draft rapid environmental impact assessment report

Transcription

draft rapid environmental impact assessment report
DRAFT RAPID ENVIRONMENTAL IMPACT
ASSESSMENT REPORT
FOR
THE PROPOSED EXPANSION PROJECT FOR MANUFACTURING OF
PLAIN & PRE-LAMINETED PARTICLE BOARDS AND
SYNTHETIC ORGANIC RESINS & PARAFFIN WAX EMULSION
Activity: 5(f) - “SYNTHETIC ORGANIC CHEMICALS INDUSTRY”
OF
Located at:
Plot No.: 1 to 6, Block No.: 67 - 68, NH-8,
Village- Moti Naroli, Tal- Mangrol,
Dist.: Surat (Gujarat) India.
Pin code – 394 110
EIA CONSULTANT ORGANIZATION
UNISTAR ENVIRONMENT AND RESEARCH LABS PVT. LTD.VAPI – GUJARAT
(NABET Accredited Consultant Organization, Sr. No. 158 of the List Dated 5th September 2014)
DRAFT RAPID ENVIRONMENTAL
IMPACT ASSESSMENT REPORT
FOR
THE PROPOSED EXPANSION PROJECT FOR MANUFACTURING OF
PLAIN & PRE-LAMINETED PARTICLE BOARDS (FROM 1125 MT/MONTH TO - 3470
MT/MONTH) AND SYNTHETIC ORGANIC RESINS & PARAFFIN WAX EMULSION
(FROM 170 MT/MONTH TO - 2500 MT/MONTH)
Activity: 5(f) - “SYNTHETIC ORGANIC CHEMICALS INDUSTRY”
OF
Located at:
Plot No.: 1 to 6, Block No.: 67 - 68, NH-8,
Village- Moti Naroli, Tal- Mangrol,
Dist.: Surat (Gujarat) India.
Pin code – 394 110
EIA CONSULTANT ORGANIZATION
UNISTAR ENVIRONMENT AND RESEARCH LABS PVT. LTD.VAPI – GUJARAT
(NABET Accredited Consultant Organization, Sr. No. 158 of the List Dated 5th September 2014)
Declaration by Experts contributing to the EIA of M/s. Patel Kenwood Pvt. Ltd., Moti Naroli
I, hereby, certify that I was a part of the EIA team in the following capacity that developed
the above EIA.
EIA Coordinator:
Name: Mr. Haresh P. Joshi
Signature & Date:
Period of involvement: 1st December-2012 to till obtaining clearance.
Contact information: M/s. Unistar Environment And Research Labs Pvt. Ltd., White House,
Near GIDC Office, Char Rasta, Vapi (Gujarat)-396195. Tel. No. : 0260-2433966,
E-mail: [email protected]
Functional Area Experts:
**attached additional sheet, *See overleaf for the details
Sr.
No.
1
2
Functional
Areas
AP*
5
6
7
8
Mr. G.G.Thumar
Mr. Haresh Joshi
SHW*
Mr. Haresh .P. Joshi
Mr. G.G.Thumar
Mr. Manish Patel
October-2013 to
December-2013
Dr. Shital Tamakuwala
Mr. Arik Vasava
October-2013 to
December-2013
Mr. Ranjan Maharaj
SE*
AQ*
Mr. Haresh .P. Joshi
Mr. Manish Patel
October-2013 to
December-2013
October-2013 to
December-2013
October-2013 to
December-2013
October-2013 to
December-2013
October-2013 to
December-2013
NV*
Mr. G.G.Thumar
Mr. Vipul Thanki
October-2013 to
December-2013
Mrs. Neelam J. Rohit
October-2013 to
December-2013
Mrs. Sejal Patel
Mr. Manish Patel
October-2013 to
December-2013
EB*
HG*
GEO*
SC*
9
10
11
Mr. Haresh .P. Joshi
Involvement
(Period & Task**)
October-2013 to
December-2013
October-2013 to
December-2013
WP*
3
4
Name of the experts
LU*
12
RH*
Mrs. Neelam J. Rohit
Mr. Mukesh Surolia
Mr. Mukesh Surolia
Mr. Ranjan Maharaj
Signature& Date
Declaration by the Head of the Accredited Consultant Organization
I, Haresh P. Joshi, hereby, confirm that the above mentioned experts prepared the EIA of
M/s. Patel Kenwood Pvt. Ltd., Moti Naroli, I also confirm that I shall be fully accountable for
any misleading information mentioned in this statement.
Signature:
Name: Haresh P. Joshi
Designation: Managing Director
Name of the EIA Consultant Organization: Unistar Environment and Research Labs Pvt. Ltd.
NABET Certificate No.& Issue Date: NABET letter dated 14-01-2013.
Involvement and task of the Functional Area Experts
S.
No.
1
Functional
Areas
AP*
Name of the experts
Mr. Haresh .P. Joshi
Task





2
WP*
Mr. G.G.Thumar
Mr. Haresh Joshi



3
SHW*
Mr. Haresh .P. Joshi
Mr. G.G.Thumar
Mr. Manish Patel @





4
SE*
Dr. Shital Tamakuwala
Mr. Arik Vasava@




5
EB*
Mr. Ranjan Maharaj



6
7
HG*
GEO*
Mrs. Neelam J. Rohit
Mr. Mukesh Surolia
Mr. Mukesh Surolia





8
SC
Mr. Ranjan Maharaj


AQ*
9
Mr. Haresh .P. Joshi
Mr. Manish Patel @

Air pollution monitoring.
Meteorological parameter measurement.
Identification & assessment of quantum of
emission and its Mitigation measures.
Water Quality monitoring network designing.
Sampling of water samples (surface and
ground water).
Monitoring of water quality.
Water Balance, budgeting and water
conservation.
Identification & assessment of quantum of
water pollution and its Mitigation measures.
ETP Suggestion.
Identification of hazardous and non hazardous
wastes.
Reuse and recycling of solid wastes.
Handling and disposal of Non- Hazardous solid
waste & Hazardous waste.
Baseline socio economic survey(Interviews,
Questionnaires, focused group discussion)
Evaluation of Socio economic development
status of the area.
Enterprise social commitment provisions.
Conducted Ecological survey & preparation of
status report.
Application of taxonomy in resource inventory
(Flora & Fauna)
List of species animals and plants report.
Identification & assessment of ecological
impact due to proposed project and its
Mitigation measures.
Hydrological studies & analysis preparation of
drainage patterns of the study area.
Analysis and description of aquifer
characteristics.
Preparation of water budget details.
Rain water harvesting proposal to recharge
bore-wells.
Geology & Geomorphologic analysis and
preparation of maps.
Sampling analysis & characterization of soil
quality.
Soil pollution & contaminated soil probability
and its mitigation measures.
Ambient Air Quality monitoring network
designing.
Processing of micrometeorological data for
using in model.


NV*
10
Mr. G.G.Thumar
Mr. Vipul Thanki@



LU*
Mrs. Neelam J. Rohit

11


RH
12
Mrs. Sejal Patel*
Mr. Manish Patel*


Air quality modelling through ISC- Aermod for
proposed prediction of impact due to
proposed installation of D.G. Sets.
Monitoring of noise levels of the project site
and surrounding area.
Assessment of noise level and vibration
potential due to proposed project and its
mitigation measures.
Secondary data collection from Organisation
(Govt & Private).
Preparation of topographical maps (SRTM
Data).
Analysis of Data related to Land use pattern
and Preparation of Land use map using GIS
tools and its classifications.
Verification of present status by visiting the
site and surrounding area.
Identification of hazards due to proposed
project.
Identification of hazardous substances in the
proposed project.
Preparation of risk assessment report and
onsite emergency plan.
@ : These experts are working as associate experts who was accredited AFAE in the Last
Surveillance assessment.
* : These experts are working under the able guidance and are our proposed expert and
associate expert respectively.
Functional Area
S. No.
Complete name of the Functional Areas
Code
1.
AP
Air Pollution Prevention, Monitoring & Control
2.
WP
Water Pollution Prevention, Control & Prediction of Impacts
3.
SHW
Solid Waste and Hazardous Waste Management
4.
SE
Socio-Economics
5.
EB
Ecology and Biodiversity
6.
HG
Hydrology, Ground Water & Water Conservation
7.
GEO
Geology
8.
SC
Soil Conservation
9.
AQ
Meteorology, Air Quality Modelling& Prediction
10.
NV
Noise/ Vibration
11.
LU
Land Use
12.
RH
Risk Assessment & Hazard Management
INDEX
CHAPTER- 1: INTRODUCTION
1.1
GENERAL……………………………………………………………………………………………………………
1.1.1. About the compnay………………………………………………………………………………………….
1.1.2 ABOUT PROPONENT………………………………………………………………………………………….
1.2
ABOUT PROJECT………………………………………………………………………………………………..
1.2.1 Nature & Type Project……………………………………………………………………………………
1.2.2 Product & Capacity of Project ………………………………………………………………………
1.2.3 Project Location………………………………………………………………………………………………
1.2.4 Regulatory Framwork……………………………………………………………………………………
1.3
TERMS OF REFERANCE FOR EIA STUDY..……………………………………………………………
1.4
NEED & SCOPE OF EIA STUDY……………………………………………………………………………
1.4.1 Need of EIA Study…………………………………..………………………………………..…………..
1.4.2 Public Hearing ………………………………………………………………………………………………
1.4.3 Scope & Objective of EIA Study……………………….……………………………………………
1.5
APPROACH & METHODOLOGY OF EIA STUDY….……………………………………………….
1.6
STRUCTURE OF EIA REPORT………………………………………………………………………………
1
1
1
2
2
2
2
3
4
4
4
5
5
6
10
CHAPTER -2: DESCRIPTION OF PROJECT
2.1
HIGHLIGHT OF PROJECT………………………………………………………………..…………………
2.1.1 Existing & Proposed products…………………………………………………………………………
2.1.2 Justification of Project …………..……………………………………………………………………….
2.1.3 Project Site …………………………………………………………………………………………………….
2.1.4 Land & Building ……………………………………………………………………………………………..
2.1.5 Water …………………………………………………………………………………………………………….
2.1.6 Energy, Fule & Power …………………………………………………………………………………….
2.17 Human Resource ……………………………………………………………………………………………
2.18 Capital …………………………………………………………………………………………………………..
2.2
DESCRIPTION OF PROCESS& ALLIED DETAILS…………………………………………….…….
2.2.1 Raw Materials………………………………………………………………………………………..………
2.2.2 Manufacturing Process…………………………………………………………..………………………
2.3
POLLUTION POTENTIALS & CONTROL MEASURES ………………………………............
2.3.1 Air Pollution Source & Control………..…………………………………………………………….
2.3.2 Wastewater Generation & Management……………………………………………………..
2.3.3 Solid & HazardousWaste Generation & Management…………………………………
2.3.4 Noise &Vibration Generation & Control……………………………………………………….
2.3.5 Greenbelt Development & Rainwater Harvesting ………………………………………..
2.4. OCCUPATION HEALTH & SAFETY …………………………………………………………………..
12
14
15
15
18
20
20
21
21
22
22
23
28
28
29
30
31
31
31
Page | I
2.4.1 Hazardous Materials & Their Management ..……………………………………………….
2.4.2 Occupational Health Management ………………………..…………………………………….
31
32
CHEPTER-3: DESCRIPTION OF THE ENVIONMENT
3.1
GENERAL………………………………………………………………………………………………………….
3.1.1 Purpose & Objective Of Baseline Study………………………………………………………..
3.1.2 Approach & Methodology of Baseline Study ……………………………………………….
3.1.2.1 Study Area………………………………………………………………………………………………
3.1.2.2 Sampling & Monitoring Locations………………………..…………………………………
3.1.2.3 Study Period & Frequency of Sampling…………………………………………………..
3.1.2.4 Method of Sampling ………………………………………………………………………………
3.2.
DESCRIPTION OF BASELINE ENVIRONMENTAL STATUS .……………………………….
3.2.1 Land Environment ………………………………………………………………………………………
3.2.1.1 Geological & Topography……………………………………………………………………….
3.2.1.2 Land Use- Land Cover ………………………………………………………………….............
3.2.1.3 Soil Quality ….…………………………………………………………………………………….……
3.2.2 Water Environment ……………………………….……………………………………………….……
3.2.2.1 Geohydrology ………………………………………………………………………………….……
3.2.2.2 Water Quality of Study Area ………………………………………………………….……..
3.2.3 Micro Metrology ………………………………………………………………………………….……..
3.2.3.1 Humidity………………………………………………………………………………………………….
3.2.3.2 Temperature………………………………………………………………………………………………
3.2.3.3 Rainfall………………………………………………………………………………………………………
3.2.3.4 Mixing Height…………………………………………………………………………………………….
3.2.3.5 Wind Pattern……………………………………………………………………………………………..
3.2.4 Air Environment ………………………………………………………………………………….……..
3.2.5 Ambient Noise …………………………………………………………………………………………...
3.2.6 Ecological Environment ……………………………………………………………………….……..
3.2.6.1 Flora Of The Study Area…………………………………………………………………………
3.2.6.2 Fauna Of The Study Area……………………………………………………………………….
3.2.7 Socioeconomic Environment .………………………………………………………………………
3.2.7.1 Demography…………………………………………………………………………………………..
3.2.7.2 Literacy…………………………………………………………………………………………………..
3.2.7.3 Occupational Structure…………………………………………………………………………..
3.2.7.4 Public Amenities……………………………………………………………………………………..
33
33
34
34
35
38
38
39
40
40
43
47
49
49
54
57
57
57
57
57
57
60
62
62
63
67
70
70
71
72
73
CHAPTER-4: ANTICIPATED IMPACTS & MITIGATION MEASURES
4.1
GENERAL………………………………………………………………………………………………………..
4.1.1 Phases of Impact Assesment Study……………………………………………………………….
4.1.2 Environment Attributes & Parameter ………………………………………………………….
4.1.3 Major Consideration………………………………………………………………………………….…
4.2
IDENTIFICATION OF IMPACTS…………………………………………………………………………
4.2.1 Impacting Activities, Probable Impacts & Mitigations ..…………………………………
81
81
82
83
87
87
Page | II
4.2.2 Types & Nature Of Impacts………………………………………………………………………….
4.3
DESCRIPTION OF ANTICIPATED IMPACTS & MITIGATIONS .…………………………..
4.3.1 Land Environment………………………………………………………………………………..……..
4.3.1.1 Anticipated Impacts……………………………………………………………………………………
4.3.1.2 Mitigation Measures………………………………………………………………………………..
4.3.2 Water Environment…………………………………………………………….…………………..…..
4.3.2.1. Anticipated Impacts………………………………………………………………………………….
4.3.2.2.Mitigation Measures………………………………………………………………………………….
4.3.3 Air Environment……………………………………………………………………………….……..…..
4.3.3.1.Anticipated Impacts………………………………………………………………………………….
4.3.3.2. Mitigation Measures……………………………………………………………………………………
4.3.4 Ecology Environment ……………………………………………………………………….…………
4.3.4.1.Anticipated impacts…………………………………………………………………………………
4.3.4.2.Mitigation Measures……………………………………………………………………………….
4.3.5 Socio-economic Environment ………………………………………………………………………
4.3.5.1.Anticipated impacts………………………………………………………………………………………
4.3.5.2.Mitigation Measures…………………………………………………………………………………….
4.3.6 Noise & Vibration ………….……………………………………………………………………………
4.3.6.1.Anticipated impacts……………………………………………………………………………………
4.3.6.2.Mitigation Measures…………………………………………………………………………………..
4.3.7 Occupational Health & Safety ………………………….………………………………………….
4.3.7.1.Anticipated Impacts…………………………………………………………………………………..
4.3.7.2 Mitigation Measures………………………………………………………………………………..
4.4
EVALUATION IMPACTS……………………………………………………………………………………
90
90
91
91
92
93
93
94
94
94
104
105
105
106
106
106
107
108
108
108
109
109
109
110
CHAPTER-5: ENVIRONMENTAL MONITORING PROGRAMS
5.1
GENERAL……………………………………………………………………………………………………………
5.1.1 Objective of Environment Monitoring Programs…………………………………………..
5.2
ENVIRONMENT MONITORING PROGRAM ………………………………………………………..
5.2.1 Environmental Attributes & Locations For Samapling……………………………………
5.2.2 Environmental Monitoring Parameter & Schedule…………………..…………….……..
5.2.3 Environmental Monitoring Methods………………………………………………….…………
5.2.4 Reporting & Documentation……………………………………………………………………….
5.2.5 Budgetary Provisions………………………………………………………………………………….
116
116
117
117
118
119
119
120
CHAPTER-6: ADDITIONAL STUDIES
6.1
6.2
6.3
6.4
GENERAL…………………………………………………………………………………………………………..
PUBLIC CONSULTATION …………….…………………………………………………………………….
RISK ASSESSMENT & DISASTER MANAGEMENT ……………………………………………….
SOCIAL STUDY AND R&R ACTION PLAN…………………………………………………………….
121
121
121
122
CHAPTER-7: PROJECT BENEFITS
7.1
IMPROVEMENTS IN INFRASTRUCTURES …………………………………………………………..
123
Page | III
7.2
7.3
EMPLOYMENT POTENTIAL ..……………………………………………………………………..………
OTHER TANGIBLE & INTANGEIBLE BENEFITS …………………………………………………….
123
123
CHAPTER-8: ENVIRONMENTAL MANAGEMENT PLAN
8.1
GENERAL………………………………………………………………………………………………............
8.1.1 Source & Significance of Considered Impacts..………………………………………………..
8.1.2 Objective & Scope of EMP ……………………………………………………………………………..
8.2
ENVIRONMENT MANAGEMENT CELL.………………………………………………………………
8.3
ENVIRONMENTAL MANAGEMENT PLAN………………………………………………………….
8.3.1 Air Pollution Sources & Control .…………………………………………………………………….
8.3.2 Wastewater Generation & Management ….……………………………………………………
8.3.3 Prevention of Land Contamination ………………………………………………………………..
8.3.4 Noise & Vibration Generation&Control …………………………………………………………
8.3.5 Protection of Ecological Feature……………………………………………………………………
8.3.6 Occupatinal Health and Safety ……………………………………………………………………..
8.4
OTHER IMPORTANT EMP ………………………………………………………………………………
8.4.1 Greenbelt Dvelopment ………………………………………………………………………………….
8.4.2 Rainwater Harvesting ……………………………………………………………………………………
8.4.3 Waste Recycling /Reuse and Utilization ………………………………………………………..
8.4.4 Socio-Economic Welfare and CSR ………………………………………………………………….
8.4.5 Reporting ………………………………………………………………………………………………………
124
124
128
128
130
130
132
133
135
136
137
141
141
142
143
145
146
CHAPTER-9: SUMMARY & CONCLUSION
9.1
9.2
9.3
9.4
SUMMARY OF PROJECT ….…………………………………………………………………………………
SUMMARY OF IDENTIFIED MAJOR IMPACTS ….…………………………………………………
MITIGATION MEASURES & EMP ………………………………..…………………………………….
CONCLUSION…………………………………………………………………………………………………….
148
149
151
153
CHAPTER-10: DISCLOSURE OR CONSULTANT ENGAGED
10.1
10.2
ABOUT UNISTAR ENVIRONMENT AND RESEARCH LABS PVT. LTD…………………….
PROJECT TEAM FOR EIA…………………………………………………………………………………….
154
160
LIST OF ANNEXURE
ANNEXURE I:
EXISTING ENVIRONMENT STATUS (CC&A) WITH COMPLIANCE
ANNEXURE II:
COPY OF AWARDED TOR & COMPLIANCE STATUS
ANNEXURE III:
PRINT OF INPUT & OUTPUT OF AIR POLLUTION MODELING
ANNEXURE IV: METROLOGICAL DATA
ANNEXURE V: RISK ASSESSMENT REPORT
ANNEXURE VI: METHODS OF ENVIRONMENTAL TEST METHODS
ANNEXURE VII: COPY OF PLOT ALLOTMENT LETTER
ANNEXURE VIII: OTHER DOCUMENTS RELATED EIA & PROPOSED PROJECT
A. Map of Project Area (1:10, 00, 000, and 1:50,000 & 1:25,000 scale).
B. Auto Cad Drawing of Plant Layout.
Page | IV
LIST OF FIGURES
Figure 1.1
Figure 2.1
Figure 2.2
Figure 2.2
Figure 2.3
Figure 2.4
Figure 3.1
Approach & Methodology of EIA Study ……………………………………………………
Photographs of Existing Unit …………………………………………………………………..
Map of Project Site ………………………………………………………………………………..
Project Location In GIDC Map …………………………………………………………………
Plant Layout…………….……………………………………………………………..……………..
Water Balance Diagram ……………………………………………………………………….
Map of Study Area (5 Km) showing Sampling & Monitoring Locations……
07
16
17
19
28
30
37
Figure 3.2
Figure 3.3
Figure 3.4
Topographic Map of Study Area (10 km) ……………………………………………..
Digital terrain Model of Study Area (10 km)………………………………………….
Land use Statistics (10 Km) ………………………………………………………………….
42
43
45
Figure 3.5
Figure 3.6
Figure 3.7
Figure 3.8
Figure 3.9
Satellite ( Geo Eye)Image of study area (10 Km)……………………………………
Land use/Landcover Map (10 Km) of study area……………………………………
Hydrogeological well location map ……………………………………………………….
Wind Frequency Distribution Chart………………………………………………………
Wind Rose Diagram …………………………………………………………………………….
45
46
49
58
60
Figure 4.1
Figure 4.2
Figure 4.3
Figure 4.4
Figure 4.5
Figure 4.6
Probable impacts & Mitigation of Project Activities………………………………..
Estimated Mixing Height Profile of Study Area………………………………………..
Contour of Predicted 24 Hrly. Incremental GLC of PM10…………………………
Contour of Predicted 24 Hrly. Incremental GLC of SOX…………………………….
Contour of Predicted Incremental GLC of NOX…………………………………………
Graph of 1st highest Seasonal Average Incremental GLC for 20 Discrete
Polar Receptors at 500 mt interval in downwind direction ….……………….
Graph of 1st highest 24 Hourly Average Incremental GLC for 20 Discrete
Polar Receptors at 500 mt interval in downwind direction………………………
Environment management Cell…………………………………………………………….
Format for Occupational health of the workers.......................................
89
97
100
101
102
103
Figure 4.7
Figure 8.1
Figure 8.2
104
130
138
Page | V
LIST OF TABLES
Table 1.1
Table 2.1
Table 2.2
Table 2.3
Table 2.4
Table 2.5
Table 2.6
List of Directors…………………………………………………………………………………………..
Highlights of The Project…………………………………………………………………..……..…
List of Products & Capacity …………………………………………………………………………
Area Statement for the Plant Premises……………………………………………………….
Breakup of Water Requirement………………………………………………………………….
Details of Fuel & Power Requirement…………………………………………………………
Details of Human Resource…………………………………………………………………………
02
12
14
18
20
21
21
Table 2.7
Table 2.8
Table 2.9
Table 2.10
Table 2.11
Table 2.12
Table 3.1
Table 3.2
Details of Capital Cost ……………..…….………………………………………………………….
Product wise raw Material Requirement…………………………………………………….
Details of Utility Emission & Control Measures…………………………………………..
Details of Process Emission & Control Measures…………………………………………
Details of Wastewater Generation……………………………………………………………..
Details of Solid & Hazardous & Solid Wastes Generation & Management…
Salient Features of Project Area……………………………………………………………….
Sampling & Monitoring Locations……………………………………………………………
22
22
28
29
29
30
35
36
Table 3.3
Table 3.4
Table 3.5
Table 3.6
Frequency of Environmental Monitoring………………………………………………….
Method of Environmental Sampling & Analysis………………………………………
Land use Statistics (10 Km)………………………………………………………………………
Details of Soil Sampling locations ……………………………………………………………
38
39
44
47
Table 3.7
Soil Quality of study area …………………….………………………………………………….
48
Table 3.8
Hydro geological well Inventory of the existing well around the site …………
49
Table 3.9
Details of Water Sampling Locations …………………………………………………………
54
Table 3.10
Surface water Quality of Study Area ………………………………………………………….
55
Table 3.11
Ground water Quality of Study Area ………………………………………………………….
56
Table 3.12
Wind Frequency Distribution Data…………………………………………..…………………
58
Table 3.13
Table 3.14
Table 3.15
Table 3.16
Table 3.17
Table 3.18
Ambient Air Quality Study area ………………………………………………………………….
Noise Level in Study Area …………………………………………….…………………………….
List of Floral Family & Species of the study area ………………………………..………
List of Flora the study area…………………………………………………………………..…….
List of Avifauna ………………………………………………………………………………………
Population Detail ………………………………………………………………………………………
60
62
63
67
68
70
Table 3.19
Table 3.20
Table 3.21
Scheduled Caste and Scheduled Tribes…………………………………………………….
Literacy Details (2011)………………………………………………………………………………
Occupational Layouts……………………………………………………………………………….
71
72
72
Page | VI
Table 3.22
Main Workers (2011)……………………………………………………………………………….
73
Table 3.23
Table 3.24
Table 3.25
Table 3.26
Table 3.27
Table 3.28
Table 4.1
Table 4.2
Marginal Workers…………………………………………………………………………………….
Amenities of Study Area-Education ……………….…………………………………………
Amenities of Study Area-Drinking & irrigation water..…………………………….
Amenities of Study Area-Communication & Transport……………………………
Amenities of Study Area-Bank, Approach Roads & Electricity..……………….
Focus Group Discussion Table …………………………………………………………………
Type & Nature of Identified impacts ……………………………………………………...
Details of Source Input……………………………………………………………………………..
73
74
74
75
75
79
90
95
Table 4.3
Table 4.4
Table 4.5
Table 4.6
Table 4.7
Table 4.8
Table 4.9
Table 5.1
Details of emissions input…………………………………………………………………………
Details of Receptors Input………………………………………………………………………
Summarized Details of Meteorological Input……………………………………………
Predicted Ambient Air Quality…………………………………………………………………
Predicted Ambient Air Quality………………………………………………………………….
Matrix Evaluation for Proposed Project without mitigation measures…………
Matrix Evaluation for Proposed Project with mitigation measures……..………
Monitoring Points/Locations & Components……………………………………………
96
96
97
98
99
113
114
117
Table 5.2
Table 5.3
Table 10.1
Environmental Monitoring Parameter & Schedule……………………………………
Budgetary Provisions for EMS…………………………………………………………………
Details of EIA Study Team…………………………………………………………………………
118
120
169
Page | VII
ABBRAVIATION
AAQ
AAQMS
Ambient Air Quality
Ambient Air Quality Monitoring System
BDL
Below Detection Limit
BOD
Biochemical Oxygen Demand
C&R
Conservation & Reclamation
COD
Chemical Oxygen Demand
CPCB
Central Pollution Control Board
dB
Decibel
DO
Dissolved Oxygen
DOC
Dissolved Organic Carbon
DoEF
Department of Environment and Forestry
EAC
Environmental Appraisal Committee
EB
Ecology and Biodiversity
EC
Environmental Clearance
EHSIA
Environment, Health, and Safety Impact Assessment
EHSMS
Environment, Health and Safety Management System
EIA
Environment Impact Assessment
EIAA
Environmental Impact Assessment Authority
ELC
Ecological Land Classification
EMF
Environmental Management Framework
EMP
Environmental Management Plan
EMS
Environmental Management System
EPP
Environmental Protection Plan
FAE
Functional Area Expert
GIS
LU
Geographical Information System
Land Use
Page | VIII
QMP
Quality Management Plan
QMS
Quality Management System
SEA
Strategic Environmental Assessment
SEAC
State Environmental Appraisal Committee
sec
Second
SEIA
Socio-Economic Impact Assessment
SEIAA
State Environmental Impact Assessment Authority
SPCB
State Pollution Control Board
TDS
Total Dissolved Solids
TOC
Total Organic Content
TOR
Terms of Reference
TSS
Total Suspended Solids
VOC
Volatile Organic Compound
WHMIS
WHO
Workplace Hazardous Materials Information System
World Health Organization
Page | IX
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
CHAPTER: 1
INTRODUCTION
1.1.
GENERAL
1.1.1. About The Company
M/s. Patel Kenwood Pvt. Ltd. was incorporated under the Companies Act, 1956 on 10 th
November 1997. The Registered Office of the Company is at Plot No. 100 to 103, Timber
Market, G.I.D.C., Ankleshwar – 393002 (Gujarat State, India). The main objects of the
company on its incorporation by the promoters of the company were to carry the imports
and trading business of wood from different countries to India. This business was carried on
till 2004. In 2004 the promoters of the company decided to setup a Particle Board
manufacturing plant in the state of Gujarat. As per the growing demand for the particle
board in Indian market. This product is eco-friendly product; it is also very much helpful in
saving the forests and our environment too. As to expand the business and to meet the
various business needs, the board of Directors decided to increase the board members and
the shareholders to increase share capital. The location for setting up this plant was
selected and was purchased in Dec 2004 at N.H. No. 8, At. Motinaroli, Tal, Mangrol, Dist.
Surat (Gujarat State).
The initial production of particle boards was started in Feb. 2006; the brand name for our
quality boards is “KENBOARD”. It is the first of its kind particle board manufacturing plant in
Gujarat State. This factory produces the much needed particle board to cater to the
Furniture industry of Gujarat and to the various states of India.
The management system of company is conforming to ISO 9001:2008 and the products are
granted with ISI 3087:2005 and ISI 12823:1990 certifications for quality and customer
satisfaction. The entire range of Particle Board products conforms to stringent international
quality norms and bears the Eco mark certification for eco-friendly product, which is 100%
wood free Plain and Pre-Laminated Bagasse Base Particle Boards. The company is been
concerned in introducing the innovative and modern technologies to improve quality of its
products, skill to our staff, services to customers and to protect the environment.
Further as to meet electricity requirements of company, it has setup a Wind Mill Power
Project to generate its own electricity for its captive consumption at Bhavnagar district in
Gujarat State, which was commenced in March 2009. The Wind energy is also known as
“Green & Clean Energy”. This was company’s one more step towards conserving
environment & natural resources.
1.1.2. About Proponent
The company is a registered Private Limited company and is promoted by six Directors. The
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Draft Rapid Environmental Impact Assessment Report:
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The company is a registered Private Limited company and is promoted by six Directors. The
details related to them are given below:
Table 1.1: List of Directors
Sr.
No.
Name of
Directors
Residential Address
Experience
1.
Chhaganbhai
Virjibhai Patel
9/10, Patelkunj, Uma Park
Chhaganbhai Patel has done his
Society, Ankleshwar. (Gujarat) Civil Engineering and having an
experience of 36 years.
Ph. No. – 02646 250585
2.
Parshottambhai
Virjibhai Patel
9/10, Patelkunj, Uma Park
Parshottambhai Patel has done
Society, Ankleshwar. (Gujarat) his Graduation and having an
experience of 27 years.
Ph. No. – 02646 223713
3.
Kantibhai Virjibhai 9/10, Patelkunj, Uma Park
Kantibhai Patel has done his
Patel
Society, Ankleshwar. (Gujarat) H.S.C. and having an experience
of 32 years.
Ph. No. – 02646 223659
4
Ratanshibhai
Tejabhai Patel
14, Gokuldham, Uma Park
Ratanshibhai Patel has done his
Society, Ankleshwar. (Gujarat) S.S.C. and having a experience
of 43 years.
Ph. No. -0231 2624953
5
Haresh
Ratanshibhai
Patel
14, Gokuldham, Uma Park
Haresh Patel has done his
Society, Ankleshwar. (Gujarat) B.Com. and having an
experience of 13 years.
Ph. No. -0231 2624953
6
Dinesh
Karsanbhai Patel
14, Gokuldham, Uma Park
Dinesh Patel has done his
Society, Ankleshwar. (Gujarat) B.Com and having an
experience of 10 years.
Ph. No. -0231 2624953
1.2.
ABOUT PROJECT
1.2.1. Nature & Type of Project
The existing unit of M/s. Patel Kenwood is “Medium Scale” “Private Limited Company”
governed by the team of 6 directors as mentioned in earlier section. Primarily, the unit is a
synthetic wood industry but is also manufacturing synthetic organic material- Resins and
hence also categorized as synthetic organic chemical manufacturing unit.
1.2.2. Products & Capacity of Project
The existing unit is under operation of the following products.


Synthetic Organic Resins (Bonding Glue): 170.00 MT/Month.
Particle Board (plain and pre-laminated): 1125 MT/Month (1500 M3/Month).
The proposed project will be operating for production of following products


Synthetic Organic Resins (Bonding Glue): 2330.00 MT/Month.
Particle Board (plain and pre-laminated) : 2345 MT/Month (3125 M3/Month)
1.2.3. Project Location
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Draft Rapid Environmental Impact Assessment Report:
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The existing unit of M/s. Patel Kenwood Pvt. Ltd. is situated at Plot No.: 1 to 6, Block No.:
67- 68, NH-8, Village- Moti Naroli, Tal- Mangrol, Dist.: Surat (Gujarat) India. The proposed
project will be developed in the same premises of existing unit without acquiring any
additional land.
1.2.4. Regulatory Framework
The proposed project is of synthetic organic manufacturing unit with proposal of utilization
of some chemicals having flammable & toxic hazards; hence the regulatory framework
related with the hazardous or toxic chemicals as well as regulatory provision of risk,
emergency & safety management are applicable to the proposed project. The regulatory
provision related with hazardous material handling, manufacturing, storage &
transportation are also applicable to the proposed project. Few of the material are
petroleum products and may have potential of fire & explosion; hence applicability of the
relevant acts & rules shall be verified at time of operation. The transportation is proposed
through road network and so the applicability of road transport and other related
regulations are required to confirm. The unit will have potential of pollution and also
attracts the provisions of EIA notifications 2006- SO 1533 (as amended). Thus, the proposed
project may be required to comply with many regulatory provisions. The proponent shall
follow the regulatory frame work as listed below and additional applicable provision shall
also be referred timely as cited as mandatory provision for proposed project. In any case,
proponent shall comply with the regulatory provision as directed through particular
regulatory provision. The major regulatory provisions applicable to the proposed project
area listed below.
1
2
3
4
5
6
7
8
9
10
11
12
13
Air (Prevention and Control of Pollution) Act, 1981 amended 1987 and rules there under
Water (Prevention and Control of Pollution) Act, 1974 amended 1988 and rules there
under
The Environment (Protection) Act, 1986, amended 1991 and rules there under
Hazardous Waste (Management and Handling) Rules, 1989 amended 2000 and 2003
Manufacture Storage and Import of Hazardous Chemicals Rules, 1989 amended 2000
Chemical Accidents (Emergency Planning, Preparedness and Response) Rules, 1996
EIA Notification, 2006 as amended timely (2009, 2011)
Batteries (Management and Handling) Rules, 2001.
Public Liability Insurance Act, 1991 amended 1992 and rules there under
Factories Act, 1948 & rules there under
The Petroleum Act, 1934 & rules there under
The Static and Mobile Pressure Vessels (Unfired) Rules, 1981
The Motor Vehicle Act, 1988 & rules there under
The proposed unit is being expansion unit has obtained NOC for its proposed project. CC&A
for proposed project will be obtained after obtaining the EC. The company has already
obtained NOC as well as CC&A for its existing unit from the GPCB and operating its existing
unit with valid CC&A. EC has not been obtained as at the time was commissioning of the
existing unit statutory requirement to obtained EC was not applicable to the unit. The
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Draft Rapid Environmental Impact Assessment Report:
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company always ensures that the existing unit complies with all statutory requirements as
timely issued inform or NOC, CC&A, Other order & circular from the concern authorities.
The CC&A compliance report of the existing unit as submitted to the state pollution control
board is enclosed as Annexure I.
1.3.
TERMS OF REFERENCE FOR EIA STUDY
In line with the sequential proceeding for Prior EC described in EIA Notification SO 1533 (as
amended), proponent had applied in Form-I along with pre-feasibility report for approval of
Terms of Reference for proposed project. In month of June 2013, the application was made
to the MoEF, New Delhi on 10-06-2013 as the project is of synthetic organic manufacturing
unit to be developed outside the notified industrial area/estate. The application & proposal
had been considered by the expert appraisal committee in 11th R-EAC (Industry) meeting
held on 26th Aug. 2013. In month of Nov. 2013, approved TOR with additional information &
conditions for terms of reference for EIA study for proposed project had been issued by
EAC vide letter no. J-11011/205/2013 - IA II(I) Dtd. 7th Nov., 2013. Committee had noticed
that the proposed project is a synthetic organic chemical manufacturing unit to be located
outside the notified industrial area/estate, so falling under category 5(f) –“A” as per the EIA
Notification-2006 (as timely amended) and issued the above said letter for
approved/awarded TORs. Committee has noted that public hearing / consultation is
required due to project being located outside the notified industrial area/estate. The EAC
had earmarked the area covering 5 km radial area from site for monitoring & sampling as
well as for preparation of some maps for proposed EIA study. With respect to the awarded
/Approved TOR, the present EIA study has been conducted for the proposed EIA study in
area covering & 5 km radial distance from site. All points of TORs issued by EAC has been
addressed in the study and covered in the present EIA report under respective heading. The
details of Terms of Reference including the copy of letter for TOR issued by EAC and the
tabular compliance report for the issued TOR are presented in Annexure-II.
1.4.
NEED & SCOPE OF EIA STUDY
1.4.1. Need Of EIA Study
As mentioned in earlier section 1.2.4, the proposed project being a synthetic organic
manufacturing unit falls under category 5(f). Further the project is to be developed outside
of notified industrial area/estate. Hence it is identified as ‘Category A’ project. In line with
the applicability of these legal provisions of SO 1533, an application seeking prior
environmental clearance had been made in Form 1 to the R-EAC, MoEF, New Delhi for
approval of draft TORs as well as to obtained the awarded TOR for preparation of an
Environmental Impact Assessment (EIA) for project appraisal to obtain environmental
clearance for proposed project depending upon the nature and location specificity of the
project. The R-EAC (Industries), has cited many requirements for environmental studies and
has issued a set of awarded TOR which mentions that a detailed EIA study has to be
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Draft Rapid Environmental Impact Assessment Report:
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conducted as per the applicability of SO 1533. Hence, the present EIA study has been
conducted as it is mandatory requirement as per applicability of SO 1533.
1.4.2. Public Hearing
“Public Hearing” refers to the process by which the concerns of local affected persons and
others who have plausible stake in the environmental impacts of the project or activity are
ascertained with a view to taking into account all the material concerns in the project or
activity design as appropriate. As per the applicability of provision for Public Hearing of SO
1533, category ‘A’ and category ‘B1’ projects or activities situated outside of notified
industrial area/estate shall undertake public consultation based on the draft EIA report.
Also the proponent shall follow the guidelines or TOR issued for Public hearing as
determined by the concern authority and provision of SO 1533. The proposed project is an
Organic chemical manufacturing unit falling under category 5 (f)-A which is to be developed
in the existing unit situated outside the notified industrial area/ estate. Hence, public
hearing is required to be conducted as per the guidelines of SO 1533.
1.4.3. Scope & Objective of EIA Study
Patel Kenwood Pvt. Ltd. has appointed M/s. Unistar Environment & Research Labs Pvt.
Ltd, Vapi as Environmental Consultants to carry out the Rapid Environment Impact
Assessment for the project of upcoming expansion project for manufacturing of synthetic
organic chemical unit to be situated at Block No. 67-68, Moti Naroli village of Surat
district of Gujarat.
The major objective of the present EIA study is to determine the change in impact due to
the project proposed. The present report is outcome of EIA study conducted during
Oct.’13 to Dec.’13 as per awarded TORs by R-EAC, MoEF, New Delhi. The area of study is
a radial coverage of 5 Km around the proposed site. While deciding the scope of the EIA
study, the awarded TOR as illustrated in Annexure-II has been referred to comply with all
conditions provided therein for EIA study. The scope of this study is to receive approval
of EAC, MoEF for Environmental Clearance. Besides, the report will have scope of
utilization for approval from other government authorities like GPCB.
The objectives of the present EIA conducted for the development of a proposed project
are to examine the following with respect to the TORs awarded by EAC, MoEF, New
Delhi:
 Collection & study of details regarding the activities, operations, processes, utilities,
machineries, equipment, and other materials & requisites related to construction and
operation phase.
 Characterization and benchmarking of existing environmental status of a study area
surrounding the project site.
 Carrying out Environmental monitoring and analysis for parameters like Air, Water,
Marine, Noise, Soil and Biological Environment.
 Collection of meteorological parameters like humidity, wind speed, wind direction etc.
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Draft Rapid Environmental Impact Assessment Report:
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 Identification of the probable environmental impacts due to the construction and
operation of the proposed project on the existing environmental parameters.
 Preparation of an environmental monitoring & management plan to minimize the
adverse impacts due to the project(s) and formulation of a post – operational
monitoring scheme.
 Preparation of a Risk Assessment report as well as disaster management plan to meet
the safety and emergency requirements during probable hazards & disasters.
The main objectives of the present environmental impact assessment study are:
 To assess the prevailing environmental status of project area- 5 km radial area from
proposed site situated in Moti Naroli, Gujarat
 To prepare necessary maps of project area- 5 km radial area from proposed site
situated in Moti Naroli, Gujarat to comply with awarded TOR and to improve EIA quality
 To identify potential sources of impacts of proposed unit, which includes impacts due to
emission, water consumption & wastewater disposal, hazardous & solid waste
generation & disposal, noise generation, contamination of environment by chemicals,
toxic effects of raw materials & products, hazards & risk of various operations and
employment & other social aspects of projects.
 To predict and evaluate the major impact on environment along with pollution control
measures taken especially for emission as well as various probable hazards like fire,
explosion & toxic dispersion.
 To ensure that there will not be considerable impacts on wild life sanctuary, forest &
other sensitive area of situated in the surrounding area through preparing adequate
EMP & EM plans
 To ensure that there will not be considerable impacts on air quality, water quality &
quantity, human health and flora & fauna of the surrounding area through preparing
adequate EMP & EM Plans
 To ensure that all necessary action plan are prepared for implementation to avoid any
critical environmental & safety issue in the surrounding area due to proposed project
operation
 To prepare an EIA Study report with efficient environment management plan.
 To utilize any content or whole report of present EIA study for applicable statutory
clearances for proposed project and/or any other management purpose.
1.5.
APPROACH & METHODOLOGY OF EIA STUDY
The EIA study for the proposed project has been conducted with respect to the process cycle
of EIA as suggested by MoEF vide SO 1533 as well as provided in TGM issued by MoEF. The
stages of approaches & methodology of EIA study has been presented in illustrative form in
the figure 1.1 and detailed in subsequent paragraphs.
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Draft Rapid Environmental Impact Assessment Report:
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Figure 1.1: Approach & Methodology of EIA Study
The summarised details of the EIA cycle followed during the study for proposed project is
described below as various phases:


