Technip in India
Transcription
Technip in India
Worldwide Technip in India Technology driven, environmental and safety conscious EPC contractor serving the Energy sector on a global basis Technip profile A world leader in engineering, project management and technologies, serving the energy industry for more than 50 years A regular workforce of 30,000 Confirmed leadership and proprietary technologies in 3 business segments: Subsea Offshore Onshore In subsea hydrocarbon field development, Technip’s activities include the design, manufacture and installation of rigid and flexible subsea pipelines and umbilicals. Thanks to its portfolio of technologies and industrial and operational, assets, Technip offers a unique vertically integrated model in the industry. In the Offshore business segment Technip performs engineering, procurement, construction, installation, commissioning and the refurbishment/upgrading of offshore facilities for the oil & gas industry. Technip covers the full range of onshore facilities for the oil and gas chain, petrochemicals and other energy industries (nuclear, renewables including biofuels and offshore wind). It holds many proprietary cutting-edge technologies and is the leader in the design and construction of LNG and gas treatment plants as well as ethylene, hydrogen and syngas units. The Group has 3 flexible pipe manufacturing plants, 4 umbilical production units, 9 logistics and pipeline assembly bases, and 1 construction yard. Technip’s worldwide leadership is supported by a modern fleet of vessels for subsea construction, pipelay development (rigid and flexible pipes using S-Lay, J-Lay or Reeled technology) and heavy lift applications. 2 Technip in India Technip provides these services for fixed platforms in shallow water with conventional sub-structures and self installing platforms such as the TPG 500 and for deepwater facilities including Spar, semi-submersible, TLP, FPSO and FLNG units, Technip is a world leader in floatover installation of topsides and its R&D effort is focused on technology transfer for local content and new frontier areas such as ultra-deepwater and the Arctic. Technip is also one of the key actors in refining and petrochemical units, and has developed a leadership in the fertilizer industry. Moreover, the Group is very active in non-energy activities such as mining and metals, life sciences, buildings and infrastructures. Technip in India One Technip in India Operating centers strategically located at Delhi, Mumbai and Chennai 2500 employees across the three operating centers Full range of services from basic engineering to full EPC, supported by a broad portfolio of technologies Technip in India is a 100% wholly owned entity of Technip, a world leader in engineering services to the Oil & Gas industry. Over the last few decades, Technip in India has built itself a reputation as one-stop consultancy organization, delivering concept-through-completion services and implementing diverse core sector and high technology turnkey projects, including start-up and commissioning. With about 2,500 employees steered by a single management team across offices in Delhi, Mumbai and Chennai, Technip in India is able to provide its clients with a full range of services from licensing, basic engineering to full EPC projects. Within Technip’s global areas of activity (Subsea, Offshore and Onshore), our integrated teams have strong expertise in the fields of Refining, Petrochemicals, LNG, Fertilizers, Metals & Mining and Offshore facilities, supported by a broad portfolio of technologies, which has been further strengthened by the recent acquisition of Stone & Webster Process Technologies. A strong presence in India Recent acquisition Lead by strong country management team in Mumbai, Technip in India has operating centers strategically located at Delhi, Mumbai and Chennai. Employing over 2500 people and state-of-art infrastructure facilities, it is one of the few companies with the capabilities to provide a complete range of services from “Concept to Commissioning”. Stone & Webster (in North America, United Kingdom and India) process technologies (refinery, ethylene and petrochemical) and associated oil & gas engineering capabilities. Global Industries Limited – for subsea construction and pipelay development and heavy lift appliance. A customer-focused organization We are committed to providing our clients with high quality, timely and cost effective solutions. We offer innovative technology, proven design procedures and high quality standards to our clients, while at the same time striving to suitably tailor our offering to the needs, constraints and resources of a given