Assembly Instructions
Transcription
Assembly Instructions
Assembly Instructions Funbrella Shark Funbrella Classic Funbrella® Classic Funbrella® Shark 12’ and 20’ Diameter Please read all assembly/installation instructions before the installation or removal of this product. 1100 Burch Drive, Evansville, IN 47725 Phone: 1-800-255-5552 • 812-867-2421 • Fax: 812-867-1429 Email: [email protected] • www.anchorinc.com EC4189 Quality, Craftsmanship and Service since 1892 FUNB-0510 Rev of 11-11-10 12’-0” DIAMETER FUNBRELLA FRAME 5/16”-18 x 1 1/2” LONG HEX BOLT & LOCK NUT (8) FOR ATTACHING BOWS TOP PLUG (PLASTIC CAP) 5/16”-18 x 7/8” LONG CARRIAGE BOLT & ACORN NUT (8) FOR ATTACHING BRACES TO BOWS. CAUTION: PLACE EYE END OF BRACE BETWEEN EARS OF RAFTER CLAMP. (SEE PAGE 4) STOP BOLT 5/16”-18 x 1 1/2” LONG BOLT & LOCKNUT (8) FOR ATTACHING BRACES. BRACE (8) 7’ -1” APPROX 11’- 3” USE SAFETY PIN WHEN UMBRELLA IS OPEN. BOW RAFTER (8) WINCH APPROX. CLOSED POSITION 2’- 10” 6” WINCH HANDLE FINISH GRADE 3/8”-16 X 5” HEX HEAD CAP SCREW WITH CAP NUT (2) FOR ATTACHING POLE TO SLEEVE. 6’- 0” GROUND SLEEVE 2 4’- 2” POLE 20’-0” DIAMETER FUNBRELLA FRAME 5/16”-18 X 1 1/2” LONG HEX BOLT & LOCKNUT (14) FOR ATTACHING BOWS. TOP PLUG (PLASTIC CAP) 5/16”-18 X 7/8” LONG CARRIAGE BOLT & ACORN NUT (14) FOR ATTACHING BRACES TO BOWS. CAUTION: PLACE EYE END OF BRACE BETWEEN EARS OF RAFTER CLAMP. (SEE PAGE 4). BOW RAFTERS (14) STOP BOLT BRACE (14) POLE 5/16”-18 x 1 1/2” LONG HEX BOLT & LOCKNUT (14) FOR ATTACHING BOWS. APPROX. CLOSED POSITION 8’ -9” 14’ -3” USE SAFETY PIN WHEN UMBRELLA IS OPEN 2’- 10” FINISH GRADE 1’- 6” 6” WINCH HANDLE 3’- 3” WINCH 3/8”-16 X 5” HEX HEAD CAP SCREW WITH CAP NUT (2) FOR ATTACHING POLE TO SLEEVE. 10’- 0” GROUND SLEEVE 3 Warning: Do not install groundsleeve or center pole where they may be in contact with water from swimming pool or any other body of water. Raise Pole and insert into Ground Sleeve. Align holes and fasten with (2) 3/8” x 5” bolts and cap screws. Rotate lower casting so cable is parallel with pole. 4 3 ATTACH RAFTERS AND BRACES Attach braces to clamp on each rafter with 5/16” x 7/8” carriage bolt and acorn nut. Attach rafter to top casting and brace to lower casting with 5/16” x 1 1/2” cap screws and lock nuts. TOP CASTING RAFTER Place top plug onto end of pole. CAUTION Position eye ends of braces between ears of rafter clamps (see detail) and be aware of rafter ends when working under the frame to avoid physical injury. Over tightening of nuts can result in frame damage. When attaching rafters and braces, tighten to where one and a half threads are exposed. This allows free movement of parts. BRACE LOWER CASTING PLACE TOP ON FRAME 4 Using handle, crank winch clockwise to open frame partially. Place top with leather patch covering top plug and drape over frame. For Sunbrella Tops, pull hooks to ends of rafters and through cap. Snap boot. Crank winch to open fully and insert safety pin. For UV Shadecloth Tops, pull hook to end of one rafter and through cap. Proceed next to the rafter directly opposite the first rafter. Using short bursts, pull the fabric down until fabric is loosened enough to reach the end of the rafter. Proceed around the frame using the short-burst method as required. Fasten Velcro ties around rafters. Crank winch to open fully and insert safety pin. WARNING: When operating winch, handle must be on winch nut and under control of operator to prevent rapid closure of FUNBRELLA. CABLE SNAP RAFTER RAFTER BOOT WINCH HANDLE IMPORTANT Proper installation suitable to site conditions is the responsibility of the installer. For removal of pole, reverse steps 1 through 3 to prevent frame damage. CAUTION When high wind conditions are expected, or when lowering the Funbrella overnight, close the FUNBRELLA and tie the bows together to minimize movement that can cause