A Legend Reborn The Next Generation Compressor

Reference Guide
for Authorized Wholesalers
A Legend Reborn
The Next Generation Compressor
Canada
A Legend Reborn.
Throughout its history, Tecumseh Products Company has been a leader in providing customers with efficient and reliable
products for commercial refrigeration and air conditioning applications. As a result, commercial refrigeration equipment
manufacturers, wholesale distributors and service contractors continue to demand the AE compressor for their specific
needs. Following on the path of its predecessor, the AE2 delivers best-in-class efficiency, a 20% greater capacity range,
a smaller size envelope and Tecumseh’s industry known standard for reliability.
The AE² is well positioned to be the replacement compressor of choice.
• REDUCED ENERGY
CONSUMPTION
Most efficient compressor of
its size on the market.
•WIDER CAPACITY IN A
SMALLER ENVELOPE
•ENVIRONMENTALLY
FRIENDLY
Reduced size envelope covers
capacities normally served by
larger compressors.
Designed for optimal performance
with “Green” hydrocarbon
refrigerant R290.
(Supports HFCs R134a and
R404A).
•PROVEN RELIABILITY
Leverages robust design
attributes developed from
50-years of AE commerical
refrigeration experience.
• SERVICE AND
SUPPORT
Backed by Tecumseh’s network
of knowledgeable application
engineers, test labs & support
personnel.
2
•PRODUCT OFFERING
Available across the globe, with
flexibility to meet regional needs
and agency approvals.
Table of Contents
E
BL AY
A
IL OD
A
AV ER T
D
OR
Introduction ............................... 2
Overview .................................. 4
Agency Approvals....................................4
Warranty Process.....................................4
What’s New...............................................5
Dimensional Drawings.............................5
Product Marketing....................... 6
Compressor Model Nomenclature ..........6
Compressor Item Number/Serial Label...7
Models Released .....................................8
AE2 Compressor with a Housing
Mounted Suction Service Valve
Cross Reference ......................................9
What’s in a Single Pack? .......................10
Replacement Parts Program..................11
Ease of Change Out ...............................12
Product Dimensions and Weights..........13
FAQs and Tech Tips................................14
AE2 Compressor
with Solder Connections
3
OVERVIEW
Product Strategy
• The AE2 is compatible (designed as a replacement for the legacy AE) in terms of mounting footprint, physical size, electrical
ratings and cooling capacity.
• The new design delivers high efficiency performance, along with an expanded capacity range in a smaller envelope. Depending
on the refrigerant type and operating conditions, the AE2 is anywhere from 15% to 45% more efficient than the legacy AE
compressor.
„ North America OEM’s have initiated hydrocarbon testing and the AE2 is optimized for hydrocarbon refrigerant R290 (propane).
• A standard line of AE² compressors to accommodate stand-alone compressor requirements as well as integration into
Tecumseh’s line of fractional horsepower (HP) air, water cooled and evaporative condensate condensing units.
„ The compressor product line will use the same configuration for OEM’s, Condensing Units and Replacement facilitating ease of change out on new applications. „ Standardization was aimed at delivering the fewest number of models that are required to serve you, our customer, and market needs.
• All models are equipped with sweat connections (ODF) where the suction and discharge tubes are oriented in the “Up” position.
• Some AE2 models incorporate a Compressor Housing Mounted Suction Service Valve.
„ Once available inventory of legacy AE compressor models is depleted, all remaining orders will be converted to „
respective AE² compressor models.
Models will be offered in J7 (single pack) configuration. • A comprehensive cross reference is available, please refer to page 9.
• An updated price list that includes AE2 compressors will be sent to all authorized wholesalers’ designated contact(s).
Note: Genuine Tecumseh electrical components for the legacy AE will continue to be serviced by Tecumseh.
Agency Approvals
• AE² compressor models released in North America are cURus Recognized (File SA707).
Warranty Process
• The Warranty and Return Process for AE2 compressors remains the same.
Discharge Tube
Suction Tube
(Primary)
Legacy AE
Suction Tube
Legacy AE
Discharge Tube
Process/Suction Tube
(Alternate Suction)
4
Housing
DCAE212
AE2
Housing
DCAE717
AE
Note: For housing comparison only.
What’s New...
• Compressor Model Number and Item Number (Bill of Material). See pages 6-7.
• AE2 component and electrical parts are not interchangeable with the legacy AE.
• Future model releases will include an expanded range of the AE2 refrigerant capacities, which have traditionally been served by
LARGER compressors, that now can be serviced by this smaller, more efficient compressor. This is especially important for compact
applications where the available space is limited.
• Legacy AE series compressors were produced with many different tubing configurations. Note: The suction and discharge tubes for
AE2 series compressors are oriented in the “Up” position (see illustration).
• HBP and LBP versions of the AE2 compressor were released as an element of product line standardization, reducing the need for a
CBP / MBP offering. The AE2 compressor has an extended HBP evaporating range of +5°F to +59°F (-15.0°C to +15°C) which is
different from the legacy AE that has an HBP evaporating range of +20°F to +55°F (-6.7°C to +12.8°C).
DIMENSIONAL DRAWINGS
Overall
Process Tube
Housing
Dim. Dwg.
Height
Dim. Dwg.
Dim. Dwg.
