The Virtues of Concrete
Transcription
The Virtues of Concrete
ambitions issue no. 1 ambitions 1 customer magazine Big Potential Sika’s head of R&D gets inspiration from the new Technology Center where he works. Page 14 Impressive Contrast Hollywood actress Uma Thurman posed for a Louis Vuitton advertising campaign in front of raw concrete. Page 19 Myths & Legends: Why miners underground believe in the protection granted by Saint Barbara and other patron saints of miners. Page 22 Sika Marine Ensuring Durability with Watertight Solutions. The Sika Marine range includes products for: ■ Sealing ■ Bonding ■ Bedding ■ Caulking ■ Levelling ■ Acoustic- / Flooring All Sika Marine products are Wheelmark-approved by leading certification societies. Durability The Virtues of Concrete Interview: Valerio Olgiati on provocative architecture. Page 8 www.sika.com Concrete Oasis The sculpture park of Swiss artist Bruno Weber is a fantasy world made of concrete – enriched by Sika products. Page 25 Letzigrund Stadium Zurich, Switzerland: Sika Solutions from Basement to Roof. intro editorial 3 Dear Customers, It is with great pleasure that we present Sika’s new international customer magazine. In addition to our good local relations, this magazine will give you the opportunity to learn more about Sika’s cutting-edge technology. The magazine’s title is our agenda: You will read about exceptional building projects that were achieved with Sika products, but also about ambitious company developments, such as our new Technology Center in Zurich that will strengthen our innovation capabilities. In every Ernst Bärtschi, CEO Sika AG issue, the magazine will focus on a Sika product segment, such as concrete or adhesives for industrial use. This current issue is dedicated to concrete. We will also concentrate on a different aspect of the Sika brand and show you the values that we share as a company and the principles we stand for. I hope you enjoy reading ambitions! Dear Readers, Concrete stands for durability. And Sika has contributed to that standing significantly in the course of its almost 100-year history. If there is a need for concrete with special characteristics, Sika products are there. At the tunnel construction site for a new railway through the Gotthard massif in Switzerland (called NEAT), for example, retarders prevent concrete from hardening on its long journey into the depths of the mountain. After placing, accelerators speed hardening and shorten work cycles, while Ernesto Schümperli, President of Business Unit Concrete special powders boost the material’s strength. Superplasticizers grant easy application during all this time. They all contribute to the durability of the structure. For the most part, concrete is made of natural, raw materials and “green concrete” is now an industry buzzword. It is all about using a maximum of renewable materials or materials that greatly improve energy efficiency during production. Sika pays close attention to ensure that the materials we use for ambitions 1/2008 ambitions is Sika’s international customer magazine. It appears twice a year in English (circulation: 5000 copies). Project lead: Silvia Schärer, Kathrin Müller, Sika Services AG, Zurich Editor’s address: Sika Services AG, Corporate Marketing, Tüffenwies 16, CH-8048 Zurich, Switzerland; e-mail: [email protected] our international production are local. Sustainability is also a form of durability. Sika’s rise and constant growth as an enterprise is as durable as the concrete we produce. Sika has the right chemistry. And it is precisely that chemistry that we wish to communicate through our publication ambitions. This first edition of our customer magazine stands – how could it be anything else – under the motto “durability.” Concept: Andreas Turner (editing and production), Beni Spirig (design), Infel AG, Zurich, Switzerland Printing: Abächerli Druck AG, Sarnen, Switzerland Contributors to this issue: Bastian Bicher, Reto Clenin, Laura Egli, Ricardo Gomez, Jeannette Kaufmann, Don Lewis Kirk, Kathrin Müller, Silvia Schärer, Jürg Schlumpf, Martin Stutz, Andreas Turner All trademarks used or mentioned herein are protected by law. Reproduction is permitted with the written consent of the publisher. 04 Commitment Dependable Innovations 18 Fascination Spotlight on Concrete 06 Sika Local The Dubai Metro Project 22 People Patron Saints of Miners 08 Interview Architect Valerio Olgiati 24 Success Story Dissipating Earthquake Forces 12 Focus The Gotthard Base Tunnel 25 Events A Fantasy World Made of Concrete 13 Retro The Order Called for a Sealing! 26 Exceptional Concrete Truck Drivers Competition 14 Know-how Sika’s New Technology Center 27 You Do You Speak Sika? ambitions | no. 1 constructive 4 commitment Freeway Bypass Brunau, Zurich West, Switzerland Underground tunnel passages were secured with high-performance Sika shotcrete and waterproofed with controlled tunnel membrane systems. Durable concrete solutions were used to build tunnel and bridging structures. Turning Torso, Town Landmark of Malmö, Sweden Star architect Santiago Calatrava used a combination of art, geometry and modern technology to turn an unusual idea into reality. Spiraling 90 degrees, Europe’s tallest residential tower was built with Sika ViscoCrete® Technology. San Bernardino Road Tunnel, Grisons, Switzerland Sika played a significant role in the new construction of the San Bernardino Tunnel in Switzerland and ensured the protection of concrete as well as waterproofing under the roadway during reconstruction. The Dolder Grand, Zurich, Switzerland Sika furnished synthetic resin floor-covering systems, parquet systems and façade waterproofing as well as a concept for the concrete: the reconstruction required a concrete that was impermeable as well as caulking. Unique Airport, Zurich–Kloten, Switzerland Work in progress since 1999: Sika provided the rapid cure cement, quick mortar and post-treatment products used to repair the runway. Construction work was done at night and the runway had to be ready for planes to land the next day. commitment 5 Wilson Bridge near Washington D.C., USA The old bridge threatened to collapse under its heavy load of traffic and therefore a new construction had to be built. Sika offered a solution that included admixtures, adhesives and grout for cable duct post-tensioning and anchorage protection. Dam near Düdingen, Canton Fribourg, Switzerland Continuous maintenance works such as Sika caulking systems and Sika concrete reconstruction systems are being carried out. Road and Train Bridge, Winterthur, Switzerland A weak supporting structure, leaky bridge slabs, as well as cracked and corroded concrete made bridge repairs necessary. Sika furnished the grouting mortar, repair grout and protective concrete coating needed to preserve the structure. Dependable Innovations Concrete brings beauty, form and durability to our changing world. C oncrete shapes emotion. Adaptable, colorful, a medium of change, it transforms our cityscapes into beautiful environments for social contacts, business and cultural events. Photos: Ricardo Gomez (1), Pablo Faccinetto (1), Unique Airport Zurich (1), Sika As a building material of choice, concrete is used more than any other man-made building material. Its strength and workability make it ideal for the construction of roads, bridges, airports, railways, tunnels, public buildings and other major infrastructure projects. Some of the most spectacular