Light Commercial Heat Recovery Ventilators
Transcription
Light Commercial Heat Recovery Ventilators
Light Commercial Heat Recovery Ventilators Installation, Operation and Service Instructions VB0002 VB0003 6LC 7000 VB0001 12LC 207428 rev. 07 Table of Contents 1. Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 2.1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.2 Mounting Location Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.3 Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.4 Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.5 Internal Grilles and diffusers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.6 Exterior Hoods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2.7 Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2.8 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 3.1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3.2 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 3.3 Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 3.4 Remote Wall Control (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 4. Airflow Measurements and Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5. Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5.1 Bi-Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 5.2 Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 6. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 6.1 6LC-12LC Exhaust Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 6.2 6LC-12LC Recirculation Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 6.3 7000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Appendix A - Mounting Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Appendix B - Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 Appendix C - Balancing Dampers Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Appendix D - Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Appendix E - Terminal Control Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19 Appendix F - Control Box Assembly 6LC and 12LC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Appendix G - Make-up Heat Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Appendix H - Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-28 Appendix I - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 1. Safety Considerations Hazards may exist within this equipment because it contains electrical and powerful moving components. Only qualified service personnel should install or service this equipment. Untrained personnel can perform basic maintenance such as maintaining filters. Observe precautions marked in literature and on labels attached to unit. Follow all safety codes. ! WARNING Disconnect main power switches to unit before performing service or maintenance. Electric shock can cause personal injury or death. 2 2.4 Ductwork 2. Installation The supply and exhaust duct connections on the unit are as follows: 2.1 Inspection UNIT Inspect the exterior of the unit for shipping damage by ensuring that there is no damage to the door, door latches, door hinges, damper, duct collars, cabinet, etc. Inspect the interior of the unit for damage by ensuring that the fan motors and housings, heat exchange core, insulation, dampers, actuators and drain pans are all intact. 14” x 8” (356 mm x 203 mm) 7000 20” x 8” (508 mm x 203 mm) NOTE: Duct sizes are for connection purposes only. Ducts should be sized to keep noise and pressure drop to a minimum. If transportation damage is found, file a claim immediately with the transportation agency. Remove all packaging, tape, etc. from the cabinet. The supply and exhaust ducts connected to outdoors, as well as any ducts passing through an unconditioned space, must have a minimum insulation value of R5. In addition, a continuous integral vapor barrier over the duct insulation must be used. 2.2 Mounting Location Requirements When determining an installation location, the unit