Neway Pipeline Valve - Stockton Valve Products
Transcription
Neway Pipeline Valve - Stockton Valve Products
Cat.no.:E-GGC API 6D Pipeline Valves Complete Solutions for Engineered Valves Cat.no.:E-FSV Cat.no.:E-PV Cat.no.:E-AV Distributed by: No.999 Xiangjiang Road, Suzhou New District,P.R. China Post Code:215129 Tel: 86-512-666-51365 Fax: 86-512-666-51360 E-Mail: [email protected] http://www.newayvalve.com Cat.no.:E-6AGV Cat.no.:E-PLV-2007 Cat.no.:E-BFV Cat.no.:E-PLV-2007 Quality Commitment Table of Contents Introduction 1 Quality Commitment 2~5 Products Views 6~7 How to Order 8~11 Design Feature Complete Solutions for Engineered Valves N Being one of the leading valve manufacturer in the world, Neway specializes in the development of innovative designs, through intensive R&D programs and Trunnion Mounted Ball Valve engineering excellence. We engineer and manufacture valve solutions for all G.A. Drawing 16~17 Dimensions Fully Welded Ball Valve 20~21 22~25 protection of personnel health and , our resources to provide our customers with Main product lines include Gate, Globe, Check, Butterfly and Ball valves. Neway's quality and innovative designs are recognized by many global users and EPC's. first class products at a competitive price, These products have been installed throughout the world, handling a wide variety of that are designed, manufactured, inspected applications in the Gas, Oil, Refining, Chemical, Marine, Power Generation and and tested in accordance with our customer ,s Pipeline Transmission Industries. specifications and that comply with all G.A. Drawing Dimensions of valve quality for the safety and property. It is our quality commitment to focus industries. 14~15 eway recognizes the importance international standards. Neway Facilities With respect to the facts that the current Neway has developed and implemented a group management system based on industrial standards do not always take into multi-plant manufacturing. Valves are manufactured in 6 specialized production Through Conduit Gate Valve 28~31 G.A. Drawing 32~33 Dimensions consideration facilities, four in China, and one each in Mexico & Saudi Arabia. Castings are consequences of possible deterioration in 1400 people. service, related to specific service fluids or The company operates an intranet consisting of over 400 computers, running the the external environment in which they TA Luft most advanced R&D software including CAD, I-Deas, Pro-E, a number of CNC & operate. machine centers and warehouse bar code management systems. We are one of keep an open line of communication with our the few manufacturers performing ERP manufacture management, in-house fire 36 G.A. Drawing safe tests, cryogenic tests, hi-pressure gas tests and fugitive emission test. 37 Dimensions Our customers are requested to engineering department to identify and implement standards, that will provide valves with the possibility of deterioration in service, Quality Assurance so as to ensure safety over the valves Neway's quality assurance is dedicated to the pursuit of zero defect valves to Engineering Data and sourced from Neway-owned specialized foundries. Of the company employs over Full Opening Check Valve 38~39 the likelihood expected lifetime. customers. We perform active 6 sigma quality management to continually enhance process control management based on advanced data statistical analysis. Neway holds many industrial certificates, including ISO 9001, CE/PED, TA-Luft, API 6A, API 6D, ABS, and Fire Safe approvals. Fire Safe Test 1 Selected views of NEWAY pipeline valve Pneumatic Actuated Ball Valve 40" 600LB Ball Valve Motor Actuated Ball Valve 36" 900LB Full Welded Ball Valve Automatic Submerged Arc Welding Machine with Double Arms 3D Coordinating Measure Instrument Pneumatic Actuated Ball Valve 2 3 Selected views of NEWAY pipeline valve Full Open Check Valve Pressure Test Through Conduit Gate Valve Valve Components Body Machining Valve Assembling 4 5 Figure Number Example: 8 6 BS , A105N / NO.72333 G - R 7A Trim Code (Gate & Ball Valve) Trim code of gate and ball valve consist of 5 numbers. O-Ring Seat insert 7A/7B Material Code 1 Material Code 2 Neway valve figure number are designed to cover essential feature. When ordering, please show figure number to avoid 1 25% Glass Fiber + PTFE 1 NBR misunderstanding of your requirement. However a detailed description must accompany any special orders. 2 Nylon 1010 2 VITON A 3 PEEK 3 VITON AED 4 Polyphenylene 4 VITON B 5 DEVLON 5 5 HSN Following descriptions provide a basic guideline in valve specification: Valve Size Valve Type End Connection Symbol type Symbol End GT Through Conduit Gate Valve R Raised face flanged end BS 3-pcs Side Entry Trunnion Mounted Ball Valve J RTJ flanged end BW Full Welding Trunnion Mounted Ball Valve B Butt-welding end SF Full Opening Swing Check Valve 1 3 4 6 9 15 25 Class(LB) 150 300 400 600 900 1500 2500 Operation and Special Code (Gate & Ball Valve) Symbol Null Handwheel / Lever EB Extended Bonnet Gear Operator ES Extended Spindle M Electric Actuator PCTFE 8 VITON GLT MOLON 9 BUNA-N A PVDF A ELAST-0-LION 101 Ball Material Code 4 Seat Code 5 Material Material 1 1Cr13 1 1Cr13 1 1Cr13 2 F304 2 F304 2 F304 3 A105/ENP 3 A105/ENP 3 A105/ENP 4 17-4PH 4 17-4PH 4 17-4PH 5 42CrMo/ENP 5 42CrMo/ENP 5 42CrMo/ENP 6 F316 6 F316 6 F316 7 F304L 7 F304L 7 F304L 8 F316L 8 F316L 8 F316L 9 LF2/ENP 9 LF2/ENP 9 LF2/ENP A F51 A F51 A F51 P Pneumatic Actuator Each symbol below is one trim code of check valve. Symbol NACE MR0175 Requirement NC Disc Surface API600 Trim Number Seat and Stem Injection GL Body Material 6 8 9 7B Trim Code (Check Valve) Indicator I Hydraulic Actuator HNBR PTFE COATED VITON Description G HA 6 7 Stem Code Description KEL-F NYLON 12 Code 3 ANSI Class Symbol 6 7 Material WCB LCB WC6 WC9 C5 C12A ASTM Ref. A216 Gr. WCB A352 Gr. LCB A217 Gr. WC6 A217 Gr. WC9 A217 Gr. C5 A217 Gr. C12A Material A105N LF2 F11 F22 F5 F91 ASTM Ref. A105N A350 Gr. LF2 A182 Gr. F11 A182 Gr. F22 