Height
A
194.60 - 199.60
B
91.60 - 96.60
C
117.20 - 122.20
D
151.10 - 156.10
DCAE209
A
205.60 - 210.60
B
91.60 - 96.60
C
129.80 - 134.80
D
151.10 - 156.10
DCAE212
A
194.60 - 199.60
B
91.60 - 96.60
C
117.20 - 122.20
D
151.10 - 156.10
DCAE214
A
205.60 - 210.60
B
91.60 - 96.60
C
129.80 - 134.80
D
151.10 - 156.10
DCAE215
A1
194.60 - 199.60
B1
91.60 - 96.60
C1
74.70 - 77.70
D1
151.10 - 156.10
DCAE220
A1
205.60 - 210.60
B1
91.60 - 96.60
C1
74.70 - 77.70
D1
151.10 - 156.10
DCAE677
A
205.60 - 210.60
B
91.60 - 96.60
C
129.80 - 134.80
D
151.10 - 156.10
DCAE679
A
205.60 - 210.60
B
91.60 - 96.60
C
129.80 - 134.80
D
151.10 - 156.10
Process Tube
Dim. Dwg.
Height
Discharge Tube
DCAE106
With Solder
Connections
Height
Suction Tube/Valve
Discharge Tube
Suction Tube
A
D
C
B
Housing Mounted
Suction Service Valve
Note: These drawings are for
reference only, as housings can vary.
Please refer to housing drawings for
actual dimensions.
Discharge Tube
Process Tube
A1
Suction Valve
D1
B1
C1
5
PRODUCT MARKETING
COMPRESSOR MODEL NOMENCLATURE
(AE2 models only)
All models except AE2)
AEA
Compressor
Family (First Two Digits)
Release Variant
4
440
Y
XA
Application
First Digit is the No. of Digits in Btu/h Capacity Last Two Digits are the First
Two Digits in Rated Btu/h
Capacity
Refrigerant
Voltage
(The Third Digit)
Examples:
AE2 model number:
AE4440Y-AA1A
Model number
except AE2:
AEA4440YXA
AE
AG
AH
AJ
AK
AN
AV
AW
AZ
RG
RK
SA
SF
TP
HG
TH
TW
VS
A = 1st
B = 2nd
C = 3rd
etc...
In this example (4) total
digits, with the first two
(40), or 4,000 BTU
capacity
Primary
Refrigerants
A = R12
2 = Optional Run Cap
3 = Capacitor Start/Run (CSR)
E = R22
1. Low
2. Low
3. High
4. High
5. Air Cond
6. Medium
7. Medium
8. Air Cond
9. Commercial
0. Commercial
F. Low – Vapor Inj
G. Low – Liquid Inj
-10°F
-10°F
+45°F
+45°F
+45°F
+20°F
+20°F
+49°F
+20°F
+20°F
-10°F
-10°F
Normal
High
Normal
High
Normal
Normal
High
Normal
High
Normal
High
High
NOTE: For explanation of compressor families and codes,
contact Tecumseh Products Company.
The first digit is the Motor
Type; The next digit is the
Motor Efficiency
1 = Induction Run (RSIR/ CSIR)
B = R410A
C = R407C
Primary Application Parameters
Motor
Evap
Rating
Starting
Temperature
Point
Torque
A = Standard Efficiency
J = R502
B = Medium Efficiency
U = R290
C = High Efficiency
Y = R134a
Z = R404A/R507
Voltage Codes
AA = 115/60/1
AB = 115/60/1; 90/50/1
FZ = 220-240/50/1
DS = 115-127/60/1
NA = 208-230/60/1
VA = 265/60/1; 220-240/50/1
XA = 115/60/1; 100/50/1
XB = 230/60/1; 200/50/1
XC = 220-240/50/1
XD = 208-230/60/1; 200/50/1
XF = 208-230/60/3; 200-240/50/3
XG = 460/60/3; 380-420/50/3
XH = 575/60/3; 480-520/50/3
XN = 208-230/60/1; 200-220/50/1
XP = 220/60/1; 200/50/1
XT = 200-230/60/3; 200-220/50/3
XU = 100/60/1; 100/50/1
6
Release Variant (AE2 models only)
XV = 265/60/1
COMPRESSOR ITEM NUMBER (BILL OF MATERIAL)
AE1022E-212-J7
Base Compressor
SERIAL LABEL
Process
Code
Housing
Current Serial Label (All Tecumseh Compressor Series)
Electrical Rating
VOLTS - HERTZ
Bill of Material Number
R134a
115V
100V
AE630AT-725-J7
AEA4440YXA
04
LRA
32.7
60Hz
50Hz
USA
Compressor Model Number
Code Date
The new serial label design incorporates the same item attributes, but now includes a yellow warning
box in the top right corner. This yellow warning box will be on all serial labels and will include the symbol
for compressors designated for use with flammable refrigerants.
AE2 Serial Label (product manufactured September 2012)
R290
Appropriate Refrigerant
(P)
AE1022E-212-J7
Bill of Material Number
Model Number
AE4440Y-AA1A
51
1 1 123458
THERMALLY PROTECTED
COUNTRY OF ORIGIN: BRAZIL
Code Date
Letter indicates month
Next 2 digits indicate day of month
Last 2 digits indicate year
A – January
B – February
C – March
J0112
D – April
E – May
F – June
Electrical Rating
Volts/Hertz
115V ~ 60Hz
LRA: 32
(T)
Code
for Division of
Manufacture
R134a
R290
LRA (Locked Rotor Amps)
Data Matrix Code
Compressor Serial
Shift Reference (Shift code is
applied at final process)
Sequential 6 Digit
Number
Line Letters or Numbers
G – July
H – August
J – September
K – October
L – November
M – December
7
WHAT’S IN A SINGLE PACK?