Screening
Scoping and consideration of alternatives
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Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit







Baseline data collection
Impact prediction
Assessment of alternatives, delineation of mitigation measures and environmental
impact statement
Environment Management Plan
Draft EIA submission & Public Hearing
Draft EIA Review for finalization of Final EIA with incorporation of necessary details as
well as incorporation necessary details to address
Application for EC/CRZ
Screening
Screening is done to see whether a project requires environmental clearance as per the
statutory notifications. Screening Criteria are based upon:



Scales of investment;
Type of development; and,
Location of development.
A Project requires statutory environmental clearance only if the provisions of EIA notification
and/or one or more statutory notification cover the proposed Project.
Scoping
Scoping is a process of detailing the terms of reference of EIA. It has to be done by the
consultant in consultation with the project proponent and with reference to the guidance of
MoEF as well as if needed from Impact Assessment Agency.
The Ministry of Environment and Forests has published guidelines for different sectors, which
outline the significant issues to be addressed in the EIA studies. Quantifiable impacts are to
be assessed on the basis of magnitude, prevalence, frequency and duration and nonquantifiable impacts significance is commonly determined through the socio-economic
criteria. After the areas, where the project could have significant impact, are identified, the
baseline status of these should be monitored and then the likely changes in these on account
of the construction and operation of the proposed project should be predicted.
Baseline Data
Baseline data describes the existing environmental status of the identified study area. The
site-specific primary data should be monitored for the identified parameters and
supplemented by secondary data if available.
Impact Prediction
Impact prediction is a way of ‘mapping’ the environmental consequences of the significant
aspects of the project and its alternatives. Environmental impact can never be predicted with
absolute certainty and this is all the more reason to consider all possible factors and take all
possible precautions for reducing the degree of uncertainty.
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Draft Rapid Environmental Impact Assessment Report:
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The following impacts of the project should be assessed:
 Air
 Changes in ambient levels and ground level concentrations due to total emissions
from point, line and area sources
 Effects on soils, materials, vegetation, and human health
 Noise
 Changes in ambient levels due to noise generated from equipment and movement of
vehicles
 Effect on fauna and human health
 Water
 Availability to competing users
 Changes in quality
 Sediment transport
 Ingress of saline water
 Land
 Changes in land use and drainage pattern
 Changes in land quality including effects of waste disposal
 Changes in shoreline/riverbank and their stability
 Biological
 Deforestation/tree-cutting and shrinkage of animal habitat.
 Impact on fauna and flora (including aquatic species if any) due to
contaminants/pollutants
 Impact on rare and endangered species, endemic species, and migratory path/route
of animals.
 Impact on breeding and nesting grounds
 Socio-Economic
 Impact on the local community including demographic changes.
 Impact on economic status
 Impact on human health.
 Impact of increased traffic
Draft Environmental Impact Assessment Report
Efficient mitigation plan should be drawn up for the selected option and is supplemented
with an Environmental Management Plan (EMP) to guide the proponent towards
environmental improvements. The EMP is a crucial input to monitoring the clearance
conditions and therefore details of monitoring should be included in the EMP.
An EIA report should provide clear information to the decision-maker on the different
environmental scenarios without the project, with the project and with project alternatives.
Uncertainties should be clearly reflected in the EIA report.
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Draft Rapid Environmental Impact Assessment Report:
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Draft Report Submission & Public Hearing
Upon completion of the Impact assessment study with the above scope & objective, draft EIA
report shall be prepared for public hearing for proposed project. The draft EIA should be
reviewed at different level (From Coordinator to Technical Expert/FAEs) and then necessary
changes and modification shall be made for finalization of Draft EIA Report. After carefully
reviewing the whole EIA report special with reference to compliance of approved TORs,
submission shall be made to State Pollution Control Board for public hearing. The public
hearing shall be conducted in consultation of State Pollution Control Board and other
concerned authorities & organization as per the provisions of SO 1533 as amended timely.
Review of Draft EIA Report, Preparation of Final EIA Report & Application for EC
The draft EIA report prepared for proposed project should be reviewed at different level
(From Coordinator to Technical Experts/FAEs) and then necessary changes and modification
shall be made for imperative version of EIA Report for submission/ further application. During
this stage, all necessary details to address the queries or suggestion raised in public hearing.
After carefully reviewing the all details and public hearing issues, the application is to be
made for Environmental Clearance of the proposed project.
1.6.
STRUCTURE OF EIA REPORT
The report has been suitably structured covering various aspects like project description,
baseline conditions, environmental impacts, mitigation measures, environmental
management plan. The EIA report has been prepared chapter wise in accordance with
generic structure suggested by MoEF in EIA notification. The report of the EIA study for the
proposed projects has been prepared in the following structure.
Chapter 1 Introduction: This chapter includes details like Identification of project & project
proponent, Brief description of nature, size, location of the project and its importance,
Scope of the study – details of regulatory scoping carried out (As per Terms of Reference)
Chapter 2 Project description: Description of the project (based on project feasibility
study), Details are provided to give clear picture of the following:

Type & Need of project and Size or magnitude of operation

Maps showing Project Location, plant layout & study area.

Technology and process description

Description of facilities, infrastructure, resource requirement, pollution potentials &
mitigation measures implemented for control of pollution
Chapter 3 Description of the Environment: This chapter includes the baseline
environmental information of the project area and related details as mentioned below.

Study area & period, components & methodology of study
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Draft Rapid Environmental Impact Assessment Report:
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

Establishment of baseline for valued environmental parameters, as identified in scope
Base maps of necessary environmental Components/Features
Chapter 4 Anticipated Environmental Impacts & Mitigation Measures: This chapter
comprises Details of Investigated Environmental impacts due to project establishment,
possible accidents, project design, regular operations, final commissioning of project. The
details covered in chapter are tabulated below.


Assessment of significance of impacts (Criteria for determining significance, Assigning
significance)
Measures for minimizing and / or offsetting adverse impacts identified
Chapter 5 Environmental Monitoring Program: Technical aspects of monitoring the
effectiveness of mitigation measures (incl. Measurement methodologies, frequency,
location, data analysis, reporting schedules, emergency procedures, detailed budget &
procurement schedules)
Chapter 6 Additional Studies: Risk Assessment & Disaster Management Plan and Public
Participation
Chapter 7 Project Benefits: Improvements in the physical & social infrastructure,
Employment & Other tangible benefits
Chapter 8 Environmental Management Plan: Description of the administrative &
managerial aspects of ensuring that mitigation measures are implemented and their
effectiveness monitored, after approval of the EC, NOC and CC&A
Chapter 9 Summary & Conclusion: Overall justification for implementation of the project,
Explanation of how, adverse effects have been mitigated
Chapter 10 Disclosure of Consultants Engaged: The introduction & description of the
consultants engaged and nature of consultancy rendered
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Draft Rapid Environmental Impact Assessment Report:
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CHAPTER: 2
DESCRIPTION OF PROJECT
2.1 HIGHLIGHT OF PROJECT
M/s. Patel Kenwood Pvt. Ltd. was setup in 2004 for manufacturing of Particle Board. The
company started the production of particle boards in Feb. 2006 under the brand name of
“KENBOARD”. The company is under operation for manufacturing of 1125 MTP of particle
boards and 170 MTP of three types of synthetic resins. The resin is manufactured for
captive consumption for manufacturing of particle boards.
Now company has proposed expansion of their products manufacturing unit at Plot No.: 1
to 6, Block No.: 67 - 68, NH-8, Village. Motinaroli, Tal.Mangrol, Dist.: Surat (Gujarat)
India.The proposed expansion project involves the capacity enhancement of its
products“Particle Boards” as well as “Bonding Glues (Resins)” which are synthetic organic
Resins used to manufacture Plain and Pre-laminated Particle Board. As per the EIA
notification- 2006 as amended products are covered under any category 5(f) required Prior
Environmental Clearance.
The details of the existing & proposed project are summarized as highlight of the project in
the following table.
Table 2.1: Highlight of Project
Sr.No.
Particulars
1. Company Type &
Registered Address
2.
5.
Name and Location of
project
Coordinates
Name of Applicant(b) Address: (i) Postal
(ii) E-mail
(c) Phone
(i) Land line
(ii) Mobile
(iii) Fax:
Year of Commissioning
6.
Nature of project
3.
4.
DETAILS
Medium Scale, Private Limited Company
M/s. Patel Kenwood Pvt. Ltd.
Plot No.: 1 to 6, Block No.: 67 - 68,
NH-8, Village. Motinaroli,
Tal. Mangrol, Dist.: Surat (Gujarat) India.
M/s. Patel Kenwood Pvt. Ltd.
As Above (Item No. 1)
Lat.: 21.418617°’N, Long.: 72.967582°’E
M/s. Patel Kenwood Pvt. Ltd.
As Above (Item No. 1)
[email protected]
+91-2646-221319 , 220629
+91-09924140964
+91-2646-250680
The existing unit is under operation since 2006. The
proposed unit will be commissioned after obtaining
E.C., NOC & CC&A
Expansion of Existing Unit for Manufacturing
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
Chapter-2 Description of Project
Page | 12
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Sr.No.
Particulars
7.
Land Type of Project Site
8.
Is land procured or to be
procured for new project
or for expansion?
9.
Screening category
(as per SO 1533 as timely
amended)
10. Total area
11. Land for Green belt
12. Cost of project
13. Capital and recurring
Cost earmarked for EMP:
14. Water requirement,
15. Power requirement and
source
16. D.G.Set
Fuel requirement
17. Utilities
Fuel Requirement
18. Waste water Generation
DETAILS
Synthetic Organic Chemicals & Particle Board
Private Industrial Plot of Existing Unit situated
outside Industrial Area/Estate
The land is already acquired for the existing unit
which is under operation since 2006. The existing
industrial plot is adequate for proposed expansion
and no procurement of additional land is required.
5(f) – “Synthetics Organic Chemicals”
Category: “A”,(Industrial Unit situated outside of
Notified Industrial Estate/Area)
43151.53 m2
11838.00 m2(27.4 %)within premises and along
plant boundary
Rs. 1210.00 Lakhs for the proposed unit
Capital cost for EMP: Rs. 40 lakhs and
Recurring cost for EPM: Rs37 Lakhs /Year
Total After Proposed: 50 KLD
Industrial: Existing - 4 KLD &Proposed -20 KLD
Domestic: Existing - 6 KLD,&Proposed – 10 KLD
Greenbelt: Existing - 10 KLD
Total: Existing - 20 KLD&Proposed -30 KLD
Source: Groundwater Through Bore well.
Existing 475 KVA &Proposed 625 KVA
Total1100 KVA From Dakshin Gujarat Vij. Co. Ltd.
Existing 320 KVA &Proposed 125 KVA as standby
arrangement
Diesel (HSD): Total 65 ltr/Hr
Existing 50 Ltr/Hr&Proposed 15 Ltr/Hr
Existing: Hot water Generator1 No. of 20 lac
Kcal/Hrcapacity (this will be removed after proposed
expansion)
Proposed: Thermic Fluid Heaters
1 No. of 20 lac Kcal/Hrcapacity
1 No. of 30 lac Kcal/Hrcapacity
Existing: Bagasse1.5 MT/Hrfor Hot water generator
Fire Wood as Startup/Emergency Fuel: 5.0 TPD
Proposed: Bagasse3.5 MT/Hrfor TFH and Fire Wood
as Startup/Emergency Fuel: 12TPD
Domestic: Total 9 KLD
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
Chapter-2 Description of Project
Page | 13
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Sr.No.
Particulars
& Disposal
19. Emissions
20. Resource Recovery
Reuse/Recycling
21. Solid/Hazardous Wastes
& Management
DETAILS
Existing 5.5 KLD & Proposed 3.5 KLD,
Industrial Effluent: Nil from Existing & proposed
Sewage disposal through septic tank & soak pit.
Existing:
Stack-I: Hot Water Generator (Ht.-30 Mt., Dia-850
mm) &Stack-II: DG Set (Ht.-9 Mt., Dia-150 mm)
Process Stacks:5 Nos. ( Ht.-15 M, Dia-100 mm)
After Proposed
Stack-I: TFH -1& 2 (Ht.-30 Mt., Dia-1200 mm),
Stack-II: DG Set 1 (Ht.-9 Mt., Dia-250 mm)
Stack-III: DG Set 2 (Ht.-9 Mt., Dia-150 mm)
Process Stacks:6 Nos. ( Ht.-15 M, Dia-100 mm)
The waste coarse bagasse particles are used as Fuel.
The solid particles/wastes from process of particle
board mfg. are recycled back in process.
After Proposed Expansion
Binding Wire: 92.50 kg/Day (Sell to Scrap Dealers)
Bagasse: 68.53 Mt/Day (Reused in Process)
Process Waste: 200 Kg/Month (Reused in Process)
Ash of Bagasse from TFH: 2.5-3.5 MT/Day (Sell to
Bricks Mfg. units & other user)
Used Oil: 300 Lit./Yr. (Sold to approved recycler)
Discarded Empty bags, Drum, Carboys, paper: 350
Nos./day (Sold to approved scrape dealers/recycler)
2.1.1 EXISTING & PROPOSED PRODUCTS
As mentioned in earlier chapter M/s. Patel Kenwood Pvt. Ltd. is under operation for
manufacturing of Particle Boards and Synthetic Resins since 2006. The consented products
along with production capacity of existing unit as well as products and capacity of proposed
expansion are presented below in tabulated form.
Table 2.2: List of Products & Capacity
Sr.
Name of Products
No
1
Plain and Pre-Laminated Particle Boards
Synthetic Organic Resin (Bonding glue)
a. Urea Formaldehyde Resin
2
b. Melamine Formaldehyde Resin
c. Paraffin Wax Emulsion
Production Capacity Per Month
Unit Existing Proposed
Total
MT
1125.00
2345.00 3470.00
MT
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
170.00
2330.00
2500.00
Chapter-2 Description of Project
Page | 14
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
2.1.2 JUSTIFICATION OF PROJECT
The company is already engaged in the business of manufacturing of “Particle Boards” and
the proposed expansion project provides a potential growth opportunity for the already
running business of the company. Additional capacities of product range are required over
& above the existing capacities as the company expect significant growth of products in
local market.
Also the resin products have very high specific value in manufacturing of Particle Boards.
The resin products are used as binders to manufacture various products of Particle Boards
as per the required applications. Hence, the capacity enhancement of resin products is
proposed as backward integration to meet the captive requirement for particle board
manufacturing. Besides, in case of excess stock of resins, company has pan to sell the resin
to particle board manufacturer as the products have very good demand in local domestic.
Beside the benefits to the company, proposed project will have very good opportunity of
direct& indirect employment generation. For the proposed project there will be additional
requirement of manager, supervisor, operator and semiskilled workers. To meet these
human resources requirement company will employ about 100 people in addition to the
existing 90 people to fulfill its need to handle the plant. Thus 100 people will be directly
employed and it is expected that more than 120 people will be indirectly employed in form
of human resources required for transport works, contract works etc.
2.1.3 PROJECT SITE
As described in earlier sections, the company – M/s. Patel Kenwood Pvt. Ltd. is already
under operation at Plot No. 1 to 6, Block No.67-68, N.H.No.8, Village – Motinaroli, Ta –
Mangrol, Dist – Surat (Gujarat). The company has proposed the expansion within same
premises without acquisition of additional land for the proposed unit. The village
Motinaroli has all required infrastructure like electricity, roads, transportation etc. Also it is
to be noted that the nearby area of the Motinaroli has considerable human resource which
is required to be employed for social upliftment of the area.
The site is located in Non agriculture private land converted as NA land for industrial
operations. The site is located at Motinaroli and it is very well connected to National
Highway No.8 as it is adjoining the NH8. Beside the national highway, the site is well
connected to other region of state and country by Western Railways (Kim-3 km. and Surat28 Km), the airport (Surat- 47 km.) and Magdalla port (36 KM).
As mentioned, the company is under operation and is confirming all environmental norms
timely issued by authorities. The photographs of existing units are presented below to
visualize connectivity of site to NH 8, internal areas of the site, available open land of site as
well as material storage & production areas of the existing unit
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
Chapter-2 Description of Project
Page | 15
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Fig. 2.1 Photographs of Existing Unit
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Chapter-2 Description of Project
Page | 16
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
The map of project area showing the project site and surrounding area as well as various
infrastructures is presented below.
Fig.2.2 Map of Project Site
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
Chapter-2 Description of Project
Page | 17
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
RESOURCE REQUIREMENT
The unit is already engaged in production of the proposed project and the company has
proposed expansion for capacity enhancement of the existing unit. Hence the type of
resources will remain same but its quantity will be increased according to the enhanced
capacity of production. The proposed project is to be developed in existing unit hence no
additional land is required. The other resources will required with some increased quantity.
The details of the resource requirements of existing as well as proposed project are
presented below in subsequent paragraphs under respective headings.
2.1.4 LAND& BUILDINGS
The proposed project is to be developed within the existing unit. The existing plot area is
non-agricultural land and is already under industrial operation which is admeasuring
43151.53 sq. mt.. This land is sufficient for proposed project. Most of the buildings and
other infrastructure of existing unit are sufficient to cater the requirement of proposed
project and those will be utilized for the proposed project. The details of the area
statement for existing & proposed unit are presented below.
Table 2.3 Area Statement For The Plant Premises
Area Statement
Total Plot Area
Manufacturing Area
RM & FG Storage Area
Green Belt Area
Open Land Area
Existing
(in Sq. Mt.)
43151.53
6130.85
25266.75
5175.94
6577.99
After Proposed Expansion
(in Sq. Mt.)
43151.53
10267.00
17787.00
11838.00
3269.53
The layout of project premises /site showing existing & proposed buildings &
infrastructures including raw materials storage area, production area, utility area, office
area, greenbelt area, internal roads and parking area etc. is shown in subsequent figure of
plant layout.
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Chapter-2 Description of Project
Page | 18
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Fig. 2.3 Plant Layout
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
Chapter-2 Description of Project
Page | 19
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
2.1.5 WATER
The existing unit of the proponent requires 20 KLD freshwater which is being met through
abstraction of ground water from in-house bore well. The industrial operation of existing
unit is only 4 KLD which will increase to 20 KLD. After proposed expansion the total
freshwater requirement will be 50 KLD which includes 10 KLD for irrigation of greenbelt, 24
KLD for industrial operations and 16 KLD for domestic uses. Similar to the existing unit, the
freshwater requirement will be metthrough drawl of water from in-house bore well. The
details with necessary breakup for water requirement of existing & proposed unit are
presented in subsequent table.
Table 2.4 Breakup of Water Requirement
Sr.
No.
1.
2.
3.
Particulars
Domestic
Sub Total Domestic
Industrial
Processing
Boiler
Cooling
Washing
Scrubbing
Sub Total Industrial
Other (Gardening)
Total
Quantity (KL/Day)
Existing
Proposed
6.00
10.00
6.00
10.00
Total
16.00
16.00
1.00
3.00
4.00
20.00
20.00
20.00
1.00
3.00
24.00
10.00
20.00
30.00
10.00
50.00
2.1.6 ENERGY, FUEL & POWER
The production of resin & particle board requires significant quantum of heat. In existing
unit the heat requirement in form of hot water is met bythe bagasse based hot water
generator (boiler). After proposed project the heat requirement will be met by installation
of 2 Nos. of bagasse based thermic fluid heaters (20 lac Kcal/Hr. & 30 Lac Kcal/Hr.).
The fuel will remain unchanged and will be bagasse which is a raw material of the project.
Coarse bagasse not suitable for production of particle board is /will be utilized to meet the
fuel requirement. In some conditions like startup & emergency requirement wood is/will be
used. The company has one DG set (320 KVA) in existing unit and one more DG set (125
KVA) will be installed. Diesel is/will be used as fuel for DG Sets.
Power requirement of existing unit is around 475 KVA and 625 KVA additional powers will
be required for proposed project.
The details of Fuel & Power requirement is presented in tabular form in subsequent table.
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
Chapter-2 Description of Project
Page | 20
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Table 2.5 Fuel & Power Requirement
Components
Existing
Proposed
Total
Sources
475 KVA
625 KVA
1100 KVA
Dakshin Gujarat
Vij Co. Ltd.
Bagasse/Wood for Hot Water
Generator
1.5 MT/Hr
-1.5 MT/Hr
0 Mt/Hr*
Bagasse/ Wood for Thermic
Fluid Heaters (20 lac
kcal/Hr&30 lac kcal/Hr)
--
3.5 MT/Hr
3.5 MT/Hr
Bagasse waste
from
Dryer&Sanding
Fuel (Diesel) for D.G.Set
(Capacity: Existing 320 KVA&
Proposed 125 KVA)
50 Ltrs/Hr
15 Ltrs/Hr
65 Ltrs/Hr
Power
Will be sourced
Local Dealer
(Note: * Company will replace Hot water generator with proposed Thermic Fluid Heater having a
same capacity.)
2.1.7 HUMAN RESOURCE
The existing unit has provided employment to 90 people in different categories. The
proposed project will require additional 100 people in different categories to meet the
proposed man power requirement. The details of existing & proposed employment
structure are presented below in tabular form.
Table 2.6 Human Resource Requirement
Sr. No.
Particular
Existing
Proposed
TOTAL
1
Managerial
11
04
15
2
Skilled
51
62
113
3
Semi-Skilled
4
05
09
4
Unskilled
29
29
53
5
TOTAL
90
100
190
2.1.8 CAPITAL
The existing unit of M/s. Patel Kenwood Pvt. Ltd. was setup with capital of Rs. 1372.63
Lakhs in Year 2006. The capital of proposed project has been estimated & budgeted with
costs of Rs. 1210 Lakhs. The existing capital includes Rs. 29 Lakhs for environmental
protection measures whereas the proposed capital includes Rs. 40 Lakhs for environmental
protection measures.
The details of existing & proposed capital costs including land, buildings, plant machineries
& equipment, environmental protection measures etc. is presented below in tabulated
form.
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
Chapter-2 Description of Project
Page | 21
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Table 2.7 Capital Cost
Sr.
No.
1.
2.
3.
4.
Purpose
Land
Building and Civil Works
Plant & Machinery and other fittings
Environmental protection measures
TOTAL :
Capital Costs Rs. (in Lakhs)
Total After
Existing
Proposed
Expansion
37.23
37.23
136.25
250.00
386.25
1170.15
920.00
2090.15
29.00
40.00
69.00
1372.63
1210.00
2582.63
2.2 DESCRIPTION OF PROCESS & ALLIED DETAILS
The details of Raw Materials & production process of all products are described in
subsequent paragraphs under respective headings.
2.2.1 RAW MATERIALS
The proposed products are widely manufactured and are old &steady products. All raw
materials are easily available indigenously in local market, which will be transported
through road. The details of product wise raw material requirement is presented below.
Table 2.8 Product Wise Raw Material Requirement
Sr. No.
01
02
Name of the product
Raw Materials
Consumption
(kg/MT)
Particle Boards
Bagasse
2500.00
Bonding Glue
203.00
Decorative Paper
14.00
Craft Paper/ Plastic Sheet
15.00
Bonding
Urea
Formaldehyde
766.00
and
Formaldehyde Urea
50.00
Lamination Resin
Water
182.50
compound
Sodium PentaChlorophenate
1.00
Caustic Soda
0.250
Formic Acid
0.250
Melamine
Formaldehyde
480.00
Formaldehyde Water
59.00
Resin
Melamine
380.00
Mono Ethylene Glycol (MEG)/DEG
48.00
NBA
26.00
Para formaldehyde
7.00
Paraffin Wax
Paraffin Wax
272.00
Emulsion
Water
674.00
Liq. Ammonia
9.00
Stearic Acid
36.00
Borax Powder
9.00
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Chapter-2 Description of Project
Page | 22
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
2.2.2 MANUFACTURING PROCESS
The products of existing & proposed project are same as described in earlier section. The
proposed expansion project will enhance the production capacities of the existing products.
The process of manufacturing of all products will remain same as those of existing unit. The
product wise manufacturing process and allied details like mass balance is presented below
in subsequent paragraphs under respective headings.
A. PARTICLE BOARDS
Capacity: 3470 TPM
Production Process:
Raw bagasse usually gets in baled form, from sugar mills with 50-55% moisture. This
baled bagasse is feed into Bales breaker machine after removing the binding wires,
the bale breaker disintegrates the bagasse and feeds through conveyor to wet silo.
The wet silo will discharge the Bagasse evenly to the dryer; the pith from the Bagasse
will be separated and stored in the pith silo and the fiber will be dried up to the
moisture level of 2 to 2.5%.
The dried fiber will go to Eccentric screen, where the fiber will be separated as core,
face and over size; over size fiber will pass through the Hammer mill and again charge
into the Screening machine.
The face and core fibers are stored in separate silos and will be passed through the
blender for mixing bonding glue in required quantity. After mixing the glue, the glued
fiber will be charged into the spreading machine. In the spreading machine the three
layer mat will be formed according to thickness and it will be passed through prepress machine, then it will be transferred to hot press loader cage through conveyors.
From the loader mat will be charged to the hot press where the curing process will be
done in required pressure and temperature. Cured board will discharge to the unloader and it will pass through the trimming section to trim into the standard size.
After trimming, the board will be stacked for cooling and further curing for a short
period. After curing it will be feed to Sanding machine for thickness calibration and
smooth surface finish. After sanding it will go to inspection for grading and quality
checking.
In Pre-lamination process both the surfaces of the Plain Particle board will be
processed in Hot Press with impregnated decorative papers for better performance
and elegant look of the board. After re-inspection boards will be sent for Kraft paper
packing, and then will be stored in warehouse for dispatch.
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Chapter-2 Description of Project
Page | 23
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Process Flow Diagram
Raw Material
Bagasse bales
Binding Wire Scrap
Bagasse Bales Opening
Bales Breaker
Moisture Evaporation
Dryer
Screening
Core
Raw Material
Bonding Glue
Face
Over
Size
Milling for Reuse Size
GLUE BLENDER
MAT FORMER
PRE PRESS
HOT PRESS
Moisture Evaporation
TRIMMING
Trimming waste
Reused in process
SANDING
Surface Finishing Waste
Reused in process
Product
Particle Board
Raw Material
Decorative Paper, Craft Paper/
Plastic sheet
PRE-LAMINATION
Product: Particle Board
(Pre-Laminated)
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Chapter-2 Description of Project
Page | 24
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Mass Balance Details:
Qty.
Remark
(kg)
1000.00 Product
1460.00
Craft Paper/ Plastic sheet
Qty.
Out Put
(kg)
2500.00 Particle Board
203.00 Moisture Evaporation
14.00 Over size Fibre, Trimming
15.00 &Surface Finishing Waste
Total
Binding Wire
2732.00 Total
0.60 Scrape
2732.00
Input
Bagasse
Bonding Glue
Decorative Paper
271.40
Reused in
the Process
B. BONDING AND LAMINATION COMPOUND
Capacity: 2500.00 TPM
a.) UREA FORMALDEHYDE RESIN:
Production Process:
Formaldehyde, Urea, Formic Acid, Sodium PentaChlorophenate and Caustic soda are
charged in a vessel. The mixed mass is heated under continuous stirring to prepare
urea formaldehyde resin. Water will be added as to maintain solid content of resin.
Chemical Reaction:
Process Flow Diagram
Raw Materials
Formaldehyde,
Urea, Water, Formic Acid,
Sodium Penta Chlorophenate
Caustic Soda
VESSEL
Heated & Mixed by continuous
stirring
Product:
Urea Formaldehyde
To Particle Board Unit
Packing & Dispatch
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Chapter-2 Description of Project
Page | 25
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Mass Balance Details:
Input
Formaldehyde
Urea
Water
Sodium PentaChlorophenate
Caustic Soda
Formic Acid
Total
Qty.
Out Put
(kg)
766.00 Urea Formaldehyde
50.00 Resin
182.50
1.00
0.250
0.250
1000.00 Total
Qty.(kg)
Remark
1000.00 Product
1000.00
b.) MELAMINE FORMALDEHYDE RESIN
Production Process:
Formaldehyde, Melamine, MEG/DEG, NBA and Paraformaldehyde are charged in a
vessel. The mixed mass is heated under continuous stirring to prepare melamine
formaldehyde resin. Water will be added as to maintain solid content of resin.
Chemical Reaction:
Process Flow Diagram:
Raw Materials
Formaldehyde,
Melamine, Water, MEG/DEG,
NBA &Peraformaldehyde
VESSEL
Heated & Mixed by continuous
stirring
Product:
Melamine Formaldehyde
To Particle Board Unit
Packing & Dispatch
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Chapter-2 Description of Project
Page | 26
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Mass Balance Details:
Input
Formaldehyde
Water
Melamine
MEG/DEG
NBA
Peraformaldehyde
Total
Qty.
Out Put
(kg)
480.00 Melamine
59.00 Formaldehyde Resin
380.00
48.00
26.00
7.00
1000.00 Total
Qty.
Remark
(kg)
1000.00 Product
1000.00
c.) PARAFFIN WAX EMULSION
Production Process:
Paraffin wax, Borax Powder, Stearic acid and Liquor ammonia are charged in a vessel
and mass is heated under continuous stirring to prepare Paraffin Wax Emulsion.
Water will be added as to maintain solid content of emulsion
Process Flow Diagram
Raw Materials
Paraffin Wax, Water, Liquor
Ammonia, Stearic acid and Borax
Powder
VESSEL
Heated & Mixed by continuous
stirring
Product:
Paraffin Wax Emulsion
To Particle Board Unit
Packing & Dispatch
Mass Balance Details
Input
Paraffin Wax
Water
Liq. Ammonia
Stearic Acid
Borax Powder
Total
Qty.
Out Put
(kg)
272.00 Paraffin Wax
674.00 Emulsion
9.00
36.00
9.00
1000.00 Total
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
Qty.
Remark
(kg)
1000.00 Product
1000.00
Chapter-2 Description of Project
Page | 27
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
2.3 POLLUTION POTENTIALS & CONTROL MEASURES
2.3.1 Air Pollution Sources & Control
In existing unit, company has installed one hot water generator and one DG set which are
the only utility emission sources.
After proposed project, company will replace existing hot water generator with proposed
thermic fluid heater having a same capacity of 20 lakhs kcal/hr. Company will also install
one more thermic fluid heater having capacity of 30 lakhs kcal/hr. to meet the thermal
energy requirement of the proposed project. Bagasse/ wood will be used as a fuel for
thermic fluid heaters. Thus after the proposed project these two thermic fluid heaters will
be the source of utility emission.
Company has 320 KVA capacity of D.G. Set in the existing unit. The company shall install
125 KVA capacity of D.G. Set, as stand by. It will be used only during power failure. Diesel
will be used as a fuel for D.G. Set.
The summarized details of the stationary/utility emissions are presented in tabular form
below.
Table 2.9: Details of Utility Emission& Control Measures
Sr.
No.
Fuel & Qty
Particulars
1
D.G. Set
320 KVA
2
D.G. Set 125
KVA
3
Existing Hot
Water
Generator *
4
5
Thermic Fluid
Heater
Capacity:
20 lac kcal/hr
Thermic Fluid
Heater
Capacity:
30 lac kcal/hr
Probable
Pollutants &
Existing
Proposed
Limits
PM <150
Diesel: mg/Nm3
-50 Ltrs/Hr
SO2 < 100 ppm
NOx< 50 ppm
PM <150
Diesel: mg/Nm3
-15 Lits./Hr
SO2 < 100 ppm
NOx< 50 ppm
PM <150
Bagasse/Wood:
mg/Nm3
-1.5 MT/Hr
SO2 < 100 ppm
NOx< 50 ppm
PM <150
Bagasse/Wood: mg/Nm3
-1.5 MT/Hr
SO2 < 100 ppm
NOx< 50 ppm
PM <150
Bagasse/Wood: mg/Nm3
-2 MT/Hr
SO2 < 100 ppm
NOx< 50 ppm
Control
Measures
Chimney
Ht: 9 mtr.
Dia.: 250 mm
Chimney
Ht: 9 mtr.
Dia.: 150 mm
Chimney
Ht: 30 m
Dia.: 850 mm
Chimney
Ht: 30 m
Dia.: 850 mm
Chimney
Ht: 30 m
Dia.: 850 mm
(Note: * After proposed expansion, the existing hot water generator will be eliminated by
installing one TFH of 20 lac Kcal/hr. capacity)
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Draft Rapid Environmental Impact Assessment Report:
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Beside of the above stated emission sources, emissions from process are also anticipated
from various section of production area. Mainly the PM is anticipated as pollutant in these
process emissions. The details of section wise process emissions are presented in
subsequent table.
Table 2.10: Details of Process Emission& Control Measures
Sr.
No.
Stack attached to
1
3
2
4
5
6
Pith Silo (Process)
Hammer Mill
Dryer Dust Silo
Trimming Machine
Sanding Machine
Forming
Pollutants &
Limits
Proposed
(mg/Nm3)
-PM <150
-PM <150
-PM <150
-PM <150
-PM <150
15 m
PM <150
Stack Height
Existing
15 m
15 m
15 m
15 m
15 m
--
Air Pollution Control
System
Cyclone Separator
with Bag Filter
Cyclone Separator
Bag Filter
2.3.2 Wastewater Generation & Management
The existing unit does not have any kind of industrial effluent generation. Similarly after
proposed expansion, there would be not industrial effluent generation. The wastewater is
generated only from domestic activities as sewage. The sewage generation will slightly
increase after the proposed project. At present 5.5 KLD domestic waste water is generated
which is being disposed off through Septic Tank. After proposed project total sewage
generation would be 9.00 KL/day which will be disposed off through septic tank & soak pit.
The details of wastewater generation are tabulated below whereas the water balance
diagram is shown in subsequent figure.
Table 2.11: Details of Wastewater Generation
Sr. No.
1.
2.
3.
4.
Particulars
Domestic
Sub Total Domestic
Industrial
I. Processing
II. Boiler
III. Cooling
IV. Washing
V. Scrubbing
Sub Total Industrial
Total
Quantity (KL/Day)
Existing
Proposed
5.50
3.50
5.50
3.50
Total
9.00
9.00
--
-
-
5.50
3.50
9.00
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Draft Rapid Environmental Impact Assessment Report:
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Fig. 2.4:Water Balance Diagram
Note: water requirement in boiler and cooling tower is only to compensate the evaporation
loss ehance no waste water is generated from it, if boiler blow down generates some blow
down water, it will be utilized in gum formation.
2.3.3 Soild & Hazardous Waste Generation & Management
The hazardous waste from the unit is /will be generated only in form of Used Oil,
Discarded Empty Bags, Drums, Carboys& Paper and residual resin from process. Besides,
bagasse particles and binding wire (scrap) are/will be generated which are nonhazardous in nature. The details of all anticipated wastes & management are tabulated
below.
Table 2.12: Details of Solid/Hazardous Waste Generation & Management
Types of Waste
Quantity
Storage Method
Binding wire – MS
Scrap
92.50 kg/Day
Stored at the MS
scrap yard bin
Bagasse (From DePither Machine, Dryer,
Sanding Machine and
Forming)
52.54 MT/Day
To be stored at the
closed and covered
storage silos-bins.
15.99 MT/Day
To be stored at
rejected board
storage yard
Bagasse (From
Trimming Machine)
Bagasse Fly Ash (From
Thermic Fluid Heater)
Resin Residue
2.5 - 3.5
MT/Day
200 kg/Month
To be stored at the
fly ash storage yard
In HDPE Drums
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Method of Disposal
To be sold to GPCB
approved scrape dealers
To be reused in process.
To be reused in process,
reception treatment for
captive consumption
only.
To be sold to GPCB
approved brick
manufacturer or other
users.
Reused in next batch
Chapter-2 Description of Project
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Draft Rapid Environmental Impact Assessment Report:
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Discarded Empty Bags,
Drums, Carboys&
Paper
Used oil
350 Nos/Day
300 Ltr/Yr
Solid waste storage
site with in the
process area.
In HDPE drums.
To be sold to GPCB
approved scrape dealers
To be sold to GPCB
approved vendors.
2.3.4 Noise & Vibration Generation & Control
Noise & Vibration are /will be generated in sanding & surface finish area in production
section. Beside this, some noise are anticipated from operation of Bag Filter & Cyclone
Dust separator, TFH. Noise & Vibration are also anticipated from the Pumps & Motor and
conveyor belts of various areas. The noise level in premises ranges from 50 dB(A) to 80
dB(A) depending up on the distance from the noise sources. Noise level outside of
production & utility area will never cross the permissible limit for industrial unit as mostly
remains below 60 dB(A). All noises are/will be managed by provision of proper PPEs for
working people in the respective areas. Vibrations are/will be managed by provision of
proper fitting, shunting and sturdy non-vibrating foundation with rubber pads.
2.3.5 Greenbelt Development & Rainwater Harvesting
Company has 11838 Sq. Mt. greenbelt area within premises. The greenbelt is developed
at the periphery of plant premises as well as in some open area within the premises. The
greenbelt will be improved by replantation to give thick pasture view considering the
guideline of CPCB for three tiers greenbelt development.
The company has planned to harvest the rainwater from roof top areas which are about
16000 Sq. Mt. Considering the annual Rainfall of 1800 mm, about 23000 KL water per
year can be harvested. Rainwater Harvesting from Ground surface is not feasible as
surface runoff within plant area is negligible.
2.4 Occupational Health & Safety
2.4.1 Hazardous Materials & Their Management
Caustic lye, formic acid, formaldehyde, sodium pentachlorophenate,
Diethylenegycol, Liquid ammonia, Paraffin Wax are the hazardous raw materials
used in industry. Hazardous Raw Materials are categories as per MSIHC Rules
(2000) and probable hazards are mention in Annexure IV
All hazardous waste shall be managed in accordance with federal, state and local
regulations.
Environmental Health and Safety department is responsible for:

Developing a Hazardous Materials Management Program;

Notifying parties or system responsible for hazard and risk generation

Identifying a corrective action plan; and

Conducting follow-up inspections to ensure compliance.
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2.4.2 Occupational Health Management






















A safe and healthy workplace is provided.
The workplace is inspected to identify situations for source of danger.
Medical/first aid facilities are provided.
A partitioned workplace area with good dilution ventilation is provided.
Vacuum systems during charging and discharging operations are provided to
minimize fugitive emissions.
Fire extinguishers are installed at plant site.
Flame-proof fittings are provided in plant.
Sand buckets are provided in underground storage area.
All instruments & safety devices are checked and calibrate at a frequent time of
interval.
Fire fighting training will be imparted regularly.
All raw materials are/ will be stored in their designated storage area.
Containers are/ will be labelled with precautionary sign of material stored &
emergency contact numbers.
Static earthening provision is/ will be provided to all storage tanks & Equipment.
Prevent the possibility of dangerous combinations. Follow the written procedure
precisely. When preparing work, ensure complete separation of compounds which
are dangerous when mixed.
First-aid box with the required contents is available at each in plant area.
First aid and medical centre will be established as part of ancillary facilities.
First aid training is imparted at regular interval.
Transportation of an injured worker to a hospital, doctor’s office or worker’s home
is/ will be provided by a supervisor when necessary.
Health Check-ups is undertaken once in a year.
All records are maintained.
Emergency telephone nos. is displayed.
Manual call bells are provided for communication of emergency
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Draft Rapid Environmental Impact Assessment Report:
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CHAPTER: 3
DESCRIPTION OF THE ENVIRONMENT
3.1 GENERAL
M/s. Patel Kenwood Pvt. Ltd. has proposed expansion of its existing unit of particle boards
& resins manufacturing situated at Moti Naroli Village of Surat District of Gujarat. As per
the new EIA notification SO 1533 (as timely amended) the project falls under scheduled
category of 5 “F” (A). Considering the legal provisions the present EIA study has been
conducted in line with the awarded TOR as described in earlier chapter-1. As a part of the
EIA study, baseline environmental status has been assessed following the approved
methods for sampling & analysis of environmental samples. The study was started in
October 2013 based on draft Tor as well as discussion held during presentation at MoEF for
approval of draft TOR. In November 2013, all conditions of awarded TOR have been
referred & accordingly the present baseline study has been conducted during the aforesaid
study period.
The details of the baseline study & related aspects have been described in subsequent
sections under respective heading.
3.1.1 PURPOSE & OBJECTIVE OF BASELINE STUDY
The main purpose of the present baseline study in EIA is to determine the existing
environmental conditions of the project area for conducting an environmental impact
assessment (EIA) in order to determine the potential stress on environment due to the
environmental issues of the proposed project of M/s. Patel Kenwood Pvt. Ltd. Baseline
study has been conducted during the period of three months of winter season of 2013
(October 2013 to December 2013) fulfill certain requirements of the Environmental Studies,
as required to comply with the awarded TOR as well as the standards timely issued by the
concern authority. As such, this practice is intended to help the EIA team to gather and
analyse data and information in order to classify the environmental status into several
environmental conditions of area types.
Objectives guiding the present baseline environmental studies are as below.



