104 One-Minute Lightning Lathe - Automotive Equipment Service Co.

Transcription

Instruction Manual and Parts List
KW Products Inc.
Copyright © 2003, All Rights Reserved
Equipment, specifications, options and accessories subject to change without notice
Part #
104 One-Minute Lightning Lathe
521 WARRANTY
Brake Lathes • Tire Changers • Wheel Balancers
KW Products Inc. (KWIK-WAY) provides a limited 521 Warranty on products when purchased in a new and unused condition
to be free from defective material or workmanship from date of purchase as per the following:
Product
Category
BENCH MODEL
LATHES
ON-CAR-LATHES
PASSENGER CAR
TIRE CHANGERS
WHEEL BALANCERS
5 Years
Spindle, spindle
bearing and housing
Cast iron
components
excluding guide rods
Transmission
Frame, welding
construction
2 Years
All other mechanical
parts
All other mechanical
parts
All other mechanical All other mechanical
parts
parts
1 Year
Motor, electronic
components and
labor
Motor, electronic
components and
labor
Motor, electronic
components and
labor
Motor, electronic
components and
labor
TRUCK LATHES
AND
TIRE CHANGERS
N/A
N/A
Machine, components
and labor
This warranty does not apply to a product that has been purchased in used condition, that has failed due to improper installation,
repairs, service or that has sustained damage caused by accident, improper use or shipment.
Kwik-Way will repair and/or replace, free of charge (FOB factory) all such defective parts, only when returned to factory with shipping
charges prepaid. This warranty does not cover parts and supplies consumed in normal operation of the machine.
Kwik-Way disclaims all other warranties, expressed or implied, as to the quality of any goods, including implied warranties of
MERCHANTABILITY and FITNESS FOR PARTICULAR PURPOSES. UNDER NO CIRCUMSTANCES WHATSOEVER, SHALL KWIK-WAY
BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER BASED ON LOST GOODWILL, LOST RESALE PROFITS,
WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS OR ARISING OUT OF BREACH OF ANY EXPRESS OR IMPLIED WARRANTY,
BREACH OF CONTRACT, NEGLIGENCE OR OTHERWISE, EXCEPT ONLY IN THE CASE OF PERSONAL INJURY WHERE APPLICABLE
LAW REQUIRES SUCH LIABILITY. This limited warranty gives you specific legal rights and you may also have other rights which vary
from state to state. This document contains the complete text of this warranty and may not be modified either orally or in writing.
Because of KWIK-WAY’s constant program of product improvement, specifications are subject to change without notice.
KW Products Inc.
Office Hours: 7:30 to 5:00 Central Time
500 57th Street
Marion, Iowa 52302
Toll Free 1-800-553-5953
Fax 319-377-9101
www.kwik-way.com
Receiving Shipment
Upon taking delivery of your machine, carefully inspect the assembly before removing the crating and
packing materials.
If evidence of damage exists, contact the shipper and KW Products Inc. immediately. Although KW
Products Inc. is not responsible for damage incurred during transit, you will be provided assistance in
preparation and filing of any necessary claims.
CAREFULLY READ THIS MANUAL BEFORE ATTEMPTING TO SET-UP OR OPERATE THIS MACHINE.
Important Note:
Always have your serial number ready when communicating with KW Products Inc. regarding parts or
service.
Keep this manual in a safe place.
Date
Received ________________________________________
Serial Number ____________________________________
(Serial Number location: Upper left corner at rear of unit)
TABLE OF CONTENTS
SAFETY INSTRUCTIONS
SPECIFICATIONS
SET-UP
OPERATION
MAINTENANCE
Toll Free 1-800-553-5953
Internet www.kwik-way.com
Replacement Parts & Supplies - 800-553-5953
PAGE
3
5
8
16
21
KW Products Inc.
500 57th Street
Marion, Iowa 52302
319-377-9421
Fax 319-377-9101
[email protected]
1
SAFETY FIRST
This manual has been prepared for the owner and those responsible for the maintenance of this machine.
It’s purpose aside from proper maintenance and operations, is to promote safety through the use of accepted
practice. READ THE SAFETY AND OPERATING INSTRUCTIONS THOROUGHLY BEFORE OPERATING THE
MACHINE.
In order to obtain maximum life and efficiency from your machine, follow all the instructions in the operating
