Status of dryer after revamping SHS-MVR-1S-25 pr

Energieffektiv termisk separasjon
innenfor biomarin industri
AGENDA
 Energi forbruk i ”state of the art” MVR inndampere
 EPCOVAP-MVR, standardisert kompakt MVR inndamper
 MVR fallstrøms inndampere, med ”case studies” fra
biomarin industri
 Nyutviklet overhetet damp tørke med MVR
 EPCON testanlegg
Evaporation
Evaporation is a boiling process for dividing a liquid feed with low DS in a
very pure condensate and a liquid concentrate with high DS.
If not using MVR energy system, evaporation require big amount of
thermal energy supply and cooling water.
THERMAL ENERGY FROM BOILER
COOLING WATER
LIQUID
FLOW
(low DS)
CONDENSATE
LIQUID CONCENTRATE (high DS)
MVR - Principle and energy saving
PROCESS
VAPOR
EL. ENERGY SUPPLY
The compressed
vapor is used as
energy source in
the evaporator.
800
Energy consumption kWh/t evaporated
The vapor evaporating
is compressed by a
MVR fan by use of
small amount of
electrical energy.
Comparision of energy
systems
in evaporation
processes.
700
600
MVR vs direct steam
give 93 to >98%
energy saving
500
400
300
200
100
LIQUID
FLOW
(low DS)
CONDENSATE
LIQUID CONCENTRATE (high DS)
0
Direct
steam
2 effect 2 effect
TVR
MVR
EPCOVAP-MVR
Standardized evaporator
Key characteristics




Capacity: <200 - 2500 kg/h condensate
Temperature: 30 - 100°C
Energy cons.: 15 - 50 kWh/ton cond.
Designed to be suitable for a variety of
applications
EPCOVAP-MVR
Capacity and temperature range
EPCOVAP-MVR-
4
8
10
15
25
40
Evaporation at 95oC
400
800
1000
1500
2500
-
kg/h
Evaporation at 80oC
280
550
700
1200
2000
2500
kg/h
Evaporation at 70oC
180
350
500
850
1300
2500
kg/h
Evaporation at 60oC
110
220
320
550
850
1800
kg/h
EPCOVAP-MVR
Layout
EPCOVAP-MVR
Configurations
EPCOVAP-MVR
Dimensions
EPCOVAP-MVR-4,8
EPCOVAP-MVR-
EPCOVAP-MVR-10,15,25,40
4
8
10
15
25
40
L
3000
3500
3500
3700
4500
4500
mm
W
1400
1800
1800
2000
2400
2800
mm
H
3400
3800
3800
4200
4300
4400
mm
EPCOVAP-MVR
Application bio-marine industry
Condensate
Hyrdolyzis of
salmon extract.
Feed tank
5-10% solids
Product
60% solids
Applications:




Concentration of hydrolyzed fish extracts.
Concentration of crab and mussel extract.
Concentration of extracts from krill and shrimps.
Concentration of algae extracts.
 Concentration of stick water.
 Dewatering of wastewater from bio marine industry.
MVR Falling Film Evaporator
Key characteristics




Capacity: 2 – 100 tons/h condensate
Temperature: 30 – 100°C
Energy cons. : 10 - 25 kWh/ton cond.
Designed to be suitable for a variety
of applications
MVR falling film evaporator
Application: Biomarine industry
Liquid: Hydrolyzed salmon protein extract
•Evaporation capacity 5.500 kg/h
•Energy consumption 20 kWh/ton condensate
•Concentrate approx. 55% DS
MVR falling film evaporator
Application: Biomarine industry
Liquid: Algae extract
•Evaporation capacity 2.500 kg/h
•Energy consumption 15 kWh/ton condensate
•Concentrate approx. 30% DS
MVR falling film evaporator
Application: Biomarine industry,
Liquid: Stick water
•Evaporation capacity 30.000 kg/h
•Energy consumption 25 kWh/ton cond.
•Concentrate approx. 35% DS
Overhetet damp tørke med MVR
De viktigste fordelene:






Fleksibel mht produkt inn – væske, filterkake, etc.
Lavt energi- og kjølevanns forbruk
Ikke kontakt mellom produkt og luft
Ingen utslipp av forurenset tørkeluft
Ingen fare for brann og eksplosjon
God kontroll på bakteriologisk kvalitet
1200
Energy consumption kWh/t condensate
SHS-MVR tørken er nylig utviklet, og per i dag
utprøvd og verifisert på mineral produkter. Andre
anvendelser må verifiseres når ny pilot-tørke blir
etablert (innledende tester på egnede væsker er
også mulig idag). Tørking av bio-marine avfalls
fraksjoner/ slam er en mulig anvendelse.
(SHS-MVR)
1000
800
600
400
200
0
Typical Conventional Air Dryer System
Super Heated Steam dryer
Super Heated Steam MVR dryer
Overhetet damp tørke med MVR
(SHS-MVR)
Comparision
of energy
consumption
Patentsøkt
in dryers.
teknologi
Ca. 80% redusert
energiforbruk
SHS MVR pilot tørke
EPCON testanlegg
TAKK FOR OPPMERKSOMHETEN!