To delineate the prevailing environmental condition of project/study area as per
awarded TOR issued by EAC, New Delhi for EIA study.
To generate &/or collect the information of physic chemical properties of the
environment of the project area, which includes data indicating quality & prevailing
status of air, water resources, soil fertility, noise, flora & fauna, ecological habitats
etc.
To study & generate/prepare the LULC map, Topographic map, Cartographic Map of
10 km radial area from the site
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Draft Rapid Environmental Impact Assessment Report:
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




To generate &/or collect details regarding climatic condition of project area
To generate &/or collect details regarding socioeconomic & cultural layout
To prepare comprehensive statements for citation of existing/prevailing issue of
contamination of environmental attributes
To facilitate the use of the standard classification of environmental condition of
area types (viz. unpolluted zone, polluted zone, critically polluted zone and sensitive
zone etc.) with respect to the statutory guidelines of the time of study
To facilitate the organization of EIA study & proponent for preparing and updating
EIA reports & EMP.
3.1.2 APPROACH & METHODOLOGY OF BASELINE STUDY
The baseline environmental study for the EIA of upcoming project of M/s. Patel Kenwood
Pvt. Ltd. has been done for three months (October 2013 & December 2013) during the
period of winter 2013 initially considering the draft TORs proposed for approval and then
continued & finalized according to the conditions of awarded TORs as described in Chapter
1. The study was conducted by following the guidelines & the EIA Manual issued by MoEF.
The study was conducted & finalized by conducting studies during the season of winter
2013 covering study area of 5 km radial area to comply with the TOR awarded by the Expert
Environmental Appraisal Committee (EAC), New Delhi. The details of the study period,
frequency of sampling & method of environmental sampling & analysis are shown below in
succeeding paragraphs under respective headings.
3.1.2.1 STUDY AREA
Initially, for the purpose of the EIA study area falls within 10 km radius from the project site
situated in Moti Naroli of Gujarat was selected as study area considering the draft TOR
proposed during TOR application. Up on the receipt of the final awarded TOR from MoEF,
the study area & other requirements as mentioned in awarded TOR were referred &
verified to continue the ongoing study. The project area is situated in the southern part of
Gujarat State. The area has global identity due to the nearby city-Surat, presence of lignite
mine of GMDC as well as for its industrial establishments & development especially in areas
around Surat & Kim. The region is also exhibiting very good agricultural lands. The area has
contributed significantly in the development of our Nation’s economy through the excellent
industrial growth & other businesses like textile & diamond. The area has realized high
development in last two decades rapid growth in industrial development, urbanization and
business operations. The area has been selected as the production hub by many large
banner industries of chemicals & textile. Recently, the nearby area has shown good
development in synthetic wood & allied industrial sector.
The unit of Patel Kenwood Pvt. Ltd. is situated in Moti Naroli. It is a Village in Mangrol
Taluka in Surat District of Gujarat State, India. It is located 33 KM towards North from
District head quarters Surat. 26 KM from Mangrol. 239 KM from State capital Gandhinagar
Palod ( 1 KM ) , Siyalaj ( 2 KM ) , Kothva ( 2 KM ) , Kim ( 3 KM ) , Kathodra ( 4 KM ) are the
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Draft Rapid Environmental Impact Assessment Report:
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nearby Villages to Moti Naroli. Ankleshwar, Surat, Bharuch, Navsari are the nearby Cities to
Moti Naroli. This Place is near to the inter district border of Surat and Bharuch District. The
Kim River, with a course of seventy miles in length, and drains the northern area of Surat
district. It is raising in the Rajpipla hills and joins the Gulf of Khambhat.
The map of the study area & sampling locations is illustrated below in Fig. 3.1, whereas the
salient features of the project area are tabulated in subsequent Table 3.1.
Table 3.1: Salient Features of Study Area (10 Km)
Sr. No.
1
2
4
3
4
5
6
8
9
10
11
12
13
Nearest Infrastructure Feature
Approx. Aerial Distance from Project
Site
Lat.: 21.418617°’N,
Long.: 72.967582°’E
Elevation above mean Sea Level
17 Meters
Temp.: Min 11.2°C & Max 40.0°C
Weather Condition
Humidity: Min 33% & Max 87%
Average Annual Rain Fall: 1800 mm
Nearest Village
Moti Naroli - 0.9 Km SW
Town – Kamrej (17 kms)
Nearest Town
City - Surat (31 kms)
Dist HQ– Surat (31 kms)
Nearest National & State Highway
NH-8, 1.1 m W
Kim- 3 kms
Nearer Railway station
Surat-28 Km
Nearest Airport
Surat -47 kms
River- Kim -1.35 Km.,
Nearest Surface water Resource/Reservoir
River Tapi - 14.5 Km.
Nearest Forest Patches
None
National Park/Sanctuary or Ecologically
None
sensitive Area
Inter-State Boundary
None
Seismicity
Seismic Zone-III (Moderate)
Geographical Position
3.1.2.2 SAMPLING & MONTORING LOCATIONS
Initially, locations for sampling & monitoring were selected within 10 km radial area from
site and after receipt of the approved TOR from MoEF it is verified & confirmed that the
selected locations fulfills the requirement of awarded TOR. The locations are selected
based on probable effects in project study area considering various guidelines from CPCB.
One location of AAQM is selected in downwind direction. Total eight locations were
selected from the study area falling within 5 km radial distance for sampling and monitoring
of air, noise, soil and groundwater as per terms of reference. The surface water samples
were collected from seven locations. The details of selected sampling & monitoring
locations are presented in table 3.2.
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Table 3.2: Sampling & monitoring Locations (Study Area - 5 Km)
Sr.
No.
1
2
3
4
5
6
7
Name of Location
Project Site,
21.418642°N 72.967464°E
21.418194°N 72.961°E
21.418194°N 72.961°E
21.418642°N 72.967464°E
Valesa Village
21.393042°N 72.995494°E
21.39762°N
72.96774°E
21.23957°N
72.58071°E
21.40093°N
72.96703°E
21.393042°N 72.995494°E
Palod Village
21.394313°N 72.962353°E
21.39419°N
72.96053°E
21.39376°N
72.96024°E
21.396285°N 72.957339°E
21.394313°N 72.962353°E
Mota Borasara Village
21.400354°N 72.952683°E
21.40052°N
72.95225°E
21.40418°N
72.95625°E
21.400354°N 72.952683°E
Kosamba Village
21.457665°N 72.949742°E
21.46468°N
72.95649°E
21.46468°N
72.95649°E
21.460502°N 72.966461°E
21.457665°N 72.949742°E
Kathwada Village
21.443541°N 72.997395°E
21.44342°N
72.99728°E
21.44342°N
72.99728°E
21.44342°N
72.99728°E
21.443541°N 72.997395°E
Kim River
21.40223° N
72.95470° E
Approx. Aerial Distance
& Direction from Site
Details of Sampling &
Monitoring
0.0 km Centre of Study
Area
Ambient Air Quality,
Groundwater
Soil
Noise
4.03 km (SE)
2.30 km (SSE)
1.18 km, (S)
1.80 km (S)
4.03 km (SE)
Ambient Air Quality,
Groundwater
Surface Water
Soil
Noise
2.75 km (S)
2.80 km (SSW)
2.90 km (SSW)
2.70 km (SSW)
2.75 km (NE)
Ambient Air Quality,
Groundwater
Surface Water
Soil
Noise
2.56 km (SSW)
2.55 km (SW)
1.96 km (SW)
2.56 km (NE)
Ambient Air Quality,
Groundwater
Soil
Noise
4.71 km (NW)
4.70 km (NNW)
5.04 km (NNW)
4.60 km (NNW)
4.71 km (NE)
Ambient Air Quality,
Groundwater
Surface Water
Soil
Noise
4.12 km (NE)
4.10 km (NE)
4.10 Km (NE)
4.10 km (NE)
4.12 km (NE)
Ambient Air Quality,
Groundwater
Surface Water
Soil
Noise
2.26 km, (SW)
Surface Water
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Draft Rapid Environmental Impact Assessment Report:
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Fig.3.1- Base Map of Study Area showing Sampling & Monitoring Locations (5 Km)
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3.1.2.3 STUDY PERIOD & FREQUENCY OF SAMPLING
The baseline environmental study was done by following the guidelines of MoEF. As
described earlier, initially the draft ToRs proposed with Form-I were considered for
inception study for 5 kms area and finally the study was finalized in line with the conditions
of ToRs approved by the Expert Environmental Appraisal Committee of MoEF, New Delhi.
All the necessary maps are also prepared for 5 km radial area from the site. Thus, all
primary study completed for monitoring & sampling of Air, Water & Soil samples as well as
all mapping done were found complying with the approved TORs awarded by EAC, MoEF,
New Delhi. The details of the study period, frequency of sampling & method of
environmental sampling & analysis are shown below in succeeding paragraphs under
respective titles.
As, described above, the period of study determined was 1 st October 2013 to 31st
December 2013 to collect the one season (winter) data. The frequency of various
environmental sampling & analysis was determined following the guidelines provided by
MoEF in online EIA Manual. The details of frequency of environmental sampling considered
for the study are illustrated in Table – 3.3.
Table 3.3: Frequency of Environmental Monitoring
Attributes
Sampling
Locations
A. Air Environment
Meteorological Data
Ambient Air Quality
B. Noise
C. Water
Ground Water
Surface Water
D. Soil Quality
E. Land Use -Land Cover
& Topography
Ecological Data
G. Socioeconomic Data
H. Other Maps
Frequency
Project Site
6 locations in the study area of 5 Kms. Radius
from site [1 Location within project site &
1 Location in downwind direction.]
6 Locations from study area (5 kms)
Hourly continuous
during Study Period
24 hourly twice a
week during study
period
Once in Study Period
Grab samples from 6 Locations from Study
Area (5 KMs)
Grab samples from 5 Locations from Study
Area (5 KMs)
Surface soil samples from 6 locations within
study area (5 Kms)
Study area (10 Km)
Once in Study Period
Study area (5 Km)
Study area (5 Km)
Study area (10 Km)
Once in Study Period
Once in Study Period
Once in Study Period
Once in Study Period
Once in Study Period
Once in Study Period
3.1.2.4 METHOD OF SAMPLING
Selection of method for sampling, preservation and analysis plays very important role in
baseline environmental study. With reference to the guidelines of CPCB & EIA Manual of
MoEF, methods of sampling & analysis of environmental samples have been selected/
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adopted. The method adopted for environmental sampling & analysis are illustrated in
following table 3.4.
Table 3.4: Method of Environmental Sampling & Analysis
Attributes
METHOD
Sampling / Preservation
A. Air Environnent
I. Meteorological Data
II. Ambient Air Quality
B. Noise
C. Water & Waste Water
I. Ground Water
II. Surface Water
D. Soil Quality
E. Land Use -Land Cover &
Topography, geohydrology
& Other Maps
F. Ecological Data
G. Socioeconomic Data
Analysis
Stationary weather station (AWS)
Computer Aided Data Analysis
As per CPCB Guideline (Respirable
dust sampler and PM2.5 Sampler
Instrument : Noise level meter
Standard methods for
examination of water and
wastewater analysis published by
APHA
Laboratory Guide for Conducting
Soil test & Plant Analysis, by
J.Benton Jones, Jr.
Soil & Solid waste Analysis- A
laboratory manual – By Dr. P.K.
Behera
Satellite Imageries (1:50,000
scale), collected from NRSA,
Hyderabad &
Primary Study
Secondary data for forest from
Forest Dept. & Primary study of
basic survey of non-forest area as
well as verification of information
collected
Census of India 2011
As per IS5182 [Part -,(2) & (23) ]
2006
Mathematical Calculations
Standard methods for
examination of water and
wastewater analysis published
by APHA.
Laboratory Guide for
Conducting Soil test & Plant
Analysis, by J.Benton Jones, Jr.
Soil & Solid waste Analysis- A
laboratory manual – By Dr. P.K.
Behera
Primary image analysis & GIS
modeling using Arc GIS & Erdas
Imagine software and
Primary Study
Necessary study with reference
to Scheduled animals as per
regulatory provisions and IUCN
guideline & information
Census of India 2011
3.2. DESCRIPTION OF BASELINE ENVIRONMENTAL STATUS
As mentioned above, the baseline study for the present EIA was conducted during period of
1st October 2013 to 31st December 2013 in accordance with the draft TORs proposed in
Form I as well as final awarded TORs issued by MoEF. The study was conducted with
reference the draft TORs in initial stage and up on receipt of approved TORs, conditions
given in the approved TORs were referred for verification of scope of baseline study to
modify the ongoing/completed study as well as to schedule the additional study, as
required. All monitoring & sampling done for the study area covering 5 km radial distance
from site during the study period covered the requirement of awarded TOR.
The details of the studies conducted along with the outcomes of the studies are described
with all necessary details & illustration in subsequent sections under respective heading.
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3.2.1 LAND ENVIRONMENT
The study area for landuse is within 10 km radius of Patel kenwood Pvt. Ltd.. located at Plot
No.: 1 to 6, Block No.: 67 - 68, NH-8, Village. Motinaroli, Tal. Mangrol, Dist.: Surat (Gujarat).
Area covers around 15 villages of Mangarol taluka, part of Surat District, villages as shown
in the Base map. Base map also depicts the major road and railways and river passing
through the study area. During the present study for land environment Landuse/Landcover
mapping, Geological mapping & study of geological features as well as soil quality has been
studied for the present EIA. The details of the conducted studies along with necessary
information, analysis and illustrations are described under respective heading below.
3.2.1.1 Geology & Topography
Buffer Zone: The study area is a part of Moti naroli, Surat district and having average
elevation of 11 m to 36 m above mean sea level .The prominent slope of the area east to
west direction. The kim river flows 1.33 km far away from the project side towards east to
south and move to west direction. It’s Perennial River. The Kim is the most important river
in this area and flows in a tectonically controlled ENE-WSW direction. North of Mangrol
taluka the course of the river is locally controlled by two parallel lineaments trending NWSE which attribute an apparently meandering attitude to the river. The most of the area
occupied by agricultural Land ant others (industrial area, Land with and Land without scrub
features, Habitat area, reservoirs/ tanks/ lakes/ ponds and canals).
Core Zone: In the core zone, the altitudes vary from 17 to 20 m msl. The slope of the area
is 3 m .There is no major naqlah and river. The area is flat & sloppy. Vegetation growth is
developed in the boundary wall side and others open land represent by bushes & grass.
Most of the area covered with buildup.
Geological Feature of Study Area:
The area belongs to the southern part of the Cambay basin. It is mostly occupied by
Quaternary sediments except for the south eastern and eastern parts where Deccan traps
occur at higher elevations and north eastern parts where Tertiary sedimentaries are
exposed. In the Surat district ferruginous sandstones of the Guj. series are underlain by
nummulitic limestone, sub-nummulitic gypseous shales and supra-trappean lateritised
sediments with pockets of bauxite. The stratigraphic sequence is as follows:
T
E
R
T
Y
A
A
R
Y
Quaternary
Miocene
Ecocene
Palaocene
Late Cretaceous to Eocene
Alluvial, estuarine and aeolian sediments.
Guj. Series - Ferruginous sandstone.
Nummulitic Limestones.
Sub-nummulitic Gypseous shales. Supratrappean
sediments, partly lateritised with bauxite at places.
Deccan -Traps.
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The Cambay basin, which is well known to be bounded by step faults on the eastern and
western margins, is also dissected into seven major crustal blocks in the N-S direction from
Mehmudabad to Billimora. The various crustal blocks identified are, from the north: (i)
Mehomadabad block (ii) Tarapur block (iii) Petlad Katana block (iv) Jambusar-Broach block,
(v) Kosamba block, (vi Surat block and (vii) Navsari-Billimora block. These blocks are
displaced, up or down, relative to the adjacent blocks due to movements along the faults
bounding them. Most of the faults have been found to extend quite deep and to affect the
Mono boundary considerably, as is quite evident from the relief of the Moha found along
the profile. Further, the seismic activity observed in the region, during historical as well as
modern times, suggests that these deep faults may even be currently active. The JambusarBroach block has a maximum crustal thickness of 38-40 Km with deepest granitic basement
at 6.0 to 6.5 Km depth. Towards north and south of this graben, the Mono as well as the
granitic basement are found to be at Shallower depths. The Deccan traps, which from the
basement of the overlying Tertiary sediments very in thickness from 1.0 to 1.8 Km and rise
to very shallow depths on the southern part of the profile. It is generally believed that the
Tapi and Normada rivers flow along parallel fissure zones trending NNE-SSW across the
Cambay graben. The above studies by Kaila at al op cit) have shown that deep faultsare
situated a few Kms (south and north from the present poraitions of Narmada and Tapi
respectively.
In the project side, no out crops are seen. The area belongs to quaternary age. The litho
logically, the area covered with Alluvial, estuarine and aeolian sediments, which have 2330m thickness.
Topography of Study Area:
The project area is almost plain and flat surface with elevation mostly ranging between
12m to 13m above MSL. There are wide plain, few slope region and basins in the southern
of project site. The majority of these plateaus are formed from cultivation, uncultivated,
waste to open land. The topographic variety of the region creates different environments in
terms of climate change, agriculture land, demography, industry and waste land. The
different areas can be distinguished as drainage and upland. The average elevation of the
project sites range between 12 – 14 m. 1 main water body Kim River flowing along the
South Western side of the project site with other tributaries. One seasonal rivers/streams
flowing from higher elevations in N, NE & E towards SW & W generally control the drainage
of the area and discharge the surface runoff water to Kim River, the major river of the area.
The maximum elevation is found near North East and south part of Moti Tarav & Karanj
villages where a Agriculture area is situated. The highest elevation has been noticed to be
35 - 36 m on the South East part of Karanj village. The lowest has been noticed to be 12 m
in western part of project site at Panjroli village.
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Fig. 3.2: Topographic Map of Study Area
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Fig. 3.3: Digital Terrain Model of Study Area
3.2.1.2 Landuse/Landcover
Lanuse /Landcover (LULC) study has been conducted for 10 km Radial area from project
site.
The land use/land cover mapping was carried out using digital satellite image (GEO EYE
Satellite Image 2012, Band 2-3-4, Year 2012) procured from NRSA, Hyderabad. The analysis
of data was preceded by collection of ancillary data like the Survey of India, District series
maps and Census maps as base information for interpretation. The study area was
demarcated within the 5 km radius of the project site using buffer option on the ancillary
map collected. Ground truth study comprises of data collection of ground features along
with the respective geographical position in terms of latitudes and longitudes with GPS.
Using all the collected information the data was interpreted. Interpretation of the data
involved importing the data and clubbing the three layers into the single layer for
interpretation. The data was in standard projection system universally followed as UTM.
Finally the proportional presence of different land uses and land cover in terms of statistical
percentages was derived for the study area. Appropriate legends were used to represent
the various categories of landuse-landcover, and are written on the prepared landuselandcover maps. Area and distance calculations have been carried out using GIS software
after geo-referencing the interpreted data.
Based on the total variation and pattern in image the land use and land cover map of the
area was generated. The eight land use categories were delineated in this area viz. the Crop
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land, Land without Scrub, land with Scrub, Plantation, River, Water body, Industry and
Settlement (Figure). Major portion in the study area is covered by Crop Land. The main
crops grown in the area is Paddy which is usually shown during rainy season. Many villages
grow horticulture crops like, Sugar cane, Mango, Chikku, Papaya, seasonal vegetations and
much portion of the study area occupied social forestry and natural vegetation. There was
also cultivation of Pulses in some villages like Tuvar, Juvar, cotton.
There are some areas covered by grasses these areas are delineated as Scrub. The study
area does not occupy any forest land. These areas in middle region are mostly elevated
region with sparse vegetation. The nearest forest is more than 70 km away, at Unarpada
from the village pipodra
The vegetation category Open was segregated based on the canopy density of 10 to 40 per
cent and Close as greater than 40 per cent canopy cover area. Both open and close
vegetation area are in the elevated region. But these areas have not been notified under
the Forest Act and being maintained by forest department.
There are many small water bodies in the region biggest being at Mota Borasra village.
Within the study area one river and its tributaries flowing is Kim River. There is canal flow
near the project site aprox 1.0 Km. there are some scattered industrial units in the region.
Near the Valesaral village there are land use categories like land without Scrub and this
area is mostly cover by brick manufacturing.
The area statistics of these classes are presented in Table below. Agricultural Land within
the study area occupies 78.70% (247.23 km2) of the geographical area. The industrial area
is covers about 2.93% (9.20 km2) of the geographical study area. Land with and Land
without scrub features about 9.94 % (31.23 km2) of the geographical study area. Habitat
area occupies about 6.25 % (19.65 km2) of the geographical study area. The features
observed in this category were reservoirs/ tanks/ lakes/ ponds and canals. It occupies about
1.76 % (5.54 km2) of the geographical study area.
Table 3.5: Land use area details for (10 km Radius)
S. No.
1
2
3
4
5
6
7
Landuse pattern
Settlement
Industry
Agricultural Land
Plantation
Land with Scrub
Land without Scrub
Water bodies
Total
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Area (km2)
19.65
9.20
247.23
1.31
21.32
9.91
5.54
314.16
PGA * (%)
6.25
2.93
78.70
0.42
6.79
3.15
1.76
100.00
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Fig. 3.4: Landuse area of 10 km radius of Study Area
0.42
6.79 3.15 1.76
2.93
6.25
Settlement
Industry
Agricultural Land
Plantation
78.7
Land with Scrub
Land without Scrub
Water bodies
Fig. 3.5: Satellite (GeoEye) Image of Study Area
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Fig. 3.6: LULC Map of Study Area
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3.2.1.3 Soil Quality
Surface soil samples were collected from six locations within study area covering 5 km
radial area from proposed site. The soil samples were collected once in study period during
the month of December 2013 and the outcome of soil quality studies is tabulated in table
given below.
Five village soil samples and one from the project site were identified from the study area
(within 5 Km radial distance from the project site). Soil samples were collected from these
villages and project site from a depth of 6-12 inches below the soil surface to estimate the
physic-chemical characteristics of the soil.
Table 3.6: Details of Soil sampling locations
Sr.
No.
Stn
code
Location
1.
SS-01
2.
3.
4.
SS -02
SS -03
SS -04
5.
6.
SS -05
SS -06
Project site surface
soil
Valesa surface soil
Palod Surface soil
Mota Borasra Surface
soil
Kosamba Surface soil
Kathwada surface
soil
Latitude
Longitude
Elevation
(in m)
21.418194°N
72.961°E
18.00
21.40093°N
21.396285°N
72.96703°E
72.957339°E
17.00
16.00
21.40418°N
72.95625°E
16.00
21.460502°N
72.966461°E
25.00
21.44342°N
72.99728°E
20.00
Approx. Arial
Dist. from
Proj. Site
(in Km)
0.00
1.80 S
2.70 SSW
1.96 SW
4.60 NNW
4.10 NE
The texture of the soil in the study area is clayey, medium black soil. The soil is having high
water and moisture retention capacity due to clay content.
Porosity of the soil in the study area ranges from 51 to 55 % of the soil volume. Hence, it
facilitates in the supply of oxygen to organisms decomposing organic matter, humus, and
plant roots; as well as the pore space allows the movement and storage of water and
dissolved nutrients.
The pH of the soil in the study area is moderately alkaline in reaction having pH in the range
of 8.04 to 8.69 except at Kosamba showing 9.12 pH. This high pH reduces the availability of
phosphorus and most macronutrients.
The CEC of the soils in the study area is >30 meq/100 gm. A high CEC is desirable because
nutrients are less subject to leaching and adequate quantities of nutrient reserves can be
maintained. CEC is a good indicator of soil quality and productivity. CEC is a relative
measure of the nutrient-holding capacity of a soil.
The detailed quality of the collected soil samples are presented below in subsequent table.
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Table 3.7: Soil Quality of Study Area
Sr.
No.
Parameters
Unit
SS-01
SS-02
SS-03
SS-04
SS-05
SS-06
gm/ml
0.9295
1.0017
1.0104
0.9433
0.9611
0.9994
1.
Bulk Density
2.
Salinity
ppt
1.03
1.37
1.54
1.89
1.37
1.03
3.
Porosity
%
52
54
55
53
51
54
4.
Texture Class
Silt
%
06
07
09
10
07
10
Clay
%
87
85
84
82
83
81
Sand
%
07
08
07
08
10
09
5.
pH( 5%
Solution)
--
8.23
8.30
8.04
8.69
9.12
8.11
6.
Electrical
Conductivity
µs
120.8
173.1
107.1
152.2
190.8
149.3
49
48
47
49
48
49
7.
Cation
Exchange
Capacity
8.
Sodium
mg/kg
340
328
412
342
298
340
9.
Potassium
mg/kg
215
190
259
205
187
223
mg/kg
171.7
110.1
84.7
134.6
91.8
141.0
11. Magnesium
mg/100 gm
97.2
97.2
121.5
121.5
97.2
145.8
12. Phosphorous
mg/100 gm
1.05
1.21
1.42
1.14
1.23
1.09
--
23.5
19.3
29.0
26.9
18.9
23.3
20
22
22
21
23
20
10. Nitrogen
13. SAR
14.
Water Holding
Capacity
meq/100gm
Clay
ml/100 gm
15. Iron as Fe
mg/lit.
204
230
194
246
240
214
16. Copper as Cu
mg/lit.
0.52
0.55
0.64
0.56
0.65
0.57
17. Zinc as Zn
mg/lit.
0.39
0.42
0.41
0.40
0.41
0.43
9.0
11.0
15.0
12.0
14.0
11.0
0.50
19. Nickel as Ni
mg/lit.
Source : UERL Laboratory Division, Vapi
0.73
0.69
0.52
0.75
0.56
18.
Manganese as
Mn
mg/lit.
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3.2.2 WATER ENVIRONMENT
3.2.2.1 Geohydrology
As per hydro geological investigation, water level around the Project area ranges from 4 m
to 7 m below ground level (Oct., 2013) depending upon topography as presented earlier.
The average seasonal fluctuation of water level in the area was reported to be 1-3 m during
the year of study and information gathered during hydro geological inventory of the area.
The general ground water flow direction in the site area is towards north east to south
west.
Fig. 3.7: Hydrogeological well location map
Table 3.8: Hydrogeological well Inventory of the existing well around the site
Sampling
Location
Coordinates of
Location
Type of
Well
Project
Site
Project
Site
Hathoda
21°25’5.5” N
72°57’59.6” E
Moti
Maroli
Shiyalaj
21°24’27.6” N
72°57’43.9” E
Borewell
(GW-01)
Borewell
(GW-02)
Borewell
(GW-03)
Borewell
(TW-04)
Borewell
(TW-05)
21°25’7.3” N
72°58’4.7” E
21°24’57.3”N
72°59’0.4” E
21°25’22.2”N
72°57’45.5” E
Depth
(in m)
Water Level
(post monsoon)
Yield
3
(m /hr)
Yield
3
(m /day)
TDS
(mg/L)
mbgl
amsl
6
11
17
7.2
172.8
740
6
13
19
-
-
-
5
11
16
-
-
2260
4
8
12
-
-
990
7
13
20
-
-
1690
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Regional Geo-hydrological Scenario
Rainfall, seepage from the drainage network, rivers, canals and tanks spread over the
buffer zone are the sources of Groundwater in this region. Rainfall is the major source and
as such maximum increment to Groundwater aquifers takes place in the Monsoon season
between June and September. Rain water after run-off, evaporation and Evapotranspiration percolates down through the soil formations depending upon the
characteristics of surface soil conditions and hydrological characteristics of the aquifer and
gets stored as ground water. Field traverses, discussions with the villagers, study of the
available reports, etc. have revealed that the Groundwater occurs under the following
conditions in the core and -buffer zone
1. Phreatic
2. Semi-Confined
3. Confined
Groundwater under these conditions depend on stratigraphical conditions, and subsurface
structural configurations especially the presence/continuity of the aquifers, aquicludes etc.
By and large the Groundwater in the buffer zone occurs under~phreatic conditions.
In the Hydrological point of view with regard to Groundwater increment it is the top
stratigraphical sequence of a region which is of major significance. With this in view field
investigations were conducted over the core and buffer zone (study area). Available reports
were also studied.
The project area is 43151.53 m2. Geological formations exposed near the surface in the
study area comprise of Basaltic Rocks of Decaan Traps, under varying conditions of
weathering, Alluvial formations of recent age, variegated clays, kankar and Nanmiulitic
Limestone of Eocene age. Consequently localised variations occur in the type of soil,
texture, cementing medium, consolidation factor, physical/chemical properties, etc.
Correspondingly hydrological factors and hydro-dynamics of the region show variation from
one location to another. However, the study has revealed that the variations are not very
wide. Hence, for any understand of the hydrological regime of our study area it is sufficient
if some general/representative values are assumed as applicable to the entire area. It is
with this approach the Geo-hydrological data of the area has been collected, analysed and
parameters calculated.
Nature of Formations
The hydrological factors of the top 20 m to 30 m of the stratigraphical formations are only
significant as far as environmental aspects are concerned. The study has been accordingly
conducted and reported. In general in the Deccan Trap area, the top 5 to 10 m are
weathered and fractured at varying degrees and the intensity of Groundwater infiltration
depends on these factors. In the Alluvial and variegated clay formations and also in the
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Nunmulitic Limestone occurring areas, the top portion is weathered and disintegrated. The
Groundwater infiltration depends on the soil native, degree of consolidation, etc.
Groundwater Condition
Depth of dug wells and dug-cum-borewell, constructed in these formations normally vary
from 4 to 15 meters from ground level. Diameters of the wells vary from 2 to 6 meters.
Depth to water from the ground surface depends on rainfall, the elevation of the ground
and also local stratigraphical conditions and hence it varies from 1 to 15 meters within the
buffer zone. The normal range in the centre of buffer zone could be taken as 6 to 9 meters.
The gradient of water table generally follows the surface elevation and is mostly from East
to West with slopes ranging from 1 in 1000 to 1 in 400. As rainfall is the major source of
recharge, the dug wells show maximum fluctuations between Pre and Post-Monsoon
periods. Fluctuation of 1 to 3 meters can be taken as typical for the area. Yield of the
individual wells also vary from place to place depending on the localised Geo-hydrological
conditions. A properly constructed dug well of about 3 meter diameter and 10 to 15 meter
depth in a fairly well weathered and disintegrated formations .In this area could yield about
300 LPM. Specific Capacity of a well is of significance in design of the well as this will
indicate how much water a well can yield for a specific draw down. Specific Capacity of dug
wells in these formations vary widely from 20 LPM/per meter draw down to 300 LPM/per
meter draw down. A pump test conducted in a bore well located in site, has indicated the
specific capacity of 120 LPM/meter of draw down. Specific yield likewise is also an
important parameter for determining as to how much water will be released from the
storage of the aquifer. Field studies/tests have indicated a value of 3 percent as specific
yield for the formations encountered to a depth of 20 meters from ground level in Deccan
Trap area. For Alluvial and other formations the normal variation is 5 to 10%. Hydraulic
conductivity and Transmissivity of the Aquifer in the region studied showed variations area
wise depending upon the local stratigraphical conditions. Likewise variations in depth wise
also occurs due to nature of the Aquifer material, thickness and degree of consolidation,
etc. Accordingly transmissivity values varied from 30 m2/day to 150 m2/day within the
Core and Buffer Zone.
Groundwater Recharge and Potential
Source of Recharge
Recharge to the Groundwater basin or an Aquifer system mainly depends on infiltration
capacity of the soil, Hydrological characteristics of the substrata and the Groundwater flow
dynamics. Groundwater Potential is directly linked with the RECHARGE to the Aquifer and
DISCHARGE/DRAFT from the Aquifer. Infiltration capacity of the soil is the major influencing
factor in the determination of the quantum of the recharge of a basin. Infiltration capacity
in turn depends on the type and texture of the soil exposed at the surface or near the
surface. In the area studied it has been observed that rain water infiltration is the primary
and predominent source of recharge to the Groundwater system. Percolation/seepage
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from the surface water bodies and the net work of drainage canals spread over the buffer
zone is also a major source of recharge. Separate assessment from these sources has not
been attempted on this is considered superfluous for this report.
Recharge Assessment
Due to occurrence of three major types of soils within the core and buffer zone, recharge
potential of the region/area will change correspondingly. However, on the environmental
point of view of the water. regime of the study area, such variations do not matter
significantly. Hence Groundwater recharge of the entire study area has been assessed
based on typical average value which can be taken as representative of the whole area.
A. Rainfall Infiltration Method
a. Total Area of the Buffer Zone- 314.16 km2
b. Average rainfall per annum- 10 mm 14%
c. Rainfall infiltration factor- 314.16 x 1.32 X 0.14
d. Annual recharge in MM3- 58.06 MM3
B. Specific Yield Method
a. Total area of the Buffer Zone=314.16 km2
b. Specific yield=6%
c. Water level fluctuation between Pre-Monsoon and Post-Monsoon=3m
d. Annual recharge in MM3 = 314.16 x 6 x0.3 =56.55 MM3
Average Recharge based on these two methods= 58.06 +56.55 / 2 =57.31 MM3
Discharge/Draft from their Groundwater Aquifer System
Assessment of Groundwater DISCHARGE/DRAFT or’ extraction from a region for domestic
purposes, irrigation, forestry and for industries is necessary for estimation of exploitable
water potential of the region and also to assess the environmental impact on the water
regime due to any industrial activity. Field survey has revealed that out of the total irrigated
land of 24723 has within the study area only 30% irrigated by means of ground water. The
rest of the area is irrigated by tanks and canals. Dug wells and Dug-cum-tube wells are the
main method of extraction of ground water’ by pumping for irrigation purposes. Water
requirement for irrigation normally varies between 35000 ltrs/day/Ha. to 45000
ltrs/day/Ha. of irrigated land. Pumping/watering is carried out for a period of 120 days
normally in a year. For forestry purposes, water requirements are estimated as 2000
ltrs/day/Ha. and 120 days of watering per year. Groundwater is also extracted for domestic
Purposes and cattle consumption. Water for domestic consumption is estimated as 40
l./day per person throughout the year and for cattle 20 l/day per animal through out the
year.
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Based on the above assumptions the total draft from the basin has been calculated as
follows:
Total Population of the core and buffer zone =130366
Domestic consumption (qp) =1.90 MM3
Cattle Population =65183
Cattle Water Consumption (qc)= 0.48 MM3
Water utilization for area irrigated from Groundwater for irrigation (qi)= 31.15 MM3
Water utilisation for Industries (qd) 920 Ha. = 0.5 MM3
TOTAL WATER UTILIZATION PER ANNUM (QD) = qp + qc + qi
QD = 1.90 + 0.48 + 31.15 = 33.53 MM3 per annum
qf + qd = 0 + 0.5
As nearly 30% of the water consumed for irrigation will be recharged back into the
Groundwater system, the net water consumption or effective EXTRACTION/DRAFT (QDE)
works out to:
QDE= QD - (0.3 x qi) = 24.185 MM3 per annum
So the net Discharge/ Draft or Extraction of Groundwater from the whole of study area
works out to be about 24.185 MM3, as against the recharge potential of about 57.31 MM3
per annum.
Water Availability
Based on these two - figures, the RECHARGE-DISCHARGE BALANCE of the study area has
been worked out.
Net RECHARGE to the Groundwater System (QR) per annum = 57.31 MM3
DISCHARGE from the Groundwater System (QD) per annum = 24.185 MM3
So water available (QR-QD) per annum= 33.125 MM3
Stage of ground water development in the area is 42.2 %, which indicate that there is
plenty of scope further extraction/exploitation without causing adverse effect on the water
regime for any Water requirement for the project. As the Hydrological studies have
revealed surplus Groundwater potential in the study area, the entire requirement of water
for project can be drawn from the Groundwater sources itself. This will not create any
adverse impact on the hydrological environment.
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3.2.2.2 Water Quality of Study Area
The details of the baseline study for the existing activities at M/s Patel Kenwood Pvt. Ltd. related to
water environment and in the surrounding villages; the water quality survey has been planned
through identification of water resources and appropriate sampling locations for both surface and
ground water in study area depending on topography, landuse, surface runoff as well as natural and
manmade drainage/irrigation canal systems. The prevailing status of water quality has been
assessed during winter season (December 2013).
The surface water sampling has been done at five locations. One river water sample whereas four
pond water samples were collected during the study period. The groundwater sampling has been
done at 6 locations (4 hand pumps and 2 bore well) well distributed in the study area. Sampling
locations for surface water and groundwater quality monitoring are shown in Fig. 3.1 and are
enlisted in Table 3.9.
As described in earlier section of this chapter, the standard methods (APHA, AWWA 2007)
prescribed for surface and groundwater sampling preservation as well as the analytical procedures
for individual parameter is followed in this study. The samples were collected on 28/12/13. and
results are enlisted in Table 3.10 &3.11.
Table 3.9: Details of Water Sampling Locations
Sr.
No.
Stn
code
Location
Latitude
Longitude
Elevation
(in m)
Arial Dist.
from Proj.
Site (in Km)
1.
2.
3.
4.
5.
SW-01
SW -02
SW -03
SW -04
SW -05
Kim River
Palod Pond
Valesa Pond
Kosamba Pond
Kathwada Pond
21.40223°N
21.39376°N
21.23957°N
21.463682°N
21.44342°N
72.95470°E
72.96024°E
72.58071°E
72.957467°E
72.99728°E
15.00
15.00
9.00
29.00
41.00
2.26 SW
2.90 SSW
1.81 S
5.04 NNW
4.10 NE
1.
2.
3.
4.
5.
6.
GW-01
GW -02
GW -03
GW -04
GW -05
GW -06
Project Site Borewell
Valesa Borewell
Palod, Hand Pump
Mota Borasra, Hand Pump
Kosamba, Hand Pump
Kathwada, Hand pump
21.418194°N
21.39762°N
21.39419°N
21.40052°N
21.460838°N
21.44342°N
72.961°E
72.96774°E
72.96053°E
72.95225°E
72.962346°E
72.99728°E
18.00
16.00
17.00
16.00
29.00
41.00
0.00
2.30 SSE
2.80 SSW
2.55 SW
4.70 NNW
4.10 NE
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Table 3.10: Surface water Quality of Study Area:
Sr.
No
1.
2.
3.
4.
5.
6.
Parameters
Colour (Pt-Co Scale)
Unit
Unit
--
Odour
SW-01
1
Unobj.
SW-02
5
Unobj.
SW-03
SW-04
SW-05
5
Unobj.
10
Unobj.
10
Unobj.
Limit as
per
IS:105002012
5 Hazen
Unobj.
NTU
1
1
5
10
5
1 NTU
pH
--
7.29
8.02
7.65
7.93
7.61
6.5 – 8.5
Temperature
0
C
31
30
31
31
30
--
mg/lit.
260
170
180
260
530
200mg/lit.
304
288
620
1036
500mg/lit.
Turbidity
Total Hardness as CaCO3
7.
Total Dissolved Solid
mg/lit.
844
8.
Calcium as Ca
mg/lit.
58.1
32.1
52.1
64.1
96.2
75 mg/lit.
9.
Magnesium as Mg
mg/lit.
27.9
21.9
12.1
24.3
70.5
30 mg/lit.
10.
Total Alkalinity
mg/lit.
416.1
191.6
186.2
284.7
443.5
200mg/lit.
mg/lit.
256.5
85.5
28.5
180.5
210
250mg/lit.
mg/lit.
99.5
47.3
22
13
200mg/lit.
0.1
0.1
0.01
45 mg/lit.
0.42
0.48
0.77
1.0 mg/lit.
11.
Chloride as Cl
-
-2
SO4
12.
Sulphate as
13.
Nitrate as NO3
mg/lit.
5.5
14.
Fluoride as F
mg/lit.
0.59
34.7
BDL(<0.0
1)
0.29
15.
Sodium
mg/lit.
296
79.3
30.6
122
132
--
16.
Potassium
mg/lit.
9.5
2.6
1.3
27.7
7.0
--
17.
Total Nitrogen
mg/lit.
BDL(<5)
BDL(<5)
BDL(<5)
BDL(<5)
18.6
--
18.
Total Phosphorous
mg/lit.
0.03
0.026
0.033
1.9
0.21
--
19.
Dissolved Oxygen
mg/lit.
5.5
6.8
7.5
5.0
3.1
--
20.
Bio-Chemical Oxygen
mg/lit.
BDL(<5)
BDL(<5)
BDL(<5)
30
30
--
21.
Chemical Oxygen
Demand
mg/lit.
12
8
15.9
99.5
99.6
--
22.
Phenolic Compound
mg/lit.
BDL
(<0.01)
BDL
(<0.01)
BDL
(<0.01)
BDL
(<0.01)
BDL
(<0.01)
0.001
mg/lit.
23.
Lead as Pb
mg/lit.
BDL
(<0.1)
BDL
(<0.1)
0.24
0.17
0.31
0.01
mg/lit.
24.
Arsenic
mg/lit.
BDL
(<0.1)
BDL
(<0.1)
BDL
(<0.1)
BDL(<0.
1)
BDL
(<0.1)
0.01
mg/lit.
25.
Cadmium
mg/lit.
BDL
(<0.1)
BDL
(<0.1)
BDL
(<0.1)
BDL
(<0.1)
BDL
(<0.1)
0.003
mg/lit.
Microbiological Test
26.
Total Coliform
CFU/ 100
ml
29
23
40
50
100
Absent
27.
E. Coli
CFU/ 100
ml
16
9
10
12
80
Absent
(Source: UERL Laboratory Division, Vapi)
Note: BDL = Below Detection Limit , Unobj.=Unubjectionable
The physico-chemical parameters of Kim River near by Mota Borasra and pond near by
Kathwada village shows test results of few parameters exceeding the value as per
prescribed limit of IS: 10500- 2012 in terms of Total Hardness, total dissolved solids,
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Buffering capacity of alkalinity and the results of bacteriological analysis of all surface water
samples found total Coliform and E. Coli. The surface water of Kim River near by Mota
Borasra and pond near by Kathwada village is may be due to the soli quality of the area.
Table 3.11: Ground water Quality of Study Area:
Sr.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Parameters
Unit
Colour (Pt-Co Scale) Unit
-Odour
Turbidity
NTU
pH
-0
Temperature
C
Total Hardness as
mg/lit.
CaCO3
Total Dissolved
mg/lit.
Solid
Calcium as Ca
mg/lit.
Magnesium as Mg
mg/lit.
Total Alkalinity
mg/lit.
Chloride as Cl
mg/lit.
-2
Sulphate as SO4
mg/lit.
Nitrate as NO3
mg/lit.
Fluoride as F
mg/lit.
Sodium
mg/lit.
Potassium
mg/lit.
Total Nitrogen
mg/lit.
18. Total Phosphorous
19. Dissolved Oxygen
20. Bio-Chemical
Oxygen Demand
21. Chemical Oxygen
Demand
22. Phenolic Compound
23. Lead as Pb
mg/lit.
mg/lit.
mg/lit.
24. Arsenic
25. Cadmium
Microbiological Test
26. Total Coliform
27. E. Coli
mg/lit.
mg/lit.
mg/lit.
GW-01
GW-02
GW-04
GW-05
Limit as per
IS:105002012
1
5 Hazen
Unobj
Unobj
1
1 NTU
7.34
6.5 – 8.5
31
-200mg/lit
GW06
1
1
1
1
1
Unobj
Unobj
Unobj
Unobj
Unobj
BDL(<1)
BDL(<1)
BDL(<1)
BDL(<1)
BDL(<1)
7.42
7.21
7.92
7.49
7.21
31
31
30
30
31
180
440
150
292
550
740
668
388
1164
1332
1156
24
100.2
32.1
60.1
152.3
88.2
29.2
46.2
17.1
34.6
41.3
10.5
263
438
438
230
202.6
377.8
284.7
142.5
223.3
85.5
218.5
304
460.8
80
120.8
24.4
156.8
30.4
21
3.3
3.6
0.01
7.1
7.0
0.3
1.01
0.42
0.19
0.67
0.79
1.2
228
169
104
173
151
314
10.5
2.7
3.0
10.0
6.1
BDL(<5)
BDL(<5)
BDL(<5)
BDL(<5)
BDL(<5)
BDL(<0.1)
0.03
0.033
0.026
0.023
5.4
BDL(<
5)
0.026
5.7
BDL(<5)
5.1
3.4
2.6
3.4
3.9
73
4
12
mg/lit.
mg/lit.
CFU/
100 ml
GW-03
BDL(<5)
15.9
12
BDL (<0.01)
BDL
(<0.1)
BDL (<0.1)
235.1
0.13
500mg/lit
75 mg/lit.
30 mg/lit.
200mg/lit
250 g/lit.
200mg/lit
45 mg/lit.
1.0 mg/lit.
-------0.001mg/lit.
0.01mg lit
0.01mg/lit.
0.003mg/lit
BDL (<0.1)
Absent
14
Absent
Absent
Absent
Absent
Absent
3
Absent
Absent
Absent
Absent
Absent
Absent
(Source: UERL Laboratory Division, Vapi)
The result of physicochemical characteristics for groundwater samples GW 02, GW 05 &
GW 06 test results of few parameters exceeding the value as per prescribed limit of IS:
10500- 2012 in terms of Total Hardness, total dissolved solids, buffering capacity of
alkalinity and Chloride were found high in GW 05 & GW 06 . As per the results ground
water quality of GW 02, GW 05 & GW 06 is hard. The result of bacteriological analysis of
ground water samples found total Coliform and E. Coli in GW 02. As per the drinking water
specification this ground water can not been directly used in drinking purpose.
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3.2.3 MICRO METEOROLOGY
Site specific micrometeorological data for the project site have been generated at the