client. Technip in India 3 Areas of expertise Refinery Units Metals & Mining Oil & Gas Producing Units Offshore & Onshore Modular Plants Subsea Process Unit Ethylene & Energy Chemicals Petrochemicals Fertilizers LNG CCR Regeneration Units Fired Heaters Hydrogen & HyCo Plants Concept to commissioning p R O J E C T Feasibility Project Management Licencing, Design & Engineering E V O L U T I O N 4 Cost estimation, Resource planning, Project planning and Cost control Conceptual design, Basic design, CFD modelling, Front End Engineering design and Detailed engineering Procurement Purchasing, Inspection and Expediting, Logistics management and Customs clearance Construction Construction supervision & Site management, Subcontracting fabrication, Erection, Installation, Hookups, Testing and Pre-commissioning Commissioning Operations Technip in India Economic evaluation, Technical and feasibility studies & Technology tie ups Start up and Commissioning Process performance monitoring and improvement, Process integration and Pinch analysis, Furnace efficiency improvements, HAZOP studies and Safety audits An EPC Contractor Technip is a technology driven, environment and safety conscious EPC contractor, serving the oil & gas (upstream & downstream), fertilizers, chemicals, pharmaceuticals, LNG, metals & mining and associated market sectors on a global basis Our values Our values are operational. They have ensured our success to the present and will take us forward. A team of dedicated professionals For each project, we deploy an extremely competent and committed team of professionals with sound knowledge base and proficiency in project management skills, stateof-the-art technologies and software. Our company takes advantage of worldwide procurement capabilities of the Technip group to most project cost, quality and schedule requirement for the benefit of its clients. State-of-the-art IT systems Our state-of-the-art Information Services and Communication infrastructure forms the backbone of the business operations and adds to the efficiency of business processes. Electronic documents management system and workflow management are built-in the operational procedures. The offices at Delhi, Mumbai and Chennai are seamlessly integrated within the Technip group’s Wide Area Network through dedicated circuits. Certification Our management is committed to ensuring the quality of all projects by ensuring compliance to ISO 9001:2008. Technip in India is also certified and compliant to – ISO 14001:2004 ISO/IEC 27001:2005 OHSAS 18001:2007 ISO 10006:2003 We have instituted a technical quality review (TQR) system. TQR’s are conducted to check compliance Internal Audits Inputs from Team of Partners with respect to correctness of input Experienced Clients, & Internal Auditors Suppliers data/interfaces, completeness of Quality Management documents, compliance to various Process codes/standards, validation of Suggestions Reviews design methods, optimization of Work Process Improvement design and value engineering. Pulse – a safety initiative Safety is an issue that is of paramount importance to us. The ultimate goal for safety is zero incidents and injuries. Becoming the industry reference in HSE (Health, Safety and Environment) is a strategic objective for Technip and is why we promote a culture of HSE excellence actively across the Group. This is about people, as well as all HSE leaders. We need to ensure that behaviors and actions are appropriate and that we do the right thing by creating a climate in which we ensure the health and safety of our people and care for the environment for generations to come. To demonstrate our leadership commitment to HSE we have developed our own HSE Leadership Development Program named Pulse which is deployed regularly for all Technip projects. Technip in India 5 State-of-the-art Technologies Specialized services Hydrogen production and management Syngas Oil & Gas processing LNG Ethylene Cryogenic storage & distribution facilities for Hydrocarbons Recovery of CO2 from Flue gas Pyrolysis Technology Recovery Technology Refinery Integration Energy Optimization Emissions Reduction Ethylene Spyro ® Ethylbenzene Technological alliances 6 Asahi Kasei for Chlor-Alkali BP for PTA – exclusive partnership since 1999 Haldor Topsoe for Ammonia INEOS for Polyolefins & Polystyrenes MECS for Sulfuric Acid SABTEC for Polyolefins Snamprogetti for Urea UFT for Urea Granulation Air Products for Hydrogen APCI for LNG Axens for RFCC RIPP China for DCC Sinopec China for DCC Technip in India Styrene Cumene Bisphenol-A ABS Polyethylene BenzOUT™ Intermediates Derivatives Polymers Fluid Catalytic Cracking (FCC) Resid Fluid