Kinetic Engineering Limited

Transcription

Kinetic Engineering Limited
A kinetic in every automobile
Agenda page
Firodia Group of companies
About Kinetic Engineering Limited
Technical capabilities & product range
Current customers & new programmes
Benefits of partnering with Kinetic
2
Agenda page
3
Firodia Group of Companies
Kinetic Engineering Limited is a part of the $500MN Firodia Group of
companies, one of the pioneering groups in automobiles in India
It was founded by HK Firodia in the year 1962
–
–
HK Firodia is known as the founder of the Indian Automobile Industry
The brothers pioneered transportation & automobile manufacturing
in India post independence
The Firodia Group of companies boasts of joint ventures from various
leading automobile companies in the world
– Technology absorption from world leaders
The Firodia Group of companies has established itself in all realms of
the auto world
4
Firodia Group of industries: an automobile art to part
solution for every need
OEM
manufacturing
Auto
Components
Firodia
Group
Other Auto
Businesses
& Services
Other
businesses
Force Motors *
3 Wheeler, LCV, Trucks
Mahindra-Kinetic
Scooter, Motor cycle,
moped
Kinetic Engineering ltd
Engines, gear boxes,
shafts etc.,
ZF Steering Systems *
Steering Systems
JHS-Taigene
Motors – starter, radiator,
blower, condenser, wiper,
window, etc.,
Ducati Energia
ACG, ECU, Regulators
Kinetic Communications
Engineering design &
Electronics mfg services
Jai Hind Sciaky
Welding Machines
Jaya Hind Inds *
Die Castings
Kinetic Tools services
Tool & die manufacturing
Kinetic Escalators &
Elevators ltd
Escalators & Elevators,
Auto parking systems
Chrysalis Financial
Service
Marketing of financial
services
5
Firodia Group of industries: an automobile art to part
solution for every need
Engineering Design
Services
Electronic Manufacturing Services
Complete vehicles
• Kinetic Engineering Ltd
• Kinetic Motor Company
• Force Motors
Kinetic Communications
Limited
Cad & CAE
PCB Assembly
Die Casting
• Jaya Hind Industries
• JHS – Taigene
High End die castings
2, 3, 4 wheelers, LCVs
Auto Electricals
• Ducati Energia Pvt
limited
ACG (Magneto)
Regulators & Rectfiers
CDI
Electronic Engine Management
Auto Components
Manufacturing
• Kinetic Engineering Limited
• JHS Taigene
Tool & Dies
Manufacturing
KT – JHS tool room
Services
Tools & dies
All engine components & body shop
Starter Motors, Radiator Fan/ Blower/
Condenser Motors
Window and Wiper Motors
Firodia Group has a history of successful
partnerships with the biggest names in the world
7
Firodia Group has received various awards &
recognitions for social contribution & achievements
Business World
- FICCI
NCPEDP – Shell
Helen Keller
Award
Indian Institute
of Technology
(IIT)
MIT, USA
Corporate Citizen
award for
empowerment of
physically
challenged
Supporting equal
rights & gainful
employment for
persons with
disabilities
Excellent
contribution to
industry, academia
& society
Distinguished
achievement and
exceptional
service to country,
society and MIT
Auto Cluster
Appreciation of
initiative and efforts
for successful
operation of ACDRIL
KEL is proud to be associated with such distinguished
achievements and thanks its customers & well wishers for
making this possible
8
Agenda page
9
Welcome to a manufacturing powerhouse
Headquartered in Pune, KEL offers engineering & manufacturing
excellence since 1972
–
Pune is the auto capital of India with majors such as TATA, Bajaj, Force,
Mercedes, GM, Volkswagen at close proximity
Since its inception, KEL has manufactured more than 50,00,000 engines,
complete vehicles, gearboxes, gears, shafts & auto related components
and complete assemblies
KEL has its 52 acre manufacturing facility located in Ahmednagar with
over 800 employees & the best equipments for auto-manufacturing