To facilitate ease of change-out, Tecumseh has provided the following support documentation with purchase;
T
CHECKLIS
ssor
q Compre
d
q Overloa
f required)
q Relay (i
d)
p (if require
q Start Ca
f required)
or Screw (i
it
c
a
p
a
C
q
ve Cover
q Protecti
crew
ve Cover S
q Protecti
0FR)*
tions
tion Instru, TcPC#132-100EN, 132-10
a
ll
ta
s
In
q
AN
Compressor Terminal
Compressor Terminal Fence
02 C
(Pub #TR-3
q D
Suction Tube
(Primary)
Current Relay
dix for full
*See Appen
Common
Installation
instructions
(English/French)
ation
Run
oir
e
C
N
or
a
gE * REMO
sa
vant le br
ra
2)
CO
NO
or T
e
S
R * REMOV
A
LD
.
TR-302 R1
10/12
RE
cl
io
at .
Publication:
V
les
ins
o. T
R-3 ns
0
r
132-10003
No
bo te:
u
R
EUou à lna.
ivo
Part Number:
NT COMP
R
EM E
UL er à l’entré du cond ES
FOBrancdh’évatrupcotioranstioAEn(Pdueb. ncondeenseu S
2
SERIAL NO. 04h271231802444x
(S)
AE2 Compressor Model AE4440Y-AA1A
P/N AE1022E-212-J7
Replaces:
TECUMSEH
AEA4440YXA
VOLTAGE
115V ~ 60
PH 1
COPELAND
ARE37C3E-IAA
DANFOSS
NF11FX.2E
EMBRACO
7850378
NEK6210Z
EMBRACO
2
First
Safety
CAUTION:
system unless;
energize the
fastened, and
Note: Never
is securely
terminal cover
to ground.
1. The protective
connected
r is properly
2. The compresso
1
Note:
is securely
terminal cover
to ground.
1. The protective
connected
r is properly
2. The compresso
ING * Retir
e
MODEL AE4440Y-AA1A
10
3
AZ
PRIOR TO BR
VE
Note: The Cross Reference
information listed on this diagram
is for example purposes only. For
the most current information refer
to the competitive cross reference
available on Tecumseh’s Web
Application site.
tive Cover
of the Protec
protective
remove the
th
screwdriver,
slightly on
1 Use a Phillips screwdriver, lift up
co
release the
e cover to
2 Use a flat-head
the protectiv
of the cover,
top side of
both sides
the pr
time, from
to remove
3 At the same
sor housing
from the compres
Removal
2
electrica
Use only new
ssor model.
for this compre
2
PART NO. AE1022E-212-J7
Carton Label SP1.lwl
r
- Neutral
ONENTS
L COMP
specific
ELECTRICA
l components
t
le nly.
o ).
TECUMSEH COMPRESSOR COMPANY
Relay - Current
(push on)
Start Capacito
115V Only
R
3
G
WARNIN
Second Wholesale Carton Label - Cross Reference
Wholesale Carton Label
840820100
B81 - 797
S
2).
o
no.
TR p
-30
O vap AE2 in
e See
1
C
S
1
l Line
1 = Relay Termina l (Neutral)
2 = Relay Termina
Compressor
Terminal Fence
Line
E
Discharge Tube
Hang Tag
3
ne P b n
T 30
SSOR DISC
PREnect to condense HAR
OMTE: Coonrativsetrucctiononsd(ePnubs.aterlocoil in G
NTES DE SO
RA
ELECTRICAL COMPONENTS
1
cci
n tu
Overload
Part no: 126-10080
EL DESCA
OR D
ES a entrada del condensado RGA
PRnecte raraldo dserl coondsen( sua.door. eRvaporraot al
2
C
R
r and uses
t!
compresso
a high efficiencyis necessary (with the
The AE is
s) to use
intake. It
directed suction cube machine application
ice
exception of suction tube.
ds
recommen
the designated
Tecumseh
as the
machine’s
suction tube)
For ice cube
process (Alternate
to use the
suction tube.
Importan
2
IOR TO BR
PR
A
CO
M
- Neutral
Te
Tube
Process/Suction
(Alternate Suction)
R
3
ee
E
In
Overloa
Tube
Suction Tube
(Primary)
condenser c
ct to
oil
nne e condensate
i
Co rativ ns (Pub. no. Tloop o nlet
R-3 nly
E: vapo 2 instructio
02) .
.
AE
on
3
Jump Wire
115V Only
Application
Discharge
No
t
cir a: C
cu o
it
C o
1
Line
CSIR
Compressor
Typical CSIR
C
S
Relay - Current
(push on)
R
G * REMOV
E
Overload
S
sor
AE2 Compres
Common
ation
1
Compressor
Terminal Fence
2
C
1
ZIN
Start Capacitor
RSIR
to
be taken not
your
Care must
labels from
with approved
requires
compressor
s
Start
ms
Wiring Diagra
equipment.
servicing
be replaced
protect persons
labels should
nt
to inform and Damaged or missing
Pin Orient
after the equipme
on.
