Banshee Nozzles

Transcription

Banshee Nozzles
Banshee Nozzles
A Powerful Family to Tackle Small Tubes
Our Smallest Members of the Tube Cleaning Family
Banshees are available in 3 sizes, the BN13 and the BN18IHDWXULQJ3ROLVKLQJDQG8QSOXJJLQJKHDG
options (shown below) and the BN24 with a Universal head design. The tools operate from 8k psi up to a
maximum pressure of 20k psi. All of the jets rotate for powerful cleaning. The photo on the opposite page shows
Banshee holes cut into sandstone @ 8k psi.
Banshee Models
BN13
TUBE CLEANING
The BN13 is for tubes from 5/8" - 1" I.D.
The Banshee represents our latest
engineering achievement for small
tubes. The tools provide the highest
quality jets with no replacement
parts. Customer feedback on
these new tools has been
outstanding worldwide.
BN18
The BN18 is for tubes from 7/8" - 1-1/4" I.D.
Tools on this
page are shown
actual size.
NEW
BN24
The BN24 is for tubes from 1.1" - 2" I.D.
US and International Patents Pending
The new Banshee BN 24 offers greater cleaning
ability due to its 20k psi rating and capacity to handle flows
XSWRJSP:HKDYHDOVRFRPELQHGWKH3ROLVKHUDQG
Unplugger head designs into one Universal Head capable of
handling all your tube cleaning applications. See specification
chart and head options on the opposite page.
24
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
Banshee
Head Options
Up to 20k psi for tubes as small as 5/8"
All BANSHEES are available
with either pipe thread connections, left
KDQGULJKWKDQG0HGLXP3UHVVXUH
WKUHDGVDQG%633DVQRWHGLQWKHFKDUW
BN18 044
BN24 044
BN13 042
BN18 042
Universal Head
Polisher Heads
BN13 043
BN18 043
Unplugger Heads
Designed to unplug
and polish at the
same time.
NEW
1 jet @ 20˚, 30˚, 60˚
2 jets @ 90˚, 140˚
This jetting option is designed for
the toughest plugged tubes.
2 jets @ 85˚
2 jets @ 105˚
TUBE CLEANING
Designed to remove
thin hard scale. Ideal
for IRIS inspections.
1 jet @ 15˚, 30˚, 45˚
2 jets @ 135˚
BN 13 & 18 Flows
BN 24 Universal Head Options
Pressure
BN13
BN18
Pressure
10k-15k psi
7-9 gpm
27-34 lpm
8-10 gpm
30-40 lpm
10k-15k psi
700-1k bar
15k-20k psi
1k-1400 bar
7-9 gpm
8-10 gpm
30-38 lpm
Flow Range
BN24 044-A
19-24 gpm 70-90 lpm
BN24 044-B
14-18 gpm 50-70 lpm
BN24 044-C
11-13 gpm 40-50 lpm
BN24 044-D
17-20 gpm 60-75 lpm
BN24 044-E
14-16 gpm 50-60 lpm
BN24 044-F
11-13 gpm 40-50 lpm
700-1k bar
11-14 gpm
40-50 lpm
27-34 lpm
Part Number
15k-20k psi
1k-1400 bar
11-14 gpm
42-53 lpm
Banshee Specifications
Model
BN13
For Tubes I.D.
5/8"-1"
Max. Pressure
20k psi
Flow Rating
Inlet Port
16-25 mm
1400 bar
BN18
7/8"-1.25"
20k psi
22-38 mm
1400 bar
BN24
1.1"-2.0"
20k psi
29-51 mm
1400 bar
0.27 Cv
0.66 Cv
0.9 Cv
1/8 npt, 3/8"-24 LH,
RH, or BSPP
1/4 npt, 9/16"-18 LH, RH,
or BSPP
3/8 npt, 9/16"-18 LH,
RH or BSPP
Body Diameter
0.5. in.
12.7 mm
0.69 in.
17.6 mm
0.93 in.
24 mm
Length Overall
2.9 in.
73.7 mm
3.8 in.
96.5 mm
5.12 in.
130 mm
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
25
Marten Nozzles
15k psi Power for 1-1/2" to 3" Tubes
Marten Tube Nozzle
The Marten is a
powerful nozzle
used in a wide range
of applications.