must be mounted in a heated area to prevent condensate drain lines from freezing. The mounting location should be away from occupied areas to provide quiet operation. The area should also be easily accessible for maintenance. Air balancing dampers are recommended for both supply and exhaust ducts to allow for adjustment of airflow. Also, flexible canvas connectors should be installed close to the unit in the supply duct to the building and the exhaust duct from the building to reduce noise transmission from the unit to the building, see Appendix C. NOTE: All ports on the 6LC and 12LC units have 1” (25 mm) flanges to facilitate the installation of the ductwork. Please note that the “Fresh Air from Outdoors” port has a defrost damper incorporated with it. These Heat Recovery Ventilators have minimum clearance requirements when mounting. See Appendix B for specific clearance requirements. Mounting options must allow 12” (305 mm) clearance in front of control cover for access. Ensure that any mechanical fasteners used to connect the duct do not interfere with the operation of the damper. Screws can be installed on the side of the cabinet rather than the flange for this port only. For port locations see Appendix B. A mounting location close to an exterior partition will minimize the length of insulated duct. The unit should be close to a drain and 120 volt, 60 Hz power supply. The unit should be mounted away from hot chimneys, electrical panels and other hazards. All ports on the 7000 unit have 2” (51 mm) flanges to facilitate the installation of the ductwork. Please note the “Fresh Air From Outdoors” connection is factory set to be the left side upper port. It is possible to reverse the operation of the defrost damper in order to use the port on top of the cabinet for “Fresh Air From Outdoors” connection. 2.3 Mounting Options ! DUCT SIZE 6LC, 12LC WARNING It is recommended to wear safety glasses and gloves while performing these instructions. To change the «Fresh Air From Outdoors» from the side to the top use the following directions. For port locations see Appendix B. There are several options for hanging or floor mounting the unit. Remove the cover of the damper motor with a flat screwdriver. Reverse the ORANGE and RED wires by moving the ORANGE from terminal no. 2 to terminal no. 3 and moving the RED wire from terminal no. 3 to terminal no. 2. The end result in order to have the “Fresh Air From Outdoors” connection to the top port will be: no. 1 WHITE, no. 2 - RED, no. 3 - ORANGE. NOTE: In all cases, the unit must be level. Consult local building code for restrictions in your area regarding installation. Hang the unit with the reinforced rubber straps provided as shown in Appendix A. Check with local building codes regarding the use of rubber straps in commercial buildings. Attach the straps to the unit with two no. 8 screws provided. Then attach the other end of the strap to the ceiling joists, trusses, custom frame, etc. 2.5 Internal Grilles and Diffusers Locate exhaust grilles and supply diffusers to provide effective ventilation and avoid short circuiting of airflows. Adjustable dampers should be provided at every grille and diffuser location to make balancing of the system possible. The unit can also be hung with 3/8” (10 mm) threaded rod and U channels or angles (not supplied) as shown in Appendix A. When installing the unit, keep in mind that access to the control panel may be required. Supply and exhaust ducts to outdoors may have 1” to 2” (25 mm to 51 mm) of insulation on them. Rubber vibration isolation may be required and is recommended for quiet operation. A proper selection of style and size of grilles and diffusers is required to minimize pressure drop. The velocity of the airflow should not exceed 400 ft/min (2 m/sec) for normal applications. The duct system should be designed according to the high speed flow rate of the unit. In