Dahej GIDC area, which is 47 km away from the project site in the direction of North-West
(NW). The data were collected on hourly basis throughout the study period viz.; October
2013 to December 2013. The details of the micrometeorology of the site are presented in
subsequent paragraphs.
3.2.3.1 Humidity
Average relative humidity of the site area is recorded as 59.88% with minimum 18.0% and
maximum 998.4%.
3.2.3.2 Temperature
Maximum temperature during the study period was noticed on 37.5°C whereas the
minimum was recorded on 12.0°C. The average temperature for the study period was
recorded to be 26.32 °C.
3.2.3.3 Rainfall
There was no rainfall during the study period in the study area. However, historical rainfall
data for year 2005-2010, as listed on website of IMD indicates that annual rainfall in the
region of has been recorded to be around 1800 mm.
3.2.3.4 Mixing Height
Mixing height of the area been estimated from the primary micrometeorological data using
RAMMET View Model. The estimated maximum mixing height is found to be 1528 mt.
whereas minimum mixing height is found to be 14.0 mt. The seasonal daily average mixing
height is found to be 338.5 mt.
3.2.3.5 Wind Pattern
The data of wind pattern collected during the study period indicates that the wind was
blowing dominantly from 22.5-67.5 (NNE) with 641 Hrs. out of 2208 total hours. The
average wind speed was noticed to be around 2.9 m/sec. Maximum wind speed has been
noticed to be 5.89 m/s whereas minimum wind speed has been found to be 0.39 m/s.
During study period, no condition of calm has been noticed. The wind speed was mostly
noticed between 2.1-3.6 m/s for about 1168 Hrs. out of 2208 non-calm Hours. The details
of wind pattern in form of wind frequency distribution are presented below in tabular form
as well as in graphical illustration. The wind rose diagram is also presented in subsequent
figure.
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Table.3.12: Wind Frequency Distribution Data (Source: Weather Station Primary Data, Dahej)
Direction
NNE
ENE
ESE
SSE
SSW
WSW
WNW
NNW
Sub-Total
Calms
Total
>=
0.1- 2.1
2.1-3.6
3.6-5.7 5.7-8.8
8.8-11.1 11.1
Total
108
402
233
0
0
0
743
86
260
217
0
0
0
563
91
225
49
0
0
0
365
68
95
0
0
0
0
163
0
6
0
0
0
0
6
4
5
0
0
0
0
9
28
32
7
0
0
0
67
82
143
66
1
0
0
292
467
1168
572
1
0
0
2208
0
2208
Fig.3.8: Wind Frequency Distribution Chart:
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Fig.3.9: Wind Rose Diagram
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3.2.4 AIR ENVIRONMENT
As tabulated in earlier section of this chapter, the Ambient Air Quality Monitoring
conducted at 6 locations (i.e. 1 location is within the Project site & 5 locations are outside
the Project site) within the study area.
The parameters monitored for the ambient air quality monitoring are PM10, PM2.5, SO2,
NOx and VOCs.
PM10, PM2.5, SO2 and NOx have been monitored on 24 hourly basis and VOCs has been
monitored twice in a week at each location.
Respirable dust sampler with gaseous sampling attachment and fine particulate sampler
were used for monitoring of PM10, PM2.5, SO2 and NOx. VOCs were monitored with the
help of PID based VOC detector.
The outcome of the Ambient Air Quality assessment for the selected locations are
presented below in tabular form.
Table 3.13: Ambient Air Quality of Study Area
Monitoring Location
Parameter
Max
Min
Project Site (AQ1)
Avg
98%
Max
Min
Valesa (AQ2)
Avg
98%
Max
Min
Palod (AQ3)
Avg
98%
Max
Min
Mota Borashra (AQ4)
Avg
98%
Max
Min
Kosamba (AQ5)
Avg
98%
Max
Min
Kathawada (AQ6)
Avg
98%
(Source: UERL Laboratory Division, Vapi)
PM10
µg/m3
97.00
73.00
85.21
96.54
90.00
65.00
77.54
90.00
87.00
60.00
72.42
85.62
92.00
65.00
76.67
91.08
96.00
73.00
84.96
95.54
84.00
55.00
67.83
83.08
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PM2.5
µg/m3
48.00
21.00
32.08
46.62
28.00
15.00
22.33
28.00
25.00
13.00
19.54
25.00
27.00
17.00
22.46
26.54
35.00
19.00
24.75
33.62
23.00
12.00
18.54
23.00
SO2
µg/m3
29.00
17.00
23.54
28.54
26.00
16.00
21.96
25.54
25.00
16.00
20.96
25.00
25.00
18.00
21.88
25.00
27.00
18.00
22.88
26.54
24.00
15.00
20.75
24.00
Nox
µg/m3
28.00
20.00
23.50
27.54
25.00
18.00
22.00
25.00
24.00
17.00
21.13
24.00
25.00
19.00
22.33
25.00
27.00
19.00
23.04
26.08
25.00
17.00
21.21
25.00
VOC
ppm
0.70
0.20
0.38
0.68
0.40
0.10
0.23
0.39
0.40
0.10
0.20
0.38
0.40
0.10
0.23
0.39
0.50
0.10
0.27
0.48
0.30
0.10
0.18
0.29
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The location of the project site is next to the busy national highway number 8 (NH8). It is
the busiest highway, as it connects the national capital Delhi to the financial capital
Mumbai, as well as important cities like Gurgaon, Ajmer, Ahmedabad, Surat, Jaipur and
Vadodara. The PM10 level at the project site was increased due to the transportation of
vehicles through the national highway 8. Transportation of vehicles cause dust from paved
and unpaved roads to be re-entrained, or re-suspended, in the atmosphere.
There is few large scale industries existed near to the Kosamba village. These industries are
well connected to the NH8 by Gujarat state highway 166 (GJSH166) through Kosamba
village. PM10 level of the Kosamba village was slightly increased due to the transportation
of heavy vehicle through the state highway.
The major sources of the air pollutants will be the flue gas emissions from thermic fluid
heaters and D.G. Sets. As the diesel and Bagasse/wood will be used as a fuel in the D.G. Set
and Thermic fluid heater respectively, there will be minor impact on the environment due
to the release of the flue gas emissions in the atmosphere.
Company has planned to install air pollution control devices (i.e., Wet Scrubber for Thermic
fluid heaters) to reduce the impact on environment and stacks of adequate height and
diameter are to be provided for the efficient dispersion of the pollutants from the proposed
utilities.
The predicted maximum 24 hourly daily average incremental ground level concentration
for PM10, SO2 and NOx is found to be 1.01 μg/m3, 0.415 μg/m3, 6.36 μg/m3 respectively
due to the proposed project expansion. The incremental increase in the concentration was
observed in downwind (SSW) direction at the approximate distance of 0.5 Km, 1 Km & 1 Km
for PM10, SO2 & NOx respectively.
It is observed that the resultant concentration for PM10, SO2 and NOx are to be below the
National Ambient Air Quality Standards published by CPCB, during the study period.
The source of fugitive emissions in the form of VOC occurs during the handling and
transportation of the formaldehyde. The fugitive losses will be controlled by using proper
handling and transportation methods (i.e., leak proof pipes for transportation and closed
reaction systems to minimize the emission).
The bulk storage and transport of bagasse can cause dust impact on the surrounding
environment. For that the company has Installed a water spray system to reduce bagasse
dust emissions around, and from, the site also the company has developed vegetated
buffers and fencing within the company premises to trap bagasse and prevent it from
blowing off the site.
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3.2.5 AMBIENT NOISE
Ambient Noise level for the present EIA study has been done at six locations presented in
earlier section of this chapter. The noise level was monitored once in study period at each
location for one full day (24 Hrs.). The outcomes of the noise level monitoring are
presented below.
Table 3.14: Ambient Noise Level in Study Area
Loc.
Code
Location
N1
N2
N3
N4
N5
N6
Project Site
Valesa village
Palod village
Mota Borasra Village
Kosamba village
Kathwada village
Min
dB (A)
52.0
38.5
37.3
39.3
45.5
47.2
Residential
Industrial
(Source: UERL Laboratory Division, Vapi)
Day Time
Max
Average
dB (A)
db(A)
72.6
62.0
58.9
50.9
60.7
51.0
61.5
50.9
69.2
55.6
55.4
51.3
CPCB Standards
75
75
Min
dB (A)
48.0
35.0
35.3
35.5
45.0
37.9
Night Time
Max
dB (A)
60.5
42.1
46.4
48.7
56.3
41.1
Averag
e db(A)
54.3
36.8
39.1
41.1
48.5
39.5
-
-
45
70
The noise levels at all locations were found well within the limits of Ambient Noise Level
stipulated by CPCB. Slight higher night noise level is observed at Kosamba Village which is
caused due to frequent night movement of the heavy vehicles from the villages as the
village falls near the state highway from Surat to Ankleshwar and national highway from
Mumbai to Ahmedabad. No critical issue of noise level in the study area has been observed
throughout the study period.
3.2.6 ECOLOGICAL ENVIRONMENT
In view of the need of conserving ecological quality and biodiversity, study of biological
environment is one of the most important EIA components. The aim of Ecological and
biological diversity study is to identify diversity of native species (flora and fauna) along
with its habitat in the study area. Ecosystem is a complex interrelationship between the
biotic (flora and fauna) and abiotic (physical and chemical) components including
competition (for survival in wild), dependency and mutualism. Further in respect to the
study area endemic species and alien species are identified, if any. In the ecosystem the key
stone species (basically predators) are also identified to know assess and define the
ecological setup clearly.
The proposed unit is at Village- Moti Naroli, Taluka- Mangrol, Dist- Surat (Gujarat). The
study area comprises of 5 Km radius around the proposed project site. The vegetation
mostly comprises of open scrub vegetation. Prosopis juliflora (Jangali Babul) is observed to
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be dominant in the study area. Some portion of the study area is occupied by rural area,
agricultural field, social forestry and limited natural vegetation.
No National park / Wild life sanctuary/ Reserve forest comes within the study area of the
project site.
Sampling locations were randomly selected for study on biological environment based on
topography, vegetation structure, pattern and distribution.
The weather prevailing in the in the study area is warm tropical and semi-arid. Average
rainfall is 1000 mm to 1100 mm. The ambient temperature ranges from 7 °C to 46 °C.
3.2.6.1 Flora of the Study area:
The most dominant species of the area is Prosopis julifora, following Acacia nilotica, Ficus
religiosa, Delonix regia, Tamarindus indica, , Azadirachta indica, Ficus benghalensis, etc. No
endemic or threatened plant species area reported / recorded from the study area.
Following table show the list of reported and observed plant species in the study area:
Table 3.15: List of Flora recorded from Forest Division
Sr. No.
Trees
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
Local Name
Akash limdo
Al
Alan
Amba
Ambadi
Amli
Amla
Aniar
Ankol
Arduso
Arjunsadad
Aritha
Asan
Asitro, Asitari
Bahedo
Bakam,
Bakam limdo
Bakul
Bawal
Bhilamo
Portia Tree
Bili or Bel
Biyo
24.
25.
26.
Bondaro
Bor
Chameli
Scientific Name
Family
Millingtonia hortensis*
Morinda tomentosa
Elaeodendron roxburghii
Mangifera indica*
Spondias pinnata
Tamarindus indica*
Emblica officinalis*
Acacia leucophloea*
Alangium salvifolium
Ailanthus excelsa
Terminalia arjuna
Sapindus emarginatus
Bridelia squamosa
Bauhinia racemosa
Terminalia bellerica*
Melia azadiracta
Melia azedarach
Mimusops elengi
Acacia nilotica*
Semecarpus anacardium
Thespesia populnea*
Aegle marmelos *
Pterocarpus marsupium
varacuminatus
Lagerstroemia parviflora
Ziziphus mauritiana*
Bauhinia purpurea*
Bignoniaceae
Rubiaceae
Celastraceae
Anacardiaceae
Anacardiaceae
Fabaceae
Phyllanthaceae
Fabaceae
Alangiaceae
Simaroubaceae
Combretaceae
Sapindaceae
Euphorbiaceae
Caesalpiniaceae
Combretaceae
Meliaceae
Meliaceae
Sapotaceae
Fabaceae
Anacardiaceae
Malvaceae
Rutaceae
Fabaceae
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Lythraceae
Rhamnaceae
Caesalpiniaceae
Chapter-3 Description of the Environment
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Sr. No.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
Local Name
Charoli
Dandosi, Patrali
Dhaman
Dhamoda, Dhavada
Kaliosiras
Garmalo
Ghatbor
Gota
Garad
Gundi
Gulmohor
Gongad
Haldwan
Harda
Indrajav
Jambuda
Kadwai
Kadaya
Kakad
Kalam
Kanti
Karanj
Karvat
Kamilo
Khair
Khajuri
Khatambo
Kudi
Kudo
Kumhbio
Kusum
Kilai
Kothi
Limdo
Manjo
Modad
Mokha
Mahudo
Nana
Nilgiri
Nimbora
Papdi
Patarali
Payar
Palas
Pangaro
Petari
Pipal
Pipli
Scientific Name
Buchanania lanzan
Dalbergia lanceolaria
Grewia tiliaefolia
Anogeissus latifolia*
Albizia odoratissima
Cassia fistula*
Ziziphus xylopyrus*
Terma orientalis
Acacia senegal
Cordia dichotoma
Delonix regia*
Xeromphis uliginosa
Adina cordifolia
Terminalia chebula*
Holarrhena antidysenterica
Syzygium cumini *
Hymenodictyon excelsum
Sterculia urens
Garuga pinnata
Mitragyna parvifolia
Acacia ferruginea
Pongamia pinnata*
Dillenia pentagyna
Mallotus philippensis
Acacia catechu*
Phoenix sylvestris*
Piliostigma malabaricum
Wrightia tinctoria
Wrightia tomentosa
Careya arborea*
Schleichera oleosa
Albizia procera*
Limonia acidissima
Azadirachta indica*
Casearia graveolens
Lannea coromandelica
Schrebera swietenioides
Madhuca indica *
Lagerstroemia lanceolata
Eucalyptus spp.*
Melia composite
Holoptelea integrifolia
Dalbergia paniculata
Ficus rumphii
Butea monosperma*
Erythrina variegata
Trewia nudiflora
Ficus religiosa*
Ficus amplissima*
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Family
Anacardiaceae
Fabaceae
Tiliaceae
Combretaceae
Mimosaceae
Caesalpiniaceae
Rhamnaceae
Ulmaceae
Fabaceae
Ehretiaceae
Caesalpiniaceae
Rubiaceae
Rubiaceae
Combretaceae
Apocynaceae
Myrtaceae
Rubiaceae
Sterculiaceae
Burseraceae
Rubiaceae
Fabaceae
Fabaceae
Dilleniaceae
Euphorbiaceae
Mimosaceae
Arecaceae
Caesalpiniaceae
Apocynaceae
Apocynaceae
Lecythidaceae
Sapindaceae
Fabaceae
Rutaceae
Meliaceae
Flacourtiaceae
Anacardiaceae
Oleaceae
Sapotaceae
Lythraceae
Myrtaceae
Meliaceae
Ulmaceae
Fabaceae
Moraceaes
Fabaceae
Fabaceae
Euphorbiaceae
Moraceae
Moraceae
Chapter-3 Description of the Environment
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Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Sr. No.
Local Name
76.
Raintree-Ratosiras
77.
Royan
78.
Siras
79.
Sadad
80.
Sag
81.
Saragvo
82.
Sawar
83.
Sisham
84.
Sivan
85.
Tad
86.
Tiwas, Tanach
87.
Tavra
88.
Tetu
89.
Timru
90.
Umbh
91.
Umro
92.
Vad
93.
Varas
94.
Waring
Shrubs and Herbs
95.
Agethi, Agera
96.
Akdo
97.
Ami
98.
Atedi
99.
Awal
100.
Bhoinumru
101.
Bordi
102.
Chanibor
103.
Chhini
104.
Chikan
105.
Chilar
106.
Chilari
107.
Chipalchonga
108.
Daiti
109.
Danti, Janialgota
110.
Darudi
111.
Dholochitro
112.
Dussorudi
113.
Ekharu
114.
Galgugal
115.
Gokhru
116.
Harkuri
117.
Hathi sundhu
118.
Hingori
119.
Jangli bhindo
120.
Jangli kela
121.
Jangli tulsi
122.
Jangli umardo
123.
Jethi madh
Scientific Name
Samanea saman
Soymida febrifuga
Albizia lebbeck*
Terminalia crenulata
Tectona grandis*
Moringa oleifera*
Bombax Ceiba
Dalbergia latifolia
Gmelina arborea
Borassus flabellifer*
Ougeinia oojeinensis
Avicennia officinalis
Oroxylum indicum
Diospyros melanoxylon
Miliusa tomentosa
Ficus racemosa*
Ficus bengalesis*
Heterophragma quadriculare
Kydia calycina
Fabaceae
Meliaceae
Fabaceae
Combretaceae
Verbenaceae
Moringaceae
Bombacaceae
Fabaceae
Verbenaceae
Arecaceae
Fabaceae
Avicenniaceae
Bignoniaceae
Ebenaceae
Annonaceae
Moraceae
Moraceae
Bignoniaceae
Malvaceae
Achyranthes aspera
Calotropis gigantean*
Clerodendrum multiflorum
Helicteres isora
Cassia auriculata
Ficus heterophylla
Zizyphus oenoplia *
Zizyphus nummularia
Tamarix dioica
Sida acuta
Acacia intsia
Caesalpinia decapetala
Tephrosia senticosa
Woodfordia fruticosa
Baliospennurn montanum
Argemone mexicana
Plumbago zeylanica
Colebrookea oppositifolia
Hygrophila auriadata
Flacourtia indica
Pedalium murex
Hemidesmus indlcus
Heliolropium rariflorum
Balanites aegyptiaca
Hibiscus vitifolius
Ensete superbum
Ocimum americanum
Ficus hispida
Taverniera. cuneifolia
Amarantaceae
Asclepiadaceae
Verbenaceae
Sterculiaceae
Caesalpiniaceae
Moraceae
Rhamnaceae
Rhamnaceae
Tamaricaceae
Malvaceae
Mimosaceae
Caesalpiniaceae
Fabaceae
Lythraceae
Euphorbiaceae
Papaveraceae
Plumbaginaceae
Lamiaceae
Acanthaceae
Flacourtiaceae
Padaliaceae
Periplocaceae
Boraginaceae
Balanitaceae
Malvaceae
Musaceae
Lamiaceae
Moraceae
Fabaceae
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Family
Chapter-3 Description of the Environment
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Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Sr. No.
124.
125.
126.
127.
128.
129.
130.
131.
132.
133.
134.
135.
136.
137.
138.
139.
140.
141.
142.
143.
144.
145.
146.
Climbers
147.
148.
149.
150.
151.
152.
153.
154.
155.
156.
157.
158.
159.
160.
161.
162.
163.
164.
Bamboos
165.
166.
167.
168.
169.
170.
Local Name
Jhibheti
Kajla
Kanksi
Kantharo
Karamdi
Karvi, Karav
Ketaki
Mindhal
Nago, Nirgund
Nanikarvi
Pavta
Popatiya
Ratanjot
Sarabal
Thor
Tonavel toran
Ukhardo
Vachhang
Vaghnakh
Velantaro
Vikro
Yenkdi
Zipti
Scientific Name
Eranthemum roseum
Aegiceras corniculatus
Abutilon indicum
Capparis sepiaria
Cariss congesta
Carvia callosa
Agave Americana
Xeromphis spinosa
Vitex negundo*
Eranthemum purpurascens
Costus speciosus
Moghania strobilifera
Jatropha curcas
Vicoa indica
Euphoribia neriifolia*
Zizyphus rugosa
Celosia argentea
Gloriosa superba
Martynia annua
Dichrostachys cinerea
Maytenus emarginata
Falcourtia Montana
Triumfetta rhomboidea
Family
Acanthaceae
Myrsinaceae
Malvaceae
Capparaceae
Apocynaceae
Acanthaceae
Agavaceae
Rubiaceae
Verbenaceae
Acanthaceae
costaceae
Fabaceae
Euphorbiaceae
Asteraceae
Euphorbiaceae
Rhamnaceae
Amaranthaceae
Liliaceae
Martyniaceae
Mimosaceae
Celastraceae
Flacourtiaceae
Tiliaceae
Abvel
Achhvel
Akaswel or Amrvel
Alai
Arvel
Chanothi
Charvel
Chilari
Dodi
Kangarvel
Kavach
Kundvel
Kuvel
Mendhvel
Morvel
Palasvel
Panivel
Tanvel
Canavalia gladiata
Ventilago maderaspatana
Cuscuta reflexa*
Dalbergia volubilis
Ipomea pes-caprae
Abrus precatorius
Tinospora cordifolia
Acacia pinnata
Dregea volubilis
Celastrus paniculata
Mucuna prurita
Cissus quadrangularis
Dioscorea pentaphylla
Cryptolepis buchanani
Millettia racemosa
Butea superba
Cissus repanda
Cocculus hirsutus
Fabaceae
Rhamnaceae
Convolvulaceae
Fabaceae
Convolvulaceae
Fabaceae
Menispermaceae
Mimosaceae
Asclepiadaceae
Celastraceae
Fabaceae
Vitaceae
Dioscoreaceae
Periplocaceae
Fabaceae
Fabaceae
Vitaceae
Menispermaceae
Baru
Belkhaclu
Bhatadi
Bhatadu
Bhatadu, ful-ghas
Bhimru
Sorghum halepense
Ischamum indicum
Themeda quadrivalvis
Themeda triandra
Themeda triandra
Oplimenus burmanii
Poaceae
Poaceae
Poaceae
Poaceae
Poaceae
Poaceae
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Sr. No.
Local Name
Scientific Name
Family
171.
Chhaj
Impcrttln cylindrical
Poaceae
172.
Ctiktu
Setaria tomentosa
Poaceae
173.
Daro, Durva
Cynodon dactylon
Poaceae
174.
Dholiu
Ischaemum rugosum
Poaceae
175.
Dhramnu
Cenchrus setigerus
Poaceae
176.
Dodiu
Ischaemum pilosum
Poaceae
177.
Kansari
Coix lachryma-jobi
Poaceae
178.
Karkadiu
Apluda mutica
Poaceae
179.
Katas
Bambusa arundinacea
Poaceae
180.
Kharhalu
Chrysopogon fulvus
Poaceae
181.
Manvel
Dendrocalamus strictus
Poaceae
182.
Nanibhatadi
Pseudathisteria heleroclita
Poaceae
183.
Rathedo
Dichanthium annulantum
Poaceae
184.
Rosha
Cymbopogon martinii
Poaceae
185.
Uth-lampdo
Aristida adscensionis
Poaceae
186.
Vad-bajariu
Arundinella setosa
Poaceae
187.
Vandarium ghas
Tragus biflorsu
Poaceae
188.
Zinzvo
Andropogon pumilus
Poaceae
Source: Forest Department Surat, District, Gujarat *: observed by our team during field survey
3.2.6.2 Fauna of the Study area:
Mammals
During observations, the sighting of wild animals was negligible in the study area. The
assessment of wild life fauna has been carried out on the basis of information collected
from focused group discussion with local peoples. Only rabbit, wild boar and fox are
observed by the locals in the study area.
Reptiles
During field survey common Garden Lizard was observed in the study area, but as per the
local information collected from the villagers there are snakes belonging to both poisonous
and nonpoisonous category. According to Villegers Dhaman or Oriental Ratsnake
(Ptyasmucosus) found in the study area.
The list of all major fauna observed & reported during filed survey & study period is given in
the table below.
Table 3.16: List of fauna recorded from Forest Department:
Sr.
Common Name
No.
Mammals
1.
Blue Bull
2.
3.
4.
Common Langur
Common Mongoose
Four Horned Antelope
Scientific Name
Boselaphus
tragocamelus*
Presbytis entellus*
Herpestes edwardsii*
Tetracerus
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Family
Status in Wildlife
Protection Act-1972
Bovidae
Schedule-III
Cercopithecidae
Herpestidae
Bovidae
Schedule II
Schedule II
Schedule I
Chapter-3 Description of the Environment
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Draft Rapid Environmental Impact Assessment Report:
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Sr.
Common Name
No.
5.
6.
7.
8.
Hyaena
Indian Fox
Indian Hare
Indian pangolin scaly ant
eater flying fox
9.
Indian porcupine
10. Indian Wild Boar
11. Indian Wolf
12. Jackal
13. Jungle Cat
14. Leopard Cat
15. Leopard or Panther
16. Otters
17. Rhesus Macaque
18. Sambhar
19. Spotted Deer
Reptiles
20. Buffstripd keelback
21. Checkered Keel Back
22. Common Cat Snake
23. Common Garden Lizard
Common Green Whip
24.
Snake
25. Common Rat Snake
26. Common Trinket Snake
27. Dhaman
28. Foresten’s Cat Snake
29.
Green Keelback
30.
31.
Indian flapshell turtle
Monitor lizzard
Olive Keelback water
Snake
Pithon
Red Sand Boa
Russel viper
Saw Scaled Viper
32.
33.
34.
35.
36.
Scientific Name
Family
Status in Wildlife
Protection Act-1972
quadricornis
Hyaena hyaena
Vulpes bengalensis
Lepus nigricollis
Manis crassicaudata
Hyaenidae
Canidae
Leporidae
Manidae
Schedule III
Schedule II
Schedule IV
Schedule I
Hystrix indica
Sus scrofa
Canis lupus
Canis aureus
Felis chaus
Felis bengalensis
Panthera pardus
Lutra lutra
Macaca mulatta
Cervus unicolor
Axis axis
Hystricidae
Suidae
Canidae
Canidae
Felidae
Felidae
Felidae
Mustelidae
Cercopithecidae
Cervidae
Cervidae
Schedule IV
Schedule III
Schedule I
Schedule II
Schedule II
Schedule I
Schedule I
Schedule II
Schedule II
Schedule III
Schedule III
Amphiesma stolata
Xenochrophis piscator
Boiga trigonata
Calotes versicolor
Colubridae
Colubridae
Colubridae
Agamidae
Schedule IV
Schedule II
Schedule IV
-
Ahaetulla nasuta
Colubridae
Ptyas mucosus
Elaphe Helena Helena
Lycodon aulicus
Boiga forsteni
Macropisthodon
plumbicolor
Lissemys punctata
Varanus nebulosus
Colubridae
Colubridae
Colubridae
Colubridae
Schedule II
Schedule IV
Schedule II
Schedule IV
Colubridae
Schedule IV
Trionychidae
Varanidae
Schedule I
Schedule - II
Atretium schistosum
Colubridae
Schedule II
Python molurus
Eryx johnii
Vipera russelli
Echis carinatus
Pythonidae
Boidae
Viperidae
Viperidae
Schedule I
Schedule IV
Avifauna
During avifauna survey actual counts of birds were made following the standard survey
technique by traveling a known distance in which designated sampling areas occur.
Observations were made during a walk through in the chosen transect for sighting the
birds. The number of birds observed in one milometer stretch of the site was directly
counted and list was made. The milometer of the car was used to measure the stretch of
the study transect.
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Dominant birds in the study area are Red vented bulbul, Common peafowl, Common myna,
House sparrow, House crow, Black drongo, Small green bee eater, Spotted dove, Rose ring
parakeet, Blue rock pigeon, House swift, common babbler and the other birds are Indian
robin, Black ibis, Indian roller, ect.
The list of all major fauna observed & reported during filed survey & study period is given in
the table below.
Table 3.17: List of Avifauna
Sr.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
Common Name
Scientific Name
Family
Bank Myna
Black drongo
Black Ibis
Blue Rock
Pigeon
Cattle Egret
Common
Babbler
Common Myna
Common
Peafowl
Greater Coucal
House Crow
House Sparrow
Indian Robin
Indian Roller or
Blue Jay
Jungle Crow
Little
Cormorant
Little Egret
Magpie Robin
Pied Bushchat
Acridotheres ginginianus
Dicrurus macrocercus
Pseudibis papillosa
Sturnidae
Dicrcuridae
Threskiornithidae
Columbidae
Purple Sunbird
Red Vented
Bulbul
Red whishkered
Ring Dove
Rose Ringed
Parakeet
Small Blue
Kingfisher
Small Green
Bee Eater
White Breasted
Kingfisher
White Wagtail
Columba livia
Status in Wildlife
Protection Act-1972
Schedule IV
Schedule IV
Schedule IV
-
Bubulcus ibis
Ardeidae
Schedule IV
Turdoides caudata
Timaliidae
Schedule IV
Acridotheres tristis
Sturnidae
Schedule IV
Pavo cristatus
Phasianidae
Schedule I
Centropus sinensis
Corvus splendens
Passer domesticus
Saxicoloides fulicatus
Cuculidae
Corvidae
Passeridae
Muscicapidae
Schedule IV
Schedule V
Schedule IV
Coracias benghalensis
Corvus macrorhynchos
Coraciidae
Corvidae
Phalacrocoracidae
Schedule IV
Schedule IV
Schedule IV
-
Cinnyris asiaticus
Ardeidae
Muscicapidae
Muscicapidae /
Turdinae
Nectariniidae
Pycnonotus cafer
Pycnonotidae
Schedule IV
Pycnonotus gocosus
Streptopelia decaocto
Psittacula krameri
Pycnonotidae
Columbidae
Psittaculidae
Schedule IV
Schedule IV
Schedule IV
Alcedo atthis
Merops orientalis
Alcedinidae
Meropidae
Schedule IV
-
Halcyon smyrnensis
Halcyonidae
-
Motacilla alba
Motacillidae
-
Phalacrocorax niger
Egretta garzetta
Copsychus saularis
Saxicola caprata
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Sr.
No.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
Common Name
Scientific Name
Family
House Swift
White Ibis
Hoopoe
Indian Pond
Heron
Spotted Dove
Rufous Backed
Shrike
Black Winged
Stilt
Red rumped
Swallow
Pied Kingfisher
Little Brown
Dove
Apus affinis
Threskiornis melanocephala
Upupa epops
Ardeola grayii
Apodidae
Threskiornithidae
Upupidae
Ardeidae
Streptopelia chinensis
Columbidae
Status in Wildlife
Protection Act-1972
Schedule IV
Schedule IV
Schedule IV
Laniidae
Lanius schach
-
Himantopus himantopus
Recurvirostridae
Schedule IV
Hirundo daurica
Hirundinidae
Ceryle rudis
Cerylidae
Schedule IV
Spilopelia senegalensis
Columbidae
schedule IV
-
3.2.7 SOCIO-ECONOMIC ENVIRONMENT
The socio economic parameters viz. population growth, density, sex ratio, health, work
force participation, occupational structure, literacy rate, etc. play an important role
determining the impact of the proposed activity on the human population of the study
area, directly or indirectly. The Socio economic environment also includes description of
demography, available basic amenities like housing, health care services, transportation,
communication, education and cultural activities. There are 14 villages coming within the
study area of 05 km study area.
3.2.7.1 Demography
As per census 2011, the study area has total population of around 65,183 person. The
demographic status of the study area is reported in following Tables.
Table – 3.18: Population Details (2011)
Sr.
Village Name
No.
Source: Census of India-2011
Total Population
Population (0-6 Years)
Total
Male
Female
Total
Male
Female
Total
Household
Nos.
1.
Moti Naroli
1,380
704
676
180
95
85
263
2.
Kathvada
1095
549
546
132
66
66
223
3.
Bhatkol
1410
728
682
213
116
97
205
4.
Hathoda
3686
1843
1843
445
215
230
654
5.
Valesa
532
265
267
78
41
37
124
6.
Nana Borsara
564
297
267
46
26
20
125
7.
Mota Borsara
5680
3933
1747
600
326
274
1397
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Sr.
Village Name
No.
Total Population
Population (0-6 Years)
Total
Male
Female
Total
Male
Female
Total
Household
Nos.
8.
Velachha
1878
950
928
191
94
97
432
9.
Palod
7698
4606
3092
1238
668
570
1821
10.
Kothva
1776
873
903
247
117
130
341
11.
Kim
18638
9969
8669
2308
1209
1099
4205
12.
Kim amli
1067
535
532
121
67
54
226
13.
Kathodra
3628
1940
1688
558
282
276
773
14.
Kosamba(CT)
16151
8208
7943
2036
1024
1012
3242
65,183
35400
29783
8393
4346
4047
14031
Total
Table – 3.19: Scheduled Caste and Scheduled Tribes
Sr. No.
Village Name
Source: Census of India-2011
Schedule Caste
Scheduled Tribe
Total
Male
Female
Total
Male
Female
1
Moti Naroli
48
24
24
99
53
46
2
Kathvada
58
27
31
567
289
278
3
Bhatkol
0
0
0
339
185
154
4
Hathoda
174
83
91
637
318
319
5
Valesa
213
99
114
201
107
94
6
Nana Borsara
40
20
20
233
128
105
7
Mota Borsara
298
158
140
1315
702
613
8
Velachha
252
127
125
707
369
338
9
Palod
190
101
89
732
382
350
10
Kothva
11
6
5
352
167
185
11
Kim
1259
662
597
1875
905
970
12
Kim amli
36
19
17
550
281
269
13
Kathodra
243
132
111
638
321
317
14
Kosamba(CT)
701
353
348
2722
1380
1342
Total
3523
1811
1712
10967
5587
5380
3.2.7.2 LITERACY
An understanding of education and literacy profile in the region is relevant in order to
understand weather better jobs due to the proposed project could utilize the existing
human resource in the area. Overall literacy rate for the 14 villages as per the census 2011
was 64 %. The locality is equipped with adequate private schools.
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Table – 3.20: Literacy Details (2011)
Sr. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Total
Village Name
Moti Naroli
Kathvada
Bhatkol
Hathoda
Valesa
Nana Borsara
Mota Borsara
Velachha
Palod
Kothva
Kim
Kim amli
Kathodra
Kosamba(CT)
Total
952
715
901
2527
368
435
4278
1297
5454
1113
14575
670
2495
11727
47507
Source: Census of India-2011
Literate
Male
512
385
490
1315
200
241
3230
692
3550
604
8124
344
1473
6300
27460
Female
440
330
411
1212
168
194
1048
605
1904
509
6451
326
1022
5427
20047
Total
428
380
509
1159
164
129
1402
581
2244
663
4063
397
1133
4424
17676
Illiterate
Male
192
164
238
528
65
56
703
258
1056
269
1845
191
467
1908
7940
Female
236
216
271
631
99
73
699
323
1188
394
2218
206
666
2516
9736
3.2.7.3 Occupational Structure
The occupational structure of the area shows total among the total population of 204619
the total number of workers is 93777. Out of the total working population, main workers
are 78972 and marginal workers are 14805. Data shows that majority of the population are
engaged in industrial activities. The people are also engaged in fishing and other secondary
jobs apart from cultivation so they are not dependent on seasonal employment of
agriculture.
Table – 3.21: Occupational Layouts
Sr. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Village
Name
Moti Naroli
Kathvada
Bhatkol
Hathoda
Valesa
Nana Borsara
Mota Borsara
Velachha
Palod
Kothva
Kim
Kim amli
Kathodra
Kosamba(CT)
Total
Source: Census of India-2011
Total Worker
Total
Male
Female
495
386
109
376
304
72
469
422
47
1083
979
104
202
136
66
227
187
40
3551
3092
259
735
571
164
3232
3027
205
474
439
35
6925
5760
1165
488
315
173
1449
1158
291
5090
4447
643
24796
21223
3373
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Total Non-Worker
Total
Male
Female
885
318
567
719
245
474
941
306
635
2603
864
1739
330
129
201
337
110
227
2329
841
1488
1143
379
764
4466
1579
2887
1302
434
868
11713
4209
7504
579
220
359
2179
782
1397
11061
3761
7300
40587
14177
26410
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Table – 3.22: Main Workers (2011)
Sr.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Total
Village
Cultivator
Name
Moti Naroli
Kathvada
Bhatkol
Hathoda
Valesa
Nana Borsara
Mota Borsara
Velachha
Palod
Kothva
Kim
Kim amli
Kathodra
Kosamba(CT)
Male
50
68
72
190
33
39
92
118
104
70
89
57
41
221
1244
Source: Census of India-2011
Agricultural
Others
Labour
Female Male
Female Male
3
86
42
226
5
152
47
73
0
121
18
227
3
366
226
346
3
58
39
37
1
78
31
59
7
276
144
2611
3
222
117
204
14
368
65
2483
4
81
8
273
9
170
178
5320
1
162
148
83
7
160
88
912
10
752
248
3308
70
3052
1399
16162
Table – 3.23: Marginal Workers
Sr.
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Total
Village Name
Moti Naroli
Kathvada
Bhatkol
Hathoda
Valesa
Nana Borsara
Mota Borsara
Velachha
Palod
Kothva
Kim
Kim amli
Kathodra
Kosamba(CT)
Source: Census of India-2011
Cultivator
Male
5
2
0
0
0
0
2
1
5
0
2
0
0
4
21
Total Main
Worker
Female Male
Female
51
362
96
13
293
65
27
420
45
30
902
259
7
128
49
7
176
39
84
2979
235
20
544
140
98
2955
177
21
424
33
838
5579
1025
14
302
163
156
1115
1007
312
4281
872
1678
20460
4205
Female
0
3
0
0
0
0
8
1
3
0
3
0
0
1
19
Agricultural
Labour
Male Female
3
2
4
3
0
0
8
18
4
13
0
0
276
144
21
20
11
10
0
0
21
15
0
4
13
13
24
18
385
260
Others
Male
7
4
2
22
2
0
83
5
49
8
108
13
24
114
441
Female
4
1
2
11
1
0
6
3
14
0
83
6
23
38
192
Total Marginal
Worker
Male Female
15
6
10
7
2
2
30
29
6
14
0
0
361
158
27
24
65
27
8
0
131
101
13
10
37
36
142
57
847
471
3.2.7.4 Public Amenities:
As per the 2011 census, the area is well developed in terms of schooling, drinking water
facilities and banking facilities. All the facilities available in the area are presented in
subsequent Tables.
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Table – 3.24: Amenities of Study Area-Education
Sr. No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Vill Name
Moti Naroli
Kathvada
Bhatkol
Hathoda
Valesa
Nana Borsara
Mota Borsara
Velachha
Palod
Kothva
Kim
Kim amli
Kathodra
Kosamba(CT)
P_Sch
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
M_Sch
NA
NA
NA
NA
NA
NA
Yes
Yes
NA
NA
Yes
NA
NA
Yes
S_Sch
NA
NA
NA
NA
NA
NA
Yes
Yes
NA
NA
Yes
NA
NA
Yes
College
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Yes
NA
NA
Yes
Rang_Coll
(5-10)
(5-10)
(5-10)
(5-10)
(5-10)
(5-10)
(5-10)
(5-10)
(5-10)
(5-10)
(5-10)
(5-10)
(5-10)
(5-10)
(Source: Primary Census Abstract – Census of India, 2011)
Table – 3.25: Amenities of Study Area-Drinking & Irrigation Water
Sr. No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Vill Name
Moti Naroli
Kathvada
Bhatkol
Hathoda
Valesa
Nana Borsara
Mota Borsara
Velachha
Palod
Kothva
Kim
Kim amli
Kathodra
Kosamba(CT)
Tap
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Well
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Tube well
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Hand pump
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
River
Yes
NA
NA
NA
NA
NA
Yes
Yes
NA
NA
Yes
NA
NA
Yes
Canal
NA
NA
NA
Yes
NA
NA
Yes
Yes
NA
NA
Yes
Yes
Yes
Yes
(Source: Primary Census Abstract – Census of India, 2011)
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Table – 3.26: Amenities of Study Area-Communication & Transport
Sr.no Vill. Name
Post Off Rang_Coll Phone Rang-PH BS_Fac
BS_Fac Rang_RS
1
2
3
4
5
6
7
8
9
Moti Naroli
Kathvada
Bhatkol
Hathoda
Valesa
Nana Borsara
Mota Borsara
Velachha
Palod
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
10
11
12
13
14
Kothva
Kim
Kim amli
Kathodra
Kosamba(CT)
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
(Source: Primary Census Abstract – Census of India, 2011)
Table – 3.27: Amenities of Study Area-Bank, Approach Roads & Electricity
Sr No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Vill. Name
Moti Naroli
Kathvada
Bhatkol
Hathoda
Valesa
Nana Borsara
Mota Borsara
Velachha
Palod
Kothva
Kim
Kim amli
Kathodra
Kosamba(CT)
Bank_Fac.
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Yes
NA
NA
Yes
App_PR.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
App_MR.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Power_Supl.
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
(Source: Primary Census Abstract – Census of India, 2011)
Legend for Amenities
1
2
3
P
TW
H
PR
HP
RS
R
=
=
=
=
=
=
=
=
=
=
(0-5) - Facility available within 5 KM
(5-10) - Facility available within 5-10 KM
(>10) - Facility available above 10 KM
Primary School
T
= Tap
Tube Well
S
= Secondary School
Hospital
TO = Telegraph Office
Pucca Road
W = Well
Hand Pump
BS = Bus Stop
Railway Station
BA = Bank
River
POW = Power Supply
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M
PO
D
KR
C
PH
=
=
=
=
=
=
Middle School
Post Office
Dispensary
Kutch Road
Canal
Phone
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Socio-Economic Layout:
A Baseline data/information on socio-economic front has been collected with the help of 2011
census and NIC data, discussion with Tahsildars, Sarpanchs, various Government officials, local
heads, etc. as well as by suitable field surveys. The study brings out the following features in this
respect.
There are 14 villages coming within the study area of 05 km study area. As per census 2011, the
study area has total population of around 65,183 people. The demographic status of the study area
is reported. From the total population 35400 are males and 29783 are females. Among them there
is 8393 population under age of 0-6 years. A number of the peoples belongs to SC & ST community,
from the total population 3523 SC and 10967 are belongs to ST community.
Research Methodology
Research Methodology is a crucial part in any research study in order to meet the desired level of
outcome pertaining to existing research problem. It starts with identification of research problem
based on objective of the study followed by other methodological processes like identification of
data sources, collection of data in terms of qualitative and quantitative, data cleaning, data entry,
data analysis, and deriving the significant findings.
Beneficiaries:
The main beneficiaries of the study Children –Education and health, Parents and community –
Hygiene, awareness and health Women- nutrition for pregnant and lactating mothers ; information
to set-up home enterprises, Farmers also get information regarding new schemes for agriculture
development. Men- Awareness of general information about sanitation and hygiene, employment,
programme and scheme, opportunity for new employment generation etc.
Universe:
The study was conducted from 14 villages as per ToR requirements. The proposed expansion
project study area within 5 k.m.
Determination of Sample size:
Randomly respondents were selected for this study from each village. Total populations are 65,183
people.1% Sample was selected from each villages of study area. The method of sampling used was
Systematic Random Sampling.
Tools of data collection:
Data was gathered through primary as well as secondary information.
Source of data:
(I.)
Secondary data sources
While conducting study, focus is first on the data available at the secondary level – governance
statement, office noting sheet, Panchayat office, Block office, published reports and documents
available under the official recording system. Census of India 2011 is our main source data,
analyzing this data provides basic findings about the overall aspects of the programme.
(II.)
Primary data sources
Primary data was collected by Questionnaire interview, Personal interview. Case study,
observations, Focus group discussions will also be conducted within the villages to gather
qualitative information. Many old, experienced and intellectuals of the sample village, doctors of
the PHC Primary health Centre, ASHA worker, teachers and Talati and Sarpanch of the respective
villages will be interviewed regarding the matter.
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Data analysis and interpretation:
Collected data was analyzed through qualitative and quantitative method of analysis. The
researcher also design problem tree focusing major problems.
Limitations:
It may be difficult to survey as localities move early morning for work and many of them were not
available during day time. Language may be one of the important barriers to reach to the reality of
the problem as the total crowd was Gujarati, so keeping in mind the team included the linguistic
experts to overcome the issue.
Socio- economic indicators:
The proposed expansion project study area is 05 K.m. from the Periphery of the core zone, consists
of 14 rural villages and 2 towns in 2 Taluka namely Mangrol and Valia Falling in two districts namely
Surat and Bharuch. The study details based on the 2011 census are highlighted below:
Health:
Medical facilities in terms of health workers, primary health sub centers and primary health centers
are existing villages. The primary health centers, private hospitals, clinic are existing in Kosmba and
Kim town. Apart from this a doctor comes to visit 2 or 3 day in week along with nurse. The Medical
van is providing treatment for basic illnesses like cough, cold, fever, infections, malaria, dengue,
typhoid and hepatitis. Complicated case is to be referred to the nearest hospitals. While the service
is include curative medicine, the focus on preventive medicine and maternal child health as well.
Employment:
Economic resource base of any region mainly depends upon its economically active group i.e. the
working population involved in productive work.
There are different types of workers that may be classified as - Those persons who had worked for
at least six months or 183 days are treated to be Main Workers, on the other hand if person
categorized as worker has participated in any economic or productive activity for less than six
months or 183 days during the last one year are treated as Marginal Workers and Non – Workers
are those who have not worked any time at all in the year preceding the enumeration.
 Main worker population in the study area is 78972.
 Majority of the worker i.e. 4451 are engaged as agriculture worker and cultivator’s
workers are 1314.
 There are main other population is 17840.
 Total marginal worker in the study area are 1318.
 Unemployment level is high in the region as non-worker population accounts for more
than half of the total population in the region i.e. 40587 Non-worker population includes
student, household duties, dependent, pensioner, and others.
 A Study found that Majority of women working as house wife as well as working agriculture
labour as temporary basis.
Agriculture:
Agriculture is the main source of occupation and more than 78.7 percent land is under agriculture.
Main Kharif crops are cotton, jowar, maize tur and mug. The small area is covered with vegetables.
The majority of the agricultural field is clay in texture. Agriculture is a major activity in the core area
from the proposed site and it is found that most land come under irrigated agricultural land.
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Agriculture is the main occupation. The main crops are sugarcane, cotton, banana, vegetables in the
surveyed area.
Addiction:
Addiction is major problems in study area. It is one of anti social activity which is directly or
indirectly affected to development of the society. A study found that most ST community having
Alcoholism level is too high.
Socio-economic Environment
Most of the villages have basic infrastructural facilities like drinking water supply, medical, power
supply, P & T and communication. Electricity for lighting is available on 24 hrs basis in all the villages
under Jyoti Gram Yojana Scheme of Government of Gujarat.
The salient observations recorded during survey in the study area are:
 Agriculture is the main occupation. The main crop is sugarcane the surveyed area while few
respondents are having job in private sector or either government sector.
 Education facilities are available up to primary school. For middle, secondary and higher
studies people avail the facility from the nearest block and district.
 Mainly wood is used as fuel since availability of Kerosene and LPG in the villages.
 Most of the areas are having electricity facility both for agricultural and domestic purpose.
 Literacy level among the respondents is good. This is mainly because of better educational
facilities.
 Communication and transportation facilities are good in most of the villages. Maximum
villages having bus service facility.
Infrastructure Resource Base
The infrastructure resources base of the study area with reference to education, medical facility,
water supply, post and telegraph, transportation and communication facility and power supply etc.
The infrastructure resources details have been abstracted from Housing, Household Amenities and
Assets online information on census of India 2011 of Gujarat state, Surat District are described
below:
Education:
Education Classes up to class 7th included in Primary schools. Classes from eighth to tenth included
in Higher Secondary School classes 11th and 12th are included in senior secondary School. As per
Census survey 2011 village directory record, all villages having education facility in the form of
primary school. The study found that technical institution and collage are available in Kosamba
Town.
Water facility: All villages having water facility in the record of census 2011. Main source of water
is Tap water, Tube well, Well, Hand pump, rivers, and others sources are Tank water. The water
facility of the region is good. Some of the village getting purifies water by paying a small amount.
Transportation and Communication: Respondents are satisfied with the existing transportation
facility. The study area is well connected with NH.08. All the villages are covered under state
transportation bus service. Buses have frequency of two or three times in a day and some villages
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have Road approaches are in all form like mud road, footpath etc. From the study area two towns
Kim and Kosamba are well connected with western railway and frequency of the trains are
excellent.
Power Supply: All villages in the region are electrified and electricity is available for domestic as
well as commercial, agriculture purpose in all the villages.
Awareness and Opinion
Awareness is the state or ability to perceive, to feel, or to be conscious of events, objects or sensory
patterns. In this level of consciousness, sense data can be confirmed by an observer without
necessarily implying understanding. In general, an opinion is a subjective belief, and is the result of
emotion or interpretation of facts. An opinion may be supported by an argument, although people
may draw opposing opinions from the same set of facts. For assessing the awareness and opinion
about the project activity socio-economic survey was conducted in the sampling villages. The salient
observations drawn through survey are described below.