Powerful Nozzles
for Cleaning Small Tubes
US Patent 5,964,414
TUBE CLEANING
The Marten and FerretDUHVSHFLILFDOO\GHVLJQHGIRUVWUDLJKWWXEHV3RZHUIXOSUHVVXUHXSWRNSVL
combined with our patented rotation speed control produces a superior tool for heat exchanger tubes and other
applications. Note the head options below, a Polisher Head with 6 perpendicular jets and an Unplugger Head
with 3 angled jets up front and 2 balancing jets in the rear.
MT 045
Unplugger Head
MT 042
Polisher Head
Specifically designed to
aggressively clean the
inner walls of tubes.
Your best choice
for clearing plugged
tubes.
3 jets @ 85˚
3 jets @ 105˚
1 jet @ 15˚, 30˚, 45˚
2 jets @ 135˚
Polisher Jetting
Unplugger Jetting
Model
MT 042
Model
MT 045
Pressure
Flow
Pressure
Flow
10k psi
700 bar
10k psi
700 bar
25 gpm 95 lpm
Model
Marten
For Tubes I.D.
1.5"-3" 38-76 mm
Max. Pressure
15k psi
1000 bar
25 gpm
95 lpm
10k psi
700 bar
15 gpm 57 lpm
Flow Capacity
10k psi
700 bar
20 gpm 76 lpm
Flow Rating
700 bar
25 gpm 95 lpm
Rotation Speed
10k psi
26
Marten Specs
0.84 Cv
300 - 500 rpm
15k psi 1000 bar
15 gpm 57 lpm
15k psi 1000 bar
20 gpm 76 lpm
15k psi 1000 bar
15 gpm 57 lpm
Body Diameter
1.25 in
32 mm
15k psi 1000 bar
25 gpm 95 lpm
15k psi 1000 bar
20 gpm 76 lpm
Weight
1.50 lbs
0.68 kg
15k psi 1000 bar
25 gpm 95 lpm
Length Overall
6.75 in
171 mm
Inlet Port
1/2 npt
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
Ferret Nozzles
15k psi Power for 1.1"- 2" Tubes
Ferret Tube Nozzle
The Ferret has
similar power as
the Marten but
is designed for
smaller tubes,
from 1.1"-2"
diameters.
Effective Rotation, Controlled Jetting
US Patent 5,964,414
FT 042
Polisher Head
FT 043
Unplugger Head
Your best choice for
clearing plugged tubes.
Specifically designed to
aggressively clean the
inner walls of tubes.
1 jet @ 15˚, 30˚, 45˚
2 jets @ 135˚
3 jets @ 85˚
3 jets @ 105˚
Ferret Specs
Polisher Jetting
Unplugger Jetting
Ferret
Model
FT 042
Model
FT 043
For Tubes I.D.
1.1"-2" 29-51mm
Pressure
Flow
Pressure
Flow
Max Pressure
15k psi 1000 bar
Flow Capacity
12 gpm
Model
Flow Rating
Rotation Speed
Inlet Port
Body Diameter
45 lpm
10k psi
700 bar
12 gpm 45 lpm
0.4 Cv
1000 rpm
1/4 npt
0.91 in
23 mm
Weight
1.0 lbs
0.45 kg
Length Overall
6.75 in
171 mm
15k psi 1000 bar
10k psi
700 bar
10 gpm 35 lpm
10k psi
700 bar
12 gpm 45 lpm
15k psi 1000 bar
10 gpm 35 lpm
15k psi 1000 bar
12 gpm 45 lpm
12 gpm 45 lpm
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
TUBE CLEANING
Both the Marten and FerretRIIHU3ROLVKHUDQG8QSOXJJHUKHDG
configurations. These tools are powerful enough to cut holes in sandstone,
as shown in the photo top right. Note the jetting charts below with pressure
and flow options.
27
Lancing Systems
The Safest and Most Productive Tube Cleaning Equipment
STEP 2
STEP 1
Power Package
Select enough rail and
extensions for sufficient
cleaning stroke for your
tube bundle. See page 29.
Choose a 15k, 20k or 40k psi
power package with single,
dual or triple lance setups.
See page 30.