structures in the world, including the thousand-foot Shanghai World Finance Center, are only possible because of concrete’s virtues. The result is a symbol of human ingenuity, engineering skill and concrete’s versatility. Advancements in chemical admixtures have increased concrete’s adaptability, making it a foundation for everything – a medium that connects people through form, texture, structure, light and shadow. Every innovation unlocks new hidden qualities of this material. Concrete has a bright – and aesthetic – future ahead. No other material has so many forms of expression. With recent concrete innovations, this building material can be shaped into any structure, turning shelter and space into a comfortable and beautiful environment to live in. Concrete enriches human life and forms the world around us. ambitions | no. 1 Schoolhouse Hinter Gärten, Riehen, Switzerland Artist Jörg Niederberger and the architect’s office in charge, Marques AG, created a special color concept for this elementary school building in Riehen near Basel, Switzerland. ambitions | no. 1 worldwide 6 sika local sika local 7 Ready-mix concrete plant. Precast part erection of elevated Metro station. Dubai Metro – a Project with Promise D Dubai traffic snarl is the brunt of jokes, but for people on the ground it’s no laughing matter. Gridlock and traffic chaos are an everyday event, made worse by the highest accident rate per capita in the world. But relief is in sight. Testing of fresh concrete properties. ubai Municipality is about a year away from putting a about upcoming stop, but also about cultural events and €2.7 billion fully automated train system into motion that current topics of interest in Dubai. Metro stops will be timed will help remedy traffic congestion, but also keep pace with so that trains arrive every 90 seconds during rush hour, re- the fastest-growing urban populations in the Middle East. ducing waiting time for passengers to a maximum of 160 When completed, the Dubai Metro will run underground seconds. Dubai Municipality expects so many people will be in the city and on elevated viaducts elsewhere. Two lines, the attracted to luxury train cars, prevalence of taxi stands, park Red and Green Lines, are now under construction, and two and ride parking spots and metro stations that it will make a more (the Blue and Purple Lines) are proposed that will major impact on traffic congestion, but also contribute to eventually transport up to 1.2 million passengers a day. noise reduction and reduce air pollution. The Dubai Metro project. Driverless and fully automated, A construction challenge. The Dubai Metro project, the Dubai Metro will dramatically improve travel options for which began construction in 2006, is a considerable chal- city residents and visitors who are currently limited to taxis, lenge for engineers and builders with a total volume of three busses and abras (the traditional boat made of wood, used million cubic meters of concrete. Huge Tunnel Boring to transport people across Dubai Creek). A trip downtown at Machines (TBM) are needed to excavate and construct train rush hour, which now takes four hours, will take only a mat- tunnels. 370,000 cubic meters of concrete are applied for ter of minutes. the excavation and security reasons. Sika’s powerful admix- Scheduled to begin operations in September 2009, the Red Line will connect 28 stations, including Jebel Ali Port, Photos: iStockphoto/Dave Everitt (1), Sika Finalized elevated section. ture technology ViscoCrete®-3110 is used to extend concrete workability for up to 4 hours. the American University in Dubai, the city center and connect The overland elevated sections will cover a distance of Dubai International Airport Terminals 1 and 3 with Rashidiya. 58.7 kilometers. Just for the viaduct support units, it was The second, more critical Green Line, which is scheduled for necessary to set up a special production plant to mix 700,000 completion in 2010, will start at Festival City, through a cubic meters of concrete. 7.9-kilometer tunnel under the central business district, and So much of construction depends on fast, efficient and end in Al Qusais. The final proposed stages, the Purple and effective use of concrete that Sika has become a major fac- Blue Lines, will link Dubai International Airport with Al tor in the Metro’s construction. Sika is providing admixtures Maktoum International Airport. that cover the entire range of concrete grades and technical requirements, which has made it a major contributor to the ambitions | no. 1 State-of-the-art train travel. Traveling at speeds of up to fast and economic production of all concrete types for this 110 kilometers an hour, a total of 87 five-car trains will ambitious undertaking. transport passengers in luxury. Designed to carry 643 seated A project of promise for millions of people in Dubai, the and standing passengers, the trains will have three classes Dubai Metro should revolutionize public transport in the UAE of accommodation: Gold Class, Women and Children Class, Emirate and could even make gridlock and traffic chaos a and Silver Class. Monitors in every train inform passengers thing of the past. ambitions | no. 1 architecture 8 interview interview 9 1998 School, Paspels, Switzerland Made entirely of concrete, but lined with larch wood on the inside. Ingenious: the floor plan consists of bent right angles that are compressed by five degrees. “In Connection with Bronze, Concrete Has an Almost Jewel-like Quality” He seeks the tension between mathematics and emotion: Valerio Olgiati, one of Switzerland’s most distinguished architects, on provocative architecture and the fascination of concrete. Mr. Olgiati, what makes an architect good? I think a 1999 Museum Yellow House, Flims, Switzerland The old building was reduced to a skeleton, left without plaster, and painted with white chalk. The roof is made of stone plates. 2003 Peak Gornergrat, Zermatt, Switzerland Located 3100 meters above sea level, this concrete monolith uses large-format ornamentation to emphasize the unusual dimension of the landscape. Are the ergonomics, the practical utility of a house, good architect creates something with every new building introduced subsequent to radical form? No. Every that did not exist before. intellectual engagement with a building is a practical thinking process. How doors open, how one looks from darkness into What is your main objective when you take on a new light – these sensual components are perceived by reason. task? My work should create a prototype, something original These are important aspects of the thinking that affects and new from the ground up. This approach is something I planning, but it is not the foundation of a good building. expect of my students as well. I find it interesting, because Anyone can build a practical house; any real estate broker it’s the most important creative motivation. can plan it. But that has nothing to do with good architecture. You have a radical, often monumental architectural Did fame allow you to cast off the normal require- style. What are the ideals behind them? Among ments of your occupation, like time pressure and architects in this country the only thinkable construction is profitability? Does an architect gain more freedom as his contextual construction. To do that, you study the area reputation grows? Yes, that’s partially true. It’s really difficult where a structure is to