manuals carefully.
The specifications put forth in this manual were in effect at the time of publication. However, owing to KW
Products’ policy of continuous improvement, changes to these specifications may be made at any time
without obligation.
SAFETY INSTRUCTIONS
1. Read, understand and follow the safety and operating instructions found in this manual. Know the
limitations and hazards associated with operating the machine.
2
2. Eye Safety: Wear an approved safety face shield, goggles or safety glasses to protect eyes when
operating the machine.
3. Grounding the Machine: Machines equipped with three prong grounding plugs are so equipped
for your protection against shock hazards and should be plugged directly into a properly grounded
three-prong receptacle in accordance with national electrical codes and local codes and
ordinances. A grounding adapter may be used. If one is used, the green lead should be securely
connected to a suitable electrical ground such as a ground wire system. Do not cut off the
grounding prong or use an adapter with the grounding prong removed.
4. Work Area: Keep the floor around the machine clean and free of tools, tooling, stock scrap and
other foreign material and oil, grease or coolant to minimize the danger of tripping or slipping.
Kwik-Way recommends the use of anti-skid floor strips on the floor area where the operator
normally stands and that each machine's work area be marked off. Make certain the work area is
well lighted and ventilated. Provide for adequate workspace around the machine.
5. Guards: Keep all machine guards in place at all times when machine is in use.
6. Do Not Overreach: Maintain a balanced stance and keep your body under control at all times.
7. Hand Safety: NEVER wear gloves while operating this machine.
8. Machine Capacity: Do not attempt to use the machine beyond its stated capacity or operations.
This type of use will reduce the productive life of the machine and could cause the breakage of
parts, which could result in personal injury.
9. Avoid Accidental Starting: Make certain the main switch is in the OFF position before connecting
power to the machine.
10. Careless Acts: Give the work you are doing your undivided attention. Looking around, carrying
on a conversation and horseplay are careless acts that can result in serious injury.
11. Job Completion: If the operation is complete, the machine should be emptied and the work area
cleaned.
12. Disconnect All Power and Air to Machine before performing any service or maintenance.
13. Replacement Parts: Use only Kwik-Way replacement parts and accessories; otherwise, warranty
will be null and void.
14. Misuse: Do not use the machine for other than its intended use. If used for other purposes, KW
Products Inc. disclaims any real or implied warranty and holds itself harmless for any injury or
loss that may result from such use.
3
WARNINGS AND CAUTIONS
CAUTION: DO NOT wear gloves while operating this machine.
WARNING: NEVER attempt to lift this machine using the spindle or any handwheel.
CAUTION: This machine MUST be securely attached to the work surface before attempting to set-up or
operate.
WARNING: DO NOT use lacquer thinner.
CAUTION: DO NOT attempt to test, set-up or operate this machine until you are completely familiar with
the functions of all the controls and switches.
WARNING: NEVER loosen or attempt to remove arbor with disc or drum mounted.
WARNING: NEVER remove so much material as to reduce the thickness of the disc below the
manufacturer’s recommended minimum.
WARNING: NEVER remove so much material as to increase the inside diameter of the drum beyond that
recommended by the manufacturer.
4
LIGHTNING LATHE SPECIFICATIONS
Rotor Diameter Capacity
Face Width (max)
Thickness (max)
4” - 24” (102mm-610mm)
5" (127 mm)
2.85" (73 mm)
Drum Capacity
Depth of Cut
6" - 28” (152.4 mm-711.2 mm)
9" (229 mm)
Spindle Speed
Disc Feed per Spindle Rev
Drum Feed per spindle Rev
Maximum Feed Rate Per Minute
Variable: 20 - 315 RPM
Variable: 0” - .026” (0 - 0.66mm)
Variable: 0” - .026” (0 - 0.66mm)
2.54” (64.5mm)
Feed Motor H.P.
Spindle Motor H.P.
1/30 H.P. (continuous duty)
3/4 H.P. (continuous duty)