LANCING SYSTEMS
Rail & Extensions
STEP 5
Lances & Tips
We have a chart for selecting
the proper lances and tips to
match your pump specs and
ODQFLQJRSHUDWLRQ3DJH
28
STEP 4
STEP 3
Positioning Units
Control Box
Remote operating controls
for the air-powered
positioning system. See
page 32.
Select the positioner and
upgrade options to fit your
operation. See page 31.
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
STEP 1
Lancing Rails
Rail & Extensions
Rails and Extensions Adapt to Your Length
Select enough rail and
extensions for sufficient
cleaning stroke for your tube
bundle.
Lancing Drive Rail
BRLM 300-15
LANCING SYSTEMS
Extension Kit
BRLM 080
Getting Started - Selecting Your Lancing Rails
®
Every Lancing Rail System from StoneAge starts as a basic 15 ft unit (BRLM 300-15), with additional
lengths available via our Extension Kits (BRLM 080). Extensions come in 5 ft, 10 ft and 15 ft sections and
can be added in multiple fashion, all the way up to 60 ft maximum stroke. Note the chart below.
ASSEMBLY
INSTRUCTION
GUIDE
Lancing Rail & Extension Specifications
Basic Rail
BRLM 300-15
Extension Kits*
WEIGHT
122 lbs
55 kg
WEIGHT
LENGTH
15 ft
STROKE
4.6 m
LENGTH
12 ft
3.7 m
ADDS STROKE
BRLM 080-05
26 lbs
12 kg
5 ft
1.5 m
4.8 ft
1.5 m
BRLM 080-10
45 lbs
20 kg
10 ft
3.1 m
9.5 ft
2.9 m
BRLM 080-15
65 lbs
29 kg
15 ft
4.6 m
14 ft
4.3 m
* Includes Rail, Splice, Chain and Guide Blocks
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
29
STEP 2
Lancing Power Packages
Single, Dual and Triple Lance Options
Power Package
Choose a 15k, 20k or 40k
psi power package with
single, dual or triple lance
capability.
15k, 20k & 40k psi
Single Rotary
The single rotary package features 80 rpm-400 rpm
rotation and requires compressed air pressure of 80-100
psi, 80-130 cfm. A hydraulic option is also available.
LANCING SYSTEMS
15k, 20k & 40k psi
Dual Rotary
The dual rotary package features high speed
rotation, from 120 rpm-600 rpm rotation and requires
compressed air pressure of 80-100 psi, 80-130 cfm.
We redesigned the rotary gearbox for more torque
and increased durability.
Triple Rotary
15k, 20k & 40k psi
NEW
The triple lance rotary system requires 80-100 psi,
80-130 cfm. This model also has a redesigned rotary
gearbox for more torque aned increased durability.
We’re here
to help!
We know it’s a complex
system but it’s also the
most productive in the
workplace and worth the
effort. If you experience
any difficulty putting yours
together, please feel free
to ask one of our customer
service representatives
and we’ll walk you
through the process
every step of the way.
30
Lancing Package Specifications
Package Pressure
Single Rotary Package
15k psi 1000 bar
20k psi 1400 bar
40k psi 2800 bar
BRLM 310-15
BRLM 320-15
BRLM 330-15
Hose Connection
1/2 npt
3/4 MP
9/16 HP
Lance Connection
1/8, 1/4 npt
3/8, 9/16 MP
3/8, 9/16 HP
BRLM 341-15
BRLM 351-15
BRLM 361-15
3/4 npt
3/4 MP
9/16 HP
Dual Rotary Package
Hose Connection
Lance Connection
1/8, 1/4 npt
3/8, 9/16 MP
3/8, 9/16 HP
BRLM 343-15
BRLM 353-15
BRLM 363-15
Hose Connection
3/4 npt
3/4 MP
9/16 HP
Lance Connection
1/8, 1/4 npt
3/8, 9/16 MP
3/8, 9/16 HP
Triple Rotary Package
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
STEP 3
Lance Positioner
For Both Horizontal and Vertical Applications
Positioning Unit
Select the positioner and
upgrade options to fit your
operation.
Stainless Steel Cross Tubes
These strong cross tubes frame a standard
56"x 56" window. A step-by-step assembly guide
available on our web site details the entire
assembly process.
