Services Catalogue - the global specialist in energy management

Transcription

Services Catalogue - the global specialist in energy management
Schneider Electric East Mediterranean
Services Catalogue
Guarantee your Peace of Mind!
Catalogue Index
Chapter - 1
Installation
Assessment
> MP4 Methodology
A plant wide electrical assessment
> Network consulting
Technical Study
Chapter - 2
Asset
Management
Program
> Emergency On-site Intervention
Reduce your breakdown time with intervention by an expert
within a contractual time scale
> Preventive Maintenance
Optimize the level of performance of your installation
> Predictive Maintenance
Anticipate future breakdowns thanks to regular diagnosis
of your equipment
> Spare Parts
Reduce your breakdown times by having a guaranteed delivery time
for spare parts
Chapter - 3
On-Demand
Maintenance
> Electrical Maintenance Contracts
Mastering your equipment maintenance optimizes
the availability of your facilities
> Transformer Maintenance Services
Different packs to diagnosis the health of your transformers
Chapter - 4
Modernization
> Retrofit
Retrofit on switchgear and protection devices
> Plug & Play
Retrofit on NW low voltage circuit breakers
Chapter - 5
> Energy Saving
Electrical
Management
Services
Make the most of your energySM
Chapter - 6
> Educational Solutions
Educational
Solutions
Electric,
by Schneider
Trainingmore
competitive
making you
The Training Catalogue is now available!
Contact your local Customer Care Centre
to order your copy or download it at:
e
Course Catalogu Countries | 2010 - 2011
nean
East Mediterra
www.eastmed.schneider-electric.com
Chapter - 7
> Automation Systems
Automation
Services
Improve the reliability and availability of your equipment
Chapter - 8
> APC InfrastruXureTM
Critical Power
& Cooling Services
www.eastmed.schneider-electric.com
Services to keep your mission-critical applications operating
at optimal performance
Installation Assessment
MP4 Methodology
A plant wide electrical assessment
MP4 consulting services shed light
on your installation!
Maximise production levels
by increasing installation availability and quality
Improve your OPEX by providing a roadmap
to optimise your operations and maintenance
Prioritise your electrical installation investments
and optimise your CAPEX
Increase safety reduce levels of electrical risks
Predict failures & act before they happen
Replicate some or all recommendations on other sites
within your organisation
www.eastmed.schneider-electric.com
www.eastmed.schneider-electric.com
Installation Assessment
MP4 Methodology
Step 1
Step 2
Specify your electrical energy
needs and assess your current
capabilities
Assess equipment and
evaluate network robustness
@ Understand your process & quantify your
risks
@ For each set of equipment, build a stress
indicator based on:
_ environmental conditions (humidity,
temperature, salinity, etc.)
_ operating conditions (load rate, number
of operations, etc.)
_ equipment ageing
@ Identify the critical points in your process
@ Make the link with the electrical network,
and pinpoint the devices or busbars that
could trigger these high-risk events
@ Understand your current and future
operations & maintenance organisation and
capabilities
@ Carry out a reliability study to evaluate the
robustness of network design with regards to
the critical points identified in Step 1
@ Classify each set of equipment according to
its contribution to the probability of occurrence
of the unwanted events
Example of process modelization and critical points
Example of equipment assessment
Example of electrical risk identification
Example of reliability calculation
@ Locate the main energy consumption points
Dis_Valti1_P63
Dis_Valti2_P63
Dis_Valix_P63
Dis_ATM_P63
Dis_Filag_P63
CM_Bat1_P63
CM_Bat2_P63
IM_Arv_VN
TM_VN
Dis_TGL_VN
DisB
T_S
_Dre
v
CabBT_TGL_Lam
DisBT_N_Drev
TGL
am_
bt_L
JDB
CabBT_TGL_Drev
www.eastmed.schneider-electric.com
EDF,
Dis_EDF_P63
Zz_Cab_63kV
JDB_63kV_P63
TR1_63kV
TR2_63kV
Dis_TR1_P63
JDB_5kV_P63
Cab_P63_VN
Cab_TR1_P63
JDB_5kV_VN
Cab_VN_trTIV
DisBT_geTIV
CabBT_TR1_TGL
CabBT_TR2_TGL
CabBT_TR3_TGL
...
Reliability Level
Low
Medium
High
MP4 Methodology
Step 3
Step 4
Rate criticality levels
Draw up plans and share conclusions
Combine stress and reliability levels to rate
the criticality of each set of equipment and
define the appropriate service policy:
Based on the outputs of Step 3, the following deliverables are consolidated:
@ Critical equipment
(predictive maintenance, emergency recovery
plan, upgrading action, etc.)
@ Major equipment
(preventive maintenance, etc.)
@ Minor equipment
(periodic inspection, etc.)
Example of criticality matrix
@ List of critical safety issues
@ Upgrading actions necessary to restore nominal installation performance
@ 4 plans to:
_ Optimise your operating expenditure (Maintenance Plan)
_ Improve your performance (Modernisation and Monitoring Plans)
_ Track the implementation of actions including training, spare parts
management, recovery plan, etc, (Management Plan). The priority of
each recommendation and its economic balance sheet are assessed
@ Formal presentation of conclusions and recommendations to ensure
good understanding and buy-in by all parties involved
Installation Assessment
MP4 Methodology
MP4 deliverables
4 improvement plans including critical safety issues
Maintenance Plan
@ A description of the level of maintenance to be performed
@ The stress and reliability levels of critical devices
@ A strategy for the maintenance plan schedule
Modernisation Plan
@ A list of equipment at the end of its service life and proposals of
available retrofit solutions
@ Advice on improving installation performance
@ Suggestions on how to adapt your installation to meet your new
business requirements
Monitoring Plan
@ A predictive approach to anticipate potential device failure
@ Energy quality and availability indicators
@ Opportunities for energy savings in relation to the various solutions
deployed
Management Plan
The plan outlines recommendations targeting:
@ The safety of people working on the equipment
@ Service contracts with respect to your subcontracting policy
@ Management of spare parts
@ Competency management including expertise and training
@ Data management through direct access to the Schneider Electric
expert system
The MP4 report allows you to identify critical safety issues such as:
@ Incorrect breaking capacity
@ Absence of interlocking devices
@ Inappropriate protection of people
@ Unprotected access to live parts, etc.
Schneider Electric East Mediterranean s.a.l.
Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor
P.O. Box : 166223 - Beirut, Lebanon
Tel. +961 1 204 502
Fax +961 1 204 458
www.eastmed.schneider-electric.com
Cyprus
+ 357 24 812 649 • [email protected]
Iraq
+ 962 6 516 6260 • [email protected]
Jordan
+ 962 6 516 6465 • [email protected]
Lebanon + 961 1 321 645
Syria
• [email protected]
+ 963 11 6124799 • [email protected]
Installation Assessment
Network Consulting
Technical Study
Schneider Electric Services offer a wide range of network
consulting solutions. Whether for new installations or for existing
ones, we ensure the reliability of your assets.
Schneider Electric service has developed network consulting solutions offering customers
our expertise in planning, analyzing, optimizing, and managing electrical networks.
Our mission is to provide integrated technical solutions for expansion, reinforcement or
refurbishment, and post-incident analysis of electrical networks.
Network consulting solutions apply to all Medium Voltage equipment.
Schneider Electric service can propose tailor-made solution, whether you are a private
or public firm.
Our dedicated team of experienced engineers can ensure network consulting
to customers all around the world.
Network consulting
for every step
of your asset management:
Upstream of the project:
Feasibility, definition, planning
During the project:
When some very specific studies have to
be performed: for instance optimization or
performance testing.
Downstream of the project:
When network performances have to be
analyzed and improved
www.eastmed.schneider-electric.com
Installation Assessment
Network Consulting
Making the most
of your assets
Main offer
According to your present or future needs, our offer includes:
New project definition
Network design
> Best power supply
> Network topology with high reliability
and availability indices
> Network preliminary design
> Optimum equipment rating: cables,
OHL, transformers
> Optimization
> Optimisation of transmission losses
Feasibility studies
> Load forecasts
Equipment preliminary
specifications
> Technical feasibility of customer’s
solution
> Equipment specified to meet customer
needs and requirements
> Selection from different alternatives
> Conductor size (technical and
economical criteria)
> Technical and budgetary criteria
> Transformer rating
> Circuit-breakers
> Substations
Impact studies for new projects and
extensions
System performance studies for
existing and future networks
> Power plant interconnections studies
> Short circuit capability
> Wind farms
> Transient stability
> Cogeneration
> Dynamic stability
> Traditional power generation (Thermal,
Hydro)
> Reliability and availability assessment
> Switching and lighting transients
> Reactive power compensation (SVC, etc)
> Insulation coordination
Schneider Electric East Mediterranean s.a.l.
Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor
P.O. Box : 166223 - Beirut, Lebanon
Tel. +961 1 204 502
Fax +961 1 204 458
Cyprus
+ 357 24 812 649 • [email protected]
Iraq
+ 962 6 516 6260 • [email protected]
Jordan
+ 962 6 516 6465 • [email protected]
Lebanon + 961 1 321 645
www.eastmed.schneider-electric.com
Syria
• [email protected]
+ 963 11 6124799 • [email protected]
Asset Management Program
Emergency
on-site intervention
Reduce your breakdown times with intervention
by an expert within a contractual timescale
Your needs
@ Speedy intervention by an expert on your site so that repairs are made as quickly as
possible
@ Competent and responsive technical support
Your benefits
@ We undertake to attend your site within a contractual timescale in order to ensure a prompt
response in the event of a fault
www.eastmed.schneider-electric.com
Asset Management Program
Spare parts
Reduce your breakdown times by having a guaranteed delivery
time for spare parts
Your needs
@ you need to have spare parts to hand so that you can repair faults quickly
Your benefits
@ We guarantee to deliver your spare parts (defined at the start of the contract by our experts)
within a contractual timescale
@ We offer you a logistics structure for priority spare parts which has been tried and tested
over a number of years, in order to meet your needs for reduced stoppage times
www.eastmed.schneider-electric.com
Sepam
series 20
series 40
Sepam
series 80
Multifunction unit
compact and
flexible
for all current
applications
Multifunction unit
intelligent and
flexible
for custom
applications
(Logipam
software)
LFP
5000 A
1250 A
SF1, SFset
SF6
Fixed circuit
breaker
high power
version
for power plant
Fixed and
withdrawable
circuit breaker
Evolis
17.5 kV
Front mounted
Front mounted
vacuum
50 kA
3150 A
vacuum
31.5 kA
2500 A
25 kA
1250 A
Evolis HP Evolis 24 kV
Front
mounted
VIP
integrated trip
unit (with­out
auxilary
power supply)
in Evoset up
to 20 kA
Side
mounted
Fixed
With­drawable Fixed
Fixed circuit
and with­
circuit breaker and with­
breaker
drawable
drawable
circuit breaker
circuit breaker
vacuum
31.5 kA 40 kA
Fixed circuit
breaker
SF6
31.5 kA 40 kA
Front or side
mounted
mechanism
SF6
40 kA
Withdrawable
circuit breaker
VIP integrated
trip unit (without
auxiliary power
supply) in SFset
up to 24 kV
SF2
3150 A 1250 A 3150 A 2500 A 2500 A
SF F400
Fixed circuit
breaker
SF6
31.5 kA 25 kA
SF6
50 kA 40 kA 50 kA
MAX. RATED SHORT CIRCUIT CURRENT
3150 A
MAX. RATED CURRENT
RATED VOLTAGE
LF
Circuit breaker
www.eastmed.schneider-electric.com
Overcurrent and
earth-fault relay
for basic protection of feeders
and distribution
transformers
digital
Modbus, IEC 60870-5-103, DNP3, IEC 61850
Protocols
substation
busbar
transformer
motor
generator
capacitor
Application
Multifunction protection unit
for all voltage levels
Sepam
series 10
Protection
Medium Voltage Spare Parts
SF6
10 kA
400 A
Rollarc
8 kA
Outdoor fixed Fixed and withdrawacircuit breaker ble contactor with
magnetic holding or
mechanical latching
SF6
31.5 kA
3150 A
GI-E
Contactor
25 kA
1250 A
LBSkit
Vacuum
withdrawable
contactor
63 kA
l1
250 A
Fusarc
CF
Fuse
50 kA
l1
125 A
Thermal
protection
included
Standard
AFNOR
50 kA
l1
250 A
Fuse for
Motor
measurement protection
transformer
fuse range
protection up
to 24 kV
(Tepefuse)
and up to
36 kV
(Fusarc CF)
Standards
IEC, DIN,
UTE
63 kA
l1
2.5 A
Solefuse Tepefuse, MGK
Fusarc
CF
Indoor load break Standards
Standards
DIN, IEC
switch (630 A),
IEC, UTE
disconnector and
accessories
Fuses for
distribution
transformer
from 3.6 kV to
36 kV
vacuum SF6
8 kA
250 A
CTV1
Switch /
disconnector
dry
Ring
type and
medium
voltage
Low
Power
Current
Transformer
(LPCT)
Ring
type and
medium
voltage
Current
Transformer,
Voltage
Transformer
40 kA
2500 A
dry
50 kA
5000 A
CT, VT LPCT
Instrument
transformer
Outdoor
Current
Transformer and
Voltage
Transformer
dry
50 kA
2500 A
Power factor
correction on
MV networks
or devices
"all film"
with or
without
internal
fuses
600 kvar
CT, VT Propivar
Indoor or
outdoor
installation
Fixed or
automatic capacitor banks
for motor,
substation,
or global
distribution
Power factor
correction
and harmonic
filtering on
MV networks
vacuum /
SF6
31.5 kA
14400 kvar
CP 200
series
Power factor
correction
Asset Management Program
Asset Management Program
Preventive
maintenance
Optimise the level of performance of your installation
Your needs
@ Maintain your electrical equipment regularly, as defined by the
manufacturer, in order to retain its original operational level
@ Entrust your installations to a professional in electrical distribution
who is competent to handle the various technical grades of your
equipment
Your benefits
Manufacturer maintenance:
Preventive manufacturer
maintenance of Vercors
500 type high voltage
switchboard
@ Governed by international standards
@ Undertaken by field services engineers
@ Using special tools and dedicated engineers
@ Supported by an IBSuite tool guaranteeing compliance
with service procedures
@ Finalised by recommendations specified in a detailed report
We will improve:
@ Protection of your personnel and equipment
@ Your continuity of service
@ The useful life of your equipment
@ Anticipation of certain problems
www.eastmed.schneider-electric.com
Preventive manufacturer
maintenance of an FG2
circuit-breaker - Fluair
200 range
Asset Management Program
Predictive
maintenance
Anticipate future breakdowns thanks to regular
diagnostic of your equipment
You want to anticipate future electrical failures in order to ensure
optimum continuity of service on your site
Our expertise
For around thirty years Schneider Electric has studied all the
phenomena leading to malfunctions that might disrupt electrical
distribution
Your benefits
Periodic diagnostics of your electrical equipment:
@ By skilled experts who have undergone regular training
@ With specific manufacturer tools continuously updated and
improved by regular feedback from our factories and on-site
interventions
Schneider Electric has your constraints into taken by developing
two kinds of diagnostics:
@ Diagnostics without Shut-down
@ Diagnostics with Shut-Down
The undesirable
phenomena in electrical
distribution are:
@ Electrical
o Short-circuit
o Current overload
o Overheating
o Partial discharge, etc
@ Mechanical
o Effect of wear on the operating system
o Effect of wear on the breaking system, etc
@ Environmental
o Humidity/ventilation
o Pollution, etc
Panorama of Schneider Electric diagnosis tools
MV
ProCorona
ProFusion
Surface discharges on
insulators
ProDiag
Thermography
Diagnosis on an FG2
circuit-breaker using
ProDiag
ProSelect
LV
Panorama of Schneider Electric diagnosis tools
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Corona effects on a
charger
Asset Management Program
Predictive maintenance
without shut-down
Panorama of Schneider Electric diagnosis tools
Your needs
MV
@ Ensure optimum continuity of service
@ Cut down or eliminate shut-down times when performing
ProCorona
ProFusion
maintenance and diagnostic services
ProDiag
Thermography
ProSelect
LV
Panorama of Schneider Electric diagnosis tools
Your benefits
Diagnosis of your equipment without shut-down:
@ Low Voltage ; IR Thermography:
o Check of hot spots on Low Voltage busbars and connections
o Analysis of results by a qualified expert
o Recommendations set out formally in a report
Thermal analysis test on Low Voltage busbars
@ Medium Voltage ; ProCorona:
o Detection of partial surface discharges using ultrasound
o Audit of Medium Voltage cubicles and station
o Analysis of results by a qualified expert
o Recommendations set out formally in a report
We therefore take account of your increasingly restrictive operating
constraints.
Example of an
advanced corona-effect
phenomenon on Medium
Voltage insulators
Diagnostics of an Interprotection type VM6
cubicle using Procorona
www.eastmed.schneider-electric.com
Predictive maintenance
with shut-down
Panorama of Schneider Electric diagnosis tools
Your needs
MV
@ Guaranty the continuity of service of your electrical installation
@ Anticipate future faults
@ Optimise your maintenance and diagnosis operations
ProDiag
ProCorona
ProFusion
ProDiag
Thermography
ProSelect
LV
Panorama of Schneider Electric diagnosis tools
Your benefits
In-depth diagnosis with shut-down of your MV/LV equipment:
@ Medium Voltage and Low Voltage ; ProDiag
o Study of the circuit-breaker and contactor drive chain
o Evaluation of the performance of circuit-breakers and contactors
using the ProDiag tool
o Analysis of results and trends by a expert who has undergone
regular training
o Recommendations set out formally in a report
@ Medium Voltage ; ProFusion
o Measurement of the resistance of Medium Voltage fuses
o Analysis and comparison of results by an expert
o Recommendations set out formally in a report
@ Low Voltage ; ProSelect
o Monitoring of the protection relay on LV circuit-breakers by
current injection
o Check of upstream-downstream discrimination
o Analysis of results by a qualified expert
o Recommendations set out formally in a report
;
;
;
On-Demand Maintenance
Electrical Maintenance
Contracts
Maintenance is a way to prevent electrical risks that can have an
operational and financial impact on your operational means.
Are you measuring the financial impact of non maintenance in
term of downtime cost ?
Example of hourly cost of site downtime (¤)
100 000
40 000
90 000
20 000
over 1 000 000
30 000
15 000
30 000
Oil and Gas
Mobile telephone systems
Airline reservations
Food & Beverage
Stock-market transactions
Automotive
Cement
Pharmaceutical
Have you in mind the differences between different maintenance
strategies in term of costs and performance?
ry
Mandato t,
en
replacem repair
le
ib
imposs
t
ce / Cos
Performan
ce /
Performan d
require
Repair
nce
tena
cost
ase
t
ce / Cos
Performan
ce /
Performan d
require
planned
ent
replacem
ment cost
incre
Replace
Repair
Main
ment cost
Replace
cost
Curative
st Indirect co
st Direct co
10 years
5 years
20 years
t
Equipmen
turer
ac
uf
an
m
life time
15 years
No preventive maintenance
e
Preventiv
cost
5 years
10 years
With preventive maintenance
What are the major causes of equipment failures ?
Defective /
inadequate
insulation
5%
Others
1%
Lightning
4%
Collision
1%
Line disturbance*
*does not include
lightning damage
Loose connection
34%
5%
Moisture
9%
Overload
7%
Defected
equipment
9%
Environnement
8%
Floor
th
Failed intervention
17%
t
provmen
ce cost im
Maintenan
15 years
20 years
t
Equipmen
turer
ac
uf
an
m
life time
On-Demand Maintenance
Electrical Maintenance Contracts
Do you know the major damages impacting your site and the
role of electrical equipment failure?
Water
streaming Water
damage
1%
1%
Electrical
Roberry
2%
1%
Various
Leakage
6%
1%
Explosion
3%
Broken
machin
5%
Storm
6%
Flood
10%
{
Fire
64%
Electricity
22%
Others
23%
Arson
7%
Spark
3%
Burner
2%
Static
electricity
3%
Friction
6%
Radiant
11%
Superheating
7%
Cigaret
2%
Work
by
hot spot
6%
Are you aware of the risk occurrence of failures
if you do not carry out maintenance ?
Cable terminations
Cable Joints
Bus duct
Without Preventive Maintenance
Switchgear bus insulated
With Preventive Maintenance
Disconnect switches
Example: Circuit breaker
On 100 circuit breakers which failed,
82% have no preventive maintenance
and 18% have preventive maintenance
Transformer
Circuit breaker
0%
www.eastmed.schneider-electric.com
20%
40%
60%
80%
100%
Neighbourhood
1%
Ignition
6%
On-Demand Maintenance
Electrical Maintenance Contracts
Basing ourselves on your expectations, we offer a range of
different maintenance contracts, drawn up in the perspective
of a relationship of trust, based on our expertise and
compliance with our commitments.
Our contracts address this criticality by means of :
@ preventive manufacturer maintenance in accordance with IEC standards,
@ emergency corrective maintenance with service levels,
@ management of intervention and equipment data,
@ a contractual package providing you with improved management of the cost / performance
ratio of your maintenance.
Our contracts are tailored for maintenance managers, who are responsible for :
@ the due and proper financial, operational and human management of your activity,
@ optimising use of your electrical equipment,
@ the safety and working environment of your teams.
Our contracts enable you to :
Optimise your site’s availability
n anticipate and limit the number of incidents
n organise the resources required for optimised and secure incident-management
n schedule preventive maintenance interventions by adapting to production constraints
Improve the financial management of your electrical assets
n control and plan your preventive maintenance costs
n reduce your corrective maintenance costs
n assess the indirect costs of downtime and to take action
n anticipate future investments
Manage your installed base of electrical equipment in an optimum manner
n ensure the sustainability of your equipment’s life cycle and performance levels
n comply with effective norms and standards
n guarantee the implementation of your maintenance schedule
n benefit from our recommendations for consulting and expert survey initiatives or projects
www.eastmed.schneider-electric.com
On-Demand Maintenance
Electrical Maintenance Contracts
The contract formulas
You have specific operational and financial requirements. Our maintenance contracts
are drawn-up with your input. So as to meet your requirements,
we offer three formulas for Electrical Maintenance Contracts :
The Prevention Contract:
This ensures optimum performance levels for your electrical facilities by :
n manufacturer maintenance,
n emergency support in liaison with our Service teams.