Catalytic Cracking (RFCC) Deep Catalytic Cracking (DCC) Catalytic Pyrolysis Process (CPP) High Severity FCC (HS FCC) Maximum Iso-Paraffin (MIP)/Cleaner Gasoline Clean Gasoline & Propylene (CGP) Gas to Liquids (GTL) Carbon Capture Bringing Competitive Edge to Customer Projects Delivering concept-through-completion services, over the last 40 years. We have successfully executed a large number of process plants on a LSTK basis across the globe Specialized services Firewater network studies Process performance monitoring Process integration studies Pre-commissioning and start-up Pinch analysis HAZOP studies Energy audit Risk analysis CFD studies World class process engineering Feasibility and conceptual studies Computational Fluid Dynamics analysis Basic engineering packages Thermal design of fired heaters, heat exchangers and air coolers FEED packages Experience with international process licensors Grassroots projects and revamp plants Process/Energy efficiency improvements Pipeline steady state, transient & surge analysis HAZOP studies, risk analysis Professional project management Timely execution of projects Effective cost monitoring and control Meticulous planning from concept to commissioning Project management tools Procurement on a worldwide basis Mission is to generate and capture value Nation-wide inspection and expediting network Procurement, expediting and inspection services to international standards E-procurement through www.epc-business.com, the Technip group’s procurement portal Continuous enhancement of vendor database World-class construction Construction management through experienced workforce Tailored to meet type, site, location and complexity of projects International quality engineering Extended Basic Engineering/FEED Constructability reviews Detailed engineering Efficient use of information technology and network communication tools 3D plant design & review, walk through Technical quality review system Technip in India 7 Refinery A major engineering and construction group providing leading-edge solutions to the oil refining industry worldwide in all units of refinery segment With a strong track record in refinery optimization projects, Technip has gained experience and competence in all the technological fields that impact present and future developments in oil refining. Based on decades of cooperation with the most highly renowned technology licensors and catalyst suppliers and with its strong technological expertise, Technip ensures a completely independent selection of the best technologies to meet specific project/ client targets. A full range of services Technip manages all aspects of oil refining projects from conceptual design to turnkey delivery: Market oriented studies Refinery profitability master plans Financial engineering Technology evaluation and selection Hydrogen and CO2 management studies Conceptual design Cost estimates Project risks assessment Basic design Front-End Engineering Design (FEED) Detailed engineering Dynamic simulation & plant operation optimization Hazard & Operability Analysis (HAZOP) Procurement of equipment/materials Erection and construction Training of personnel Pre-commissioning, commissioning & start-up Operation & maintenance Segments Primary Units Hydro-processing Units Secondary Units Tertiary Units CDU, VDU NSU, NHT CCR CCR Regeneration ISOM / Alkylation Meroxes KHDT DHDS DHDT VGO/HDT ARDS Heavy Oil Upgradation DCU FCCU / PRU RFCC / DCC Hydrocraker Bitumen Blowing ARU SWS SRU Utilities & Offsites Hydrogen & HyCO Plants Some recent projects 2.2 MMTPA DHDT unit for HPCL, Vizag 36,000 TPA HGU for HPCL, Vizag 230 KTA NHT / Penex / NSU and ISOM project for IOCL, Vadodara DHDS including SRU, SWS and ATU for HPCL, Mumbai CDU unit for Motoroil Refinery, Greece Refinery & HGU for Satorp, Al Jubail, Saudi Arabia DCU for NOCL, Cuddalore Offsite & Utilities for IOCL, Haldia SRU for IOCL, Mathura CCR Regeneration units for HPCL Vizag, BORL Bina, BPCL Kochi, HMEL Bhatinda and BPCL Mumbai 8 Technip in India High Propylene FCC for HMEL, Bhatinda High Propylene FCC for MRPL, Mangalore High Propylene FCC for BPCL, Kochi Petrochemicals Providing services to the petrochemical industry supported by proprietary technology and world class technology alliances Technip is a world leader in Petrochemical industry with 50 years of experience in engineering major petrochemical complex. Technip is amongst the top 5 contractors in the industry supported by world class technological alliances and confirmed proprietary technologies. Recent acquisition of Stone & Webster process technologies will enhance substantially Technip’s position as a technology provider to the