–
Ahmednagar is conveniently located within 2 hours of drive from Pune &
Aurangabad – 2 major industrial centers
KEL has decades of experience, accumulated skill, tradition of
quality & customer friendliness
10
KEL – situated in the automobile hub of India
Main Plant for Engines,
Transmission, gearboxes &
other parts
520,940 sq ft; land of 52 acres
Proposed plant in
Singrur for new
TATA Nano project
Singrur
Ahmednagar
Pune
Pune:
corporate office, R&D,
design center, tool center
11
Vision: A Kinetic in every automobile
kinetic in every automobile
“Building on its strong technical knowledge, 4 decades of manufacturing experience,
vertically integrated in-house capability & customer-oriented attitude, Kinetic aspires to
provide a system or its part in every automobile in the world”
12
Promise of Kinetic Engineering Limited
Quality
Cost
Competitive
ness
Innovation
Delivery
Best
Practices
“We will leverage our technical
strength to deliver to our
customers high-quality systems
& components at competitive
prices, in a timely manner by
continuous upgradation,
innovation & best practices in
the auto industry”
13
Quality policy as laid out by Senior Management of
KEL
“ Kinetic Engineering Limited shall consistently produce products of high
quality at competitive prices through excellence in design, engineering,
manufacturing and service”
This policy shall be deployed through
•
•
Customer focus in all decisions
• Continuous improvement
Development of capable supplier base
• Active participation of workforce
14
Agenda page
15
Kinetic Engineering Limited – diverse range of
specializations
KEL
KEL can manufacture gear
shafts & complete gearboxes to
suit customer needs.
KEL has state of the art
transmission manufacturing &
QC facilities and a multi facility
heat treatment capability.
Auto Comp
Gear shafts &
complete
gear boxes
Complete
Vehicles
Small
Engines &
engine
components
Body Shop
capabilities
Kel can manufacture &
KEL has press,
assemble small engines up
to 400cc
All important engine
components including
cylinder heads, crankshafts,
axles, shafts & all types of
machine components
weld, paint shop
capability to
cater to the
clients’ specific
needs
KEL has a CED
facility and paint
shop
KEL can
manufacture &
assemble
products such
as mopeds,
motorcycles,
ATV,
lawnmowers
etc.,
Kinetic – diverse capabilities for automotive parts
Transmission
components
& Assembly
Gears
Engine
components
& Assembly
Crankshafts
& Cam
shafts
Body parts &
complete
vehicles
Other parts
(non
auto/other)
Body
Parts
Tractor
Components
Shafts
Connecting
Rods
Sheet
metal,
tubular
frame
assembly
Transmission
components
Housing
& covers
Flywheel
magnetos
Cylinder
blocks &
Cylinder
Heads
Miscellaneous
precision parts
Wheels
Steering
arms,
steering
knuckles
Paints –
Metal &
plastics
Starter
Motors
Gear Box
assembly
Engine
Assemblies
Complete
vehicles
assemblies
Alternator
parts
Machining capabilities
KEL can perform various machining operations on metal forgings, aluminum castings,
& iron castings using latest machines & skilled labor
Gear cutting
operations
Hobbing, Broaching,
shaving, spline
rolling, shaping,
boring, grinding
Heat treatment
Case
carburizing
Finishing
operations
Plating, CED,
powder coating,
painting
Inspection
Gear helix, profile,
pitch error
Induction
hardening
CMM
Carbonitriding
Complete range of machining using 178 machines including 71 CNC machines
18
The wide & extensive range of international machines
can suit needs to all types of operations
Machine
Make/Model
No of units
CNC turning Centers
Murata/Japan
32
Gear Hobbing Machines
Liebherr/Germany
27
Gear Shaving Machines
Hurth/Redring/ Kanzaki
19
High Speed Shaping
Liebherr/Germany
04
Conventional Shaping
HMT
08
Broaching machines
Protel
08
Internal Grinders
Voumard
16
Profile Grinders