be built, try to complement it, and when a builder thinks the architect is a servant who can al- enter into a dialogue. But there have always been structures ways change his product at any time. It doesn’t work like that. produced by architects who follow their own principles. An architect works like a watchmaker – and cannot function Stables, churches and temples for example. I am more as a service provider. interested in this kind of thinking and turn automatically to isolated structures that are called radical and monumental. You are keeping track of projects in Asia. Are you Photos: Aldo Tadaro, Atelier Olgiati looking for commonality in Asian and European cul- ambitions | no. 1 Temple-like structures and forms, resembling cult ture? Together with my wife, I travel to a different country places of worship, seem to appeal to you. The cult every year for four weeks. Our most recent destinations were concept relates to questions of speculation, memory and Cambodia, Burma, Peru and India. Islamic architecture fas- emotion. If I were only able to erect three-dimensional geo- cinates me the most at the moment. It is unbelievably inspir- metric forms, they would only be anemic and cold. They ing – really something you cannot ignore. These influences would have no poetic aspects. are also evident in my projects. The architect Valerio Olgiati (50) is one of the most prominent, but also one of the most radical Swiss architects. He studied architecture at the Swiss Federal Institute of Technology Zurich (ETH) and opened an office in Zurich in 1996 and later in Chur in 2005. Today, he lives and works in Flims, Switzerland. Olgiati taught in Zurich, London and New York. Since 2002, he has been a full professor at the Accademia di architettura at the Università della Svizzera italiana, in Mendrisio. About his work Olgiati says: “My buildings are not designed as a statement, but rather for dialogue. My intention is to create an architecture that leaves room for interpretation. Houses with a clear statement always have a didactic element to them, which is basically very boring.” Ambitions ambitions || No. no. 1 architecture 10 interview interview 11 nection with bronze very much. If applied liberally, bronze catapults concrete into another sphere. Together, they have an almost jewel-like quality. Concrete is an extremely formable and a versatile 2004 National Palace Museum, Taipei, Taiwan A “Buddhist pagoda” with an oddly crazed and distorted building form. The area of the levels gets wider at the top. 2004 Learning Center EPFL, Lausanne, Switzerland The structure has a random and disjointed appearance, but is in fact the result of precise structural calculations. 2005 Ardia Palace, Tirana, Albania Façade elements serve as shields against sun, heat and glare, creating an impression of “soft” concrete. 2008 Visitors Center Swiss National Park, Zernez Connected at one corner, the two white cubes form a unit – the home of the Swiss National Park Center. material. Isn’t it also the most cost-efficient material? By far, concrete is not always the least expensive building material. I hope very much that the manufacturing cost for concrete production can be kept within competitive limits. Many things are possible with concrete, which is why it is used so often, sometimes extensively. 2007 Atelier Bardill, Scharans, Switzerland A playful treatment of empty space and volume: The only entrance is an unglazed breach at the front of the building, leading from the alley and opening to a view of open sky through the terracottared concrete sculpture. How do you explain design demands for raw concrete with its unevenness compared to a homogeIs that why your path is becoming increasingly inter- The architect profession has long recognized the neous material like steel, which permits share edges national? Yes. In the German-speaking part of Switzerland, power and fascination of concrete. Why does a large and fine-lined structures? It is only a matter of price. If there is a normal inclination towards consensus – even in portion of the public have such a hard time with it? you can pay for it, you can build a structure as precisely with questions for which there can be no consensus – that is I’m often asked that question. Even so, I can’t give you a concrete as you can with steel. In Brazil, I found architecture almost absurd. conclusive answer. It can’t be the material – if you look at it made of concrete with unbelievably filigreed and light struc- from a value-free perspective. My attempt at an explanation tures. Thick concrete is something architects like to use. The How do you deal with disappointment when you are is that people often speak negatively of “concrete environ- choice of rough concrete is a budget choice. I think it’s working on a project and suddenly the decisive final ments” – even when concrete is completely absent or every remarkable that raw concrete is not considered as aesthetic door standing between you and implementation is gram of it is hidden under build-overs. I think that the term as fine concrete in Switzerland. suddenly closed? It is crucial for an architect to deal with concrete is associated with a lot of the nonsense that was that situation. In the early years, talented people, in particular, built when it was perhaps the most dominate building What advances in construction chemicals do you may crack when faced with this problem. Just consider that material. find particularly interesting at the moment? Self- compacting concrete is well-suited to fulfill the aspiration for the ratio of my completed building projects versus my uncompleted projects is about 1:10. But I just accept that. “There is so much potential in concrete that someone outside of our discipline really can’t understand how great this building material really is.” ambitions | no. 1 Is concrete the “philosophers stone” as architecture emotionality in today’s architecture. I think light and insulat- critic Christoph Hackelsberger called it 20 years ing concrete is exciting. I built the Swiss National Park build- Do you sense greater triumph when you succeed in ago? That would go too far, even though concrete is unbe- ing in Zernez, Switzerland, with this material. This wouldn’t spite of considerable opposition? No, you get used to lievably versatile. There is so much potential in concrete that have been possible ten years ago. You had to think in terms winning, too. Building makes me feel good in a very natural someone outside of our discipline really can’t understand of layers to solve construction physics and energetic prob- way. I like construction sites. It is simply a nice feeling when how great this building material really is. I can think in terms lems. Today, it is possible to pour an entire house without something is being built. of pouring rooms and structures. And finally I can solve seams using this material, and thereby fulfill the newest almost any technical problems with concrete. energetic requirements. style to achieve international success? No, there is no To what respect are you also a construction engi- What kinds of projects give you the greatest satis- connection between style and international acclaim. The fact neer? Even though I can’t calculate the forces systems in a faction? Those that I am allowed to build without making that I don’t have my own style is a result of the fact that I do structure, I do understand them. In my view, the way forward