Steering
Control
The front set of wheels
pivot and lock into position
to provide maneuverability
on the job site.
Slotted Rails
Slotted aluminum rails allow
for a direct gear drive to
move the carriage in the X
and Y axis. The result is a
system that re-positions
the lances both easily
and accurately across
the bundle face.
LANCING SYSTEMS
Standard Window
A 56"x 56" operating window
is standard.
Tilt Function
A hand powered
tilt function allows
the operator easy
adjustments to match
tube bundle rows.
Pneumatic Drive
LP Specifications
MODEL
LP-100-78
Lance Positioner
WEIGHT
140 lbs
64 kg
BRUD 220 Rear Support*
96 lbs
44 kg
LP 200
Wheel Kit,
w/ Steering and Tilt Function
175 lbs 79 kg
Air motors and
gearboxes drive gears
that index the carriage
in the X and Y axis.
*The rear support is shown on page 28.
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
31
STEP 4
Control Boxes
Control Box
Choose the remote operating
controls for manual or air
powered positioning system.
The Control Box operates the lancing system and positioner air motors.
It is simple to set up, operate and move about. An air filter and lubricator are
LQFOXGHGIRUDLUPRWRUPDLQWHQDQFHIWDLUKRVHVDUHVXSSOLHGZLWKHDFK
control box.
X Positioner
Y Positioner
CB-LP Specs
Rotation
On/Off
MODEL
Reverse
Speed
RIGID LANCES
For/Rev
Stroke
CB-LP
Rotation
On/Off
Stroke
Forward
Speed
Forward/Back
Stroke Speed
Regulated
Forward fps
Regulated
Back fps
Regulated
X Motion (L/R)
Left/Right
Y Motion (U/D)
Up/Down
Air Hoses Incl.
CB-LP
7
Ship Weight
60 lbs
27 kg
STEP 5
Rigid Lances
Lances & Tips
Dependable High Quality Lances
We can help you calculate
the correct lance to match
your pump specs and
operation.
Please Specify Length When Ordering
Maximum Length 10 ft. (3 meters)
All Lances are 304 SS 1/8 Hard
Lance Selection Guide
OD
Tubing
StoneAge Part #
Thread
Connection
OD
ID
9/16 in.
SA 567-P4P4
15k psi
1/4 npt
.563 in.
.312 in.
3/8 in.
SA 537-M6M6R
20k psi
3/8 MP LH/RH
.375 in.
.203 in.
9/16 in.
SA 567-M9M9R
20k psi
9/16 MP LH/RH
.563 in.
.312 in.
3/8 in.
SA 539-H6H6R
40k psi
3/8 HP LH/RH
.375 in.
.125 in.
9/16 in.
SA 569-H9H9
40k psi
9/16 HP LH/RH
.563 in.
.188 in.
npt = National Pipe Thread
32
Pressure
Rating
MP = Cone & Thread Connection
HP = Cone & Thread Connection
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
STEP 5
Lance Tips
Lances & Tips
For Powered Rotary Lances
We can help you calculate
the correct lance to match
your pump specs and
operation.
CD Lance Tips
CD
Lance
Tips
These tips are designed for the removal of plugs
DQGRUSROLVKLQJGHSHQGLQJRQWKHMHWSDWWHUQ
selected. These tip outside diameters run from .38 in
to 1 in and the CD uses a carbide cutter.
Jet styles available are:
Tips are shown larger than actual size.
TD Lance Tips
The TD tips are economical and versatile tips
for 15K, 20K, and 40K psi applications.
TD
Lance
Tips
Jet styles available are:
‡8QSOXJJLQJMHW#ÛÛDQGÛ
‡&RPELQDWLRQMHW#ÛÛÛDQG#Û
‡%DODQFHG7KUXVWMHW#ÛÛÛDQG#Û
LANCING TIPS
‡8QSOXJJLQJMHW#ÛDQG#Û
‡&RPELQDWLRQMHW#Û#ÛDQG#Û
‡%DODQFHG7KUXVWMHW#Û#ÛDQG#Û
Tips are shown larger than actual size.