Net Weight
Shipping Weight
With Stand
425 Lbs. (173 Kg)
490 Lbs. (223 Kg)
590 lbs. (269 Kg)
5
CONTROLS AND SWITCHES
Spindle Motor Switch (Item 1, Figure 1)
The spindle motor switch is a two position toggle switch. When switched OFF, all power to the spindle motor
is shut off. When switched ON, the spindle motor starts. The spindle will begin to rotate.
Disc/Drum Switch (Item 2, Figure 1)
This switch is a three position rocker switch. When the left side of this switch is depressed, power is supplied
to the Disc feed motor. When the right side of the switch is depressed, power is supplied to the Drum feed
motor. When the switch is in the neutral position (centered), power to both motors is OFF.
Figure 1
Item 1
Item 2
Disc Stop Switch (Figure 2)
This switch is a two position toggle switch, which
serves as an automatic shut-off of the Disc feed motor.
In order for power to be supplied to the Disc feed
motor, the toggle must be pointed away from
handwheel.
Figure 2
6
Drum Stop Switch (Figure 3)
This switch is a micro switch, which serves as an
automatic shut-off of the Drum feed motor. In
order for power to be supplied to the Drum feed
motor, the plunger must be “out”.
Figure 3
Feed Screw Handwheel (Figure 4, Item 1)
This handwheel is used to move the feed slide plate either left or right as you face the front of the machine.
Cross Slide Handwheel (Figure 4, Item 2)
This handwheel is used to move the feed slide plate either in or out as you face the front of the machine.
Slide Cross Handwheel
ITEM 2
Feed Screw Handwheel
ITEM 1
Figure 4
7
INSTALLATION AND ASSEMBLY INSTRUCTIONS
After uncrating, check for HIDDEN DAMAGE. If any is found, CONTACT YOUR CARRIER IMMEDIATELY.
1). Lifting
WARNING: NEVER ATTEMPT TO LIFT THIS MACHINE USING THE SPINDLE OR ANY
HANDWHEEL.
a). Remove the Button Head Cap Screw from the top of the spindle housing and install the 3/8–16
Lifting Eye Bolt (found in the accessory package) in its place. Be sure the eye bolt is down tight.
b). Using the eye bolt as a lifting point, place the machine in its predetermined location and secure
using the three (3) mounting lugs on the machine base.
CAUTION: This machine MUST be securely attached to the work surface before attempting to
set-up or operate.
2). Thoroughly clean the machine, using a soft cloth and an approved solvent, to remove any preservative
coating.
WARNING:
DO NOT use lacquer thinner.
3). Be sure all switches are in the OFF position.
CAUTION: DO NOT attempt to test, set-up or operate this machine until you are completely
familiar with the functions of all of the controls and switches.
8
DISC TRUING ATTACHMENT
The disc truing attachment can be mounted in any one of three positions (See Figure 4), depending
on the diameter of the disc. The maximum travel of the slide in any position is 4".
1). Select the appropriate threaded
hole in the feed/slide plate and
screw one end of the clamp stud
into it. (Figure 4)
Figure 4
2). Place one of the slotted holes of
the disc attachment over the stud.
Add the 1 1/2” high spacer and the
1/2" SAE washer. (Figure 5)
Secure the attachment using the
clamp handle. (Figure 6)
Figure 5
Figure 6
NOTE: Final location of the disc attachment can be made after the disc rotor to be machined has
been installed.
9
DRUM TRUING ATTACHMENT
The drum truing s attachment can be mounted in any one of three locations depending on the diameter of
the drum. The maximum travel, in or out, in any position is 4".
1). Select the appropriate threaded hole in the feed slide plate and screw one end of the clamp stud into it.
(Figure 4 - Page 9)
2). Place the tool bar tube over the clamp stud,
add the 1/2" SAE washer and secure using the
clamp handle.
Figure 7
NOTE: Final location of the drum attachment can be made after the drum has been installed.
10
ARBOR ATTACHMENT
The standard arbor, like the optional arbors, mounts quickly to the spindle receptacle using a threaded
draw bar and handwheel. (Figure 8)
Figure 8
1). Insert the arbor, threaded hole first, into the spindle receptacle at the left end of the spindle housing
(be sure the drive pin on the spindle and the hole in the face of the arbor flange are in alignment).
(Figure 9)
Figure 9