A182 Gr. F5 A182 Gr. F91 or O-ring Material Seat Surface 1 1 13%Cr 13%Cr 2 2 18%Cr-8Ni 18%Cr-8Ni 5 5 Stellite Stellite 8 8 13%Cr Stellite 9 9 MONEL MONEL 10 10 18%Cr-8Ni-Mo 18%Cr-8Ni-Mo 12 12 18%Cr-8Ni-Mo Stellite 13 13 Alloy20 19%Cr-29%Ni Alloy20 19%Cr,29%Ni Material CF8 CF8M CF3 CF3M CD3MN 102 VITON 13%Cr ASTM Ref. A351 Gr. CF8 A351 Gr. CF8M A351 Gr. CF3 A351 Gr. CF3M A890 4A CD3MN 125 VITON 18%Cr-8Ni-Mo Material F304 F316 F304L F316L F51 126 NBR 13%Cr ASTM Ref. A182 Gr. F304 A182 Gr. F316 A182 Gr. F304L A182 Gr. F316L A182 Gr. F51 145 HSN 18%Cr-8Ni-Mo 7 Design Feature Stem fire safe packing Anti Blow-out Stem Gland Top flange For 6 inch and larger NEWAY Trunnion mounted ball valves will be Top Flange Stem The stem is made separately from the ball; The lover end of the stem is installed with a sealant injection fittings on both stem and seats. designed with an integral collar to be blowout-proof. When the sealing materials (seat sealing or stem o-ring) are Closure damaged or decomposed by fire or other accidental causes, leakage Gland gasket Body these fittings. Fitting also internally installed a second check valve to Antistatic device is a standard feature of NEWAY ball valve . A spring- Anti-static spring Gland from the seat and stem can be prevented by injection of sealant into Anti-static Device O-ring Body Injection Emergency sealant injection system provides backup sealing. Ball loaded pin assures the electrical continuity, between ball ,stem and body, so as to avoid sparks during turning of the stem to open and close the valve, which could be dangerous in case of hazardous area Ball installation. Seat Grounding plunger Vent valve Drain plug Super Fire safe design Double block and bleed Each ball seats shut off the line fluid External leakage prevention independently on the upstream and downstream Leakage from the valve stem area is Stem Top Flange prevented by double sealing with 2 O-rings side, allowing double block operation. When the Stem firesafe packing Upstream seat Body and gland gasket. Leakage through the valve body joint is also blocked by double sealing with O-ring and body gasket. After a fire has pressure is simultaneously applied to both sides Body cavity Body cavity Gland of the ball in closed position, the valve bore and the body cavity will be isolated from each other, Gland gasket Body and the residue within the body cavity shcan be deteriorated O-rings, gland gasket, body released through the drain plug. gasket and stem firesafe packing are the Body gasket measure that prevents external fluid leakage. Closed ball Closure Downstream seat Ball Cavity Pressure Relief O-ring Fig a. P*D1<Fs Fig b. P=Pc-Pl deteriorated by fire, the edge of the metal compressed by the seat spring to prevent fluid leakage between the seat preloaded by the seat spring comes into valve body and the seat. contact with the Cavity pressure (Pc) Total spring force (Fs) Cavity pressure (Pc) Closed ball Before Fire After Fire Ball O-ring A2 A2 A1 Closed ball Total spring force (Fs) A1 Ball to shut off the line fluid to minimize internal leakage through the valve bore. Also the fire safe flexible graphite seat packing will be D1 When non-metal materials such as O-ring, seat insert and spacer are decomposed or P=Pc-Pl D1 Internal leakage prevention P*D1>Fs Line pressure (Pl) Line pressure (Pl) Metal-metal contact Seat insert When cavity pressure (Pc) is lower than seat spring When cavity pressure is higher than seat spring and line pressure, and line pressure (Pl), i.e. i.e. P*D1<Fs, then contact between ball and seat ring is assure to provide a tight Seat Spacer seal. P*D1>Fs, the self relieving action allows that valve seat will move slightly away from the ball surface, therefore any over pressure acting in the body cavity is discharged into the line to restore the balance between the body cavity and line (either upstream or downstream). Seat spring 8 Seat fire safe packing NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 9 Series GT Through Conduit Gate Valve Design Feature Self cavity relief Since slab gate design is double block valve, so when valve Packing is in closed position valve cavity pressure may increase due to thermal expansion. If cavity pressure exceeds line Introduction Through conduit valves are widely used for oil and gas pressure, the up-steam seat is forced slightly away from the Neway through conduit gate valves are available in pipeline service. This type of valve has such function that, Slab Gate and Expanding Gate design and both are when fully opened, media passage capability superior to fully comply with API 6D standard. gate surface and the excess pressure in the body is discharged into the line to restore the pressure balance Stem between the body cavity and the line. Lantern ring Bonnet Stem injection valves in use for general secondary process line, it can also be capable for pig ball Cleaning service. Seat ring Line pressure Seat insert O-Ring Slab Gate Valve Body Slab gate valve is simple in design but efficient in performance. Gate This design utilizes two spring loaded floating seats which are Cavity pressuree Seat injection pressure energized, moving the upstream seat in contact with the gate that brings about a tight and complete seal with both the upstream and downstream. Expanding Gate Valve Seat sealing The seat rings are designed with spring loaded floating type Expanding gate design is versatile in that it provides a Metal-to-Metal contact Emergency Sealant Injection System For 6 and larger valve will be installed with a sealant injection mechanical seal between the seats and the gate ensuring fitting on both stem and seats (for expending gate valve only on valve integrity at both high and low line pressure. The stem). So when sealing materials (PTFE seat insert or stem o- and double O-rings, that can maintains a perfect sealing with expanding gate valve does not rely on line pressure to seal ring) are damaged or decomposed by fire or other accidental