Services Catalogue - the global specialist in energy management
Transcription
Services Catalogue - the global specialist in energy management
Schneider Electric East Mediterranean Services Catalogue Guarantee your Peace of Mind! Catalogue Index Chapter - 1 Installation Assessment > MP4 Methodology A plant wide electrical assessment > Network consulting Technical Study Chapter - 2 Asset Management Program > Emergency On-site Intervention Reduce your breakdown time with intervention by an expert within a contractual time scale > Preventive Maintenance Optimize the level of performance of your installation > Predictive Maintenance Anticipate future breakdowns thanks to regular diagnosis of your equipment > Spare Parts Reduce your breakdown times by having a guaranteed delivery time for spare parts Chapter - 3 On-Demand Maintenance > Electrical Maintenance Contracts Mastering your equipment maintenance optimizes the availability of your facilities > Transformer Maintenance Services Different packs to diagnosis the health of your transformers Chapter - 4 Modernization > Retrofit Retrofit on switchgear and protection devices > Plug & Play Retrofit on NW low voltage circuit breakers Chapter - 5 > Energy Saving Electrical Management Services Make the most of your energySM Chapter - 6 > Educational Solutions Educational Solutions Electric, by Schneider Trainingmore competitive making you The Training Catalogue is now available! Contact your local Customer Care Centre to order your copy or download it at: e Course Catalogu Countries | 2010 - 2011 nean East Mediterra www.eastmed.schneider-electric.com Chapter - 7 > Automation Systems Automation Services Improve the reliability and availability of your equipment Chapter - 8 > APC InfrastruXureTM Critical Power & Cooling Services www.eastmed.schneider-electric.com Services to keep your mission-critical applications operating at optimal performance Installation Assessment MP4 Methodology A plant wide electrical assessment MP4 consulting services shed light on your installation! Maximise production levels by increasing installation availability and quality Improve your OPEX by providing a roadmap to optimise your operations and maintenance Prioritise your electrical installation investments and optimise your CAPEX Increase safety reduce levels of electrical risks Predict failures & act before they happen Replicate some or all recommendations on other sites within your organisation www.eastmed.schneider-electric.com www.eastmed.schneider-electric.com Installation Assessment MP4 Methodology Step 1 Step 2 Specify your electrical energy needs and assess your current capabilities Assess equipment and evaluate network robustness @ Understand your process & quantify your risks @ For each set of equipment, build a stress indicator based on: _ environmental conditions (humidity, temperature, salinity, etc.) _ operating conditions (load rate, number of operations, etc.) _ equipment ageing @ Identify the critical points in your process @ Make the link with the electrical network, and pinpoint the devices or busbars that could trigger these high-risk events @ Understand your current and future operations & maintenance organisation and capabilities @ Carry out a reliability study to evaluate the robustness of network design with regards to the critical points identified in Step 1 @ Classify each set of equipment according to its contribution to the probability of occurrence of the unwanted events Example of process modelization and critical points Example of equipment assessment Example of electrical risk identification Example of reliability calculation @ Locate the main energy consumption points Dis_Valti1_P63 Dis_Valti2_P63 Dis_Valix_P63 Dis_ATM_P63 Dis_Filag_P63 CM_Bat1_P63 CM_Bat2_P63 IM_Arv_VN TM_VN Dis_TGL_VN DisB T_S _Dre v CabBT_TGL_Lam DisBT_N_Drev TGL am_ bt_L JDB CabBT_TGL_Drev www.eastmed.schneider-electric.com EDF, Dis_EDF_P63 Zz_Cab_63kV JDB_63kV_P63 TR1_63kV TR2_63kV Dis_TR1_P63 JDB_5kV_P63 Cab_P63_VN Cab_TR1_P63 JDB_5kV_VN Cab_VN_trTIV DisBT_geTIV CabBT_TR1_TGL CabBT_TR2_TGL CabBT_TR3_TGL ... Reliability Level Low Medium High MP4 Methodology Step 3 Step 4 Rate criticality levels Draw up plans and share conclusions Combine stress and reliability levels to rate the criticality of each set of equipment and define the appropriate service policy: Based on the outputs of Step 3, the following deliverables are consolidated: @ Critical equipment (predictive maintenance, emergency recovery plan, upgrading action, etc.) @ Major equipment (preventive maintenance, etc.) @ Minor equipment (periodic inspection, etc.) Example of criticality matrix @ List of critical safety issues @ Upgrading actions necessary to restore nominal installation performance @ 4 plans to: _ Optimise your operating expenditure (Maintenance Plan) _ Improve your performance (Modernisation and Monitoring Plans) _ Track the implementation of actions including training, spare parts management, recovery plan, etc, (Management Plan). The priority of each recommendation and its economic balance sheet are assessed @ Formal presentation of conclusions and recommendations to ensure good understanding and buy-in by all parties involved Installation Assessment MP4 Methodology MP4 deliverables 4 improvement plans including critical safety issues Maintenance Plan @ A description of the level of maintenance to be performed @ The stress and reliability levels of critical devices @ A strategy for the maintenance plan schedule Modernisation Plan @ A list of equipment at the end of its service life and proposals of available retrofit solutions @ Advice on improving installation performance @ Suggestions on how to adapt your installation to meet your new business requirements Monitoring Plan @ A predictive approach to anticipate potential device failure @ Energy quality and availability indicators @ Opportunities for energy savings in relation to the various solutions deployed Management Plan The plan outlines recommendations targeting: @ The safety of people working on the equipment @ Service contracts with respect to your subcontracting policy @ Management of spare parts @ Competency management including expertise and training @ Data management through direct access to the Schneider Electric expert system The MP4 report allows you to identify critical safety issues such as: @ Incorrect breaking capacity @ Absence of interlocking devices @ Inappropriate protection of people @ Unprotected access to live parts, etc. Schneider Electric East Mediterranean s.a.l. Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor P.O. Box : 166223 - Beirut, Lebanon Tel. +961 1 204 502 Fax +961 1 204 458 www.eastmed.schneider-electric.com Cyprus + 357 24 812 649 • [email protected] Iraq + 962 6 516 6260 • [email protected] Jordan + 962 6 516 6465 • [email protected] Lebanon + 961 1 321 645 Syria • [email protected] + 963 11 6124799 • [email protected] Installation Assessment Network Consulting Technical Study Schneider Electric Services offer a wide range of network consulting solutions. Whether for new installations or for existing ones, we ensure the reliability of your assets. Schneider Electric service has developed network consulting solutions offering customers our expertise in planning, analyzing, optimizing, and managing electrical networks. Our mission is to provide integrated technical solutions for expansion, reinforcement or refurbishment, and post-incident analysis of electrical networks. Network consulting solutions apply to all Medium Voltage equipment. Schneider Electric service can propose tailor-made solution, whether you are a private or public firm. Our dedicated team of experienced engineers can ensure network consulting to customers all around the world. Network consulting for every step of your asset management: Upstream of the project: Feasibility, definition, planning During the project: When some very specific studies have to be performed: for instance optimization or performance testing. Downstream of the project: When network performances have to be analyzed and improved www.eastmed.schneider-electric.com Installation Assessment Network Consulting Making the most of your assets Main offer According to your present or future needs, our offer includes: New project definition Network design > Best power supply > Network topology with high reliability and availability indices > Network preliminary design > Optimum equipment rating: cables, OHL, transformers > Optimization > Optimisation of transmission losses Feasibility studies > Load forecasts Equipment preliminary specifications > Technical feasibility of customer’s solution > Equipment specified to meet customer needs and requirements > Selection from different alternatives > Conductor size (technical and economical criteria) > Technical and budgetary criteria > Transformer rating > Circuit-breakers > Substations Impact studies for new projects and extensions System performance studies for existing and future networks > Power plant interconnections studies > Short circuit capability > Wind farms > Transient stability > Cogeneration > Dynamic stability > Traditional power generation (Thermal, Hydro) > Reliability and availability assessment > Switching and lighting transients > Reactive power compensation (SVC, etc) > Insulation coordination Schneider Electric East Mediterranean s.a.l. Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor P.O. Box : 166223 - Beirut, Lebanon Tel. +961 1 204 502 Fax +961 1 204 458 Cyprus + 357 24 812 649 • [email protected] Iraq + 962 6 516 6260 • [email protected] Jordan + 962 6 516 6465 • [email protected] Lebanon + 961 1 321 645 www.eastmed.schneider-electric.com Syria • [email protected] + 963 11 6124799 • [email protected] Asset Management Program Emergency on-site intervention Reduce your breakdown times with intervention by an expert within a contractual timescale Your needs @ Speedy intervention by an expert on your site so that repairs are made as quickly as possible @ Competent and responsive technical support Your benefits @ We undertake to attend your site within a contractual timescale in order to ensure a prompt response in the event of a fault www.eastmed.schneider-electric.com Asset Management Program Spare parts Reduce your breakdown times by having a guaranteed delivery time for spare parts Your needs @ you need to have spare parts to hand so that you can repair faults quickly Your benefits @ We guarantee to deliver your spare parts (defined at the start of the contract by our experts) within a contractual timescale @ We offer you a logistics structure for priority spare parts which has been tried and tested over a number of years, in order to meet your needs for reduced stoppage times www.eastmed.schneider-electric.com Sepam series 20 series 40 Sepam series 80 Multifunction unit compact and flexible for all current applications Multifunction unit intelligent and flexible for custom applications (Logipam software) LFP 5000 A 1250 A SF1, SFset SF6 Fixed circuit breaker high power version