accelerated wear. (See warning on page 7) RAFTER CASTING POLE HOOK TOP RUBBER CAP SAFETY PIN 5 WINCH ASSEMBLY RATCHET PAWL SPRING HOOK STUD LARGE OD WASHER FLAT HEAD PHILLIPS SS SCREW (TYP. 2) 5/8” WASHER RETAINING RING CURVED PLATE “A” 3/8-16 HEX JAM LOCK NUT 5/8” BUSHING CURVED PLATE SPRING HANDLE NUT SPACER CURVED SPRING WASHER DRIVE SHAFT ASS’Y RETAINER NUT BRAKE LINING PLATE RATCHET WHEEL CUT-AWAY VIEW 6 FRONT VIEW DO NOT INSTALL GROUNDSLEEVE OR CENTER POLE WHERE THEY MAY BE IN CONTACT WITH WATER FROM SWIMMING POOL OR ANY OTHER BODY OF WATER. STORAGE BAG IS FOR USE ONLY WHEN TOP IS REMOVED FROM FRAME. DO NOT STORE FUNBRELLA FABRIC TOP ON FRAME IN STORAGE BAG. FABRIC SHOULD BE REMOVED FROM FRAME WHEN FRAME IS LOWERED FOR AN EXTENDED PERIOD OF TIME. WHEN FRAME IS LOWERED FOR SHORTER PERIODS OF TIME IT IS IMPORTANT TO “SECURE FRAME RAFTERS AND BRACES” TO MINIMIZE MOVEMENT AND PREVENT FABRIC AND FRAME DAMAGE. THE FUNBRELLA FRAME AND TOP ARE DESIGNED FOR YEARS OF EXTENDED WEAR WHEN THESE INSTRUCTIONS ARE CAREFULLY FOLLOWED. ANCHOR INDUSTRIES, INC. 1100 BURCH DR., PO BOX 3477, EVANSVILLE, IN 47733-3477 PHONE: 812-867-2421 FAX: 812-867-1429 TOLL FREE: 1-800-255-5552 7 EVANSVILLE, INDIANA PHONE NUMBER 812· 867· 2421 TOLL FREE 800· 255· 5552 FAX NUMBER 812· 867· 1429 Anchor products are of superior design and operate best within the parameters of these instructions. It is imperative that the instructions be carefully read and COMPLETELY FOLLOWED. Please read installation instructions before the installation or removal of this product. Installation instructions are available online at www.anchorinc.com or by calling 1-800-255-5552. CAUTION: 1. For each installation, the installer is solely responsible for evaluating the site and the proper securing method determined. Some soils require different staking or securing than that provided with the structure. Due to this variety of soil conditions, these are the manufacturer’s suggested sequence of installation procedures. Anchor’s responsibility is limited to the manufacture of the fabric and frame parts and materials. We are not responsible for methods that installers may choose to erect and secure the structure to the ground. 2. The mounting method suggested in the installation instructions does not necessarily meet all or any relevant codes on the site of the installation. The method suggested will, in many cases, keep the structure erected, however, due to various soil conditions; this method may be insufficient to keep the structure secure in high winds. It is the installer’s responsibility, not the manufacturer, to determine the appropriate method of securing the structure to meet the necessary wind loads on the site. Regardless of the mounting method we suggest, we make no representation or warranty as to whether the mounting method suggested will meet the local code. Anchor does not, nor can it make any suggestions, representation, or warranties about the adequate mounting required at each specific installation site. 3. Inasmuch as the weather is unpredictable, good judgment and common sense must be incorporated within installation guidelines. It is the responsibility of the installer/maintainer to determine the severity of the weather, proper time and method of installation and/or erection and disassembly. Note: We recommend that snow and ice be removed from the tent surface as soon as possible because accumulation will damage the fabric or frame structure. Please consult with our Engineering Department about the maximum loads for each product. This product has been manufactured for use as a temporary sunshade structure. For the safety of all occupants, evacuation is recommended if threatening weather occurs, or if there is any doubt concerning the safe use of this product. 