any compromises in the design. not prescribe to any persuasion, believe or truth. today is not through the poetries of material and form. I think Is it important for an architect to have an individual that architecture can only develop out of what is already tech- Does an architect need to be ahead of his time to Don’t your buildings have recognizable attributes? nically grounded. That is why technical knowledge is so avoid being overtaken by it one day? That would be No. When someone works the way I do, they are always important. nice. Still, I am primarily a child of my time and take part in looking for new possibilities. It’s about finding the truth in it, consciously – not as an interpreter of the future, nor a constantly different ways – even when you know that the What is your favorite material to combine with con- ultimate truth does not exist. crete? My answer is very personal – I like concrete in con- conjurer of the past. Interview: Andreas Turner Valerio Olgiati: “One can build a structure as precisely with concrete as one can with steel. It is only a matter of price.” Ambitions ambitions || No. no. 1 gotthard 1916 12 focus retro 13 The Order Called for a Sealing! K Railway through the Rocks aspar Winkler’s formula of success when he founded the company in 1910 was sealing, and sealing still is the formula of Sika Group’s worldwide success today. For almost 100 years the company’s success was the result of providing durable solutions to Sika’s customers. Of course, during the past decades countless new products and systems for vari- The Gotthard Base Tunnel, the world’s longest train tunnel, currently being built through the Swiss Alps, is a pioneering journey through 13 million cubic meters of rock – a spectacular 153-kilometer, 23-year passage made possible also by Sika innovation. ous challenges and customers have been developed, however, always driven by the will to manufacture high quality products, also for sealing. At the time the company was founded, Kaspar Winkler developed a product (Sika®-1) as protection against water and moisture. During the war years, adapted to economic hardship, Sika made the economic break through with this product in 1916. As a result of a shortage of coal reserves due to the length of the war, the idea to electrify the railways gained momentum. To realise this objective, the masonry walls of the tunnel needed to be sealed against water ingress. Sika®-1 or Sika®-3 proved to be the right solution. These solutions speak for themselves since in many parts of the world they are still successfully used even today. The system used to seal masonry walls during the early years of Sika developed into complex sealing systems used in the construction of the new alp transit NEAT at the Gotthard Construction of the Gotthard Base Tunnel is a journey through changing strata that requires concrete’s strength and durability. Base Tunnel (see opposite page). What began as a simple, ingenious product to improve mortar, eventually became a A n enormous rocky cavern, 1000 meters under a Swiss The project owner, AlpTransit Gotthard AG, a subsidiary The high temperatures and humidity underground call massif of slate and gneiss. Workers are spraying shot- of the Swiss Federal Railways, hopes the €5.5 billion project for concrete that is workable for long time, or has quick crete onto a freshly excavated surface in order to secure the will take cargo off the road and relieve other chronically early strength characteristics. These opposite effects are rock. In a matter of minutes, the concrete hardens supporting congested Swiss tunnels. achieved with “custom-designed” Sika admixtures. Behind the tunnel wall. In this eerie environment, far below the Alpine city of Photos: Sika Sedrun in the Canton of Grisons, the Swiss are building the ambitions | no. 1 Construction of the Gotthard Tunnel is a journey through the scenes, Sika scientists have been part of the project from changing strata that requires strength and durability of the the very beginning. The discovery of high-range water reduc- project’s most important building material: concrete. ers (Sika® ViscoCrete®) based on polycarboxylate ethers Gotthard Base Tunnel, the world’s longest train tunnel. Since Progressing at a rate of many meters a day, workers 1993, work has been going on at five sites that will eventu- depend on concrete that activates “just in time” for various ally connect a mega two single-track tunnel system. the sealing of large areas with waterproofing membranes or the connection of different building parts with sophisticated joint sealing profiles. However, then as well as today the mission is sealing and the solution is durable. was inconceivable only a few years ago. applications, including inverts and inner lining of the tunnel. As huge machines drill their way through the Alp’s rocky In some cases, sprayed concrete must be workable for sediments, and eventually remove over 13 million cubic me- provide passage for fast trains, weighing twice the maximum up to eight hours and pumpable for long distances. To achieve ters of rock – equivalent to five Cheops pyramids – workers weight of existing freight trains, which will traverse Europe’s this, a special admixture, called SikaTard , is used to stabilize continue to depend on fast, efficient and safe building mate- main axis between North and South at speeds of up to 250 concrete, while accelerators (Sigunit -AF) ensure that rials. Virtues made possible by Sika. km/h, reducing travel time by 50 minutes. strength development starts on time. ® wide range of systems to improve concrete and shotcrete, (PCE) has made concrete more workable and stronger than When completed in 2016, the Gotthard Base Tunnel will ® Keeping water from seeping through, Sika was already improving mortar in 1916. The original sealing compound Sika®-1 is still being used all over the world. ambitions | no. 1 potential 14 know-how Technology for the Future Made in Switzerland Innovative, future-oriented, but conscious of its traditions, Sika recognizes the value of Switzerland’s technology environment: A new Technology Center, located in Zurich, has opened its doors where Sika began business almost one hundred years ago. Scientists also synthesize different components, such as prepolymers, and combine them with diluents, fillers, pigments, additives or catalysts to achieve the effect they desire. Once a composition is ready for a practical test, it is sent to the testing laboratory and later to the pilot laboratory that can produce larger quantities of the formula for customer tests. The new R&D building is Sika’s homage to its roots, but also to the Swiss Technology landscape. The same pilot laboratory can also similate large-scale production. The surface analysis laboratory contains state-of-the-art S equipment, will include an energy-dispersive spectroscopy ika expects to unlock new potential in research and de- machine (EDX) that is used to analyze surface characteristics velopment by bundling the resources of 180 employees and reveal causes of bond defects. Surfaces such as glass from all segments of R&D and Operations (production and or ceramics can be classified and modified through plasma logistics). “Scientists who used to work at different locations treatment. Scientists conduct corrosion measurements and in Switzerland can work more efficiently at one location,” define dielectric properties for products such as Sika’s