slab gate both in high or low differential pressure. PTFE and is recommended for applications when a tight causes, leakage from the seat and stem can be prevented by mechanical seal is required. injection of sealant into these fittings. Fitting also internally insert are utilized to assure the primary sealing and when Spring Gate Seat insert PTFE seats were destroyed, the metal to metal contact between slab and seats can be function as secondary sealing. Fig.1 Fig.2 Fig.3 The gate and segment assembly collapses and moves well together along all four Fig.1 surfaces in the course of travel.The distance Double block & Bleed between the two faces of the gate is less than that between seats,thus the gate and When valve is in closed position and there is an equal or no segment pressure throughout the valve, 2 spring-loaded floating seats can travel freely without experiencing sticking or wedging.(Fig.1) can shut off the line fluid independently on the upstream and Body O-Ring Seat ring downstream side, allowing double block operation.(Fig.1) The two top angles make contact in the closed position.If the segment halted by a stop Spring Gate Seat insert moves further downward,the continuously descending gate pushes the solid faces of the against the seats.(Fig.2) When line pressure is applied to the valve, it will acts on the gate, forcing it float against the downstream seat, and form a tight seal The two bottom angles make contact in the on downstream seat. Also an upstream seal can be provided by the force of line pressure acting against the upstream seat to the open position.If the segment halted by a stop gate.(Fig.2) moves further upward, the gate and segment Fig.2 assembly is enlarged to seal off against the seats and cut the flow from the valve body.(Fig.3) Body 10 O-Ring Seat ring NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 11 9 NEWAY series BS ball valves are trunnion mounted supported and available in size 2 to 48 , ANSI class rating 150 to 1500 and temperature ratings of - 46 0C to Series BS Trunnion Mounted Ball Valve 200 0C . All meets the fire safe requirement of BS 6755 and API 6FA. Fully forged steel body and closure eliminates the inevitable defects of casting and assures the tough structure of the valve at full rated working pressure. It also has advantage of quick delivery time, thus more popular in modern oil and gas industry. All BS series ball valves are featured with trunnion mounted ball and independent floating spring loaded seats which provides bubble-tight shut off and low operating torques even at low different pressure. Double sealing O-rings or a combination of an O-ring and gasket in stem making this series of ball valve suitable for both above ground or under-ground service. Emergency Sealant Injection Fitting prevent leakage from the stem Double Sealing O-rings Prevent leakage from stem area O-ring & Gasket Combination Prevent leakage from body joint area Blow-out Proof Stem Internally inserted and functioned as the backseat for assured stem sealing at all pressures Emergency Sealant Injection Fitting prevent leakage from the seat Floating Spring Loaded Seats to assure sealing even at low pressures Metal-to-Metal Sealing When non-meatl sealing is deteriorated by fire,seat floats to shut off the line fluid This is a typical NEWAY series BS trunnion mounted ball valve illustrated cross-section drawing which is only for demonstrating of basic design features. The actual product design may be slightly different from this sample drawing due to its size and pressure class. 12 13 General Assembling Drawing 36 35 33 7 32 34 24 B 17 25 14 3 38 37 16 19 21 2 A 30 31 1 22 A B 5 26 4 9 18 11 27 28 23 13 14 20 15 12 29 6 8 10 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. Material Specifications No. Part Standard Stainless Steel Sour Service Low Temperature Service 1 Body ASTM A105 ASTM A182-F316 ASTM A105 ASTM A350-LF2 2 Closure ASTM A105 ASTM A182-F316 ASTM A105 ASTM A350-LF2 3 Ball ASTM A105/ENP ASTM A182-F316 ASTM A105/ENP ASTM A350-LF2/ENP 4 Seat Assembly Assembled By No.5&6 Assembled By No.5&6 Assembled By No.5&6 Assembled By No.5&6 5 Seat Insert 25% Glass-filled PTFE 25% Glass-filled PTFE 25% Glass-filled PTFE 25% Glass-filled PTFE 6 Seat Ring ASTM A105/ENP ASTM A182-F316 ASTM A105/ENP ASTM A350-LF2/ENP 7 Stem ASTM A105/ENP ASTM A182-F316 ASTM A105/ENP ASTM A350-LF2/ENP 8 Trunnion Alignment Pin ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 9 Shim ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 10 Trunnion Support ASTM A216-WCB/ENP ASTM A351-CF8M ASTM A216-WCB/ENP ASTM A352-LCB/ENP 11 Gasket 316SS + Graphite 316SS + Graphite 316SS + Graphite 316SS + Graphite 12 Body Gasket 316SS + Graphite 316SS + Graphite 316SS + Graphite 316SS + Graphite 13 Spacer PTFE PTFE PTFE PTFE 14 Gasket 316SS + Graphite 316SS + Graphite 316SS + Graphite 316SS + Graphite 15 Firesafe Gasket 316SS + Graphite 316SS + Graphite 316SS + Graphite 316SS + Graphite 16 Gland Cap ASTM A105 ASTM A182-F316 ASTM A105 ASTM A350-LF2 17 Top Flange ASTM A105 ASTM A182-F316 ASTM A105 ASTM A350-LF2 18 Thrust Washer 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 19 Bearing 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 316 + PTFE + MoS2 20 Seat Follower ASTM A105/ENP ASTM A182-F316 ASTM A105/ENP ASTM A350-LF2/ENP 21 Vent Valve Assembly Assembly Assembly Assembly 22 Drain S.S. S.S. S.S. S.S. 23 Seat Spring Inconel X-750 Inconel X-750 Inconel X-750 Inconel X-750 24 Grounding Spring S.S. S.S. S.S. S.S. 25 Grounding Plunger ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 26 O-Ring NBR NBR NBR NBR 27 O-Ring NBR NBR NBR NBR 28 O-Ring NBR NBR NBR NBR 29 O-Ring NBR NBR NBR NBR 30 Body Stud ASTM A193-B7 ASTM A193-B8 ASTM A193-B7M ASTM A320-L7M 31 Body Nut ASTM A194-2H ASTM A194-8 ASTM A194-2HM ASTM A194-7M 32 Screw Carbon Steel S.S. Carbon Steel ASTM A320-L7M 33 Screw Carbon Steel S.S. Carbon Steel ASTM A320-L7M 34 Gland Pin Carbon Steel S.S. Carbon Steel Carbon Steel 35 Key