Lance Tip Selection Guide
3/8 in
9.5 mm
7/16 in
11.1 mm
1/2 in
12.2 mm
5/8 in
15.9 mm
3/4 in
19.0 mm
1 in
25.4 mm
15K psi
CD 006-S4
CD 007-S6
CD 008-P2
CD 010-P4
CD 012-P4
CD 016-P6
15K psi
TD 006-S4
TD 007-S6
TD 008-P2
TD 010-P4
20K psi
CD 006-S4
CD 007-M6
20K psi
TD 006-S4
TD 007-M6
Pressure
Body
Diameter
CD 012-M9
TD 008-M6
TD 012-M9
TD 008-H6
TD 012-H9
20K psi
40K psi
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
33
Pipe Cleaning Machine
The Most Effective Method to Clean Pipe or Tubulars
Pipe Section
Cleaner
• Remove concrete
linings, drill mud,
coatings and unplug
pipe sections
• Clean scale and
NORM from well
tubing
• Available in 15k,
20k, 40k psi
CUSTOM LANCING
Modular systems designed
to fit your application.
When pipe lengths are handled on racks and several
thousand linear feet require cleaning, the StoneAge RLM
Pipe Section Cleaner offers safe and effective results.
Every pipe section gets the same consistent cleaning with
adjustable rotation and stroke controls. Operators are kept at
a safe distance from the high pressure water. The complete
package includes the adjustable jack stands, control panel,
rigid lance, rail, and tips. The modular design allows any
length pipes to be cleaned up to 55 feet and at any pressure
up to 40k psi.
®
Carriage Assembly
Heavy duty gearbox adapts
to large diameter lances.
Specifications
MODEL
Max. Pressure
Pipe Section
Cleaner
15k, 20k, 40k psi
1000,1400,2800 bar
Flow Capacity
Stroke
Up to 55’
Rail Length
Up to 60’
Weight
Rotation Speed
Pipe Vice Attachment
A rugged pipe vice is included
to stabilize pipe movement.
34
50 gpm 190 lpm
Stroke Speed
350 lbs
160 kg
50-300 rpm
.50-2.0 ft/sec
150-600 mm/sec
Air Requirement:
80-130 cfm @ 80-100 psi
2.3-3.6 m3/min @ 6-7 bar
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
Porta-Lance Tools
Portable Air-Powered Rotary Tools for Cleaning Difficult Tubes
Porta-Lance tools offer :
• Quick setup for small bundles
• Compact for use in congested areas
• More productive and thorough than non-rotary methods
Light Duty Applications:
Air
Supply
SA 1900 &
SA 1909
15k & 20k psi
Water
Supply
Water
Supply
PORTA-LANCERS
Light Duty Applications:
SA 1940
40k psi Model
Air
Supply
Heavy Duty Applications:
Air
Supply
PTL 2400 & PTL 2412
15k & 20k psi
Water Supply
A support harness is available for both models.
Hand Lancing Specifications
MODEL
SA-1900
PTL-2400
SA-1909
PTL-2412
SA-1940
Max. Pressure
15k psi
1000 bar
15k psi
1000 bar
20k psi
1400 bar
20k psi
1400 bar
40k psi
2800 bar
Flow Capacity
20 gpm
76 lpm
50 gpm
190 lpm
20 gpm
76 lpm
50 gpm
190 lpm
10 gpm
38 lpm
Swivel
HI-P6P6
SG-P8KL-B-90
Max. Rotation Spd
400 rpm
500 rpm
Inlet Port
3/8 npt
1/2 npt
Weight
12 lb
5.4 kg
40 lb
18.2 kg
HI-M9M9
400 rpm
9/16 MP
13 lb
5.9 kg
SG-M12KL-B-90
SL-H9H9-CL
500 rpm
400 rpm
3/4 MP
40 lb
18.2 kg
Air Supply
60-100 psi
60-100 psi
60-100 psi
60-100 psi
30 CFM
30 CFM
30 CFM
30 CFM
Service Kit
HI 600
SG 600
HI 600
SG 600
Overhaul Kit
HI 610
SG 610
HI 610
SG 610
9/16 HP
13 lb
5.89 kg
60-100 psi
30 CFM
BC 600-H9-C
1-800-231-8192 • [email protected]
Jetstream of Houston, LLP • 4930 Cranswick • Houston TX 77041
© Jan '08
35