Terminal
labels are provided
charge only
port.
Run
during installati
* Warning
the holding
thru a service cause
destroy labels
or dry air. Removethe holding charge
Start
damage or
the oil and
dealer.
charge of nitrogen installed. Purge
contaminate
Tecumseh
to do so will
with a holding a new filter-drier
period of time,
sor is shipped
ng tubing and
to verify
* This compres
with connecti atmosphere for an extended
NS
Handbook
Compressor
e failure.
to the
h’s Service
has been installed
metal
N INSTRUCTIO
the unit open could cause prematur
refer to Tecumse
on, we have
Terminal
dirt and/or
mseh.com.
DO NOT leave
INSTAllATIO
sor please
sealed.
n time, and
at www.tecu
ease of installati
to avoid gettingof the Tecumseh
both ends
GeNeRAl
of current compres k is available online
ons. For your
tubes carefully
excessive evacuatio
tubing with
section
Handboo
and applicati
Terminal Fence* Prior to removal
refrigeration
form and braze refrigerant line sizing xload.tecumseh.com/ aid
OD.
The Service
use clean,
compressors
Compressor
brazing. Cut,
OD and 5/16”
at http://bo
consult the
ft length, to
* Be sure to
replacement.
10
tag prior to
lines,
located
may vary betweenin a lengths of 1/4”
each
n
hang
app
tube
ms
and liquid
sor.
ately 1/2’’ for
t line sizing
and orientatio
discharge
at one end
Overload
e.
sizing suction
ent compres
Application
e cover
h refrigeran
* Remove
Wiring Diagra
flow, approxim
Compressor
kit swaged
ents.
* Tubing sizes
for assistanc
Protectiv
tubing
Typical CSIR
this replacem
the lines. When k, or use the Tecumse d in the direction of
al Compon
longer cal
filings into
Technical Service
supplied with
to the air Electri
included copper
Terminal Fence
New electric
Handboo
screw
.
line downwar ft. Contact Tecumseh
components
be exposed
Tube
Use Only
2
and hardware
Hermetic Service , pitch the suction
so it will not
electrical start al Components!
Discharge
grommets
excess of 100
as possible
possible
* Use only
electric
lengths in
ent mounting
as quickly
Whenever
not toRSIR
. Avoid line
Do Not Reuse
1
provided replacem
service operation
Relay - Current
.
Suction Tube
in oil drainage
gas to a pressure
Relay nds using
complete the
being serviced
Current
(Primary)
Overload
h recomme
vacuum levels.
or other approved
(push on)
open the system,
* Tecumse
r for the system
to measure
dry nitrogen
* When you y.
sized filter-drie
a vacuum gauge
of the system.
test with regulated
Always use
than necessar
* Install a properly
made, leak
to both sides
leak test again.
c gauge.
Jump Wire
have been
of 500 microns.
Kit (1/4'', 5/16'')
any leaks and
microns vacuum d with an electroni
Tube
connections
to a minimum
Line
at least 500
can
measure
bar abs). Repair
* Once all
* Evacuate
capable of
should be
l Line
in the system
psig (11.4
OR DISCHAR
ion
ES S
exceed 150
the
Vacuum levels
a vacuum pump
GE
without a charge
1 = Relay Termina l (Neutral)
PR
M
proper certificat
free, connect a minimum of 30 min.
Cover
compressor ignition, DO NOT energize
leak
the
is
without
Neutral
g
Protective
for
Operatin
with
ion system
2 = Relay Termina
115V Only
* When system least 500 microns
SAFeTY FIRST
the system.
at
ing or refrigerat
terminal venting
a charge in
CAUTION:
Evacuate to
or death from
can lead
sor without
oot an air condition
Compressor
Tube
refrigerant
the compres . To avoid serious injury
or troublesh
different
the
a
repair,
operate
Process/Suction
not
void
fastened.
Using
Federal).
will
Terminal Fence
* Do
, service,
r
the system.
refrigerant
hermetic terminals e cover is securely
(Alternate Suction)
s (Local, State,
2
NOT INSTALL
terminal.
equipment.
* DO
Start Capacito
damage the
protectiv
requires a from authoritie
when charging
the serial label
training and
any electrical
CSIR
unless the
and securely
compressorand approval
on serial label a refrigerant other than
e cover of
knowledge,
to be
compressor
are in place
NOTE: If the it is designed
t indicated
of
necessary
the protectiv
Use
the
terminals
n.
1
refrigeran
have
Use
removing
Relay - Current
electrical
cover.
MUST
an explosio
start capacitor protective
!!! Only use
e Tube before
* YOU
r and uses
covers of all
the
t!
