Our Energy, Your Power.
Transcription
Our Energy, Your Power.
Our Energy, Your Power. | 2 3 Introduction Web Strap Lug-All Lug-All web strap hoists are specifically designed for overhead maintenance and construction of lines. The unique reason why linesmen prefer web strap Lug-All’s is the breakable stress link that signifies an overload condition. Also known as Web Strap Pullers or Lineman’s Come-Alongs, these LUG-ALL® web strap hoists were specifically developed in the 1960’s to pull and/or tension energized power lines during either line construction or repair. Wire rope ratchet hoists are ideal for precision tensioning, pulling and lifting. Replaceable Stress Link These lightweight lineman’s come-alongs are used internationally by utilities and utility service companies, typically in “bucket trucks” or for underground utility work. Both units come with forged hooks with safety latches and the double locking pawl mechanism provides positive load holding in all conditions. Lug-All, the choice of linemen throughout the world. LUG-ALL web strap hoists are also becoming more popular with industrial maintenance personnel who prefer web straps over cables or chains. Interlocking Pawl System Capacities range from 1 to 2 ton. When you need a web strap hoist that gives you the quality, durability and reliability you expect, a LUG-ALL web strap hoist is the answer. Web Strap stores on double flanged drum THE NAME YOU CAN TRUST. rgy the ene the energy network Easily replaceable stress link gives warning of overload Open construction for daily visual inspection network TEN is the authorised service centre for Lug-All in Australia Reversible fibreglass handle Nylon web strap STANDARD Quick release pulley block double reeved for full capacity (standard on all models) History In 1949, George Uhlig saw an urgent safety need: how to prevent load slippage on cable lever ratchet hoists. His idea was to create the interlocking, double-pawl ratchet system to ensure that one pawl always holds the load. He designed the first fully functional interlocking double pawl mechanism built with aluminum castings. The product, which was known as the LUG-ALL Winch-Hoist , was the first product of its kind to function both as a winch and as a hoist ("winch-hoist"). U.S. Patent No. 2,633,328 was granted for the invention. The Creation Of The Lineman’s Hoist Over the years, LUG-ALL grew to offer a large and diversified hoist product line, its exclusive designs being continually rewarded with patents. Many of its innovations flow from customer requests. That’s how, in the early 1960’s, we created the Lineman’s Web Strap Hoist to satisfy utilities needing a safer, more dielectric puller for tensioning energized power lines. In addition to owning various patents over the years, LUG-ALL Corporation came to own U.S. trademarks in the LUGALL® name, logo and the distinctive shape of its main frame. www.tengroup.com.au P: 07 3212 8999 Field maintenance can affect manufacturer’s warranties and create additional safety hazards. P: 07 3212 8999 QUALITY APPROVED TO AS/NZS ISO 9001:2008 REGN. Number 551 OH&S SYSTEM CERTIFIED TO AS/NZS 4801:2001 REGN. Number 3567 TEN Web Strap Hoist Bag Part No: TENM426/TENM403 • Quality canvas carry bag • Protect hoists with handles on • Webbing handle & heavy duty zip 3 sides • Made from durable tear stop canvas Part No Length Wt TENM426 740mm 0.5kg TENM403 900mm 0.5kg Our Energy, Your Power. the energy network the energy network Continuous Design Improvements In 1959, George Uhlig was issued a U.S. Patent for the new main frame hoist shape that is still in use today. That main frame shape was registered as a U.S. Trademark after the LUG-ALL frame shape became recognisable and known throughout the marketplace. High strength alloy steel latching hooks 4 5 Web Strap Lug-All Web Strap Lug-All Stress Link Overload Warning The stress link, next to the overload link, snaps when the hoist is overloaded warning the operator to back off the load before injury or damage. The overload link has elongated holes which allows enough movement for the stress link to snap, while still holding the handle socket assembly together. 