Landis
28
Cylindrical Grinders
HMT
21
Honing Machines
Sunnen/WMV,Fuji
12
Laser welding Machine
Trumpf
01
CNC Angular Wheel Head
Grinding Machine
CNC Gear Tester
Tsugami
01
Klingelnberg
01
Total
178
19
Technical Capabilities
Gear Manufacturing
Shaft Manufacturing
Case & Cover
Manufacturing
Gear box Housing, Rear
Cover, Top Cover, Front
Cover
Facing & Centering, Turning, Milling, Drilling, Tapping,
Grinding
Boring
Flatness – 0.05 mm, C.D. –
OD Grinding 10micron, Ra =
0.04 mm. Concentricity – 20
3.2
to 30 micron
Type
Spur, Helical, Double Spur,
Planet
Main Shaft, Drive Shaft
(Spur/ Helical)
Process
Hobbed, Shaped, Taper
Shaped, Shaved
Accuracies
DIN Class 8 to 9
Module Range
1.25 – 4
N/A
N/A
Splines
Rolled involutes, Hobbed
involutes, Straight Splines
N/A
N/A
Material
SAE8620, EN353,
SCM415,SCM420 in Cold,
Hot Forged, Routes, Bar
stock
Heat Treatments
Case-Carburizing,
Hardening, Tempering,
Nitriding, Carbo-nitriding,
Induction Hardening
Size Range
Gears Dia 15 to 400 mm
SAE8620,EN
353,SCM415,SCM420 in
Cold, Hot Forged, Routes,
Bar stock
Case-Carburizing,
Hardening, Tempering,
Nitriding, Carbo-nitriding,
Induction Hardening
Dia 15 to 100 mmX650mm
Length
Aluminum Alloy, Grey Cast
Iron
N/A
450 mm X 450 mm
20
KEL has a strong Heat treatment facility
Kinetic’s heat treatment plant covers a wide range of solutions required
for hardening of components
The range includes case hardening, induction hardening or full hardening
and can perform the following operations:
Sealed quench furnace
Gas carburizing & hardening
Gas carbonitriding
Induction hardening
Liquid Carbo nitriding
Shot Blasting
Washing & tempering
21
Assembly of gearboxes and engines
KEL has the capability & experience to assemble complete
gearboxes and engines
– KEL has till date manufactured 50,00,000 engines of mopeds,
scooters & motorcycles
– Currently assembling engines for Kinetic, Tomos and MV Agusta
– Currently assembling gearboxes for LCVs
Each engine or gearbox is tested as per specification of customer.
22
Body Shop Capabilities – complete end to end
solutions available
Press Shop
Weld Shop
Paint Shop & plating
Kinetic has a complete
press shop capable of
63 ton up to 200 ton
press capable of all
types of sheet metal
CO2 welding
Spot welding
Seam Welding
Complete paint shop
with pre-treatment
plant including
degreasing,
chromatising,
phospating
Activities include
forming, bending,
trimming, drawing,
piercing
Gas welding
CED (Cathodic electric
deposition) painting
(for components like
chassis, rims etc)
Plastic paint shop –
separate facility at
Koregaon Bhima for
large ABS part painting
Nickel chrome, zinc,
copper & Zinc cobalt
plating facility
Ideal for all sheet
metal parts like
chassis, silencer, body
parts etc
Projection welding
Tig welding
Aluminium welding
23
Body Shop Capabilities – complete end to end
solutions available
Surface coating
Fully automatic Ni-Cr
plant with micro
processor control
Zinc coating (Blue &
yellow passivation),
Zinc cobalt, Hard
chrome plating
Liquid painting, lacquer
coating (3 paint shops),
Powder coating plant
Design & tool mfg
Machine tools
CAD centre
Facility for Machine
tools reconditioning
Well equipped tool
room
New machine building
EDM wire cutting
Special purpose
machines
EDM Spark erosion
Boring machines
Restoring accuracy of
machines Cm<1.67
Die spotting
3 Axis machining
centre
Jig boring etc.,
24
Assembly of complete vehicles
KEL’s nagar plant was incorporated as a manufacturer of mopeds,
scooters & motorcycles sold under the largely successful Luna brand
name in India and exported all over the world
It has produced more than 50,00,000 vehicles; completely assembled in
its premises
The facility can hence adopt modern techniques to assemble complete 2
wheelers, snowmobiles, lawnmowers, 3 wheelers & other products for its