NOTE: Make certain mating surfaces on the arbor and spindle are clean and free of nicks and gouges.
WARNING: Never loosen or attempt to remove arbor with a disc or drum mounted.
11
2). Turn the draw bar handwheel until the arbor is drawn up tight. . . the arbor is now ready to accept the
mounting components and the work piece. (Figure 10)
Figure 10
NOTE: To remove the arbor, give the draw bar handwheel a quick counter-clockwise turn to loosen.
Continued counter-clockwise rotation frees the draw bar from the arbor allowing the arbor to be removed
from the spindle.
12
SET-UP INSTRUCTIONS - KWIK-CHUCK
(HUBLESS DISCS AND DRUMS)
Install the disc truing attachment and the arbor as previously described. Mount the disc onto the arbor
with the Kwik-Chuck.
1). Thoroughly clean the surface of the rotor or drum that is to be mounted on the Kwik-Chuck.
2). Place the hubless rotor or drum on a clean, flat surface. Install the rotor or drum onto the chuck
by positioning the jaws into the center hole. Tighten the jaws by inserting the chuck key into one
of the key slots on the side of the chuck. Turn the key counter clockwise, the Kwik-Chuck will
automatically center the rotor or drum. Make sure the jaws are tight.
CAUTION: Remove the chuck key before starting the brake lathe.
3). Install the correct backing plate onto the arbor with the offset facing outboard. Install the KwikChuck with the rotor or drum attached. Using the necessary spacers supplied with the brake lathe,
space out to the arbor threads. Using the arbor nut supplied with the lathe, tighten the nut against
the spacers. After tightening, turn the brake lathe on and check the rotor or drum for run out.
Correct if necessary. You are now ready to resurface the rotor/drum.
Rotor (or Drum)
Kwik-Chuck
Backing Plate
Arbor
Spacers
(as Required)
Figure 11
SPECIAL NOTE: The Kwik-Chuck will work on any brake lathe using a 1” arbor.
13
REMOVING CHUCK JAWS
It will be necessary to remove the chuck jaws for cleaning or when changing to the large jaws required for
truck applications. The jaws are numbered 1, 2, 3 and it is very important that they are installed into the
corresponding numbered slot.
1). Reinstall in the order of 1, 2, 3 (counterclockwise - see Figure 12)
3
3
3
1
1
1
Figure 12
2
STEP 1: Enter Jaw No. 1 in Slot
No. 1 when scroll is in this
position.
2
2
position.
position.
2). A slight amount of pressure may be required on each of the jaws to allow them to be installed evenly
and correctly.
PARTS INCLUDED WITH THE DELUXE KWIK-CHUCK:
102-0800-30
102-0800-05
102-0800-35
102-0800-25
102-0800-20
102-0800-10
14
Kwik-Chuck with small jaws
Standard Backing Plate: 5-1/2” (140mm)
Kwik-Wrench
Large Jaw Set: 3-3/4” - 5-3/4” (95-146mm)
Large Backing Plate: 7-1/4” (184mm)
Small Backing Plate: 4-1/2” (114mm)
SET-UP INSTRUCTIONS
Hub Type Disc or Drum (with race in place)
Install the disc turning attachment and the arbor as previously described. Mount the Disc onto the
arbor as in Figure 13.
Figure 13
Install the drum turning attachment and the arbor as previously described. Mount the drum onto the
arbor as in Figure 14.
Figure 14
15
OPERATING INSTRUCTIONS
DISC TRUING:
1). Install the dampening band around the outside edge of the disc before installing the disc on the arbor.
2). Once the set-up for the disc is complete (see set-up instructions pages 13-15) and tightened in place,
final positioning of the truing attachment can now be made.
a). Turn the cross slide handwheel clockwise until the tool bed is as close to the spindle housing as
possible without the bed interfering with the outside edge of the disc. (It may be necessary to
remove the attachment and reposition the clamp stud further out on the bed).
b). Loosen the clamp handle and slide the disc truing attachment right or left so that the disc is
centered between the tool bits. Tighten the clamp handle being sure the attachment is square to
the tool bed.
c). Check each of the tool bits to be sure they are still in serviceable condition. . . if not, rotate to next
point of the tool bit.
NOTE: Be sure tool bit screws are down tight.
3). Check to be sure that the Disc/Drum switch is in the "Off" position and that both of the handwheel knobs