order to keep the noise and pressure drop to a minimum, a maximum air velocity of 1100 ft/min (5.6 m/sec) should be used in calculations in duct design. The duct runs should be kept as short as possible with the minimum amount of elbows and transitions. The unit can also be mounted on a metal or wooden curb (not supplied) bolted to the floor as shown in Appendix A. Space must be left under the unit to allow connection of drain lines. A gradual slope is required for the condensate water to drain by gravity (minimum 1/4”/foot) (6 mm/305 mm). If this is not possible, a pump should be used. If attachment of the unit to the curb is required, ensure that screws, bolts and mounting hardware do not interfere with moving parts or that the integrity of the cabinet insulation is not affected. The manufacturer recommends the use of smooth radius elbows or square elbows with turning vanes to achieve maximum performance. 3 2. Installation (cont’d) 3. Controls 2.6 Exterior Hoods 3.1 General Information It is important that the fresh air intake hood be positioned well away from any source of contamination. The exterior supply and exhaust hoods must be separated enough to prevent cross-contamination and at an elevation that will prevent blockage by snow, dirt and leaves. FAN INTERLOCK RELAY OUTPUT (FF) NOTE: SPEED SELECTION (6LC /12LC UNITS ONLY) Consult local building code for restrictions in your area. To maintain optimum airflow performance, exterior hood selection must be such that the minimum free area of opening is as follows: 140 inches2 (0.09 m2). There are three speed settings available with the controls, only two of which can be functional at any one time. The units are factory set to use the low and high speed taps on the blower motors. If necessary, the medium speed tap can be used instead of the low speed tap. See wiring diagrams for instructions on how to make this change. Units without the remote wall control option can be shut off by opening the contact between LOW - COM or HIGH - COM as shown in Appendix E-2. 2.7 Drains 3.2 Sequence of Operation The drain fittings provided with the unit will accept a 3/4” (19 mm) NPT coupler (supplied by others). The drain line for the unit must be fabricated on-site and connected to the building main. A loop in the hose or trap in the copper or plastic pipe must be provided to prevent sewer gases from entering the unit when connecting to a drain as illustrated in Appendix D. Before start-up, check the unit for obstructive packaging, objects near or in blowers, dampers, heat exchangers, etc. Once installation is complete, check all modes of operation to ensure that the unit is working properly. Close the doors and check for operation on LOW, COM and HIGH. Use a wall control or the dry contact switching to run fan speeds as shown in Appendix E-2. NOTE: The 7000 unit is two speed. Low speed can be initiated by creating a closure across LOW - COM or high speed can be initiated by creating a closure across HIGH - COM. External fan control can be achieved by connecting an external 24 volts fan control through dry contacts (FF). These contacts are closed on a call for ventilation or defrost. See wiring diagram shown in Appendix E-5. A rodent screen with 1/4” (6 mm) mesh must be installed to prevent the intake of large debris and animals. A backdraft damper may need to be installed in the exhaust duct to prevent cold air entering the building if the unit is to be shut off for a long period of time. Consult local building code for plumbing requirements in your area. If copper pipe is to be used, ensure not to solder to the 3/4” (19 mm) coupler while it is attached to the plastic drain fitting as deformation may occur. Ensure adequate slope is present to allow good drainage (minimum 1/4” per foot or 6 mm per 305 mm). UNIT CHECK POINTS (ALL UNITS): • Power connected, no ventilation call - Both fans are off, defrost damper (if equipped) closes off fresh air from outdoors. • Power connected, low speed call - Both fans on low speed internal defrost damper (if equipped) opens fresh air from outdoors. For 6LC and 12LC units only, if equipped with recirculation module, the internal defrost damper closes recirculation opening. 