refining, ethylene and petrochemical industries with leading-edge in project execution capabilities with its 70 years of expertise. Proprietary technologies in Technip Ethylene Spyro ® Ethylbenzene Styrene Cumene Bisphenol-A ABS Polyethylene Polystyrene BenzOUT™ Intermediates derivatives polymers Technological alliances Strong partnership with major Petrochemical Players – Asahi Kasei for Chlor-Alkali BP for PTA – exclusive partnership since 1999 Haldor Topsoe for Ammonia INEOS for Polyolefins & Polystyrenes MECS for Sulfuric Acid SABTEC for Polyolefins Snamprogetti for Urea UFT for Urea Granulation Some recent projects by Technip in India ROG Cracker (1400 KTA of ethylene production) for RIL, Jamnagar, India Mixed Xylene Unit (2200 MTPD of heavy reformate) for MRPL, Mangalore 35 KTA Butene-1 plant for OPaL, Dahej C3 Stream Treatment Unit for IOCL, Paradeep Ethylene plant for Ras Laffan Olefins Complex, Qatar Ethylene storage terminal facility for Chemplast, Sanmar, India 150,000 TPA VCM plant for TCI Sanmar, Egypt Parallel cracker (3 X 180 KTA) of ethylene production for GAIL, Pata Various petrochemical plants - HDPE, EB / Styrene, Propane dehydrogenation, Benzene extraction / removal etc. Technip in India 9 Hydrogen and Syngas Technip offers its well-known and widely proven technology for industry’s hydrogen needs and has been consistently recognized as the market leader in this field over the past decade. As part of the Technip group, Technip in India brings this strength to Indian customers Technip has supplied more than 240 hydrogen units worldwide, with plant installations ranging from the world’s smallest (1 tube) to the world’s largest (640 tubes) steam reformers. Technip’s capability ranges from feasibility studies to lump sum turnkey project execution with a single source responsibility. It has an impressive reference base for various types of revamps, retrofits and midlife expansion/modernization projects as well. Services by Technip in India Conceptual Design, Basic Engineering Hydrogen management studies Basic design and licensing packages Detailed engineering and supply i l Operational Reformer package Services & Complete Capability Complete plant ed back Feed-back Construction, start-up and operation services Construction supervision / Management services Commissioning and start-up services Procurement Construction Operator training services Start-up Maintenance contracts Small H2 plant on modular basis (recently exported from India a HGU plant of 7,500 Nm³/hr to Australia) Detailed Engineering & Design Technip alliance with Air Products TP-AP Alliance for Hydrogen and HyCO plants since 1992 Since last 20 years Technip has designed and supplied over 30 hydrogen and synthesis gas plants that are operated by Air Products under long-term agreements with their customers Both companies bring a long history of hydrogen experience to the alliance. Almost all hydrogen plants of Air Products for supply of Over-The-Fence hydrogen have been built in partnership with Technip Technip hydrogen plants in India Customer HPCL, Vizag BORL, Bina BRPL, Bongaigaon IOCL, Haldia IOCL, Mathura CPCL, Chennai IOCL, Digboi IOCL, Guwahati HPCL, Vizag KRL, Kochi CPCL, Chennai 10 Technip in India Capacity T/Yr 36,000 77,000 25,000 75,000 60,000 56,000 7,000 10,000 18,000 18,000 17,000 Customer Capacity T/Yr MRPL, Mangalore (2 phases) 32,000 x 2 HPCL, Mumbai 800 Reformer Design Considerations 1,100 HOCL Process considerations • Feed flexibility • Reforming severity • Export steam • Thermal effcuency • Codes and standards • Design margins • Flue gas NOx, SOx, CO HSE aspects • Net operating cost • Payback criterion • Level of reliability Reformer Design Operational aspects • Start-up / Shut-down • Feed change-over • Turn-down • Catalyst life Economic parameters Fired Heaters & Reformers Technip in India upholds its leadership in the heaters market by improving heater efficiency and meeting pollution control requirements, having supplied over 300 fired heaters & reformers Technip in India has supplied heaters to the process industry for more than 40 years. We have gained valuable insight into the design/engineering, supply, construction and commissioning of process heaters of various sizes and applications. We have experience of full range of heaters from vertical cylindrical to box type to critical ones like steam-methane reformers. Technip in India utilizes its proprietary know-how, coupled with a strong understanding of fluid dynamics. In addition, we have a strong mechanism to plough back the field experience during constructability reviews, which are conducted at various stages of design and engineering for new/revamp