for power plant Fixed and withdrawable circuit breaker Evolis 17.5 kV Front mounted Front mounted vacuum 50 kA 3150 A vacuum 31.5 kA 2500 A 25 kA 1250 A Evolis HP Evolis 24 kV Front mounted VIP integrated trip unit (without auxilary power supply) in Evoset up to 20 kA Side mounted Fixed Withdrawable Fixed Fixed circuit and with circuit breaker and with breaker drawable drawable circuit breaker circuit breaker vacuum 31.5 kA 40 kA Fixed circuit breaker SF6 31.5 kA 40 kA Front or side mounted mechanism SF6 40 kA Withdrawable circuit breaker VIP integrated trip unit (without auxiliary power supply) in SFset up to 24 kV SF2 3150 A 1250 A 3150 A 2500 A 2500 A SF F400 Fixed circuit breaker SF6 31.5 kA 25 kA SF6 50 kA 40 kA 50 kA MAX. RATED SHORT CIRCUIT CURRENT 3150 A MAX. RATED CURRENT RATED VOLTAGE LF Circuit breaker www.eastmed.schneider-electric.com Overcurrent and earth-fault relay for basic protection of feeders and distribution transformers digital Modbus, IEC 60870-5-103, DNP3, IEC 61850 Protocols substation busbar transformer motor generator capacitor Application Multifunction protection unit for all voltage levels Sepam series 10 Protection Medium Voltage Spare Parts SF6 10 kA 400 A Rollarc 8 kA Outdoor fixed Fixed and withdrawacircuit breaker ble contactor with magnetic holding or mechanical latching SF6 31.5 kA 3150 A GI-E Contactor 25 kA 1250 A LBSkit Vacuum withdrawable contactor 63 kA l1 250 A Fusarc CF Fuse 50 kA l1 125 A Thermal protection included Standard AFNOR 50 kA l1 250 A Fuse for Motor measurement protection transformer fuse range protection up to 24 kV (Tepefuse) and up to 36 kV (Fusarc CF) Standards IEC, DIN, UTE 63 kA l1 2.5 A Solefuse Tepefuse, MGK Fusarc CF Indoor load break Standards Standards DIN, IEC switch (630 A), IEC, UTE disconnector and accessories Fuses for distribution transformer from 3.6 kV to 36 kV vacuum SF6 8 kA 250 A CTV1 Switch / disconnector dry Ring type and medium voltage Low Power Current Transformer (LPCT) Ring type and medium voltage Current Transformer, Voltage Transformer 40 kA 2500 A dry 50 kA 5000 A CT, VT LPCT Instrument transformer Outdoor Current Transformer and Voltage Transformer dry 50 kA 2500 A Power factor correction on MV networks or devices "all film" with or without internal fuses 600 kvar CT, VT Propivar Indoor or outdoor installation Fixed or automatic capacitor banks for motor, substation, or global distribution Power factor correction and harmonic filtering on MV networks vacuum / SF6 31.5 kA 14400 kvar CP 200 series Power factor correction Asset Management Program Asset Management Program Preventive maintenance Optimise the level of performance of your installation Your needs @ Maintain your electrical equipment regularly, as defined by the manufacturer, in order to retain its original operational level @ Entrust your installations to a professional in electrical distribution who is competent to handle the various technical grades of your equipment Your benefits Manufacturer maintenance: Preventive manufacturer maintenance of Vercors 500 type high voltage switchboard @ Governed by international standards @ Undertaken by field services engineers @ Using special tools and dedicated engineers @ Supported by an IBSuite tool guaranteeing compliance with service procedures @ Finalised by recommendations specified in a detailed report We will improve: @ Protection of your personnel and equipment @ Your continuity of service @ The useful life of your equipment @ Anticipation of certain problems www.eastmed.schneider-electric.com Preventive manufacturer maintenance of an FG2 circuit-breaker - Fluair 200 range Asset Management Program Predictive maintenance Anticipate future breakdowns thanks to regular diagnostic of your equipment You want to anticipate future electrical failures in order to ensure optimum continuity of service on your site Our expertise For around thirty years Schneider Electric has studied all the phenomena leading to malfunctions that might disrupt electrical distribution Your benefits Periodic diagnostics of your electrical equipment: @ By skilled experts who have undergone regular training @ With specific manufacturer tools continuously updated and improved by regular feedback from our factories and on-site interventions Schneider Electric has your constraints into taken by developing two kinds of diagnostics: @ Diagnostics without Shut-down @ Diagnostics with Shut-Down The undesirable phenomena in electrical distribution are: @ Electrical o Short-circuit o Current overload o Overheating o Partial discharge, etc @ Mechanical o Effect of wear on the operating system o Effect of wear on the breaking system, etc @ Environmental o Humidity/ventilation o Pollution, etc Panorama of Schneider Electric diagnosis tools MV ProCorona ProFusion Surface discharges on insulators ProDiag Thermography Diagnosis on an FG2 circuit-breaker using ProDiag ProSelect LV Panorama of Schneider Electric diagnosis tools www.eastmed.schneider-electric.com Corona effects on a charger Asset Management Program Predictive maintenance without shut-down Panorama of Schneider Electric diagnosis tools Your needs MV @ Ensure optimum continuity of service @ Cut down or eliminate shut-down times when performing ProCorona ProFusion maintenance and diagnostic services ProDiag Thermography ProSelect LV Panorama of Schneider Electric diagnosis tools Your benefits Diagnosis of your equipment without shut-down: @ Low Voltage ; IR Thermography: o Check of hot spots on Low Voltage busbars and connections o Analysis of results by a qualified expert o Recommendations set out formally in a report Thermal analysis test on Low Voltage busbars @ Medium Voltage ; ProCorona: o Detection of partial surface discharges using ultrasound o Audit of Medium Voltage cubicles and station o Analysis of results by a qualified expert o Recommendations set out formally in a report We therefore take account of your increasingly restrictive operating constraints. Example of an advanced corona-effect phenomenon on Medium Voltage insulators Diagnostics of an Interprotection type VM6 cubicle using Procorona www.eastmed.schneider-electric.com Predictive maintenance with shut-down Panorama of Schneider Electric diagnosis tools Your needs MV @ Guaranty the continuity of service of your electrical installation @ Anticipate future faults @ Optimise your maintenance and diagnosis operations ProDiag ProCorona ProFusion ProDiag Thermography ProSelect LV Panorama of Schneider Electric diagnosis tools Your benefits In-depth diagnosis with shut-down of your MV/LV equipment: @ Medium Voltage and Low Voltage ; ProDiag o Study of the circuit-breaker and contactor drive chain o Evaluation of the performance of circuit-breakers and contactors using the ProDiag tool o Analysis of results and trends by a expert who has undergone regular training o Recommendations set out formally in a report @ Medium Voltage ; ProFusion o Measurement of the resistance of Medium Voltage fuses o Analysis and comparison of results by an expert o Recommendations set out formally in a report @ Low Voltage ; ProSelect o Monitoring of the protection relay on LV circuit-breakers by current injection o Check of upstream-downstream discrimination o Analysis of results by a qualified expert o Recommendations set out formally in a report ; ; ; On-Demand Maintenance Electrical Maintenance Contracts Maintenance is a way to prevent electrical risks that can have an operational and financial impact on your operational means. Are you measuring the financial impact of non maintenance in term of downtime cost ? Example of hourly cost of site downtime (¤) 100 000 40 000 90 000 20 000 over 1 000 000 30 000 15 000 30 000 Oil and Gas Mobile telephone systems Airline reservations Food & Beverage Stock-market transactions Automotive Cement Pharmaceutical Have you in mind the differences between different maintenance strategies in term of costs and performance? ry Mandato t, en replacem repair le ib imposs t ce / Cos Performan ce / Performan d require Repair nce tena cost ase t ce / Cos Performan ce / Performan d require planned ent replacem ment cost incre Replace Repair Main ment cost Replace cost Curative st Indirect co st Direct co 10 years 5 years 20 years t Equipmen turer ac uf an m life time 15 years No preventive maintenance e Preventiv cost 5 years 10 years With preventive maintenance What are the major causes of equipment failures ? Defective / inadequate insulation 5% Others 1% Lightning 4% Collision 1% Line disturbance* *does not include lightning damage Loose connection 34% 5% Moisture 9% Overload 7% Defected equipment 9% Environnement 8% Floor th Failed intervention 17% t provmen ce cost im Maintenan 15 years 20 years t Equipmen turer ac uf an m life time On-Demand Maintenance Electrical Maintenance Contracts Do you know the major damages impacting your site and the role of electrical equipment failure? Water streaming Water damage 1% 1% Electrical Roberry 2% 1% Various Leakage 6% 1% Explosion 3% Broken machin 5% Storm 6% Flood 10% { Fire 64% Electricity 22% Others 23% Arson 7% Spark 3% Burner 2% Static electricity 3% Friction 6% Radiant 11% Superheating 7% Cigaret 2% Work by hot spot 6% Are you aware of the risk occurrence of failures if you do not carry out maintenance ? Cable terminations Cable Joints Bus duct Without Preventive Maintenance Switchgear bus insulated With Preventive Maintenance Disconnect switches Example: Circuit breaker On 100 circuit breakers which failed, 82% have no preventive maintenance and 18% have preventive maintenance Transformer Circuit breaker 0% www.eastmed.schneider-electric.com 20% 40% 60% 80% 100% Neighbourhood 1% Ignition 6% On-Demand Maintenance Electrical Maintenance Contracts Basing ourselves on your expectations, we offer a range of different maintenance contracts, drawn up in the perspective of a relationship of trust, based on our expertise and compliance with our commitments. Our contracts address this criticality by means of : @ preventive manufacturer maintenance in accordance with IEC standards, @ emergency corrective maintenance with service levels, @ management of intervention and equipment data, @ a contractual package providing you with improved management of the cost / performance ratio of your maintenance. Our contracts are tailored for maintenance managers, who are responsible for : @ the due and proper financial, operational and human management of your activity, @ optimising use of your electrical equipment, @ the safety and working environment of your teams. Our contracts enable you to : Optimise your site’s availability n anticipate and limit the number of incidents n organise the resources required for optimised and secure incident-management n schedule preventive maintenance interventions by adapting to production constraints Improve the financial management of your electrical assets n control and plan your preventive maintenance costs n reduce your corrective maintenance costs n assess the indirect costs of downtime and to take action n anticipate future