2.8 Electrical Connections POWER A terminal block and strain relief bushing or a junction box is provided for line voltage to make the necessary power connections. • Power connected, high speed call - Both fans on high speed, defrost damper opens fresh air from outside. For 6LC and 12LC units only, if equipped with recirculation module, the internal defrost damper closes recirculation opening. The electrical requirements are as follows: 6LC 7000 12LC VOLTAGE 115 V 115 V 115 V MCA 8.65 6.63 13.4 MOP 12.5 9.13 20 • Power connected, occupied timer/sensor connection open (unoccupied mode) - Both fans are off, defrost damper closes fresh air from outdoors. For 6LC and 12LC units only, if equipped with recirculation module, the internal defrost damper opens recirculation opening. • Power connected, FF control contacts close during unit ventilation or defrost cycle. 4 3. Controls (cont’d) 5. Maintenance and Service 3.3 Defrost 5.1 Bi-Monthly Maintenance The unit functions are controlled by integrated controls in the unit which may include Exhaust Only Defrost or Recirculation Defrost (via the recirculation module - 6LC and 12LC units only). In cold temperatures, defrost cycles will remove frost from the heat exchanger to maintain good operation. Bi-monthly maintenance should include: EXHAUST ONLY DEFROST (OPTIONAL) AIR FILTERS Frost removal occurs when the supply blower de-energizes, the supply air damper and the core damper close and the exhaust fan continues to circulate only warm inside air through the heat recovery core to maintain ventilation. This process prevents the build up of ice in the core. Defrost is temperature initiated at 23°F to -22°F (-5°C to -30°C) and time based. The standard foam filters are washable. Under normal conditions it is recommended that they be cleaned every two months. More frequent cleaning may be required under extremely dirty operating conditions. Use a vacuum cleaner to remove the heaviest portion of accumulated dirt, then wash with warm water. ! ! WARNING Disconnect power before maintaining unit. A medium efficiency filter for the supply air stream is available from your supplier. This filter is disposable and should be replaced when it becomes dirty. WARNING A negative building pressure may develop during the defrost cycle with possible backdrafting fumes from combustion equipment. 1 RECIRCULATION DEFROST MODULE (OPTIONAL - FACTORY INSTALLED) The Recirculation Defrost Module is only available with the 6LC and 12LC units. The defrost cycle is electronically controlled in response to the outdoors temperature 23°F to -22°F (-5°C to -30°C). On a call for defrost, the supply air damper in the recirculation module closes, exhaust fan is de-energized and the supply fan continues to recirculate warm air through the heat recovery core. It is possible to extend the defrost times during very cold weather by removing the jumper JU1-F on the circuit board as shown in Appendix F. For dimension and weight changes to the 6LC and 12LC models with recirculation defrost, see Appendix B-2 and B-4. 1 VL0001 2 6LC and 12LC units 3.4 Remote Wall Control (Optional) Washable foam filter MEF filter - optional Remote mounted wall control options can be used to control the ventilators from a location remote to the installed unit location. The connection from the ventilator to the control is low voltage and requires a 4 conductor (24 ga. minimum) LVT cable. Models are available with a dehumidistat control. The following two options are available. 1 or 2 SLIDE SWITCH TYPE Dehumidistat to engage high speed exchange. Slide switch operation supporting continuous low exchange and continuous high exchange. 