The Prevention + Package :
Based on the Prevention Contract, it manages budgetary variations owing to
intervention time during incidents, due to * option “free support”.
Under the contract, Schneider Electric assumes the hourly cost of urgent curative
maintenance.
The Prevention ++ Package :
This meets your financial security requirements and optimises the cost of both
preventive and corrective maintenance due to * option “free support” and ** option
“free parts”.
This covers the time, parts and equipment required to restart the malfunctioning
elements identified in the Contract.
These formulas may be adapted to your requirements in terms of service level and the scope
of the services. At your request, additional options may be progressively added to the packages
in-line with the life cycle of your facilities (e.g.: level 5 maintenance).
The Prevention Contract
The Prevention +
Package
The Prevention ++
Package
Preventive maintenance (levels 1 to 4)
Emergency on-site intervention: 8 business hours
Access to maintenance data
n
n
n
n
n
n
n
n
n
n
* Option “free support” ** Option “free parts”
n
* Option “free support”
When the Contract is executed, and throughout its term, the intervention and travel expenses
for corrective maintenance are estimated, set on a fixed basis, and scheduled. The cost of
purchasing parts is invoiced in addition to the Contract.
** Option “free parts”
The spare parts required to repair recent equipment are subject to a fixed price in the Contract.
Only material expenses relating to obsolete equipment are invoiced in addition to the Contract.
Schneider Electric East Mediterranean s.a.l.
Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor
P.O. Box : 166223 - Beirut, Lebanon
Tel. +961 1 204 502
Fax +961 1 204 458
www.eastmed.schneider-electric.com
Cyprus
+ 357 24 812 649 • [email protected]
Iraq
+ 962 6 516 6260 • [email protected]
Jordan
+ 962 6 516 6465 • [email protected]
Lebanon + 961 1 321 645
Syria
• [email protected]
+ 963 11 6124799 • [email protected]
On-Demand Maintenance
Transformer
Maintenance Services
Different packs to diagnose
the health of your transformers
Our laboratory analyses the dielectric fluid in your
transformers to ensure safe, efficient and reliable operation.
TRANSFO SERVICES offers a full range of SERVICE PACKS
combining a number of analyses. You can choose the analyses
need without being an expert in chemical engineering. Contents
range from a check on fluid quality to a complete check-up on
the condition of your transformer.
PACK PCB
Check the level of contamination of liquid dielectric transformers by PCBs or equivalent and
compliance with environmental legislation (European directive 96/59/CE). (PCB content) (x).
Pack 1
Check the quality of the dielectric fluid based on the transformer efficiency of the transformer.
(For oil, this includes the breakdown voltage, water content, acidity, colour index and general
aspect. For pyralene, all the above plus dielectric dissipation factor and resistivity checks) (x).
Pack 2
Obtain an overall indication of the internal condition of the transformer to prevent electrical
accidents.(PACK 1 (x) and dissolved-gas check).
Pack 2+
Precisely characterise internal transformer faults for enhanced prevention of electrical
accidents. (PACK 1, PCB pack and dissolved-gas content) (x).
Pack 3
Precisely characterise internal transformer faults and the status of the solid insulation
to anticipate any problems with the windings. (PACK 1, dissolved-gas content
and furan-derivatives content) (x).
Pack 4
Complete check-up on the transformer. Characterise suspended matter and polar components
of the dielectric fluid for maximum safety. (PACK 3 (x), metal content, particle counts, tan delta
(x) and resistivity (x)).
Accreditations and qualifications
www.eastmed.schneider-electric.com
On-Demand Maintenance
Transformer Maintenance Services
Custom analysis:
@ Interfacial Tension
@ Gravimetric analysis of deposits
@ Hydrocarbons content
@ Flash point
@ Viscosity
@ Density
@ Corrosiveness of the oil (corrosive Sulphur)
A guide for your pack selection
Age of transformer
Less than 5 years
Primary Voltage
Strong
criticality*
Normal
criticality**
< 24 KV
types
of analyses
Frequence
of analyses
types of
analyses
Frequence
of analyses
* Highly criticality : Power autotransformers
PACK 2 or
PACK 2+
> 24 KV
Between 5 and 15 years
< 24 KV
> 24 KV
More than 15 years
< 24 KV
PACK 3
> 24 KV
PACK 4
Every year
PACK 1 or
PACK 2
PACK 2+ or PACK 3
PACK 4
Every two years
5MVA, critical, heavily loaded, step-up or traction transformers and power transformers
** Normal : other cases
www.eastmed.schneider-electric.com
5MVA.
Transformer Maintenance Services
Benefits
For a reliable diagnostic, Schneider Electric transformer
maintenance services offer you:
@ A complete kit of sampling with its simple and detailed operating mode, for an efficient
manipulation at the fingertips of everybody.
@ When necessary, a qualified technician in order to realize the sampling.
Our diagnostic:
@ Redaction of a simple and detailed analyses report for the assessment of your transformer’s
health.
@ History of the analyses for a follow-up on the evolution of your transformer’s health.
@ Provision of analyses statement guaranteeing the PCB oil content of your transformer.
Our solutions:
@ Replacement of the oil charge with processing,
@ Regeneration and/or decontamination of the oil on site or in workshop,
@ Rewinding and complete renovation,
@ End of life processing (removal package, retrofit, destruction),
@ Etc…
Our references:
@ Established in 1989, our laboratory realizes more than 30 000 analyses per year.
@ The accreditation COFRAC obtained in 2004 is deemed to be the Insurance given to a client
certifying that the analyses laboratory TRANSFO SERVICES employs each and every effort in
order to obtain a reliable and reproducible result on the level of the staff competence as much
as on technical means it uses. This “co-signature” is a strong commitment of impartiality and
competences.
Schneider Electric
Services
Retrofit
Retrofit on switchgear
and protection devices
Modernization
Presentation of the offer
Introduction
Today, the productivity, operating safety, continuity of service
and availability requirements of installations are such that at all
levels of a company, the quest for high performance is a major
consideration.
The experience gained by Schneider Electric in carrying out more than 5000 medium-voltage
retrofits on Belledonne, Taillefer, Fluair and Vercors cubicles and more than 3000 low-voltage
retrofits on T140, T12 and Masterbloc switchboards has enabled us to acquire the expertise
and know-how required to help you secure the loyalty of your customers.
According to the equipment concerned, Schneider Electric offers different types of services,
including:
@ Supplying spare parts,
@ Modifying cubicles,
@ Replacing protective devices,
@ Replacing original devices with latest-generation devices.
There are various ways of replacing old devices. The most usual methods are:
Retrofit: the original circuit breaker and its truck are replaced
@ The connection interfaces (power and low voltage) are adapted for use on the original cubicle.
@ The new circuit breaker is fitted with the new interfaces.
@ The solution is tested mechanically with the mounting jig.
Retrofil: the original truck is retained and fitted with a new circuit
breaker
@ The original truck is renovated.
@ The power interfaces are either retained and renovated or they are recreated.
@ The new circuit breaker is adapted for mounting on the original truck.
@ The solution is tested mechanically with the mounting jig.
Schneider Electric can also implement these solutions with devices manufactured by its
competitors (Alstom, Calor Emag, ABB, ASEA, BBC, UNELEC, AREVA).
Many retrofitted devices are in use worldwide.
Schneider Electric is actively working to improve delivery times and optimise the costs of
retrofit solutions in order to provide you with constant support and help in ensuring customer
satisfaction.
We pay particular attention to quality, which is our major consideration.
www.eastmed.schneider-electric.com
Modernization
Presentation of the offer
Renovations solutions
Scope of the offer
Switchboard renovation
@ Progressive replacement without modification of customers’ equipment:
renovation of medium and low voltage switchgear,
kits for improving equipment.
@ Complete replacement or addition of cubicles by extension:
insertion of cubicles into the switchboard with connection ducts,
addition at the end of the switchboard of cubicles identical to the initial cubicle,
in accordance with floor space constraints.
Switchgear renovation
Replacement of old medium and low voltage switchgear and protection devices by retrofit
solutions.
Supply of spare parts
Ensure the supply of spare parts for equipment that is no longer commercialized by the
equipment-producing departments.
Cost-effective solutions to fit your needs
@ No break in continuity of service,
@ No added civil engineering work,
@ No modification of your equipment,
@ Operating constraints taken into account,
@ Progressive renovation to fit your budget.
Validated and tested solutions
@ Manufacturer’s warranty on renovated equipment,
@ Factory-validated and tested equipment.
New solutions
@ Compliant with the standards in effect,
@ Integration of new-generation products,
@ Evolving device technology.