Discharg
Overload
* CAUTION system pressure and/or
CAL POWER
compresso
(push on)
protective
Importan
mounted on head screws to attach
e
have
NECT ELECTRI
2
unless the
a high efficiencyis necessary (with the
Hang Tag
to excessiv
DISCON
system may
to the
* bracket
The AE is
two (2) washer
electrical power
d to ground.
s) to use
intake. It
(note: The
NECT
open.
mounting
suction
connecte
application
is
are
it
ground).
warranty.
mounting
RE-CON
directed
the capacitor
unless
circuit to
capacitor
DO NOT
ice cube machine
all power legs
or
NT TIPS
cover. The *
fault (short
r
exception of suction tube.
electrical power,
to ground.
making sure
removing
ds
Line
the removal
protective
for ground
recommen
Start Capacito
sor before
short circuit
sor or connect
R RePlACeMe
to the system,
flex to allow fastened.
the designated
Tecumseh
first checking
the compres can cause a variety
as the
known as a
bracket will
machine’s
power supplies
COMPReSSO
OPERATE compres
fault, also
a fuse without
suction tube)
g to remove
r”) or a
this
the start capacitor.
For ice cube
* DO NOT
ct all electrical
or replace
of a ground
er (“megge detect an
assembly of
sor. Attemptin Among other things,
process (Alternate
- Neutral
* Disconne
indication
supply.)
to use the
the compres
Mega Ohmmet
RESET A BREAKER
115V Only
t and oil.
is a strong
one power
Use only a ohmmeter will not reliably
* DO NOT
gas.
more than
d before removing release of refrigeran
suction tube.
circuit breaker
onal
find and repair.
is recovere
person to toxic
fuse or tripped
refrigerant
power off and ground fault. A conventi
cause a sudden expose the service
* An open
unlessthe
a
* Be sure all t from the system can
exist,otkeep
leak test the
a fire, and
troublesho
to check for
faultordoes
.
and frostbite,
groundrepair,
(“Hi-Pot”)
of
t to purge and/or
all refrigeran
* If aservice,
testerfunctions.
fault.
Never
tive Cover
bar abs).
being serviced
s and rupture
including burns
label refrigeran
perform these
tialtoground
the ground
ONENTS
or
e pressure
of injuries
cover screw.
150 psig (11.4
of the serial
r for the system
of the Protec
are qualified breakdowntocausing
on the
youHi-poten
serious injury
L COMP
to excessiv
protective
s greater than
Removal
sized filter-drie
on the
those specified
t may lead
with trace amounts
insulation can lead
remove the
ents specific
test pressure
ELECTRICA
explosion.
the flange
amounts to
leak
Improper servicing
to or
* Install a properly
or dry nitrogen
screwdriver,
shock,
abs).
ging with refrigeran
system
slightly on
electrical compon
and limit chargeinformation.
dry nitrogen 150 psig (11.4 bar
fire, electrical
t. Overchar
from expose
1 Use a Phillips screwdriver, lift up
* Never
death
Use only new
burns
techniques
the cover and, away
with refrigeran
service
model.
Use only regulated not to exceed
charging
including
release
*
turer’s
system
to
ssor
flat-head
a
ge
proper
firmly
injuries
use
manufac
pressure
e cover
pull
2 Use
a variety of
for this compre
equipment
* Never overchar may occur. Always
system to a
the protectiv
of the cover,
s can cause
e cover.
the original
top side of
both sides
terminal block nt serial label or in
the protectiv
other chemical
time, from
of ignition
and oil, or
to remove
3 At the same
refrigerant
system equipme
y or other sources
sor housing
seh.com
mixtures of
by electricit
from the compres
refrigerant,
rvice@tecum
be ignited
* Contact with
terminals and
RT
: technical.se
sor electrical
AND SUPPO
and frostbite.
27 or Email
from compres
QUeSTIONS
t can spray
rt: 800.211.34
local
from
* Oil and refrigeranINJURY or DEATH.
Tech Suppo
tely to your
n available
Tecumseh
n at any time.
other informatiopersonnel in safely
damage immedia
causing serious
, or replace
. Report any
n in this publicatio
to assist service
Careful review
from shipping
al service personnel
any informatio
is intended
installation.
ED
profession
installation.
right to change
llATION TIPS check for damage
required for
n in this document to differ from original THEY HAVE PURCHAS
use BEFORE
reserves the
the training
NeW INSTAof your new compressor
Tecumseh
to replace
rers. The informatioconnections are likelyPERSON TO ASSURE
t for the intended
ation requiring
on. Keep the
is not intended ng equipment manufactu
and tubing OF THE SERVICE
and refrigeran
misapplic
* Upon receipt
y,
installati
in
document
frequenc
This
BEFORE
or. Mounting
dealer.
so may result
and air conditioni
to ground
AE2 compress IS THE RESPONSIBILITY ION. Failure to do
Tecumseh
voltage, phase,
refrigeration
IT
for correct
and short circuit
servicing Tecumseh
nts is essential. NEED OF THE APPLICAT
name plate
installing and
ohm’s readings
n requireme
* Check the
MEETS THE
for correct
of current applicatioPRODUCT WHICH
replacement.
sor windings
replace correctly
compressor
MENT
mis-wiring,
off
* Check compres
A REPLACE
nt additional
Reserved.
can lead to
mind:
unit must be
or subseque
All Rights
132-10003
immediate
following in
- Power to
expose terminals
Part Number:
Products Company.