are loosened one-quarter turn.
4). Switch the spindle toggle switch to the ON position,
turning on the spindle motor.
5). Using the cross slide handwheel, locate the tool bits
at the inner surface edge and loosen T-Handles (See
Figure 15).
Figure 15
6). Using the barrel micrometers, slowly feed the tool
bits in until they just contact the disc wear area (“0”
on the micrometer scale). TIGHTEN the T-clamps on the tool holders.
NOTE: Each mark on the micrometer scale equals approximately .002".
7). With the disc turning, slowly rotate the cross slide handwheel counter-clockwise until the lip is removed
and both tool bits are past the outside edge.
8). With the disc turning, rapidly rotate the cross slide handwheel clockwise moving tool bits close to the
inner lip.
16
9). Slowly turn the cross slide handwheel clockwise until enough of the inner lip is removed to provide
clearance for the pad. (Figure 16)
Figure 16
10). With the spindle motor on and the disc turning, feed in each tool bit .002” to .010” (one to five
lines) (Figure 17)
Figure 17
11). Depress the left side of the Disc/Drum switch, tighten the knob on the cross slide handwheel and
allow the auto feed to run until the tool bits clear the outside edge of the disc. Turn off Disc/Drum
switch and spindle motor.
17
NOTE: Refer to Speed and Feed RPM charts (Figure 18) to find starting combination by rotor diameter.
“Some experimentation may be required for optimum surface finish.”
18
12). Check both surfaces for total clean up.
13). If additional material must be removed, relocate the tool bits at the inner surface edge and feed in an
additional .002” to .010” and repeat Step 11.
NOTE: On deeply scored discs, the side with the groove should be machined first. This prevents tool
deflection on thin rotors and minimizes the amount of stock removal necessary to clean up.
WARNING: Never remove so much material as to reduce the thickness of the disc below the manufacturers
recommended minimums.
18
SET-UP INSTRUCTIONS
DRUM TRUING:
Install the drum truing attachment and the arbor as previously described (Page 11). Mount the drum
onto the arbor using the Kwik-Chuck. (Figure 11)
1). Install the dampening band around the outside of the drum before installing the drum on the arbor.
2). Once the set-up for the drum is complete and tightened in place, final positioning of the truing
attachment can be made.
a). Check the tool bit to be sure it is still in serviceable condition . . . if not, rotate to next point of
the tool bit.
NOTE: Be sure tool bit set screw is down tight.
b). Turn the cross side handwheel counter-clockwise until the tool bed is as close to the spindle
housing as possible. Turn the feed screw handwheel counter-clockwise until the tool bed is as
far left as possible. (It may now be necessary to remove the attachment and reposition the
clamp stud further out on the bed so that the tool bit is closer to the inside diameter of the
drum).
c). Loosen the two allen set screws on top of the tool bar tube and slide the tool bar to the left until
the tool bit just contacts the inside of the drum and turn the feed screw handwheel 3 to 4
revolutions clockwise. Tighten both set screws and the clamp handle, being sure the tool bar
is square to the tool bed.
3). Check to be sure that the Disc/Drum switch is in the OFF position and that both of the handwheel knobs
are loosened one-quarter turn.
4). Switch the spindle toggle switch to the ON position.
19
5). Using the feed slide handwheel, locate the tool bit in Position 1, Figure 19.
Figure 19
6). Using the cross slide handwheel, slowly feed the tool bit in until it just contacts the shoe wear area.
7). With the drum turning, slowly rotate the feed screw handwheel counter-clockwise until the lip is
removed and the tool bit is past the outside edge.
8). With the drum turning, rapidly rotate the feedscrew handwheel clockwise moving the tool bit close to
the inner lip.
9). Slowly turn the feedscrew handwheel clockwise until enough of the inner lip is removed to provide
clearance for the brake shoe (Position 2, Figure 19 - Page 21).
10).With the spindle motor on and the drum turning, feed in the tool bit, using the calibrated cross slide