www.eastmed.schneider-electric.com
Renovation, retrofit and spare parts solutions
MV cubicles
Fluair range
Fluair 100
Commercialization
1980
1998
Spare parts supply
guaranteed
2010
Spare parts supply
not guaranteed 2011
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Switchgear retrofit
Old
Cubicle
width
FG1
FG2
New
630 to 1250 A
7.2 kV
650 mm
LF2
DV2
630 to 1250 A
7.2 kV
630 to 3150 A
7.2 kV
900 mm
LF3
630 to 3150 A
7.2 kV
DV2
630 to 2500 A
7.2 kV
Fluair 100C
Commercialization
Spare parts supply
guaranteed
1980
Spare parts supply
not guaranteed
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Switchgear retrofit
Old
R400
R400D
80 to 250 A
7.2 kV
Cubicle
width
New
650 mm
R400
R400D
80 to 250 A
7.2 kV
Fluair 200
Commercialization
1980
1998
Spare parts supply
guaranteed
2010
Spare parts supply
not guaranteed 2011
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Switchgear retrofit
Old
Cubicle
width
New
FG1
630 to 1250 A
12 kV
650 mm
LF2
DV2
630 to 1250 A
17.5 kV
FG2
630 to 3150 A
17.5 kV
900 mm
LF3
630 to 3150 A
17.5 kV
DV2
630 to 2500 A
17.5 kV
Modernization
Renovation, retrofit and spare parts solutions
MV cubicles
Fluair range
Fluair 24G
Commercialization
1984
1998
Spare parts supply
guaranteed
2010
Spare parts supply
not guaranteed 2011
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Reworking the original device
Old
F3
Cubicle width New
400 to 1250 A
24 kV
500 mm
F3
400 to 1250 A
24 kV
Fluair 300
Commercialization
1986
1998
Spare parts supply
guaranteed
2010
Spare parts supply
not guaranteed 2011
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Switchgear retrofit
Old
FG3
Cubicle width New
630 to 1250 A
24 kV
750 mm
2500 A
24 kV
1000 mm
FG3
630 to 1250 A
24 kV
2500 A
24 kV
Fluair 400C
Commercialization
1980
1987
Spare parts supply
guaranteed
1999
Spare parts supply
not guaranteed 2000
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Switchgear retrofit
Old
FC4
Cubicle width New
1250 to 2500 A 36 kV
1100 mm
SF2
1250 to 2500 A 36 kV
Fluair 400G
Commercialization
1986
2002
Spare parts supply
guaranteed
2017
Spare parts supply
not guaranteed 2018
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Switchgear retrofit
Old
FG4
www.eastmed.schneider-electric.com
Cubicle width New
1250 A
24 kV
900 mm
SF1
SF2
1250 A
24 kV
1250 A
36 kV
900 mm
SF1
SF2
1250 A
36 kV
2500 to 3000 A
24 kV
1100 mm
SF2
2500 to 3150 A 24 kV
2500 A
36 kV
1100 mm
SF2
2500 A
36 kV
Renovation, retrofit and spare parts solutions
MV cubicles
Vercors VM6 range
CRM
Commercialization
1975
1993
Spare parts supply
guaranteed
2008
Spare parts supply
not guaranteed 2011
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Reworking the original device
Old
R400
R400D
400 A
12 kV
Cubicle
width
500 mm
New
R400
R400D
400 A
12 kV
CM / DDM / IM / IMC / NSM / PM / PMC / QM / QMC
Commercialization
1975
1993
Spare parts supply
guaranteed
2008
Spare parts supply
not guaranteed 2011
2008
Spare parts supply
not guaranteed 2011
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Switchgear retrofit
DM1 / DM2 / DM22
Commercialization
1975
1993
Spare parts supply
guaranteed
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Switchgear retrofit
Old
FB3
400 to 630 A
24 kV
Cubicle
width
1000 mm
New
FB4
400 to 630 A
24 kV
Modernization
Renovation, retrofit and spare parts solutions
MV cubicles
Vercors VM6 range
DM12
Commercialization
1976
1993
Spare parts supply
guaranteed
2008
Spare parts supply
not guaranteed 2011
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Switchgear retrofit
Old
FB4
400 to 1250 A
24 kV
Cubicle
width
750 mm
New
FB4
400 to 1250 A
24 kV
DM23
Commercialization
1976
1993
Spare parts supply
guaranteed
2008
Spare parts supply
not guaranteed 2011
b Complete cubicle
b Cubicles modification
b Cubicle spare parts
b Retrofit/cubicle interface spare part
b Protection device retrofit (see page 25)
b Switchgear retrofit
Old
FB4
www.eastmed.schneider-electric.com
400 to 1250 A
24 kV
Cubicle
width
1000 mm
New
FB4
400 to 1250 A
24 kV
Renovation, retrofit and spare parts solutions
Protection device
retrofit
Old protection device made by
Schneider Electric or competitor
Application
Busbars
Applications
Motor, transformer,
substation
Application
Generator
No
automation
Simple
automation
Complex
automation
Measurement
of I or U
Measurements
of I and U
Measurements
of I and U
Sepam
series 20
Sepam
series 40
Sepam
series 80
Limited to current
or voltage protection
All types of protection
except for differential
All types
of protection
New protection
N.B.: protection renovation should also include the complete study
of the LV compartment (diagram, cabling, equipment).
Modernization
Renovation, retrofit and spare parts solutions
LV switchboards
Masterbloc range
Masterbloc MB100C
Commercialization
1991
2003
Spare parts supply
guaranteed
2013
Spare parts supply
not guaranteed 2014
b Complete column
b Column spare parts
b Module replacement
Masterpact circuit breaker 1250 A, 1000 Vac/Vdc
Masterpact switch-disconnector 1250 A, 1000 Vac/Vdc
Masterbloc MB100M
Commercialization
1991
2003
Spare parts supply
guaranteed
2013
Spare parts supply
not guaranteed 2014
2013
Spare parts supply
not guaranteed 2014
b Complete column
b Column spare parts
b Module replacement
Compact circuit breaker 3200 A, 1000 Vac/Vdc
Masterbloc MB200
Commercialization
1988
2003
Spare parts supply
guaranteed
b Complete column
b Column spare parts
b Module replacement
Masterpact circuit breaker 6300 A, 1000 Vac/Vdc
Masterpact switch-disconnector 6300 A, 1000 Vac/Vdc
b Adaptation
Compact circuit breaker 1250 A 1000 Vac/Vdc
www.eastmed.schneider-electric.com
Renovation, retrofit and spare parts solutions
LV switchboards
Masterbloc range
Masterbloc MB400
Commercialization
1991
2003
Spare parts supply
guaranteed
2013
Spare parts supply
not guaranteed 2014
b Complete column
b Column spare parts
b Module replacement
Masterpact circuit breaker 3200 A, 1000 Vac/Vdc
Masterpact switch-disconnector 3200 A, 1000 Vac/Vdc
b Rack replacement
Compact circuit breaker 630 A, 1000 Vac/Vdc
Interpact circuit breaker 630 A, 1000 Vac/Vdc
Contactor 500 A, 1000 Vac/Vdc
Prisma range
G / GK / GX / GR / P / PH / UT
Commercialization
1988
2004
Spare parts supply
guaranteed
2014
Spare parts supply
not guaranteed 2015
b Complete switchboard
b Switchboard spare parts
Prisma Plus range
G system / P system / P cubicle
Wall-mounted P / Floor-standing G
Wall-mounted Pack
Commercialization
2003
b Complete switchboard
b Switchboard spare parts
Spare parts supply
guaranteed
Spare parts supply
not guaranteed
Modernization
Renovation, retrofit and spare parts solutions
LV switchgear
Low-rating Selpact
Commercialization
1973
Spare parts supply
guaranteed
1989
1998
Spare parts supply
not guaranteed 2009
b Device spare parts
b Retrofit/switchboard interface spare part
b Device manufacturing
Withdrawable low-rating Selpact
b Device repairing
b Switchgear retrofit
Corresponding functions:
v fixed V fixed with pad
v fixed V withdrawable with pad
v withdrawable V withdrawable with pad
v withdrawable V withdrawable with truck
Old: low-rating Selpact
Type DN2
Withdrawable truck type Masterpact NT
New: Masterpact
Isc (kA)
In (A)
Type
50
630/1000
NT H2
Isc (kA)
In (A)
50
630/1000
DR2/DRS2
100
630/1000
NT L1
150
630/1000
DS2
45
630/1000/1250
NT H2
50
630/1000/1250
High-rating Selpact
Commercialization
1973
1989
Spare parts supply
guaranteed
1998
Spare parts supply
not guaranteed 2009
b Device spare parts
b Retrofit/switchboard interface spare part
Withdrawable high-rating Selpact
b Device manufacturing
b Device repairing
b Switchgear retrofit
Corresponding functions:
v fixed V fixed with pad
v withdrawable V withdrawable with pad
v withdrawable V withdrawable with truck
Old: high-rating Selpact
Type DN2/DS2
Withdrawable truck type Masterpact NW
www.eastmed.schneider-electric.com
New: Masterpact
Isc (kA)
In (A)
50
1600 to 3200
NW H1
1600
NW H2
DN2H/DS2H 70
80
2000 to 3200
Type
Isc (kA)
In (A)
65
1600 to 3200
100
1600
100
2000 to 3200
Renovation, retrofit and spare parts solutions
LV switchgear
DA
Commercialization
1968
Spare parts supply
guaranteed
1990
1998
Spare parts supply
not guaranteed 2009
b Device spare parts
b Retrofit/switchboard interface spare part
b Device manufacturing
b Device repairing
b Switchgear retrofit
Corresponding functions:
v fixed V fixed with pad
v withdrawable V withdrawable with pad
Old: DA
Type DNA1
DNA2
New: Masterpact
Isc (kA)
In (A)
70
1600/2000
Type
NW H2
2500/3200
100
2500/3200
100
4000/5000
Please consult us
45
630 to 1250
50
1600 to 2500
DNAH
100
1600/2000
100
630 to 2000
DSA2
In (A)
1600/2000
100
DRA
DSA1
Isc (kA)
65
NW H2
50
800 to 1250
60
1600/2000
85
2500/3200
85
4000
NW H1
NW H1
NW H2
65
800 to 1250
65
1600 to 2500
100
1600/2000
100
800 to 2000
65
800 to 1250
65
1600/2000
100
2500/3200
Please consult us
100
5000
35
800 to 1250
NW N1
Please consult us
42
800 to 1250
45
1600 to 2500
NW H1
65
1600 to 2500
Compact
Commercialization
1981
1997
Spare parts supply
guaranteed
2000
Spare parts supply
not guaranteed 2002
b Device spare parts
b Retrofit/switchboard interface spare part
b Device manufacturing
b Device repairing
b Switchgear retrofit
Old: Compact
Type New: Masterpact
Poles Function
C1250 STC 3 P
In (A)
Withdrawable 1250
Type
NT
Poles
Function
In (A)
Please consult us
Modernization
Renovation, retrofit and spare parts solutions
LV switchgear
Masterpact
Commercialization
1986
2003
Spare parts supply
guaranteed
2005
Spare parts supply
not guaranteed 2006
b Device spare parts
b Retrofit/switchboard interface spare part
b Device manufacturing
b Device repairing
b Switchgear retrofit
Old: Masterpact M
Type Poles Function
M
3P
4P
New: Masterpact NW
In (A)
Type
Poles Function
In (A)
Withdrawable 800 to 3200
Plug and Play 3 P
Withdrawable 800 to 3200
Fixed/
800 to 4000
Withdrawable
Masterkit
Fixed/
800 to 4000
Withdrawable
3P
Fixed/
5000 to 6300
Withdrawable
Please consult us
Fixed/
800 to 6300
Withdrawable
Please consult us
Plug and Play solution
The Masterpact NW can be mounted in the Masterpact M frame.
The Plug and Play solution consists of:
b a Masterpact that has been adapted and fitted with special power connections
b a fine wire cross-member
b a pair of corresponding drawers.
Masterkit solution
Complete Masterpact M replacement kit.
The kit consists of:
b Masterpact NW
b power connections according to rating
b frame, in the case of a withdrawable device
b attachment bracket, in the case of a fixed device
b wire bundle
b insulating plate
b door faceplate
b screw kit.
www.eastmed.schneider-electric.com
Renovation, retrofit and spare parts solutions
Retrofitting
competitors’ devices
Medium voltage
Medium-voltage devices can be replaced according to the retrofit or retrofil principle.
In the case of medium-voltage devices manufactured by our competitors, the retrofil solution is the simplest and fastest method
of replacing a customer’s equipment. We can renovate a customer’s original truck and fit it with a Schneider Electric device,
circuit breaker or contactor.
The power connection elements are either renovated or reconditioned.
The devices are then tested for dielectric withstand and overheating and undergo mechanical tests.
Examples of MV devices
Brand
Type
Techno Rating
New device
ABB
Contactor C1
Air
250 A
ALSTOM
Circuit breaker
CB411
Oil
2900 A 7.2 kV
Circuit breaker
LF3
DELLE
Circuit breaker
HG3
Oil
2500 A 7.2 kV
Circuit breaker
LF3
BBC
Circuit breaker
Oil
630 A
7.2 kV
Circuit breaker
LF1
BBC
Circuit breaker
Oil
2000 A 7.2 kV
Circuit breaker
LF2
BBC
Circuit breaker
W-RM/W-RG
Oil
1250 A 17.5 kV
Circuit breaker
DV2
Calor Emag
Circuit breaker
ODM3
Oil
1250 A 13.8 kV
Circuit breaker
LF2
Calor Emag
Circuit breaker
ZE4WL
Oil
1250 A 13.8 kV
Circuit breaker
LF2
CEM
Contactor GF
SF6
250 A
7.2 kV
Contactor
Rollarc R400
SIEMENS
Circuit breaker
Oil
630 A
7.2 kV
Circuit breaker
DV2
7.2 kV
Contactor
Rollarc R400
Low voltage
The retrofit principle can be used to replace low-voltage devices manufactured by our competitors.