4. Proper safety equipment should be used at all times to insure a safe installation and take down. We suggest a careful evaluation be made to determine safety equipment needed, such as hard hats, steel-toe shoes, safety glasses and other as required. It is our desire that all installations are safe. Please be aware of hidden dangers both underground, i.e., gas lines, water lines, electrical lines, etc. and above the structure such as power lines and telephone lines. 5. Anchor stands behind its products in accordance with its standard Terms and Conditions of sale. A copy of our Terms and Conditions of Sale can be obtained by contacting Anchor at the telephone number and/or address on this document. 28.1 Alternate 04-29-10 Assembly Instructions Funbrella® Palm Please read all assembly/installation instructions before the installation or removal of this product. EVANSVILLE, IN 1100 Burch Drive, Evansville, IN 47725 Phone: 800-322-8368 • 812-867-2421 • Fax: 812-867-4636 Email: [email protected] • www.anchorinc.com Quality, Craftsmanship and Service since 1892 EC4413 FunPalm 0811 1 FUNBRELLA PALM PARTS LIST QUANTITY DESCRIPTION 1 1 2 10 Rafters Pole Assembly 3 10 Braces 4 1 5 20 3/8” x 1 3/4” Hex Head Bolt 6 10 3/8” x 1 1/4” Hex Head Bolt 7 30 3/8” Lock Nut 8 2 3/8” x 5” Hex Head Bolt 9 2 3/8” Cap Nut Rafter in Open Position. Pressure Plate Brace in Open Position Bottom Hub in Open Position. Rafter in Closed Position. 13’-6” ITEM NO. INSPECT SITE - CAUTION Consult local Utility Company prior to installation. Prior to assembly be sure to look around for obstacles, pipes, wires and etc. Brace in Closed Position. Bottom Hub in Closed Position. 4’-4” MANPOWER REQUIRED Two experienced installers should be able to assemble a Funbrella Palm top & frame in two hours. 8’-6” CenterPole Finish Grade Ground Sleeve LAYOUT & CHECK Use parts list for a quick identification and check list for proper quantities. 10’-0” TOOLS REQUIRED 9/16” Wrench • 5/8” Wrench • 3/4” Wrench (2) 10’ Stepladders (1) 16’ Extension Ladder Post Hole Digger (optional...required only to dig hole for ground sleeve) (2) Cable Come-A-Longs (minimum 800 lb. rating, minimum 10’-0” pull) - sold separately Figure A Warning: Do not install groundsleeve or center pole where they may be in contact with water from swimming pool or any other body of water. SET GROUND SLEEVE (SOLD SEPARATELY) Dig a 1’-3” minimum diameter hole 3’-1” deep or as required by soil conditions or local code. Add 3” of gravel. Insert ground sleeve with 6” square plate on bottom. Ground sleeve is marked with red tape indicating finished grade level. (Figure B) Plumb sleeve and brace into position during concrete pour. Fill concrete to cover red tape. Allow to dry for 72 hours before mounting Funbrella Palm center pole. Figure B 2 STEP 1 Set Center Pole Assembly into ground sleeve and secure with (2) 3/8” x 5” Bolts, and (2) 3/8” Cap Nuts. (Items # 8 & 9 on Parts List - Page 2.) Top hub 1 Pole Assembly (Figures 1a & 1b) Bottom Hub After raising pole, remove bolt, nut and spacers under bottom hub and set aside for later use. Carefully slide the hub to the bottom of the pole. See Figure 1b Figure 1a 1 7 5 8 9 Ground Sleeve 9 Figure 2a 8 Figure 1b STEP 2 Figure 2b Using extension ladder, install rafters to top hub with 3/8” x 1 3/4” Bolts (Item 5) and 3/8” Nuts (Item 7). Important: Install last two rafters at the same time. To avoid interference, insert Bolt (Item 5) into hole, thru rafter with end of bolt flush to edge of casting. (Figure 2a) Then, insert last bolt into last hole and thru rafter. (Figures 2b & 2c) Figure 2c Now place nuts on bolts and tighten - do not over-tighten. (Figure 2d) Examine bottom hub to be sure it is rotated so that eyenuts on bottom hub are in-line with eyenuts on top hub. Repeat the installation process with braces (Items 3) onto bottom hub on pole assembly. 