investments Manage your installed base of electrical equipment in an optimum manner n ensure the sustainability of your equipment’s life cycle and performance levels n comply with effective norms and standards n guarantee the implementation of your maintenance schedule n benefit from our recommendations for consulting and expert survey initiatives or projects www.eastmed.schneider-electric.com On-Demand Maintenance Electrical Maintenance Contracts The contract formulas You have specific operational and financial requirements. Our maintenance contracts are drawn-up with your input. So as to meet your requirements, we offer three formulas for Electrical Maintenance Contracts : The Prevention Contract: This ensures optimum performance levels for your electrical facilities by : n manufacturer maintenance, n emergency support in liaison with our Service teams. The Prevention + Package : Based on the Prevention Contract, it manages budgetary variations owing to intervention time during incidents, due to * option “free support”. Under the contract, Schneider Electric assumes the hourly cost of urgent curative maintenance. The Prevention ++ Package : This meets your financial security requirements and optimises the cost of both preventive and corrective maintenance due to * option “free support” and ** option “free parts”. This covers the time, parts and equipment required to restart the malfunctioning elements identified in the Contract. These formulas may be adapted to your requirements in terms of service level and the scope of the services. At your request, additional options may be progressively added to the packages in-line with the life cycle of your facilities (e.g.: level 5 maintenance). The Prevention Contract The Prevention + Package The Prevention ++ Package Preventive maintenance (levels 1 to 4) Emergency on-site intervention: 8 business hours Access to maintenance data n n n n n n n n n n * Option “free support” ** Option “free parts” n * Option “free support” When the Contract is executed, and throughout its term, the intervention and travel expenses for corrective maintenance are estimated, set on a fixed basis, and scheduled. The cost of purchasing parts is invoiced in addition to the Contract. ** Option “free parts” The spare parts required to repair recent equipment are subject to a fixed price in the Contract. Only material expenses relating to obsolete equipment are invoiced in addition to the Contract. Schneider Electric East Mediterranean s.a.l. Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor P.O. Box : 166223 - Beirut, Lebanon Tel. +961 1 204 502 Fax +961 1 204 458 www.eastmed.schneider-electric.com Cyprus + 357 24 812 649 • [email protected] Iraq + 962 6 516 6260 • [email protected] Jordan + 962 6 516 6465 • [email protected] Lebanon + 961 1 321 645 Syria • [email protected] + 963 11 6124799 • [email protected] On-Demand Maintenance Transformer Maintenance Services Different packs to diagnose the health of your transformers Our laboratory analyses the dielectric fluid in your transformers to ensure safe, efficient and reliable operation. TRANSFO SERVICES offers a full range of SERVICE PACKS combining a number of analyses. You can choose the analyses need without being an expert in chemical engineering. Contents range from a check on fluid quality to a complete check-up on the condition of your transformer. PACK PCB Check the level of contamination of liquid dielectric transformers by PCBs or equivalent and compliance with environmental legislation (European directive 96/59/CE). (PCB content) (x). Pack 1 Check the quality of the dielectric fluid based on the transformer efficiency of the transformer. (For oil, this includes the breakdown voltage, water content, acidity, colour index and general aspect. For pyralene, all the above plus dielectric dissipation factor and resistivity checks) (x). Pack 2 Obtain an overall indication of the internal condition of the transformer to prevent electrical accidents.(PACK 1 (x) and dissolved-gas check). Pack 2+ Precisely characterise internal transformer faults for enhanced prevention of electrical accidents. (PACK 1, PCB pack and dissolved-gas content) (x). Pack 3 Precisely characterise internal transformer faults and the status of the solid insulation to anticipate any problems with the windings. (PACK 1, dissolved-gas content and furan-derivatives content) (x). Pack 4 Complete check-up on the transformer. Characterise suspended matter and polar components of the dielectric fluid for maximum safety. (PACK 3 (x), metal content, particle counts, tan delta (x) and resistivity (x)). Accreditations and qualifications www.eastmed.schneider-electric.com On-Demand Maintenance Transformer Maintenance Services Custom analysis: @ Interfacial Tension @ Gravimetric analysis of deposits @ Hydrocarbons content @ Flash point @ Viscosity @ Density @ Corrosiveness of the oil (corrosive Sulphur) A guide for your pack selection Age of transformer Less than 5 years Primary Voltage Strong criticality* Normal criticality** < 24 KV types of analyses Frequence of analyses types of analyses Frequence of analyses * Highly criticality : Power autotransformers PACK 2 or PACK 2+ > 24 KV Between 5 and 15 years < 24 KV > 24 KV More than 15 years < 24 KV PACK 3 > 24 KV PACK 4 Every year PACK 1 or PACK 2 PACK 2+ or PACK 3 PACK 4 Every two years 5MVA, critical, heavily loaded, step-up or traction transformers and power transformers ** Normal : other cases www.eastmed.schneider-electric.com 5MVA. Transformer Maintenance Services Benefits For a reliable diagnostic, Schneider Electric transformer maintenance services offer you: @ A complete kit of sampling with its simple and detailed operating mode, for an efficient manipulation at the fingertips of everybody. @ When necessary, a qualified technician in order to realize the sampling. Our diagnostic: @ Redaction of a simple and detailed analyses report for the assessment of your transformer’s health. @ History of the analyses for a follow-up on the evolution of your transformer’s health. @ Provision of analyses statement guaranteeing the PCB oil content of your transformer. Our solutions: @ Replacement of the oil charge with processing, @ Regeneration and/or decontamination of the oil on site or in workshop, @ Rewinding and complete renovation, @ End of life processing (removal package, retrofit, destruction), @ Etc… Our references: @ Established in 1989, our laboratory realizes more than 30 000 analyses per year. @ The accreditation COFRAC obtained in 2004 is deemed to be the Insurance given to a client certifying that the analyses laboratory TRANSFO SERVICES employs each and every effort in order to obtain a reliable and reproducible result on the level of the staff competence as much as on technical means it uses. This “co-signature” is a strong commitment of impartiality and competences. Schneider Electric Services Retrofit Retrofit on switchgear and protection devices Modernization Presentation of the offer Introduction Today, the productivity, operating safety, continuity of service and availability requirements of installations are such that at all levels of a company, the quest for high performance is a major consideration. The experience gained by Schneider Electric in carrying out more than 5000 medium-voltage retrofits on Belledonne, Taillefer, Fluair and Vercors cubicles and more than 3000 low-voltage retrofits on T140, T12 and Masterbloc switchboards has enabled us to acquire the expertise and know-how required to help you secure the loyalty of your customers. According to the equipment concerned, Schneider Electric offers different types of services, including: @ Supplying spare parts, @ Modifying cubicles, @ Replacing protective devices, @ Replacing original devices with latest-generation devices. There are various ways of replacing old devices. The most usual methods are: Retrofit: the original circuit breaker and its truck are replaced @ The connection interfaces (power and low voltage) are adapted for use on the original cubicle. @ The new circuit breaker is fitted with the new interfaces. @ The solution is tested mechanically with the mounting jig. Retrofil: the original truck is retained and fitted with a new circuit breaker @ The original truck is renovated. @ The power interfaces are either retained and renovated or they are recreated. @ The new circuit breaker is adapted for mounting on the original truck. @ The solution is tested mechanically with the mounting jig. Schneider Electric can also implement these solutions with devices manufactured by its competitors (Alstom, Calor Emag, ABB, ASEA, BBC, UNELEC, AREVA). Many retrofitted devices are in use worldwide. Schneider Electric is actively working to improve delivery times and optimise the costs of retrofit solutions in order to provide you with constant support and help in ensuring customer satisfaction. We pay particular attention to quality, which is our major consideration. www.eastmed.schneider-electric.com Modernization Presentation of the offer Renovations solutions Scope of the offer Switchboard renovation @ Progressive replacement without modification of customers’ equipment: renovation of medium and low voltage switchgear, kits for improving equipment. @ Complete replacement or addition of cubicles by extension: insertion of cubicles into the switchboard with connection ducts, addition at the end of the switchboard of cubicles identical to the initial cubicle, in accordance with floor space constraints. Switchgear renovation Replacement of old medium and low voltage switchgear and protection devices by retrofit solutions. Supply of spare parts Ensure the supply of spare parts for equipment that is no longer commercialized by the equipment-producing departments. Cost-effective solutions to fit your needs @ No break in continuity of service, @ No added civil engineering work, @ No modification of your equipment, @ Operating constraints taken into account, @ Progressive renovation to fit your budget. Validated and tested solutions @ Manufacturer’s warranty on renovated equipment, @ Factory-validated and tested equipment. New solutions @ Compliant with the standards in effect, @ Integration of new-generation products, @ Evolving device technology. www.eastmed.schneider-electric.com Renovation, retrofit and spare parts solutions MV cubicles Fluair range Fluair 100 Commercialization 1980 1998 Spare parts supply guaranteed 2010 Spare parts supply not guaranteed 2011 b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Switchgear retrofit Old Cubicle width FG1 FG2 New 630 to 1250 A 7.2 kV 650 mm LF2 DV2 630 to 1250 A 7.2 kV 630 to 3150 A 7.2 kV 900 mm LF3 630 to 3150 A 7.2 kV DV2 630 to 2500 A 7.2 kV Fluair 100C Commercialization Spare parts supply guaranteed 1980 Spare parts supply not guaranteed b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Switchgear retrofit Old R400 R400D 80 to 250 A 7.2 kV Cubicle width New 650 mm R400 R400D 80 to 250 A 7.2 kV Fluair 200 Commercialization 1980 1998 Spare parts supply guaranteed 