Carbon Steel S.S. Carbon Steel ASTM A182-F304 36 Spring Pin Carbon Steel S.S. Carbon Steel Carbon Steel 37 Seat Injection Assembly Assembly Assembly Assembly 38 Stem Injection Assembly Assembly Assembly Assembly NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 15 Dimensions Dimensions Class 600LB Class 900LB H1 V W Size in D mm L mm H1 mm H2 mm W mm 2 51 292 206 113 400 3 4 D 8 H2 d 6 L Size in D mm Class 300LB L mm H1 mm H2 mm W mm V mm Weight Kg Size in D mm L mm H1 mm H2 mm W mm V mm 356 102 432 152 559 203 660 315 330 345 415 129 169 343 176 300 160 6 152 610 358 153 300 385 8 203 737 431 193 400 560 10 254 838 443 235 500 820 12 305 965 484 280 600 1125 14 324 1029 540 312 600 1610 150 248 438 500 701 12 305 838 465 269 600 625 14 337 889 519 300 600 1230 16 375 1130 660 365 600 2010 16 388 991 638 350 600 1535 18 425 1219 700 414 600 2810 18 438 1092 683 402 600 2135 20 473 1321 770 459 600 3460 20 489 1194 748 446 600 2640 22 524 1422 880 507 800 4410 22 540 1295 854 492 800 3370 24 572 1549 945 547 800 5497 24 591 1397 917 531 800 3960 28 667 1753 987 573 800 10202 28 686 1549 958 556 800 6060 30 714 1880 1066 638 800 11442 30 737 1651 1035 620 800 6690 32 762 2032 1120 686 800 12102 666 800 7825 34 810 2159 1137 688 800 17462 36 857 2286 1177 739 800 20154 781 1778 1087 10650 Weight Kg 14700 42 1022 2438 1638 923 800 16410 48 1168 2845 1765 1068 800 24200 285 60 3 76 283 315 129 400 69 4 102 229 315 165 285 92 4 102 305 330 169 750 11 6 152 394 335 165 300 190 6 152 404 345 148 300 8 203 457 405 200 300 345 8 203 502 415 185 300 376 540 211 Class 1500LB Class 2500LB Size in D mm L mm H1 mm H2 mm 2 51 368 221 130 W mm Weight Kg Size in D mm L mm H1 mm H2 mm 60 2 44 454 230 121 300 90 300 115 3 64 584 284 146 400 200 300 194 4 89 683 303 164 400 385 400 580 6 133 927 394 220 600 778 238 500 752 8 181 1038 488 312 600 1352 560 274 600 1195 10 225 1292 600 425 600 2137 1130 608 318 600 2170 12 267 1445 872 629 760 3267 318 1257 662 483 10 254 534 427 220 300 495 10 254 569 427 226 400 12 305 610 465 262 500 705 12 305 648 465 269 500 763 14 337 686 506 293 600 859 14 337 762 519 300 600 900 3 76 470 297 152 16 388 762 622 341 600 1020 16 388 839 638 350 600 1300 4 102 546 345 166 18 438 864 666 92 600 1440 18 438 916 683 402 600 1715 6 146 705 365 192 20 489 914 730 435 600 1918 20 489 991 748 446 600 2090 8 194 832 423 22 540 991 833 480 600 2352 22 540 1093 854 492 600 2220 10 241 991 24 591 1067 895 518 800 2803 24 591 1143 917 531 800 2890 12 289 V mm 750 800 3200 28 686 1347 958 556 800 4575 14 600 2250 800 4045 30 737 1397 1035 620 800 5590 16 362 1384 796 534 600 2760 18 406 1537 849 606 600 3646 20 451 1664 964 686 800 4497 22 495 1816 1025 731 800 5731 24 533 2045 1065 775 800 7151 800 4820 32 781 1524 1087 666 800 6240 32 781 1372 1060 650 800 5490 34 832 1626 1104 666 800 7370 34 832 1473 1077 650 800 6704 36 876 1728 1143 718 800 8435 36 876 1524 1115 700 800 7615 40 978 1930 1435 887 800 11200 40 978 1727 1400 865 800 110271 42 1022 2032 1638 923 800 13050 42 1022 1855 1598 900 800 12110 48 1168 2692 1765 1068 800 19000 48 1168 2134 1722 1042 800 18360 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 87 226 800 126 52 427 887 300 Weight Kg 787 1435 203 V mm 254 2337 76 16 457 978 3 605 102 40 31 1010 4 800 265 1295 80 1000 718 113 737 460 133 1143 206 30 119 327 2083 216 542 217 381 876 51 535 368 76 36 2 935 51 3 8460 30 900 2 800 265 1143 45 666 110 1245 H1 mm 1104 200 686 300 185 L mm 1930 178 635 300 148 D mm 832 51 28 1000 Size in 34 2 26 750 H2 mm W mm Weight Kg 10 32 Class 150LB 76 V mm V Weight mm Kg NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 17 Neway series BW ball valves are a fully welded body provides maximum strength and maximum resistance and trunnion mounted ball valve, available in from size to pipeline pressures and stresses. In order to avoid 2 internal damage caused by heat transfer during to 60 ANSI class from 150 to 2500, temperature range from -46 Series BW Fully Welded Ball Valves to 200 . Fire safe conforming to BS installation/welding, the valves are designed with 6755 and API 6Fa. extended weld ends. Compared to flanged split body trunnion mounted ball The fully welded body ball valve is preferred in valves, fully welded body valves eliminate the applications such as long-distance transport pipelines possibility of leakage through the body connection. The and under-ground services. fully welded body design is compact, cost-efficient and Blow-out proof stem internally inserted which functions as the backseat for assuring stem sealing at all pressure. Emergency sealant injection fitting to prevent leakage from stem. Welded construction to eliminate external leakage through the connect of body and closures. Secondary metal-to-metal sealing to ensure shutting off the line fluid when nonmetal sealing is deteriorated by fire. Emergency sealant injection fitting to prevent leakage from seats. Floating spring loaded energized seats to ensure sealing even at low pressure. This is a typical NEWAY series BW fully welded ball valve illustrated cross-section drawing which is only for demonstrating of basic design features, The actual product design may be slightly different from the sample drawing due to size and pressure class. 