explains Urs Mäder, head of R&D. “This is also part of our window adhesives. strategy for 2010, which envisions the expansion, strengthening and reinforcing of R&D and Operations in Zurich.” Meeting high standards. Located on the north side of Photos: Ricardo Gomez, Sika the building, the laboratories are protected from sunlight ambitions | no. 1 Research on five floors. Research at the new facility and heat with state-of-the-art equipment in rooms for focuses on adhesives and sealants, based on polyurethanes, analysis, storage and climatization that meet the high stan- silane modified polymers, polyacrylates and epoxyhybrids. dards of the chemical industry. “Our chemists appreciate A chemical synthesis laboratory has facilities for fundamen- the high laboratory quality,” says Urs Mäder. We are tal research of adhesive and sealant technologies, including able to increase the attractiveness of Sika Technology design and synthesis of complex polymers, new curing through the new building, and it is also easier to find highly mechanisms and surface-active substances to improve ad- trained employees. We currently hire about twenty scientists hesion. every year.” The façade of the Technology Center: Sika’s advancements in structural glass adhesives were directly put into practice. know-how 15 Sika Adhesives Advance Window Technology With their high bonding strength, Sika adhesives enable window manufacturers to reduce the thickness of wood sashes and increase the thermal-insulating and noise-reducing glass surface. The result is a greater reduction of heat loss, much more light but also more effective sound insulation. New window frame profiles are now possible that allow glass to cover wood, protecting it from the ravages of wind and weather.Expensive aluminum covers as weather protection on the sash are no longer necessary. With only one aluminum cover on the frame, this new system is very competitive, with more value for the end user such as heat and sound insulation and light transmission. Stronger adhesives also make break-ins more difficult compared to traditional window building techniques. This window system with high thermal insulation and noise reduction was developed by the Swiss window manufacturer Baumgartner. Sika supported Baumgartner with a special fast-curing adhesive for use in a highly automated manufacturing process. The solution was the acrylate-based adhesive SikaFast®-5201 which cures within six minutes. All window sashes in the Technology Center are now ultra-thin, but can hold tons of stress and strain with a minimum seam of only 2 mm by 10 mm. As an added benefit adhesives can withstand long-term UV affects of the sun, adding to the 30year life expectancy of the windows. ambitions | no. 1 potential 16 know-how know-how 17 Building chronology | Plan of concept April 2004 | Approval of the top management December 2005 | Application for planning permission January 2006 | Building license March 2006 | Laying of the foundation stone October 2006 | Beginning of the building construction November 2006 | Topping-out ceremony June 2007 | Opening April 2008 Overall the building is a Sika concept “from basement to roof.” Sika products are used for sealing underground, sealing and anchoring the glass façade on the court side, floor and wall coverings, and in the fair-faced concrete and on the roof. The research building has six floors above ground, a ground floor and a roof center. The conference area is on the The analysis laboratories contain state-of-the-art equipment. ground floor, together with testing laboratories and a pilot facility. The building has 10,000 m2 of floor space and a total Surrounded by Sika Technology. Sika scientists get volume of 40,000 m3. inspired by the building in which they work. The fair-faced appearance of the building’s façade with its self-compacting Sika merges – two laboratory buildings become concrete and thin-wall construction of only ten centimeters one. The Tüffenwies Area has a history of growth. The way was made possible by Sika’s concrete admixtures, which the buildings stand, their heights and their façades create a give some idea of the pioneering achievement of this new look that is both heterogeneous and typical for the industrial tech-nology. Thomas Hirschi, a Sika employee, was one of sector. The new Technology Center stands above the other the people who provided technical support. “The façade was buildings, which gain from this new accent. The new building made with self-compacting cast-in-place concrete and not also blends nicely into the Tüffenwies Area through its con- with prefabricated elements,” he explains. “The concrete is nection with the older laboratory building. beautiful to look at because of the excellent surface quality.” The architecture, with its strict geometric shapes and At the same time, the method resulted in very little shrinkage clear-cut dimensions, is clearly committed to a classic, in mass, and a flawless edifice with few seams, which is rational style – that contrasts the artificial-world style of the particularly difficult to achieve with self-compacting con- labora-tories. Materials express the way they are made; crete. “We were able to reach this high standard through they are not disguised and follow their own essence: clear constant quality control during the construction phase and white walls and ceilings, staircases and elevator cores of profession in concrete production and placing,” he says. smooth concrete and untreated oak windows and oak Another innovation that came from the Sika laboratory ambitions | no. 1 carpentry. was the window adhesive. Sika’s direct-glazing technology In this configuration, the Technology Center can meet its was used for the glass façade of the Technology Center, operational and commercial needs, but also benefit from which maximized the window surface and enhanced the view architecture that reflects the area’s transformation into a out of the windows. But that’s not all. The higher rigidity of location for research. The prominent central free space at the windows mounted by adhesives makes it possible to install core of the facility brings together different working and thinner window frames, which allows more light into the of- meeting environments. This is a place that encourages team fices. New adhesive and cement technology contributes to spirit among the employees and reflects the openness of the luster on the Sika Technology Center. corporate culture which is Sika’s goal. “Our chemists appreciate the high laboratory quality,” says Urs Mäder, Sika’s head of R&D. PCE SCC Self Compacting PolycarboxylateEther Concrete New applications for concrete, unimaginable a few decades ago, are being found every day as scientists build on the discovery of a new generation of admixtures called PCE (polycarboxylate ether), which make concrete more workable, pliable and even more beautiful. Mixed with fine filament, self compacting concrete (SCC) becomes “fair-faced,” a term used by the industry to describe the fine finish they can achieve. With SCC it is possible to build delicate and geometrically complex construction modules, and it opens new possibilities for building designers. The accelerated application process and the elimination of the compacting process generate an additional benefit in reducing the time needed for construction and cost optimization. An additional benefit of SCC is the fact that it does not need to