2010 Spare parts supply not guaranteed 2011 b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Switchgear retrofit Old Cubicle width New FG1 630 to 1250 A 12 kV 650 mm LF2 DV2 630 to 1250 A 17.5 kV FG2 630 to 3150 A 17.5 kV 900 mm LF3 630 to 3150 A 17.5 kV DV2 630 to 2500 A 17.5 kV Modernization Renovation, retrofit and spare parts solutions MV cubicles Fluair range Fluair 24G Commercialization 1984 1998 Spare parts supply guaranteed 2010 Spare parts supply not guaranteed 2011 b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Reworking the original device Old F3 Cubicle width New 400 to 1250 A 24 kV 500 mm F3 400 to 1250 A 24 kV Fluair 300 Commercialization 1986 1998 Spare parts supply guaranteed 2010 Spare parts supply not guaranteed 2011 b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Switchgear retrofit Old FG3 Cubicle width New 630 to 1250 A 24 kV 750 mm 2500 A 24 kV 1000 mm FG3 630 to 1250 A 24 kV 2500 A 24 kV Fluair 400C Commercialization 1980 1987 Spare parts supply guaranteed 1999 Spare parts supply not guaranteed 2000 b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Switchgear retrofit Old FC4 Cubicle width New 1250 to 2500 A 36 kV 1100 mm SF2 1250 to 2500 A 36 kV Fluair 400G Commercialization 1986 2002 Spare parts supply guaranteed 2017 Spare parts supply not guaranteed 2018 b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Switchgear retrofit Old FG4 www.eastmed.schneider-electric.com Cubicle width New 1250 A 24 kV 900 mm SF1 SF2 1250 A 24 kV 1250 A 36 kV 900 mm SF1 SF2 1250 A 36 kV 2500 to 3000 A 24 kV 1100 mm SF2 2500 to 3150 A 24 kV 2500 A 36 kV 1100 mm SF2 2500 A 36 kV Renovation, retrofit and spare parts solutions MV cubicles Vercors VM6 range CRM Commercialization 1975 1993 Spare parts supply guaranteed 2008 Spare parts supply not guaranteed 2011 b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Reworking the original device Old R400 R400D 400 A 12 kV Cubicle width 500 mm New R400 R400D 400 A 12 kV CM / DDM / IM / IMC / NSM / PM / PMC / QM / QMC Commercialization 1975 1993 Spare parts supply guaranteed 2008 Spare parts supply not guaranteed 2011 2008 Spare parts supply not guaranteed 2011 b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Switchgear retrofit DM1 / DM2 / DM22 Commercialization 1975 1993 Spare parts supply guaranteed b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Switchgear retrofit Old FB3 400 to 630 A 24 kV Cubicle width 1000 mm New FB4 400 to 630 A 24 kV Modernization Renovation, retrofit and spare parts solutions MV cubicles Vercors VM6 range DM12 Commercialization 1976 1993 Spare parts supply guaranteed 2008 Spare parts supply not guaranteed 2011 b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Switchgear retrofit Old FB4 400 to 1250 A 24 kV Cubicle width 750 mm New FB4 400 to 1250 A 24 kV DM23 Commercialization 1976 1993 Spare parts supply guaranteed 2008 Spare parts supply not guaranteed 2011 b Complete cubicle b Cubicles modification b Cubicle spare parts b Retrofit/cubicle interface spare part b Protection device retrofit (see page 25) b Switchgear retrofit Old FB4 www.eastmed.schneider-electric.com 400 to 1250 A 24 kV Cubicle width 1000 mm New FB4 400 to 1250 A 24 kV Renovation, retrofit and spare parts solutions Protection device retrofit Old protection device made by Schneider Electric or competitor Application Busbars Applications Motor, transformer, substation Application Generator No automation Simple automation Complex automation Measurement of I or U Measurements of I and U Measurements of I and U Sepam series 20 Sepam series 40 Sepam series 80 Limited to current or voltage protection All types of protection except for differential All types of protection New protection N.B.: protection renovation should also include the complete study of the LV compartment (diagram, cabling, equipment). Modernization Renovation, retrofit and spare parts solutions LV switchboards Masterbloc range Masterbloc MB100C Commercialization 1991 2003 Spare parts supply guaranteed 2013 Spare parts supply not guaranteed 2014 b Complete column b Column spare parts b Module replacement Masterpact circuit breaker 1250 A, 1000 Vac/Vdc Masterpact switch-disconnector 1250 A, 1000 Vac/Vdc Masterbloc MB100M Commercialization 1991 2003 Spare parts supply guaranteed 2013 Spare parts supply not guaranteed 2014 2013 Spare parts supply not guaranteed 2014 b Complete column b Column spare parts b Module replacement Compact circuit breaker 3200 A, 1000 Vac/Vdc Masterbloc MB200 Commercialization 1988 2003 Spare parts supply guaranteed b Complete column b Column spare parts b Module replacement Masterpact circuit breaker 6300 A, 1000 Vac/Vdc Masterpact switch-disconnector 6300 A, 1000 Vac/Vdc b Adaptation Compact circuit breaker 1250 A 1000 Vac/Vdc www.eastmed.schneider-electric.com Renovation, retrofit and spare parts solutions LV switchboards Masterbloc range Masterbloc MB400 Commercialization 1991 2003 Spare parts supply guaranteed 2013 Spare parts supply not guaranteed 2014 b Complete column b Column spare parts b Module replacement Masterpact circuit breaker 3200 A, 1000 Vac/Vdc Masterpact switch-disconnector 3200 A, 1000 Vac/Vdc b Rack replacement Compact circuit breaker 630 A, 1000 Vac/Vdc Interpact circuit breaker 630 A, 1000 Vac/Vdc Contactor 500 A, 1000 Vac/Vdc Prisma range G / GK / GX / GR / P / PH / UT Commercialization 1988 2004 Spare parts supply guaranteed 2014 Spare parts supply not guaranteed 2015 b Complete switchboard b Switchboard spare parts Prisma Plus range G system / P system / P cubicle Wall-mounted P / Floor-standing G Wall-mounted Pack Commercialization 2003 b Complete switchboard b Switchboard spare parts Spare parts supply guaranteed Spare parts supply not guaranteed Modernization Renovation, retrofit and spare parts solutions LV switchgear Low-rating Selpact Commercialization 1973 Spare parts supply guaranteed 1989 1998 Spare parts supply not guaranteed 2009 b Device spare parts b Retrofit/switchboard interface spare part b Device manufacturing Withdrawable low-rating Selpact b Device repairing b Switchgear retrofit Corresponding functions: v fixed V fixed with pad v fixed V withdrawable with pad v withdrawable V withdrawable with pad v withdrawable V withdrawable with truck Old: low-rating Selpact Type DN2 Withdrawable truck type Masterpact NT New: Masterpact Isc (kA) In (A) Type 50 630/1000 NT H2 Isc (kA) In (A) 50 630/1000 DR2/DRS2 100 630/1000 NT L1 150 630/1000 DS2 45 630/1000/1250 NT H2 50 630/1000/1250 High-rating Selpact Commercialization 1973 1989 Spare parts supply guaranteed 1998 Spare parts supply not guaranteed 2009 b Device spare parts b Retrofit/switchboard interface spare part Withdrawable high-rating Selpact b Device manufacturing b Device repairing b Switchgear retrofit Corresponding functions: v fixed V fixed with pad v withdrawable V withdrawable with pad v withdrawable V withdrawable with truck Old: high-rating Selpact Type DN2/DS2 Withdrawable truck type Masterpact NW www.eastmed.schneider-electric.com New: Masterpact Isc (kA) In (A) 50 1600 to 3200 NW H1 1600 NW H2 DN2H/DS2H 70 80 2000 to 3200 Type Isc (kA) In (A) 65 1600 to 3200 100 1600 100 2000 to 3200 Renovation, retrofit and spare parts solutions LV switchgear DA Commercialization 1968 Spare parts supply guaranteed 1990 1998 Spare parts supply not guaranteed 2009 b Device spare parts b Retrofit/switchboard interface spare part b Device manufacturing b Device repairing b Switchgear retrofit Corresponding functions: v fixed V fixed with pad v withdrawable V withdrawable with pad Old: DA Type DNA1 DNA2 New: Masterpact Isc (kA) In (A) 70 1600/2000 Type NW H2 2500/3200 100 2500/3200 100 4000/5000 Please consult us 45 630 to 1250 50 1600 to 2500 DNAH 100 1600/2000 100 630 to 2000 DSA2 In (A) 1600/2000 100 DRA DSA1 Isc (kA) 65 NW H2 50 800 to 1250 60 1600/2000 85 2500/3200 85 4000 NW H1 NW H1 NW H2 65 800 to 1250 65 1600 to 2500 100 1600/2000 100 800 to 2000 65 800 to 1250 65 1600/2000 100 2500/3200 Please consult us 100 5000 35 800 to 1250 NW N1 Please consult us 42 800 to 1250 45 1600 to 2500 NW H1 65 1600 to 2500 Compact Commercialization 1981 1997 Spare parts supply guaranteed 2000 Spare parts supply not guaranteed 2002 b Device spare parts b Retrofit/switchboard interface spare part b Device manufacturing b Device repairing b Switchgear retrofit Old: Compact Type New: Masterpact Poles Function C1250 STC 3 P In (A) Withdrawable 1250 Type NT Poles Function In (A) Please consult us Modernization Renovation, retrofit and spare parts solutions LV switchgear Masterpact Commercialization 1986 2003 Spare parts supply guaranteed 2005 Spare parts supply not guaranteed 2006 b Device spare parts b Retrofit/switchboard interface spare part b Device manufacturing b Device repairing b Switchgear retrofit Old: Masterpact M Type Poles Function M 3P 4P New: Masterpact NW In (A) Type Poles Function In (A) Withdrawable 800 to 3200 Plug and Play 3 P Withdrawable 800 to 3200 Fixed/ 800 to 4000 Withdrawable Masterkit Fixed/ 800 to 4000 Withdrawable 3P Fixed/ 5000 to 6300 Withdrawable Please consult us Fixed/ 800 to 6300 Withdrawable Please consult us Plug and Play solution The Masterpact NW can be mounted in the Masterpact M frame. The Plug and Play solution consists of: b a Masterpact that has been adapted and fitted with special power connections b a fine wire cross-member b a pair of corresponding drawers. Masterkit solution Complete Masterpact M replacement kit. The kit consists of: b Masterpact NW b power connections according to rating b frame, in the case of a withdrawable device b attachment bracket, in the case of a fixed device b wire bundle b insulating plate b door faceplate b screw kit. www.eastmed.schneider-electric.com Renovation, retrofit and spare parts solutions Retrofitting competitors’ devices Medium voltage Medium-voltage devices can be replaced according to the retrofit or retrofil principle. In the case of medium-voltage devices manufactured by our competitors, the retrofil solution is the simplest and fastest method of replacing a customer’s equipment. We can renovate a customer’s original truck and fit it with a Schneider Electric device, circuit breaker or contactor. The power connection elements are either renovated or reconditioned. The devices are then tested for dielectric withstand and overheating and undergo mechanical tests. Examples of MV devices Brand Type Techno Rating New device ABB Contactor C1 Air 250 A ALSTOM Circuit breaker CB411 Oil 2900 A 7.2 kV Circuit breaker LF3 DELLE Circuit breaker HG3 Oil 2500 A 7.2 kV Circuit breaker LF3 BBC Circuit breaker Oil 630 A 7.2 kV Circuit breaker LF1 BBC Circuit breaker Oil 2000 A 7.2 kV Circuit breaker LF2 BBC Circuit breaker W-RM/W-RG Oil 1250 A 17.5 kV Circuit breaker DV2 Calor Emag Circuit breaker ODM3 Oil 1250 A 13.8 kV Circuit breaker LF2 Calor Emag Circuit breaker ZE4WL Oil 1250 A 13.8 kV Circuit breaker LF2 CEM Contactor GF SF6 250 A 7.2 kV Contactor Rollarc R400 SIEMENS Circuit breaker Oil 630 A 7.2 kV Circuit breaker DV2 7.2 kV Contactor Rollarc R400 Low voltage