customers
25
A look at the transmission components & sub assemblies
KEL’s transmission components include gears, main shafts, housing covers, sleeves,
shifting levers & rails & complete gear box assemblies
26
A look at the transmission components – gears
Double Spur Gear
Reverse Spur Gear
Planetary Gear
27
A look at the transmission components – shafts
Drive Shaft
Side Shaft
Main Shaft
Steering Knuckle Assembly
28
A look at the transmission components – complete
gearboxes
TATA MOTORS LTD. - GB 18 Gear Box Assembly
FORCE MOTORS LTD. - Minidor Gear Box Assembly
29
A look at the engine components & assemblies
< Crankshafts & Camshafts
Cylinder Block >
30
A look at the engine components & assemblies
Moped Engine Assembly
Motorcycle Engine Assembly
31
A look at the other non automotive products
Slip Yoke
Muffler
Steering Arm Assembly
32
A look at the vehicle parts & complete vehicle
assemblies
33
Quality
Quality – the only way
• For Kinetic, Quality is the only way
• Having produced millions of high quality auto – components & vehicles, Quality systems,
Quality assurance & quality control are the top most priorities
• KEL implements a DNV Certified TS 16949 Quality management system
• Quality check points are installed at every level to ensure the best product is delivered to you
Quality Management
system
Metallurgical Lab
Metrology Lab
Spectrometer
Eddy current testing
Includes in –process
gauging`
Statistical Process Control
Image Analyzer
Periodical gauge
calibration system
PPAP, FMEA Control Plan
Coordinate Measuring
Machine (CMM)
Gauge calibration System
Surface Roughness
Tester
Microscope
Roundness Tester
Micro Hardness Tester
Contour scope
Magna Flux Testing
Bearing Noise Tester
CCD Camera
Profile Projector
Best
Quality to
the
customer
Quality system capabilities
“ Quality Management System third party registered under
TS 16949: 2002 certification,
acquired in Feb 2006, from DNV”
35
Online quality monitoring system
Receipt quality
& report
Defect analysis
Vendor
performance
rating
Final
Inspection
In-process
quality
Non conforming
product decision
& disposal
Calibration of
monitoring &
measuring
devices
36
Quality conformation
OE suppliers for Piston, Bearing, fastener, oil seal, belt, paint, carburetor etc are
QMS certified for ISO 9000 and / or QS 9000.
Self certified vendors
Quality assurance through
– Internal quality audits & vendor audit
– PFMEA review & updation.
– Quality plan & Control plan
– Gauge R & R study
– Cp, CpK study & monitoring
– Preventive maintenance as per schedule
– Jig fixtures & receiver gauges validation as per schedule - interlock
37
Agenda page
38
Current customers - Domestic
TATA Motors Limited
Programmes
Main shaft for MUV’s: Sumo, Safari
Complete gearbox assembly of LCV
TATA 407
All transmission gears for Winger
(Parcel & passenger van)
India’s second largest automobile player
with a turnover of $7.2BN with over 4 MN
vehicles on road
Manufacturer of 4 wheelers, LCVs, HCVs,
MUVs, SUVs Passenger vehicles
5 manufacturing bases in India & 6
assembly basis internationally
JV with Daewoo, Fiat & acquisition of
Land Rover, Jaguar & other majors
39
Force Motors Limited
Programmes
Complete automobile company
manufacturing HCV, LCV, MUV, tractors
& 3 wheelers since 1968 in India
Complete gearbox assembly, cylinder
block assembly with cylinder liner for LCV
Minidor
Collaboration with MAN AG of Germany
for manufacture of High Capacity Trucks
Complete gearbox, jacket tube, shafts for
Minifour
India’s first & pioneering 4 wheeler
manufacturer
Steering Shaft, speedo shaft, rocker shaft
support, thermostat assembly, oil pump
housings & venturi housings for MUV
Traveller
Product range includes popular Tempo
Traveller, Trax, Matador, Minidor & many
such revolutionary products
Main drive shaft, Spur & Planetary gears
