1
1
1
1
1
1
2
4
4
4
2
1
1
1
1
1
3
3
2
4
1
1
DESCRIPTION
REMARKS
CONTROL SIDE PANEL
HOUR METER
FUEL GAUGE
HORN BUTTON
BUTTON COVER
AUDIO ALARM
THROTTLE BRACKET
ROCKER SW (SPST) OFF-ON
BOLT (#10-24 X 3/4", PLPS)
LOCKNUT (#10-24)
NUT, LOCK, #6-32, NYLON INSERT
ACCESSORY SOCKET
INDICATOR ASSEMLBY
HINGE (6")
IGNITION SWITCH
THROTTLE CABLE
POP RIVET (3/16" X 1/2", ALUM)
SET SCREW (M8 X 50MM, SOC)
PAD
NOT SHOWN:
FOOTNOTES:
1. 300-2999 REPLACEMENT DOOR
NOTE:
03
ID0183771
34
COVER, BATTERY PANEL SIDE
11
13
7
16
12
15
9
14
4
8
6
2
3
5
1
10
9 9
04
ID0184575
35
COVER, BATTERY PANEL SIDE
REF PART
NO. NUMBER
1 300-2993
2 217-819
3 117-558
4 106-237
5 106-378
6 106-558
7 107-135
8 106-551
9 106-381
10 107-001
11 362-1215
12 106-386
13 300-4851
14 110-778
15 300-5259
16 362-1241
QTY
1
1
1
8
8
3
7
5
14
3
1
2
1
1
1
1
DESCRIPTION
SIDE PANEL
BATTERY DISCONNECT SWITCH
LOCKNUT (M6-1.00,PRV TRQ,NLK)
CLIP NUT (M10-1.50)
CLIP NUT (M8-1.25)
CLIP NUT (M8-1.25)
SOUND INSULATION
STIFFINER
HINGE (8.75")
VENT PLATE
PAD
REMARKS
SEE FOOTNOTE 1 FOR REPLACEMENT DOOR
NOT SHOWN:
FOOTNOTES:
1. 300-2994 DOOR
NOTE:
04
ID0184575
36
COVERS, END PANELS
1
3
2
01
ID0184584
37
COVERS, END PANELS
REF PART
NO. NUMBER
1 300-4952
2 300-3038
3 362-1214
QTY
DESCRIPTION
REMARKS
1 END PANEL
1 END PANEL
1 SOUND INSULATION
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0184584
38
TOP COVERS
1
9
10
2
3
8 4
11
5
6
7
02
ID0168624
39
TOP COVERS
REF PART
NO. NUMBER
1
117-558
2 107-802
3 105-118
4 106-758
5 362-1218
6 362-1217
7 362-1241
8 106-397
9 300-3056
10 300-3059
11 179-583
QTY
4
4
4
4
1
1
4
4
1
1
2
DESCRIPTION
REMARKS
SHLD BLT (M12 X 16MM,M10-1.50)
WASHER (3/8")
LOCKNUT (M10-1.5)
SOUND INSULATION
SOUND INSULATION
PAD
LONG TOP COVER
TOP COVER
PROP ROD
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0168624
40
NOTES:
ID0134963
41
HOPPERS
ID0040815
42
HOPPER
FM5, FM13, FM13V, & FM25
3
2
12
15
16
13
14
22
17
11
21
18
19
24
7
5
6
20
4
3
10
15
9
8
1
3
03
23
ID0033226
43
HOPPER
FM5, FM13, FM13V, & FM25
REF PART
NO. NUMBER
QTY
1 309-293
2 310-210
3 110-348
4 110-239
5 106-205
6 309-914
7 110-430
8 117-597
9 309-090
10 310-567
11 310-566
12 110-224
13 110-222
14 106-093
15 106-538
16 106-561
17 107-519
18 107-700
19 106-387
20 106-234
21 305-621
22 309-355
23 110-223
24 110-253
1
1
10
1
1
1
1
1
1
1
1
1
1
1
9
1
1
4
4
8
1
1
1
2
DESCRIPTION
REMARKS
HOPPER WELDMENT
BAG CUTTER
POP RIVET (3/16" X .664")
LANYARD CABLE (13.5")
WASHER (.191")
METER PLATE
HINGE (14-5/8")
WEATHER FLAP
COVER
LEFT BRACKET
RIGHT BRACKET
ANCHOR BRACKET
HOOD LATCH
CARRIAGE BOLT (M10-1.50X20MM)
SCREEN
SCREEN FRAME
LATCH BRACKET
POP RIVET (3/16" X 1/2")
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0033226
44
HOPPER BASE
FM13V, FM25
HOPPER
2
2
1
1
2
4
7
1
5
3
4
03
6
1
2
ID0157597
45
HOPPER BASE
FM13V, FM25
REF PART
NO. NUMBER
1 106-387
2 107-700
3 150-1900
4 300-2478
5 300-4835
6 310-327
7 159-789
QTY
12
12
1
2
1
1
1
DESCRIPTION
REMARKS
CARRIAGE BOLT (M10-1.50X20MM)
NIPPLE (20N-3.5")
HOPPER BASE
VALVE HANDLE
MIXING VENTURI
SHUT-OFF (20NF-20NF)