19 General Assembling Drawing SHU T N OPE 13 12 14 15 16 11 10 9 8 7 6 17 18 19 20 5 4 21 A B 3 2 1 A B 25 26 27 28 29 30 31 32 33 34 35 36 37 38 24 23 20 Material Specifications NO. Part Name Carbon Steel Stainless Steel Low Temperature Service 1 Drain Stainless Steel Stainless Steel Stainless Steel 2 Body ASTM A105 ASTM A182 F316 ASTM A350 LF2 3 Closure ASTM A105 ASTM A182 F316 ASTM A350 LF2 4 Grounding Plunger Stainless Steel Stainless Steel Stainless Steel 5 Grounding Spring Stainless Steel Stainless Steel Stainless Steel 6 Stem ASTM A105/ENP ASTM A182 F316 ASTM A350 LF2/ENP 7 Nameplate Stainless Steel Stainless Steel Stainless Steel 8 Rivet Stainless Steel Stainless Steel Stainless Steel 9 Gland Cap Screw Carbon Steel Stainless Steel ASTM A320 L7M 10 Top Flange Gasket 316Stainless Steel+Graphite 316Stainless Steel+Graphite 316Stainless Steel+Graphite 11 Top Flange Screw Stainless Steel Stainless Steel ASTM A320 L7M 12 Top Flange O-ring VITON VITON HSN 13 Stem Key Carbon Steel Stainless Steel Stainless Steel 14 Gearbox ASTM A216 WCB ASTM A216 WCB ASTM A352 LCB 15 Stem Injection Stainless Steel Stainless Steel Stainless Steel 16 Top Flange ASTM A105/ENP ASTM A182 F316 ASTM A350 LF2 17 Actuator Stud Carbon Steel Stainless Steel ASTM A320 L7M 18 Actuator Nut Carbon Steel Stainless Steel ASTM A194 7M 19 Gland Cap ASTM A105 ASTM A182 F316 ASTM A350 LF2 20 Vent Valve Stainless Steel Stainless Steel Stainless Steel 21 Seat Injection Stainless Steel Stainless Steel Stainless Steel 22 Trunnion Pin Stainless Steel Stainless Steel Stainless Steel 23 Seat Follower ASTM A105/ENP ASTM A182 F316 ASTM A350 LF2/ENP 24 Seat Spring INCONEL X-750 INCONEL X-750 INCONEL X-750 25 Seat O-ring VITON VITON HSN 26 Seat Ring ASTM A105/ENP ASTM A182 F316 ASTM A350 LF2/ENP 27 Seat Gasket PTFE PTFE PTFE 28 Firesafe Gasket 316Stainless Steel+Graphite 316Stainless Steel+Graphite 316Stainless Steel+Graphite 29 Seat Insert NYLON NYLON NYLON 30 Ball ASTM A105/ENP ASTM A182 F316 ASTM A350 LF2/ENP 31 Trunnion Support ASTM A216 WCB/ENP ASTM A351 CF8 ASTM A352 LCB/ENP 32 Ball Thrust Washer Reinforced PTFE Reinforced PTFE Reinforced PTFE 33 Ball Bearing 316+PTFE+MoS2 316+PTFE+MoS2 316+PTFE+MoS2 34 Stem O-ring VITON VITON HSN 35 Gland Cap Gasket 316Stainless Steel+Graphite 316Stainless Steel+Graphite 316Stainless Steel+Graphite 36 Gland Cap O-ring VITON VITON HSN 37 Stem Thrust Washer Reinforced PTFE Reinforced PTFE Reinforced PTFE 38 Stem Bearing 316+PTFE+MoS2 316+PTFE+MoS2 316+PTFE+MoS2 22 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 21 Series BW Fully Welded Ball Valve Dimensions Series BW Fully Welded Ball Valve Dimensions Class 300LB SHU T N OPE H2 H2 D D H1 H1 V W L L Class 150LB 22 Size D in mm L RF BW mm mm H1 H2 mm mm W mm Weight V Kg mm 2 51 178 216 200 110 265 30 3 76 203 283 300 126 285 60 4 102 229 305 315 165 285 92 6 152 394 457 335 165 300 190 8 203 457 521 405 200 300 345 10 254 533 559 427 220 300 495 12 305 610 635 465 262 500 705 14 337 686 762 506 293 600 Size D in mm L RF BW mm mm H1 H2 mm mm W Weight V mm mm Kg 2 51 216 216 206 113 265 31 3 76 283 283 315 129 400 69 750 4 102 305 305 330 169 6 152 403 403 345 148 300 211 376 11 8 203 502 521 415 185 300 10 254 568 559 427 226 400 540 12 305 648 635 465 269 500 763 14 337 762 762 519 300 600 900 16 387 838 838 638 350 600 1300 18 438 914 914 683 402 600 1715 20 489 991 991 748 446 600 2090 22 540 1092 1092 854 492 600 2220 24 591 1143 1143 917 531 800 2890 28 686 1346 1346 958 556 800 4575 30 737 1397 1397 1035 620 800 5590 32 781 1524 1524 1087 666 800 6240 34 832 1626 1626 1104 666 800 7370 36 876 1727 1727 1143 718 800 8435 40 978 1956 1956 1435 887 800 11200 42 1022 2083 2083 1638 923 800 13050 48 1168 2170 2170 1765 1068 800 19000 54 1314 1796 1165 800 32600 56 1362 2543 2543 1820 1280 800 36500 60 1461 2627 2627 1865 1496 800 39100 Class 400LB Size in L D mm RF mm BW RTJ mm mm H1 H2 mm mm W mm V mm Weight Kg 45 2 51 292 292 295 206 113 400 3 76 356 356 359 315 129 750 80 859 4 102 406 406 410 330 169 1000 150 16 387 762 838 622 341 600 1020 6 152 495 495 498 345 148 300 248 18 438 864 914 666 92 600 1440 8 203 597 600 415 185 300 438 20 489 914 991 730 435 600 1918 10 254 673 597 673 676 427 226 500 701 12 305 762 762 765 465 269 600 625 22 540 1067 1143 833 480 600 2352 24 591 1143 1245 895 518 800 2803 14 337 826 826 829 519 300 600 1230 16 387 902 902 905 638 350 600 1535 18 438 978 978 981 683 402 600 2135 20 489 1054 1054 1060 748 446 600 2640 22 540 1143 1143 1153 854 492 800 3370 26 635 1245 1346 900 535 800 3200 28 686 1295 1397 935 542 800 4045 30 737 1372 1524 1010 605 800 4820 32 781 1473 1626 1060 650 800 5490 24 591 1232 1232 1241 917 531 800 3960 34 832 1524 1727 1077 650 800 6704 28 686 1397 1397 1410 958 556 800 6060 36 876 1753 1956 1115 700 800 7615 30 737 1524 1524 1537 1035 620 800 6690 40 978 1855 2083 1400 865 800 110271 32 781 1651 1651 1667 1087 666 800 7825 42 1022 2134 2134 1598 900 800 12110 34 832 1778 1778 1794 1104 666 800 8460 36 876 1880 1880 1895 1143 718 800 10650 48 1168 2489 2489 1722 1042 800 18360 54 1314 2573 2573 1796 1165 800 32600 56 1362 1820 1280 800 36500 60 1461 1865 1496 800 39100 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 40 978 2170 2170 1435 887 800 14700 42 1022 2175 2175 1638 923 800 16410 48 1168 2435 2435 1765 1068 800 24200 54 1314 1796 1165 800 32600 56 1362 2710 2710 1820 1280 800 36500 60 1461 2794 2794 1865 1496 800 39100 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 23 Series BW Fully Welded Ball Valve Dimensions Dimensions Class 1500LB Class 600LB Size L D mm in H1 RF BW RTJ mm mm mm mm H2 mm W mm V mm Weight Kg Size in L D mm RF BW RTJ mm mm mm H1 H2 mm mm W V mm Weight Kg mm 2 51 292 292 295 206 113 400 45 2 51 368 368 371 221 130 3 76 356 356 359 315 129 750 80 3 76 470 470 473 297 152 300 1000 750 60 115 4 102 432 432 435 330 169 150 4 102 546 546 549 345 166 300 194 6 152 559 559 562 345 148 300 248 6 146 705 705 711 365 192 400 580 8 203 660 660 664 415 185 300 438 8 194 832 832 841 423 238 500 752 10 254 787 787 791 427 226 500 701 10 241 991 991 1000 560 274 600 1195 12 305 838 838 841 465 269 600 625 12 289 1130 1130 1146 608 318 600 2170 14 337 889 889 892 519 300 600 1230 14 318 1257 1257 1276 662 483 600 2250 16 387 991 991 994 638 350 600 1535 16 362 1384 1384 1407 796 534 600 2760 18 438 1092 1092 1095 683 402 600 2135 18 407 1537 1537 1559 849 606 600 3646 20 489 1194 1194 1200 748 446 600 2640 20 457 1664 1664 1686 22 540 1295 1295 1305 854 492 800 3370 22 495 1816 1816 24 591 1397 1397 1407 917 531 800 3960 24 534 2043 2043 28 686 1549 1549 1562 958 556 800 6060 30 737 1651 1651 1664 1035 620 800 6690 32 781 1778 1778 1794 1087 666 800 7825 34 832 1930 1930 