1 POOL ELECTRONIC TYPE (FOR 7000 UNIT ONLY) Ideal for pool dehumidification. Dehumidistat to engage high speed exchange. Push-button operation supporting: intermittent (stand-by) ventilation, continuous low exchange, continuous high exchange, maintenance indicator light and exchange indicator light. VL0002A 7000 unit 4. Airflow Measurement and Balancing DRAIN PANS AND INTERIOR OF UNIT With the filters removed from the unit, the foil faced insulation surfaces and the drain pans should be wiped clean with a soft cloth and mild cleaning solution. Also ensure that the drain fittings are free from dirt and are draining freely. Once installation is complete, the supply and exhaust airflows should be balanced. This will ensure proper operation and a good quality installation. A well designed duct system with properly sized duct runs and equal static pressure losses of both the supply and exhaust will aid in balancing the unit. However, it will be necessary to take flow measurements with the proper equipment to ensure a balanced system. Before proceeding with balancing, all windows, overhead doors and walk-in doors should be closed and exhaust systems should be turned off. 5 MOTOR AND BLOWER REMOVAL AND INSTALLATION 5. Maintenance and Service (cont’d) Disconnect power from the unit. To determine if the fan motor is burned out, disconnect the four-wire service connector between the motor and cabinet. Connect the motor directly to a 115 volts power source with an electrical cable, as follows: 5.2 Annual Maintenance ! WARNING Disconnect power before maintaining unit. Annual maintenance should include: AIR FILTERS RED + WHITE Low speed BLUE + WHITE Medium speed BLACK + WHITE High speed If the motor functions normally, there is a problem with the wiring connections or the main circuit board. Check all wiring and replace main circuit board if necessary. Vacuum and wash standard foam filters. Replace medium efficiency filter if present. DRAIN PANS AND INTERIOR OF UNIT If the blower does not run, it must be replaced. To replace the motor, remove the heat recovery core from the unit. Disconnect the four-wire service connector from the unit. Remove the fasteners holding the motor assembly in place. Lift the assembly up and out, using one hand under the motor and one hand to steady it. Remove the assembly carefully from the unit to avoid damage to the insulation, shelf, etc. Install the repaired motor assembly by following these instructions in reverse. Wash the foil faced insulation surfaces and wipe the drain pans with a soft cloth and mild cleaning solution. Check the drain fittings to ensure they are draining freely. HEAT RECOVERY CORE The heat recovery core must be handled with care. It is recommended that it be washed once a year following the season of most intense use, in order to ensure maximum efficiency of the partitions. REMOVE THESE TWO SCREWS Allow the heat recovery core to soak for three hours in warm water and mild soap. Rinse under a heavy stream of water. LOCKING PLATE CAPACITOR CAUTION Hot water and a strong cleaning agent could damage the polypropylene core. Ensure the core is returned to the unit in the correct orientation. Use the sticker as a guide. FANS Blower wheels and fan housing should be checked for dirt build-up. If they appear dirty, it may be necessary to remove the blower assembly and then vacuum the dust out through the fan mouth. See next column for instructions on removing the blower assembly. SYSTEM OPERATION CHECK VD0004A Verification of all control modes should be checked to ensure proper operation. Refer to 3.2 Sequence of Operation section. 6LC and 12LC units TESTING AND REPLACEMENT OF THE DAMPER ACTUATOR Check damper operation by switching between LOW - COM or HIGH - COM on the dry contact terminal or by switching through the modes on the optional remote wall control. If the damper does not respond in one or both directions, check all connections. 