A good number of respondent were aware about the project site.
Respondent opinion positively about the project. They said that any developmental activity
would make wider possibilities for the community, and it will help to raise the life style of
the area and Gujarat state also.
Purpose of Focus Group Discussion (F.G.D)
A focus group is a form of qualitative research in which a group of people are asked about their
perceptions, opinions, beliefs, and attitudes towards issues, problems, etc.
The main purpose of focus group research is to draw upon respondents’ attitudes, feelings,
beliefs, experiences and reactions in a way in which would not be feasible using other methods, for
example observation, one-to-one interviewing, or questionnaire surveys. These attitudes, feelings
and beliefs may be partially independent of a group or its social setting, but are more likely to be
revealed via the social gathering and the interaction which being in a focus group entails. Compared
to individual interviews, which aim to obtain individual attitudes, beliefs and feelings, focus groups
elicit a multiplicity of views and emotional processes within a group context. The individual
interview is easier for the researcher to control than a focus group in which participants may take
the initiative. Compared to observation, a focus group enables the researcher to gain a larger
amount of information in a shorter period of time. Focus groups are particularly useful when there
are power differences between the participants and decision-makers or professionals, when the
everyday use of language and culture of particular groups is of interest, and when one wants to
explore the degree of consensus on a given topic (Morgan & Kreuger 1993).
For this method we have conducted Focus Group Discussion in all villages form the study
area. Involve numerous respondents in FGD and find root causes and try to know their beliefs and
attitudes towards socio- economic condition and discussed with them regarding their needs. In the
below given table the researcher has tried to mention some of their views:
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Table 3.28 Focus Group Discussion Table
Name of
No of
Major Problems
the village Participants
1. Palod &
48
 Less water for
Nani Naroli
drinking and for
(Surat)
irrigation in some
part of village
 No sanitation
facility
 Salted Water
 Drainage & Sewage
 Street Light
 Higher Education
Required

Increase in
Tobacco

Poor health
facilities
Poor
Transportation

Mota
borasra
22






Shortage of
electricity
Low quality of
education
Insufficient
infrastructure
Lack of transport
facilities
Requirement of
Higher Education
Non availability of
Road and transport
Villagers opinion Regarding Problems





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





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
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

EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
Safe drinking water provides by water
tanker during water crises
circumstances.
Build water storage structures
incorporate with government.
Employment Sources Should Be
Provided
Higher Secondary School Should Be
Open
Construction of Sewage &Drainage
lines
Spread Education among Women
Spared awareness of anti-tobacco
Campaign
Provision of Street Lights
Up gradation of health facility in the
Villages.
Provision of regular Electricity during
summar
Built the class new room in the school
campus.
Health awareness campaigns on
serious/chronic diseases. Free medical
check-up camp should be organized by
company.
Company should Offering specialized
support services to the physically
handicapped and mentally challenged
people.
Provide Tap in every House for
drinking water.
Bus Transport Should Be Provided
timely By Government.
Create More Employment Scopes for
the villagers
Training & development Camps for
Upliftment & welfare of Small Farmers.
Chapter-3 Description of the Environment
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Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
CHAPTER: 4
ANTICIPATED IMPACTS&MITIGATIONMEASURES
4.1 GENERAL
As described in earlier chapters, M/s. Patel Kenwood Pvt. Ltd. is under operations at Plot
No.: 1 to 6, Block No.: 67 - 68, NH-8, Village. Motinaroli, Tal.Mangrol, Dist.: Surat (Gujarat)
India for manufacturing of Particle Board& Glues (synthetic resins) since February 2006.
The company is manufacturing of 1125 MTP of particle boards as well as 170 MTP of three
types of synthetic resins for captive consumption for manufacturing of particle boards.
After proposed expansion project, company will have enhanced production capacity of its
existing products. As mentioned in chapter 1, as per the EIA notification- 2006 as amended
products are covered under any category 5(f) and hence the company needs to acquire
Prior Environmental Clearance before inception of the production of products with
enhanced capacity. The present EIA study has been conducted by the EIA study team of
M/s. Unistar Environment & Research Labs Pvt. Ltd., Vapi. All necessary details of existing &
proposed project has been studied & referred carefully to determine the anticipated
impacts of the proposed project. The whole study has been conducted in line with the
awarded TORs issued by EAC (Industry), MoEF, New Delhi.
The details of the Impacts Assessment study as well as planning of mitigation measures for
the anticipated impacts of the proposed project are described in subsequent sections of the
present chapter under respective headings.
4.1.1 PHASES OF IMPACTS ASSESSMENT STUDY
In the opening phase of impact assessment, the study was conducted for screening &
scoping by EIA Team for further scheduling of the EIA Study by study of records, documents
& details provided by the proponent-M/s. Patel Kenwood Pvt. Ltd. At the later stage of the
screening & scoping, FORM-I of EIA notification SO 1533 was filed along with the
Prefeasibility report & Draft TOR and application to EAC, MoEF for approval of the draft
TORs. The Draft TOR proposed in Form-I was considered for further actions to start the EIA
study. The Questionnaire for the proposed project was dully filled for better outcome &
determination of further line of actions for EIA study. As described in earlier chapter 3,
baseline study was initially started with reference to the Draft TOR and up on receipt of the
approved TOR from EAC, MoEFall completed & ongoing studies were verified & confirmed
with reference to the awarded TOR to comply with the conditions of awarded TOR issued
by MoEF. Simultaneously, the reporting of the study was also started for extensive study &
review of work accomplished time to time. The study was conducted for 5 KM radial area
from site during the winter season in months of October 2013 to December 2013.
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Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
Primarily, studies for Identification & prediction of impacts were conducted by following
assessment of baseline environmental quality with special reference to the project
activities/ components and their potential stress on the environment. Further ground
reality survey by site inspections, meetings with associated technical & administrative
persons, technical data /document study as well as cross referencing with various subject
references was done for the purpose throughout the study period. All possible impacts /
stresses are identified for further study and citation of primary mitigation measures for
each identified impacts/stresses. The Environmental Impact Assessment was conducted by
following Checklist Method using the Questionnaire, Analysis & Interpretation of
document/record & Data by expert of EIA Team and Technical Experts of Proponent,
Scientific & Technical referencing for Identification & interpretation of probable impacts.
Activity-Impact relation approach for identification of impact has been used for the present
study and presented in diagrammatic form in subsequent section.
After Identification, prediction of the major impact, viz., emissions & Air pollution has been
done using mathematical modeling software for quantitative determination of probable
impacts of emissions. In the later stage EIA was conducted by the thorough study for
preparation of description of potential environmental Impacts & mitigation measures as
well as by following Matrix Analysis for identified impacts. The Matrix Analysis was
conducted only for operation phase as no major considerable impacts were identified for
construction phase. Further Matrix was formulated for two scenarios: with mitigation
measures & without mitigation measures.
With the necessary details of components of EIA study & necessary document review the
Draft EIA report was prepared and reviewed for necessary update for adequate and
efficient presentation of the proposed project activities, environmental impacts, mitigation
measures, safety & management plan etc. in EIA Report. Finally on receipt of Approved TOR
from Expert Appraisal Committee, MoEF, New Delhi; completed studies for EIA was
reviewed and verified against the Approved Terms of reference for EIA. All
recommendations & requirement sited by EAC, New Delhi were carefully studied to finalize
the EIA Report for submission to EAC along with EC Application. A detailed report for the
compliance of Approved TOR was prepared and covered in the EIA report as Annexure-I.
4.1.2 ENVIRONMENTAL ATTRIBUTES & PARAMETER
Selection of environmental attributes and parameters for impact assessment study is the
main & most important task. The quality outcomes of impacts assessment can only be
achieved by carefully selected environmental attributes & parameters. With this
fundamental requirement, in the very inception stage the environmental attributes &
parameters relevant to the proposed project have been selected. The main attributes &
parameters selected for the present impact assessment study are listed below.
I.

Land Environment:
Potential of land use & Land cover change
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Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit


II.


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
III.




IV.




V.
Potential of Land Contamination & Control Measures
Soil Quality
Water Environment:
Water Consumption & Waste water generation
Water & Wastewater Management System & Technology
Environment, Health & Safety Management Strategies
Water & Waste Quality
Air Environment:
Emission Sources & Quantity
Emission Control Measures/Technology
Environment, Health & Safety Management Strategies
Emission & Ambient Air Quality
Ecology/Biological Environment:
Biotic Components (Flora & Fauna) of the area
Change in Habitat and Vegetation
Control Measures & Ecological Management Strategies
Environment, Health & Safety Management Strategies
Socio Economic Environment:




VI.



VII.



Demographic Characteristics
Amenities & Infrastructure
Management Strategies & Planning for Social / Community Welfare
Occupational /Community Health & Safety Management
Noise & Vibration:
Ambient Noise Condition
Major Sources of Noise from Project
Control Measures and Environment, Health & Safety Management Strategies
Occupational Health & Safety:
Emission Sources & Quantity
Emission Control Measures/Technology
Environment, Health & Safety Management Strategies
4.1.3 MAJOR CONSIDERATIONS
As described in earlier chapter & sections, the proposed project is an expansion of the
existing unit of manufacturing of Particle Boards & Resins. Hence, the types & nature of
sources of impacts will remain same. However it has been noted that with the enhanced
production capacity after proposed project, the strength & quantum of the impacts will
increase significantly. Therefore, to evaluate the increase in environmental impacts due to
proposed project requires studying & considering the changes of resource utilisation as well
as increasing in potential of pollutions due to the proposed project. Considering these, all
necessary details of existing & proposed unit has been collected and studied as described in
chapter 2.
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Draft Rapid Environmental Impact Assessment Report:
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The present EIA study is focused to determine all probable impacts of all activities of
proposed project and study has been started with consideration of likely impacts of
construction works. However, it has been noticed that there will not be any major impacts
of the construction work as the existing unit of proponent under operation will be utilised
as site for proposed project without any major construction work. All necessary major
buildings & infrastructures are available within the existing unit and only some additional
plants, machines & utilities will be install within the open space within the existing unit..
Thus it has been noticed that the impacts of the construction phase would not be
considerable for further detailed study.
Further, with understanding of necessity of determination of the source of the impacts,
being negative or positive, likely to arise due to the proposed project, impact identification
& assessment study has been carried out for operation phase. The profile of study area and
all resource requirements have been taken in to consideration for the present impact
assessment study. Next to resources, the strength of the proposed project along with the
consideration of nature & process had been determined to cite the probable sources of
impacts. Such sources includes wastewater & solid/hazardous waste generation, emissions
from process & utilities as well as other probable source of impacts on environment like
noise generation, greenbelt development, employment, hazards associated with various
industrial operation and other aspects like use of products, CSR etc. Primarily all these
aspects of existing &proposed project have been considered to determine the type &
nature of impacts likely to arise from the proposed project. Site specific & product specific
operations have been considered for the purpose of identification of the proposed project.
In the later stage, necessary mitigations planned and suggested by the experts of EIA team
have also been considered to determine the residual impacts which are likely to be noticed
after inception of the proposed project.
The details considered for assessment of impacts of proposed project are described below.
 RESOURCE REQUIREMENT: The major resources required for the proposed project are
identified to be Water, Fuel and power only. The details considered are presented
below.
o
Capital & Recurring Cost: Total capital cost for proposed project will be
around 1210.0 Lakhs. Capital cost for EMP has been estimated around Rs. 40
lakhs and Recurring cost provision for EPM has been estimated to be around
Rs. 37 Lakhs /Year.
o
Land: Industrial plot/premisesof the existing unit admeasuring 43151.53
m2will be utilised for proposed project which is adequate and without any
development of additional building & infrastructure. About28054.0 m2 area is
allocated for industrial built-up structure, 11838 m2for Greenbelt and3269.53 m2as
Open Land, Internal Roads& other.
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Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
o Water: Water requirement will be met through drawl of groundwater from
in-house borewells. Total 50 KLD freshwater will be required for process,
utilities, domestic activities & greenbelt. The details are as below.



Industrial: Existing - 4 KLD &Proposed -20 KLD
Domestic: Existing - 6 KLD, &Proposed – 10 KLD
Greenbelt: Existing - 10 KLD
o Power: The power requirement of existing unit is 475 KVA whereas of
proposed unit will be 625 KVA which will be sourced from Dakshin Gujarat
Vij. Co. Ltd. Additionally DG set of 320 KVA is already installed and one
additional DG set of 125 KVA will be provided to meet the power
requirement during the failure of power supply by electricity department.
o Utilities &Fuel: Primary Fuel required for the proposed unit will be Bagasse
for operation of proposed Thermic Fluid Heaters. Firewood acquired from
local market will be used as startup/secondary/emergency fuel with the
bagasse. For DG sets 65 Lit/Hr. Diesel (HSD) will be required which will be
purchased from local traders. The details are as below.
Utilities


Existing: Hot water Generator 1 No. of 20 lac Kcal/Hr. capacity (this
will be removed after proposed expansion)
Proposed: Thermic Fluid Heaters (1 No. of 20 lac Kcal/Hr. capacity
and 1 No. of 30 lac Kcal/Hr capacity)
Fuels


Existing: Bagasse 1.5 MT/Hr for Hot water generator &Fire Wood as
Startup/Emergency Fuel: 5.0 TPD; Diesel for existing DG set-50 Lit/Hr.
Proposed: Bagasse 3.5 MT/Hr for TFH &Fire Wood as
Startup/Emergency Fuel: 12TPD; Diesel for proposed DG set-15
Lit/Hr.
 RAW MATERIALS& PROCESSES: Total 17 raw materials will be required for the
proposed particle boards & synthetic resins manufacturing unit. Further, the quantity of
the raw materials will be an important factor to consider as hazards associated with
transportation, storage & handling of these materials will have considerable impacts.
Out of these raw materials 7 raw materials have been identified as hazardous materials
as per provision of MSIHC Rules. The process flow diagrams of manufacturing of all
products have been considered for determination of source of impacts & pollution from
the proposed project as presented in earlier chapter. Additionally, the details of raw
materials, process and hazards associated with the materials & process of the proposed
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Draft Rapid Environmental Impact Assessment Report:
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project as given in Risk Assessment are referred for the purpose of impacts assessment
for proposed project.
 POLLUTION POTENTIALS: The proposed project being expansion unit for production of
particle boards & synthetic resins will have many major source of pollution. The details
of the pollution potentials are presented below.
o Wastewater: There will be total 9 KLD wastewater which will be only sewage
generated from the domestic activities after the proposed project. At
present 5.5 KLD sewage is generated whereas from proposed expansion
additional 3.5 KLD sewage will be generated. The industrial wastewater
is/will not be generated from existing/proposed unit.
o Emissions:Emissionsafter proposed unit will arise due to operations of only
Thermic Fluid Heaters &and DG sets as existing hot water generator will be
removed after proposed project. The emission will not be the major issue as
bagasse will be used as primary fuel for the thermic fluid heater. ADG set will
be installed in addition to the existing DG set to meet the power
requirement which will be the other source of emission for the proposed
project. The emission from DG sets will not have regular pollution potential
as those will be utilized only during the failure of supply by DGVCL. Besides,
emission from the process is identified as other source of fugitive dust
emissions which will be controlled by the cyclone dust separators &bag
filters for removal of the particulates and finally will be emitted through the
stacks attached to these APCDs. The process emission thus controlled will
result in recovery of raw material- bagasse, which will be reused for further
processing for production of particle boards or will be utilized as fuel for
utilities. The emissions from the existing &proposed project are presented
below.
o Utility Emission:
Existing:
 Stack-I: Hot Water Generator (Ht.-30 Mt., Dia-850 mm) &
Stack-II: DG Set (Ht.-9 Mt., Dia-150 mm)
 Process Stacks:5 Nos. ( Ht.-15 M, Dia-100 mm)
After Proposed
 Stack-I: TFH -1&2 (Ht.-30 Mt., Dia-1200 mm),
 Stack-II: DG Set 1 (Ht.-9 Mt., Dia-250 mm)
 Stack-III: DG Set 2 (Ht.-9 Mt., Dia-150 mm)
 Process Stacks:6 Nos. ( Ht.-15 M, Dia-100 mm)
o Process& Fugitive Emission: The process and fugitive emission in the
process will be collected through suction device and aggregated air stream
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Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
with Particulates will be passed through the cyclone dust separators & bag
filtersattached to stacks (each of 15 Mt. ht.). The emission from these stacks
will be in form of minor quantity of PM (<150 mg/m3).

Hazardous Wastes:The types of hazardous wastes generated from the proposed
project will as presented below.
Total after Proposed Expansion
 Binding Wire: 92.50 kg/Day (Sell to Scrap Dealers)
 Bagasse: 68.53 Mt/Day (Reused in Process)
 Process Waste: 200 Kg/Month (Reused in Process)
 Ash of Bagasse from TFH: 2.5-3.5 MT/Day (Sell to Bricks Mfg. units
& other user)
 Used Oil: 300 Lit./Yr. (Sold to approved recycler)

Discarded Empty bags, Drum, Carboys, paper: 350 Nos./Yr (Sold to
approved scrape dealers/recycler)
4.2. IDENTIFICATION OF IMPACTS
Study for identification of impacts has been carried out in two parts. Firstly the
identification of impacts has been carried out by determination of impacting activities of
the proposed project. Then based on the outcome of the first part, further classification of
impacts has been carried out to identify all probable impacts in details. The details of the
impact identification study carried out are presented below in two different sections under
respective headings.
4.2.1. IMPACTING ACTIVITIES, PROBABLE IMPACTS & MITIGATIONS
In the beginning of identification of the probable impacts of the proposed project, isolation
of activity phase & groups of the proposed project has been performed for identification of
impacting activities as well as impacts of specific activities. With such task, the project
activities have been segregated in two main phases: Construction Phase & Operation
Phase. Further, the activities of the construction & operation phase have also been
distributed in main groups to aggregate activities of similar type & nature in single group
for easy appraisal of probable impacts.
The construction activities were considered in three main groups: site preparations, civil
works and fabrication & fitting works. As it has been described in earlier sections, the
proposed project being new unit necessary infrastructures and building will be constructed,
which will be created in considerably short time. Major site preparation works are not
required for setting up the proposed project as the plot in an industrial plot of a notified
industrial estate. Construction of buildings & sheds, fabrication & fitting of plant will be
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Draft Rapid Environmental Impact Assessment Report:
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required for the proposed project. Thus considerable impacts are like to arise during the
phase. However, it has to be noticed that the plot is situated in the corner of a notified
industrial estate. Hence, the probable impacts of construction will not be considerable as
the site is in an industrial area. Thus, the impact assessment has been kept limited to
operation phase only.
Further, in very inception of the EIA study data of the project activities & component as
well as study of operation has been done very cautiously & systematically. This has
revealed that there would not be any major impacts on environment due to the proposed
project except the impacts of emissions and major accident scenarios which may extend
out of the plant area.
It is also noticed that the impacts due to wastewater is not anticipated as industrial
wastewater will not be generated and only 9.5 KLD sewage will be generated which will be
disposedoff through Septic Tank & Soak Pit.
Besides, hazardous waste generation from proposed project will be process solid, used oil
& empty drums/containers/liners/bags which will be managed as per regulatory
requirement. The used oil & empty containers/bags/drums will be sold to authorized
recycler or re-conditioners. The process waste will be reused in next batch of production.
Thus not considerable impacts of hazardous waste generation & management are
anticipated from proposed project. Bagasse particles will be generated as waste from
process which will be either reused in process or will be used as fuel for utilities. The ash
from the utility will be sold to the brick manufacturer and other actual users.
It has been noticed that the impacts of hazards associated with proposed project is likely to
be major in case of catastrophes only. Minor incidents of spill/leak will not have serious
impacts on occupational health & safety but will be controllable with adequate safety
practices & preventive measures.
With these project details & remarks of EIA team, major details of handling-storagetransportation of raw materials & finished products, production processes, operation & use
of utilities, use of water & overall management practices of proposed project were
collected and studied from the records made available by the proponent.
The diagrammatic presentation has been prepared to identify the probable impacts after
review of project operation & documents as well as by discussions with the officials &
experts of proponent. The main activities of the project and associated environmental
impacts identified for further study are depicted below as illustration in figure 4.1 whereas
the detailed description regarding the anticipated impacts along with necessary details of
identification, prediction & significance as well as mitigation measures are presented in
subsequent sections under respective headings.
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Draft Rapid Environmental Impact Assessment Report:
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Figure4.1: Probable Impacts & Mitigation of Project Activities
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Draft Rapid Environmental Impact Assessment Report:
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4.2.2 TYPES & NATURE OF IMPACTS
The second important step & task of the impact assessment study which determines
necessity of further study is classification of nature & types of impacts identified for the
proposed project. This task serves as the base platform for further study. Considering this,
the impacts identified for the proposed project activities are studied to determine the type
& nature of the impacts. As mentioned above, impacts during construction phase will be
negligible and not considerable so only impacts of operation phases are considered for
determination of types & nature. The summarized description of the types & nature of the
identified impacts are presented below in tabular form.
Table 4.1: Type & Nature of Identified Impacts
Sr.
No.
Activities
1.
Storage and transportation of
fuels, raw materials and
finished products
Adverse
Beneficial
LT
ST
Contr.



Consumption of resources
(raw-materials, water, fuel,
power etc.)


3.
Process operations of
proposed project


4.
Wastewater generation &
disposal


5.
Handling of hazardous
substances


6.
Air emissions & fugitive
emissions


7.
Hazardous/ Non-Haz. waste –
storage, handling and reuse/
disposal


8.
Noise generation


9.
Greenbelt development& CSR
10.
Temporary break-down of
control equipment
11.
End use of the products
2.

LT

Irrev.
Rev.
Accep.


