handwheel, .002” to .004”.
11).Depress the right side of the Disc/Drum switch, tighten the knob on the feedscrew handwheel and
allow the auto feed to run until the tool bit clears the outside edge of the drum. Turn off Disc/Drum
switch and spindle motor.
NOTE: Refer to Speed and Feed RPM charts (Figure 18) to find starting combination by drum diameter.
“Some experimentation may be required for optimum surface finish.”
12). Check the surface for total clean up.
13).If additional material must be removed, relocate the tool bit in Position 2 (Figure 19, Page 21) and
feed in additional .002” to .004” and repeat Step 11.
WARNING: Never remove so much material as to increase the inside diameter of the drum beyond that
recommended by the manufacturer.
20
CARE AND MAINTENANCE
Your 104 Lightning Lathe Combo is designed as a minimal maintenance product. However, some basic
maintenance will assure that it will continue to operate in a satisfactory manner.
1). Using a shop vac, remove all of the chips and dust from on and above the lathe . . . do not use air to
clean off the machine.
2). Apply a thin layer of light weight oil to the arbor, taper cones and double radius adapters after each
use.
3). Motors and gear boxes are sealed for life and require no further lubrication.
4). Gibs are factory adjusted and held in place with Nyloc set screws. No adjustment is needed.
5). A light coat of oil should be applied to dovetails periodically.
HELPFUL HINTS
1). GET ACQUAINTED WITH YOUR LIGHTNING LATHE. We recommend that you use a scrap disc or drum
and practice before beginning an actual job. This will avoid any undue pressure or failure while
learning.
2). Always clean the surfaces that will be contacting the taper cones, double radius adapter(s) or bell
clamp(s).
3). A disc or drum with excessive run out or wobble (after having been cleaned and installed properly)
indicates that it may be damaged or bent. Disc or drums with these symptoms should be closely
inspected before being put back into service.
4). If in doubt, DON’T DO IT!
CAUTION: USE REQUIRED KWIK-WAY CARBIDE TIPS ONLY
109-1092-32
Formula I Coated Insert - .032 Radius (Std with Lightning Lathe, for high
speed cutting)
21
OPTIONAL EQUIPMENT
SET-UP INSTRUCTIONS
Install the disc or drum truing attachment as outlined on pages 10 and 11. Mount the Disc/Drum onto the
appropriate arbor per the illustrations.
11/16" ARBOR (order kit 102-1059-00)
Figure 20
This arbor is designed to accommodate Discs/Drums with center holes of less than one inch inside diameter,
including those that are splined.
NOTE: This arbor replaces the standard arbor for this application.
22
COMBO-DISC/DRUM ADAPTER (order kit 102-1049-00)
This adapter is designed to be used to mount discs and drums that have holeless centers such as Mazda
drum, Colt, Champ and Subaru front discs.
Figure 21
a). Remove the standard one inch arbor and install the adapter arbor.
b). Mount the work piece onto the adapter with the close fit bolts furnished.
NOTE: The adapter has tapped holes to accept lug bolts used on Mazda models with these style drums.
1). Install the dampening band around the disc or drum before installing either on an arbor or adapter.
2). Once the set-up is complete, tightened in place and final positioning of the truing attachment is made,
the turning process can begin. Refer to page 16 for disc or drum operations.
23
24
Main Assembly - Front View
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
PART NUMBER
000-6609-15
104-0141-00
000-0606-66
104-0104-00
000-7000-29
000-1155-33
000-0170-35
104-0102-00
102-1053-00
000-6609-35
000-6641-05
000-2000-02
000-1204-70
000-1242-57
000-0488-10
000-2104-04
015-0121-02
000-0489-09
104-1074-09
102-1011-00
000-0592-30
000-2602-26
001-1899-99
102-1027-04
000-5301-12
000-0168-37
000-0595-28
104-1042-00
000-0592-40
102-1040-00
000-6644-99
000-0391-10
001-1915-32
DESCRIPTION
DECAL, 230V LIGHT
TOOL RACK
PEG HOOKS
CONTROL PANEL ASS’Y
1/4” DOWEL
3/8 SAE WASHER
3/8-16 X 1 1/4” SHCS
SPINDLE HOUSING ASS’Y
1” ARBOR
ROTATING PART - DECAL
LIGHTNING LATHE - DECAL
FEED SCREW COVER
SWITCH
TERMINAL HOOK
5/16-18 X 1/2” SET SCREW
NYLON BALL 3/16” DIA