projects. Capabilities Process Supply Thermal design and simulation Worldwide procurement Energy efficiency improvement Fabrication of pressure parts CFD analysis and modules in own shop Basic and detailed design Modular supplies Construction Commissioning Modular design Constructability reviews 3D modeling Experienced construction team Engineering Basic and detailed design Refractory, pressure parts and coil support design & detailing Flexibility analysis Transportation and lifting lug design Key references Client Application HPCL, Vizag Trust Chemicals KPL, Kochi MRPL, Mangalore BORL, Bina BORL, Bina IOCL, Panipat Technip, USA JGC Corporation, Japan CPCL, Chennai (through M/s L&T) Reboiler/DHDT Heaters/Hydrogen Reformer EDC crackers NHT/CCR CDU/VDU/DCU/PFCC Hydrogen Reformer CDU/VDU Heaters CCRU Heater Engineering and Reformer supply for BAPCO, Bahrain Engineering and Reformer supply for Sohar Refinery, Oman Hydrogen Reformer for Hydrogen Generation Unit Technip in India 11 Fertilizers For decades Technip has been a key partner as an engineering company for the fertilizer industry. We have a unique position in the industry as “one stop shop” for planning, design and realization of fertilizers projects for all the main nutrients (N, P, K) Technip has a long track record in the fertilizer field. Whether implementing its own processes (Speichim process for phosphoric acid) or leading licensed technologies, Technip covers the complete range of the fertilizer industry. Other Technip core sectors of activity are basic chemicals and specialty chemicals, including associated effluent treatment. For Phosphatic fertilizers, Technip can support clients from Rock Phosphate mining, beneficiation till production of Phosphatic Fertilizer. The company’s services range from technical consulting and feasibility studies to complete turnkey facilities. Range of products Technip offers processes that cover the entire fertilizer industry, including acids, single nutrients and multi component fertilizers. It’s a single source of service for the Industry ranging from: Geology and Mining – comprehensive characterization of resources (reserves evaluations, accounting for quality variations and optimal recovery). Beneficiation - intimate understanding of rock behaviour (phosphate rock characterization, laboratory tests up to pilot tests, process definition and plant design) as an interface between mine and process chemistry. Phosphoric/Sulphuric Acids and Fertilizers - leading technologies covering all the Fertilizer industry and pilot testing for phosphoric acid and fertilizers. Ammonia/Urea - Technip is an established member of the Ammonia and Urea Clubs of Contractors and has gained a deep know-how and expertise in the CAPEX/ OPEX optimization of overall Ammonia/Urea complexes. A full range of technologies and services for the Fertilizers industry Key references PV, Vietnam - Ammonia/Urea Complex TIFERT, Tunisia - Sulfuric Acid Plant OMIFCO, Oman - Ammonia/Urea Complex FOSFERTIL, Brazil - Sulfuric/Phosphoric Complex MA’Aden, S.Arabia - Masterplan for development of Al-Khabra mines and Phosacid production 12 Technip in India LNG Technip covers the whole Natural Gas chain and is one of the longest serving turnkey contractors in the LNG industry. Technip in India draws on this expertise and executed various projects worldwide Technip’s credentials as LNG plant designer, technological solution provider and EPC contractor - whether as partner or as JV leader, are as sound as our long-standing involvement in the industry. Our large engineering, procurement and construction management teams allow the parallel execution of several LNG projects. Some recent projects by Technip Base load facility for CAMEL, Algeria Base load facility for Skikda, Algeria Base project - Trains 1 & 2 for Bonny Island, Nigeria LNG trains for Qatargas, Qatar LNG trains for Yemen LNG DFR for mini LNG plant for Jubilant Energy, India FEED for mini LNG plant for Jubilant Energy, India DFR for 5 MMTPA LNG Regas Terminal for GSPL, Sikka, India Services for FEED for Mubadala LNG Terminal for IPIC, UAE Association with APCI Technip has a worldwide association with APCI for liquifaction technology for LNG plants. Technip in the LNG chain Technip in India 13 Offshore & Onshore – Oil & Gas Technip Group is the leading company in the Oil & Gas industry. It has executed world-scale units in Offshore and Onshore Oil & Gas processing and hydrocarbon sector. Technip’s engineers have been trained in various Technip global offices and have requisite experience and resources to perform concept to commissioning of Oil & Gas processing plants Technip in India brings in the