be vibrated to pack, which reduces noise, something that is appreciated by workers on site and the public. With a specially designed SCC mixture, based on Sika® ViscoCrete® Technology, the contractor was able to create an exceptionally delicate façade for the Sika Technology Center. Modern concrete is a product that stems from material that has kept the mason cladding of Roman bath houses, aqueducts and the Pantheon in place for centuries. Admired for its strength and durability over the years, concrete is today more beautiful, better workable and faster or slower drying – depending on the need. The discovery of PCE (polycarboxylate ether), a polymer that reduces the water content of concrete, has greatly improved performance. A building or tunnel may need different lengths of time to work with concrete; this can be the case when concrete is transported through pipes over a distance or has to set quickly to seal water leaks. Scientific research has improved PCE to the point that it can be placed more easily and meet every requirement, including aesthetic needs. A product called “fair-faced concrete” uses water reduction and durability to achieve flawless surfaces, such as the façade of Sika Group’s new Technology Center in Zurich, which was built with a self-compacting Sika® ViscoCrete® PCE Technology. ambitions | no. 1 attraction 18 fascination fascination 19 Spotlight on Concrete The innovative flair of concrete is difficult to resist: When it comes to premium brand advertising, few backgrounds serve as well as concrete to bring out the “coolness” of products. T he more posh and pricey, the clearer the trend: The look of concrete heightens attention and image building. Just ask advertising agencies and the marketing professionals who develop campaigns for high-tech companies such as Bang & Olufsen, or car manufacturers Audi, BMW and Daimler. Even luxury fashion designers Louis Vuitton, Giorgio Armani and Hugo Boss like to use concrete sceneries to stage their creations in advertisements and poster campaigns. Concrete provides a discreet, neutral background that sells, and for good reason: This “cool” building material stands for stability and durability, and – more importantly – innovation and intellectual urban feeling. Concrete does not steal the show, but gives a product additional strength and contour. No distraction from reflective chrome glass or blazing colors. In an otherwise shrill advertising world, concrete offers a calm, relaxed center of gravity that lends a product its own strong qualities. When French luxury brand Louis Vuitton signed a contract with the American actress Uma Thurman (Kill Bill), Art Photos: Bang & Olufsen (3); Louis Vuitton (1); Daimler (1); Rolf Benz (1) Director Marc Jacobs knew nothing but praise for the Hollywood star: “Uma is an unbelievably beautiful woman – the perfect choice to capture the power of enigmatic attraction,“ he said in an interview published by the German women’s magazine Amica. In choosing a background for a photo shoot with Thurman and a Louis Vuitton handbag, Jacobs opted for a raw industrial background. “We had the idea to show this very feminine woman in a surrounding of concrete and raw architecture,” he explains. “The contrast was truly impressive.” In return, concrete got a little free publicity. And there is every indication its time is far from over. Concrete architecture is as timeless as good design. ambitions | no. 1 Andreas Turner “Concrete does not steal the show, but gives a product additional strength and contour.” Concrete in the background strengthens the design effect: Bang & Olufsen audio-video system. And Sika supplies the screen adhesives. ambitions | no. 1 attraction 20 fascination fascination 21 The power of female attraction in contrast to raw architecture: Uma Thurman models for Louis Vuitton. “Concrete Gives You Time and Space to Reflect” Interview with Kasper Eis, Head of Marketing Bang & Olufsen, Denmark. Looking at Bang & Olufsen advertisements, one can other surface can. It represents our core qualities such as sense B&O’s strong affinity for cool, modern ar- design, craftsmanship, performance and ease of use. chitecture. Why do you often choose concrete sur- Kasper Eis of B&O: “Concrete enhances our products in a way that no other surface can.” roundings for your product photos? There are a cou- The relationship between Bang & Olufsen and con- ple of reasons. Concrete, as we perceive it, is an honest crete seems to be a close one. Just look at pictures of material, made of the basic earth elements: water and sand. our headquarters in Struer, Denmark. Concrete is part of our At first glance it seems simple, but when you look closer, heritage and our daily life. Our headquarters has many ar- every surface has a different story to tell with the many pat- chitectural elements. One is glass, which opens the view to terns ingrained in the material. Not unlike a product from nature that surrounds us: the water, the grass, the woods, Bang & Olufsen which is simple on the outside but holds the sky. On the other hand, most or all of our surfaces, even many inner qualities. the ceiling, are made of concrete. And we feel that these surfaces give our employees a soothing working environ- Does concrete have other qualities that help you ment. Room to think. We left the concrete bare and raw. “stage” your products? Though rough on the surface, Concrete doesn’t take away anything, it rather gives you time concrete signals a pure and minimalistic way of life. That’s to reflect. And that is also part of our heritage and corporate what we strive to build into our products by removing unnec- culture. So it is not only because concrete makes our prod- essary clutter, buttons and functions, allowing our clients to ucts look better. It gives our employees the chance to come live a simpler and more harmonious lifestyle. Again you have up with unique concepts and long-lasting products. this connection between our products and what concrete Interview: Andreas Turner stands for. You don’t find many other materials that are so honest in the way they are built. This product philosophy is something we really strive to reflect in all of our systems. Will you continue to use concrete backgrounds for your product photos and advertising campaigns? Most definitely. I have just come from a photo shooting session with brand-new B&O products. Unfortunately I can’t show them to you yet, but we used concrete surfaces as a natural backdrop to some of our newest audio and video systems. And it was an easy choice because the very nature of concrete allows our products to stand out and show their best side. Concrete enhances our products in a way that no ambitions | no. 1 Bang & Olufsen headquarters in Struer, Denmark. Cool, elegant and reserved: concrete sets the perfect stage for Mercedes-Benz automobiles. Concrete and glass façades contrast with living room coziness: a couch combination by Rolf Benz. ambitions | no. 1 myths people 23 22 people Vittorio Oro, Job Site Manager Franzensfeste Pilot Tunnel, Brenner Base Tunnel, Italy “For me, Saint Barbara is the patron saint of “Saint Barbara is a very special saint to the mining “The celebration of Saint Barbara on the fourth mining and tunnel construction. I trust her community. She protects those who work of December is like Christmas. I am very grateful completely and believe that she protects me while underground in order to support their