7000 unit ONLY: Check for 24 volt output between the WHITE/RED and the WHITE/ORANGE wires at the damper motor. If 24 volts can be measured at the damper motor, the problem is either in the connections, the defrost relay or the main circuit board. THUMBSCREW 6LC/12LC units ONLY: (CAUTION: 120 VAC) Check for 120 volt output across the WHITE/BLACK wires. If 120 volts can be measured at the motor, replace the motor. If 120 volts cannot be measured at the motor, check pins J1-9 at the printed circuit board. SERVICE CONNECTOR MAIN CIRCUIT BOARD REPLACEMENT The main circuit board must be replaced if an electronic problem arises. For example, the unit suddenly stops, the unit stays in defrost all of the time or if control functions are not working properly. VD0001A 7000 unit Ensure that power is reaching the board. Test the blower motors and damper actuators for operation when directly connected to the appropriate power voltage. If the motor and damper actuators function normally, replace the main circuit board. 6 6. Service parts 6.1 6LC-12LC Exhaust Defrost B C E D F N M G L K I VL0068 Ref. Part No. B 13036 C D E 1808139 G H Description Part No. Description Hinge kit (male-female) 63336 Autotransformer 6LC - Low Speed Option Core Defrost Actuator 6LC-12LC 63340 Autotransformer 12LC - Low Speed Option 63345 Relay DPDT 120VAC, 1/2 HP, 15A @ 120VAC, 7000, 6LC, 12LC (Low Speed Option) 066161 Fuse Holder 6LC, 12LC, 7000 066193 Fuse 5 A, 250 V Time Delay 1.25" MDL 6LC (Low Speed option) Core Defrost Actuator 12LC, Powder Coated 63327 Core Damper 6LC 63328 Core Damper 12LC 63329 Core Damper 12LC, Powder Coated 201982 Fresh Air Damper 6LC 63330 Fresh Air Damper 12LC 066165 Fuse 8 A, 250 V Time Delay 1.25" MDL 12LC (Low Speed option) Fresh Air Damper 12LC, Powder Coated 1808144 Blower Ass’y 6LC Fresh Air Damper Actuator 6LC-12LC 1808148 Blower Ass’y 12LC 1808138 63332 Fresh Air Damper Act. 12LC Powder Coated 201805 Filter SWF 13.125" x 11.25" x 1" (unitary) 1808147 1804146 1604191 Core Aluminum 6LC-12LC (unitary) L* 1808148P M Blower Ass’y 12LC Powder Coated Option 1808142 Blower Wheel 6LC, 12LC (not shown) Core Poly CSA 6LC-12LC (unitary) 1808149 Fan Motor 6LC (not shown) Core Poly UL 6LC-12LC U.S. only (unitary) 1808150 I 16035 J 1607456 Drain Fitting 6LC, 12LC, 7000 (unitary) K 63342 L* Ref. 63341 63331 F H J 63110 Door Latch-Keeper Kit Fan Motor 12LC (not shown) Capacitor 5 μF LC, 7000 (not shown) N 208507 Terminal Strip 10-Pin Molex 38721-6710, 6LC, 12LC Filter Optional MEF 6LC, 12LC (unitary) * 202798 Door Assembly 6LC, 12LC 1808130 PCB Electronic 6LC, 12LC, 7000 * 63343 Door Assembly 12LC (Powder Coated Option) 202382 Thermistor 6LC, 12LC, 7000 * 1808145 * 63344 Relay SPDT 120 VAC, 1 HP, 500025914 30 A @ 120 VAC, 6LC, 12LC 500025915 * Not Shown. Relay DPST 120 VAC, 1 HP, 30 A @ 120 VAC, 6LC, 12LC 7 Accessories kit 6LC, 12LC Hanger Strap 18" Kit 6LC, 12LC, 7000 6. Service parts (cont’d) 6.2 6LC-12LC Recirculation Defrost B C D E F M L K I J Part No. B 13036 C D E F G* H I J K* Description Core Poly CSA 6LC-12LC (unitary) 1804146 Core Poly UL 6LC-12LC U.S. only (unitary) 1604191 Core Aluminum 6LC-12LC (unitary) 201805 Filter SWF 13.125" x 11.25" x 1" (unitary) 63333 Recirculation Damper 6LC 63334 Recirculation Damper 12LC 63335 Recirculation Damper 12LC, Powder Coated 225855 Damper Motor Belimo LMB24-3-T, 7000, 6LC-12LC (Recirculation Defrost Option) 066161 Fuse Holder 6LC, 12LC, 7000 201603 Terminal Strip 3-Pin Molex 38721-6703 6LC, 12LC (Recirculation Defrost) 63352 Relay DPDT 24 VAC, 1/2 HP, 15 A @ 120 VAC, 6LC, 12LC (Recir. Defrost Option) 066176 Fuse 0.25 A, 250 V Time Delay 1.25" MDL 6LC-12LC (Recirculation Defrost Option) 16035 Door Latch-Keeper Kit 63342 Ref. Hinge kit (male-female) 1808147 1607456 G H VL0069 Ref. D K* L 202382 Thermistor 6LC, 12LC, 7000 Relay SPDT 120 VAC, 1 