vast experience of the Technip Group to India. Highly experienced professionals of Technip in India provide services ranging from wellhead, Onshore/Offshore processing, pipeline transportation to Group Gathering Stations, Oil & Gas onshore terminals. We have a comprehensive understanding of the issues such as interest to owners, contractors and suppliers and can offer single source responsibility, using state-of-the-art design and engineering tools to execute Oil & Gas projects on a turnkey basis. Technip sees additional opportunities in the Offshore segment, with Global Industries talent, know-how and leading edge units, particularly in the heavy lift business. Offshore wind developments Building on their experience, Technip’s specialist engineers rise to the challenges of the 21st century: more extreme conditions, renewable energies, and technology transfer. Combining the technologies from the offshore industry and wind energy, Technip has delivered the substructure for the world’s first full scale offshore floating wind turbine: Hywind. Free of the constraints related to the foundations of fixed wind turbines, the Vertiwind concept opens new perspectives for wind farms offshore in numerous countries, notably in the Mediterranean basin, in Europe and the USA. Process capabilities Conceptual studies Pipeline flow assurance studies - steady state simulations and transient analysis Pipeline surge analysis Studies - pipeline corrosion study, hydrate formations study, CFD analysis, flare system study & flare network analysis Safety studies – QRA, HAZOP, HAZID, SIL Key projects 14 Dalia FPSO: Engineering services AKPO FPSO: Engineering services Shell Australia: Shell Prelude FLNG project HOEC: Onshore Gas Processing Facility Project on turnkey basis (including Basic Engineering & FEED) ONGC (through Hal Offshore): Engineering services for replacement of (Instruments & Utility Gas) skids at 13 platforms ONGC (through Sarku Engineering): Engineering survey and design package for Revamp of 26 Well Platforms Cairn Energy: Various concept studies / FEED Amenam AMP – 2: Engineering services Technip in India Subsea Technip operates a vertically integrated business covering multiple levels for the value chain from upstream field engineering, through project management, proprietary technology, flexible and umbilical manufacturing and flexible-lay, rigid reel-lay and subsea construction vessels Technip has state-of-art industrial assets on all continents and operates a fleet of specialized vessels for pipelines installation and subsea construction. The recent acquisition of Global Industries reinforces Technip’s leadership in the fast-growing subsea market. Strong revenue synergies are expected, as the acquisition will substantially increase Technip’s current capabilities and expand its addressable market by, around 30% in deep-to-shore subsea infrastructure. It also brings to Technip its complementary subsea know-how, assets and experience, comprising 2,300 employees operating 14 vessels, including notably two newly-built leading edge S-Lay vessels, as well as strong positions in the Gulf of Mexico (US and Mexican waters), Asia-Pacific and the Middle East. Expended fleet of 34 vessels Technip customer support from concept to execution in offshore & subsea Key references of Technip in India centres Paradeep Haldia crude oil pipeline project, Paradeep Field, IOCL New revised plan of development project in Tapti Field Mumbai, BGEPIL Pipeline replacement project, Western Offshore Mumbai, ONGC Jalilah development project, Al Jalilah Field, Offshore Dubai, Dubai Petroleum Establishment Technip in India 15 HEADQUARTERS Technip 89 avenue de la Grande Armée 75773 Paris Cedex 16 France Phone: +33 (0)1 47 78 24 00 TECHNIP IN INDIA Delhi Office Technip Tower A-4, Sector-1 Noida - 201 301, (UP) India Tel.: +91 120 4301000 Fax: +91 120 4301010 E-mail: [email protected] Mumbai Office 701/701A, B Wing, Boomerang Chandivali Farm Road, Andheri (E) Mumbai - 400 072, Maharashtra, India Tel.: +91 22 67002000 Fax: +91 22 67002320 Chennai Office Technip Centre 19, Velachery Main Road, Guindy Chennai - 600 032, Tamil Nadu India Tel.: +91 44 22303100 Fax: +91 44 22300017 Follow us www.technip.com This document is the property of Technip and is not intended to be a binding contractual document. Any information contained herein shall not result in any binding obligation on the part of Technip, or any of its affiliates, and is provided for information purposes only. Technip - Group Communications - November 2012 - Photo credits: Technip - Page 2: Harry Gruyaert & Jean Gaumy / Magnum Photos.
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