Safety First unless;
g wires to
e cover
t
- Removin
CAUTION:
©2012 Tecumseh
Gromme
the system
replace protectiv
Spacer and
Never energize
fastened, and
- Securely
uctions
llation Instr
sor Insta
AE Compres
2
Pin Orient
Terminal
Electrical
details
Tecumseh
Protective Cover
ce e las i
ult
Process/Suction Tube
(Alternate Suction)
Use only new electrical components
specific for that compressor model.
daptor Kit*
q Tube A
(LP3)
ccessories
A
g
n
ti
n
u
o
q M
Protective cover screw
Spacer and Grommet
Tube Kit (1/4'', 5/16'')
80)*
C#126-100
g (TP
be Hang Ta
u
T
e
rg
a
h
c
is
Overload
Discharge Tube
Publication:
TR-302 R1
10/12
REPLACEMENT PARTS KITS
Overload
Relay
Capacitor
HBP (High Back Pressure) Application +5°F to +59°F (-15°C to +15°C)
nstallation
Instructions
Compressor
Terminal
Terminal Fence
ad
Protective
screw
cover
Current Relay
5/16'')
302 ly.
).
va AE2 in
e
e
IOR TO BR
PR
A
A
LD
E
N T E S DE S O
RA
s
cci
n tu
ne P b n
T 30
2).
ivo
EL DESCA
OR D
ES a entrada del condensado RGA
PRnecte raraldo dserl coondsen( sua.door. eRvaporraot al
Discharge
Hang Tag
CO
M
on
No
t
cir a: C
cu o
it
C o
.
Part no: 126-10080
G * REMOV
E
R * REMOV
S
NO
or T
e
OR DISC
ESS condens HAR
PR ect to dens er coi GE
M E: Conponratisvtreucctioonns (Pub.antoe. TlRo-op ol ninlet
ZIN
r
requires a
compressor
NOTE: If the it is designed to be
start capacitor protective cover. Use
the
mounted on head screws to attach
to the
two (2) washer
mounting bracket mounting
the capacitor
capacitor
or
cover. The
the removal
protective
flex to allow
bracket will
the start capacitor.
assembly of
ce e las i
ult
Cover
CO
Tube Kit (1/4'',
Protective
Start Capacito
R134a
AE3425Y-AA1A
RSIR
K90-54
K71-34
R134a
AE3430Y-AA1A
RSIR
K90-60
K71-42
R134a
AE4430Y-AA1A
CSIR
K90-55
K71-35
K146-17
R134a
AE4430Y-XN1A
CSIR
K90-83
K71-68
K146-02
R134a
AE3440Y-AA1A
RSIR
K90-60
K71-42
R134a
AE4440Y-AA1A
CSIR
K90-56
K71-36
K146-55
R134a
AE4440Y-XN1A
CSIR
K90-64
K71-44
K146-02
R134a
AE4450Y-AA1A
CSIR
K90-61
K71-41
K146-55
R404A
AE4450Y-XN3C
CSR
K90-108
K71-30
K146-69
R404A
AE4425Z-AA1A
CSIR
K90-65
K71-45
K146-28
R404A
AE4430Z-AA1A
CSIR
K90-66
K71-46
K146-55
R404A
AE4440Z-AA1A
CSIR
K90-67
K71-47
K146-28
R22
AE4430E-DS1A
CSIR
K90-55
K71-35
K146-55
R22
AE4450E-DS1B
CSIR
K90-93
K71-73
K146-55
R22
AE4456E-DS1B
CSIR
K90-116
K71-48
K146-55
3
ot unless
repair, or troublesho
Never service,
these functions.
to perform
or
you are qualified
serious injury
can lead to
Improper servicing
shock, or explosion.
fire, electrical
death from
LBP (Low Back Pressure) Application -40°F to +10°F (-40°C to -12.2°C)
1
t
Gromme
Spacer and
R134a
AE1390Y-AA1A
PTCSIR
K90-62
K71-87
R134a
AE2410Y-AA1A
CSIR
K90-58
K71-38
K146-28
R134a
AE2413Y-AA1B
CSIR
K90-59
K71-39
K146-55
R404A
AE2410Z-AA1A
CSIR
K90-57
K71-37
K146-28
R404A
AE2415Z-AA1A
CSIR
K90-59
K71-39
K146-28
R404A
AE2420Z-DS1B
CSIR
K90-117
K71-85
K146-14
R12 EQ.
AE2410A-AA1A
CSIR
K90-58
K71-38
K146-28
R12 EQ.
AE2413A-AA1B
CSIR
K90-59
K71-39
K146-55
Start
Winding
Start
Winding
External Thermal
Protector
External
Thermal
C
Protector
Control
Control
C
Relay - Current
Relay - Current S
S
Line 2
(115
LineVolt
2 Only - Neutral)
R
R
Ground
Ground
Compressor - Unit
Ground - Unit
Compressor
Ground
FIGURE 3-1:
Line 1
Line 1
RSIR motor diagram with current relay
External Thermal
Protector
External
Thermal
C
Protector
Control
Control
C
Relay - Current
Relay - Current S
Start Capacitor
Start Capacitor
G
WARNIN
e cover screw.
the
he flange on
over and,
away
pull firmly
rotective cover.
R
PTC Rela
y
PTC Relay
Line 1
Line 1
Tube
R
Single-phase Compressor
WIRING DIAGRAMS
S
Line 2
(115 2
Volt Only - Neutral)
Line
Ground
Ground
Compressor - Unit
Ground - Unit
Compressor
Ground
FIGURE 3-3:
Main
Winding
Main
Winding
Motor Type
Main
Winding
Main
Winding
Compressor
S
Start
Winding
Start
Winding
Refrig
S
Start
Winding
Start
Winding
OVERLOADS and RELAYS
(115
Line Volt
2 Only - Neutral)
Identified Conductor
(115 Volt Only - Neutral)
Ground
Ground
Compressor - Unit
Ground - Unit
Compressor
Ground
Main
Winding
Main
Winding
Alt. 3/4" Thermal Protector
“K” Replacement Relay, Overload and Capacitor Kits has been established for the AE2 compressors.