The retrofit principle can be used to replace low-voltage devices manufactured by our competitors. Both the device and its truck can be replaced with a complete Schneider Electric device and the auxiliaries connections recreated. With the retrofit solution, as the devices have already been tested, only a power connection overheating test is carried out. Examples of LV devices Type Rating UNELEC Brand CNP 1000 1000 A 4P New device Masterpact NT 10 H1 UNELEC CS 1250 1250 A 3P Masterpact NW 12 H1 UNELEC CS 2500 2500 A 3P Masterpact NW 25 H1 Monitoring and protecting your low voltage network "Plug and Play" retrofit solution Masterpact can be integrated in a general supervision system to optimise your electrical installation. I nt P-I TC PE th e ern tN et rk wo ra n Schneider Electric proposes a fast and simple implementation with considerably reducing on-site intervention time and get the performance of last generation device. "Plug & Play" Covering all your applications Retrofit on NW low voltage circuit breakers Masterpact meets the needs of all types of LV electrical distribution networks. et The original Masterpact M chassis is kept )no intervention on the switchboard structure( Mo db us rk two e N Building • Hotels • Hospitals • Offices • Retail Data Centres and Networks Industry Energy and Infrastructures • Mining and minerals • Automotive • Food and beverage • Chemical industry • Airports • Oil and gas • Water • Electrical energy • Marine • Wind turbines Masterpact NW adapted for the "Plug and Play" solution Masterpact M ≤ 3200 A Local communication with FDM121 All Masterpact NT / NW circuit breakers can be connected to a high-visibility FDM121 front display module. Maintenance personnel will have convenient access to all data directly from the panel of the electrical cabinet. Micrologic Control Units All Masterpact are equipped with a Micrologic electronic control unit that offers a complete set of protections and state of the art measurements. and Ensuring safety at any time All Masterpact are equipped with a Micrologic electronic control unit that offers all types of current and advanced protection, measurement and communication. Protection functions are separated from the measurement functions and are managed by an ASIC electronic component. This independence guarantees immunity from conducted or radiated disturbances and ensures the highest degree of reliability. Optimising the management of your electrical installation When equipped with a Micrologic types E, P or H, Masterpact can be integrated in a general supervision system to optimise installation operation and maintenance. Alarms may be programmed for remote indications. Used with PowerLogic ION Enterprise software, you can exploit the electrical data (current, voltage, energy, frequency, power, and power quality) to optimise continuity of service and energy management: • reduce energy and operations costs; • improve power quality, reliability and uptime; • optimise equipment use. Maximising continuity of service Because a LV power supply interruption is unacceptable especially in critical power applications, an automatic system is required for LV transfer switching. For your peace of mind, Masterpact enables automatic control and management of power sources in your low voltage distribution network guaranteeing the hi-reliability of your installation. 30 2 EGX300 gateway-server or iRIO RTU The EGX300 web-enabled gateway-server or the iRIO RTU (remote terminal unit) can both be used as Ethernet coupler for the PowerLogic System devices and for any other communicating devices operating under Modbus RS485 protocol. Data is viewable via a standard web browser. Masterpact provides an answer to specific applications. minutes Masterpact NT and NW easy operations LV power circuit breakers 630 to 6300 A The retrofit solutions use a factory modified and adapted Masterpact NW which is installed in the Masterpact M’s original chassis. Masterpact UR Whenever high short circuit is involved Masterpact UR is a low voltage ultra rapid opening circuit breaker. Its fault detection rate and its reaction speed mean that it will stop a short circuit from developing. As a result, this is the key component in very high power installations equipped with a number of power sources connected in parallel. Masterpact UR truly comes into its own when short circuit currents can reach very high levels and when continuity of service is a must: offshore installations, cement plants, petrochemical industry. It is also especially suited to electrical installations on board merchant ships. Schneider Electric East Mediterranean s.a.l. PowerLogic ION Enterprise PowerLogic ION Enterprise software is a complete power management solution for your facility or plant operations. It can be connected to Masterpact through Ethernet/Modbus protocol. • 1000 V for mines • Direct current networks • Corrosion protection • Switch-disconnectors and earthing switches • Automatic transfer switching equipment (ATSE) for emergency power systems • High electrical endurance applications: Masterpact NT H2 is a high performance device offering high breaking capacity (Icu: 50 kA/480 V) and a high level of discrimination, all in a small volume Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor P.O. Box : 166223 - Beirut, Lebanon Tel. +961 1 204 502 Fax +961 1 204 458 www.eastmed.schneider-electric.com EMEDNWBR0411EN Cyprus + 357 24 812 649 • [email protected] Iraq + 962 6 516 6260 • [email protected] Jordan + 962 6 516 6465 • [email protected] Lebanon + 961 1 321 645 Syria • [email protected] + 963 11 6124799 • [email protected] 04 / 2011 Network protection Compact Supervision Concentrated know-how Aiming at standardising electrical switchboards at a time when installations are increasingly complex, Masterpact provides an unequalled simplicity, both concerning choice and installation. Optimised volumes Masterpact is the smallest power circuit breaker in the world, concentrating all the performances of a sophisticated power circuit breaker in compact dimensions. Masterpact thus optimises the installation and guarantees its operation in complete peace of mind. Ease of installation Masterpact range has been designed to standardise switchboards and simplify installation: • single pole pitch for each physical size: 115/230 mm for NW, 70 mm for NT; • incoming connection to top or bottom terminals: front or horizontal or vertical rear connections that can be modified on-site without changing the depth; • no derating up to 55 °C and 4000 A. Maximum security The arc chutes absorb the energy released during breaking, thus limiting the stresses exerted on the installation. They filter and cool the gases produced, reducing effects perceptible from the outside. 60 More than patents 86% of materials can be recycled at the end of product life. Circuit breakers and switch-disconnectors Circuit breakers and switch-disconnectors NT06 to NT16 Common characteristics Sensor selection Number of poles Ui Rated insulation voltage (V) Uimp Impulse withstand voltage (kV) Rated operational volt. (V AC 50 /60 Hz) Ue Suitability for isolation IEC 60947- 2 Degree of pollution IEC 60664 -1 3 /4 1000 12 690 Sensor rating (A) Ir threshold set. (A) 250 (1) 100 to 250 400 160 to 400 630 250 to 630 800 320 to 800 1000 400 to 1000 1250 500 to 1250 1600 640 to 1600 (1) For NT02 rating, please consult us. 3 Circuit breaker characteristics as per IEC 60947 - 2 Rated current (A) Rating of 4th pole (A) Sensor ratings (A) Type of circuit breaker Ultimate breaking capacity (kA rms) V AC 50/ 60 Hz NW08 to NW63 NT06 40 /50 °C (1) 630 630 400 to 630 H1 H2 Icu 220/ 415 V 42 50 440 V 42 50 525 V 42 42 690 V 42 42 Ics % Icu 100% Rated service breaking capacity (kA rms) Utilisation category B B Icw 0.5 s 42 36 Rated short-time withstand current (kA rms) V AC 50/ 60 Hz 1s 42 36 3s 24 20 Integrated instantaneous protection (kA peak ±10 %) 90 Icm Rated making capacity (kA peak) 220/ 415 V 88 105 V AC 50/ 60 Hz 440 V 88 105 525 V 88 88 690 V 88 88 Break time (ms) between tripping order and arc extinction 25 25 Closing time (ms) < 50 In NT08 NT10 NT12 NT16 800 800 400 to 800 1000 1000 400 to 1000 1250 1250 630 to 1250 H1 H2 42 50 42 50 42 42 42 42 100% B B 42 36 42 36 24 20 90 88 105 88 105 88 88 88 88 25 25 < 50 1600 1600 800 to 1600 L1 (2) 150 130 100 25 A 10 10xIn (3) 330 286 220 52 9 240 V 480 V 600 V 42 42 42 50 50 42 150 100 25 42 42 42 Type of switch-disconnector Icm Rated short-time withstand current (kA rms) AC23A/AC3 category - V AC 50/ 60 Hz Icw Ultimate breaking capacity Icu (kA rms) with an external protection relay Maximum time delay: 350 ms 220 V 440 V 525/ 690 V 0.5 s 1s 3s 690 V HA 75 75 75 36 36 20 36 Masterpact NT All standards Masterpact is compliant with international standards IEC 60947-1 and 2, IEC 68230 for type 2 tropicalisation, UL489, ANSI/UL1066, CCC and GOST. Masterpact NW Compliance with environmental requirements The materials used for Masterpact are not potentially dangerous to the environment and are marked to facilitate sorting for recycling. Production facilities are non-polluting in compliance with the ISO 14001 standard. C/O cycles x 1000 Electrical without maintenance IEC 60947 - 3 Annex M/IEC 60947 - 4 - 1 4 (1000 V) / 3 (1250 V) Circuit breaker characteristics as per IEC 60947 - 2 at 40 °C / 50 °C (1) Icu Ics 220 /415/ 440 V 525 V 690 V 1150 V % Icu Icw 1s 3s Icm 220 /415 /440 V 525 V 690 V 1150 V Sensor rating (A) Ir threshold setting (A) 250 (1) 100 to 250 400 160 to 400 630 250 to 630 800 320 to 800 1000 400 to 1000 1250 500 to 1250 1600 630 to 1600 2000 800 to 2000 2500 1000 to 2500 3200 1250 to 3200 4000 1600 to 4000 5000 2000 to 5000 6300 2500 to 6300 (1) For NW02 rating, please consult us. NW08 NW10 NW12 800 800 400 to 800 N1 42 42 42 100% B 42 22 88 88 88 25 < 70 NW16 NW20 NW25 NW32 NW40 NW40b NW50 NW63 1000 1000 400 to 1000 H1 65 65 65 - 1250 1250 630 to 1250 H2 100 85 85 - 1600 1600 800 to 1600 L1 (2) 150 130 100 - H10 50 65 36 143 143 143 25 85 50 190 220 187 187 25 30 30 80 330 286 220 10 50 50 105 25 2000 2000 1000 to 2000 H1 65 65 65 100% B 65 36 143 143 143 25 < 70 2500 2500 1250 to 2500 H1 65 65 65 100% B 65 65 143 143 143 25 < 70 4000 4000 2000 to 4000 H1 100 100 100 100% B 100 100 220 220 220 25 < 80 65 65 100 85 150 100 - HF (3) 85 3200 3200 1600 to 3200 H2 100 85 85 - 4000 4000 2000 to 4000 H3 150 130 100 - H10 50 85 75 190 220 187 187 25 65 65 150 330 286 220 25 50 50 105 25 65 65 100 85 150 100 - HF (3) 85 85 75 - HA 85 100% 85 85 - 187 187 H2 100 85 85 - H3 150 130 100 - L1 (2) 150 130 100 - H10 50 85 75 190 220 187 187 25 65 65 150 330 286 220 25 30 30 80 330 286 220 10 50 50 105 25 65 65 100 85 150 100 150 100 HF (3) 85 85 75 - HA 55 100% 55 55 - 187 121 5000 5000 2500 to 5000 H2 150 130 100 - 6300 6300 3200 to 6300 100 100 270 330 286 220 25 Circuit breaker characteristics as per NEMA AB1 Breaking capacity (kA) V AC 50/ 60 Hz 50 50 42 240 /480 V 600 V 42 42 - 100 100 150 100 Unprotected circuit breaker characteristics: HA 75 75 75 36 36 20 36 12.5 H1 H2 630 440 