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0157597
46
HOPPER INSTALLATION
FM25
17
18
6
10
14
9
8
12
7
4 15
13
11
1
16
01
5
3
2 19
ID0196948
47
HOPPER INSTALLATION
FM25
REF PART
NO. NUMBER
QTY
DESCRIPTION
1
514-161
1 S/O COUPLER (12N-12H)
2 153-197
1 STREET ELBOW (12N-12NF90)
3 114-021
1 NIPPLE (12N-3 1/2")
4 157-300
1 -32FPT X -24FPT REDUCER
5 166-357
1 GROOVED COUPLING (40-40)
6 150-1411
1 SUCTION TUBE
7 300-2535 1 BRACKET
8 106-991
9 106-386
10 115-374 36 BULK HOSE (3/4", SOLD PER 1")
11 110-026
2 WORM CLAMP (1/2" TO 1-1/4")
12 155-188
13 115-040
1 NIPPLE (24N-3")
14 115-269
1 TEE (24NF)
15 115-045
16 310-326
1 RISER
17 116-588
31 BULK HOSE (1-1/2",SOLD PER FT)
18 110-250
2 WORM CLAMP (1.25" TO 2.125")
19 120-073
2 SHUT-OFF (12NF-12NF)
REMARKS
USE 1 @ 36"
USE 1 @ 27"
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0196948
48
PUMPS
17
15
18
19
14
16
3
2
10
12
10
11
13
4
7
6
9
1
22
7
21
20
8
10
5
9
03
ID0183989
49
PUMPS
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
300-2973
150-1850
170-1015
300-2974
106-720
105-059
106-709
106-397
106-993
106-387
117-979
114-021
120-073
170-1016
195-1081
170-277
165-912
106-090
111-054
106-617
106-594
300-6802
QTY
1
1
1
1
1
1
3
1
4
6
1
1
2
1
1
1
1
6
6
2
2
1
DESCRIPTION
PUMP MOUNT
CENTRIFUGAL PUMP W/ CLUTCH
BELT (BX35)
TENSIONER BRACKET
SCREW (M12-1.75 X 70MM)
WASHER (7/16")
FLG LK NUT (M12-1.75)
SPRING
NIPPLE (12N-3 1/2")
SHEAVE (2/B-7.75")
ENGINE SHAFT
SHEAVE BUSHING (2.000"-SK)
KEY (1/2" X 1-1/2")
LOCK WASHER (M10)
SCREW (M10-1.25 X 25MM)
SCREW (M10-1.50 X 80MM)
SCREW (M12-1.75 X 60MM)
ADJUSTMENT BAR
REMARKS
TORQUE TO 40 FT LBS
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0183989
50
CENTRIFUGAL PUMP
FM25
30
27
24
3
26
31
23
22
21
28
4
3
25
29
2
32
3
33
17
3
4
15
13
9
1
12
8
10
11
18
19
14
35
16
7
20
34
18
3
5
2
6
04
ID0196114
51
CENTRIFUGAL PUMP
FM25
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
150-1850
105-162
106-136
105-072
105-053
153-558
107-730
310-746
115-129
115-012
115-130
153-423
364-555
153-802
117-506
499-396
499-395
310-742
164-022
310-745
107-750
500-1544
500-1545
500-1546
500-1547
500-1548
500-1549
105-108
501-122
105-078
105-865
107-109
500-2010
164-024
107-749
191-110
QTY
2
8
20
8
2
2
1
2
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
4
2
4
4
1
1
1
2
1
DESCRIPTION
CENTRIFUGAL PUMP
BOLT (3/8-NC X 2-1/4")
BOLT (3/8-NC X 1")
LOCK WASHER (3/8")
NUT (3/8 NC) HEX
ANNULAR GASKET
ACORN NUT (3/8-NC)
IMPELLER (5.5")
ALL THREAD (04N) SCH 80
ZERK (04N)
TEE (04NF-04NF-04NF)
RELIEF VALVE
GREASE RESERVOIR
GASKET
FLAPPER
DISCHARGE FLANGE
INLET FLANGE
SHAFT CLAMP
PUMP CASE
WEAR PLATE
BOLT (3/8-NC x 1.25", CSK SLT)
SNAP RING
CLUTCH SHAFT
BEARING
CLUTCH
PLATE
FLANGE
BOLT (3/8-NF X 1-1/4")
BOLT (3/8-NF X 7/8")
NUT (1/4-NC)
BOLT (1/4-NC X 3/4", GD8)
LK BOLT (5/16-NF X 1/2",NLK)
ENGINE ADAPTER
IMPELLER HOUSING
3/8-16 THREADED STUD
SEAL KIT
REMARKS
INCLUDES REF NO.'S 1 THRU 35
TORQUE TO 25 FT/LBS, ALTERNATING.
TORQUE TO 25 FT/LBS, ALTERNATING.
INCLUDES REF NO.'S 1, 3, & 4
INCLUDES REF NO. 13
NOT SHOWN:
255-1018 AR PUMP SEAL GREASE
FOOTNOTES:
1.