GUIDE PLUG
5/16-18 X 1/2 NYLOC SET SCREW
IDLER BEARING
GEAR MOTOR SPACER
1/4-20 X 7/8” BUTTON HEAD SCREW
STRAIN RELIEF BUSHING
GEAR MOTOR BELT
HAND WHEEL
GEAR BELT PULLEY
5/16-18 X 2” SOCKETHEAD CAP SCREW
10-32 X 3/8” BUTTON HEAD SCREW
FEED MOTOR BRACKET
1/4-20 X 1 1/4” BUTTON HEAD SCREW
BASE SHIELD
FEED/SPEED DECAL
10-32 X 1/2” PAN HEAD SCREW
GEAR MOTOR
REQ’D
1
1
10
1
2
2
2
1
1
1
1
1
1
1
1
1
4
4
1
2
3
2
1
1
1
2
5
1
2
1
1
2
1
25
26
Main Assembly - Back View
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NUMBER
104-0104-00
000-1034-89
000-1180-28
000-1160-17
000-0116-65
001-1601-79
000-1252-18
104-1024-00
000-2600-17
000-0592-30
104-1190-00
000-1252-21
102-1035-00
000-0592-24
000-0592-00
000-7204-45
102-1034-02
104-1005-00
104-3014-00
000-0167-80
000-6600-16
000-0236-16
000-0340-50
000-1170-10
000-1090-10
000-0592-22
000-1542-38
000-0116-73
000-1180-28
000-1160-17
000-1037-89
DESCRIPTION
CONTROL PANEL ASS’Y
5/16-18 HEX NUT
5/16 MED. SPLIT WASHER
5/16 SAE WASHER
5/16-18 X 3/4 HEX HEAD CAP SCREW
60W 230V BULB
230V LIGHT FIXTURE
WIRING COVER
GROMMET
1/4-20 X 7/8 BUTTON HEAD SCREW
WIRING HARNESS
115V LIGHT FIXTURE
DRAW BAR
1/4-20 X 1/2 BUTTON HEAD CAP SCREW
3/16 ROLL PIN
DRAW BAR HAND WHEEL
SPACER
TRANSMISSION COVER
5/16-18 X 3/4 SOC. HEAD CAP SCREW
MODEL/SERIAL # DECAL
1/4-20 X 1/2 MACHINE SCREW
4-40 MACHINE SCREW
#4 LOCK WASHER
4-40 HEX NUT
1/4-20 X 3/8 BUTTON HEAD SCREW
HOLE PLUG
5/16-18 X 1 HEX HEAD CAP SCREW
5/16 MED. SPLIT WASHER
5/16 SAE WASHER
5/16-18 FULL HEX NUT
REQ’D
1
8
6
6
3
1
1
1
1
3
1
1
1
1
6
1
1
1
1
3
1
1
4
4
4
3
1
3
6
6
6
27
28
Main Assembly - Right Side
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PART NUMBER
104-1030-00
003-0049-40
104-1008-00
000-1155-50
000-0606-99
104-0141-00
000-0700-09
104-0104-00
000-6659-59
000-0591-82
104-1005-00
000-1204-70
104-0100-00
105-1004-00
003-0064-12
104-1074-09
109-1081-03
104-1094-00
003-0064-24
003-0064-58
003-0073-38
000-0116-73
000-1160-17
000-1180-28
000-1034-89
001-1998-90
001-1998-94
104-0140-00
000-0592-30
104-3002-00
000-2602-26
104-3013-00
000-0592-40
000-0391-10
000-0592-00
104-1042-00
000-5301-12
104-3010-00
003-0068-78
000-0592-00
001-1899-99
DESCRIPTION
REQ’D
SHIELD ASSEMBLY
1
ADJUSTABLE HANDLE
1
DRUM TRUING ASSEMBLY
1
1/2 SAE WASHER
1
PEG BOARD HOOK
10
TOOL BOARD
1
3/8 EYE BOLT
1
CONTROL PANEL
1
LIFTING EYE BOLT LABLE
1
1
1.785 SPACER
1
MOMENTARY SWITCH
1
DISC ROTOR ATTACHMENT
1
SLIDE GIB PLATE
1
SPINDLE COG BELT
1
IDLER BEARING
1
RECTANGULAR KEY
1
SHEAVE 5” O.D.
1
SPROCKET
1
BUSHING, 5/8 BORE
1
V-BELT (4L240)
1
5/16-18 X 1 HEX HEAD CAP SCREW
3
5/16 SAE WASHER
6
5/16 MEND SPLIT LOCK WASHER
6
5/16 FULL HEX HEAD NUT
8
3/4 HP 90V DC MOTOR (115V)
1
1 HP 180V DC MOTOR (230)
1
TRANSMISSION BACK PLATE
1
3
CROSS FEED SLIDE ASS’Y
1
STRAIN RELIEF BUSHING
2
FRONT COVER
1
1/4-20 X 1 1/4 BUTTON HEAD CAP SCREW
2
10-32 X 1/2 PAN HEAD SCREW
2
6
FEED MOTOR BRACKET
1
GEAR BELT PULLEY
1
BASE CASTING
1
SHEAVE 2 O.D. X 5/8 I.D.
1
6
FEED MOTOR GEAR BELT
1
29
30
Cross Feed/Feed Slide Assembly 104-3002-00
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NUMBER
000-0391-10
000-0485-26
000-0487-75
000-0490-34
000--0501-05
000-0592-24
000-0595-01
000-0595-04
000-0595-32
000-1045-15
000-1150-10
000-1150-37
000-1170-65
000-1170-75
000-1202-10
000-1210-20
000-1740-00
000-2602-26
000-2900-00
000-4400-10
000-5301-12
000-6608-35
DESCRIPTION
10-32 X 1/2 PAN HEAD - TYPE F-ZP
1/4-20 X 3/8 SOCKET CUP PT S.S.
5/16-18 X 5/16 NYLOC CUP PT S.S.
3/8-16 X 3/8 SOCKET CUP PT S.S.
10-24 X 1/4 SOCKET FLAT PT S.S.
1/4-20 X 1/2 BUTTON HEAD C.S.
10-24 X 3/8 BUTTON HEAD C.S.
3/8-16 HEX JAM NUT - Z.P.
3/16 WROUGHT IRON WASHER - Z.P.
5/16 WROUGHT IRON WASHER - Z.P.
1/2 INT SWITCH LOCKWASHER - Z.P.
WASHER, WAVY - 1.19 ID X 1.48 OD
SWITCH, TOGGLE - SPDT
BOOT, TOGGLE
WIPER
BUSHING, STRAIN RELIEF - 90*
BELLOWS, WAY PROTECTOR
HANDLE, REVOLVING
PULLEY, GEARBELT - 21T W/(2)S.S.
DECAL “OUT-IN”
REQ’D
2
1
4
2
1
1
12
2
4
2
1
1
1
1
1
1
1
1
1
1
1
1
31
32
Cross Feed/Feed Slide Assembly 104-3002-00
ITEM
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
PART NUMBER
DESCRIPTION
000-6611-22
000-9200-53
001-1899-90
001-1915-32
004-0015-59
015-0121-02
060-1125-00
102-1019-00
102-1020-00