V (4) 6 6 690 V 3 3 H1 / H2 / HA 630 AC23A 440 V (4) 6 690V 3 H1 / H2 / HA 500 AC3 (5) 380 /415 V ≤ 250 ≤ 300 440 V 440 V (4) 6 690 V - IEC 60947 - 2 IEC 60664 - 1 Break time (ms) between tripping order and arc extinction Closing time (ms) Mechanical and electrical durability as per IEC 60947- 2/ 3 at In/Ie Mechanical without maintenance Service life C/O cycles x 1000 Type of circuit breaker Rated current In (A) C/O cycles x 1000 Electrical without maintenance IEC 60947 - 2 Type of circuit breaker or switch-disconnector Rated operationnal current Ie (A) C/O cycles x 1000 Electrical without maintenance IEC 60947 - 3 Type of circuit breaker or switch-disconnector Rated operationnal current Ie (A) Motor power (kW) Ui Uimp Ue 3/ 4 1000/ 1250 12 690 /1150 Rated current (A) Rating of 4th pole (A) Sensor ratings (A) Rated service breaking capacity (kA rms) Utilisation category Rated short-time withstand current (kA rms) V AC 50 /60 Hz Integrated instantaneous protection (kA peak ±10 %) Rated making capacity (kA peak) V AC 50 /60 Hz Switch-disconnector characteristics as per IEC 60947- 3 and Annex A Rated making capacity (kA peak) AC23A/AC3 category - V AC 50/ 60 Hz Sensor selection Type of circuit breaker Ultimate breaking capacity (kA rms) V AC 50/ 60 Hz Circuit breaker characteristics as per NEMA AB1 Breaking capacity (kA) V AC 50/ 60 Hz Common characteristics Number of poles Rated insulation voltage (V) Impulse withstand voltage (kV) Rated operational voltage (V AC 50 / 60 Hz) Suitability for isolation Degree of pollution Tripping by shunt trip as per IEC 60947 - 2 Type of circuit breaker Ultimate breaking capacity (kA rms) V AC 50 /60 Hz Rated service breaking capacity (kA rms) Rated short-time withstand current (kA rms) Icu Ics Icw 220...690 V % Icu 1s 3s Overload and short-circuit protection with external protection relay: short-circuit protection, maximum delay: 350 ms(4) Rated making capacity (kA peak) V AC 50/ 60 Hz HA 50 100% 50 36 - 85 50 - HA 50 100% 50 36 - Icm 220...690 V 105 187 105 Switch-disconnector characteristics as per IEC 60947 - 3 and Annex A NW08 / NW10 / NW12/ NW16 Type of switch-disconnector Rated making capacity (kA peak) AC23A/AC3 category - V AC 50/ 60 Hz Rated short-time withstand current (kA rms) AC23A/AC3 category - V AC 50/ 60 Hz 220...690 V 1150 V 1s 3s NA 88 42 - 135 1s 3s 60 Hz 50 Hz Icm Icw HA 105 50 36 NW20 HF 187 85 50 HA10 105 50 50 HA 105 50 36 HF 187 85 50 1600 670 to 900 800 to 1000 1250 to 1600 20 10 H1 / H2 H3 L1 2000 8 2 3 6 2 3 H1 / H2 / H3 / HA / HF 2000 8 6 H1 / H2 / H3 / HA / HF 2000 900 to 1150 1000 to 1300 1600 to 2000 HA10 105 50 50 NW25 / NW32 / NW40 NW40b / NW50 / NW63 HA 121 55 55 HA 187 85 85 HF 187 85 75 HA10 105 50 50 Earthing switch L1 3 2 (1) 50 °C: rear vertical connected. Refer to temperature derating tables for other connection types. (2) See the current-limiting curves in the "additional characteristics" section. (3) SELLIM system. (4) Available for 480 V NEMA. (5) Suitable for motor control (direct-on-line starting). H1 800 6 3 H2 6 3 L1 3 2 H1 H2 1000 6 6 3 3 L1 3 2 H1 H2 1250 6 6 3 3 H1 H2 1600 3 3 1 1 800 6 3 1000 6 3 1250 6 3 1600 3 1 630 250 to 335 300 to 400 800 335 to 450 400 to 500 1000 450 to 560 500 to 630 1000 450 to 560 500 to 630 Latching capacity (kA peak) Rating short time withstand (kA rms) Icw Mechanical and electrical durability as per IEC 60947- 2/ 3 at In/Ie Service life C/O cycles x 1000 Type of circuit breaker Rated current C/O cycles x 1000 IEC 60947 - 2 Mechanical without maintenance In (A) Electrical Type of circuit breaker or switch-disconnector Rated operational current Electrical C/O cycles x 1000 IEC 60947 - 3 Type of circuit breaker or switch-disconnector Rated operational current Motor power C/O cycles x 1000 IEC 60947 - 3 Annex M/IEC 60947- 4- 1 with maintenance Electrical 440 V (5) 690 V 1150 V without maintenance Ie (A) AC23A 440 V (5) 690 V Ie (A) AC3 (6) 380 / 415 V (kW) 440 V (5) (kW) 690 V (kW) 440 / 690 V (5) without maintenance without maintenance 25 12.5 N1 / H1 / H2 L1 800 / 1000 / 1250 / 1600 10 3 10 3 H1 / H2 / HA / HF 800 / 1000 / 1250 / 1600 10 10 H1 / H2 / HA / HF 800 1000 335 to 450 450 to 560 400 to 500 500 to 630 ≤ 800 800 to 1000 6 H10 0.5 1250 560 to 670 500 to 800 1000 to 1250 H10 0.5 H1 / H2 H3 H10 2500 / 3200 / 4000 5 1.25 2.5 1.25 0.5 2500 / 3200 / 4000 5 2.5 10 5 H1 H2 4000b / 5000 / 6300 1.5 1.5 1.5 1.5 H1 / H2 / HA 4000b / 5000 / 6300 1.5 1.5 (1) 50 °C: rear vertical connected. Refer to temperature derating tables for other connection types. (2) See the current-limiting curves in the "additional characteristics" section. (3) Equipped with a trip unit with a making current of 90 kA peak. (4) External protection must comply with permissible thermal constraints of the circuit breaker (please consult us). No fault-trip indication by the SDE or the reset button. (5) Available for 480 V NEMA. (6) Suitable for motor control (direct-on-line starting). Electrical Management Services Energy Saving Make the most of your energySM Energy and production costs You’re looking for ways to make productivity gains You’re in a competitive sector Energy is having an increasingly with strong pressure on profitability due to the rising cost of energy significant impact on each product •You’re looking for a better understanding of your energy situation. •You want to turn this constraint into an opportunity for progress. www.eastmed.schneider-electric.com Electrical Management Services Energy Saving Schneider Electric Solutions Implementation of quick-win solutions Power Factor Correction & Harmonic Filtering Variable Speed Drives Power Monitoring & Control Benefits @ Remove reactive power charges from your energy bill and reduce your energy bill by 5 to 10% @ Eliminate nuisance trippings and down time @ Preserve lifetime of motors and sensitive equipment @ Increase availability of power for future expansion @ Reduce capital expenditure for expansion Benefits @ Reduce energy bill (up to 30%) and CO2 emissions @ Remove your investment risk @ Solutions operate transparently once installed @ Increase lifespan of equipment @ Reduce maintenance cost and down time Benefits @ Reveal opportunities to cut energy costs @ Manage and operate your installation: - Predict and prevent downtime - Optimise capacity and utilisation - Decrease capital expenditure - Maximise uptime and savings through efficient planning and analysis Implementation of full solutions for specific applications Power monitoring, all fluids and energies > Gain: consumption that closely fits industrial needs > Studies: outside production periods or cycles and during production cycles, analysis of production start-up and shutdown. Compressed air > Gain: detection of leaks and adaptation of operating pressure, efficiency > Measurement of flow rates, analysis of consumers and operating costs Positive cold refrigeration, process cooling, industrial water > Gain: organisation of refrigerating power, leak detection, adaptation of operating pressure, efficiency > Measurement of flow rates, analysis of consumers and operating costs Behaviour and communication > Gain: empowerment regarding the link consumption / production > Best practices on the part of management and production operators Indoor and outdoor lighting > Gain: optimisation of lighting periods > Measurement of lighting, automation, compliance with standards, technologies HVAC, hot water, overheated water, steam > Gain: optimisation of fluid flow rates and circulation, efficiency > Measurement of fluid flow rates, gas flow rates and combusion, analysis of uses and operating costs > Study of premise occupants’ comfort, sectorisation Schneider Electric East Mediterranean s.a.l. Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor P.O. Box : 166223 - Beirut, Lebanon Tel. +961 1 204 502 Fax +961 1 204 458 www.eastmed.schneider-electric.com Cyprus + 357 24 812 649 • [email protected] Iraq + 962 6 516 6260 • [email protected] Jordan + 962 6 516 6465 • [email protected] Lebanon + 961 1 321 645 Syria • [email protected] + 963 11 6124799 • [email protected] Technical education Educational Solutions Catalogue 2011 Educational Solutions The OFMOD concept Modular offer: a new concept for teaching automation systems and electrical distribution This new offer contains educational modules allowing you to create any kind of configuration. Changing from a simple configuration to one that is more developed is done very flexibly by adding additional modules. The diversity of modules allows you to mix different types of components within the same automation system architecture: @@ electromechanical motor starters @@ electronic motor starters @@ programmable logic controllers linked to human-machine interface terminals @@ control-system architectures etc. @@ tertiary electrical installation @@ installation with KNX bus @@ machine safety @@ etc. Modules geared towards construction allow you to progress to installations implementing energy efficiency. The simple operational parts allow you to illustrate the applications being developed. 3 Electrical Energy Distribution 5 Electrical Installation 6 Energy Control 7 > Motor starter bench Energy Efficiency 8 > Heating control bench 9 > Reactive energy compensation > LV switchboard for professional school teaching new 10 Data Acquisition and Processing 4 11 > Fire safety system > Harmotris: 3-phase network harmonic interference bench new > Lift 12 > Hanged cage surface treatment equipment 13 > Automatic door 14 > Comsi case Electrical Energy Distribution LV switchboard for professional school teaching Teaching Objectives @@To study the hardware of a main switchboard @@To control distribution @@To manage energy Electrical and mechanical data @@Power supply: 400 V 3-Ph + ground @@Size (H x W x D) - weight: 2310 x 1000 x 530 mm - 214 kg Main industry @@Electrotechnical professional school This cabinet contains: @@a main power supply @@a residual current device at the head and a @@switch-disconnector with visible breaking @@a busbar @@a measurement unit equipped with a configurable alarm device @@an emergency stop device on the cabinet and @@the possibility of remote installation of at least one other emergency stop point @@feeder control using ON/OFF pushbutton + indication @@connection of power supplies and feeders at the back of the cabinet @@cabinet access from the front and back (for exercises and accreditation) @@a light beacon at the top to indicate power on @@safety devices conform to current standards. Package description This cabinet is used to: @@perform cabling and accreditation tasks with intervention on busbars @@take measurements (intensity, simple and composite voltages, active, reactive and apparent power, power factor and phase order) @@take measurements using an oscilloscope and hook-on ammeter @@distribute electrical energy on 6 separate feeders. It can be supplied in a mounted, non-cabled version delivered with an Accessories kit to carry out cabling operations. Proposed as an option: @@accessories batch (wires, tags, cable ends