NOTE:
04
ID0196114
52
NOTES:
ID0134963
53
TANKS
ID0040830
54
500 GALLON TANK FILL PLUMBING
FM13V, FM25
6
1
4
11
5
3
6
2
5
9
7
12
10
9
8
03
ID0155642
55
500 GALLON TANK FILL PLUMBING
FM13V, FM25
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
QTY
DESCRIPTION
190-1189
- TANK FILL KIT, 500 GAL
300-2752 2 MOUNTING BRACKET
116-505 57 BULK HOSE (2", SOLD PER FT)
196-009
2 U-BOLT CLAMP (2.500")
300-2754 1 FILL PIPE
110-134
2 WORM CLAMP (2.062" TO 2.750")
106-654
4 SCREW (M10-1.50 X 16MM)
300-2750 1 BRACKET
106-387
105-245
4 SCREW (M10-1.50 X 25MM)
315-491
1 BRACKET
106-390
4 WASHER (M10)
149-119
1 FHC ADAPTER (32-32H)
REMARKS
INCLUDES REF NO'S 1-12
USE 1 @ 57"
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0155642
56
500 GAL TANK PLUMBING
FM25
4
14
15
16
2
17
4
2 1
1
3
5
6
7
8
13
12
11
10
02
9
7
ID0186020
57
FM25
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
514-168
110-169
116-506
114-017
155-204
155-205
110-250
116-588
155-188
150-1628
150-1683
110-353
116-094
115-299
149-955
155-264
116-506
QTY
2
4
55
2
1
1
2
198
1
1
1
2
15
1
1
1
56
DESCRIPTION
REMARKS
S/O ADAPTER (48N-48H)
WORM CLAMP (2.812" TO 3.750")
BULK HOSE (3", SOLD PER 1')
STREET ELBOW (32N-32NF90)
FHC ADAPTER (24-24N)
FHC BODY (20-24H)
WORM CLAMP (1.25" TO 2.125")
BULK HOSE (1-1/2",SOLD PER FT)
S/O COUPLER (24N-24H)
ELBOW (24NF-24NF90, POLY)
WORM CLAMP (3/4" TO 1-1/2")
BULK HOSE (1" SOLD PER 1")
NIPPLE (48N-3")
FHC CONNECTOR (56-48NF)
FHC BODY (56-48H)
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0186020
58
500 GAL TANK ASSEMBLY
FM25
18
19
12
7
19
20
9
19
7
17
10
8
6
21
13
3
4
2
15
14
5
1
16
11
02
ID0186047
59
FM25
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
300-2575
300-2580
369-810
514-215
159-863
313-259
153-596
150-1405
314-882
315-489
300-2784
156-939
153-721
116-094
110-353
110-134
105-876
106-758
153-549
364-1001
157-490
QTY
1
4
2
2
1
1
2
1
1
1
1
1
1
5
4
2
2
2
3
1
3
DESCRIPTION
TANK BASE
TANK SUPPORT
MIXING JET (16N,ORF.500", NY)
S/O COUPLER (16N-16H90)
S/O TEE (16H-16H-16H)
SUCTION ELBOW
ADAPTER (48NF-48W, ABS)
TEE (48WF-48WF-48WF90, ABS)
PIPE (-48 X 63.5" ABS)
PIPE (-48 X 3.00", ABS)
PIPE 2" PVC .154"W X 69.5"
PLUG (48N)
PLUG (16N POLY)
BULK HOSE (1", SOLD PER 1")
WORM CLAMP (2.062" TO 2.750")
SCREW (M10-1.50 X 35MM)
LOCKNUT (M10-1.5)
BK CONNECTOR (48NF-48NF, NYL)
STORAGE TANK (500 GAL)
BK CONNECTOR (16NF POLY)
REMARKS
2 @ 25"
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0186047
60
500 GAL HOSE KIT
FM25
8
4
5
9
1
2
17
9
6
3
9
16
1
14
8
7
9
10
14
11
13
12
15
13
02
ID0197072
61
500 GAL HOSE KIT
FM25
REF PART
NO. NUMBER
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
2 S/O ADAPTER (48N-48H)
55 BULK HOSE (3", SOLD PER 1')
56 BULK HOSE (3", SOLD PER 1')
1 NIPPLE (48N-3")
1 FHC CONNECTOR (56-48NF)
1 FHC ADAPTER (24-24N)
198 BULK HOSE (1-1/2",SOLD PER FT)
4 WORM CLAMP (2.812" TO 3.750")
1 ELBOW (24NF-24NF90, POLY)
15 BULK HOSE (1" SOLD PER 1")
2 WORM CLAMP (3/4" TO 1-1/2")
2 WORM CLAMP (1.25" TO 2.125")
1 FHC BODY (20-24H)
1 FHC BODY (56-48H)
514-168
116-506
116-506
115-299
149-955
155-204
116-588
114-017
110-169
155-188
150-1628
116-094
110-353
110-250
150-1683
155-205
155-264
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0197072
62
FM25
8
7
9
10
11
4
2
11
6
1
6
14
6
1
12
3
13
5
6
02
ID0185988
63
FM25
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
514-168
116-506
155-204
116-588
116-506
110-169
115-185
115-293
115-087
155-188
110-250
114-017
155-205
155-264
QTY
2
55
1
198
55
4
1
1
1
1
2
1
1
1
DESCRIPTION
REMARKS
WORM CLAMP (2.812" TO 3.750")