Both the device and its truck can be replaced with a complete Schneider Electric device and the
auxiliaries connections recreated.
With the retrofit solution, as the devices have already been tested,
only a power connection overheating test is carried out.
Examples of LV devices
Type
Rating
UNELEC
Brand
CNP 1000
1000 A
4P
New device
Masterpact NT 10 H1
UNELEC
CS 1250
1250 A
3P
Masterpact NW 12 H1
UNELEC
CS 2500
2500 A
3P
Masterpact NW 25 H1
Monitoring and protecting
your low voltage network
"Plug and Play" retrofit solution
Masterpact can be integrated in a general supervision system
to optimise your electrical installation.
I nt
P-I
TC
PE
th
e
ern
tN
et
rk
wo
ra n
Schneider Electric proposes a fast and simple implementation
with considerably reducing on-site intervention time
and get the performance of last generation device.
"Plug & Play"
Covering
all your applications
Retrofit on NW low voltage circuit breakers
Masterpact meets the needs of all types of LV electrical distribution networks.
et
The original Masterpact M chassis is kept
)no intervention on the switchboard structure(
Mo
db
us
rk
two
e
N
Building
• Hotels
• Hospitals
• Offices
• Retail
Data Centres
and Networks
Industry
Energy and Infrastructures
• Mining and minerals
• Automotive
• Food and beverage
• Chemical industry
• Airports
• Oil and gas
• Water
• Electrical energy
• Marine
• Wind turbines
Masterpact NW adapted
for the "Plug and Play" solution
Masterpact M
≤ 3200 A
Local communication with FDM121
All Masterpact NT / NW circuit breakers can
be connected to a high-visibility FDM121 front
display module. Maintenance personnel will
have convenient access to all data directly
from the panel of the electrical cabinet.
Micrologic Control Units
All Masterpact are equipped with
a Micrologic electronic control unit
that offers a complete set of
protections and state of
the art measurements.
and
Ensuring safety at any time
All Masterpact are equipped with a Micrologic electronic control unit that offers all types of current
and advanced protection, measurement and communication. Protection functions are separated
from the measurement functions and are managed by an ASIC electronic component.
This independence guarantees immunity from conducted or radiated disturbances and ensures
the highest degree of reliability.
Optimising the management of your electrical installation
When equipped with a Micrologic types E, P or H, Masterpact can be integrated in a general
supervision system to optimise installation operation and maintenance. Alarms may be programmed
for remote indications. Used with PowerLogic ION Enterprise software, you can exploit the electrical
data (current, voltage, energy, frequency, power, and power quality) to optimise continuity of service
and energy management:
• reduce energy and operations costs;
• improve power quality, reliability and uptime;
• optimise equipment use.
Maximising continuity of service
Because a LV power supply interruption is unacceptable especially in critical power applications,
an automatic system is required for LV transfer switching. For your peace of mind, Masterpact enables
automatic control and management of power sources in your low voltage distribution network
guaranteeing the hi-reliability of your installation.
30
2
EGX300 gateway-server
or iRIO RTU
The EGX300 web-enabled
gateway-server or the iRIO RTU
(remote terminal unit) can both
be used as Ethernet coupler for
the PowerLogic System devices
and for any other communicating
devices operating under Modbus
RS485 protocol. Data is viewable
via a standard web browser.
Masterpact provides an answer to specific applications.
minutes
Masterpact NT and NW
easy operations
LV power circuit breakers 630 to 6300 A
The retrofit solutions use a factory modified
and adapted Masterpact NW which is installed
in the Masterpact M’s original chassis.
Masterpact UR
Whenever high short circuit is involved
Masterpact UR is a low voltage ultra rapid opening circuit breaker. Its fault
detection rate and its reaction speed mean that it will stop a short circuit from
developing. As a result, this is the key component in very high power
installations equipped with a number of power sources connected in parallel.
Masterpact UR truly comes into its own when short circuit currents can reach
very high levels and when continuity of service is a must: offshore
installations, cement plants, petrochemical industry. It is also especially
suited to electrical installations on board merchant ships.
Schneider Electric East Mediterranean s.a.l.
PowerLogic ION Enterprise
PowerLogic ION Enterprise
software is a complete power
management solution for your
facility or plant operations.
It can be connected to Masterpact
through Ethernet/Modbus protocol.
• 1000 V for mines
• Direct current networks
• Corrosion protection
• Switch-disconnectors and earthing switches
• Automatic transfer switching equipment (ATSE) for emergency power systems
• High electrical endurance applications: Masterpact NT H2 is a high performance device offering high breaking capacity
(Icu: 50 kA/480 V) and a high level of discrimination, all in a small volume
Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor
P.O. Box : 166223 - Beirut, Lebanon
Tel. +961 1 204 502
Fax +961 1 204 458
www.eastmed.schneider-electric.com
EMEDNWBR0411EN
Cyprus
+ 357 24 812 649 • [email protected]
Iraq
+ 962 6 516 6260 • [email protected]
Jordan
+ 962 6 516 6465 • [email protected]
Lebanon + 961 1 321 645
Syria
• [email protected]
+ 963 11 6124799 • [email protected]
04 / 2011
Network
protection
Compact
Supervision
Concentrated know-how
Aiming at standardising electrical switchboards at a time when
installations are increasingly complex, Masterpact provides an
unequalled simplicity, both concerning choice and installation.
Optimised volumes
Masterpact is the smallest power circuit breaker in the world, concentrating all the performances of a sophisticated power circuit
breaker in compact dimensions. Masterpact thus optimises the installation and guarantees its operation in complete peace of mind.
Ease of installation
Masterpact range has been designed to standardise switchboards and simplify installation:
• single pole pitch for each physical size: 115/230 mm for NW, 70 mm for NT;
• incoming connection to top or bottom terminals: front or horizontal or vertical rear connections that can be modified
on-site without changing the depth;
• no derating up to 55 °C and 4000 A.
Maximum security
The arc chutes absorb the energy released during breaking, thus limiting the stresses exerted on the installation.
They filter and cool the gases produced, reducing effects perceptible from the outside.
60
More than
patents
86%
of materials can be
recycled at the end
of product life.
Circuit breakers
and switch-disconnectors
Circuit breakers and
switch-disconnectors
NT06 to NT16
Common characteristics
Sensor selection
Number of poles
Ui
Rated insulation voltage (V)
Uimp
Impulse withstand voltage (kV)
Rated operational volt. (V AC 50 /60 Hz) Ue
Suitability for isolation
IEC 60947- 2
Degree of pollution
IEC 60664 -1
3 /4
1000
12
690
Sensor rating (A)
Ir threshold set. (A)
250 (1)
100
to 250
400
160
to 400
630
250
to 630
800
320
to 800
1000
400
to 1000
1250
500
to 1250
1600
640
to 1600
(1) For NT02 rating, please consult us.
3
Circuit breaker characteristics as per IEC 60947 - 2
Rated current (A)
Rating of 4th pole (A)
Sensor ratings (A)
Type of circuit breaker
Ultimate breaking capacity (kA rms)
V AC 50/ 60 Hz
NW08 to NW63
NT06
40 /50 °C (1) 630
630
400 to 630
H1
H2
Icu
220/ 415 V 42
50
440 V
42
50
525 V
42
42
690 V
42
42
Ics
% Icu
100%
Rated service breaking capacity (kA rms)
Utilisation category
B
B
Icw
0.5 s
42
36
Rated short-time withstand current (kA rms)
V AC 50/ 60 Hz
1s
42
36
3s
24
20
Integrated instantaneous protection (kA peak ±10 %)
90
Icm
Rated making capacity (kA peak)
220/ 415 V 88
105
V AC 50/ 60 Hz
440 V
88
105
525 V
88
88
690 V
88
88
Break time (ms) between tripping order and arc extinction
25
25
Closing time (ms)
< 50
In
NT08
NT10
NT12
NT16
800
800
400 to 800
1000
1000
400 to 1000
1250
1250
630 to 1250
H1
H2
42
50
42
50
42
42
42
42
100%
B
B
42
36
42
36
24
20
90
88
105
88
105
88
88
88
88
25
25
< 50
1600
1600
800 to 1600
L1 (2)
150
130
100
25
A
10
10xIn (3)
330
286
220
52
9
240 V
480 V
600 V
42
42
42
50
50
42
150
100
25
42
42
42
Type of switch-disconnector
Icm
Rated short-time withstand current (kA rms)
AC23A/AC3 category - V AC 50/ 60 Hz
Icw
Ultimate breaking capacity Icu (kA rms)
with an external protection relay
Maximum time delay: 350 ms
220 V
440 V
525/ 690 V
0.5 s
1s
3s
690 V
HA
75
75
75
36
36
20
36
Masterpact NT
All standards
Masterpact is
compliant with
international standards
IEC 60947-1 and 2,
IEC 68230 for type 2
tropicalisation, UL489,
ANSI/UL1066, CCC
and GOST.
Masterpact NW
Compliance with environmental
requirements
The materials used for Masterpact are not
potentially dangerous to the environment and
are marked to facilitate sorting for recycling.
Production facilities are non-polluting in
compliance with the ISO 14001 standard.
C/O cycles x 1000 Electrical without maintenance
IEC 60947 - 3 Annex M/IEC 60947 - 4 - 1
4 (1000 V) / 3 (1250 V)
Circuit breaker characteristics as per IEC 60947 - 2
at 40 °C / 50 °C (1)
Icu
Ics
220 /415/ 440 V
525 V
690 V
1150 V
% Icu
Icw
1s
3s
Icm
220 /415 /440 V
525 V
690 V
1150 V
Sensor rating (A)
Ir threshold setting (A)
250 (1)
100
to 250
400
160
to 400
630
250
to 630
800
320
to 800
1000
400
to 1000
1250
500
to 1250
1600
630
to 1600
2000
800
to 2000
2500
1000
to 2500
3200
1250
to 3200
4000
1600
to 4000
5000
2000
to 5000
6300
2500
to 6300
(1) For NW02 rating, please consult us.