3 Figure 2d 2 Hub on Pole Assembly STEP 3 Assemble rafters (Item 2) to braces (Item 3) using 3/8” x 1 3/4” Bolts (Item 6) & Nuts (Item 7). See Figure 3. 2 Assemble all ten Rafters to Braces. 6 7 3 Figure 3 STEP 4 Snap (2) Ratchet Come-A-Longs (purchased separately) to the eyebolts on top hubs and to the eyebolts on bottom hub (Figure 4a). Ratchets should be set close to bottom hub (Figure 4b) . Caution: Be certain that ratchet is securely connected to top & bottom hubs to prevent bottom hub from falling - Injury could occur. Top Hub 1 Come-A-Long Snaps to Eye Bolts on Top Hub. 1 Figure 4a Come-Along Snaps to Eye Bolts on Bottom Hub. Figure 4b 4 STEP 5 Using extension ladder, climb to top of pole and remove nut from pin at top of pole assembly. Climb down ladder and carry pressure plate, 3/4” wrench, nut and fabric bundle to top of pole. (Do Not unroll fabric bundle until it is on top of pole.) Center hole in top fabric on pin, and let fabric drop (Figure 5). Line up seams with rafters. When hole is centered and seams are aligned, place pressure plate on pin and tighten nut with wrench. Fabric bundle STEP 6 Position 2 persons at end of one of the rafters. Pull fabric seam off to side of rafter and insert hook on bottom of fabric in hole on bottom side of the corresponding rafter (Figure 6). While one person pulls fabric down, other person should line up strap to fit between nubs on end of rafter. Continue this process until fabric is secured all the way around. Figure 5 1 Rafter Strap w/hook at bottom of fabric top. Note: Fabric top has been designed smaller than frame to allow for the taut look of the Palm. If strap does not reach nubs after pulling, let go of fabric and let top relax for 10 seconds. Then repeat until installed. STEP 7 You are now ready to raise the rafters. Using 2 persons, ratchet lower hub up in unison. Persons may be able to stand on the ground until the hub is raised too high and then step ladders will be required. (Figure 7) When hub is ratcheted to its highest point, retrieve Bolt and Nut and spacers (set aside at step 4). Install them back into the center pole as they were prior to lowering the bottom hub. Figure 6 Come-A-Long Caution: Bolt/nut & spacers must be installed to prevent bottom hub with rafters from sliding down center pole. You may now remove the Come-A-Longs. Your funbrella Palm is now ready for use. 5 1 Figure 7 IMPORTANT Proper installation suitable to site conditions is the responsibility of the installer. For removal of pole, reverse steps 1 through 7 to prevent frame damage. CAUTION: When high wind conditions are expected, use Come-A-Longs to lower Funbrella Palm and remove top. Then either raise frame and insert bolt/nut/spacer assembly to hold bottom hub in place - or - remove rafters and braces. FUNBRELLA PALM MAINTENANCE Maintenance should be performed on the frame and top at least once a year. Frame: 1. Check bolts fastening top hub casting to center pole. Tighten or replace if worn. 2. Inspect condition of top and bottom aluminum hub castings. There should be no cracks in the hinge ears or excessive wear in the bolt holes. 3. Check flat ends of bows and braces. There should be no breaks in the metal or excessive wear to the bolt holes. 4. Check all bolts fastening bows and braces to the castings for wear. Lock nuts are to be tightened so at least one and one half threads are exposed beyond the nut. Over-tightening can result in frame damage. Fabric Top: 1. Store fabric top in a cool, dry area. If prolonged storage is anticipated, clean with warm water and mild soap. Never store while wet or damp. 2. Contact with organic solvents, halogens, cleaning solutions or highly acidic substances may reduce the service life of the fabric and void the warranty. IMPORTANT FUNBRELLA PALM NOTICE WARNING: Do not install groundsleeve or center pole where they may be in contact with water from swimming pool or any other body of water. Fabric should be removed from frame when frame is lowered for an extended period of time. After fabric is removed, either raise frame and insert bolt/nut/spacer assembly to hold bottom hub in place - or - remove rafters and braces. Accelerated wear of fabric, rafters and braces will occur if unit is lowered for any period of time. The Funbrella Palm Frame and Top are designed for years of extended wear when these instructions are carefully followed. 