ST







4.3 DESCRIPTION OF ANTICIPATED IMPACTS & MITIGATIONS
The proposed project being anexpansion project requires considerable quantity of water,
power, fuel, human resources, machineries & utilities etc. The land requirement for
proposed project is met by utilizing open space within the existing unit, which eliminates
the issues related with land acquisition. The details of all major resources required for
proposed project are described in earlier sections under respective headings. Considering
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Draft Rapid Environmental Impact Assessment Report:
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the above mentioned details of resource requirements and potentials of pollution and
identified impacts on environment; impact statements have been prepared after necessary
detailed study. The impacts statements for the proposed project as predicted & assessed
are described in subsequent section under respective headings.
4.3.1 LAND ENVIRONMENT
As described in earlier section, additional land is not required for the proposed project.
Even the proposed project does not require any additional major building & infrastructure.
Hence, issues related with land has not been cited to be major except the issues of
potential pollution & contamination likely to be arise due to spill/leak of hazardous
chemicals & waste. Considering such possibilities of accidental spill/leak some impacts are
likely to be occurred on land environment which are described below along with necessary
mitigation measures.
4.3.1.1 Anticipated Impacts
As described earlier, there will not be any kind of industrial effluent generation hence issue
of impacts on land due to wastewater disposal is not envisaged. Similarly, due to provision
of impervious lining for floor of production & storage area, impacts on land due to
contamination by minor spill/leak of chemicals are not envisaged to be major.
Further, major accidental leaks and spill of hazardous chemicals & waste are identified as
the main source of the Impacts on land. It has been noticed that hazardous waste will be
generated from the proposed project only in form of process waste, used oil & empty
containers/drums/bags. The process waste will be reused in next batch of resin production
and the empty drum/containers/bags and used oil will be manage as per statutory
requirement for recycling through authorized recycler/refiners. Besides, bagasse particles
from APCDs and Process will be generated as recyclable waste wastes which will be reused
in process as raw material or as fuel in utilities.The ash from utilities will be sold out to brick
manufacturer and other actual users. Thus issue of contamination of land due to hazardous
& non-hazardous waste is not envisaged. As described above, provision of impervious lining
in the storage & production area will be provided. Further, all the bulk storage tanks will be
provided with the dyke walls adequate to prevent runoff/spreading of spill or leaked
chemicals causing contamination of soil. The hazardous materials of the project are
being/will be transferred through closed pipelines by the PLCs control system to
avoid/prevent spill/leak of the materials. Such measures will ensure that there will be no
issue of soil contamination due to chemical spill/leak.
In addition to the above, it has also been noticed that soil contamination may occur if the
fugitive emission of particulate containing bagasse from storage & process is not controlled
properly with adequate APCDs. Considering the potential of pollution, proponent has
planned to install cyclone dust separators & Bag Filters to remove particulates from the
emission. Thus the impacts of the particulates will be minimized to acceptable limit.
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Further, the materials of the project are likely to be transported in tanker or drums through
national highway, which may have considerable impacts on environment of the area falling
in the route of the transportation. During the incidence of major accident, the hazardous
materials being transported can have serious impacts on land where on it spilled or leaked.
Hence, it is suggested that the transportations of such materials shall be done with utmost
care as per the statutory requirements through the approved vehicles only. Also it is to
ensure that all vehicles are following the HAZMAT guidelines for specific chemicals and
possesses all necessary safety gears and safety documents & manual.
Beside these, it is noticed that the site is situated in industrial estate having drainage
network for disposal of wastewater hence issue of disposal of wastewater on land is not
anticipated. At last, greenbelt development in premises will have slight beneficial impacts
on land. Thus the issues of impacts on land are envisaged to be minor with implemented &
suggested mitigation measures.
4.3.1.2 Mitigation Measures
Considering the above mentioned impacts on land environment following mitigation
measures are planned &suggested.
o Impervious lining shall be provided in all area likely to be affected by the spill / leak
of hazardous chemicals/wastes.
o Automated material transfer system through close pipeline for all hazardous
Chemical to be transferred in bulk.
o Proponent shall maintain a good spill or leak control actions plan to cope up with
such incidents.
o Hazardous waste management as per statutory guidelines & requirements.
o All possible recyclable/reusable wastes shall be reused/recycled within the premises
itself.
o All transportation shall be done in closed truck/tanker approved as per statutory
requirement to prevent volatile emissions as well as leak/spill during transportation.
o HAZMAT guidelines shall be followed for transport of all hazardous materials. All
required safety & emergency equipment & materials including safety & emergency
management guidelines shall be provided on the transport vehicles.
o Greenbelt development in & around premises shall be adequately planned &
managed to ensure healthy & dens greenbelt/pasture throughout the life of the
project.
o Monitoring of soil samples shall be done as per Environmental monitoring plan.
o No waste shall be disposed off on land in any condition.
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4.3.2 WATER ENVIRONMENT
The impacts on water environment are anticipated only due to the water consumption as
no industrial effluent is/will be generated from existing/proposed project. Based on the
facts & other project details
4.3.2.1.
Anticipated Impacts
Water consumption of the existing & proposed project is the key source of impacts on
water environment. However, it has been noted that the increase of the water
consumption will not be significant and will cause some acceptable impact on groundwater
resources of the area. As mentioned in earlier Chapter-2, the total consumption after
proposed project will be 50 KLD including domestic consumption @16 KLD, Industrial
consumption @24 KLD and irrigation of greenbelt consumption @10 KLD.
Further, groundwater will be used to meet the total water requirement after the proposed
project. Hence, there will be some considerable impacts on groundwater due to water
consumption; if not drawn & used properly. However, these impacts of water consumption
would be reversible and acceptable as the area exhibits good recharge potential and the
area falls in safe region for groundwater abstraction. Further, it has also been noticed from
the hydrogeological study of the area (as described in chapter 3) that the withdrawal of the
groundwater will not have much impacts on the groundwater resources of the region.
Furthermore, the company also intends to carry out rainwater harvesting in the premises in
the near future and the harvested water will be used to meet the partial water requirement
and the remaining harvested quantity of rainwater will be utilized for recharging of the
groundwater. Such planning for rainwater harvesting will result in considerable beneficial
impacts which will almost neutralize the impacts of the drawl of groundwater for proposed
project.Thus, with implementation of the aforementioned measures impacts of water
consumption will be reduced significantly. No surface water will be used and even no
wastewater will be disposed off in surface water resources of the area. Thus, no impacts on
surface water resource are anticipated.
Industrial wastewater generation is not generated in existing unit and similarly from
proposed project industrial wastewater will not be generated. At present sewage is
generated @5.5 KLD which will increase to total 9 KLD after proposed project. The sewage
will be disposed off though the septic tank & soak pit. Hence, issue of impacts due to
wastewater disposal does not arise. Thus, looking to the wastewater generation scenario,
issue of major impacts on water environment is not envisaged. However, it has been
suggested to take utmost care for adequate management disposal quality of sewage to
prevent any kind of impacts on water resources of the area.
Impacts on water resources may also occur as secondary impacts of soil contamination of
the soil as well as runoff of contaminated water from the premises resulted due to the
spill/leak of hazardous chemicals. However it has been studied that as the measures for
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prevention of contamination of soil due spill & leak of hazardous chemicals are already
planned, chances of impacts on water resources as secondary impacts are not envisaged.
Thus, looking to the overall scenario of water & wastewater management, since there shall
be no additional load on the groundwater resources or impact on drainage pattern and
there shall be no discharge of industrial wastewater outside the premises, no significant
impact on the water environment is envisaged.
4.3.2.2.
Mitigation Measures
Considering the above mentioned impacts on water environment following mitigation
measures are planned & suggested.
o
o
o
o
o
o
Implementation of mitigation measures suggested for Land Environment
Provision of Septic & Soak Pit of adequate capacity/size.
Drawl of minimal quantity of ground water
Adequate & minimal use of water
Metering for measurement of groundwater drawl
Rainwater Harvesting for recharging of groundwater as well as to meet the water
requirement of project
o Implementation of safety measures & emergency management system for
management of hazardous chemicals
4.3.3 AIR ENVIRONMENT
As mentioned in earlier section impacts on air is anticipated due to the emission from the
TFHs & DG sets as well as PM emissions from process. The proponent has already planned
efficient control measures to prevent / minimise the impacts on air environment. However,
to ascertain residual impacts of the proposed project, detailed study has been carried out
as described below.
4.3.3.1.
Anticipated Impacts
The proposed project is an expansion of the existing unit for enhancement of production
capacity of products. The heat requirement will be met through the heat generation using
proposed thermic fluid heaters. At present the company has installed one hot water
generator to meet the heat requirement of the existing unit. After proposed expansion this
hot water generator will be removed as all heat requirement of project will be met through
proposed TFHs. The company will also install one DG set of capacity 125 KVA in addition to
the existing DG set of 320 KVA capacity.
The TFHs will require bagasse as primary fuel and firewood as secondary/startup fuel. In
addition to these, company will require diesel for the DG sets installed to meet the power
requirement only during the tenure of failure from power supply source- DGVCL Power
Grid. The DG set will be operated by HSD only during hours of emergency power
requirement situations which include tenure of failure of power supply from DGVCL. Thus,
it has been noticed that the emission of gaseous pollutants from the utilities as well as DG
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set will not be major as the emission from bagasse/firewood & HSD combustion. However,
it is necessary to check the planned mitigations for the proposed project by conducting
further study of determination of quantitative impacts of emission in form of GLC.
Besides these stationary emissions, the particulate emission from various areas of
production house, if not controlled with adequate dust collection system, may cause
impacts on the air which can result in many secondary impacts like occupation & public
health, soil contamination and on plants due to reduced photosynthesis and so on
ecological conditions etc. Thus, considering these impacts as well as necessity to control the
impacts, company has planned to install the cyclone dust separators & Bag filters for
removal of particulates containing the bagasse particles as major pollutants generated from
the processes of particle board manufacturing. The planned dust removal & collection
systems will be removethe particulates and these APCDs will be attached to a stationary
stack. The remaining bagasse containing particulates in the emission requires attention for
the estimation of further potential impacts as it may have considerable impacts on the air
quality as well as other environmental attributes.
Besides, impacts on air quality are also likely to occur because of the accidental release of
chemicals spilled, leaked or escaping from the storage & handling operations. Mainly the
VOC &particulate are anticipated in the Work place air due to such incidents of accidental
release. All necessary mitigation measures like PPEs, workplace monitoring etc. shall be
implemented to minimize these impacts.
Considering the necessity of the further study to determine the quantitative impacts of the
stationary five stacks of proposed project, modeling study has been carried out using the
Aermod View software of Lake’s Environmental Inc., Canada. The details of the modeling
study have been elaborated with necessary information of input parameters as well as
outcome in form of Incremental GLCs and Predicted Ambient Air Quality in the subsequent
description & illustrations.
Details of “Aermod View” Modeling:
Table 4.2 Details of Source Input:
Stack Attached To
Stack 1: Thermopack-I& II
Stack 2: DG Set-I (320 KVA)
Stack 3: DG Set-II (125 KVA)
UTM Coordinates
For ISCST3 Input
X, mt
Y mt
289322.60 2369846.05
289322.80 2369846.05
289322.70 2369846.05
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Height,
Mt
30.00
9.00
9.00
Exit Gas
Temp.0K
Exit Gas Diameter
Velocity, At Top,
mt/sec
Mt
423.00
8.50
1.20
523.00
18.16
0.25
523.00
19.67
0.15
Chap- 4: Anticipated Impacts & Mitigation
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Draft Rapid Environmental Impact Assessment Report:
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Table 4.3 Details of Emission Input:
Stack
ID
UTILITY
1
Thermopack–I&
II
2
D.G.Set-I
3
DGSet-II
POLLUTANT
NOx
EMISSION RATE
(gm/sec)
W/O
WITH
APCD
APCD
0.5292*
--
PM
8.1667
0.6174*
SOx
NOx
PM
SOx
NOx
PM
0.0443*
0.6702*
0.0476*
0.0173*
0.2618*
0.0186*
-------
APCD &
EFFICIENCY
Wet
Scrubber
-
EMISSION
QUALITY
ppm
mg/N
3
m
29.27
--
NORMS
< 50ppm
3
--
64.25
<150mg/Nm
19.00
399.78
-19.04
400.50
--
--53.38
--53.48
<100ppm
<710ppm
3
<150mg/Nm
<100ppm
<710ppm
<150mg/Nm3
Note: * indicates values used in modeling.
Table 4.4 Details of Receptors Input:
Village/Receptor Grid
Coordinate
X, mt
Discrete Cartesian Receptors
Project Site
289322.95
Valesa
292193.00
Palod
288758.00
MotaBorashra
287764.00
Kosamba
287542.00
Kathwada
Uniform Cartesian Grid
Origin
292461.50
279322.95
Origin for Discrete Polar
Receptors @ 500 Mt
distance
289103.61
Remarks
Y, mt
2369846.05
2366974.00 The Discrete Cartesian Receptors
selected are the location selected for
2367159.00
the ambient air quality monitoring for
2367841.00 baseline environmental study.
2374191.00
2372563.11
2359846.05 Grid Size: 20,000mt X 20,000mt,
No. of X & Y receptors: 21 Nos. each
Grid Spacing: X=1000 Mt, Y=1000 Mt.
2369396.65 20 Discrete Cartesian Receptor are
selected in downwind direction (207
Degree Clock wise from N) from
representative source stack.
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Table 4.5 Summarized Details of Meteorological Input:
Wind Classes
(m/s)
Sr.
No.
Directions
337.5 - 22.5
22.5 - 67.5
67.5 - 112.5
112.5 - 157.5
157.5 - 202.5
202.5 - 247.5
247.5 - 292.5
292.5 - 337.5
Sub-Total
Calms
Missing/Incomplete
Total
1.1.
2.1.
3.1.
4.1.
5.1.
6.1.
7.1.
8.1.
0.1-2.1
108
86
91
68
0
4
28
82
467
2.1-3.6
3.6-5.7
5.7-8.8
8.8-11.1
>=11.1
Total
402
260
225
95
6
5
32
143
1168
233
217
49
0
0
0
7
66
572
0
0
0
0
0
0
0
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
743
563
365
163
6
9
67
292
2208
0
0
2208
(Data Period: 01/10/2013-00:00 to 31/12/2013-23:00)
Input Mixing Height
Figure 4.2: Estimated Mixing Height Profile of Study Area
400.00
M
i
x
i
n
g
350.00
300.00
250.00
200.00
H
e
i
g
h
t
150.00
100.00
50.00
0.00
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Hours
Avg. Rural MH
Avg. Urban MH
Linear (Avg. Rural MH)
Linear (Avg. Urban MH)
The mixing height data were also estimated using RAMMET VIEW developed by Lakes
Environmental Software. The details of estimated mixing height are presented below as
graphical illustration along with average value of particular hours of the days. Average
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hourly rural and urban mixing heights are 292.77 m and 338.49 m respectively. Maximum
hourly average rural and urban mixing heights are found to be 1528.00 m & 1528.00 m. The
minimum rural and urban hourly mixing heights are estimated to be 1.3 m and 14.00 m
respectively.
In addition to the above input details, terrain was also considered as input data for the
modeling. The input terrain details for the modeling have been presented in earlier chapter
3, Fig. 3.2 (a) & 3.2(b) (Digital Terrain Model & Topographic Map respectively). The details
of site specific Meteorological data & Air quality modeling Result are also attached in
Annexure-III.
Output Selections:
A.
B.
C.
D.
Detailed report for Modeling for seasonal & 24 Hourly outcomes
1sthighest 24 Hourly Average Incremental GLC for Cartesian Grid Receptor
1st highest 24 Hourly Incremental GLC for Discrete Cartesian Receptors
Contour Indicating 1st 24 Hourly highest Incremental GLC for Cartesian grid area
showing Discrete Cartesian receptor.
E. 1sthighest Seasonal Average Incremental GLC for 20 Discrete Polar Receptors at 500 mt
interval in downwind direction (Graph)
F. 1st highest 24 Hourly Average Incremental GLC for 20 Discrete Polar Receptors at 500
mt interval in downwind direction (Graph)
With consideration of above indicated input parameters, the modeling study has been
conducted to determine the Incremental GLC resulted due to the emission of proposed
project. The details of outcome of modeling in term of incremental GLC and predicted air
quality have been described below in subsequent tables & figures under the current
section. It has been noticed that the impacts of emission will be almost negligible below
monitoring detection range in all cases. Thus, it has been stated that the impacts of
proposed project on air environment will be almost negligible except the instantaneous
short term impacts of major accidents and accidental/fugitive release from storage,
transport & process which shall be controlled & prevented by necessary action plan and
control, precautionary & preventive measures suggested in RA. The details of modeling
outcomes are presented below in tabular form as well as contour of incremental GLC
values. The print out of detailed report for seasonal & 24 Hourly outcome with all
necessary input & output are enclosed in Annexure III
Table 4.6 Predicted Ambient Air Quality:
Village
1st Highest
Coordinates, mt.
X Axis
Y Axis
Predicted Highest 24hr. Avg. Incr. GLC,µg/m3
PM10
SO2
NOx
288758.00 2367159.00
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-
0.43
6.61
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289103.41 2369396.65
Project Site
Valesa
Palod
MotaBorasara
Kosamba
Kathwada
289322.95
292193.00
288758.00
287764.00
287542.00
292461.50
2369846.05
2366974.00
2367159.00
2367841.00
2374191.00
2372563.11
0.79307
0.00
0.16
0.56
0.33
0.11
0.02
-
-
0.00
0.13
0.43
0.28
0.02
0.01
0.00
2.15
6.93
4.55
0.42
0.17
Table 4.7 Predicted Ambient Air Quality:
Location
CPCB Limit
Project Site
Valesa
Palod
MotaBorasara
Kosamba
Kathwada
Particular
Residential Area
Baseline
Incremental GLC
Predicted Air Quality
Baseline
Incremental GLC
Predicted Air Quality
Baseline
Incremental GLC
Predicted Air Quality
Baseline
Incremental GLC
Predicted Air Quality
Baseline
Incremental GLC
Predicted Air Quality
Baseline
Incremental GLC
Predicted Air Quality
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PM10, µg/m3
100
85.21
SO2, µg/m3
80
23.54
NOX, µg/m3
80
23.50
0.00
85.21
77.54
0.00
23.54
21.96
0.00
23.50
22.00
0.16
77.70
72.42
0.13
22.09
20.96
2.15
24.15
21.13
0.56
72.98
76.67
0.43
21.39
21.88
6.93
28.06
22.33
0.33
77.00
84.96
0.28
21.16
22.88
4.55
26.88
23.04
0.11
85.07
67.83
0.02
22.90
20.75
0.42
23.46
21.21
0.02
67.85
0.01
20.76
0.17
21.38
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Figure 4.3: Contour of Predicted Incremental GLC of PM10:
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Figure 4.4: Contour of Predicted Incremental GLC of SOX:
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Figure 4.5: Contour of Predicted Incremental GLC of NOX:
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Figure 4.6: Graph of1st highest Seasonal Average Incremental GLC for 20 Discrete Polar
Receptors at 500 mt interval in downwind direction
0.4
0.3
0.2
0.1
0
0
2000
4000
6000
8000
10000
12000
10000
12000
10000
12000
Periodic Avg. Incr. GLC of PM10
0.15
0.1
0.05
0
0
2000
4000
6000
8000
Periodic Avg. Incr. GLC of SO2
2
1.5
1
0.5
0
0
2000
4000
6000
8000
Periodic Incr. GLC of NOx
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Figure 4.7: Figure: Graph of1st highest 24 Hourly Average Incremental GLC for 20 Discrete
Polar Receptors at 500 mt interval in downwind direction
1
0.75
0.5
0.25
0
0
2000
4000
6000
8000
10000
12000
10000
12000
10000
12000
24 Hourly Daily Avg. Incr. GLC of PM10
0.4
0.3
0.2
0.1
0
0
2000
4000
6000
8000
24 Hourly Daily Avg. Incr. GLC of SO2
6
4
2
0
0
2000
4000
6000
8000
24 Hourly Daily Avg. Incr. GLC of NOx
4.3.3.2.
Mitigation Measures
Considering the above mentioned impacts on air environment following mitigation
measures are planned & suggested.
o Only Bagasse & firewood shall be used as fuel for operation of proposed Thermic
Fluid heaters
o DG sets shall be used only during the failure of power supply from DGVCL Grid.
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o Cyclone Dust separators & Bag Filters shall be provided for control of PM arising
from process area/plants.
o Stacks of adequate height shall be attached to all TFHs, DG sets and APCDs (cyclone
dust separators & Bag filters) of Process areas
o The company shall provide all necessary PPEs to employee & regular workplace
monitoring programs.
o Properly designed enclosed storage vessels made of suitable materials and
adequate handling & transfer system preferably closed system operated through
the automation like PLC shall be provided.
o All mitigation, control & prevention measures as suggested in Safety Audit report &
RA report shall be provided.
o Regular monitoring of Stack emission, Ambient Air and workplace air shall be done
as per Monitoring plan
o Transportation must be done in closed approved vehicles only. All safety & control
measures shall be provided to prevent spill, leak and accident during transportation.
o All transport vehicles must comply with HAZMAT guidelines & statutory
requirements
4.3.4. ECOLOGICAL ENVIRONMENT
As mentioned in earlier sections, the side is also already prepared and the proposed project
is to be developed in existing unit only. Hence issue of impacts on ecology due to siting of
proposed project is not envisaged. Besides, as described in above sections, no major
considerable impacts on air, water & land environments are anticipated. All impacts
studied are found minor & acceptable. Hence, the impacts on ecological would not be
considerable. However, some minor impacts are likely to occur due to the industrial
operations and hazards associated with the operations which are described below.
4.3.4.1.
Anticipated impacts
There is no ecologically sensitive area situated in 5 Km radial area from project site except
the considerable agricultural areas & few patches of forest. Further, the project is to be
developed within the existing unit itself without acquiring additional land. Hence, issue of
diversion of Forest land and impacts on ecology is not anticipated. Further, with respect to
the local terrestrial ecological component, it has been noticed that the impacts due to
proposed project would not be considerable as there would not be any major source of
pollution of environment. Even the most considerable source of pollution-emission, would
not be causing any harm to the local agricultural & terrestrial ecological component.
However, emission of some particulate matters from the process stacks will have some
acceptable impacts on ecology plants of local area. Further, it has to be noted that the
impacts would not be serious and considerable as the PMs are bagasse particle which are
plant materials and are not toxic for ecological components. Beside these, the impacts on
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local ecological factors may occur during the major catastrophic incident in hazardous
storage area especially in formaldehyde storage area. Proponent has provided double
walled tank made of SS-316 jacketed with MS which is the best in class storage facility to
prevent chance of major catastrophe and accidental release of formaldehyde. Proponent
has also provided all other safety measures & has implemented safety, disaster &
emergency action plan. Thus, considering all the safety & emergency measures taken by
proponent it can be noted that there will be no considerable impacts on the ecology of the
study area.
The site is adjacent to National Highway No. 8 and all transportation will be done through
this highway. Hence issue of impacts on ecology due to the transportation will not be
considerable. It has also been noticed that the greenbelt development & management by
proponent will have beneficial impacts on the ecological layout of the local area.
4.3.4.2.
Mitigation Measures
Considering the above mentioned impacts on ecological environment, following mitigation
measures are planned & suggested.
o Implementation of all mitigation measures suggested for control of air pollution,
water pollution, land pollution and noise pollution
o Implementation of control & prevention measures for all hazards associated with
the project
o Implementation of all measures suggested in RA and Disaster/Emergency
Management Plan
o Development & management of Healthy Dens Greenbelt
4.3.5. SOCIO-ECONOMIC ENVIRONMENT
As described in earlier sections & chapters, the project does not require any additional
land & construction work. Hence no issue of impacts on socio-economic environment
due to land acquisition is envisaged. Impacts on socio-economic environment due to
proposed project are envisaged due to direct & indirect employment only which will be
beneficial. The details of environmental impacts of the proposed project are described
below.
4.3.5.1.
Anticipated impacts
As mentioned above, impacts on socio-economic environment may occur mainly due to
pollution of environment, competing use of water resources, hazardous material handling
& storage, hazards associated with proposed project, noise generation, traffic & load on
other public amenities.
As mentioned in earlier, the site is an industrial unit under operation of existing units. The
site is adjacent to the national highway and considerably away from the locality. Further,
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the water requirement will be met through the groundwater but the groundwater
resources of the area are adequate to cater the requirement of all competing user of the
area. As described above, propose project will not have any considerable source of
pollution. To control noise level, necessary mitigation like acoustic enclosures, housing of
noise generating machineries in closed area/room, proper maintenance & lubrication has
been proposed by the proponent. Further, the traffic would increase considerably after
proposed project. However, the impacts on local road network will not be major as the site
is well connected & adjacent to National Highway No. 8. Besides, the transportation will be
managed with special transport vehicles having high carrying capacity to reduce the
frequency of vehicle on road. Hence, the traffic will not cause any major impact on road
networks.
Further, impacts on the socio-economic environment may occur due to hazards associated
with the hazardous chemicals and operations of the proposed project. Improper storage
and handling facilities of raw-materials, products and fuels may result in spillages,
contamination or accidents and ultimately damage to the total environment including
human health. To prevent & minimize the chances of such impacts of hazardous chemical &
operation, the designs of storage area & tanks have been provided as per the regulatory
provisions applicable for particular material. Similarproper arrangement for storage &
handling of material will be made available within the plant for proposed project. Adequate
fire-fighting measures are/will be provided in the entire plant to prevent impacts of fire
hazards. Risk assessment study has been carried out for the proposed project to eliminate
any major impact on social environment due to the hazards associated with the proposed
project. It is suggested that company shall implement all necessary risk/hazard control &
prevention measures as recommended & mentioned in risk assessment report.
Further, direct & indirect employment of skilled and unskilled person as well as technical
and managerial person for operation of the plant will result in slight beneficial impacts on
socio-economic environment. Besides, the indirect employment will also have beneficial
impacts on socio-economic environment. Mainly, the increased transportation activities
will result in considerable indirect employment as well as opportunity of trade & services.
Thus, with the adoption of policy of local employment, a marginal long term positive impact
is foreseen on the economic environment. It is also noteworthy that the beneficial long
term impacts will occur due to the CSR activities conducted by the proponent. Thus after
reviewing all above details it is envisaged that the proposed project would not have any
considerable adverse impacts on the socio-economic environment.
4.3.5.2.
Mitigation Measures
Considering the above mentioned impacts on land environment following mitigation
measures are planned & suggested.
o All mitigation measures shall be implemented for control of air pollution, water
pollution, land pollution and noise pollution.
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o Employment for /after proposed project shall be done with priority to the local
people and at least 70-80% employment shall be done from local areas.
o Hazards associated with the proposed project shall be managed/control by
implementation of safe work procedures, risk/hazard control /prevention measures
and provision of PPEs for all employees etc.
o The company shall conduct social activities as part of its CSR Program and activities
shall be planned by the proponent to enhance the social condition mainly for
education & health improvement in the project area.
4.3.6. NOISE & VIBRATION
There is no major source of high noise & vibrations. Similarly, there will be no major
noise & vibrations sources in proposed project. All noises are controllable & acceptable
with provision of some mitigation measures. The details of the impacts on noise level &
vibration are described below.
4.3.6.1.
Anticipated impacts
The proposed project being particle board & synthetic resin manufacturing unit will have
some noise generating equipment. The noise & vibrations generated from the proposed
project will be mainly due to operation of utilities: TFHs, Reactors & DG Set and motors,
pumps & compressors etc. Further, it has been noticed that the noise & vibration
generation from these sources will have considerable impacts only on noise level of the
area & work place. Besides, it is also noticed that the utilities will be founded in designated
rooms with properly designed foundations with rubber padding, which is efficient to reduce
the noise propagation & prevention of vibration from the source area to other area. Also it
has been noticed that the noise & vibrations generated from the small equipment &
machineries including pumps, motors etc. will be considerably low and will not have major
issue of occupational noise level. The vibration will be very negligible to cause any
significant effects on occupational health. Further, it has been noted that the project site
being considerably away from the nearby locality, noise generation from the proposed
project would not have any major issue as noise generation & propagation from the unit
will not change the noise level beyond the permissible limits/standard of industrial area.
Thus, impacts of the noise sources of the proposed project will be restricted with the
premises only within the prescribed norms of industrial area as well as occupational
exposure. Hence, no major impact is anticipated on noise due to proposed project.
4.3.6.2.
Mitigation Measures
Considering the above mentioned impacts on Noise Level & Vibration following mitigation
measures are planned & suggested.
o Housing of all utilities will be done on sturdy non-vibrating foundations with rubber
pads.
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o For prevention of noise propagation adequate barrier will be created in form of
properly designed building wall, housing DG set in designated room with acoustic
enclosure & silencer &greenbelt.
o Low noise generation TFHs & other machineries will be installed in unit.
o DG set will be selected meeting the CPCB guidelines for emission & noise generation
with acoustic enclosures.
o Further to cope up with the issue of occupational noise exposure, PPEs like earmuff
& earplug will be provided to all concerned employees.
o The impacts of noise on occupational health would be mitigated by proper shift
timing & regular annual checkup of concern employees.
4.3.7. OCCUPATION HEALTH & SAFETY
Impacts of proposed project on occupational health are anticipated mainly due to the
toxic & fire hazards of chemicals as well as physical hazards of heavy works. The details of
the anticipated impacts and mitigation measures are presented below.
4.3.7.1.
Anticipated Impacts
The existing & proposed project requires about 15 chemicals which includes 7 hazardous
chemicals as per MSIHC Rules 2000. These hazardous materials may have serious toxic
effects on occupational health. Mainly the formaldehyde, formic acid and Sodium
Pentachlorophenate are of major concern for impacts on occupational health. Continuous
exposure of employee to these chemical beyond permissible limit (TWA/TLV) may result in
permanent or temporary toxic or lethal effects. Hence, it is very necessary to assess such
possibility by necessary modeling study for determination of hazardous areas & risk. A
detailed RA for the proposed project has been conducted and it has been noticed that the
hazardous conditioncausing serious effects on occupational health may occur only during
the catastrophic incident. The details of all probable toxic & flammable hazards are
described in the RA report enclosed as Annexure-V. However it has to be noticed that the
minor continuous exposure to the above said toxic materials may lead to health issue in
long term. Hence, it is necessary to keep an eye on the health status of all employees on
regular basis.
Further, it has also been noticed thatimpacts on occupational health may also occur due to
heavy works like manual lifting of heavy good, continuous working in single position,
working in improper ergonomic conditions etc. Such condition or operations may lead to
health problems like OSD. Considering these, proponent has planned closed automated
transfer system for major raw materials as well as forklift & trolley for other handlings.
Thus issue of OSD will be very less in the unit.
4.3.7.2.
Mitigation Measures
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Draft Rapid Environmental Impact Assessment Report:
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Considering the above mentioned impacts on occupational health & safety, following
mitigation measures are planned & suggested.









4.4.
All necessary implementation & actions for ensuring safe work condition are well in
place in the existing unit of the proponent.
Company is/will be followed all statutory guidelines related with occupational
health & safety and all necessary facilities & procedures are provided in the existing
unit.
Health check-up programs is/will be carried out regularly and all records &
documents related with employee health check-up program are maintained.
All risk control & prevention measures will be implemented in proposed unit.
Management will provided necessary PPEs, safety equipment/ materials as
mentioned in RA Report (Annexure IV) for risk reduction to ensure healthy & safe
work conditions.
Regular inspection for the safety procedures and use of PPEs & Safety
equipment/material is done by the management/safety cell.
Premedical examination and periodical examination will be carried out once in a six
month and record will be maintained in Form No-32 & 33 as per GFR.
PFT &LFT test will be carried out during pre-placement and periodical examination
especially considering the toxic effects of Formaldehyde.
Training programs & safety audit shall be done on regular basis to prevent impacts
of the operational activities on occupational health as well as to improve workplace
condition & safe work system.
Proponent shall practice similar practices after proposed project & also ensure that
all necessary PPEs, Safety materials/ equipment are in place.
EVALUATION OF IMPACTS
Matrix methods are basically generalized checklists where one dimension of a matrix is a
list of environmental, social & economic factors likely to be affected by a proposal. The
other dimension is a list of actions associated with development. These relate to both
construction and operation phases. Making cells representing a likely impact resulting from
the interaction of a facet of the development with an environmental feature identifies
impacts. With some matrices qualitative representation of impact importance and
magnitude are inserted in individual cell.
Matrices provide cause-effect relationships between the various project activities and their
impacts on the numerous environmentally important sectors or components. Matrices
provide a graphic tool for display of impacts to their audience in a manner that can be
easily comprehended.
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Draft Rapid Environmental Impact Assessment Report:
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The impact of different project activities on various environmental components like
ecology, environmental pollution, aesthetics and socio-economics have been summarized
in a form of a matrix and are presented in Table 4.6 & 4.7 for Operation Phase. As
mentioned earlier, there would not be any impacts on environment during the construction
phase as there will not be any major considerable construction work. Hence matrix was not
plotted for construction work.
To show the potentials of impact, a two-dimensional MATRIX System has been employed
with impact magnitudes of an each cause. All the impacts are confined to the study region
of 10-km radius from the Plant. The summary shows the influence of the Environment
Management Plan (EMP) also i.e. impact predicted for both, with and without EMP. The
MATRIX System assumes the following:
The environmental indices identified can be classified into the following:
Physical Parameters :
Ecological Parameters :
Social Parameters:
Economic Parameters :
Surface water quality
Ground water quality
Air quality & Climate
Soil Quality
Land use pattern & Topography
Forests/ Parks/ Sanctuary
Flora & Fauna
Aquatic ecosystem
Aesthetics
Local Housing structure
Services
Health & Safety
Agriculture
Fisheries
Industries
Employment
The assessment of the impact of the general impacting activities on the above parameters
of environmental indices can be done by establishing a co-relation by “Cause and effect
relationship” with the help of impact matrices. The matrices for operation phase are
presented below. The environmental impact matrices can be prepared for two conditions:
1. Without mitigation/control measures.
2. With proposed mitigation measures for adverse / beneficial effects.
The criteria for evaluation of qualitative matrix are presented herewith:
1. No Impact (0) :
This indicates that the project activity is unlikely to have any impact on an
environmental attribute.
2. Negligible Adverse Impact (-1) / Negligible Beneficial Impact (+1) :
It signifies that the actions have minor effect, adverse or beneficial, on the
environmental parameters concerned.
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Draft Rapid Environmental Impact Assessment Report:
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3. Significant Adverse Impact(-2) / Significant Beneficial Impact (+2) :
The activities and their environmental Impacts are judged to be significant if
they create, or have the potential to create concern in the public or professional
community.
4. High Adverse Impact(-3) / High Beneficial Impact (+3):
The action that can create or have a potential to create controversy in the public
or professional community due to its long-term effect. They may be at times
irreversible.
The criteria for Overall evaluation of qualitative matrix are presented below:
A. Highly Negative overall Impacts: Total Score= above -353
B. Moderately Negative overall Impacts: Total Score= -176 to - 352
C. Slightly Negative overall Impacts: Total Score= -1 to -176
D. Neutral overall Impacts: Total Score = 0
E. Slightly Positive overall Impacts: Total Score= 1 to 176
F. Moderately Positive overall Impacts: Total Score= 176 to 352
G. Highly Positive overall Impacts: Total Score = above 353
The environmental Impact matrix without mitigation / control measures during the
operation phase is given as Table 4.8, while the matrix with proposed mitigation measures
during the operation phase is given in Table 4.9.
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Waste generation & Disposal
Breakdown of Control Equipment
End Use of Product
0
-2
0
0
0
0
0
-2
0
0
0
0
0
0
0
0
-1
-1
-2
0
0
-1
-1
-1
0
0
-2
-2
-2
0
0
0
-2
0
0
0
0
0
0
0
0
-6
-10
-6
0
0
0
0
0
-2
0
0
-1
0
0
-1
0
0
-1
0
0
-2
0
0
-2
0
+1
+1
0
+1
-9
0
0
0
-1
0
-2
-1
-1
-2
0
0
0
-2
-1
0
0
-2
-1
-1
-1
-2
-2
-2
-2
-2
-1
-1
0
-1
0
+1
0
0
-9
-4
-5
-13
-1
0
0
0
-4
-2
0
0
0
-12
0
0
0
0
-3
0
0
0
0
-8
-1
0
0
0
-10
-2
0
0
0
-18
-1
0
0
0
-8
0
0
+1
+2
+6
-8
0
+1
+3
-66
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TOTAL
Noise
PHYSICO-CHEMICAL PARAMETERS:
Surface Water Quality
0
Ground Water Quality
0
Air Quality & Climate
-2
Soil Quality
-1
Landuse pattern
0
ECOLOGICAL PARAMETERS:
Forest/ Park/ Sanctuary
0
Flora & Fauna
-1
Aquatic Ecosystem
0
SOCIAL PARAMETERS:
Aesthetics
-2
Local housing structure
0
Services
0
Health & Safety
-2
ECONOMIC PARAMETERS:
Agriculture
-1
Fisheries
0
Industries
0
Employment
+1
TOTAL
-8
Water Requirement, wastewater
generation & Disposal
Stationary, Process & Fugitive
emissions
PARAMETERS
Plant Operation & Process
IMPACT
SOURCES
Material Transportation, Storage &
Handling
Hazards associated with chemicals
& operation of proposed project
Table 4.8 : Matrix Evaluation for proposed project without mitigation measures
Chap- 4: Anticipated Impacts & Mitigation
Measures
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Draft Rapid Environmental Impact Assessment Report:
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Waste generation & Disposal
Breakdown of Control Equipment
End Use of Product
0
-1
0
0
0
0
0
-1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-1
0
0
0
0
-1
0
0
0
0
0
0
0
0
-1
-3
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-1
0
0
-1
0
+1
+1
0
+1
-1
0
0
0
0
0
-1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-1
0
0
-1
-1
0
0
-1
0
+1
0
0
-3
+1
0
-3
0
0
0
0
-1
0
0
0
0
-2
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-1
0
0
0
-5
-1
0
0
0
-5
0
0
+1
+2
+6
-2
0
+1
+3
-7
TOTAL
Noise& Vibration Generations
PHYSICO-CHEMICAL PARAMETERS:
Surface Water Quality
0
Ground Water Quality
0
Air Quality & Climate
0
Soil Quality
0
Land use pattern
0
ECOLOGICAL PARAMETERS:
Forest/ Park/ Sanctuary
0
Flora & Fauna
0
Aquatic Ecosystem
0
SOCIAL PARAMETERS:
Aesthetics
0
Local housing structure
0
Services
0
Health & Safety
-1
ECONOMIC PARAMETERS:
Agriculture
0
Fisheries
0
Industries
0
Employment
+1
TOTAL
0
Water Requirement, wastewater
generation & Disposal
Stationary, Process & Fugitive
emissions
PARAMETERS
Plant Operation & Process
IMPACT
SOURCES
Material Transportation, Storage &
Handling
Hazards associated with chemicals
& operation of proposed project
Table 4.9 : Matrix Evaluation for proposed project with mitigation measures
The study for the proposed project of M/s. Patel Kenwood Pvt. Ltd. has revealed that the
upcoming activities of particle board &synthetic organic resin manufacturing will have
negligible impacts which would mainly occur only upon accidental spill/leak of
volatile/gaseous chemicals/materials. Risk assessment study has been conducted for the
proposed project and the suggestions made in the report shall be implemented strictly to
prevent any chances of environmental contamination and employee health & safety. By the
efficient implementation of Hazard/Risk control/Prevention measures the negative impacts
would be avoided.
Further, it has been noticed that the impacts due to utility operations would be negligible
as the bagasse & wood will be used as fuel. Bagasse is eco-friendly fuel which does not emit
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Draft Rapid Environmental Impact Assessment Report:
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any toxic pollutant and hence, there would not be any major impacts due to emission. For
control of particulate emission from process, company will install adequate APCDs (Cyclone
dust separators & bag filters) which will minimise the impacts of process/fugitive emissions.
Besides, the hazardous waste generated from the production process & utility operation
will be managed as per MoEF/CPCB/GPCB Guidelines. Hence issues of air & land
contamination are not envisaged. The water requirement will be met by drawl of ground
water from in-house bore wells. The ground water resources of the area are adequate to
cater the demand of the proposed project & other competing users of the area. There will
not be any kind of industrial effluent from proposed project. Hence issue of water or
land/soil pollution is also not envisaged.
The proponent will plant varieties of trees & shrubs in the premises. The Greenbelt will be
maintained in excellent condition giving visual of dense vegetation. The proponent will
manage the greenbelt with all possible care & attention to improve environmental
condition. Thus the beneficial impacts due to the dense greenbelt are envisaged.
Other than these aspects, it is also found that the high noise generation sources will not be
the part of proposed project. The TFHs, DG sets and production units may have some noise
which will be mitigated by installation of acoustic enclosure/silencer or barriers. The
impacts of increased noise level will be further mitigated by provision of PPEs and shift
management. The noise level out of the premises is envisaged to be <65-70 dB(A) in day
and 55-60 dB(A) in night as maximum. Thus looking to the source, potential noise level
generation & planned mitigation measures; impacts due to noise are not envisaged.
Company will regularly conduct the CSR activities for social welfare &upliftment. Necessary
documents & records of all activities at the Unit for adequate production, environment &
safety management will be kept on regular basis. All aspects of safety will be adequately
managed and required safety material, equipment and facilities will be provided to all
employees, contractor & visitors. Thus issue of impacts due to probable
hazards/risk/disaster would be minimal.
Thus looking all the management procedures/actions, environmental management
activities and other allied functions of management system, it is concluded that there will
not be any major considerable impacts on environment.
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Draft Rapid Environmental Impact Assessment Report:
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CHAPTER: 5
ENVIRONMENTAL MONITORING PROGRAM
5.1 GENERAL
M/s. Patel Kenwood Pvt. Ltd. has proposed expansion of its existing unit for capacity
enhancement of its products-particle boards & synthetic resins. As the project requires to
obtain prior environmental clearance, present EIA study has been conducted as per
provision of SO 1533 (as timely amended). As described there would some minor impacts
on environment due to the operation of proposed project. Considering the probabilities of
impacts on environment, detailed impacts evaluation study has been conducted as
presented in earlier chapter. Based on the predicted & assessed impacts as well as the
baseline environmental status of the project area, present environmental monitoring plan
has been designed, suggested & planned for implementation as post project environmental
monitoring program as described below in subsequent sections under respective headings.
5.1.1 OBJECTIVE OF ENVIRONMENTAL MONITORING PROGRAM
As described in earlier chapter, the proposed project will have only acceptable minor
impacts due to emission, sewage disposal, contamination of workplace air due to fugitive &
process emission and toxic contamination of air due to major accident in storage &
transportation activities releasing toxic/hazardous chemicals. Noise & vibration generation
will not a major issue as the noise level in plant will always remain well below the
stipulated standard & limits prescribed by CPCB/GPCB and NIOSH/OSHA. Necessary
mitigation has been suggested by EIA team and all major points have been covered in EMP
for prevention, control & mitigation of these probable impacts.
For regular tracking of the effectiveness of mitigation measures & EMP at specific interval,
regular monitoring of the necessary environmental parameters is required to keep the
records updated for review and revision of EMP as & when required. With this vision, the
present environment monitoring program has been prepared with due consideration of the
baseline status of the project area, various components of project & environmental
attributes likely to be affected.
The Environmental Monitoring Program has been scheduled for the following major
objectives:




To comply with the statutory requirements of monitoring for compliance with
conditions of EC, NOC and CC&A
To comply with the provision of Factory Act & MSIHC Rules
Assessment of the changes in environmental conditions, if any, during the project
operation/activities.
Monitoring & tracking the effectiveness of Environment Management Plan &
implementation of mitigation measures planned.
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Draft Rapid Environmental Impact Assessment Report:
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
Identification of any significant adverse transformation in environmental condition to
plan additional mitigation measures; if & as required
The environmental monitoring program designed with the above objective and
understandings have been described in the present chapter in subsequent sections under
respective heading. M/s. Patel Kenwood Pvt. Ltd. shall implement the environment
monitoring programs in line with the planned schedule. The company shall ensure that the
necessary requisite & facilities are made available and necessary arrangement including
budgetary provision has been made as & when required to ensure regular efficient
environmental monitoring activities.
5.2 ENVIRONMENTAL MONITORING PROGRAM
The environmental monitoring program has been prepared in five different sections
covering all necessary guidelines & plan for effective & efficient monitoring of the
environmental conditions to ensure that EMP is implemented efficiently to
prevent/minimize the anticipated impacts as described in earlier chapter-4. All required
aspects including location, parameters, interval/frequency as well required documentation
& records and budgetary provisions has been covered in the planned environmental
monitoring program. The details are of the programs are presented below under respective
headings.
5.2.1 ENVIRONMENTAL ATTRIBUTES & LOCATION OF SAMPLING
The monitoring points/location & components of significance shall be as following:
Table 5.1: Monitoring Points/Locations & Components
Sr. No.
1.
Environmental Components
Monitoring Points/Location
Ambient Air
Ambient air quality at minimum 3 location within
the plant premises having 1 location in downwind
direction
Ambient air quality at minimum 1location in
downwind direction preferably at between 500
mtrs. & 1 km distance from plant boundary.
Workplace areas: Bagasse & RM Storage and
Production areas (2 in particle board plant & 1 in
resin plant)
In case of accidental leak & spill of hazardous
chemical: At maximum spots likely to be affected
2.
Water & Wastewater
Groundwater from all bore wells within premises
In case of accidental spillage/leak , groundwater
samples from the area likely to be affected
3.
Emission
All Stacks including stacks of TFHs, DG Sets and
process area stacks
4.
Noise
At all sources (DG set, TFHs, Production
Utilities/machineries, Pumps, Compressors etc.)
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Sr. No.
Environmental Components
Monitoring Points/Location
and at deferent areas (Production area, Storage
area, transportation area, Administrative area,
security area, utility house, ETP etc) within premises
5.
Greenbelt/Vegetation Cover
Greenbelt Area at Boundary & Garden
6.
Soil
At Two locations from storage & greenbelt area,
In case of accidental spillage/leak , soil of the
affected area from various spots & depth
5.2.2 ENVIRONMENTAL MONITORING PARAMETERS & SCHEDULE
The monitoring parameters and frequency of monitoring shall be as following:
Table 5.2: Environmental Monitoring Parameters & Schedule
S. No.
Item
Parameters
Frequency & Responsible Party
1.
Ambient Air
quality
PM2.5, PM10, SO2, NOX, VOCs*
Monthly By External Lab
2.
Stationary
Emission from
Stack
PM, SO2, NOX, Ammonia#, VOCs*#
Monthly By External Lab
3.
Work Place
Monitoring
PM2.5, PM10, SO2, NOX, Ammonia,
VOCs*, Temperature, Humidity,
Light and Noise
Monthly By External Lab. Or In
house by EHS Executive/Sr.
Chemist
4.
Water
pH, EC, Turbidity, TDS, Calcium,
Magnesium, Total Hardness, Total
Alkalinity, , DO, COD, BOD
Chlorides, Sulphates, Phosphate,
Ammonia, Nitrite, Nitrate
Daily through in-house lab. by
Sr. Chemist
5.
Noise
Weekly – In House by EHS Exe.
6.
Soil
Equivalent Noise Level - dB (A)
(At least 1 hr. continuous)
pH, EC, Moisture, Organic matter,
N, P, K, SO4-2, Cl-, Ca+2, Mg+2 & Na+
7.
Greenbelt
Number of plantation (Units),
Number of Survived Plants/Trees,
Number of Poor Plant/Trees
Throughout Year at regular
interval: In House by EHS
Executive & other EMC
members
8.
Annual
Environmental
Audit
As per Direction of Honorary High
Court, Gujarat (if applicable)
Yearly (In-house by MD,
Environment Manager & other
EMC members; External only If
required by statutory provision
through Approved Lab)
9.
Employee
Medical/Health
Checkup
As per statutory provision &
requirement
Yearly through Approved
Medical Officer & Doctor as per
OHS Plan
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Quarterly by External Lab.
Chap- 5: Environmental Monitoring Program
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Draft Rapid Environmental Impact Assessment Report:
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Note:
*VOCs are to be monitored in terms of Chemicals of Proposed project (i.e. Formaldehyde, Formic
Acid and ethylene glycol)
# Ammonia & VOCs shall be monitored in stack of process area only (i.e. stacks except utility stacks)
In addition to the above regular monitoring in storage & production area shall be done for
hazardous Chemicals (at least formaldehyde, formic acid, ammonia and ehtyleneglycol) of
project using appropriate methods &/or detectors to ensure absence of these
chemicals/pollutants in workplace to prevent poisoning/toxic effects on occupation health.
Such monitoring to check any contamination of workplace shall be done as per statutory
requirements; if any. In case of accidental spill & leak of hazardous chemicals, monitoring
of the environment as needed for detection of the spilled/leaked chemical shall be done in
the affected area. In such case, soil sample & groundwater sample of the affected area as
mentioned in earlier section shall be collected and analyzed for detection of the spilled /
leaked chemicals at regular interval for the period as required to ensure safe level of
contamination.
5.2.3 ENVIRONMENTAL MONITORING METHODS
Monitoring of environmental samples shall be done as per the guidelines provide by
MoEF/CPCB. The method followed shall be recommended / standard method
approved/recommended by MoEF/CPCB. The list of preferred method of sampling &
analysis of environmental samples is provided in the annexure of environmental method.
For monitoring of workplace area methods suggested / published by NIOSH or any other
authorities shall be adopted.
5.2.4 REPORT & DOCUMENTATION
The records of the monitoring program shall be kept on regular basis for all aspects of the
monitoring. Separate records for water, wastewater, solid waste, air, emission, soil &
manure shall be prepared and preserved regularly.
Immediately upon the completion of monitoring as per the planned schedule, report shall
be done & necessary documents shall be forwarded to the concern person.
Methodology of monitoring (sampling & analysis) shall be prepared as separate documents
as SOP (standard Operating Procedure) wherever required.
The records showing results/outcome of the monitoring programs shall be prepared as per
the requirement of the schedule mentioned above.
Regularly these documents & records shall be reviewed for necessary improvement of the
monitoring plan/mitigation measures/environmental technologies as well as for necessary
actions of environmental management cell.
Environmental statements &/or performance report/compliance report/audit report as per
conditions of EC and CC&A shall be prepared and submitted to the concern authority as per
the guidelines provided by the authorities within the stipulated timeframe. CC&A and other
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statutory permission/consents must be obtained & renewed timely as per legal provision &
guidelines. Similarly, all necessary report & forms shall be prepared and submitted to the
concern authority as per the statutory requirement of Environmental Acts/rules, Factory
Act & MSIHC rules. Reporting of accident & other requirements shall be made in prescribed
format well within stipulated time frame as per statutory requirements & guidelines.
5.2.5 BUDGETARY PROVISIONS
On regular basis, environment management cell shall inspect the necessity & availability of
the materials, technologies, services & maintenance works. The cell shall made appropriate
budget for the purpose. Regular record review for change in financial requirement of
environment management shall be done and appropriate budgetary provisions shall be
made. With other budget, Budget for environmental management shall be prepared and
revised regularly up on requirement. The budget shall include provisions for:







Environmental Monitoring Program
Operation & Maintenance of environmental Technologies/Equipment
Laboratory works for Environmental management activities
Emergency Purchase of necessary material, equipment, tools, services
Greenbelt development
Social & Environmental Welfare & Awareness programs/training
Annual Environmental Audit.
The company has made budgetary provision for the proposed project as a part of their
initial planning of the project. The same is presented below.
Table 5.3: Budgetary Provisions for EMS
Sr.
Particular
Estimated Cost, (Lakhs)
No.
Existing
Proposed
Total
Capital Cost
1. Environmental Protection
29.00
40.00
measures
Recurring Cost, Per Annum
1. Environment & Safety
5
25.00
Management System
2. Greenbelt Maintenance
3
12.00
3. Expenses for solid waste disposal
Nil
Nil
4. Expenses for social commitments*
1
12.00
Total
9
49.00
69.00
30.00
15.00
Nil
13.00
58.00
Note: * Budget of CSR is calculated as 5% of capital of proposed project to spend in five years.
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CHAPTER: 6
ADDITIONAL STUDIES
6.1.
GENERAL
As per the provision of SO 1533 (as timely amended), additional studies forms a part in EIA
especially when specific additional study is asked by the concern authority: EAC or SEAC
during the scoping for EIA as issued in form of Awarded TOR for EIA. Mainly Risk
Assessment, Public Participation and Social Studies for R&R plan constitute the section of
Additional Studies for EIA report. In case of the present EIA study for proposed project of
M/s. Patel Kenwood Pvt. Ltd., Risk Assessment & Public Consultation as additional studies
has been given as condition in awarded TOR, which needed to be included in the EIA study
& report. The public hearing is required as the proposed project is to be developed in
outside of Notified Industrial Zone/Estate. The Risk Assessment Study for the upcoming
project has been conducted by Risk Assessment expert of the EIA team. In addition to the
RA, disaster & emergency management plan is also prepared by expert after necessary
modification in the existing plan provided by the proponent. The details regarding the
additional studies have been described below under respective heading with reference to
relevant Annexure of present EIA report.
6.2.
PUBLIC CONSULTATION
Public consultation is applicable to the proposed project as the project is to be developed in
the premises situated outside any notified industrial area. Further, the proposed project is
falling under the category- 5(f), A and so as prescribed by EAC in letter of awarded TOR,
Public hearing is required. The Public hearing will be conducted probably in month of
September or October 2014 after getting scheduled date from concern authorities. The
public hearing will be conducted in proximate location and necessary proceeding for public
hearing will be conducted following the guidelines provided in SO 1533. The present report
is draft report prepared for the Public hearing procedures. Up on completion of Public
hearing as required, details of public hearing and necessary justification for query cited in
PH will be incorporated for preparation of Final EIA report. The final EIA report thus
prepared will be used for further proceeding for environmental clearance and other
necessary clearances / certification / licenses.
6.3.
RISK ASSESSMENT & DISASTER MANAGEMENT
The Risk Assessment Study for the upcoming project of M/s. Patel Kenwood Pvt. Ltd. have
been conducted by functional area expert of EIA Team. The risk assessment has been
carried out with consideration of some probable worst case scenarios like Fire, explosion
and flammable cloud & toxic dispersion. The major hazards are noticed to be associated
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with four chemicals of the project (Formaldehyde, Formic Acid, Ammonia & DEG) which can
have worst case scenarios of fire & explosion as well as dispersion of toxic vapour &
flammable cloud. Besides, there are chances of pool fire in Diesel storage area. As, the
proposed project is of manufacturing of synthetic resins using some organic chemicals,
impacts are likely to occur due to some other chemical hazards also. Thus with such
probabilities & considerations of hazards & risk, Risk Assessment Study has been carried
out by proponent as pre-project conceptual RA study. The Disaster & Onsite Emergency
Management plan has also been prepared as a part of RA study assignment. The whole Risk
Assessment Report along with onsite emergency plan has been enclosed herewith the EIA
report as Annexure-IV.
6.4.
SOCIAL STUDY AND R&R ACTION PLAN
As mentioned in earlier section & chapters, the proposed project is to setup in the
available land in existing unit. Hence, issue of displacement of any population or
diversion of any agricultural or forest land is not arising for the proposed project.
Therefore, no further social study for R&R plan has been conducted as no R&R actions
are required.
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CHAPTER: 7
BENEFITS OF PROJECT
7.1.
IMPROVEMENT IN INFRASTRUCTURES
The proposed project is an expansion of existing unit for capacity expansion with backward
integration and for meeting the captive requirements of resins for manufacturing of
particles boards. As mentioned in earlier chapters, the project does not require any
additional infrastructure and the site is well connected so no major benefits in terms of
direct improvement in infrastructure is anticipated. However, indirect improvement in
public infrastructure may occur due to the CSR activities of the proponent.
7.2.
EMPLOYMENT POTENTIAL
As discussed in earlier chapter -2, the proposed peak manpower requirement during
construction and commissioning will be 190 persons including 90 existing employees. Thus,
the operations & activities of proposed will require additional manpower of 100 nos. All
recruitments will be done from local area which will be the considerable benefit to the local
area considering the demography of the region/project area (5 Km).
Further, the indirect employment via increased transportation, ancillary units & local
economic activities will also add in the employment potential of the proposed project. Thus
the potential of employment will be greatly beneficial to the local people.
7.3.
OTHER TANGIBLE & INTANGIBLE BENEFITS
As mentioned earlier sections, the proposed project is to setup for captive requirement of
resin which is the prime raw materials of main product-particle boards. With the change in
product & its end utility purpose the quality & type of resin may vary. The particle board
manufacturing using resins from other producer or open market can greatly affect the
quality & cost of production of the particle boards and to avoid such issue of quality & cost
in-house production of the resin must be integrated with the particle board unit.
Considering this, company has decided to enhance production of particle boards and so as
an integrated plan for backward integration resins manufacturing capacity also requires to
be increased accordingly. By doing so the unit will be self-reliant for its raw-material and
thus it will help in reducing logistics and packing material requirements as well as
improvement of product quality. The proposed project will greatly improve the quality of
the particle boards, which will in turn promote the export of the products. The particle
board products have good demand in foreign market and company is looking forward to
explore the possibilities of export to many foreign countries. Up on successful achievement
of export by company, the proposed project will result in benefit to the country in form of
foreign revenue, duties etc.
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CHAPTER: 8
ENVIRONMENTAL MANAGEMENT PLAN
8.1.
GENERAL
M/s. Patel Kenwood Pvt. Ltd. is well established company manufacturing of Particles
Boards. It has established its name in the market by delivery quality products and
appreciable services to its customers. As a result of its strategic development for delivery of
high quality products, the company has grown significantly with increasing market values
and demand of its products. The company has now realized necessity to develop in-house
resins (bonding glues) production facilities to full fill the captive requirement of high and
specific quality of the resins. Also, company has observed great demand of its products in
India, which required increase the production of Particle Boards and so enough quantity of
resin for captive consumption. It has also found necessary to develop the expansion project
in the existing premises without any major additional construction works. The proposed
project being a synthetic organic chemical manufacturing unit located outside of notified
industrial area falls under category, 5(f) – “Synthetics Organic Chemicals”-“A”. In line with
the provisions of SO 1533, company has conducted the EIA study through the NABET
accredited consultant –Unistar Environment & Research Labs Pvt. Ltd., Vapi with respect to
the awarded TOR as described in earlier chapter.
With due considerations of requirements cited by EIA team to prevent &/or
control/minimize the probable impacts in line with the present EIA study, Environmental
Management Plan for the proposed project with modification in the existing EMP of the
proponent has been prepared as a part of the EIA report as per the requirement cited SO
1533. All the team members after the impacts assessment study have cited the necessary
mitigation for the probable impacts after further study of details of the proposed project
and necessary references for citing adequate & efficient EMP to eliminate / minimize or
prevent the likely impacts of the proposed project. The detailed descriptions of the
formulated EMP, as finalized by the FAEs under guidance of coordinator have been
presented in the present chapter under subsequent section with respective heading.
8.1.1. SOURCE & SIGNIFICANCE OF CONSIDERED IMPACTS
As studied during the present EIA study many impacts would likely to occur during
operation phase of the project. As the proposed expansion is to be done mainly within in
existing available buildings and sheds, no major impacts of the construction works would
occur. Considering this, the present EMP has been prepared in consideration of the impacts
of operation phase of the proposed project. The impacts as described in earlier chapter and
summarized below are considered for formulation of the present EMP.
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(i) Air Quality
Sources of Impact
 Sources of impact on air quality are emission from equipment/utility (Boiler, TFH
and DG Sets) requires combustion of fuels-Wood & bagasse.
 Transportation, storage & handling of hazardous raw materials having potential to
be airborne resulting in fugitive emission
 Major hazards associated with raw materials mainly formaldehyde & phenol
Significant Impacts
 Emission from utility using bagasse and fire wood may not have any major issue of
pollution except the increase in PM emission
 Emission from utility using bagasse and fire wood may result in increase in SPM
/PM10/PM2.5 level in ambient air of project area
 Fugitive emission from storage & production area may result in increase in PM10 /
PM2.5 as well as VOCs level in ambient air of project area
 The hazardous material especially Formaldehyde & Phenol entered in to the
environment may have serious threat on ambient air quality of the area of the
incident
(ii) Water Environment
Sources of Impact
 Use of water for industrial operations of the project and domestic use
 Sewage generation & disposal
 Spill/leak/unmanaged disposal of hazardous materials & wastes
Significant Impact
 Drawl of groundwater can result in considerable impacts on water environment.
 Disposal of industrial effluent will not require for proposed project as there is no
effluent generation.
 Sewage if not disposed off without adequate treatment through proper disposal
system can result in contamination of water resources especially, pathogens,
organics and nutrients like phosphate & nitrate etc.
 Groundwater resource contamination may also occur due to unmanaged
/haphazard disposal of solid/hazardous waste as well as spill/leak of chemicals &
liquid fuels as an eventual impact due to soil contamination.
(iii) Contamination of land
Sources of impact
 Spill & leak during transport, handling, storage activities for raw materials & fuel
 Spill of oil & fuel during maintenance of equipment, machineries & vehicles
 Spill / leak of liquid materials including used oil
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 Disposal /Haphazard dumping of wastes
 Seepage & percolation of leachate from raw materials, fuel & waste storage areas
 Contaminated runoff from site and contaminated drain from storage areas mixing
with soil
Significant Impacts
 Land contamination may occur as a result of leaks or spills of materials & fuel
and/or temporary fuel /oil spill / leak not managed properly during maintenance
activities. Land contamination may also occur as a result of improper dumping of
wastes.
(iv) Noise and Vibration
Sources of Impact
 Sources of impact for noise and vibration are operation of equipment & utility like
DG set, TFH & Boiler; Operation of pumps & compressors & blowers etc.
 Noise is also expected due to transportation activities scheduled for material
transport.
Significant Impacts on Environment
 The noise sources will have the potential impacts as annoyance & disturbance to
noise sensitive receptors (i.e. individuals in work area).
 The potential impacts of noise on surrounding area are not anticipated.
 Impacts will be restricted within source area (up to 50mt).
(v) Flora and Fauna
Sources of Impact
 No major source of impacts on ecology is anticipated; however the identified
probable sources are as below:
o Emission from utilities
o Noise from utilities, machineries & equipment
o Creation of greenbelt (beneficial impacts)
o Hazard occurred in hazardous materials storage area as well as during
transportation
Significant Impacts
 Noise generation may result in disturbance & annoyance to fauna
 Minor impacts on flora and fauna due to emission may occur but will not hazardous
or threatening to life as the pollutant level will increase to negligible extent and the
AAQ of the area will remain far below the prescribed norms of ambient air quality.
Further, the estimated impacts will occur with 500-600 mtrs from the project site.
 Significant impacts on flora & fauna may occur due to hazardous incident occur
during transportation and storage activities. Mainly the dispersion of Formaldehyde
& Phenol due to spill/leak/fire may create serious threat to flora & fauna.
 Creation of good habitat for fauna in form of greenbelt
(vi) Occupational & Public Health & safety
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Sources of Impact






Storage & Handling of materials & fuel
Operational hazards like toxic dispersion, fire & explosion
Effects of pollutant in workplace environment mainly (Toxic VOCs, PM10 & PM2.5)
Noise in some utility area like Production, Boiler, TFH & DG set area
Ergonomic issues resulting in MSD
Catastrophic destructions in premises, casualty, impacts on environmental
attributes due to major natural disaster & accident like fire & explosion
Significant Impacts
 The risk to occupational & public health is also associated with operational hazards
associated with the transport-storage-handling of materials mainly Formaldehyde &
Phenol as well as worst case incidence like toxic dispersion, fire & explosion in
hazardous material storage area.
 Incidence like fall, slip, trip, fire, non-ergonomic condition of works, contamination
of air due to materials and road accidents may result in issues related with health &
safety.
 Occupational health & safety issues are also anticipated in case of contamination of
workplace environment by particulates & VOCs from materials & process.
(vii) Socioeconomic & demographic conditions
Sources of Impact
 Major accidental incident occur in hazardous material transportation & storage
 Direct & indirect recruitment of workforce for operation phase
 Transportation of raw materials, product & fuel
 Noise from industrial activities
 Improvement in business prospects of the area
 Waste utilization scheme of proposed project
 CSR activities of proposed project
Significant Impacts on Environment
 The hazardous material especially Formaldehyde & Phenol entered in to the
environment may have serious effects on public health as well as other social
factors of the region
 The operation phase will generate significant opportunity for direct & indirect
employment and business growth for local communities. The direct & indirect
employment can result in improvement in socio-economic conditions of area.
 Disturbance due to transportation as well as noise of vehicles & construction
activity may result in some social impacts.
 The proponent has planned many CSR activities for social welfare & upliftment.
 Impacts on demographic layout is not anticipated as migration of outsider in the
region is not anticipated as only high skilled managerial & technical personnel only
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are expected to be appointed if required skill would not be available in local area.
8.1.2. OBJECTIVE & SCOPE OF EMP
The present Environmental Management Plan is prepared with the main objective of
enlisting all the requirements to ensure effective mitigation of adverse impacts for all the
components of the proposed project. The objectives taken into account in preparation of
EMP are summarized here as follows:
a) The prevention, control and abatement of pollution, i.e. air pollution, water pollution,
hazardous/ non-hazardous wastes and noise pollution,
b) To comply with the stipulated enviro-legal requirements and standards,
c) To direct the steps to be followed, for effective maintenance and regulation of
environmental management system,
d) To ensure the better and safe work environment through pre-meditated planning of
prevention and control of hazards,
e) To direct the investments towards sustainable development by considering the cost of
effluent treatment, emission control, waste disposal, social development, green belt
development and health & safety in the planning stage only,
f) To account for recycling and reusing measures, proposed or required to be adopted for
minimization of consumption of resources and generation of pollutants.
As the proposed project is an expansion of the existing unit, the present EMP has been
prepared to meet the requirements of pollution control from existing & proposed project
as an integrated environment management plan. The present EMP may not suitable &
feasible for any other upcoming activities other than those of the proposed project. Hence,
the scope of the present EMP does not contain any environment management plan for
activities not considered in the present EIA report. Also the scope the present EMP is
limited to the sources of impacts as well as type of impacts considered and mention above.
The EMP does not cover scope of management of hazardous substance as it forms the key
part of RA Report prepared separately.
8.2 ENVIRONMENTAL MANAGEMENT CELL
The company has already formulated the environment management cell. With vision to
improve the efficiency of existing EMC and to operate the additional/ modified EMP
requirements as suggested in the present chapter, Environmental Management Cell has to
be modified for efficient & easy operation of environment management system &
operations that of. The illustrative presentation of the EMC is presented below in Fig- 8.1.
As indicated in organogram, MD of the company will lead the EMS as head of the
Environmental Management Cell. MD will be assisted by GM for day to day activities of
EMC. GM will guide the subordinate staff members- Environment Manager, Medical Officer
& PRO/ Welfare officer for necessary action plan & activities of environmental
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management plan. PRO will look after the operation related with government offices,
public and other stakeholders for necessary operation including statutory proceedings. The
technical operations including environmental monitoring and efficient operations &
maintenance of pollution control equipment/machineries etc. The Lab incharge will look
after the operations of in-house monitoring & analysis of environmental samples. Approved
environmental laboratory/consultant will also be appointed for the operations related with
third party environmental monitoring, environmental audit (as & when required) and other
techno-legal environmental services. The plant & shift incharge will look after the plant /
department level operations including ETP operation, APCD Operation, Process and Utility
operations to ensure that all instructions & action plans issued by superior authorities are
efficiently followed & implemented to prevent environmental pollution & operational
hazards. Primarily the Environment manager will be responsible for all technical nonconformities of EMS and he/she is responsible to prepare necessary documents & report
for day to day compliance to stipulated EMS, CC&A Conditions as well as other statutory &
voluntary requirements.
All necessary standard operating procedures for technical matters of EMS will be prepared
by Environment Manager whereas the standard operating procedures administrative
operation will be prepared by PRO. The standard operating procedures will be prepared
well before the inception of operation phase of the project and the GM will check these
SOPs. After necessary corrections, GM will forward these SOP to MD for approval and
approved SOP will be controlled by responsible personnel. The approved copy of these SOP
will be issued to concern personnel for day to day operations.
Up on citation of any non-conformities/non-compliance in EMS and related operations,
he/she will immediately report to the GM with necessary report/document. The GM then
will call up a meeting on urgent basis and will issue an action plan to close the noncompliance/non-conformity. If the issue of non-conformities/non-compliance is cited to be
serious or major GM will consult MD of the company and according to the instruction of
MD further action plan will be issued by GM to all members of EMC. The environment
manager by help of other personnel of EMC and company will start operation to resolve the
issue of non-conformities/non-compliance and he/she will regularly update the GM for the
current status. Similarly GM will give instruction to PRO for necessary actions required to
be initiated at administrative level including necessary proceeding with other organisation,
govt. offices & public etc. All official declaration about the non-conformities will be made
by MD. Such declaration can also be made by GM after authorisation by MD. Whenever
required information or report of non-conformities will be submitted or issued to govt.
offices or public by PRO in line with the necessary instructions given by GM.
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Figure 8.2: Environment Management Cell
MD
GENERAL MANAGER
MEDICAL
OFFICER
Approved
Environmental
Consultant,
Lab & Auditor
WELFARE
OFFICER / PRO
Shift Incharge
Plant Incharge
Operators
ENVIRONMENT
MANAGER
Safety
Officer
Lab
Incharge
Chemist
Helpers
Helpers
8.3 ENVIRONMENTAL MANAGEMENT PLAN
As described in above section, the operation stage will give rise to some minor negative
impacts on environment, which would not be significant to cause serious threat.
Considering the above description of major identified impacts & significance of the impacts,
almost all structural measures are already planned by the proponent to prevent / minimize
the impacts on environment. With all necessary details, the following are the management
plan designed for operation phase to ensure elimination / minimization of probable
impacts of proposed project.
8.3.1. Air Pollution Sources & Control
Management Objectives
 To ensure air quality of the project area within acceptable limit and are maintained
at nearest possible level of the baseline conditions during of the construction stage
 To reduce the loss of resources by ensuring proper operation of production &
storage to get high production efficiency and to reduce PM & VOC emission
 To implement efficient most Risk &safety Management plan for transportation,
storage and handling of hazardous chemicals/materials
 To ensure that DMP & RA is prepared efficiently covering all necessary action plan
to prevent all major probable threats associated with the hazardous materials of the
project
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Management Efforts
 Designated covered bagasse storage area for with water sprinkling facilities to keep
sufficient moisture to prevent PM emission.
 Transportation, handling & storage of the hazardous materials shall be done as per
statutory requirements, HAZMAT and guidelines issued by concerned authorities.
 The trucks/vehicles used for the transportation of hazardous materials shall be
approved by concerned authority and the driver shall be well trained to overcome
the safety issues occur during the transportation. All necessary safety & emergency
equipment must be provided in vehicles.
 The existing boiler (hot water generator) shall be removed and new wood fired
utility – TFH shall be installed for the existing & proposed project. The TFH shall be
operated using bagasse as main fuel and fire wood as secondary fuel. Wood
/bagasse contaminated with toxic chemicals of the project shall never be used as
fuel for the TFH.
 Stacks & APCs planned and mentioned in Chapter-2 & 4 should be provided for all
utilities to control and manage the emission ensuring lowest possible pollutant
levels in emission. All applicable standards for emission quality shall be strictly
complied.
 The uninterrupted operation of all APC should be ensured during time of operation
of respective utility.
 DG sets shall be run only in emergency power requirement / power supply failure
from electricity department.
 Proper & adequate handling facilities & procedures shall be provided to prevent
fugitive emission from handling of all materials & wastes of the project.
 Hazardous material storage area shall be provided with fire detection system (if
possible) & firefighting facilities like hydrant & fire extinguishers.
 The formaldehyde and other materials storage tanks shall be provided with dyke
wall to prevent spreading of materials during incident of leak, spill and other
hazards.
 The ash from the TFH generated from bagasse/wood combustion shall be collected
and stored in designated storage area to prevent fugitive dust from handling &
storage of dry ash.
 Regular monitoring of ambient air and emission of utility shall be conducted as per
environment monitoring plan described in chapter-5.
 All necessary hazard control & prevention and safety measures mentioned in RA &
DMP shall be implemented to ensure that air quality is not affected due to the
hazardous materials of the project.
Management Period
The structural measures like Storage areas and APCs like Bag Filters, Cyclone Dust
separators shall be provided before commissioning of plant operation. Properly designed
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storage area / tanks & production area, Dyke wall for storage tanks shall be provided during
construction/installation & commissioning phase. Similarly before inception of project
operation, stacks of adequate height & internal diameter at top shall be provided for TFH &
DG set as well as Process APCDs. The necessary structural maintenance shall be done
throughout the extent of operation phase.
The non-structural actions shall be initiated with inception of commissioning stage to
practice as routine throughout the project life.
Financing
Costs for air quality management and pollution controls shall be included in the account
under separate head in CAPEX as well as OPEX provisions.
Responsible Authority
Structural: Proponent/directors, Project manager, accounting head/manager, Site Officer &
engineers, Contractors
Non-Structural: Proponent/directors, Production manager, accounting head/manager,
Plant in-charge, safety & environment Officer & engineers, Contractors & operators
8.3.2. Wastewater Generation & Management
Management Objectives
 To minimize disturbance & contamination to water resources.
 To manage contaminated run-off from site.
 To manage sewage (the only anticipated wastewater) with adequate facilities for
treatment & disposal
 To avoid wastewater generation from industrial operation
 To minimize the drawl of groundwater, whenever possible by using harvested
rainwater to meet the requirement of proposed project.
 To plan & implement rainwater harvesting programs
Management Efforts
 Groundwater to meet the requirement of proposed project shall be carefully
abstracted and partial water requirement for operation shall be met through
harvested rain water in storage pond.
 The process water in production vessel shall not be separated out and must be used
as part of product (resins)
 Wastewater arising from washing of equipment shall be reused in next batch of
production of resin.
 Sewage treatment & disposal shall be made through proper sanitation facilities with
septic tank & soak pit.
 Floor of storage areas shall be made of concrete to prevent impacts of
spilled/leaked materials/liquid fuel / leachate on groundwater
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 The formaldehyde and other materials storage tanks shall be provided with dyke
wall to prevent spreading of materials during incident of leak, spill and other
hazards.
 Drainage from storage area shall be prevented to enter in to storm water drainage
to prevent contamination of water in rain water storage pond. The drain from
storage shall be directed to the production area to add in production vessel.
 All solid / hazardous waste shall be stored in a designated hazardous waste storage
area designed as per regulatory guidelines. All stored waste must be treated,
recycled, sold or disposed off as per statutory requirements. The details of
solid/hazardous waste management described in earlier chapter 2 shall be followed.
Management Period
 The structural measures like water storage tank, Dyke wall for storage tanks, Septic
tank & soak pits and rain water harvesting arrangement including storm water
drainage shall be provided in construction phase prior to commissioning of plant
operation. The necessary structural maintenance shall be done throughout the
extent of operation phase.
 Proper installation of pumps, motors and piping for drawl of ground water shall be
provided well before commissioning to prevent wastage & efficient use of
groundwater
 The non-structural actions shall be initiated with inception of commissioning stage
and shall be implemented & practiced as routine throughout the project life.
Financing
 Costs for water & wastewater management shall be included in the account under
CAPEX as well as OPEX provisions.
Responsible Authority
 Structural: Proponent/directors, Project manager, accounting head/manager, Site
Officer & engineers, Contractors
 Non-Structural:
Proponent/directors,
Production
manager,
accounting
head/manager, Plant incharge, safety & environment Officer & engineers,
Contractors & operators
8.3.3. Prevention of Land Contamination
Management objectives
 To prevent and minimize land contamination due to spill & leak of hazardous
materials.
 To ensure adequate storage, handling & transport facilities as well as proper
maintenance area
 To provide adequate sanitation facilities and wastewater management system
 To provide adequate facilities for solid/hazardous waste management system
including designated storage area designed as per regulatory guidelines
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Management effort
 Maintenance area shall be properly lined with impervious lining material to
prevent impacts of leak / spill at the time of maintenance.
 Properly imperviously lined material & fuel (Diesel) storage area shall be provided
and materials/fuel shall be stored in suitable packing like container or bags or
drums etc. to prevent impacts of spill & leak on land. Necessary cleanup
procedures for the specific area shall be designed and implemented.
 The formaldehyde and other materials storage tanks shall be provided with dyke
wall to prevent spreading of materials during incident of leak, spill and other
hazards.
 Adequate facilities & equipment for handling & transportation shall be provided
to prevent any kind of spill/leak on land.
 Process waste from production shall be reused in process of next batch for
production of the same resin.
 Ash from TFH shall be sold to actual manufacturer of valuable products like bricks
and cement. Alternately up on requirement the ash shall be indirectly used for
construction of roads and some time as soil conditioner. However this uses shall
be avoided to maximum extent.
 Used oil from machineries/equipment etc. shall be collected in drums & stored in
designated storage area. The used oil shall be used for in-house lubrication or
shall be sold to authorized refiners.
 Bagasse waste from process of particle boards shall be reused in process or shall
be used as fuel for TFH.
 Sanitation facilities for domestic activities and management of sewage shall be
provided with septic tank & soak pit and untreated sewage &/or wastewater will
not be disposed off on land.
Management Period
 The structural measures namely properly lined storage areas & tanks, Dyke walls
for storage tanks, wastewater recycling systems for process, provisions for reuse
of solid process wastes, Septic tank & soak pits and hazardous & Non-hazardous
waste storage area etc. shall be provided in construction phase prior to
commissioning of plant operation. The necessary structural maintenance shall be
done throughout the extent of operation phase.
 The non-structural actions shall be initiated with inception of commissioning
stage and shall be implemented & practiced as routine throughout the project
life.
Financing
 Costs for measures for prevention of land contamination shall be included in the
account under CAPEX as well as OPEX provisions.
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Responsible Authority
 Structural: Proponent/directors, Project manager, accounting head/manager, Site
Officer & engineers, Contractors
 Non-Structural: Proponent/directors, Production manager, accounting
head/manager, Plant incharge, safety & environment Officer & engineers,
Contractors & operators
8.3.4. Noise & Vibration Generation & Control
Management Objectives
 To ensure noise and vibration in the work place area below stipulated limit and
are maintained in surrounding area near to baseline conditions for the extent of
the operation phase.
 To ensure that all necessary action & measures are well in place to reduce noise
effects on fauna of area and people in and around project site.
Management Efforts
 Low noise generating equipment and working methods for production unit shall
be selected to reduce noise generation in plant areas.
 Proper housing of equipment & machinery on strong non-vibrating foundation &
fitted by proper shunting & rubber padding to avoid vibration and thereby noise.
 Reductions in source (DG Sets & TFH) sound power levels of 5-10 dB(A) by means
of acoustic enclosures &/or housing in enclosed room/hall, silencer etc. as may be
achievable & possible in specific cases.
 Only well maintained & properly lubricated machineries and equipment should be
operated and whenever required the noise generating machinery & equipment
shall be serviced & lubricated to reduce the noise to possible level;
 Proper & regular maintenance & lubrication shall be done to reduce noise level
from noise generating equipment & machineries.
 Static & dynamic balancing of all rotating equipment & machineries shall be done
on regular basis starting from the installation time to reduce the vibration &
noise.
 Working schedule as shift for workers for the activities with high noise level will
be planned in line with regulatory requirements & other standards like
OSHA/NIOSH and no employees shall be exposed to noise level above 75 dB(A)
for continuous 8 hrs.
 Provision of ear protection equipment (ear plug/ ear muff) for activities that are
likely to create noise in excess of 75 dB (A) to protect worker’s health and safety
 Regular noise monitoring shall be done as per environment monitoring plan
 Dens Greenbelt development around the noise source area and along the
boundary of premises shall be done.
Management Period
 The structural measures like foundation & housing, provision of low noise
technology, acoustic enclosures and rubber padding shall be provided before
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purchase/installation prior to commissioning of plant operation. The necessary
structural maintenance shall be done throughout the extent of operation phase.
 The non-structural actions shall be initiated with inception of commissioning
stage and shall be implemented & practiced as routine throughout the project
life.
Financing
 Costs for noise pollution controls shall be included in the account under CAPEX as
well as OPEX provisions. OPEX shall also cover cost of noise monitoring as
described in chapter 5.
Responsible Authority
 Structural: Proponent/directors, Project manager, accounting head/manager, Site
Officer & engineers, Contractors
 Non-Structural: Proponent/directors, Production manager, accounting
head/manager, Plant incharge, safety & environment Officer & engineers,
Contractors & operators
8.3.5. Protection of Ecological Feature
Management Objectives
 To prevent minor effects due to stationary emission on flora & fauna
 To prevent emission due to hazards associated with project operations and
hazardous chemicals of the project.
 To minimize noise level below 70 dB(A) at all plant boundaries and outside plant
buildings/sheds.
 To improve the local ecological layout through greenbelt development &
maintenance
Management Efforts
 The impacts of emission shall be minimized to acceptable level by installing
adequate APCs like Bag filters, Cyclone Dust Separator and stack of adequate
height to reduce the pollutant level in ambient air of surrounding area.
 Low noise generating equipment/machineries shall be preferred for installation
and the equipment/machinery shall be provided with necessary noise control
measures like acoustic enclosures, rubber padding, silencers etc. wherever
possible, noise generating equipment/machinery shall be housed in enclosed
building/room/hall.
 All environment management plans suggested for prevention of air pollution,
water & wastewater management, noise control, hazardous & non-hazardous
waste management & greenbelt development shall be implemented and
adequacy & efficacy of implemented measures shall be regularly checked to
prevent impacts on ecological layout of the area.
 Ambient air quality within premises and in surrounding area shall be conducted as
per environmental monitoring plan described in Chapter 5.
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 All required safety & hazard prevention/control measures and emergency action
plan shall be implemented well before commissioning of the project. Adequacy of
the measures/plan shall be ensured all the time and necessary improvement in
hazard prevention & control measures & plan shall be done.
 All measures suggested in RA report must be implemented well before
commissioning of the project.
 Adequate & dense greenbelt in and around the project site shall be done and
maintained in good condition by necessary re-plantation to compensate the
mortality observed as well as adequate fertilization & irrigation
 Greenbelt development & management plan as designed & described later shall
be implemented and monitored to ensure greenbelt in 11838.00 m2(27.4 %) area
of the site.
Management Period
 The structural measures like properly designed greenbelt areas, structural
measures for water & wastewater management, hazardous & non-hazardous
waste management and emission control and hazard prevention/control etc. shall
be provided in construction phase prior to commissioning of plant operation. The
necessary structural maintenance shall be done throughout the extent of
operation phase.
 The non-structural actions shall be initiated with inception of commissioning
stage and shall be implemented & practiced as routine throughout the project
life.
Financing
 Costs for protection of flora & fauna shall be included in the account under CAPEX
as well as OPEX provisions.
Responsible Authority
 Structural: Proponent/directors, Project manager, accounting head/manager, Site
Officer & engineers, Contractors
 Non-Structural: Proponent/directors, Production manager, accounting
head/manager, Plant incharge, safety & environment Officer & engineers,
Contractors & operators
8.3.6. Occupational Health and Safety
Management Objectives
 To ensure that the chances of the spreading of toxic gases & RSPM is kept to a
minimum by proper implementation of chemical safety plan as well as other
required measures as suggested in RA Report.
 To ensure that all required Chemical Safety Booklet/Documents has been
prepared and safety Booklet/Documents thus prepared has been made available
well before commissioning of the proposed project to all employees working with
chemicals.
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 Adequate management of production & allied activities with necessary safety
measures & procedures including safety equipment like PPEs, Fire extinguishers &
firefighting system.
 Adequate management of transportation schedule & activities and traffic.
 To conduct Risk assessment study for preparation of Safety, Emergency &
Disaster management plan
Management Efforts
 The health status of workers in the unit shall be regularly monitored under an
occupational surveillance program similar to the existing practices of OHS
Management. Under OHS program, all the employees are subjected to a details
medical examination at the time of employment. Medical checkup shall be done
considering the requirement for all chemicals of the proposed project and
suggestion in RA for such checkup programs shall be followed.
 Pre-employment medical examination should be performed on each new
employee and post-employment medical examination should be repeated
regularly throughout the term of employment. The medical histories of all
employees shall be maintained in the prescribed format. Thereafter, the
employees shall be subjected to medical examination on annual basis.
Figure 8.2: Format for Occupational health of the workers
Name
Mr.
Nature of Employment
Permanent
Contractor’s Name (for contractual employees)
RSMML Employee No.
ID No.
Sex
Male
Designation
Trainee
Date of Birth
Age
Department
Height (cm)
Weight (kg)
Vision: Visual Acuity (Distant Vision) (With or without glasses)
Right Eye
Equal/better than 6/12
Left Eye
Equal/better than 6/12
Color Blindness
No
Squint
No
Ears: (Audiometry)
Noise Induced Hearing Loss
Respiratory System: A. Spirometry
Parameters
Measured
Predicted
FVC (liters)
FEV1
FEV1 / FVC%
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PEFR (liters/sec)
MVV (liters/min)
Conclusion
B. Skiagram of chest
Circulatory System
Pulse
Blood Pressure (mmHg)
ECG
Biochemical Parameters
A) Urine:
Specific Gravity
Protein (gm/l)
PH
Bilirubin
Nitrite
Urobilinogen
B) Random Blood Sugar (mg/dl)
REMARKS
 Proponent shall make efforts to implement the ISO 9001:2000, ISO 14000 &
OHSAS 18001 system
 Provision of conveyance facilities like safe drinking water & dining rooms etc. and
good sanitation including proper waste disposal
 Isolation of drinking water & refreshment area including canteen etc. from the
area of hazardous materials storage & handling
 Chemical Safety Booklet/Documents for hazardous chemicals (Formaldehyde,
Formic Acid, Liquid Ammonia, DEG, Sodium pentachlorophenate etc.) has been
prepared and safety Booklet/Documents thus prepared has been made available
well before commissioning of the proposed project to all employees working with
chemicals.
 Strict Prohibition of edibles & potables in the area of hazardous materials storage
& handling
 Strict Prohibition of match box, lighters, clothes having potential of static charges
as well as smoking in plant & storage area Proponent shall ensure preparation &
implementation of Emergency action plan including on-site & off-site emergency
management plan. Comprehensive risk assessment shall also be conducted after
commissioning of plant and necessary safety measures shall be implemented as
suggested in RA report
 All required & necessary health manual & procedures for all activities should be
developed and implemented. Such Manual & Procedures shall be made available
to all concern employees.
 Proponent shall plan for regular safety audit and necessary improvement as
suggested by auditor shall be done on regular basis as required.
 Necessary emergency facilities including firefighting equipment, medical facilities,
evacuation facilities etc. shall be provided within premises
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 Properly designed & designated storage area and provision of good handling
equipment and procedures shall be ensured before commissioning
 Proper shift planning of workers exposed to hazard prone areas to manage the
total exposure level as per stipulated standards & / or statutory norms
 The process emission shall not be emitted in the workplace & such process
emission shall be controlled through dust collectors provided for process area to
prevent toxic condition at work place.
 Medical & First-aid facilities within premises & in all departments. Company shall
train a group of employee for comprehensive first-aid and basic first-aid training
to all employees shall be imparted at regular intervals.
 Mechanical handling system & arrangement wherever possible to avoid manual
handling & so to avoid issues of MSD. Wherever, automatic system is not
possible, adequate manual handling facilities like trolley & Crain to reduce the
stress of pulling -pushing and lifting to prevent or minimize the chances of issues
related with MSDs.
 Provision of ergonomic design of all facilities wherever possible (e.g. chairs,
tables, working platforms, self and position & height of display screens & panel
etc.) to prevent or minimize the chances of issues related with MSDs
 Management shall provide all necessary PPEs, safety equipment/materials to
ensure healthy & safe work conditions. Regular inspection for the safety
procedures and use of PPEs & Safety equipment/material shall be done by the
management/safety officer.
 Workplace monitoring shall be carried out on regular basis. Necessary records &
documents for such monitoring shall be maintained by the proponent on regular
basis.
 Necessary training programs & audit shall be done on regular basis to prevent
impacts of the operational activities on human health as well as to improve
workplace condition & safe work system.
Management Period
 The structural measures like properly lined storage areas with necessary
firefighting system wherever required, pollution control & prevention
technologies etc. shall be provided in construction phase prior to commissioning
of plant operation. The necessary structural maintenance shall be done
throughout the extent of operation phase.
 The non-structural actions shall be initiated with inception of commissioning
stage and shall be implemented & practiced as routine throughout the project
life.
Financing
 Costs for measures for occupation health & safety shall be included in the account
under CAPEX as well as OPEX provisions.
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Responsible Authority
 Structural: Proponent/directors, Project manager, accounting head/manager, Site
Officer & engineers, Contractors
 Non-Structural: Proponent/directors, Production manager, accounting
head/manager, Plant incharge, safety & environment Officer & engineers,
Contractors & operators
8.4.
Other Important EMP
8.4.1. Greenbelt Development
Potential of Area for Greenbelt Development
The greenbelt will be created in open land to develop greenbelt in around 11838.00 m2
(27.4 % area of total land) area of total land of project. The existing greenbelt also needs
some replantation which will be done along with proposed additional greenbelt with start
of the Monsoon 2014.
Management Objectives
 To ensure healthy & dens greenbelt throughout the project life
 To ensure minimum greenbelt in 11800 Sq. Mt. at any time.
Management Efforts
 The proponent is having effective green belt development plan with an area of around
11838.00 m2(27.4 % area of total land). It has suggested to plant trees with density of
about 1500 trees per hectare around the place available.
 The tress shall be planted in three tiers pattern so as to ensure that the entire area gets
covered and ensure effective pollution abatement. For this, management shall ensure
that plantation of trees shall include mixture of lower, higher and middle canopy
structure, which shall be mixed appropriately / proportionately / uniformly.
 Indigenous species with fast growth are only selected or form the base of selection as
Green Belt can come in view as fast as possible. The plantation shall also include fruit
bearing trees/ species which shall be uniformly distributed which shall act as dwelling
place for Varity of birds and other fauna and form a breeding ground for them.
 Apart from the plantation of trees in the earmarked areas, the space left over within
the premises after construction of the plant shall be efficiently utilized by converting
them into small gardens, vegetative belt etc., which shall again add to the aesthetic
beauty of the place and also act as a source of recreation.
 Care shall be taken to plant ample trees along the road side, boundary wall as well as
within the plant premises. It shall enable proper balance of atmosphere both outside
the campus by absorbing fugitive noise and smoke of the road side movement of
vehicles and also absorption of noise and emissions within the premises of the plant.
Management Period
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 The structural measures like properly designed greenbelt area, irrigation facilities
and storage for greenbelt development resources etc. shall be provided in
construction phase prior to commissioning of plant operation. The necessary
structural maintenance shall be done throughout the extent of operation phase.
 The non-structural actions shall be initiated with inception of commissioning stage
and shall be implemented & practiced as routine throughout the project life.
Financing
 Costs for Greenbelt development plan shall be included in the account under CAPEX
as well as OPEX provisions.
Responsible Authority
 Structural: Proponent/directors, Project manager, accounting head/manager, Site
Officer & engineers, Contractors
 Non-Structural: Proponent/directors, accounting head/manager, Plant incharge,
safety & environment Officer & engineers, Contractors & operators
8.4.2. Rainwater Harvesting
Management Objectives
Potential of Harvesting of Rainwater & Utilization
The proposed project would have about 16,000 m2 area as rooftop which can have
potential of rainwater harvesting with runoff co-efficient of 0.8.
The long term average rainfall of the area is noticed to be around 1800 mm which can have
great potential of rainwater harvesting resulting in 23000 kilo litter harvested water
quantity considering the available area for RWH as mentioned above.
Sufficient land is available in site for creation of harvested rainwater storage facility. Such
facilities if not lined with impervious material can also have groundwater recharge potential
and water availability of water to meet operation requirement for few months considering
the evaporative losses from pond as well as losses due to soil hydraulic conductivity
enabling seepage and resulting in groundwater recharge.
Harvested rain water will be stroed in rain water storage area after passing through an
effective filtration for removing the dust particles.
Significant Benefits to Environmental & Economical Aspects
Proper planning & efficient implementation of RWH programs within the project premises
will result in reduction in fresh water intake and conservation of water resources. The
reduced freshwater intake will result in reduces expenses water consumption. Further, the
groundwater recharging by harvested rainwater will be significantly helpful in development
of groundwater status of the area. Considerable quantity of stored rainwater can be
available after few months even after considering the losses from storage pond/lagoon.
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Management Objectives
 To provide adequate rainwater collection & storage facilities within site.
 To make arrangement for maximum harvesting of rainwater to reduce freshwater
drawl from borewell.
 To ensure that harvesting rainwater is efficiently used for groundwater recharging
by suitable recharging facility
Management Efforts
 The roof top area shall be designed for maximum rainwater collection and with
necessary facilities like gutter and drain pipes. A well designed pipeline network or
properly lined impervious storm water drainage shall be provided near all building.
 All storm water drainage or pipeline shall be connected with the rain water storage
pond. Proper slope shall be provided to all storm water drainage & pipelines to
ensure easy & efficient transfer of collected rain water in the pond.
 The adequate storage facility of like unlined earthen pond or tank shall be prepared
to ensure adequate supply for project requirement. Also the recharging well may be
created to ensure partial use of rainwater for groundwater recharging.
 If pond is created, the surface area of the pond shall be kept minimal to the possible
extent to reduce the evaporative losses during non-monsoon especially in summer
season.
Management Period
 The structural measures like properly designed drainage network, adequate water
storage pond, properly designed paved area & buildings etc shall be provided in
construction phase prior to commissioning of plant operation. The necessary
structural maintenance shall be done throughout the extent of operation phase.
 The non-structural actions shall be initiated with inception of commissioning stage
and shall be implemented & practiced as routine throughout the project life.
Financing
 Costs for Rain water harvesting programs shall be included in the account under
CAPEX as well as OPEX provisions.
Responsible Authority
 Structural: Proponent/directors, Project manager, accounting head/manager, Site
Officer & engineers, Contractors
 Non-Structural:
Proponent/directors,
Production
manager,
accounting
head/manager, Plant incharge, safety & environment Officer & engineers,
Contractors & operators
8.4.3. Waste Recycling/Reuse and Utilization
Potential of Recycling/ reuse & Utilization
 Process water recycling in process of resin or use as product component
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 Process waste from production of resin to be recycled in process of resin with raw
materials
 Waste coarse Bagasse not suitable for particle board production to be used as Fuel
 Fine bagasse particles from process to be recycled in manufacturing of Particle
Board
 Use of ash generated from combustion of wood in TFH for manufacturing of Bricks
 Waste heat Recovery & utilization to conserve fuel & reduce emission
Management Objectives
 To avoid separation of process wastewater by keeping it in product.
 To provide adequate washing water recycling system within production area to
reused in next batch of resin production
 To provide adequate waste coarse bagasse collection & storage facilities/area
within utility area
 To ensure use of coarse bagasse as fuel for TFH.
 To make adequate arrangement of covered ash storage in utility area for sell to
brick manufacturer.
 To make arrangement for reuse of organic process waste in process
Management Efforts
 The process water generated as result of chemical reaction shall not be separated
from product. Such reaction water shall be utilized along with resin product which
will ensure zero wastewater generation and reduction in water consumption for
glue making.
 A storage tank for process washing water shall be provided and the capacity of the
tanks shall be sufficient to take care of storage of one day quantity. Such collected
washing water shall be utilized in production of resin as required.
 The coarse bagasse generated from screening of bagasse shall be collected in plant
manually and then transferred to designated storage area. The coarse bagasse shall
be used as main fuel for TFHs.
 The fine bagasse particles generated from process as well as collected in dust
collectors/cyclone dust separator provided in process area shall be recycled back in
process for manufacturing of Particle board.
 The ash from TFH shall be collected in utility area with adequate
equipment/facilities and then shall be sold to brick manufacturer.
 The solid organic waste generated from process shall be collected and recycled back
in process of manufacturing of particular resin.
Management Period
 The structural measures like properly lined storage areas for wastes, water
recovery & recycling systems for process, necessary arrangements & facilities for
use of solid process wastes & ash etc shall be provided in construction phase prior
to commissioning of plant operation. The necessary structural maintenance shall be
done throughout the extent of operation phase.
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 The non-structural actions shall be initiated with inception of commissioning stage
and shall be implemented & practiced as routine throughout the project life. 2
Financing
 Costs for measures for Waste recycling/reuse & utilization shall be included in the
account under CAPEX as well as OPEX provisions.
Responsible Authority
 Structural: Proponent/directors, Project manager, accounting head/manager, Site
Officer & engineers, Contractors
 Non-Structural: Proponent/directors, Public relation officer, human resource
manager, Production manager, accounting head/manager, Plant incharge, safety &
environment Officer & engineers, Contractors & operators
8.4.4. Socio-Economic Welfare and CSR
As described in earlier section, issue of adverse impacts on socioeconomic layout & public
health may occur only due to the major accidents/hazards associated with the storage,
handling & transportation of hazardous/toxic materials. Further, Major employment
potential of the proposed project will have significant beneficial impacts on the economic
layout of the area. Also the CSR will be proven very beneficial to the socioeconomic layout
of the local area. Thus looking to all the facts, following mitigation measures have been
suggested as EMP for prevention & control/minimization of probable adverse impacts &
intensification of beneficial impacts.
 Maximum employment shall be done from local area by giving priority to local
people/contractors under direct or indirect employment programs/plan.
 The emission control, waste & wastewater management as well as hazardous
substance management shall be done in line with the environment management
plan designed for the respective operations/attributes.
 All structural measures suggested for under section of Air, Water, Land & Noise shall
be provided well before the inception of the project operation.
 All action plans & mitigation measures suggested in risk assessment and emergency
management shall be implemented to prevent any major chance of adverse impacts
on socioeconomic layout & occupational health.
 Emergency Action Plan & Disaster management plan shall be prepared and
implemented with provision of all necessary facilities & requisites for emergency
management of chemical accident associated with the proposed project.
 Spill & leak Control as well as Cleanup procedures for all chemical shall be in-place
to handle the incident of spill & leak of any chemical. The emergency disposal of the
waste chemical shall be done only through nearest CETP &/or TSDF.
 Awareness programs shall be organized by company for local people of hazard
prone area as well as employees of the company through well planned program
schedule. Such awareness program shall be focused on the probable chances of
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