NW08 NW10 NW12
800
800
400
to 800
N1
42
42
42
100%
B
42
22
88
88
88
25
< 70
NW16
NW20
NW25 NW32 NW40
NW40b NW50 NW63
1000
1000
400
to 1000
H1
65
65
65
-
1250
1250
630
to 1250
H2
100
85
85
-
1600
1600
800
to 1600
L1 (2)
150
130
100
-
H10
50
65
36
143
143
143
25
85
50
190
220
187
187
25
30
30
80
330
286
220
10
50
50
105
25
2000
2000
1000
to 2000
H1
65
65
65
100%
B
65
36
143
143
143
25
< 70
2500
2500
1250
to 2500
H1
65
65
65
100%
B
65
65
143
143
143
25
< 70
4000
4000
2000
to 4000
H1
100
100
100
100%
B
100
100
220
220
220
25
< 80
65
65
100
85
150
100
-
HF (3)
85
3200
3200
1600
to 3200
H2
100
85
85
-
4000
4000
2000
to 4000
H3
150
130
100
-
H10
50
85
75
190
220
187
187
25
65
65
150
330
286
220
25
50
50
105
25
65
65
100
85
150
100
-
HF (3)
85
85
75
-
HA
85
100%
85
85
-
187
187
H2
100
85
85
-
H3
150
130
100
-
L1 (2)
150
130
100
-
H10
50
85
75
190
220
187
187
25
65
65
150
330
286
220
25
30
30
80
330
286
220
10
50
50
105
25
65
65
100
85
150
100
150
100
HF (3)
85
85
75
-
HA
55
100%
55
55
-
187
121
5000
5000
2500
to 5000
H2
150
130
100
-
6300
6300
3200
to 6300
100
100
270
330
286
220
25
Circuit breaker characteristics as per NEMA AB1
Breaking capacity (kA)
V AC 50/ 60 Hz
50
50
42
240 /480 V
600 V
42
42
-
100
100
150
100
Unprotected circuit breaker characteristics:
HA
75
75
75
36
36
20
36
12.5
H1
H2
630
440 V (4)
6
6
690 V
3
3
H1 / H2 / HA
630
AC23A
440 V (4)
6
690V
3
H1 / H2 / HA
500
AC3 (5)
380 /415 V ≤ 250
≤ 300
440 V
440 V (4)
6
690 V
-
IEC 60947 - 2
IEC 60664 - 1
Break time (ms) between tripping order and arc extinction
Closing time (ms)
Mechanical and electrical durability as per IEC 60947- 2/ 3 at In/Ie
Mechanical without maintenance
Service life
C/O cycles x 1000
Type of circuit breaker
Rated current
In (A)
C/O cycles x 1000 Electrical without maintenance
IEC 60947 - 2
Type of circuit breaker or switch-disconnector
Rated operationnal current
Ie (A)
C/O cycles x 1000 Electrical without maintenance
IEC 60947 - 3
Type of circuit breaker or switch-disconnector
Rated operationnal current
Ie (A)
Motor power (kW)
Ui
Uimp
Ue
3/ 4
1000/ 1250
12
690 /1150
Rated current (A)
Rating of 4th pole (A)
Sensor ratings (A)
Rated service breaking capacity (kA rms)
Utilisation category
Rated short-time withstand current (kA rms)
V AC 50 /60 Hz
Integrated instantaneous protection (kA peak ±10 %)
Rated making capacity (kA peak)
V AC 50 /60 Hz
Switch-disconnector characteristics as per IEC 60947- 3 and Annex A
Rated making capacity (kA peak)
AC23A/AC3 category - V AC 50/ 60 Hz
Sensor selection
Type of circuit breaker
Ultimate breaking capacity (kA rms)
V AC 50/ 60 Hz
Circuit breaker characteristics as per NEMA AB1
Breaking capacity (kA)
V AC 50/ 60 Hz
Common characteristics
Number of poles
Rated insulation voltage (V)
Impulse withstand voltage (kV)
Rated operational voltage (V AC 50 / 60 Hz)
Suitability for isolation
Degree of pollution
Tripping by shunt trip as per IEC 60947 - 2
Type of circuit breaker
Ultimate breaking capacity (kA rms) V AC 50 /60 Hz
Rated service breaking capacity (kA rms)
Rated short-time withstand current (kA rms)
Icu
Ics
Icw
220...690 V
% Icu
1s
3s
Overload and short-circuit protection with external protection relay:
short-circuit protection, maximum delay: 350 ms(4)
Rated making capacity (kA peak) V AC 50/ 60 Hz
HA
50
100%
50
36
-
85
50
-
HA
50
100%
50
36
-
Icm
220...690 V
105
187
105
Switch-disconnector characteristics as per IEC 60947 - 3 and Annex A
NW08 / NW10 / NW12/ NW16
Type of switch-disconnector
Rated making capacity (kA peak)
AC23A/AC3 category - V AC 50/ 60 Hz
Rated short-time withstand current (kA rms)
AC23A/AC3 category - V AC 50/ 60 Hz
220...690 V
1150 V
1s
3s
NA
88
42
-
135
1s
3s
60 Hz
50 Hz
Icm
Icw
HA
105
50
36
NW20
HF
187
85
50
HA10
105
50
50
HA
105
50
36
HF
187
85
50
1600
670 to 900
800 to 1000
1250 to 1600
20
10
H1 / H2 H3
L1
2000
8
2
3
6
2
3
H1 / H2 / H3 / HA / HF
2000
8
6
H1 / H2 / H3 / HA / HF
2000
900 to 1150
1000 to 1300
1600 to 2000
HA10
105
50
50
NW25 / NW32 / NW40
NW40b / NW50 / NW63
HA
121
55
55
HA
187
85
85
HF
187
85
75
HA10
105
50
50
Earthing switch
L1
3
2
(1) 50 °C: rear vertical connected. Refer to temperature derating tables for other connection types.
(2) See the current-limiting curves in the "additional characteristics" section.
(3) SELLIM system.
(4) Available for 480 V NEMA.
(5) Suitable for motor control (direct-on-line starting).
H1
800
6
3
H2
6
3
L1
3
2
H1
H2
1000
6
6
3
3
L1
3
2
H1
H2
1250
6
6
3
3
H1
H2
1600
3
3
1
1
800
6
3
1000
6
3
1250
6
3
1600
3
1
630
250 to 335
300 to 400
800
335 to 450
400 to 500
1000
450 to 560
500 to 630
1000
450 to 560
500 to 630
Latching capacity (kA peak)
Rating short time withstand (kA rms)
Icw
Mechanical and electrical durability as per IEC 60947- 2/ 3 at In/Ie
Service life
C/O cycles x 1000
Type of circuit breaker
Rated current
C/O cycles x 1000
IEC 60947 - 2
Mechanical
without maintenance
In (A)
Electrical
Type of circuit breaker or switch-disconnector
Rated operational current
Electrical
C/O cycles x 1000
IEC 60947 - 3
Type of circuit breaker or switch-disconnector
Rated operational current
Motor power
C/O cycles x 1000
IEC 60947 - 3 Annex M/IEC 60947- 4- 1
with maintenance
Electrical
440 V (5)
690 V
1150 V
without maintenance
Ie (A)
AC23A
440 V (5)
690 V
Ie (A)
AC3 (6)
380 / 415 V (kW)
440 V (5) (kW)
690 V (kW)
440 / 690 V (5)
without maintenance
without maintenance
25
12.5
N1 / H1 / H2
L1
800 / 1000 / 1250 / 1600
10
3
10
3
H1 / H2 / HA / HF
800 / 1000 / 1250 / 1600
10
10
H1 / H2 / HA / HF
800
1000
335 to 450
450 to 560
400 to 500
500 to 630
≤ 800
800 to 1000
6
H10
0.5
1250
560 to 670
500 to 800
1000 to 1250
H10
0.5
H1 / H2 H3
H10
2500 / 3200 / 4000
5
1.25
2.5
1.25
0.5
2500 / 3200 / 4000
5
2.5
10
5
H1
H2
4000b / 5000 / 6300
1.5
1.5
1.5
1.5
H1 / H2 / HA
4000b / 5000 / 6300
1.5
1.5
(1) 50 °C: rear vertical connected. Refer to temperature derating tables for other connection types. (2) See the current-limiting curves in the "additional characteristics" section. (3) Equipped with a trip unit with a making current of 90 kA peak. (4) External protection must comply with permissible thermal constraints of the circuit breaker (please consult us). No fault-trip indication by the SDE or the reset button.
(5) Available for 480 V NEMA. (6) Suitable for motor control (direct-on-line starting).
Electrical Management Services
Energy Saving
Make the most of your energySM
Energy and production costs
You’re looking for ways to make productivity gains
You’re in a competitive sector
Energy is having an increasingly
with strong pressure on profitability
due to the rising cost of energy
significant impact on each product
•You’re looking for a better understanding
of your energy situation.
•You want to turn this constraint into an
opportunity for progress.
www.eastmed.schneider-electric.com
Electrical Management Services
Energy Saving
Schneider Electric Solutions
Implementation of quick-win solutions
Power Factor Correction
& Harmonic Filtering
Variable Speed Drives
Power Monitoring & Control
Benefits
@ Remove reactive power charges
from your energy bill and reduce
your energy bill by 5 to 10%
@ Eliminate nuisance trippings
and down time
@ Preserve lifetime of motors and
sensitive equipment
@ Increase availability of power
for future expansion
@ Reduce capital expenditure
for expansion
Benefits
@ Reduce energy bill (up to 30%)
and CO2 emissions
@ Remove your investment risk
@ Solutions operate transparently
once installed
@ Increase lifespan of equipment
@ Reduce maintenance cost and
down time
Benefits
@ Reveal opportunities to cut
energy costs
@ Manage and operate your
installation:
- Predict and prevent downtime
- Optimise capacity and utilisation
- Decrease capital expenditure
- Maximise uptime and savings
through efficient planning and
analysis
Implementation of full solutions for specific applications
Power monitoring, all fluids and energies
> Gain: consumption that closely fits industrial needs
> Studies: outside production periods or cycles and during production cycles, analysis
of production start-up and shutdown.
Compressed air
> Gain: detection of leaks and adaptation of operating pressure, efficiency
> Measurement of flow rates, analysis of consumers and operating costs
Positive cold refrigeration, process cooling, industrial water
> Gain: organisation of refrigerating power, leak detection, adaptation of operating
pressure, efficiency
> Measurement of flow rates, analysis of consumers and operating costs
Behaviour and communication
> Gain: empowerment regarding the link consumption / production
> Best practices on the part of management and production operators
Indoor and outdoor lighting
> Gain: optimisation of lighting periods
> Measurement of lighting, automation, compliance with standards, technologies
HVAC, hot water, overheated water, steam
> Gain: optimisation of fluid flow rates and circulation, efficiency
> Measurement of fluid flow rates, gas flow rates and combusion, analysis of uses
and operating costs
> Study of premise occupants’ comfort, sectorisation
Schneider Electric East Mediterranean s.a.l.
Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor
P.O. Box : 166223 - Beirut, Lebanon
Tel. +961 1 204 502
Fax +961 1 204 458
www.eastmed.schneider-electric.com
Cyprus
+ 357 24 812 649 • [email protected]
Iraq
+ 962 6 516 6260 • [email protected]
Jordan
+ 962 6 516 6465 • [email protected]
Lebanon + 961 1 321 645
Syria
• [email protected]
+ 963 11 6124799 • [email protected]
Technical education
Educational Solutions
Catalogue 2011
Educational Solutions
The OFMOD concept
Modular offer: a new concept for teaching automation
systems and electrical distribution
This new offer contains educational modules allowing you to create any kind
of configuration. Changing from a simple configuration to one that is more
developed is done very flexibly by adding additional modules.
The diversity of modules allows you to mix different types of components
within the same automation system architecture:
@@ electromechanical motor starters
@@ electronic motor starters
@@ programmable logic controllers linked to human-machine interface terminals
@@ control-system architectures etc.