NIPPLE (32N-6")
ELBOW (32NF-32NF90)
REDUCER (32N - 24NF)
WORM CLAMP (1.25" TO 2.125")
FHC BODY (20-24H)
FHC BODY (56-48H)
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0185988
64
FM13V, FM25
37
38
7
34
35
40
18
9
5
4
36
35
31
8
33
17
3
29
23
10 12
14
32
19
22
25
18
21
41
15
13
28
42
24
11
16
21
2
30
6
23
39
17
1
27
23
20
26
02
ID0174876
65
FM13V, FM25
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
105-274
106-333
106-387
106-390
106-654
106-709
107-240
107-420
108-072
110-353
114-008
116-094
116-094
116-094
149-955
149-971
153-549
153-596
153-635
153-721
157-490
178-858
196-010
305-805
305-868
305-875
308-751
309-608
310-602
313-259
313-262
313-265
314-381
323-114
323-152
357-261
357-263
364-434
369-810
514-210
514-215
514-311
QTY
4
12
10
6
4
12
2
6
8
6
1
9
9
7
1
1
2
2
1
1
4
6
2
1
3
1
2
2
1
1
1
1
1
1
1
1
1
1
3
1
3
3
DESCRIPTION
SCREW (M10-1.50 X 20MM, 10.9)
SCREW (M12-1.75 X 40MM, 8.8)
WASHER (M10)
SCREW (M10-1.50 X 16MM)
FLG LK NUT (M12-1.75)
LK BOLT (5/16-NC X 1", NLK)
SCREW (M10-1.50 X 140MM)
SCREW (#10-16 X 1.25", PAN PLPS)
PLUG (32N, SQ, GALV)
MANIFOLD
BK CONNECTOR (48NF-48NF, NYL)
ADAPTER (48NF-48W, ABS)
ST ELBOW, (48W-48WF90, ABS)
PLUG (16N POLY)
BK CONNECTOR (16NF POLY)
3/8" SPACER BUSHING
U-BOLT CLAMP (3")
TANK (POLYETHYLENE, 1000 GAL)
TANK STRAP
TANK BASE
MOUNTING BRACKET
BRACKE, PIPE SUPPORT
MOUNTING BRACKET
SUCTION ELBOW
VENTURI MOUNT, LH
VENTURI MOUNT, LH
PIPE (-48 X 73.75" ABS)
BAFFLE
RETAINER
FILLWELL (16")
TANK CAP (4")
TANK CAP (16", VENTED)
MIXING JET (16N,ORF.500", NY)
ST ELBOW, POLY (48NM-48NF90)
S/O COUPLER (16N-16H90)
REMARKS
SEE FOOTNOTE 1
FOOTNOTES:
1. INCLUDES REFERENCE NUMBERS 9, 36, 37, & 38
NOTE:
02
ID0174876
66
1000 GAL HOSE KIT
FM25
14
6
4
1
6
6
3
2
6
13
11
1
12
5
8
11
10
9
7
02
ID0197077
67
1000 GAL HOSE KIT
FM25
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
514-168
116-506
155-204
116-506
116-588
110-169
115-185
115-293
115-087
155-188
110-250
114-017
155-205
155-264
QTY
2
55
1
55
198
4
1
1
1
1
2
1
1
1
DESCRIPTION
REMARKS
WORM CLAMP (2.812" TO 3.750")
NIPPLE (32N-6")
ELBOW (32NF-32NF90)
REDUCER (32N - 24NF)
WORM CLAMP (1.25" TO 2.125")
FHC BODY (20-24H)
FHC BODY (56-48H)
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0197077
68
TRANSFER HOSE
7
6
5
1
2
4
3
2
1
02
ID0182654
69
TRANSFER HOSE
REF PART
NO. NUMBER
1
2
3
4
5
6
7
155-188
110-250
116-588
116-588
159-790
115-263
114-031
QTY
4
4
31
31
2
2
2
DESCRIPTION
REMARKS
WORM CLAMP (1.25" TO 2.125")
ALL THREAD (24N)
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0182654
70
MANIFOLD KIT
4
1
2
3
7
5
12
6
5
8
11
9
12
13
10
01
ID0182655
71
MANIFOLD KIT
REF PART
NO. NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
115-263
159-790
114-031
115-259
115-299
120-060
154-485
153-446
149-955
015-728
514-168
110-169
116-506
QTY
4
4
4
2
4
2
2
2
2
1
2
2
42
DESCRIPTION
REMARKS
ALL THREAD (24N)
PLUG (24N, SQ)
NIPPLE (48N-3")
TEE (48NF-48NF-48NF)
NIPPLE (48N-10")
FHC CAP (48)
WORM CLAMP (2.812" TO 3.750")
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0182655
72
NOTES:
ID0134963
73
ELECTRICAL
ID0135070
74
ELECTRICAL SCHEMATIC
FM25
GLOW PLUG
RELAY
87A
K2
GLOW PLUG
FUSE
9
2
F2
8
50A
30
87
85
86
GLOW PLUGS
10
GLOS PLUG
SWITCH
11
HR2
HR1
HR3
S3
8
1A
2
START RELAY
ALTERNATOR
8
ALT. FUSE
2
3
F7 60A
B+
L
IG
P
20
F5
30
87A
87
85
86
K1
START FUSE
30A
12
1A
5
3
2
STARTER
MOTOR
1A
G1
PRIMARY FUSE
11
L2
IGNITION SWITCH
F3
3 MAIN FUSE
ACC
BAT
4
21
25A
F6
ST
S2
5
40A
F4
IGN
6
15A
60A
+
BT1
BATTERY
12V
FUEL CUT
SOLENOID
5A
3
F1
B1
M
L1
STARTER
SOLENOID
PULL HOLD
7
17
8
E.O.P.