1946 1104 666 800 8460 36 876 2083 2083 2099 1143 718 800 10650 40 978 2170 2170 2170 1435 887 800 14700 RF 42 1022 2175 2175 2175 1638 923 800 16410 mm 48 1168 2435 2435 2435 1765 1068 800 54 1314 1796 1165 800 56 1362 2710 2710 2710 1820 1280 800 36500 60 1461 2794 2794 2794 1865 1496 800 39100 Size in D mm RF L BW RTJ mm mm mm H1 H2 mm mm W mm V mm 4497 800 5731 2071 1065 775 800 7151 H1 H2 V Weight BW RTJ mm mm mm Kg mm mm Class 2500LB Size L D 2 44 451 451 454 230 121 300 90 32600 3 64 578 578 584 284 146 400 200 4 89 673 673 683 303 164 400 385 6 133 914 914 927 394 220 600 778 8 181 1022 1022 1038 488 312 600 1352 10 225 1270 1270 1292 600 425 600 2137 12 267 1422 1422 1445 872 629 760 3267 Weight Kg 51 368 368 371 217 119 460 52 76 381 381 384 327 133 1000 87 4 102 457 457 460 343 176 300 160 6 152 610 610 613 358 153 300 385 560 8 203 737 737 740 431 193 400 10 254 838 838 841 443 235 500 820 12 305 965 965 968 484 280 600 1125 14 324 1029 1029 1038 540 312 600 1610 16 375 1130 1130 1140 660 365 600 2010 18 425 1219 1219 1232 700 414 600 2810 20 473 1321 1321 1334 770 459 600 3460 22 524 880 507 800 4410 24 572 945 547 800 5497 28 667 987 573 800 10202 30 714 1880 1066 638 800 11442 32 762 2032 1120 686 800 12102 34 810 2159 1137 688 800 17462 36 857 2286 1177 739 800 20154 1568 800 731 24200 2 1549 686 mm 3 1549 964 1025 in Class 900LB 24 Series BW Fully Welded Ball Valve NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 25 Series GT Through Conduit Gate Valve Neway through conduit gate valves has 2 main series: Slab Gate and Expanding Gate, both are fully comply with API 6D standard. For conventional temperature service, Neway slab gate valves are designed for temperatureservice ranging from -460C to 2000C. For high temperature service, Neway expanding gate valve can be used up to 500 0C. Neway through conduit gate valve size range from 2 ~48 class rating from 150lb~2500lb, all available in bolted bonnet or pressure seal bonnet. Whether proof stem yoke ISO 5210 mounting flange easily for installation of gear, motor or pneumatic actuator Emergency Sealant Injection Fitting prevent leakage from the stem Vent valve to release the body cavity Slab gate with Electric Nickel Plate or Stellite No. 6 welding deposit Emergency sealant injection fitting prevent leakage from the seat Drain plug to release the residue within body cavity Floating spring loaded seats with double O-ring ensure efficient total sealing even at low pressure This is a typical NEWAY series GT Through Conduit Gate Valve illustrated cross-section drawing which is only for demonstrating of basic design features. The actual product design may be slightly different from this sample drawing due to its size and pressure class. 26 27 7 Slab Gate Valve Series GT Through Conduit Gate Valve General Assembling Drawing 23 27 28 25 29 16 30 26 23 No. Sour Service Low Temperature Service BODY ASTM A216-WCB ASTM A216-WCB ASTM A352-LCB 5 2 BONNET ASTM A216-WCB ASTM A216-WCB ASTM A352-LCB 31 3 GATE ASTM A105/ENP ASTM A105/ENP ASTM A350-LF2/ENP 4 YOKE ASTM A216-WCB ASTM A216-WCB ASTM A352-LCB 5 STEM NUT ASTM A439 D-2 ASTM A439 D-2 ASTM A439 D-2 6 GLAND FLANGE ASTM A216-WCB ASTM A216-WCB ASTM A352-LCB 7 SEAT RING ASTM A105/ENP ASTM A105/ENP ASTM A350-LF2/ENP 8 STEM ASTM A182-F6a ASTM A182-F6a ASTM A182-F316 9 BACK SEAT ASTM A276-420 ASTM A276-420 ASTM A182-F316 10 GLAND ASTM A276-420 ASTM A276-420 ASTM A182-F316 11 GASKET 316SS+GRAPHITE 316SS+GRAPHITE 316SS+GRAPHITE 12 PACKING GRAPHITE GRAPHITE GRAPHITE 13 LANTERN RING ASTM A276-420 ASTM A276-420 ASTM A182-F316 14 STUD ASTM A193-B7 ASTM A193-B7M ASTM A320-L7M 15 NUT ASTM A194-2H ASTM A194-2HM ASTM A194-7M 21 16 STEM ENCLOSURE CARBON STEEL CARBON STEEL CARBON STEEL 2 11 17 O-RING NBR NBR NBR 18 SPRING INCONEL X-750 INCONEL X-750 INCONEL X-750 19 SEAT INSERT PTFE PTFE PTFE 20 SEAT INJECTION ASSEMBLY ASSEMBLY ASSEMBLY 21 PLUG CARBON STEEL CARBON STEEL S.S. 22 STEM INJECTION ASSEMBLY ASSEMBLY ASSEMBLY 23 SCREW CARBON STEEL CARBON STEEL CARBON STEEL 24 YOKE ENCLOSURE CARBON STEEL CARBON STEEL CARBON STEEL 25 GLASS COVER PLEXIGLASS PLEXIGLASS PLEXIGLASS 26 INDICATE BAR ASTM A276-420 ASTM A276-420 S.S. 27 NUT CARBON STEEL CARBON STEEL CARBON STEEL 28 INDICATE PLATE ASTM A276-420 ASTM A276-420 S.S. 29 SPLIT PIN CARBON STEEL CARBON STEEL CARBON STEEL 30 RETAINING NUT CARBON STEEL CARBON STEEL CARBON STEEL 31 HANDWHEEL DUCTILE IRON DUCTILE IRON DUCTILE IRON 32 HANDWHEEL NUT CARBON STEEL CARBON STEEL CARBON STEEL 33 RETAINING NUT CARBON STEEL CARBON STEEL CARBON STEEL 34 GREASE FITTING ASSEMBLY ASSEMBLY ASSEMBLY 12 33 13 14 15 6 10 22 14 15 A A 14 15 1 3 17 20 18 B 19 7 B 21 28 Standard 1 4 8 9 Part 32 34 23 24 Slab Gate Valve Material Specifications Series GT Through Conduit Gate Valve NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 29 Series GT Through Conduit Gate Valve 19 21 22 27 16 20 Expanding Gate Valve Material Specifications Expanding Gate Valve General Assembling Drawing 24 No. Part Series GT Through Conduit Gate Valve Standard Sour Service Low Temperature Service 5 23 19 25 12 10 18 30 31 BODY ASTM A216-WCB ASTM A216-WCB ASTM A352-LCB 2 BONNET ASTM A216-WCB ASTM A216-WCB ASTM A352-LCB 3 GATE1 ASTM WCB+CR13 ASTM WCB+CR13 ASTM LCB+316 4 GATE2 ASTM WCB+CR13 ASTM WCB+CR13 ASTM LCB+316 5 STEM NUT ASTM A439 D-2 ASTM A439 D-2 ASTM A439 D-2 6 GLAND FLANGE ASTM A216-WCB ASTM A216-WCB ASTM A352-LCB 7 SEAT RING ASTM A105+STL. ASTM A105+STL. ASTM F316+STL. 8 STEM ASTM A182-F6a ASTM A182-F6a ASTM A182-F316 9 BACK SEAT ASTM A276-420 ASTM A276-420 ASTM A182-F316 10 GLAND ASTM A276-420 ASTM A276-420 ASTM A182-F316 11 GASKET 316SS+GRAPHITE 316SS+GRAPHITE 316SS+GRAPHITE 12 PACKING GRAPHITE GRAPHITE GRAPHITE 13 LANTERN RING ASTM A276-420 ASTM A276-420 ASTM A182-F316 14 STUD ASTM A193-B7 ASTM A193-B7M ASTM A320-L7M 15 NUT ASTM A194-2H ASTM A194-2HM ASTM A194-7M 16 STEM ENCLOSURE CARBON STEEL CARBON STEEL CARBON STEEL 17 PLUG CARBON STEEL CARBON STEEL S.S. 18 STEM INJECTION ASSEMBLY ASSEMBLY ASSEMBLY 