@@ tertiary electrical installation
@@ installation with KNX bus
@@ machine safety
@@ etc.
Modules geared towards construction allow you to progress to installations
implementing energy efficiency.
The simple operational parts allow you to illustrate the applications being
developed.
3
Electrical Energy
Distribution
5
Electrical
Installation
6
Energy Control
7
> Motor starter bench
Energy Efficiency
8
> Heating control bench
9
> Reactive energy compensation
> LV switchboard for professional school teaching
new
10
Data Acquisition
and Processing
4
11
> Fire safety system
> Harmotris:
3-phase network harmonic interference bench
new
> Lift
12
> Hanged cage surface treatment equipment
13
> Automatic door
14
> Comsi case
Electrical Energy Distribution
LV switchboard for
professional school teaching
Teaching Objectives
@@To study the hardware of a main
switchboard
@@To control distribution
@@To manage energy
Electrical and
mechanical data
@@Power supply:
400 V 3-Ph + ground
@@Size (H x W x D) - weight:
2310 x 1000 x 530 mm - 214 kg
Main industry
@@Electrotechnical professional school
This cabinet contains:
@@a main power supply
@@a residual current device at the head and a
@@switch-disconnector with visible breaking
@@a busbar
@@a measurement unit equipped with a
configurable alarm device
@@an emergency stop device on the cabinet and
@@the possibility of remote installation of at least
one other emergency stop point
@@feeder control using ON/OFF pushbutton
+ indication
@@connection of power supplies and feeders
at the back of the cabinet
@@cabinet access from the front and back
(for exercises and accreditation)
@@a light beacon at the top to indicate power on
@@safety devices conform to current standards.
Package description
This cabinet is used to:
@@perform cabling and accreditation tasks with intervention on busbars
@@take measurements (intensity, simple and composite voltages, active,
reactive and apparent power, power factor and phase order)
@@take measurements using an oscilloscope and hook-on ammeter
@@distribute electrical energy on 6 separate feeders.
It can be supplied in a mounted, non-cabled version delivered with an Accessories kit to carry out cabling operations.
Proposed as an option:
@@accessories batch (wires, tags, cable ends and sheaths)
@@tooling batch (screwdriver, clamps, allen keys).
In the workshop, the cabinet will be used to supply:
@@systems separately
@@the spatial production area (3D cells)
@@the panel-builder’s workstations
@@a lighting area
@@the cabinet cabling stations
@@the “study” zone with the microcomputers.
To order
Un-wired rear face
MD1AA720: cabled LV switchboard
MD1AA720NC: non-cabled LV switchboard
MD1AA728: accessories kit
MD1AA728P4: accessories kit (Q = 4)
MD1AA729: tool kit
5
Educational Solutions
Electrical Installation
new
Fire safety system
Teaching objectives
@@To study how a fire safety
system works
@@To find out about and install
the components of a fire safety system
Electrical and
mechanical data
@@Power supply:
230 V AC + E
@@Size (H x W x D) - weight:
1800 x 1000 x 600 mm – 120 kg approx.
Main industries
@@Electrical engineering
@@Energy engineering
Package description
The fire safety system control bench is a chassis mounted on castors,
it includes:
@@an enclosed 127-point addressable control centre with alarm management unit
@@a central unit for fire safety settings
@@a splitter box control panel with LCD screen
@@an interactive, addressable, optical smoke detector
@@an interactive, addressable thermo-velocimetric heat sensor
@@two addressable, manual releases
@@an action indicator
@@a sound diffuser
@@an electromagnetic release
@@a smoke detector test gas cannister
@@a kit comprising holder, pushbuttons and safety devices needed for it to
operate properly.
The products are installed on a workspace equipped with safety sockets and are
ready to use. Operations on this bench are performed in total safety due to the
exclusive use of safety cables for establishing connections.
This bench is used to:
@@signal data from the automatic sensors and manual releases
@@locate the start of the fire
@@trigger sound diffusers
@@halt the broadcasting process in the case of unjustified triggering
@@operate in restricted standby mode.
To order
MDG99130A: Fire safety system
6 www.eastmed.schneider-electric.com
Energy Control
Motor starter bench
Teaching objectives
@@To study typical diagrams of
electromechanical and electronic
motor starters
@@To combine power control components
@@To measure the circuit voltages and currents
@@To calculate torque, power and energy
@@To study protection
Electrical and
mechanical data
@@Power supply:
400 V triple phase + N + E / 2 kVA
@@Size (H x W x D) - weight:
1950 x 700 x 700 mm - 190 kg
Main industry
@@Electrical engineering
Other industries
@@Mechanical engineering
@@Industrial technology
Manual panel
Package description
This bench allows motor starters to be studied chronologically:
@@implementation of the most common diagrams:
__DOL starting
__star-delta starting
__reversing starting
__starting with electronic starter.
@@combining power control components:
__switch
__isolator
__contactor
__thermal overload relay
__compact Tesys U starter.
@@measurement of circuit voltages and currents
@@calculation of torque, power and energy
The motor starter bench includes:
@@two autonomous and independent work panels with industrial components
connected to safety sockets
@@one panel for analysing and connecting the power circuit
@@one panel for analysing and connecting the power and control circuit
@@a plinth with 2 units (230 V AC - 185 W motor / 190 V DC - 280 W generator)
@@two adjustable load rheostats
@@a voltmeter to measure the voltage at each point of the circuit
@@ammeters for each motor phase and for the load
@@wiring accessories compliant with safety standards
Motor starters are built using the following types of component:
@@basic function components, such as the Vario switch, LS1D isolator, LC1 / LC2
contactors, class 10 LRD thermal overload relay
@@components with multiple or integrated functions, such as the GV2 circuit
breaker, Integral 18, TeSys U motor starter or ATS01 starter.
Automatic panel
To order
MD1AA540: motor starter bench
7
Educational Solutions
Energy Efficiency
Heating control bench
Teaching objectives
Package description
@@To use and program the control
functions of a Premium PLC
@@To understand and configure the operation
of a control loop
The heating control bench is used to study a central heating system with
control loops.
Electrical and
mechanical data
The control part includes a Premium PLC which provides all the control
operations, an Altivar variable speed drive and all the associated electrical
protection elements.
A graphic operator interface terminal is used to control and monitor the system.
An Ethernet connection allows you to connect a computer and control
supervision remotely.
@@Power supply:
230 V T / 2000 VA
@@Size (H x W x D) - weight:
1800 x 1000 x 1000 mm - 120 kg
Main industries
@@Electrical engineering
@@Control and monitoring
The operational part represents a reduced central heating system comprising:
@@a 3-way motorised valve
@@a variable speed pump (circulator)
@@a heat exchanger (fan-cooled heatsink).
The system is configured to use one of the three following control loops:
@@PID loop: central heating with internal temperature sensor
(acting on the water flow)
@@PID loop + servo: central heating with internal temperature sensor
(acting on the three-way valve)
@@PID loop: central heating with external temperature sensor and water
ratio (acting on the three-way valve).
The system can be disturbed using a set of three motorised fans of variable
speed.
Close-up view of 3-way valve
To order
MD1AE895PR: heating control bench
8 www.eastmed.schneider-electric.com
Energy Efficiency
Reactive energy
compensation
Teaching objectives
@@To modify, identify and rectify the
power factor in an installation
@@To highlight and study the influence of:
__harmonics phenomena on capacitors
__inrush currents when capacitors are
switched on
@@To implement suitable solutions
Electrical and
mechanical data
@@Power supply:
230 V single-phase + ground / <3.2 kVA
@@Size (H x W x D) - weight:
__cabinet: 950 x 600 x 300 mm - 70 kg
__lamp box: 420 x 800 x 300 mm - 18 kg
Package description
This product representing a reactive energy capacitor installation includes:
@@line and outphasing reactors
@@outphasing linear loads to vary the installation’s power factor
@@a Varlogic varmeter
@@a reactive energy multiple step capacitor system controlled by varmetric
relay
@@a static contactor to limit the capacitor inrush current
@@a non-linear load system to highlight anti-resonance phenomena from
harmonics circulating in the capacitors
@@a correcting device with an anti-resonance reactor
@@an operating diagram with controls on the box door.
Notes
Measurements and practical exercises require the use of a universal RMS
controller or special instruments such as harmonics analysers.
Main industry
@@Electrical engineering
Other industry
@@Industrial technology
Lamp box
To order
MDG99160: REC bench with lamp box
MDG99169: support carriage option
9
Educational Solutions
Energy Efficiency
Harmotris: 3-phase network
harmonic interference bench
Teaching objectives
@@To study problems of electrical
interference in a 3-phase installation
@@To implement the relevant solutions
@@To analyse third harmonic and neutral
heating phenomena
Electrical and
mechanical data
@@Power supply:
400 V 3-phase + N + ground / <3.3 kVA
@@Size (H x W x D) - weight:
1860 x 900 x 570 mm - 230 kg
Package description
The wheeled bench consists of an electrical cabinet and a box with lighting
circuit loads.
It has 2 separate power lines representative of a theatre hall to control a
lighting circuit and motorised scenery control circuit.
The cabinet includes:
@@protection circuit breakers and differentials
@@line reactors: 10 and 15 mH
@@anti-harmonics reactors: 16 and 45 mH
@@resonance reactors: 122 mH
@@capacitors: 600V 25 mF
@@an isolating transformer: 400/240 V, 2 kVA
@@an Altivar speed controller for 1.5 kW motor
@@a selection list of components to be used for the relevant solution
@@a panel to measure and adjust lamp power.
Main industry
@@Electrical engineering
The box at the bottom of the bench includes:
@@a lighting ramp with three 500W halogen bulbs
@@a ramp of fluorescent, fluocompact or
induction lamps
@@two fans to cool the surrounding air
@@a temperature monitoring probe.
A harmonics analysis device is required for
exercises designed for students taking
electrotechnical higher vocational education.
Inside of cabinet
To order
MDG99190: Harmotris bench
MDG99159: active filter option
MD1AG190H: bench with LF analyser
MDG99198: HF spectrum analyzer
www.eastmed.schneider-electric.com
10
Data Acquisition and Processing
Lift
new
Teaching objectives
Package description
@@To understand how to program and
implement a PLC
@@To study the timer, counter and storage
functions of a Grafcet
@@To manage priorities and allocate tasks
Operating unit
@@a 5-floor lift with:
__landing door contact
__car floor call control
__landing call buttons
__car arrival sensors.
Electrical and
mechanical data
Control unit
@@a PLC mounted and wired to a support:
__TSX Micro or Twido or M340
__two ribbon cables for quick connection
to the operating unit.
@@Power supply:
230 V single phase + ground / < 150 VA
@@Size (H x W x D) - weight:
__control unit:
300 x 290 x 210 mm - 5 kg
__operational unit:
1015 x 615 x 635 mm - 24 kg
Main industry
@@Industrial technology
Other industries
@@Electrical engineering
@@Mechanical engineering
To control
MD1AE254: lift operational part
MD1AE257: TSX Micro complete lift
MD1AE257MR: M340 complete lift
MD1AE257TW: Twido complete lift
For the control part only, please consult us
11
Educational Solutions
Data Acquisition and Processing
Hanged cage surface
treatment equipment
Teaching objectives
@@To approach sequencial programming
@@To manage the stop/start modes of an
automated system (DGOSM)
@@To study the Grafcet and its timer, counter
and storage functions
Electrical and
mechanical data
Package description
The operating unit modelling a surface treatment system includes:
@@a double-motion hanged cage
@@a loading/unloading station.