hazards & effects of chemicals, necessary action to prevent the effects, action to be
taken during chemical accident etc.
Throughout the operation phase, management shall ensure that there is no
harm/damage to local socioeconomic condition due to the operational activity of
the plant. (e.g. damage to agricultural fields of local area due to emission, water
pollution & accidents)
All necessary facilities like first aid, health facilities etc. available in company shall be
made available to needy in the surrounding local area.
Company shall organize CSR activities in the surrounding area as well as other areas
of state & country with necessary budgetary provision around 5% of capital cost in
line with the time bound schedule for at least five years. Necessary timely revision
of budgetary provision shall be done as required.
Company shall regularly conduct CSR activities in the local area by organizing
different kind of social activities and necessary budget for each programs from the
allocated Annual CSR fund shall be prepare and approved fund shall be released
timely.
Company shall allocate 12 Lakhs Rupees per Annum for the CSR activities and
priority of utilization of fund shall be given on the basis of vital needs of local area.
Considering the situation of local area, maximum fund shall be disbursed for
improvement of status of Health & Education of the local area.
The CSR activities shall include the following programs:
 Education Development: (Approx. Rs. 3 Lakhs) The activities under such
program shall cover distribution of educational material, awareness & carrier
counseling camps for students, contribution for improvement educational institutes,
health camp in schools, assistance to drop out students
 Health Care: (Approx. Rs. 3 Lakhs) The activities under such program shall cover
awareness programs for child immunization, general and specialized health checkup
& medical camps, ICTC (Integrated Counseling and Testing Centre) for free of cost HIV
testing, awareness programs & camps for female & child health as well as nutrition and
awareness programs on various diseases etc.
 Other: (Approx. Rs. 6 Lakhs) Apart from the above, company can also conduct
activities for social & public infrastructure development & maintenance, cultural
programs, support to village level cultural groups, ecological development &
conservation, village level sport programs, disaster support, training for prevention &
mitigation of disaster, management of relief operation etc.
8.4.5. Reporting
The proponent shall prepare & submit quarterly/half yearly reports on implementation of
the environmental management program as described in conditions in various
licenses/certificate of clearance like EC, NOC, CC&A etc. as well as in line with the described
in EMP will be submitted to:
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 Board of director through MD & General/Production manager
 Gujarat pollution control boards & other authority as required by regulatory
provisions
 Other organizations/firms as directed timely by board of directors or
General/production Manager or Govt. authority like MoEF, GPCB, CPCB etc.
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CHAPTER: 9
SUMMARY &CONCLUSION
9.1.
SUMMARY OF PROJECT
M/s. Patel Kenwood Pvt. Ltd. was setup in 2004 for manufacturing of Particle Board. The
company started the production of particle boards in Feb. 2006 under the brand name of
“KENBOARD”. The company is under operation for manufacturing of 1125 MTP of particle
boards and 170 MTP of three types of synthetic resins. The resin is manufactured for
captive consumption for manufacturing of particle boards.
Now company has proposed expansion of their products manufacturing unit at Plot No.: 1
to 6, Block No.: 67 - 68, NH-8, Village. Motinaroli, Tal. Mangrol, Dist.: Surat (Gujarat)
India.The proposed expansion project involves the capacity enhancement of its
products“Particle Boards” as well as “Bonding Glues (Resins)” which are synthetic organic
Resins used to manufacture Plain and Pre-laminated Particle Board. As per the EIA
notification- 2006 as amended products are covered under any category 5(f) required Prior
Environmental Clearance.
The products of the proposed project will as below.
 Plain &Pre-Laminated Particle Boards : Existing-2345 MT/M, Proposed-3470 MT/M
 Synthetic Organic Resin (Bonding glue) : Existing-2330 MT/M, Proposed-2500 MT/M
The bonding Glues/ Synthetic Organic resins includes three types of resins; namely Urea
Formaldehyde Resin, Melamine Formaldehyde Resin and Paraffin Wax Emulsion.
The capital of proposed project is estimated around 12.10 Crores. The proposed expansion
will be carried out within the existing unit under operation. No additional land is required
for the proposed project. Besides, some resources will be required in addition to the
existing requirements of the resources. After the proposed expansion following resources
will be required.






Land-43151 M2(Existing)
Water-Existing - 20 KLD & Proposed -30 KLD
Power-Existing 475 KVA & Proposed 625 KVA
Utility- Existing Hot water generator which will be removed after proposed
expansion; Proposed Thermic fluid heaters (1 No. 20 lac Kcal/Hr& 1 No. 30 Lac
Kcal/Hr.)
Fuel- ExistingBagasse1.5 MT/Hr& Firewood 5 TPD, Proposed Bagasse3.5 MT/Hr&
Firewood 12 TPD
Human Resource- existing 90, Proposed 100.
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The probable pollution load/sources of impacts are identified during the present EIA study.
The details of the major pollution potential/identified sources of impacts are presented
below.


Wastewater: No industrial Effluent, Domestic- Existing 5.5 KLD& Proposed 3.5 KLD.
Sewage is/will be disposed off through septic tanks & soak pit
Emissions: SOX<100 PPM, NOX<50 ppm & PM<150 mg/Nm3
Existing:
o Stack-I: Hot Water Generator (Ht.-30 Mt., Dia-850 mm) & Stack-II: DG Set
(Ht.-9 Mt., Dia-150 mm)
o Process Stacks: 5 Nos. ( Ht.-15 M, Dia-100 mm)
After Proposed


o Stack-I: TFH -1& 2 (Ht.-30 Mt., Dia-1200 mm),
o Stack-II: DG Set 1 (Ht.-9 Mt., Dia-250 mm)
o Stack-III: DG Set 2 (Ht.-9 Mt., Dia-150 mm)
o Process Stacks: 6 Nos. ( Ht.-15 M, Dia-100 mm)
Solid/Hazardous wastes:
o Binding Wire: 92.50 kg/Day (Sell to Scrap Dealers)
o Bagasse: 68.53 Mt/Day (Reused in Process)
o Process Waste: 200 Kg/Month (Reused in Process)
o Ash of Bagasse from TFH: 2.5-3.5 MT/Day (Sell to Bricks Mfg. units etc.)
o Used Oil: 300 Lit./Yr. (Sold to approved recycler)
o Discarded Empty bags, Drum, Carboys, paper: 350 Nos./Yr (Sold to approved
scrape dealers/recycler)
Hazardous Material: Caustic lye, formic acid, formaldehyde, sodium
pentachlorophenate, Diethylenegycol, Liquid ammonia, Paraffin Wax are the
hazardous raw materials used in industry. Hazardous Raw Materials are categories
as per MSIHC Rules (2000).
9.2. SUMMARY OF IDENTIFIED MAJOR IMPACTS
As studied during the present EIA study, no major significant impacts from proposed plant
are anticipated except the cases of failure of APCD and catastrophic disaster in material
storage area.
As it has been studied there will be no generation of industrial effluent. Only sewage will be
generated which will be disposed off through the septic tanks & soak pit. Hence, issue of
water pollution due to the wastewater generation is not anticipated. Besides, the water
consumption will have some impacts on the groundwater resources as groundwater
abstraction at rate of 20 KLD in addition to the existing 4KLD. As the area of project falls in
safe zone the impacts will not be significant. However it has been planned to abstract the
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minimal water from groundwater resources and rainwater harvesting will also be done. The
harvesting rainwater will be utilized partially to meet the requirement of the project and
remaining will be used for recharging of groundwater. Thus the overall impacts of the
proposed project on water environment will be very minor.
Risk assessment study has been conducted for the proposed project and the suggestions
made in the report shall be implemented strictly to prevent any chances of environmental
contamination and employee health & safety. By the efficient implementation of
Hazard/Risk control/Prevention measures the negative impacts would be avoided.
Further, it has been noticed that the impacts due to utility operations would be negligible
as the bagasse & wood will be used as fuel. Bagasse is eco-friendly fuel which does not emit
any toxic pollutant and hence, there would not be any major impacts due to emission. For
control of particulate emission from process, company will install adequate APCDs (Cyclone
dust separators & bag filters) which will minimise the impacts of process/fugitive emissions.
Besides, the hazardous waste generated from the production process & utility operation
will be managed as per MoEF/CPCB/GPCB Guidelines. Hence issues of air & land
contamination are not envisaged. The water requirement will be met by drawl of ground
water from in-house bore wells. The ground water resources of the area are adequate to
cater the demand of the proposed project & other competing users of the area. There will
not be any kind of industrial effluent from proposed project. Hence issue of water or
land/soil pollution is also not envisaged.
The proponent will plant varieties of trees & shrubs in the premises. The Greenbelt will be
maintained in excellent condition giving visual of dense vegetation. The proponent will
manage the greenbelt with all possible care & attention to improve environmental
condition. Thus the beneficial impacts due to the dense greenbelt are envisaged.
Other than these aspects, it is also found that the high noise generation sources will not be
the part of proposed project. The TFHs, DG sets and production units may have some noise
which will be mitigated by installation of acoustic enclosure/silencer or barriers. The
impacts of increased noise level will be further mitigated by provision of PPEs and shift
management. The noise level out of the premises is envisaged to be <65-70 dB(A) in day
and 55-60 dB(A) in night as maximum. Thus looking to the source, potential noise level
generation & planned mitigation measures; impacts due to noise are not envisaged.
Company will regularly conduct the CSR activities for social welfare &upliftment. Necessary
documents & records of all activities at the Unit for adequate production, environment &
safety management will be kept on regular basis. All aspects of safety will be adequately
managed and required safety material, equipment and facilities will be provided to all
employees, contractor & visitors. Thus issue of impacts due to probable
hazards/risk/disaster would be minimal.
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9.3.
MITIGATION MEASURES & EMP
The proposed project will have some potential of impact in form of pollution sources
mainly as the emission from utilities. Such sources of impacts and the significance of the
impacts are already described in above sections with necessary mitigations. In line with the
above description some important mitigation measures are cited as necessary requirement
to prevent &/or control / minimize the probable impacts of proposed project on
environment. The details of such mitigations are described below under respective heading
with necessary details.
Air Pollution Control
 Only Bagasse & firewood as fuel for operation of proposed Thermic Fluid heaters
 DG sets to be used only during the failure of power supply from DGVCL Grid
 Cyclone Dust separators & Bag Filters for control of PM arising from process
area/plants.
 Stacks of adequate height for both TFHs, DG sets and APCDs (cyclone dust
separators & Bag filters) of Process areas
 Properly designed storage area &vessels made of suitable materials
 Adequate handling & transfer system preferably closed system operated through
the automation like PLC
 Regular monitoring of Stack emission, Ambient Air and workplace air shall be done
as per Monitoring plan
 Transportation must be done in closed approved vehicles only. All safety & control
measures shall be provided to prevent spill, leak and accident during transportation.
 All transport vehicles must comply with HAZMAT guidelines & statutory
requirements
 All mitigation, control & prevention measures as suggested in Safety Audit report &
RA report shall be provided.
Water & Wastewater Management
 Provision of Septic & Soak Pit of adequate capacity/size.
 Drawl of minimal quantity of ground water
 Adequate & minimal use of water
 Metering for measurement of groundwater drawl
 Rainwater Harvesting for recharging of groundwater as well as to meet the water
requirement of project
 Implementation of safety measures & emergency management system for
management of hazardous chemicals
Land Environment Management
 Impervious lining in all area likely to be affected by the spill / leak of hazardous
chemicals/wastes.
 Automated closed material transfer system for all hazardous Chemical
 Good spill or leak control actions plan to cope up with such incidents.
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 Hazardous waste management as per statutory guidelines & requirements.
 All possible recyclable/reusable wastes shall be reused/ recycled
 Greenbelt development in & around premises
 Monitoring of soil samples shall be done as per Environmental monitoring plan.
 No waste shall be disposed off on land in any condition.
Ecological Environment Management
 Implementation of all mitigation measures suggested for control of air pollution,
water pollution, land pollution and noise pollution
 Implementation of control & prevention measures for all hazards associated with
the project
 Implementation of all measures suggested in RA and Disaster/Emergency
Management Plan
 Development & management of Healthy Dens Greenbelt
Noise & Vibration Generation & Management
 Housing of all utilities on sturdy non-vibrating foundations with rubber pads.
 Adequate barrier in form of properly designed building wall& greenbelt for
prevention of noise propagation
 Low noise generation TFHs & other machineries and DG set meeting the CPCB
guidelines.
 Housing DG set in designated room with acoustic enclosure & silencer
 PPEs like earmuff & earplug for all employees as well as proper shift timing &
regular annual checkup of all concerned employees
Occupation Health & Safety
 All necessary implementation & actions for ensuring safe work condition
 All statutory guidelines related with occupational health & safety is/will be followed
 Implementation of all hazards &risk control & prevention measures
 Provision of all necessary PPEs, safety equipment/ materials
 Regular inspection for the safety procedures and use of PPEs & Safety
equipment/material
 Pre-employment and periodical medical examination once in a six month (including
PFT &LFT test ) and record maintenance in Form No-32 & 33 as per GFR.
 Training programs & safety audit on regular basis to prevent impacts of the
operational activities on occupational health as well as to improve workplace
condition & safe work system.
Greenbelt Development
The company has proposed to develop the greenbelt in 11838 m2 land in & along the
premises. Same greenbelt will be maintained in healthy & dense condition throughout its
operation period after the proposed project. All necessary actions like fertilization,
irrigation, pest control, pruning & trimming as well as re-plantation as required shall be
taken timely to ensure dense healthy greenbelt all the time
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Environment Health & Safety Management Cell
The company has already formulated the environment management cell. With vision to
improve the efficiency, Environmental Management Cell will be modified.
Socioeconomic & CSR Activities
 All structural measures suggested for under section of Air, Water, Land & Noise shall
be provided well before the inception of the project operation.
 All action plans & mitigation measures suggested in risk assessment and emergency
management to prevent any major chance of adverse impacts on socioeconomic
layout & occupational health
 Employment for /after proposed project with priority to the local people and at
least 70-80% employment from local areas.
 Hazards associated with the proposed project shall be managed/control by
implementation of safe work procedures, risk/hazard control /prevention measures
and provision of PPEs for all employees etc.
 The company shall conduct social activities as part of its CSR Program to enhance
the social condition mainly for education & health improvement in the project area.
 All necessary facilities like first aid, health facilities etc. available in company shall be
made available to needy in the surrounding local area.
9.4.
CONCLUSION
The study for the proposed project of M/s. Patel Kenwood Pvt. Ltd. at MotiNaroli has
revealed that the upcoming activities of synthetic organic resin manufacturing will have
some considerable impacts which would mainly occur only upon accidental spill/leak of
chemicals/materials and catastrophic disasters. All other impacts of the project will remain
far below acceptable limits after necessary mitigation as described & suggested in EIA
report. The major impacts of catastrophic disaster will also be brought under acceptable
limits by implementing the required hazard prevention & control measures as suggested in
RA report. Thus it has been concluded that there would not be any major impacts on
environment due to the proposed project except the impacts of emissions and major
accident scenarios which may extend out of the plant area.
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CHAPTER: 10
Disclosure of Consultant Engaged
10.1. ABOUT UNISTAR ENVIRONMENT & RESEACH LABS PVT. LTD.
Unistar Environment And Research Labs Private Limited is a company registered under the
companies Act in India (Vapi, Gujarat) to provide efficient and economical services in the
areas of environmental pollution control/ monitoring and chemical analysis & research
activities to various industries and institutions. Unistar Environment And Research Labs
Private Limited is a service providing organization rendering a wide range of environment
pollution control related services.
Unistar Environment And Research Labs Private Limited is a growing environmental
pollution control service providing company having a team of qualified and experienced
persons from various disciplines to handle complex assignments. In addition, we have a
pool of highly qualified experts from related and specialized fields to draw upon should an
assignment dictate so. The organization has a sufficing infrastructure along with a fully
equipped laboratory and field staff.
The client list includes some of the foremost industry houses in India, mainly in the area of
pharmaceuticals, Personal care products, Metal and Metal Processing, Textile processing,
Paper manufacturing, Dyes and Intermediates, Specialty chemicals, Engineering
(Fabrication, surface Treatment, coating and assembling), Plastics and Packaging, Hotels,
various miscellaneous industrial units and government and semi-government departments.
The company aims to provide effective and optimum environment management systems
for treatment & control of gaseous emissions, water, wastewater and hazardous waste.
Vision - to establish a strong technical foothold in the area of environmental pollution To
establish a strong technical foothold in the area of environmental pollution control,
Monitoring, Chemical testing and Research.
Mission - to provide reliable and economical solution in timely manner that best meets the
individual concerns for each client.
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Services
The Unistar provides the following services

Post Environmental Clearance monitoring programs.

Water & Waste Water Monitoring and analysis.

Flue gas stack and process gas stack emission monitoring and analysis.

Ambient Air quality. Monitoring.

Work area monitoring.

Hazardous and non hazardous Solid Wastes and soil samples analysis.

Analytical and microbial testing of all kind of chemicals, metals, etc..

Noise level monitoring.

Environmental Impact Assessment and environmental study reports.

Treatability / Feasibility study to establish Effluent Treatment Scheme.

Designing, Erection and Commissioning of ETP.

Designing, Erection and Commissioning of STP.

Designing, Erection and Commissioning of APCD.

Operation & Maintenance of ETP and STP.

Environmental Audit of the industrial units.

Study of pollution control system and its adequacy & efficacy.

Environmental studies and reports.

Technical assistance to comply environmental legislations.
Recognition
1) MoEF (Govt. Of India) Recognized Environmental Laboratory under The Environment
(Protection) Act-1986.
2) GPCB (Govt. Of Gujarat) Recognized Environmental Auditor. (Schedule- II)
3) NABET Accreditation scheme for EIA Consultant: (Provisional Accreditation)
4) NABL Accredited Environmental Laboratory
5) OSHAS 18001:2007 certified Laboratory
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Chapter-10 Disclosure of Consultant Engaged
Page | 156
Draft Rapid Environmental Impact Assessment Report:
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EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
Chapter-10 Disclosure of Consultant Engaged
Page | 157
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
(QCI-NABET Accredited)
Chapter-10 Disclosure of Consultant Engaged
Page | 158
Draft Rapid Environmental Impact Assessment Report:
For Proposed Expansion of Synthetic Organic Chemical Mfg. Unit
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
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10.2
PROJECT TEAM FOR EIA
The details of team members for EIA study of proposed Project of M/s. Patel Kenwood Pvt.
Ltd., Moti Naroli are presented in following table.
TABLE 10.1: Details of EIA Study Team
Sr. No.
Coordinator
Name
Mr. Haresh P. Joshi
Sr. No.
Sector- Synthetic Organic Chemicals
Functional Area
1.
2.
3.
4.
5.
Mr. Haresh P. Joshi
Air Pollution Prevention, Monitoring & Mr. Manish Patel**
Control
Mr. Jaivik Tandel**
Mr. Kirit Mistry**
Mr. Haresh P. Joshi
Mr. Manish Patel**
Mr. G.G.Thumar@
Water Pollution Prevention, Control & Mrs. Neelam J. Rohit**
Prediction of Impacts
Mr. Nitin Tandel**
Mr. Jaivik Tandel**
Mrs. Kamini Prajapati**
Mr. Kamlesh Joshi**
Mr. Haresh P. Joshi
Mr. G.G.Thumar@
Solid Waste and Hazardous Waste
Mr. Manish Patel*
Management
Mrs. Sejal Patel**
Mr. Kamlesh Joshi**
Dr. Shital Tamakuvala @
Socio-Economics
Mr. Arik Vasava*
Mr. Ranjan Maharaj
Ecology and Biodiversity
6.
Hydrology, Ground
Conservation
7.
Geology
8.
Soil Conservation
9.
Meteorology, Air
Prediction
10.
Noise/ Vibration
11.
Land Use
Water
&
Water
Mrs. Neelam J. Rohit
Mr. Mukesh Surolia @
Mr. Kirit Mistry**
Mr. Mukesh Surolia @
Mr. Ranjan Maharaj
Mr. Nitin Tandel**
Mr. Haresh P. Joshi
Quality Modelling &
Mr. Manish Patel*
Mr. Jaivik Tandel**
Mr. G.G.Thumar @
Mr. Vipul Thanki*
Mrs. Neelam J. Rohit
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Sr. No.
Coordinator
Name
Mr. Kirit Mistry**
Mrs. Sejal Patel
Mr. Manish Patel **
Note: @: Empanelled Functional Area Expert, *: Associated Functional Area Expert
**: Under training (Aslo involved in field survery, monitoring, sampling and
analysis activity in this EIA study)
12.
Risk Assessment & Hazard Management
EIA Consultant: UniStar Environment & Research Labs Pvt. Ltd.
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Chapter-10 Disclosure of Consultant Engaged
Page | 161
ANNEXURE – I
EXISTING ENVIRONMENT (CC & A) STATUS WITH COMPLIANCE
COMPLIANCE REPORT OF CONSENTS AND AUTHORIZATION
For Water (Prevention and control of pollution) ACT –1974, Air (Prevention And Control of Pollution)
Act – 1981 and Authorization under Hazardous waste –Management Rules -2008:
Order Ref. No. : AW-50577, Dated: 05/11/2012, valid up to 26/12/2016.
LIST OF PRODUCTS & PRODUCTION CAPACITY PER MONTH AS PER CONSET TO OPERATE:
Sr.
No.
1.
2.
Name of the Product
as per CC&A
Particle Board (Plain & Pre Laminated)
1125 MT/Month
Bonding Glue (For captive use only)
170 KL/Month
Compliance of subjective conditions :
Sr.
CONDITION
No.
Condition Under Water Act.1974
3.1.
3.2
3.3.1.
The quantity of tread effluent from factory shall be
Nil.
The quantity of Sewage effluent from factory shall
not exceed 5500 lits/day.
Domestic effluent shall be disposed off through
septic tank/soak pit system.
COMPLIANCE STATUS
We do comply with this condition
We do comply with this condition
We are and shall comply with the
condition.
Compliance of conditions under Hazardous Wastes Rules :
Sr.
No.
4.1.
CONDITION
The following shall be used as fuel in boiler & Hot We are and we shall comply with the
Air Generators respectively.
condition.
1. Baggase
2. Diesel
4.2.
COMPLIANCE REPORT
1.5 MT/Hour
40 Lits/Hour
The applicant shall install & operation control We are and we shall comply with the
system in order to achieve norms prescribed below. condition. We have been installed
efficient APCDs and adequate stack
heights. and Existing Monitoring
4.2.1
report are enclosed as Annexure-I
The flue gas emission through stack attached to We have been provided adequate
TFH/D.G. Set shall conform to the following stack height and sampling point. We
standards:
are and we shall comply with the
condition.
The Stack monitoring
report is enclosed as Annexure-I.
4.2.2
The Process emission through various stacks/Vents We are and we shall comply with the
of reactor, process, vessel shall conform to the condition.
following standards:
4.2.3
The concentration of the following parameter in the
ambient air within the premises of the industry and
at a distance of 10 meters from the source ( other
than the stack/vent ) shall not exceed the following
levels:
PM10 – 100 µg/m3
PM2.5 – 60 µg/m3
SOx - 80µg/m3
The applicant shall provide portholes, ladder, platform
etc at chimney(s) for monitoring the air emission and
the same shall be open for inspection to/and for use
of the Board’s staff. The chimney (s) vents attached to
various source shall be designed by numbers such as
S-I.S-2 etc. and these shall be painted/displayed to
facilitate identification
The Industry shall take adequate measures for control
of noise level from its own sources within the
premises so as to maintain ambient air quality
standards in respect of noise less than 75 dB during
day time and 70 dB(A)during night time. Day time is
recorded to be between 6 a.m. to 10 p.m. and night
time is recorded between 10 p.m. and 6.00 a.m
4.2.4
4.2.5
We are and we shall comply with the
condition and Ambient air monitoring
report is enclosed as Annexure-I.
We are and we shall comply with the
condition.
We are and we shall comply with the
condition. The report of ambient
noise level is enclosed as Annexure-I.
General Conditions:
5.1.
5.2.
5.3.
Any change in personal, equipment or working
conditions as mentioned in the consents form/order
should immediately be intimated to this Board.
Applicant shall also comply with the general
conditions given in annexure I
We are and we shall comply with the
condition.
We are and we shall comply with the
condition.
If it is established by any competent Authority that We are and we shall comply with the
the damage is caused due to their industrial activities condition.
to any person or his property in that case they are
obliged to pay the compensation as determined by
the competent authority.
AUTHORISATION FOR THE MANAGEMNENT & HANDLING OF HAZARDOUS WASTES
FROM-2:
6.1
6.1.1
Number of authorization: AWH-50577 Date of issue: We are and we shall comply with the
05/11/2012
condition.
M/s. Patel Kenwood Pvt. Ltd. Is hereby granted an We are and we shall comply with the
authorization to operate facility for following waste condition.
6.1.2
6.1.3
6.1.4
6.1.5
7
8
For
an the premises situated at Plot.1 to 6 Block No. 67,
68, National Higaway No. 8, Village: Motinaroli Tal:
Mangrol, Dist: Surat.
The authorization is granted to operate a facility for We are and we shall comply with the
collection, storage within factory premises condition.
transportation and ultimate dsposal of hazardous
wastes to GPCB approved registered Re-refiners.
The authorization shall be valid up to 26/12/2016.
We are and we shall comply with the
condition.
The authorization is subject to the conditions stated We are and we shall comply with the
below and such other conditions as may be specified condition.
in the rules from time to time under the Environment
(Protection)Act-1986. and Haz. Waste (M & H and TM)
Rules 2008.
Terms & conditions of Authorisation (a to h).
We are and we shall comply with the
condition
Industry shall have to display the relevant information We are and we shall comply with the
with regard to hazardus waste as indicated in the condition
Supreme Court’s order in W.P. No. 657 0f 195 dated
14th October 2003.
Industry shall have to display on-line data outside the We are and we shall comply with the
main factory gate with regard to quantity and nature condition
of hazardous chemicals being handled in the plant,
including waste water and air emissions and solid
hazardous waste generated within the factory
premises
Patel Kenwood Pvt. Ltd.
(Authorized Signatory)