and sheaths) @@tooling batch (screwdriver, clamps, allen keys). In the workshop, the cabinet will be used to supply: @@systems separately @@the spatial production area (3D cells) @@the panel-builder’s workstations @@a lighting area @@the cabinet cabling stations @@the “study” zone with the microcomputers. To order Un-wired rear face MD1AA720: cabled LV switchboard MD1AA720NC: non-cabled LV switchboard MD1AA728: accessories kit MD1AA728P4: accessories kit (Q = 4) MD1AA729: tool kit 5 Educational Solutions Electrical Installation new Fire safety system Teaching objectives @@To study how a fire safety system works @@To find out about and install the components of a fire safety system Electrical and mechanical data @@Power supply: 230 V AC + E @@Size (H x W x D) - weight: 1800 x 1000 x 600 mm – 120 kg approx. Main industries @@Electrical engineering @@Energy engineering Package description The fire safety system control bench is a chassis mounted on castors, it includes: @@an enclosed 127-point addressable control centre with alarm management unit @@a central unit for fire safety settings @@a splitter box control panel with LCD screen @@an interactive, addressable, optical smoke detector @@an interactive, addressable thermo-velocimetric heat sensor @@two addressable, manual releases @@an action indicator @@a sound diffuser @@an electromagnetic release @@a smoke detector test gas cannister @@a kit comprising holder, pushbuttons and safety devices needed for it to operate properly. The products are installed on a workspace equipped with safety sockets and are ready to use. Operations on this bench are performed in total safety due to the exclusive use of safety cables for establishing connections. This bench is used to: @@signal data from the automatic sensors and manual releases @@locate the start of the fire @@trigger sound diffusers @@halt the broadcasting process in the case of unjustified triggering @@operate in restricted standby mode. To order MDG99130A: Fire safety system 6 www.eastmed.schneider-electric.com Energy Control Motor starter bench Teaching objectives @@To study typical diagrams of electromechanical and electronic motor starters @@To combine power control components @@To measure the circuit voltages and currents @@To calculate torque, power and energy @@To study protection Electrical and mechanical data @@Power supply: 400 V triple phase + N + E / 2 kVA @@Size (H x W x D) - weight: 1950 x 700 x 700 mm - 190 kg Main industry @@Electrical engineering Other industries @@Mechanical engineering @@Industrial technology Manual panel Package description This bench allows motor starters to be studied chronologically: @@implementation of the most common diagrams: __DOL starting __star-delta starting __reversing starting __starting with electronic starter. @@combining power control components: __switch __isolator __contactor __thermal overload relay __compact Tesys U starter. @@measurement of circuit voltages and currents @@calculation of torque, power and energy The motor starter bench includes: @@two autonomous and independent work panels with industrial components connected to safety sockets @@one panel for analysing and connecting the power circuit @@one panel for analysing and connecting the power and control circuit @@a plinth with 2 units (230 V AC - 185 W motor / 190 V DC - 280 W generator) @@two adjustable load rheostats @@a voltmeter to measure the voltage at each point of the circuit @@ammeters for each motor phase and for the load @@wiring accessories compliant with safety standards Motor starters are built using the following types of component: @@basic function components, such as the Vario switch, LS1D isolator, LC1 / LC2 contactors, class 10 LRD thermal overload relay @@components with multiple or integrated functions, such as the GV2 circuit breaker, Integral 18, TeSys U motor starter or ATS01 starter. Automatic panel To order MD1AA540: motor starter bench 7 Educational Solutions Energy Efficiency Heating control bench Teaching objectives Package description @@To use and program the control functions of a Premium PLC @@To understand and configure the operation of a control loop The heating control bench is used to study a central heating system with control loops. Electrical and mechanical data The control part includes a Premium PLC which provides all the control operations, an Altivar variable speed drive and all the associated electrical protection elements. A graphic operator interface terminal is used to control and monitor the system. An Ethernet connection allows you to connect a computer and control supervision remotely. @@Power supply: 230 V T / 2000 VA @@Size (H x W x D) - weight: 1800 x 1000 x 1000 mm - 120 kg Main industries @@Electrical engineering @@Control and monitoring The operational part represents a reduced central heating system comprising: @@a 3-way motorised valve @@a variable speed pump (circulator) @@a heat exchanger (fan-cooled heatsink). The system is configured to use one of the three following control loops: @@PID loop: central heating with internal temperature sensor (acting on the water flow) @@PID loop + servo: central heating with internal temperature sensor (acting on the three-way valve) @@PID loop: central heating with external temperature sensor and water ratio (acting on the three-way valve). The system can be disturbed using a set of three motorised fans of variable speed. Close-up view of 3-way valve To order MD1AE895PR: heating control bench 8 www.eastmed.schneider-electric.com Energy Efficiency Reactive energy compensation Teaching objectives @@To modify, identify and rectify the power factor in an installation @@To highlight and study the influence of: __harmonics phenomena on capacitors __inrush currents when capacitors are switched on @@To implement suitable solutions Electrical and mechanical data @@Power supply: 230 V single-phase + ground / <3.2 kVA @@Size (H x W x D) - weight: __cabinet: 950 x 600 x 300 mm - 70 kg __lamp box: 420 x 800 x 300 mm - 18 kg Package description This product representing a reactive energy capacitor installation includes: @@line and outphasing reactors @@outphasing linear loads to vary the installation’s power factor @@a Varlogic varmeter @@a reactive energy multiple step capacitor system controlled by varmetric relay @@a static contactor to limit the capacitor inrush current @@a non-linear load system to highlight anti-resonance phenomena from harmonics circulating in the capacitors @@a correcting device with an anti-resonance reactor @@an operating diagram with controls on the box door. Notes Measurements and practical exercises require the use of a universal RMS controller or special instruments such as harmonics analysers. Main industry @@Electrical engineering Other industry @@Industrial technology Lamp box To order MDG99160: REC bench with lamp box MDG99169: support carriage option 9 Educational Solutions Energy Efficiency Harmotris: 3-phase network harmonic interference bench Teaching objectives @@To study problems of electrical interference in a 3-phase installation @@To implement the relevant solutions @@To analyse third harmonic and neutral heating phenomena Electrical and mechanical data @@Power supply: 400 V 3-phase + N + ground / <3.3 kVA @@Size (H x W x D) - weight: 1860 x 900 x 570 mm - 230 kg Package description The wheeled bench consists of an electrical cabinet and a box with lighting circuit loads. It has 2 separate power lines representative of a theatre hall to control a lighting circuit and motorised scenery control circuit. The cabinet includes: @@protection circuit breakers and differentials @@line reactors: 10 and 15 mH @@anti-harmonics reactors: 16 and 45 mH @@resonance reactors: 122 mH @@capacitors: 600V 25 mF @@an isolating transformer: 400/240 V, 2 kVA @@an Altivar speed controller for 1.5 kW motor @@a selection list of components to be used for the relevant solution @@a panel to measure and adjust lamp power. Main industry @@Electrical engineering The box at the bottom of the bench includes: @@a lighting ramp with three 500W halogen bulbs @@a ramp of fluorescent, fluocompact or induction lamps @@two fans to cool the surrounding air @@a temperature monitoring probe. A harmonics analysis device is required for exercises designed for students taking electrotechnical higher vocational education. Inside of cabinet To order MDG99190: Harmotris bench MDG99159: active filter option MD1AG190H: bench with LF analyser MDG99198: HF spectrum analyzer www.eastmed.schneider-electric.com 10 Data Acquisition and Processing Lift new Teaching objectives Package description @@To understand how to program and implement a PLC @@To study the timer, counter and storage functions of a Grafcet @@To manage priorities and allocate tasks Operating unit @@a 5-floor lift with: __landing door contact __car floor call control __landing call buttons __car arrival sensors. Electrical and mechanical data Control unit @@a PLC mounted and wired to a support: __TSX Micro or Twido or M340 __two ribbon cables for quick connection to the operating unit. @@Power supply: 230 V single phase + ground / < 150 VA @@Size (H x W x D) - weight: __control unit: 300 x 290 x 210 mm - 5 kg __operational unit: 1015 x 615 x 635 mm - 24 kg Main industry @@Industrial technology Other industries @@Electrical engineering @@Mechanical engineering To control MD1AE254: lift operational part MD1AE257: TSX Micro complete lift MD1AE257MR: M340 complete lift MD1AE257TW: Twido complete lift For the control part only, please consult us 11 Educational Solutions Data Acquisition and Processing Hanged cage surface treatment equipment Teaching objectives @@To approach sequencial programming @@To manage the stop/start modes of an automated system (DGOSM) @@To study the Grafcet and its timer, counter and storage functions Electrical and mechanical data Package description The operating unit modelling a surface treatment system includes: @@a double-motion hanged cage @@a loading/unloading station. The control unit includes: @@a TSX Micro or Twido or M340 PLC @@a base with connection layers. @@Power supply: 230 V single phase + ground / < 100 VA @@Size (H x W x D) - weight: __micro control unit: 210 x 380 x 350 mm - 5 kg __Twido control unit: 170 x 290 x 310 mm - 2 kg __operating unit: 400 x 700 x 350 mm - 18 kg Main industries @@Electrical engineering @@Mechanical engineering Other industry @@Industrial technology To order MD1AE224: surface treatment operational part MD1AE227: TSX Micro complete lift MD1AE227MR: M340 complete lift MD1AE227TW: Twido complete lift For the control part only, please consult us www.eastmed.schneider-electric.com 12 Data Acquisition and Processing Automatic door Teaching objectives @@To learn and understand automated system structures @@To analyse operation by wired or programmed logic @@To study and comply with safety rules and user protection devices @@To program door operation (list, Ladder, Grafcet) Electrical and mechanical data @@Power supply: 230 V single phase + ground / < 130 VA @@Size (H x W