The kits are designed to simplify
Alt. 3/4" Thermal Protector
servicing of compressor relays, overloads and capacitors on refrigeration and air conditioning4 Tequipment.
Genuine Tecumseh electrical
M Thermal Protector
4TM1Thermal
Protectorplastic bag) needed to
components are included, along with the hardware (leads, terminal adapters and mounting screws
inControl
a sealed
Line
C
Line 1 Control
make installation quick and easy.
C
Line 2
R
R
CSIR motor diagram
REMINDER:
AE2 component and electrical parts are not interchangeable with AE compressor component and electrical parts. Use only
new electrical components specific for that compressor model.
11
CREATING VALUE AND EASE OF CHANGE-OUT
Tecumseh provides the following:
1. Compressor Discharge Tube Hang Tag to orient the customer to the correct tubing location.
2. A Copper Tube Adaptor Kit (LP194-C) to facilitate ease of change out. The tubes are swedged on one end and individually packed.
3. Second Carton Label with cross reference (Tecumseh and competitive) has been added to assist wholesalers and their customers.
4. Detailed Installation Instructions including specified wiring diagrams.
CO
N
o OTE
P RI O R
E
OV
el
o
as
OR
ES
* RE M
agE
O
r
See ev
AE
COMPR
RE
vant le br
ra
ntré du co
r à l’e
n
che oration de co dens
2
an vap
Br e d’éinstructions AE (Pub. no. nden eu
TR
cl ir les
- 30 s
U
FO
r
Tube Kit (1/4'', 5/16'')
Part no: 126-10080
Nota: Co
n
e
c
circuito cerr te a
Consulte las ado la
d
2).
RE M
N
or
RAZIN
G
m
* Re ove
V
No
bo te:
u
io
at
- 30
B
TO
r
2
ING * Retir
e
R
EUou à lna.
a 2 ins
AZ
PRIOR TO BR
VE
t r
: Cporattructions (Pub. no. TRe loo c
GE
AR let
o
TR p
-30
2
no.
t
le nly.
o ).
O vap AE2 in
e See
O
RnEecSt Sto coRndDenIsSC
P
o
c
n
e
v
M o i ndensa e H
2. Copper Tube Adaptor Kit (LP194-C)
Tubing sizes and orientation may vary between
compressors and applications. For your ease
of installation, we have included a 11'' length
of 1/4'' OD and 5/16'' OD copper tubing
swedged at one end.
l in y.
oi o n l
p ).
OR D
REeSctSto condeInSseCHAR
P
n
OMTE: Coonrativsetrucctoionnsd(ePnubs.aterlocoil in G
E
C
1. Compressor Discharge Tube Hang Tag
A 3'' round tag with a star cut in the middle to hang on the discharge
tube. This is provided in English/Spanish on one side and English/
French Canadian on the other.
Part No.
Suction Tube OD
58005-A001
5/16” Tube
58004-A001
1/4” Tube
Note: Compressors with the Housing Mounted Service Suction
Valve will only contain 1/4'' tube for discharge installation
(LP195-C).
E N T CO M
P
R
LEM
ES
S
3. Second Wholesale Carton Label - Cross Reference
This label with cross reference (Tecumseh and competitive) has been added to assist wholesalers and their customers.
Second Wholesale Carton Label - Cross Reference
AE2 Compressor Model AE4440Y-AA1A
P/N AE1022E-212-J7
Replaces:
TECUMSEH
AEA4440YXA
COPELAND
ARE37C3E-IAA
DANFOSS
NF11FX.2E
EMBRACO
NE6187Z
Note: The Cross Reference
information listed on this diagram
is for example purposes only. For
the most current information refer
to the competitive cross reference
available on Tecumseh’s Web
Application site.
EMBRACO
4. Installation Instructions
Comprehensive installation instructions include compressor removal and replacement tips, safety precautions and wiring
diagrams.