1 2 3 1. Overload Link 2. Stress Link 3. Broken Stress Link • Positive Load Holding in all Environments – Interlocking pawl mechanism, no load brakes to slip or foul • Ease of Operation – Self lubricating bearings throughout housing and on pulley assures smooth operation • Stress Link – Signals operator by breaking replaceable link before overloading hoist • Double Flanged Drum – Prevents web strap from coming in contact with ratchet teeth • Self Lubricating Bearings – Smooth operation • Open Frame Construction – Ease of cleaning, greasing and visual inspection • Complete Range - Many styles and hook combinations available • Engineered for Reliable Operation – Meets ANSI B30.21 2-A-1300-ANZ Small Frame All Lug-All’s meet the current (2005) ANSI/ASME B30.21-2005 standard for “manually lever operated hoists.” Convertible Models • Allows easy change from double to single fall without a floating third hook • Weighs less and has more headroom than standard medium frame models Convertible Lug-All Lightweight Double Pull Double Pull Distance (cm/m) Capacity Min Max Strap Length Handle Length Net Weight 1.3m 305cm 76cm 4.6kg 46cm 1.1m 348cm 76cm 4.3kg 1360kg 51cm 1.1m 348cm 81cm 4.7kg 4.7m 1360kg 68cm 2.2m 480cm 76cm 5.8kg 2.8m 1814kg 64cm 1.2m 305cm 91cm 6.0kg Part No Frame Size Feature 2-A-1300-ANZ Small Standard 450kg 40cm 2.9m 900kg 53cm 2-CA-ANZ Small Convertible 680kg 51cm 2.1m 1360kg 2-CHB-1300-ANZ Small Hotstick Rings 680kg 56cm 2.1m 35-A-1300-ANZ Medium Lightweight 680kg 48cm 40-A-ANZ Medium Lightweight Convertible 907kg 48cm All models equipped with quick release pulley block. LUG-ALL grips, straps and hooks are colour coded by capacity. www.tengroup.com.au P: 07 3212 8999 All the features of Lug-All medium frame lineman’s hoists, but in a lighter, smaller, slimmer frame. 2-CHB-1300-ANZ Small Frame Hot Stick Rings Convertible Web strap 470cm single pull distance Lightest 2 Ton Web Strap Puller on the Market 35-A-1300-ANZ Medium Frame Lighweight 40-A-ANZ Medium Frame Lightweight Convertible With eye bolt and third hook With bracket that eliminates need for third hook 1360kg max capacity at only 5.8kg 1800kg max capacity at only 5.6kg Models 35 and 40 are available as both convertible or standard hoists. Our Energy, Your Power. the energy network the energy network Lug-All Standard & Convertible Models Single Pull Single Pull Distance (cm/m) Capacity Min Max 2-CA-ANZ Small Frame Convertible 6 7 Cable Ratchet Winch Hoist Wire Rope Lug-All Get hooked up with LUG-ALL Cable Ratchet Lever Hoists! Since 1949, LUG-ALL has offered the most dependable, reliable, and durable ratchet lever hoists on the market. LUG-ALL cable ratchet lever hoists, also known as come alongs, have many applications: construction, mining, and farming just to name a few. Durability Design Hoists That Protect Themselves The handles on LUG-ALL Cable Hoists are designed to bend upon 20% to 50% overload, stopping you from further damage. Replace the handle, not the hoist! On our medium-large hoist (6000-15), an easily replaceable shear pin breaks with an audible warning upon overload conditions, prior to damaging the hoist or risking an accident. Our LUG-ALL Lineman’s Hoists features exclusive overload protection and warning via an easily replaceable stress link. Precision Components Last Longer Our manufacturing precision — to thousandths of an inch — not