The control unit includes:
@@a TSX Micro or Twido or M340 PLC
@@a base with connection layers.
@@Power supply:
230 V single phase + ground / < 100 VA
@@Size (H x W x D) - weight:
__micro control unit:
210 x 380 x 350 mm - 5 kg
__Twido control unit:
170 x 290 x 310 mm - 2 kg
__operating unit:
400 x 700 x 350 mm - 18 kg
Main industries
@@Electrical engineering
@@Mechanical engineering
Other industry
@@Industrial technology
To order
MD1AE224: surface treatment operational part
MD1AE227: TSX Micro complete lift
MD1AE227MR: M340 complete lift
MD1AE227TW: Twido complete lift
For the control part only, please consult us
www.eastmed.schneider-electric.com
12
Data Acquisition and Processing
Automatic door
Teaching objectives
@@To learn and understand automated
system structures
@@To analyse operation by wired or programmed
logic
@@To study and comply with safety rules and
user protection devices
@@To program door operation (list, Ladder,
Grafcet)
Electrical and
mechanical data
@@Power supply:
230 V single phase + ground / < 130 VA
@@Size (H x W x D) - weight:
__control unit:
700 x 300 x 700 mm - 37 kg
__operational unit:
540 x 600 x 600 mm - 22 kg
Main industry
Package description
Operating unit
The “Safe Automatic Door” teaching module consists of a swinging door implementing all the operation safety devices required by relevant standards:
@@XUL photoelectric barrier cells with double output contact
@@mobile panel obstruction detection by XUD optic fibres and photoelectric cells
@@mechanical open/close end-of-travel switches
@@door motion indicator lamps
@@safe access zone lighting indicators.
Mechanical motion is controlled by an AC motor with a speed reducer and
an adjustable torque limiter.
The mobile panel is driven by pinion and chain gear with ball bearing rail guides.
Control unit
An industrial electrical box includes:
@@the standard protection devices: fuse isolator, thermal magnetic circuit
breaker and thermal relay
@@the components needed to achieve the two operating modes
@@depending on the version, the PLC is a TSX Micro (16I/12O), a Twido
(16I/12O) or a Zelio (12I/8O) module
@@in manual mode, door motion and safety devices are controlled by limit
switches
@@in automatic mode, the motion and safety devices, keyboard access and
signals are controlled by a PLC.
@@Electrical engineering
Other industries
@@Mechanical engineering
@@Industrial technology
To order
MD1AE774: automatic door operational part
MD1AE176: TSX Micro control part
MD1AE177: TSX Micro complete assembly
MD1AE173TW: Twido control part
MD1AE175TW: Twido complete assembly
MD1AE173ZL: Zelio control part
MD1AE175ZL: Zelio complete assembly
13
Educational Solutions
Data Acquisition and Processing
Comsi case
Teaching objectives
Package description
@@To study Ethernet and ASi
communication tools
@@To program a PLC in PL7
This case is adapted from the MD1AE845 communication case industrial engineering and technology applications.
Electrical and
mechanical data
@@Power supply:
230 V single-phase / <150 VA
This compact case enables:
@@easy connections to a local system and network
@@connection to a local network by TCP/IP protocol
@@the use of HTML pages linked to the module’s built-in website via the
@@FactoryCast software tool supplied with the product.
Main industry
In its basic version, the case contains:
@@a TSX Micro (3722) PLC
@@a TSX DMZ 28DR (16 in/12 out) I/O card
@@a TSX ETZ 510 module supplied with the FactoryCast software
@@a PC/PLC communication cable
@@an RS485 cable suitable for the PLC AUX port
@@a hub and two standard RJ45 cables
@@16 in/12 out (discrete) connected to safety sockets
@@4 in/1 out (analogue) connected to safety sockets
@@a SUB-D connector connected to the PLC counter channels.
@@Industrial technology
Additional hardware is available as an option for studying the ASi fieldbus.
@@Size (H x W x D) - weight:
__Comsi case:
500 x 450 x 270 mm - 12 kg
__ASi baseplate:
220 x 290 x 310 mm - 3 kg
Other industries
@@Mechanical engineering
@@Electrical engineering
The optional ASi baseplate includes:
@@a TSX SAZ 10 ASi master module
@@a plate incorporating an ASi bus power supply module (TSX SUP A05)
@@a Telefast SB2 intelligent interface (8S44SBB1)
@@a control station for the ASi bus with two spring return flush pushbuttons
(XAL S2003)
@@a BNC connector for displaying the ASi signals when connecting an
oscilloscope.
ASi baseplate
To order
MD1AE845SI2: comsi case
MD1AE848SI: ASi baseplate
www.eastmed.schneider-electric.com
14
Automation Services
Automation Systems
Improve the reliability and availability
of your equipment
Spare parts
Our offer :
@ the supply from our stock of tested and certified equipment and
spare parts compatible with your installations,
Be able to get operations started again as
quickly as possible after a failure by having
a spare part or equivalent solution available
on site.
@ the use of genuine parts with original manufacturer quality,
@ the recycling of your old configurations modernised with spare parts
updated and certified by the manufacturer,
@ the supply of spare parts beyond the commercialisation period.
Benefits for you :
@ limit down time thanks to our service stock,
@ have access to services after the end of commercialisation of products,
@ have access to our stocks at any time, on a contractual basis
in case of emergencies.
Standard
exchange
and repairs
@ Benefit from service on products no longer commercialised.
@ Have a manufacturer’s technician come to your site to repair the
faulty equipment.
@ Find a good compromise between price and servicing time.
Our offer :
@ repair of the faulty equipment on our premises or on your site,
@ standard exchange of certain parts.
Benefits for you :
@ the repaired parts are checked and overhauled, and wear
components are replaced,
@ the complete part is guaranteed, not only the faulty component,
@ with standard exchange of some parts, you get good prices and a
fast response.
www.eastmed.schneider-electric.com
Automation Services
Automation Systems
On-site
services
Benefit on site from the expertise
of our technicians :
@ in case of a fault, get operations started again as quickly as possible
to limit losses and risks,
@ be sure that the equipment is started up as recommended by the
manufacturer,
@ obtain validation from the manufacturer that a variable speed drive,
PLC, network, human-machine interface, architecture or supervision
system has been installed,
Our offer :
On-site services by our technicians and experts, using manufacturerspecific tools for an in-depth diagnosis of your equipment.
Benefits for you :
@ limit down time by relying on our knowledge of our products and your
business,
@ be certain that the inspected or commissioned equipment will meet
requirements to ensure optimal production quality.
Retrofit
Your situation :
@ you have equipment that can still give you many more years of service
mechanically speaking, but you are having more and more difficulty
with the maintenance of the electrical part, which reduces reliability,
@ the maintenance costs for the electrical part of this ageing equipment
are going up substantially,
If you would like a turnkey solution for
the replacement of your automation
products, we have created a complete
modernisation offer to help you to make
your project a success :
@ Full handling of your migration (application
software and hardware)
@ Project management with your partners or
direct
@ Commitment to results regarding down time
@ Multi-site deployment
@ you want to increase the performance of your equipment by using
more recent automation products including the latest technologies,
@ you want to upgrade your equipment to comply with new standards.
Our offer :
@ technical retrofit solutions, allowing you to benefit from our expertise
and considerably reduce the risks and down time linked to cabling and
mechanical adaptation operations,
@ retrofit with little or no revision of the application software or product
settings,
@ in case application software modifications are necessary, our
modernisation offer has been designed to meet your specific needs.
Benefits for you :
@ extend your equipment service life without investing in costly new
machines,
www.eastmed.schneider-electric.com
@ reduce down time for retrofit thanks to our technical solutions.
Critical Power & Cooling Services
APC InfrastruXure
TM
Services to keep your mission-critical applications
operating at optimal performance
Maintain & Optimize
Your mission-critical applications at maximum efficiency
When it comes to maintaining and operating your mission-critical applications, your primary
concern is keeping your equipment running at maximum efficiency and optimal performance.
Proper care and regular maintenance will help you avoid unnecessary downtime, saving you
headaches, time and money.
Schneider Electric Critical Power & Cooling has the services to support you in these efforts
and protect your investment. Our services portfolio is designed to ensure your applications
receive the care they need to operate efficiently. Preventive Maintenance, On-Site Service,
Remote Monitoring, Extended Warranty, and Training services may be ordered individually
(see product description below), or as a package at discounted prices (see package
descriptions at right).
Services to help you MAINTAIN
and OPTIMIZE your mission-critical applications
On-Site Service
Get the help you need on location to bring your business back
up and running in a time frame compatible with your business
requirements.
Our Field Service Engineers arrive on-site to isolate and correct the problem in as little time as
possible, minimizing downtime.
Service Pack Extended Warranty
Provides an extension of coverage beyond the factory warranty
In the unlikely event of a failure of your single-phase UPS, your product will be repaired or
replaced quickly, minimizing downtime.
Our warranty guarantees free delivery of parts or unit to ensure you get what you need as
soon as you need it.
Options available:
• 1 Year
• 3 Year
www.eastmed.schneider-electric.com
Critical Power & Cooling Services
APC InfrastruXureTM
Training
Award-winning trainers give you the skills you need to increase
the availability and productivity of your equipment while
decreasing support requests.
Our InfraStruXure® Orientation and Training Service increases your understanding and ability
to interface with your ISX solution. Training is also available on industry technologies and
trends.
Preventive Maintenance Services
An examination of your system to ensure optimal performance
and prevent problems before they occur
Power and air systems contain components and parts that will wear out over time. Depending
on your product and its environment, we’ll help you choose from the following options:
• Monthly Preventive Maintenance
• Quarterly Preventive Maintenance
• Semi-annual Preventive Maintenance
• Annual Preventive Maintenance
All of these maintenance services are available with an option to schedule service outside of
normal business hours
Battery Replacement
Provides you with new batteries when needed, guaranteeing
your system is backed up appropriately
Battery service and replacement is a vital component of any UPS maintenance program since
even one failed battery can compromise an entire system. Whether it is necessary to replace
one or all of your batteries, we will provide you with the new batteries required for reliable
back-up.
Decommissioning/Removal/Disposal
End-of-life treatment of your equipment
Safe and efficient dismantling and removal of your old equipment, including proper disposal,
complying with international regulations regarding handling end-of-life electrical equipment,
and recycling of waste
Schneider Electric East Mediterranean s.a.l.
Tabaris, Charles Malek Avenue, Tabaris Centre 1063, 10th Floor
P.O. Box : 166223 - Beirut, Lebanon
Tel. +961 1 204 502
Fax +961 1 204 458
www.eastmed.schneider-electric.com
Cyprus
+ 357 24 812 649 • [email protected]
Iraq
+ 962 6 516 6260 • [email protected]
Jordan
+ 962 6 516 6465 • [email protected]
Lebanon + 961 1 321 645
Syria
• [email protected]
+ 963 11 6124799 • [email protected]