12
Product Dimensions and Weights
Model
Compressor ONLY
Weight - lbs. (kg)
J7 Configuration
AE1390Y-AA1A
22 (9.70)
AE1191E-106-J7
AE2410A-AA1A
23 (10.20)
AE1249E-679-J7
AE2410Y-AA1A
22 (10.20)
AE1156E-679-J7
AE2410Z-AA1A
22 (9.80)
AE1126E-106-J7
AE2413A-AA1B
24 (10.80)
AE1255E-679-J7
AE2413Y-AA1B
24 (10.80)
AE1240E-679-J7
AE2415Z-AA1A
22 (10.20)
AE1157E-679-J7
AE2420Z-DS1B
24 (10.6)
AE1322E-679-J7
AE3425Y-AA1A
20 (9.00)
AE1004E-212-J7
AE3425Y-AA1A
20 (9.13)
AE1198E-215-J7*
AE3430Y-AA1A
21 (9.50)
AE1153E-212-J7
AE3440Y-AA1A
21 (9.70)
AE1155E-212-J7
AE4425Z-AA1A
21 (9.50)
AE1166E-212-J7
AE4430E-DS1A
24 (10.6)
AE1320E-212-J7
AE4430Y-AA1A
21 (9.40)
AE1023E-212-J7
AE4430Y-AA1A
21 (9.57)
AE1199E-215-J7*
AE4430Y-XN1A
23 (10.5)
AE1188E-212-J7
AE4430Z-AA1A
22 (9.80)
AE1167E-212-J7
AE4440E-DS1A
24 (10.60)
AE1483E-209-J7
AE4440Y-AA1A
21 (9.70)
AE1022E-212-J7
AE4440Y-AA1A
22 (9.77)
AE1200E-215-J7*
AE4440Y-XN1A
24 (10.60)
AE1204E-209-J7
AE4440Z-AA1A
23 (10.20)
AE1168E-209-J7
AE4450E-DS1B
25 (11.3)
AE1363E-209-J7
AE4450Y-AA1A
24 (10.70)
AE1154E-209-J7
AE4450Y-AA1A
24 (10.70)
AE1395E-220-J7*
AE4450Y-XN3C
24 (10.70)
AE1294E-677-J7
8.25''
(21 cm)
7.75''
(19.7 cm)
11.5''
(29.2 cm)
* Housing Mounted Suction Service Valve included.
13
FAQs
14
Q
A
Is the AE2 a replacement for the Tecumseh AE?
Yes, the AE2 is compatible (designed as a replacement) with the legacy AE in terms of mounting footprint, physical size, electrical ratings and cooling capacity.
Q
A
Is there a AE2 replacement for all legacy AE wholesale compressors?
No. Most legacy AE compressors will have a replacement AE2 version. Some AE compressors are being replaced with TH compressors and there are a few AE models that will not have a subsequent replacement. See Cross Reference on page 9.
Q
A
Can I buy the same model of either AE or AE2 compressors?
No, once available inventory of the legacy AE model is depleted, all future orders would be converted to the AE2 compressor.
Q
A
Are there any changes to the way I process warranty returns?
No, the Wholesale Warranty and Return Process remains unchanged.
Q
A
I already stock electrical service parts for the AE compressor, can I use those service parts on the AE2?
No, AE2 component and electrical parts are not interchangeable with legacy AE compressors.
Q
A
Can I get service components and electrical parts for the AE2 ?
Yes, Tecumseh has established new “K” replacement relay and overload kits. Q
A
Will the AE2 be used in Tecumseh Condensing Units?
Yes, AE2 compressors has been integrated into Tecumseh’s line of fractional horsepower air cooled
condensing units and evaporative condensate condensing units.
Q
A
Will I receive a new price list?
Yes. An updated price list has been sent to all authorized wholesalers’ designated contact(s).
Q
A
What are the advantages of the new AE2 compressor?
The new design delivers high efficiency performance, along with an expanded capacity range in a smaller envelope. Depending on the refrigerant type and operating conditions, the AE2 is anywhere from 15% to 45% more efficient than the legacy AE compressor. The AE2 is optimized for hydrocarbon refrigerant R290 (propane).
Q
A
Are OEM’s using the AE2 compressor?
Yes. It has been tested and approved by major OEM’s around the world.
Q
A
CBP R404A models of the legacy AE were available, what AE2 models do I use as a replacement?
The AE2 compressor has an extended HBP evaporating range of +5°F to +59°F (-15.0°C to +15°C) which is different from the legacy AE that has an HBP evaporating range of +20°F to +55°F (-6.7°C to +12.8°C). Therefore, AE2 HBP R404A models will adequately cover the required CBP evaporator temperature range.
TECH TIPS
Tecumseh has developed a number of tools to help you sell, while also helping your customer sell.
Website: www.tecumseh.com
Tecumseh’s portal to the world, the website offers product information,
compressor data sheets, wholesaler location lookup, basic crossreferencing and a library filled with marketing brochures/catalogs,
application bulletins and more.
Tecumseh Web Applications
A suite of online web application tools that eliminates the guess work.
Site includes product and component look up, cross reference tools,
drawings, along with performance data. Analytical tools are also available
for use including, refrigerant line sizing and calculating box (heat) load
requirements. Go to the website at, http://boxload.tecumseh.com/
Online Literature
Tecumseh’s online literature portal, located under the “Library” tab
of www.tecumseh.com, provides downloadable and searchable PDF
versions of all catalogs, brochures and reference booklets produced.
Mobile Tech to Go
These apps are the electronic version of Tecumseh’s Electrical Service
Parts & Cross Reference tools. For iPhone®/iPad® and Android®
devices.
iPhone/iPad
https://itunes.apple.com/us/app/tecumseh/id502258181?mt=8
Android Device
https://play.google.com/store/apps/details?id=com.logic.
15
Tecumseh PRODUCTS CANADA
Sales and MArketing
Tecumseh Products Canada
200 Elm Street
Alymer, Ontario N5H 2MB
Tel. 519-765-1556
Fax: 519-765-1574
[email protected]
TEchnical Services
Tel. 800-211-3427
[email protected]
For more information on products by Tecumseh,
please visit our website www.tecumseh.com
©2015 Tecumseh Products Company. All Rights Reserved.
Publication TP-002 CAN 03/15