E.W.T.
WARNING WARNINGGLOW PLUG
LIGHT
LIGHT
LIGHT
DS1
DS2
DS3
7
5
S1
8
BATTERY
DISCONNECT
WARNING
ALARM
HOURMETER
8
1 2 3 4 5 6 7 8
M1
7
I
LS1
8
G
8
+
-
18
ACCESSORY
SOCKET
E1
11
5
5
START
BYPASS
TIMER
1
+12V
GND
SW
OUT
A
E.O.P.
SHUTDOWN
RELAY
4
K3
8
B
1A
C
5
D
13
1A
E.W.T.
SWITCH
8
13
3
1
E.O.P.
SWITCH
1B
17
17
18
ST1
SP1
5
2
LIGHT TEST
RELAY
4
K4
14
3
1
7
5
2
5
1A
1A
U1
PUMP CLUTCH #1
S4
7
L3
15
7
FUEL
GAUGE
PUMP CLUTCH#1
SWITCH
I
S5
M2
PUMP CLUTCH #2
G
S
1A
16
7
19
L4
PUMP CLUTCH #2
SWITCH
1B
FUEL
SENDING
UNIT
C1
1B
1A
02
1A
ID0165367
75
FM25
CIRCUIT DESCRIPTION
Wire
Circuit Color
1
blk
1A blk/red
1B blk/blu
2
red
3
red
4
org/brn
5
wht/blk
5A wht
6
org/blu
7
org
8
org/grn
9
red/blu
10 pur
11 blk/yel
12 pur
13 blu/wht
14 wht/blu
15 blu
16 blu/wht
17 org/gra
18 blu/yel
19 tan
20 red/wht
21 red/blk
02
Function
High current ground
Medium current ground
Low current ground
Battery circuit
Fused battery circuit
Accessory circuit
Start circuit
Starter solenoid to pull circuit of fuel solenoid
Ignition circuit
Fused accessory circuit
Fused ignition circuit
Glow plug fuse to glow plug relay
Glow plug relay to glow plug bus bar
Glow plug switch to glow plug relay
Start relay to starter solenoid
Start bypass timer to EOP shutdown relay
EOP switch to EOP warning light & EOP shutdown relay
Wash "Pump Clutch "to " Pump Clutch Switch #1"
Wash "Pump Clutch "to " Pump Clutch Switch #2"
Jumper plug to hour meter & hold circuit of fuel solenoid
D1 & D2 anodes to warning alarm ground circuit
"Fuel Level Sending Unit" to "S" on Fuel Level Gauge
starter fuse to start relay
main fuse to Ignition switch
ID0165367
76
FM25
COMPONENT DESCRIPTION
Ref.
Number
B1
BT1
C1
DS1
DS2
DS3
E1
F1
F2
F3
F4
F5
F6
F7
G1
HR1
HR2
HR3
K1
K2
K3
K4
L1
L2
L3
L4
LS1
M1
M2
S1
S2
S3
S4
S5
SP1
ST1
U1
02
Part
Number
194-873
215-258
214-844
See notes
See notes
See notes
214-301
211-310
211-317
217-811
217-811
217-813
211-303
211-310
213-365
194-383
194-383
194-383
217-826
217-826
217-710
217-710
See notes
217-953
500-1547
500-1547
306-603
215-128
215-133
217-833
214-852
306-607
214-647
214-647
217-952
213-338
217-937
Component
Starter
Battery
Fuel Sending Unit
Engine oil pressure light
Engine water temperature light
Glow plug light
Accessory socket
Primary fuse
Glow plug fuse
Accessory fuse
Ignition fuse
Start fuse
Main fuse
Alternator fuse
Alternator
Glow plug
Glow plug
Glow plug
Start relay
Glow plug relay
EOP shutdown relay
Light test relay
Starter solenoid
Fuel stop solenoid
Pump Clutch #1
Pump Clutch #2
Audio warning alarm
Hour meter
Fuel Gauge
Battery disconnect
Ignition switch
Glow plug switch Cover# 306-608
Pump Clutch Switch #1
Pump Clutch Switch #2
Engine oil pressure switch
Engine water temperature switch
Start bypass timer
Notes
12volt 1.4kw with lead wire