19 SCREW CARBON STEEL CARBON STEEL CARBON STEEL 20 INDICATE BAR ASTM A276-420 ASTM A276-420 S.S. 21 NUT CARBON STEEL CARBON STEEL CARBON STEEL 22 INDICATE PLATE ASTM A276-420 ASTM A276-420 S.S. 23 HANDWHEEL DUCTILE IRON DUCTILE IRON DUCTILE IRON 24 HANDWHEEL NUT CARBON STEEL CARBON STEEL CARBON STEEL 25 RETAINING NUT CARBON STEEL CARBON STEEL CARBON STEEL 26 GREASE FITTING ASSEMBLY ASSEMBLY ASSEMBLY 27 GLASS COVER PLEXIGLASS PLEXIGLASS PLEXIGLASS 28 EYE BOLT ASTM A193-B7 ASTM A193-B7M ASTM A320-L7M 29 NUT ASTM A194-2H ASTM A194-2HM ASTM A194-7M 30 PIN CARBON STEEL CARBON STEEL CARBON STEEL 31 SPLIT PIN CARBON STEEL CARBON STEEL CARBON STEEL 6 26 28 29 1 9 13 17 8 2 14 15 11 7 3 4 1 17 32 30 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 31 Series GT Through Conduit Gate Valve Dimensions Dimensions Class 900LB Class 600LB Class 150LB Class 300LB W mm Weight Kg 292 672 356 127 795 340 177 978 H2 mm 2 148 70 3 222 96 4 282 6 H3 mm Size in H1 mm Travel mm H2 mm 250 66 2 156 70 670 368 250 300 110 3 188 93 740 381 300 162 432 400 156 4 286 127 810 457 400 286 559 450 296 6 340 176 1065 610 500 532 640 8 425 227 1275 1428 737 600 458 900 10 595 276 1680 838 610 1305 8 420 227 1188 660 500 10 482 276 1540 1592 787 680 458 12 600 331 1780 1792 838 760 610 1135 12 685 356 1890 965 610 2000 14 662 364 1996 889 610 1700 14 765 360 2090 1029 610 2600 16 735 417 2230 991 610 2350 16 850 415 2350 1130 810 3210 18 826 472 2426 1092 610 2776 18 950 470 2720 1219 810 4000 20 910 524 2600 1194 610 4210 20 1060 528 3120 1321 810 5120 22 1100 576 2730 1295 610 5530 24 1190 630 3830 1549 810 9400 24 1189 630 3050 1397 610 4930 26 1225 680 3280 1448 810 6010 28 1270 730 3475 1549 810 8100 30 1375 785 3690 1651 810 7910 32 1430 833 3890 1778 810 11500 34 1500 887 4030 1930 810 13100 36 1550 932 4175 2083 810 15200 40 1710 1038 4385 2388 810 18600 42 1830 1098 4780 2438 810 20600 48 2050 1243 5335 2794 810 28500 H3 mm W L mm Weight V mm mm Kg 145 70 470 216 200 54 218 96 670 283 250 85 Size in H1 mm Travel mm H2 mm 4 280 127 780 305 250 112 2 160 76 680 6 340 177 913 403 350 240 3 202 98 236 8 420 227 1132 419 400 365 4 286 132 352 10 468 276 1487 457 450 500 6 380 176 1160 450 12 590 331 1692 1672 502 500 757 8 485 227 600 14 646 364 1910 1920 762 550 458 1050 10 610 280 1765 991 800 2280 10 580 270 305 736 16 710 417 2085 2172 838 600 610 1480 12 710 345 1825 1130 800 3300 12 680 320 458 890 18 800 472 2305 914 610 2040 14 790 365 2140 1257 800 4600 610 1120 20 896 524 2510 991 610 2650 16 890 420 2380 1384 800 5920 610 1700 22 1088 576 2700 1092 610 3500 18 990 470 2780 1537 800 7500 610 2010 24 1156 630 2935 1143 610 4260 20 1090 532 3360 1664 800 10600 559 610 2320 26 1200 680 3075 1245 610 4800 22 1195 560 3580 1943 800 14700 3224 610 610 2650 28 1250 730 3256 1346 610 5510 24 1270 600 3970 1943 800 17200 785 3462 660 610 2920 30 1330 785 3480 1397 610 6300 1372 833 3623 711 610 3580 32 1400 833 3650 1524 610 7000 1468 887 3802 762 610 4280 34 1490 887 3890 1626 610 7900 1522 932 3976 813 610 5370 36 1532 932 4075 1727 810 8900 1651 1038 4201 914 610 6820 40 1679 1038 4295 1930 810 12800 1762 1098 4528 965 810 7460 42 1798 1098 4610 2007 810 15000 2003 1243 5032 1118 810 10480 48 2040 1243 5120 2286 810 22300 200 56 250 84 267 300 142 1103 292 300 276 1450 330 350 580 331 1673 356 400 630 364 1867 1845 381 450 305 16 703 417 2037 2082 406 500 18 778 472 2223 2217 432 550 20 870 524 2412 2463 457 600 22 1070 576 2672 508 24 1129 630 2890 508 26 1180 680 3050 28 1230 730 30 1300 32 34 36 40 42 48 H2 mm H3 mm L mm 145 70 465 178 3 218 96 665 203 4 279 127 762 229 6 340 177 890 8 420 227 10 460 12 14 V mm V mm 458 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. H3 mm W L mm Weight V Kg mm mm Weight Kg V mm 3 34 2 32 W mm 480 Travel mm 2 180 Travel mm L mm W mm H1 mm Travel mm Size in H1 mm H3 mm L mm Size in H1 mm Weight Kg Size in H2 mm Series GT Through Conduit Gate Valve Class 1500LB 970 Class 2500LB H3 mm W L mm Weight V Kg mm mm Size in H1 mm Travel mm H2 mm 78 700 368 400 120 2 165 785 470 500 260 3 212 100 810 840 546 600 380 4 265 122 880 1370 705 800 910 6 380 1520 832 1520 8 480 600 451 400 578 500 178 365 920 673 600 580 170 1365 914 600 1440 216 1480 1022 600 2350 1780 1270 600 4100 1955 1422 800 5850 NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 33 Series SF Full Opening Check Valve Neway Full Opening Check Valve are designed in damage caused by disc closing, a dashpot device can accordance with API 6D, it is available in class rating be assembled to control the disc closing time. The from 150~2500lb size 2 ~48 With full opening design, function of a check valve is to prevent reversal of flow this series of check valve can be capable for pig ball automatically and promptly and this type of valves are cleaning service. To prevent potential water hammer usually supplemented by gate, ball or other valves. Seat Ring is tight seal welded into valve body, however threaded seat ring can be also designed upon request Body gasket: For class 150~600lb is designed with spiral wound gasket with 316 inner ring Ring joint is used for class 900lb and above O-ring insert on disc sealing face to ensure a tight disc/seat seal Drain Tapping Neway swing check valves are normally provided with boss at location G, additional bosses can be provided upon request Basic Design: API 6D; ASME B16.34 Wall thickness: ASME B16.34 End flange: ASME B16.5, ASME B16.47 Butt weld ends: ASME B16.25 Sour Service: NACE MR 0175 This is a typical NEWAY series SF full opening check valve section drawing which is only for demonstrating of basic design features. The actual product design may be slightly different from this sample drawing due to its size and pressure class. 