102-1021-00
102-1022-01
102-1023-00
102-1025-00
102-1027-04
102-1027-20
104-0110-00
104-0131-00
104-1001-00
104-1016-00
104-1026-50
104-1028-00
104-1041-00
104-3011-00
105-1001-59
105-1026-07
105-1511-50
DECAL “0-100”
BUSHING, OILITE - .50 ID X .75 ODX.75
GEARBELT -1/5P-100 X L037
GEARMOTOR, 90VDC (32 RPM)
KNOB, T-BAR
PLUG, GUIDE
ASSY, T-BAR (1/4-20 X 1/2)
BRACKET, TRIP
PLATE, WIPER-CROSS SLIDE
RETAINER, BELLOWS
PLATE, END-CROSS SLIDE-PAINT BK
GIB, CROSS SLIDE
PULLEY, DRIVEN-CROSS SLIDE - 21T
HANDWHEEL - 6” DIA
COLLAR, HANDWHEEL
SLIDE, CROSS
COVER, CROSS FEED GEARMOTOR
STUD, CLAMP-104
BRACKET, FEED TRIP
ASSY, CROSS FEED SCREW - L.H.
NUT, CROSS FEED - L.H.
BRACKET, CROSS FEEDGEARMOTOR
SLIDE, FEED
RETAINER, CURTAIN
CURTAIN
WASHER, NYLON THRUST
REQ’D
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
33
34
CONTROL PANEL ASSEMBLY 104-0104-00
ITEM
PART NUMBER
1
2
3
4
5
6
7
8
9
*10
*11
12
*13
14
15
16
17
*18
*19
*20
*21
22
23
24
25
26
27
28
29
30
31
32
*33
*34
35
36
000-0202-30
000-0595-01
000-0595-04
000-1100-19
000-1117-00
000-1170-13
000-1170-21
000-1200-70
000-1205-26
000-1240-95
000-1242-65
000-1243-11
000-1255-42
000-1261-01
000-1261-28
000-1274-90
000-1542-18
000-2410-24
000-2410-24
000-2410-59
000-2410-75
000-2600-17
000-2602-15
000-6641-04
000-6641-06
000-8700-04
000-6701-04
000-6701-06
001-1915-31
003-0076-04
004-0034-82
104-1190-00
104-1191-15
104-1192-30
104-3005-00
000-1170-65
DESCRIPTION
6-32 X 3/4 ROUND HEAD MS-ZP
10-24 X 3/8 BUTTON HEAD CS
10-24 X 1/2 BUTTON HEAD CS
10-24 HEX MS NUT-ZP
10-24 U-NUT
#6 INTERNAL LOCKWASHER-ZP
#10 EXTERNAL LOCKWASHER-ZP
SW, TOGGLE-DPST (ON-OFF) 1/4 TAB
SW, ROCKER-DPDT-.75HP-1/4 TAB
TERM, QD (12-10) INSULATED-1/4F
TERM, QD (16-14) INSULATED-1/4F
CONNECTOR, BOX-3/4 KO-2 SCREW
TERM, QD(18-14)INSULATED-.110F
16-3 CORD SET-115V
16-3 CORD SET-230V
TRANSFORMER-230/115V-150VA
PLUG, HOLE-0.219-BLACK
ELEC WIRE-16GA-BLACK-MTW-7"LG
ELEC WIRE-16GA-BLACK-MTW-4"LG
ELE WIRE-16GA-RED-MTW-5"LG
ELEC WIRE-16GA-WHITE-MTW-7"LG
GROMMET-3/8 10 X 7/8 X 1/8 GROOVE
STRAIN RELIEF
DECAL. CONTROL PANEL
DECAL. CARBIDE BITS
POTENTIOMETER, SPINDLE DRIVE
DRIVE, SPDL/POT (0-90VDC)-115V
DRIVE, SPDL/POT (0-180VDC)-230V
DRIVE, GRMTR/POT (0-90VDC)-115V
KNOB, SPINDLE DRIVE
BLOCK, TERM-4 POLE – 1/4 TABS
HARNESS, WIRING-UPPER SECT-REF
DIAGRAM, WIRING-115V-REF
DIAGRAM, WIRING-230V-REF
PANEL, CONTROL
1/2 “ INTERNAL SWITCH LOCKWASHER
REQ’D
–115V
2
2
4
4
0
2
4
1
1
1
19
1
3
1
0
0
3
4
1
1
3
2
2
1
1
1
1
0
1
1
1
1
1
0
1
1
REQ’D
–230V
2
5
4
4
4
2
4
1
1
3
17
1
3
0
1
1
0
3
1
1
3
2
2
1
1
1
0
1
1
1
1
1
0
1
1
1
* PARTS NOT SHOWN
35
36
DISC BRAKE TRUER 104-0100-00
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NUMBER
000-0168-02
000-0483-05
000-0488-10
000-0540-70
000-1820-04
000-1840-04
000-7000-02
000-7106-62
060-1130-10
104-1004-30
104-1004-50
104-1006-00
104-1010-00
104-1011-00
104-1012-00
104-1013-00
104-1100-00
104-1101-00
104-1200-00
104-1201-00
DESCRIPTION
5/16-18 X 1 SOC HEAD CS
10-24 X 3/8 SOC CUP POINT SS
5/16-18 X 1/4 SOC CUP POINT SS
5/16-18 X 1/4 SOC OVAL POINT SS
WASHER, FINGER-.93 OD X .45 ID
SPRING, EXT-.24 OD X 2.50 LONG
PIN, DOWEL -1/8 X 3/8 LONG
PIN, SPRING RETAINER - .19 X .62LG
ASSY, T-BAR (5/16-18) BRASS TIP
HOUSING, TOOL HOLDER - L.H.
HOUSING, TOOL HOLDER - R.H.
BASE, ROTOR TRUER
SHAFT, MICROMETER
HUB, MICROMETER
FEEDNUT, MICROMETER
DIAL, MICROMETER
HOLDER, TRI INSERT- L.H.
HOLDER, TRI INSERT - R.H.
HOLDER, TOOL - L.H.
HOLDER, TOOL - R.H.
REQ’D
4
2
2
2
2
2
2
4
2
1
1
1
2
2
2
2
1
1
1
1
37
38
39
40
41
WIRING DIAGRAM
115V
42
WIRING DIAGRAM
230V
43
KW Products Inc.
500 57th Street, Marion, IA 52302 USA
319-377-9421
319-377-9101 (FAX)
800-553-5953
www.kwik-way.com
[email protected]
Copyright © KW Products Inc. 2003 All Rights Reserved

104 One-Minute Lightning Lathe - Automotive Equipment Service Co.

Transcription

Similar documents

HARDINGE® HLV-H - Babin Machine Tool

4-page pdf brochure - Babin Machine Tool

Books32.vp:CorelVentura 7.0 - Blue Ridge Machinery and Tools

SYC-300M - Leadermac USA

Drum Unloader RMD™ 200 HV ZP30

£10 £10

What patients are saying about the DRX9000™*

102 lathe manual - Automotive Equipment Service Co.

NIM-COR INC. - Asset Sales

Eye on eBay

bis tristar - LUCKINSlive