12volt, 800CCA
Part of 220-664
12V
60A
50A
15A
15A
30A
40A
60A
12V
5A
AMI
AMI
ATC
ATC
ATC
ATC
AMI
40A
Mini relay (spdt)
Mini relay (spdt)
Micro relay (spdt)
Micro relay (spdt)
Starter component
Engine component (energize to run)
EU-Standard, U.S. Option
14V, 50A uses P/N 214-961 keys
Momentary push button
Normally closed, opens 7PSI grounds through body
Normally open, closes @ 230*F
ID0165367
77
FM25
WIRING HARNESSES
Ref. Number Part Number
1
215-1176
2
215-303
3
215-305
4
215-307
02
Quantity
1
1
1
1
Description
FM25 Frame Harness
Battery cable (Red)
Battery cable (Black)
Battery cable (Black)
ID0165367
78
ELECTRICAL DIAGRAM
FM25 FRAME HARNESS
ALTERNATOR
PRIMARY
COLD
START
F7
F1
F2
RED/WHT
(3)
STARTER
SOLENOID
STARTER
PULL
RED/BLK
(21)
U1
L1
START BYPASS
TIMER
ORG/GRN
(8)
A
WHT
(5A)
BLK/RED
(1A)
B
C
D
PUR
(12)
RED
(2)
WHT/BLK
(5)
BLU/WHT
(13)
1
-AWHT/BLU
(15)
BLK
(1)
EOP
FRAME
GROUND
SP1
CLUTCH
#1
BLU
(16)
ORG/GRN
(8)
L3
EXCITOR
TO G1
RED/WHT
12 (3)
PUR
(10)
55
X
GLOW PLUG
HR1,HR2,
HR3
BLU/WHT
16(16)
WATER TEMP
ST1
WHT/GRN
(18)
CLUTCH
#2
L4
FUEL SENDER
BRN
(19)
C1
ORG/GRA
(17)
WHT
(5A)
FUEL SOLENOID
02
L2
ID0196534
79
ELECTRICAL DIAGRAM
FM25 FRAME HARNESS
LIGHT
TEST
EOP
K4
K3
WHT/GRN
(18)
3
5
K2 RED/BLK
RED/WHT
(20)
24 1
(21)
BLK/YEL
(11)
30
30
85 87a 86
85 87a 86
87
ORG/GRA
(17)
WHT/BLK
(5)
BLK/RED
(1A)
3
5
WHT/BLU
(15)
24 1
BLK/RED
(1A)
K1
ORG/GRN
(8)
BLK/RED
(1A)
COLD
START
START
BLU/WHT
(13)
PUR
(12)
87
WHT/BLK
(5)
ORG/GRN
(8)
IGNITION
SWITCH
S2
PUR
(10)
FUEL
GUAGE
S4
M2
1
BRN
(19)
K4
K3
K1
K2
PUMP
CLUTCH
#1
RED/BLK
(21)
ORG
(7)
ORG/BLU
(6)
BLK/BLU
(1B)
ORG/BRN
(4)
WHT/BLK
(5)
ORG
(7)
-A-
A
B
1
4
2
5
3
6
C
D
BLU/WHT
(16)
ORG/GRN
(8)
WHT/GRN
(18)
6
2
1
DS1-3
1
BLK/YEL
(11)
ORG/GRN
(8)
5
RED/WHT
(20)
7
3
ORG/GRA
(17)
8
ORG/GRN
(8)
BLK/YEL
(11)
A
LED INDICATOR
4
WHT/BLU
(15)
RED/BLK
(21)
BLU
(16)
ORG
(7)
B
4
2
5
3
6
C
D
PUMP
CLUTCH
#2
S5
HOURMETER
M1
ORG ORG/GRN
(8)
(7)
BLK/BLU
(1B)
BLK/RED COLD START
(1A)
SWITCH
S3
RED
(2)
ORG/BRN
(4)
02
F5
IGN. 15A
MAIN 40A
F6
START 30A
ACC. 25A
FUSE LOADING POSITION
F3 F4
ORG/BLU
(6)
ORG/GRN
(8)
ACC. SOCKET
A
WHT/GRN
(18)
ALARM
ORG
(7)
B
BLK/RED
(1A)
E1
LS2
ID0196534
80
ELECTRICAL DIAGRAM
FM25 FRAME HARNESS
REF PART
NO. NUMBER
1
215-1176
QTY
1
DESCRIPTION
REMARKS
FM25 FRAME HARNESS
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0196534
81
82
ELECTRICAL DIAGRAM
BATTERY CABLE (4 GA. X 10", RED)
1
01
ID0196733
83
ELECTRICAL DIAGRAM
BATTERY CABLE (4 GA. X 10", RED)
REF PART
NO. NUMBER
1
215-303
QTY
DESCRIPTION
REMARKS
1 BATTERY CABLE (4 GA. X 10", RED)
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0196733
84
ELECTRICAL DIAGRAM
BATTERY CABLE (4GA. X 38", RED)
BT1
TO BATTERY POSITIVE
TO STARTER MOTOR SOLENOID
B1
02
ID0197412
85
ELECTRICAL DIAGRAM
REF PART
NO. NUMBER
1.