x D) - weight: __control unit: 700 x 300 x 700 mm - 37 kg __operational unit: 540 x 600 x 600 mm - 22 kg Main industry Package description Operating unit The “Safe Automatic Door” teaching module consists of a swinging door implementing all the operation safety devices required by relevant standards: @@XUL photoelectric barrier cells with double output contact @@mobile panel obstruction detection by XUD optic fibres and photoelectric cells @@mechanical open/close end-of-travel switches @@door motion indicator lamps @@safe access zone lighting indicators. Mechanical motion is controlled by an AC motor with a speed reducer and an adjustable torque limiter. The mobile panel is driven by pinion and chain gear with ball bearing rail guides. Control unit An industrial electrical box includes: @@the standard protection devices: fuse isolator, thermal magnetic circuit breaker and thermal relay @@the components needed to achieve the two operating modes @@depending on the version, the PLC is a TSX Micro (16I/12O), a Twido (16I/12O) or a Zelio (12I/8O) module @@in manual mode, door motion and safety devices are controlled by limit switches @@in automatic mode, the motion and safety devices, keyboard access and signals are controlled by a PLC. @@Electrical engineering Other industries @@Mechanical engineering @@Industrial technology To order MD1AE774: automatic door operational part MD1AE176: TSX Micro control part MD1AE177: TSX Micro complete assembly MD1AE173TW: Twido control part MD1AE175TW: Twido complete assembly MD1AE173ZL: Zelio control part MD1AE175ZL: Zelio complete assembly 13 Educational Solutions Data Acquisition and Processing Comsi case Teaching objectives Package description @@To study Ethernet and ASi communication tools @@To program a PLC in PL7 This case is adapted from the MD1AE845 communication case industrial engineering and technology applications. Electrical and mechanical data @@Power supply: 230 V single-phase / <150 VA This compact case enables: @@easy connections to a local system and network @@connection to a local network by TCP/IP protocol @@the use of HTML pages linked to the module’s built-in website via the @@FactoryCast software tool supplied with the product. Main industry In its basic version, the case contains: @@a TSX Micro (3722) PLC @@a TSX DMZ 28DR (16 in/12 out) I/O card @@a TSX ETZ 510 module supplied with the FactoryCast software @@a PC/PLC communication cable @@an RS485 cable suitable for the PLC AUX port @@a hub and two standard RJ45 cables @@16 in/12 out (discrete) connected to safety sockets @@4 in/1 out (analogue) connected to safety sockets @@a SUB-D connector connected to the PLC counter channels. @@Industrial technology Additional hardware is available as an option for studying the ASi fieldbus. @@Size (H x W x D) - weight: __Comsi case: 500 x 450 x 270 mm - 12 kg __ASi baseplate: 220 x 290 x 310 mm - 3 kg Other industries @@Mechanical engineering @@Electrical engineering The optional ASi baseplate includes: @@a TSX SAZ 10 ASi master module @@a plate incorporating an ASi bus power supply module (TSX SUP A05) @@a Telefast SB2 intelligent interface (8S44SBB1) @@a control station for the ASi bus with two spring return flush pushbuttons (XAL S2003) @@a BNC connector for displaying the ASi signals when connecting an oscilloscope. ASi baseplate To order MD1AE845SI2: comsi case MD1AE848SI: ASi baseplate www.eastmed.schneider-electric.com 14 Automation Services Automation Systems Improve the reliability and availability of your equipment Spare parts Our offer : @ the supply from our stock of tested and certified equipment and spare parts compatible with your installations, Be able to get operations started again as quickly as possible after a failure by having a spare part or equivalent solution available on site. @ the use of genuine parts with original manufacturer quality, @ the recycling of your old configurations modernised with spare parts updated and certified by the manufacturer, @ the supply of spare parts beyond the commercialisation period. Benefits for you : @ limit down time thanks to our service stock, @ have access to services after the end of commercialisation of products, @ have access to our stocks at any time, on a contractual basis in case of emergencies. Standard exchange and repairs @ Benefit from service on products no longer commercialised. @ Have a manufacturer’s technician come to your site to repair the faulty equipment. @ Find a good compromise between price and servicing time. Our offer : @ repair of the faulty equipment on our premises or on your site, @ standard exchange of certain parts. Benefits for you : @ the repaired parts are checked and overhauled, and wear components are replaced, @ the complete part is guaranteed, not only the faulty component, @ with standard exchange of some parts, you get good prices and a fast response. www.eastmed.schneider-electric.com Automation Services Automation Systems On-site services Benefit on site from the expertise of our technicians : @ in case of a fault, get operations started again as quickly as possible to limit losses and risks, @ be sure that the equipment is started up as recommended by the manufacturer, @ obtain validation from the manufacturer that a variable speed drive, PLC, network, human-machine interface, architecture or supervision system has been installed, Our offer : On-site services by our technicians and experts, using manufacturerspecific tools for an in-depth diagnosis of your equipment. Benefits for you : @ limit down time by relying on our knowledge of our products and your business, @ be certain that the inspected or commissioned equipment will meet requirements to ensure optimal production quality. Retrofit Your situation : @ you have equipment that can still give you many more years of service mechanically speaking, but you are having more and more difficulty with the maintenance of the electrical part, which reduces reliability, @ the maintenance costs for the electrical part of this ageing equipment are going up substantially, If you would like a turnkey solution for the replacement of your automation products, we have created a complete modernisation offer to help you to make your project a success : @ Full handling of your migration (application software and hardware) @ Project management with your partners or direct @ Commitment to results regarding down time @ Multi-site deployment @ you want to increase the performance of your equipment by using more recent automation products including the latest technologies, @ you want to upgrade your equipment to comply with new standards. Our offer : @ technical retrofit solutions, allowing you to benefit from our expertise and considerably reduce the risks and down time linked to cabling and mechanical adaptation operations, @ retrofit with little or no revision of the application software or product settings, @ in case application software modifications are necessary, our modernisation offer has been designed to meet your specific needs. Benefits for you : @ extend your equipment service life without investing in costly new machines, www.eastmed.schneider-electric.com @ reduce down time for retrofit thanks to our technical solutions. Critical Power & Cooling Services APC InfrastruXure TM Services to keep your mission-critical applications operating at optimal performance Maintain & Optimize Your mission-critical applications at maximum efficiency When it comes to maintaining and operating your mission-critical applications, your primary concern is keeping your equipment running at maximum efficiency and optimal performance. Proper care and regular maintenance will help you avoid unnecessary downtime, saving you headaches, time and money. Schneider Electric Critical Power & Cooling has the services to support you in these efforts and protect your investment. Our services portfolio is designed to ensure your applications receive the care they need to operate efficiently. Preventive Maintenance, On-Site Service, Remote Monitoring, Extended Warranty, and Training services may be ordered individually (see product description below), or as a package at discounted prices (see package descriptions at right). Services to help you MAINTAIN and OPTIMIZE your mission-critical applications On-Site Service Get the help you need on location to bring your business back up and running in a time frame compatible with your business requirements. Our Field Service Engineers arrive on-site to isolate and correct the problem in as little time as possible, minimizing downtime. Service Pack Extended Warranty Provides an extension of coverage beyond the factory warranty In the unlikely event of a failure of your single-phase UPS, your product will be repaired or replaced quickly, minimizing downtime. Our warranty guarantees free delivery of parts or unit to ensure you get what you need as soon as you need it. Options available: • 1 Year • 3 Year www.eastmed.schneider-electric.com Critical Power & Cooling Services APC InfrastruXureTM Training Award-winning trainers give you the skills you need to increase the availability and productivity of your equipment while decreasing support requests. Our InfraStruXure® Orientation and Training Service increases your understanding and ability to interface with your ISX solution. Training is also available on industry technologies and trends. Preventive Maintenance Services An examination of your system to ensure optimal performance and prevent problems before they occur Power and air systems contain components and parts that will wear out over time. Depending on your product and its environment, we’ll help you choose from the following options: • Monthly Preventive Maintenance • Quarterly Preventive Maintenance • Semi-annual Preventive Maintenance • Annual Preventive Maintenance All of these maintenance services are available with an option to schedule service outside of normal business hours Battery Replacement Provides you with new batteries when needed, guaranteeing your system is backed up appropriately Battery service and replacement is a vital component of any UPS maintenance program since even one failed battery can compromise an entire system. Whether it is necessary to replace one or all of your batteries, we will provide you with the new batteries required for reliable back-up. Decommissioning/Removal/Disposal End-of-life treatment of your equipment Safe and efficient dismantling and removal of your old equipment, including proper disposal, complying with international regulations regarding handling end-of-life electrical equipment, and recycling of waste Schneider Electric East Mediterranean s.a.l. Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor P.O. Box : 166223 - Beirut, Lebanon Tel. +961 1 204 502 Fax +961 1 204 458 www.eastmed.schneider-electric.com Cyprus + 357 24 812 649 • [email protected] Iraq + 962 6 516 6260 • [email protected] Jordan + 962 6 516 6465 • [email protected] Lebanon + 961 1 321 645 Syria • [email protected] + 963 11 6124799 • [email protected]