families. Her to her when I or other miners escape catastrophe, I am working underground.” image is always at the entrance of the mine and a and my gratitude grows every time I leave lot of miracles are attributed to her.” the tunnel safely. I have a card or small statue “I’ve seen tough miners bow their heads to Saint of Saint Barbara with me almost all the time.” Barbara or bring her flowers. Some will stop to pray at our small chapel. I was 18 when I first saw a shrine to Saint Barbara and believe that she has been protecting me ever since.” Florian Habit, Chief Construction Foreman Hochtief AG, Essen, Germany Project: AlpTransit Gotthard José Perpétua, Filling Operator, Almodovar, Spain Ferdinand Amlacher, TBM Driver, Alpine Mayreder Bau GmbH, Salzburg Alberto Rey, Mining Engineer, Sika SA, Spain Hans Gammel, Amberg Engineering AG, Switzerland Alessandro Marchetti, Operations Foreman, CSC AG, Lugano, Switzerland Project: AlpTransit Gotthard Patron Saints of Miners Courage, faith and sometimes superstition are the companions of miners underground. Sika looks at an unusual religious tradition in Europe and South America that encourages the use of shrines at the entrance of tunnels. H eavy machinery, dust and sweat. Men, rubble and seep- Saint Barbara have shrines at the entrance of mines and ing water. A mountain is hollowed out with all the power tunnels. According to legend, Saint Barbara died for her faith, and strength that technology and humans can muster. And beheaded by her own father, who was subsequently struck there is danger: despite all state-of-the-art equipment and down by lightning. Besides protecting miners, she is there- stringent safety precautions, experienced tunnel workers, in fore invoked against thunder and lightning and all gunpowder particular, know nature can unleash powers beyond anyone’s explosions. control. ambitions | no. 1 In South America, similar veneration is paid to San Courage, faith and sometimes superstition are the Lorenzo, or Saint Lawrence, as he is more widely known in companions of miners underground. While much safer than the English-speaking world, a Christian martyr who in 285 it was in previous decades, mining accidents continue B.C. protected Church treasures with his life. Both saints to happen. Miners live with heavy machinery, drills and have wide appeal in the Roman Catholic, Eastern Orthodox “I’m a 36-year-old mining engineer from Asturias, “I don’t cross myself or put a candle in the “My faith and veneration for Saint Barbara explosives used for exploration and development, and and Oriental Orthodox Churches. Spain, a traditional coal, gold and metals mining niche every time I enter the tunnel, but I do believe has changed over the last ten years. She is sacred region. During the last five years, my job has taken Saint Barbara protects us. I find it interesting to to me and I suspect to all Catholic miners. extraction of minerals, rock and other geological materials Living with mining danger is as old as civilization. The of diverse hardness. In this environment, danger is as world’s oldest mines date back to 4000 B.C. when iron min- me to hundreds of tunnels, and an image of Saint see how attitudes change over time. It used to be But the traditions surrounding this patron saint constant as tunnel air. erals were excavated from “Lion Cave” in Swaziland and flint Barbara was at the entrance of all of them. This unthinkable that women could enter a tunnel, are more commercial today. Unfortunately, her In Europe, some miners strengthen their resolve under- was mined in Hungary for weapons and tools. Whether Catholic patroness is even more important today because it meant bad luck. Today, it’s a lot more celebration is more an event for construction site ground with the veneration of Saint Barbara, the Roman driven by money, courage, faith or superstition, miners are a for people who believe she takes care of us while relaxed.” management, squad workers and the builders.” Catholic patron saint of all those who face the danger of special breed of explorers who continue to bring the earth’s we work.” sudden and violent death in work. Typically, patron saints like riches to light. ambitions | no. 1 strength art 24 success story events 25 Earthquakes send shockwaves far beyond their epicenters. Sika technologies make building structures safer. A world of nymphs, demons and sorcerers. Artist, sculptor and architect Bruno Weber. Nature and fantasy blend perfectly at the park. When the Earth Shakes W Earthquakes send shockwaves far beyond their epicenters. Besides endangering human lives, one single quake can cause severe damage to vital elements of infrastructure, making it understandable that builders are turning more often to Sika for seismic upgrades and earthquake recovery. hat do a giant 17-meter owl, a double-faced nightand-day gate, and a cow-shaped living area with glass dome have in common? How do they fit with a snaking slide, a dolphin-barbecue eating table and other countless fantasy n Switzerland, most buildings have not been designed to In 2004, structural assessment concluded that only 30% withstand earthquakes and require upgrades. Industrielle of the building above ground would survive an earthquake. Werke Basel (IWB), one of the country’s leading urban en- Sika helped builders stabilize two brick structures above ergy and utility providers, decided to act and called upon Sika ground with reinforced concrete shear walls and used pre- to help with a seismic upgrade for a central dispersion sta- stressed carbon fiber reinforcement polymer plates (CFRP) tion, Wasgenring in Basel. to connect buildings above ground with a larger tract under- Sika technologies are helping architects, engineers and A supportive wall has been secured with CFRP plates. They form a pattern of squares and are made mostly of carbon fibers that have the same strengthening effect as steel plates – at a small fraction of their weight. ambitions | no. 1 ground. builders make structures safer before and after earthquakes CFRP plates are made mostly of carbon fibers, are very happen. Sika’s so-called CarboDur CFRP plates enhance lightweight (a 10-m-long plate, 50 mm wide and 1.2 mm upgrades with lighter than conventional steel reinforcements thick weighs less than 1 kg), but have the same strengthen- that have the same strength and durability necessary to bring ing effect as steel plates. Once anchored above and below greater structural integrity to bridges, roofs and walls. ground, they dissipate the force of an earthquake, should it ® Dispersion station Wasgenring is a major electricity occur. With very high ductility, they bend, the force is trans- source for hospitals, an airport, trains, as well as other utili- mitted to structure and a higher strengthening effect is ties companies, including water, natural gas and telecom- achieved, reducing the likelihood of structural collapse. munications – and located in one of the country’s most endangered earthquake zones. An Oasis of Color and Concrete With seismic upgrading and earthquake recovery now a major industry worldwide, Sika technologies are at the Electricity is a vital, life-sustaining commodity. Experi- forefront of efforts to improve structural integrity in earth- ence with earthquake catastrophes shows that damage to quake zones. Covering a wide range of strengthening op- power supply stations, like Wasgenring, can have serious tions, Sika solutions are