215-308
QTY
1
DESCRIPTION
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
02
ID0197412
86
ELECTRICAL DIAGRAM
BATTERY CABLE 20" (BLK)
1
03
ID0196699
87
ELECTRICAL DIAGRAM
BATTERY CABLE 20" (BLK)
REF PART
NO. NUMBER
1
215-307
QTY
DESCRIPTION
REMARKS
1 BATTERY CABLE (4GA X 20", BLACK)
NOT SHOWN:
FOOTNOTES:
NOTE:
03
ID0196699
88
ELECTRICAL DIAGRAM
BATTERY CABLE (4 GA. X 30", BLK)
1
01
ID0196718
89
ELECTRICAL DIAGRAM
BATTERY CABLE (4 GA. X 30", BLK)
REF PART
NO. NUMBER
1
215-305
QTY
DESCRIPTION
REMARKS
1 BATTERY CABLE (4 GA. X 30", BLK)
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0196718
90
ELECTRICAL
5
4
7
14 8
9
10
12
5
13
11
6
1
15
2
01
3
ID0184621
91
ELECTRICAL
REF PART
NO. NUMBER
1 300-4696
2 217-937
3 105-815
4 105-284
5 106-048
6 106-161
7 106-237
8 217-710
9 217-826
10 215-1009
11 215-1010
12 215-1011
13 105-047
14 110-348
15 110-253
QTY
1
1
4
6
10
2
2
2
2
1
1
1
1
2
2
DESCRIPTION
REMARKS
RELAY & FUSE BRACKET
START BYPASS DELAY TIMER
BOLT (#10-24 UNC X 1" PAN SLT)
WASHER (3/16")
LOCKNUT (#10-24)
LOCKNUT (M6-1.00,PRV TRQ,NLK)
MICRO RELAY (SPDT)
MINI RELAY (SPDT)
MAIN FUSE HOLDER BASE
MAIN FUSE HOLDER COVER
BUSSBAR (MAIN FUSE HOLDER)
LOCKNUT (3/8-NC)
POP RIVET (3/16" X .664")
POP RIVET (3/16" X 1/2")
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0184621
92
NOTES:
ID0134963
93
ACCESSORIES
94
UMBRELLA KIT
7
6
4
5
2
3
1
8
9
01
ID0196708
95
UMBRELLA KIT
REF PART
NO. NUMBER
190-1306
1 300-6927
2 111-026
3 322-363
4 322-362
5 106-967
6 308-652
7 344-700
8 106-386
9 106-991
QTY
1
2
2
2
4
1
1
2
2
DESCRIPTION
REMARKS
UMBRELLA KIT
BRACKET
BOLT-ON CLAMP (1-1/4", PAIR)
WELD PLATE
BACKUP SPACER
BOLT (1/4-NC X 2-3/4",SIL BRZ)
UMBRELLA POLE
UMBRELLA
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0196708
96
FLUID MIXING ACCESSORIES
1
3
2
4
8
6
5
7
9
10
11
10
ID0109085
97
FLUID MIXING ACCESSORIES
REF PART
NO. NUMBER
QTY
DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
VISCOSITY FUNNEL
VISCOSITY CUP
BENTONITE, QUIK-GEL (50 LB)
LIQUID POLYMER, EZ-MUD (5 GAL)
BENTONITE, BORE-GEL (50 LB)
VISCOSIFIER, LIQUI-TROL (5 GAL)
POWDER POLYMER, QUIK-TROL (20 LB)
WET AGENT, CON-DET (5 GAL)
'PAC-R' FILTRATION CONTROL
'BARAZAN D+' VISCOSIFIER
'NO SAG' (20# BOX/10-2#BAGS)
259-195
259-196
259-804
259-805
259-807
259-808
259-809
259-810
259-821
259-822
259-832
REMARKS
NOT SHOWN:
191-158
259-487
1
1
DRILLING FLUID TEST KIT
SHEAROMETER
FOOTNOTES:
NOTE:
10
ID0109085
98
NOTES:
ID0134963
99
MISCELLANEOUS
ID0135063
100
SAE Bolt and Nut Torque Value Chart
Grade 5: UNC or UNF Thread
Size
Hex nut, or bolt tapped into hex
nut, or d&t hole
Hex top deformed locknut
Flange nut, locknut, or bolt tapped
into flange nut or d&t* hole
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
1/4
12
16
8
11
20
27
5/16
25
34
15
20
45
60
3/8
40
54
25
34
75
100
7/16
65
90
40
55
125
170
1/2
100
135
60
80
190
260
9/16
150
200
90
125
270
370
5/8
200
270
120
165
370
500
3/4
350
475
210
285
650
880
7/8
560
760
340
460
1250
1425
1
840
1140
500
680
1580
2145
1-1/8
1030
1400
320
840
1950
3645
1-1/4
1460
1980
880
1195
2760
3475
Grade 8: UNC or UNF Thread
Size
Hex nut, or bolt tapped into hex
nut, or d&t hole
Hex top deformed locknut
Flange nut, locknut, or bolt tapped
into flange nut or d&t* hole
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
1/4
14
19
10
14
24
33
5/16
30
40
18
25
50
70
3/8
55
73
35
50
90
125
7/16
85
115
50
70
140
190
1/2
130
175
80
110
220
300
9/16
190
260
110
150
310
420
5/8
260
355
160
245
430
585
3/4
450
610
270
365
750
1015
7/8
730
990
440
600
1210
1640
1
1090
1480
650
880
1320
2465
1-1/8
1550
2100
930
1260
2580
3500
1-1/4
2180
2955
1310
1780
3640
4935
*drilled and tapped
101
Metric Bolt and Cap Screw Torque Values
Size
Class 4.8
Class 8.8 and 9.8
Class 10.9
Class 12.9
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
M6
4.8
3.5
6
4.5
9
6.5
11
8.5
13
9.5
17
12
15
11.5
19
14.5
M8
12
8.5
15
11
22
16
28
20
32
24
40
30
37
28
47
35
M10
23
17
29
21
43
32
55
40
63
47
80
60
75
55
95
70
M12
40
29
50
37
75
55
95
70
110
80
140
105
130
95
165
120
M14
63
47
80
60
120
88
150