only enables you to do your job more expertly; it also lets the hoist work better, longer, with much less wear. Require Little Maintenance • Open frames for instant tool inspection • Lubricated-for-life bushings • Crimped copper sleeves to definitively capture cable strands • 133-strand aircraft cable • Marine-Grade Hoists for corrosive environments • Not stamped! USA-made, cast aluminum frames for superior durability LUG-ALL Cable Hoists can be used virtually anywhere a completely dependable, durable, industrial strength come-along/hoist is needed. Capacities range from 1/2 to 3 ton. All are constructed with a lightweight aluminum alloy frame with open construction for daily visual inspection. Each LUG-ALL cable hoist is factory tested to 125% of the rated capacity. www.tengroup.com.au P: 07 3212 8999 3000-30 Medium Frame 11/8T - 2T 3000-10 Small Frame ½T - 1½T TEN Part No Frame Size 2250-20-ANZ 6000-15 Med-Lge Frame 3T 4000-20 Medium Frame 11/8T - 2T Double line Single Line Cable Length Net Wt 6.1m/40cm 630cm 4.2kg 61kg 9.0m/46cm 945cm 6.3kg 680kg 59kg 3.0m/40cm 345cm 4.1kg 3.0m/60cm 909kg 64kg 6.1m/47cm 660cm 7.0kg 2.2m/86cm 1350kg 63kg 4.5m/67cm 540cm 15.4kg Capacity Max Double Handle Pull Lift Distance / Min. Distance Capacity Max Single Handle Pull Lift Distance / Min. Distance Small 1022kg 55kg 3.0m/53cm 510kg 55kg 3000-30-ANZ Medium 1360kg 61kg 4.5m/60cm 680kg 3000-10-ANZ Small 1360kg 59kg 1.5m/53cm 4000-20-ANZ Medium 1818kg 64kg 6000-15-ANZ Large 2700kg 63kg Replacement Parts the energy network the energy network LUG-ALL® Cable Hoists have been our most popular product for the last 6 decades as the leading tool for industrial uses. Ideal for hundreds of tasks, including lifting, lowering, pulling, tensioning, stretching and bending: Construction & Renovation, Road & Bridge Construction & Repair, Structural Steel Erection, Welding Alignment, Pump & Motor Installation & Overhaul, Rigging, Steamfitters & HVAC, Conveyor Repairs, Fence Tensioning, Tree Service, and Landscaping. 2250-20 Small Frame ½T - 1½T Replacement Handle Wingnut for Handle Safety Hook Latch Repair Kit U Frame Pawl Main Frame Pawl Spring Wire Rope Our Energy, Your Power. 8 Hoist Inspection Checklist The load rating label has not been worn away No signs of excessive pitting, corrosion, cracks, nicks or gouges Hook not bent from its original planes No welding or alterations to hook Latches and latch springs are not damaged or missing and fully operational Spring pin and nut connection Older Hoists may feature split pins on the hook/nut connection. Lug-All recommend theses are changed to roll pins if any sign of wearing. Wire Rope No kinking, crushing or strand unravelling No corrosion No broken or cut strands No heat damage No electrical damage No welding damage Ferrules are fully engulfing the wire rope Web Strap No melting or charring No acid burns No weld splatter No broken/ loose threads/ worn stitching No cuts, tears or holes No excessive abrasive wear No knots No Frayed edges Hardware No loose hardware connections Springs do not have excessive wear Main frame is not crushed on to drum Wire guide/ Web guide not damaged or missing U-frame not bent or twisted U-frame pawl tip does not have excessive wear Main Frame pawl tip does not have excessive wear Drum teeth and flanges not damaged TEN Group : Australia QLD VIC WA NSW the energy network the energy network Hooks The Energy Network (Australia) Pty Ltd :65 Wentworth Pl workshop BANYO 4014 P|F +61 7 3212 8999 | 8998 :24 Deans Court workshop DANDENONG STH 3175 P|F +61 3 9793 1622 | 1644 :4/15 Baile Rd P +61 8 9455 5574 workshop CANNING VALE 6155 : www.tengroup.com.au M M M M ABN 72 093 052 441 0400 077 819 0408 228 473 | 0400 968 238 0400 029 026 0407 009 316 Our Energy, Your Power.