for tractor
Speedo Shaft for SUV, Trax
40
Mahindra Kinetic Scooters &
Motorcycles P Ltd.,
India’s leading 2 wheeler company
Manufacturer of mopeds, scooters,
motorcycles from 50cc to 250cc
Over 7.5 MN customers on road
Collaborator of SYM of Taiwan
Recent collaboration with Mahindra
& Mahindra
Programmes
Complete engines for range of
mopeds (popular Luna)
All engine parts including
crankshafts, camshafts, connecting
rod, cylinder heads, gears for
scooters & motorcycles
Variator line (CVT) for scooters
(pioneers)
Motorcycle parts for Kinetic
41
Klassic / Sushant Enterprise
Programmes
One of country’s leading wheel
manufacturer
Rims for Honda Activa & Suzuki
Access scooter – India's largest
selling scooters
Customers include Honda, Suzuki,
Piaggio, TATA, Mahindra and
others
Rims manufacturing & painting for 3
wheeler Piaggio Ape & LCV TATA
Ace
Engine support frame assembly for
Piaggio, Mahindra three wheeler
LCV’s
42
Current customers - International
Carraro
Programmes
Manufacturer of power
transmissions with a turnover of 800
MN Euros & 18 factories in the
world
Business Units include axle
assemblies, gear & components,
drive lines, power controls &
vehicles & supply to worlds leading
automobile players
Axle & Transmission parts for
tractor customers for carraro
including:
– Main shafts, Drive shafts (LH &
RH) Shafts (Spur& helical), for
new Holland tractors
– Steering knuckles for John
Deere,
– Sleeves for Landini
– Bushing for Rear Axle
– Various other axles
programmes
43
GKN Rockford
Programmes
Leader in off-highway power train
products.
Offers the industry's most complete
line of power train systems and
components to meet the most
demanding performance
requirements in off-highway
applications
The most preferred choice for
heavy-duty power train components
Slip Yokes for off highway
applications
44
Visteon
Programmes
Multinational global leader into
powertrain, engine induction,
climate interiors, automotive
systems, modules, lighting &
electronics
Turnover of 800MN euros
Customer base includes BMW,
Chrysler, Ford, GM, Honda,
Hyundai, Renault, Nissan, Toyota,
Volkswagen & many more
Body parts painting for
Mahindra Scorpio SUV –
India’s largest selling SUV
45
Current customers - Exports
Bombardier Recreational
Products
Programmes
USA’s leading manufacturer of
power sports engines & recreational
products used for snow, water, road
& off road with 80 years of success
& expertise
Manufacture in 6 countries & sales
in over 80 countries with a network
of over 5000 in 18 countries
Various Steering arm assemblies
for personal watercraft, propeller
shafts, drive shafts for BRP - USA
& BRP - Asia
46
Tomos
Programmes
Single largest exporter of mopeds
to US
Complete Engine assembly (with
starter & bendix) for Youngster &
Hip-Hop moped models
Makes largest range of mopeds
with various options of start.
Frames for Youngster and Hip-Hop
Manufacturers of motorcycles from
classic to sensational street mate
Hip hop.
47
Husqvarna - Electrolux
Programmes
Over a century of experience,
Husqvarna was the first company
to manufacture a DOHC engine
for 250, 450 & 510 cc
motorcycles
Manufacturer high capacity
motocross & Dirt Bikes
Also manufacture Lawnmowers
Complete muffler assembly for lawn
mowers
48
Current customers –
Exports
MV Agusta- Cagiva
Programmes
125 cc engine for Cagiva Mito
(Under validation process)
Aluminium frame assembly for Mito
125cc.
Over a century of excellence, MVA is the
most respected 2 wheeler brand in
Europe manufacturing top end
motorcycles & are the most passionate
preference by leading racers &
enthusiasts
Performance motorcycles (MVA) & light
weight (Cagiva) from 250cc to over
1000cc
Recently acquired by world’s most
reputed motorcycle maker – Harley
Davidson
49
New Programmes – Nano gearbox!