110
175
130
225
165
205
150
260
190
M16
100
73
125
92
190
140
240
175
275
200
350
225
320
240
400
300
M18
135
100
175
125
260
195
330
250
375
275
475
350
440
325
560
410
M20
190
140
240
180
375
275
475
350
530
400
675
500
625
460
800
580
M22
260
190
330
250
510
375
650
475
725
540
925
675
850
625
1075
800
M24
330
250
425
310
650
475
825
600
925
675
1150
850
1075
800
1350
1000
M27
490
360
625
450
950
700
1200
875
1350
1000
1700
1250
1600
1150
2000
1500
M30
675
490
850
625
1600
950
1650
1200
1850
1350
2300
1700
2150
1600
2700
2000
M33
900
675
1150
850
1750
1300
2200
1650
2500
1850
3150
2350
2900
2150
3700
2750
M36
1150
850
1450
1075
2250
1650
2850
2100
3200
2350
4050
3000
3750
2750
4750
3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
102
Hydraulic Cylinder Bolt Torque Chart
Bolt Size
(inch)
Bolt
Part No.
Cylinder Repair Kit
Part No.
Torque (ft•lb)
Torque (N•m)
1/2
106-096
190-165
90-100
120-135
5/8
106-097
190-166 & 190-169
180-200
245-270
3/4
106-098
190-167 & 190-170
290-325
395-440
7/8
106-122
190-172 & 190-174
410-640
550-625
1
106-145
190-175 & 190-189
630-700
855-950
1-1/8
106-146
190-177
770-850
1045-1170
As a general rule:
•
1/2-inch bolts are used in cylinders with 1-inch rods
•
5/8-inch bolts are used in cylinders with 1 1/4-inch rods
•
•
•
1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
•
1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
Fraction
Size
Dash
Size
SAE
(Port Seal O-Ring)
ORS
(Face Seal O-Ring)
Thread Size
O-Ring P/N
Thread Size
O-Ring P/N
1/16
1
NA
NA
NA
NA
1/8
2
5/16 - 24
NA
NA
NA
3/16
3
3/8 - 24
NA
NA
NA
1/4
4
7/16 - 20
155-760
9/16 - 18
157-037
5/16
5
1/2 - 20
NA
NA
NA
3/8
6
9/16 - 18
155-705
11/16 - 16
157-038
1/2
8
3/4 -16
155-706
13/16 - 16
157-039
5/8
10
7/8 - 14
155-707
1 - 14
157-040
3/4
12
1-1/16 - 12
155-709
1-3/16 - 12
157-017
7/8
14
1-3/16 - 12
155-747
NA
NA
1
16
1-5/16 - 12
155-748
1-7/16 - 12
155-714
1-1/4
20
1-5/8 - 12
155-702
1-11/16 - 12
NA
1-1/2
24
1-7/8 - 12
157-001
2 -12
NA
2
32
2-1/2 - 12
NA
NA
NA
2-1/2
40
3 - 12
NA
NA
NA
3
48
3-1/2 - 12
NA
NA
NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
103
104
FM25
Related Publications
Ass’y
Component
Model:
FM25
FM25
FM25
FM25
FM25
FM25
.....................
.....................
.....................
.....................
.....................
.....................
P/N
Parts Manual .................................................................... ............. 053-1153
Operators Manual ............................................................ ............. 053-1187
Repair Guide (Service Manual) ....................................... .................. N/A
Supplementary Maint Guide - Trailer ............................... .............. 055-484
Supplementary Maint Guide - Trenchless ....................... .............. 055-485
Special Tools Guide ......................................................... .............. 052-901
Engine:
Kubota ................... Parts Manual……………………194-541 / 195-1188…….053-082 / 053-1338
Kubota ................... Operators Manual ……………..194-541 / 195-1188…….054-051 / 053-1337
Kubota ................... Service (Shop) Manual …………………....195-1188………………… 055-051
Filters
Engine:
Air Filter Parts Ass’y .........................................................................................................
Element (primary) ............................................................................................
Element (secondary) ........................................................................................
Oil Filter Element .............................................................................................................
Fuel Filter ..........................................................................................................................
194-035
194-038
194-039
194-041
194-386
Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052
VER.03
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Parts Manual - Ditch Witch

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