6 EVANSVILLE, INDIANA PHONE NUMBER 812· 867· 2421 FAX NUMBER 812· 867· 0547 Anchor products are of superior design and operate best within the parameters of these instructions. It is imperative that the instructions be carefully read and COMPLETELY FOLLOWED. Please read installation instructions before the installation or removal of this product. Installation instructions are available online at www.anchorinc.com or by calling 1-800-544-4445. CAUTION: 1. For each installation, the installer is solely responsible for evaluating the site and the proper securing method determined. Some soils require different staking or securing than that provided with the structure. Due to this variety of soil conditions, these are the manufacturer’s suggested sequence of installation procedures. Anchor’s responsibility is limited to the manufacture of the fabric and frame parts and materials. We are not responsible for methods that installers may choose to erect and secure the structure to the ground. 2. The mounting method suggested in the installation instructions does not necessarily meet all or any relevant codes on the site of the installation. The method suggested will, in many cases, keep the structure erected, however, due to various soil conditions; this method may be insufficient to keep the structure secure in high winds. It is the installer’s responsibility, not the manufacturer, to determine the appropriate method of securing the structure to meet the necessary wind loads on the site. Regardless of the mounting method we suggest, we make no representation or warranty as to whether the mounting method suggested will meet the local code. Anchor does not, nor can it make any suggestions, representation, or warranties about the adequate mounting required at each specific installation site. 3. Inasmuch as the weather is unpredictable, good judgment and common sense must be incorporated within installation guidelines. It is the responsibility of the installer/maintainer to determine the severity of the weather, proper time and method of installation and/or erection and disassembly. Note: We recommend that snow and ice be removed from the tent surface as soon as possible because accumulation will damage the fabric or frame structure. Please consult with our Engineering Department about the maximum loads for each product. This product has been manufactured for use as a temporary sunshade structure. For the safety of all occupants, evacuation is recommended if threatening weather occurs, or if there is any doubt concerning the safe use of this product. 4. Proper safety equipment should be used at all times to insure a safe installation and take down. We suggest a careful evaluation be made to determine safety equipment needed, such as hard hats, steel-toe shoes, safety glasses and other as required. It is our desire that all installations are safe. Please be aware of hidden dangers both underground, i.e., gas lines, water lines, electrical lines, etc. and above the structure such as power lines and telephone lines. 5. Anchor stands behind its products in accordance with its standard Terms and Conditions of sale. A copy of our Terms and Conditions of Sale can be obtained by contacting Anchor at the telephone number and/or address on this document. 28.1 Alternate 04-29-10