making structural bonding and seal- effects on infrastructure, impacting the lives of more people ing of cracked concrete, stiffening and increased ductility a than other utilities. viable and cost-effective way to prepare for earthquakes. Photos: René Ruis; iStock/Furchin I The sculpture park of the Swiss artist Bruno Weber is a fantasy world for the playful. figures, including flying dogs and froglike pond sentinels? The answer is that they all come from the sheer boundless imagination and creative hand of Bruno Weber. For 40 years, Weber has been toiling to finish his life’s work – a 20,000square meter sculpture park at the edge of the forest near the village of Dietikon by Zurich, Switzerland. Another thing these sculptures have in common is that most of them are made of concrete enriched by Sika products. “Sika supported me very much in the beginning,” says the 77-year-old artist. Besides donating admixtures, Sika also sought Weber’s advice on how best to develop Sika products to meet his needs. “Collaboration was very valuable from a human perspective as well,” says Weber who also speaks very fondly of former Board of Directors President, Hans Peter Ming. Weber has not quite reached his final objective and began work in July 2007 on new additions, including “Wassergarten” (Water Gardens) and “Haus des Wandels” (House of Change). Three 8-meter concrete caterpillars are planned as the highlight of the project. Sika concrete admixtures will also A wonderful fairy-tale castle – and a marvel of technological structural achievements. serve him for those projects and others, giving the artist almost endless means to express himself. The park is scheduled to open in spring 2009. More information under: www.bruno-weber-skulpturenpark.ch Ambitions | 1 | 2008 precision identity you 27 26 exceptional Do You Speak Sika? Sika products are easy to obtain at construction sites or at Sika’s almost 100,000 distribution partners’ outlets worldwide. While they may have different packaging sizes, Sika’s technology is behind every product. Two distributors – in China and the Ukraine – talk about their Sika experiences. W hen it comes to large construction projects, product quality is essential for durability and cost efficiency. The same can be said about smaller projects: Someone who renovates a bathroom wants the same high quality which is granted by the Sika brand. Ambitions spoke to two distributors who share Ms. Han Meixia, a particular affinity for Sika’s corporate design. They Aleksey Viktorovisch Shelkov Tianjin Lian Zhong Jie, were chosen from a long list of successful distributors (1st from right), Sistemotechnika, Tianjin City, China. on five continents. Odessa, Ukraine. Precise maneuvering: An obstacle course was set up for measuring drivers’ abilities. As a Sika distributor, my business covers distribution to Concrete Challenges Experience is imperative! Top U.S. concrete truck drivers put their skills to a demanding test. hardware stores, paint shops and other small shops. I am confident about the future of my business with Sika. We are growing together. I think that Sika represents professionalism and quality. An authorized dealership is a sign of authenticity to the customers. How does Our business in Odessa is developing dynamically. your business work? Are you satisfied with how business is going? Yes. Even if the business suffers at the moment due to high inflation, we still have a big potential for growth. Your place of business is The Sika brand is a guarantee for products with high carrying the Sika logo. quality. It is nice to see when people are satisfied with Why do you identify yourself the products they use. with this brand? D Contestant Dana Prisbrey, eager to participate at America’s leading mixer drivers event. Sika is a more professional brand that does not have the Sika doesn’t sell products, Sika sells systems. We can itself from other brands offer solutions to the client. That’s a better service than riving can be difficult enough under everyday circum- lenged driver ability to stop before hitting a barricade. A per- stances – congested traffic, demanding schedules and fect stop in reverse or forward required centimeter-exact tight spaces to maneuver. But suppose you are responsible driving control that simulates maneuvers in situations like I am going to improve my service level to customers Which goal would you like We want to make the brand well known in the region. for delivering a product that only lasts for 90 minutes, in a those at a normal plant or site conditions. beyond sales. Also, I am looking forward to receiving to achieve professionally? A lot of people still don’t know that Sika products have vehicle that can weigh 60,000 pounds and has a very high Beside driving skills, contestants also competed a rigor- center of gravity plus severe limitations on speed, braking ous multiple choice exam of detailed technical questions, and turning. If you add to that the fact that your heavy cargo and a five-minute “walk around” inspection of a truck that is constantly spinning around, that would make you a had been specifically prepared with dozens of safety viola- concrete truck driver working to deliver this versatile and tions. A special competition, “Chute Hoops,” challenged essential building material. driver timing and aim at the cement chute. Stopping in front The top U.S. concrete delivery professionals recently put their skills to a challenging test. Maneuvering ever so gently This year marked the second NRMCA competition for U.S. competitors. First-place winner was 23-year veteran $4000 in prize money at the NRMCA National Mixer Driver Kenneth Blair who was awarded $2500 in prize money. Contestants had to pass six themed stations, including in the construction industry? competitors have. specific training from Sika in order to pass on the knowl- the same advantages for the home user as for the work- edge and know-how to my customers. ers on big construction sites. the chute normally used to deliver cement. ing lanes, 38 of America’s best mixer drivers competed for the stations “Up Against the Wall” and “Truck Stop” that chal- run-of-the-mill consumer goods image. of a basketball hoop, drivers had to drop a basketball through through a merciless obstacle course of narrow reverse driv- Championship in Phoenix, Arizona. ambitions | no. 1 How does Sika distinguish The annual competition is decided by a panel of judges who represent some of the industry’s most experienced drivers. ambitions | no. 1 ambitions issue no. 1 ambitions 1 customer magazine Big Potential Sika’s head of R&D gets inspiration from the new Technology Center where he works. Page 14 Impressive Contrast Hollywood actress Uma Thurman posed for a Louis Vuitton advertising campaign in front of raw concrete. Page 19 Myths & Legends: Why miners underground believe in the protection granted by Saint Barbara and other patron saints of miners. Page 22 Sika Marine Ensuring Durability with Watertight Solutions. The Sika Marine range includes products for: ■ Sealing ■ Bonding ■ Bedding ■ Caulking ■ Levelling ■ Acoustic- / Flooring All Sika Marine products are Wheelmark-approved by leading certification societies. Durability The Virtues of Concrete Interview: Valerio Olgiati on provocative architecture. Page 8 www.sika.com Concrete Oasis The sculpture park of Swiss artist Bruno Weber is a fantasy world made of concrete – enriched by Sika products. Page 25