34 35 General Assembling Drawing 9 10 2 7 11 Dimensions Class 150LB Class 300LB Class 600LB 1 Size 4 12 6 Weight Weight RF BW Size H mm Kg Kg 51 140 203 19 14 2 3 76 140 241 30 22 3 4 102 178 292 42 30 4 6 152.4 280 356 84 72 6 149.1 2 3 L A in in L Weight Weight RF BW Size L A H mm 51 157 292 3 76 190 4 102 220 6 149 320.5 A H mm Kg Kg 51 148 267 22 19 2 76 192 317.5 42 30 102 213 356 71 52 282 444 127 102 in Weight Weight RF BW Kg Kg 36 28 356 61 50 432 116 90 559 217 182 8 203 332 495 150 138 8 206.5 313 533.5 212 187 8 203 338.5 660.4 420 360 10 254 384 623.3 230 186 10 254 388 623 297 258 10 254 421 788 570 460 12 305 435 699 332 262 12 305 432 712 370 320 12 305 473 839 788 665 14 337 437 787 368 336 14 337 484 838 490 410 14 337 532 889 1020 865 16 387 482 864 490 425 16 387 530 864 615 530 16 387 642.5 990.6 1440 1200 18 438 535 978 632 542 18 438 592 978 735 682 18 438 668 1092 1695 1430 20 489 575 978 846 755 20 489 638 1016 980 790 20 489 721 1194 2600 2230 24 591 615 1205 1370 1190 24 591 720 1346 1815 1605 24 591 803 1397 3600 3085 26 635 684 1295 1450 1350 26 635 765 1346 2115 2005 26 639 1026 1448 4715 4310 30 737 788 1524 2120 1830 30 737 868 1594 2460 2130 30 737 879 1651 5880 5420 36 876 929 1956 2980 2680 36 876 1020 2083 4730 4100 36 876 957 2083 10450 9600 40 978 1090 1956 4870 4170 40 978 1180 2096 6780 5930 40 978 1112 2096 15400 14200 48 1168 1391 2540 7950 6730 48 1168 2540 2540 13900 12100 5 Class 900LB 8 Size in No. Part Standard Sour Service Low Temperature Service A H Class 1500LB L mm Weight Weight RF BW Kg Kg Size in A H Class 2500LB L mm Weight Weight RF BW Kg Kg 384 82 68 2 51 184 368 76 62 2 44 272 451 145 110 460 160 135 3 76 250 470 128 105 3 64 310 578 260 185 6 152 388 613 272 215 4 102 295 546 230 205 4 89 386 673 480 430 8 203.2 415 740 548 446 6 146 342 711 506 456 6 133 435 914 1020 830 10 254 458 839 944 840 8 194 395 832 942 843 8 181 498 1022 1700 1280 12 305 504 966 1560 1370 10 241 452 991 1750 1500 10 225 572 1270 3110 2410 14 324 571 1029 1660 1440 12 289 513 1130 2350 2020 12 267 689 1422 3700 2600 16 387 661 1130 2060 1780 14 314 567 1257 2950 2400 18 425 708 1219 3020 2340 16 362 623 1384 3600 3015 BONNET ASTM A105 ASTM A105 ASTM A350-LF2 3 DISC ASTM A216-WCB ASTM A216-WCB ASTM A352-LCB 4 SEAT RING ASTM A105 ASTM A105 ASTM A350-LF2 20 473 772 1321 3750 2900 18 407 688 1537 5500 4680 ASTM A182-F316 24 572 897 1549 5400 4210 20 457 742 1664 6800 5600 24 534 862 1943 10150 8150 ASTM A276-420 ASTM A276-420 ASTM A182-F316 7 GASKET 316SS+GRAPHITE 316SS+GRAPHITE 316SS+GRAPHITE 8 PLUG CARBON STEEL CARBON STEEL S.S. 9 STUD ASTM A193-B7 ASTM A193-B7M ASTM A320-L7M 10 NUT ASTM A194-2H ASTM A194-2HM ASTM A194-7M 11 HOOK SCREW CARBON STEEL CARBON STEEL CARBON STEEL 12 O-RING NBR NBR NBR 36 Kg 202 2 WASHER Kg 169 ASTM A352-LCB 6 mm Weight Weight RF BW 76 ASTM A216-WCB ASTM A276-420 L 102 ASTM A216-WCB ASTM A276-420 H 4 BODY HINGE PIN in A 3 1 5 Size 37 Engineering Data Pressure Temperature Chart Soft Seat Material Seat Nylon Seats -30~200 -100~425 -60~500 -50~180 -50~750 900~1500 150~600 150~1500 150~1500 150~300 D75 D58 D85 R-120 D80 2000~2350 (min) 275~310 Tensile Strength (psi) 8700 (min) 2100~2400 11000(min) 6600~7500 (min) Elongation (%) 250~290 250 30 (min) 220 Mechanical Property Specific Gravity Water Absorption (%) Radiation Service Application Cl 1500 3500 3000 2500 CL900 2000 CL600 1500 1000 CL300 500 CL150 0 1.04 2.2 1.3 1.41 1.9~2.1 0.2 <0.01 0.18 0.15 0.1~0.2 6 5*10 RAD High pressure & Low temperature service 4 10 RAD 9 10 RAD 7 10 RAD 6 9*10 RAD High pressure High High Chemical & & temperature pressure & temperature & service with Cryogenic Low High steam in service temperature Corrosion radiation service service environment Type Viton EPDM Temperature range F -20~400 -60~500 -328~500 -50~300 -30~250 Specific Gravity 1.85 --- 2.24 1.2 1.31 D90 D65 D50 D90 Buna.N Service Application 500 600 700 2000 CL600 1500 1000 CL300 500 CL150 800 0 100 200 Flexible Graphite -328~500 Spiral Wound 316+Graphite 3000 CL900 2500 2000 CL600 1500 CL300 1000 500 CL150 -328~500 -328~500 100% Fire-safe 100% Fire-safe Cryogenic High Corrosion 0~14 0~14 0~14 100 200 300 400 500 700 800 2000 CL600 1500 100 200 300 400 500 700 800 700 800 CL900 2500 2000 CL600 1500 CL300 1000 500 CL150 100 200 300 400 500 600 Glass-filled PTFE Seats CL900 CL150 800 Temperature- F 3000 500 700 3000 0 CL1500 CL300 600 3500 4000 Temperature- F NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 600 3500 1000 500 CL1500 Carbon-filled PTFE Seats 2500 400 Delrin Seats 4000 3500 4000 Spiral Wound 316+PTFE 300 Temperature- F CL1500 0 Hardness 400 CL900 2500 Temperature- F Differential Pressure-PSI D75 NBR Gasket Temperature range F 300 3000 PEEK Seats 4000 0 25% Glass Filled PTFE Type 200 CL1500 3500 Temperature- F Sealing Hardness 100 Differential Pressure-PSI Hardness Polyphenylene Delrin Differential Pressure-PSI PEEK Teflon Seats 4000 Differential Pressure-PSI F Pressure Rating Physical Property Teflon (unfilled) Nylon Differential Pressure-PSI Temperature Range 4000 Differential Pressure-PSI Properties 38 Engineering Data 600 700 800 CL1500 3500 3000 CL900 2500 2000 CL600 1500 1000 CL300 500 CL150 0 100 200 300 400 500 600 Temperature- F NEWAY reserves the right to change design, materials or specifications without notice and free of obligation to furnish or install such changes on products previouly sold. 39 NEWAY Factory NEWAY Headquarters Covers Area: 33,000sqm Building Area : 25,020sqm Founded in 2004 NEWAY Huashan Plant Main Product: Ball & Butterfly Valve Work shop: 21,000sqm Office:4,620sqm Founded in 2003 NEWAY Taishan Plant Main Product: Gate Valve, Globe Valve,Check Valve, Forged Steel Valve Covers Area: 160,000sqm (1st Phase) Work shop: 21,000sqm (1st Phase) Warehouse :10,206sqm Founded in 2006 NEWAY Changqing Plant Main Product: Gate Valve, Globe Valve, Check Valve machining Work shop: 12,000sqm Office :2,500sqm Founded in 1996 NEWAY Foundry (suzhou) Main product: Sand Casting Covers area: 40,000sqm Work shop: 12,000sqm Founded in 2003 NEWAY Foundry (dafeng) Main Products: Loss wax investment casting Covers area: 20,000sqm Work shop: 12,000sqm Founded in June 2004
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