Tata Motors - Nano
The Nano is the most anticipated
automobile launch scheduled in 2008 in
India
It has received overwhelming response at
the auto expo from the media, industry
and general public
To be priced at Rs. 1,00,000 ($2200)
only, it is positioned to be a revolutionary
product & category creator in the world
and expected t become India’s highest
selling passenger car
Programmes
Satisfied with KEL’s commitment & supply
for gearboxes for their other programmes
Confident about KEL’s technical
capability, TML has selected KEL to
supply transmission gears & shafts for the
prestigious Nano car.
Accordingly KEL has set up a complete
new line with the latest equipment for
ensuring the best quality product is in the
Nano
50
Machines purchased for Nano Project
Machine
Make/Model
CNC Gear Hobbing Machine. (3)
Liebherr, Germany
CNC Gear Shaving Machine (3)
Kanzaki ,Japan
Rack Type Spline Rolling Machine (1)
Nachi ,Japan
CNC Gear Shaping Machine. (1)
Liebherr, Germany
LASER WELDING Machine. (1)
Trumpf ,Germany
CNC Angular Wheel Head Grinding Machine (1)
Tsugami, Japan
Automatic Straightening Machine (1)
MAE, Germany
Hard Turning Machine (1)
MAZAK, Singapore
Bore/ Cone/ Face Grinding Machine (2)
PMT
Continuous Gas Carburising Furnace Line with DAS (1)
High temp
CNC Gear Tester (1)
Klingelnberg
51
CNC Gear Shaping Machine
CNC Gear Shaving Machine
52
CNC Gear Hobbing Machine
Laser Welding Machine
53
Automatic Straightening Machine
CNC AWHG Machine
54
New Programmes – Arvin Meritor
Arwin Meritor
Programmes
USA’s most admired & leading
manufacturer or transmission &
drive equipments
63 manufacturing facilities in
24 countries supplying to all
auto majors of the world
Ring gear carrier, Input shaft
55
New Programmes – American Axle
American Axle
Programmes
Started in 1917, AAM is the 12th largest
automotive supplier in USA with a
turnover of $3.2BN manufacturing in 29
locations serving to over 100 countries
producing over 15,000 axles per day
World leaders in design, engineering, test,
validation, & manufacture of drive line, &
drive train for passenger cars, trucks &
SUVs
GM’s preferred supplier
Gears, Slip yokes etc.,
56
Kinetic exports to North America, Europe, Asia
Kinetic customers
57
A Kinetic, in the world’s leading automobiles
58
Agenda page
59
Advantages of partnering with KEL
A mutually beneficial relationship that drives success in the future
Strong
Reputation
KEL is part of one
of the country’s
most reputed
business houses
KEL has been
pioneering in
automotive &
engineering for 3
decades
Convenient
Location
KEL is located in
the auto-hub of
India, in Pune
up
Its factory in
nagar is central
to pune,
Aurangabad
This provides
logistical
convenience,
experienced
vendor, skilled
manpower &
knowledgeable
staff
All round ability
KEL has an
unique all round
ability for
designing,
developing,
machining,
painting,
treating
assembling &
complete
manufacturing
of gears, shafts,
axles,
gearboxes,
engine
components,
engines &
vehicles.
Excellence
KEL’s qualified
engineers,
skilled workers,
developed
systems strive
for excellence
in quality,
delivery & cost
Committed
management
KEL’s
experienced,
friendly &
available top
management is
committed to
ensure
complete
customer
satisfaction
60
Seeking an alliance with your prestigious company
KEL’s list is incomplete without a giant force such as yourself
It would be KEL’s pleasure to work with your prestigious company
on programmes customized to your requirements
– We would work out a solution that reduces your complexity
of operations & costs while ensuring quality & timeliness
We appreciate & look forward to your business
61

Kinetic Engineering Limited

Transcription

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