HP, 30 A @ 120 VAC, 6LC, 12LC 500025915 Relay DPST 120 VAC, 1 HP, 30 A @ 120 VAC, 6LC, 12LC 63336 Autotransformer 6LC - Low Speed Option 63340 Autotransformer 12LC - Low Speed Option 63345 Relay DPDT 120VAC, 1/2 HP, 15A @ 120VAC, 7000, 6LC, 12LC (Low Speed Option) 1808144 Blower Ass’y 6LC 1808148 Blower Ass’y 12LC Blower Wheel 6LC, 12LC (not shown) 1808149 Fan Motor 6LC (not shown) 1808150 Fan Motor 12LC (not shown) Capacitor 5 μF LC, 7000 (not shown) Terminal Strip 10-Pin Molex 38721-6710, 6LC, 12LC M 208507 * 202798 Door Assembly 6LC, 12LC * 63343 Door Assembly 12LC (Powder Coated Option) * 1808145 * 63344 * Not Shown. 8 Blower Ass’y 12LC Powder Coated Option 1808142 63110 Filter Optional MEF 6LC, 12LC (unitary) PCB Electronic 6LC, 12LC, 7000 Description 500025914 1808148P Drain Fitting 6LC, 12LC, 7000 (unitary) 1808130 Part No. Accessories kit 6LC, 12LC Hanger Strap 18" Kit 6LC, 12LC, 7000 6. Service parts (cont’d) 6.3 7000 B C D L E K F G I J H VL0070 Ref. Part No. Ref. Part No. B 16035 Door Latch-Keeper kit H 13036 C 225855 Damper Motor Belimo LMB24-3-T, 7000, 6LC-12LC (Recirculation Defrost Option) I D 1604178 Fresh Air Damper J 1604168 Blower Ass’y 7000 1604177 Blower Wheel (not shown) 1604169 Fan Motor 7000 (not shown) E 63110 F Description Hinge Kit (male-female) 1604156 Core Poly CSA 7000 1604190 Core Poly UL 7000 U.S. only 1607456 Drain Fitting 6LC, 12LC, 7000 (unitary) K 134147 Filter SWF 18.6" x 15.6" x 1" 7000 Exhaust (unitary) L 134145 Filter SWF 19" x 22.75" x 1" 7000 Supply (unitary) Capacitor 5 μF LC, 7000 (not shown) Terminal Strip 7-Pin Molex 38721-6707, 7000 * 1608701 Optional MEF Filter 7000 Supply (unitary) 202790 * 1804103P Door Ass’y 7000 (Powder Coated option) 1808130 PCB Electronic 6LC, 12LC, 7000 * 027123 Anti-vibration Bushing 7000 (unitary) Thermistor 6LC, 12LC, 7000 * 63344 Hanger Strap 18" Kit 6LC, 12LC, 7000 202382 G* Description 63117 Transformer 7000 63345 Relay DPDT 120VAC, 1/2 HP, 15A @ 120VAC, 7000, 6LC, 12LC (Low Speed Option) 066161 Fuse Holder 6LC, 12LC, 7000 066169 Fuse 0.5 A, 250 V Time Delay 1.25" MDL 7000 * Not Shown. 9 Appendix A MOUNTING DIAGRAMS 6LC AND 12LC UNITS NOTE: Diagrams show standard unit configuration. For units with the reversed door option, the door will be located here. Reinforced Rubber Strap Recirculation Module (Factory Installed) 3/8" (10mm) Threaded Rod (Supplied by others) Recirculation Module (Factory Installed) U Channel (Supplied by others) Recirculation Module (Factory Installed) Rubber Vibration Isolator (Supplied by others) Wooden Curb (Supplied by others) Bolt to Floor Space must be left to allow connection of drain lines with adequate slope for drainage VD0002A 7000 UNIT 3/8" (10mm) Threaded Rod (Supplied by others) Bolt to Floor Wooden Curb (Supplied by others) Cabinet Mounted U Channel VD0003A Dry Contacts Dry Contacts Rubber Vibration Isolater 10 Space must be left to allow connection of drain lines with adequate slope for drainage 11 4.000" [102] LEFT SIDE B SUPPLY AIR OPENING EXHAUST AIR OPENING 14.000" [356] 28.005" [711] 10.005" [254] A CONTROL BOX ACCESS LOW VOLTAGE TERMINAL STRIPS LINE POWER 4.028" [102] 5.859" [149] SUPPLY AIR EXHAUST AIR C 5.125" [130] D RETURN AIR OUTDOOR AIR FRONT NOTE: FOR UNITS WITH THE REVERSED DOOR OPTION, INTERIOR COMPONENTS WILL APPEAR AS A MIRROR IMAGE OF THE ABOVE DIAGRAM. 34.000" [864] TOP 19.207" [488] 13.375" [340] B A B 6 LC ALUMINUM CORE Kg PTS LB. 44.21 20.00 A 13.00 B 28.67 58.92 26.72 C D 17.30 38.21 77.11 TOTAL 170.00 7.705" [196] DRAIN LINE FITTING 4.000" [102] 24.500" [622] 2.750" [70] STRAP MOUNTING LOCATION RIGHT SIDE 14.103" [358] RETURN AIR OPENING OUTDOOR AIR OPENING 14.000" [356] 23.500" [597] CONNECTION TABLE CONNECTION SIZES 14 Gauge wire nut Condensate drain fitting (2x) 3/4" NPT 6 LC POLY CORE Kg LB. PTS 17.45 38.49 A 24.96 11.32 B 23.26 51.29 C 15.08 33.26 D TOTAL 148.00 67.13 Direction of airflow Center of gravity 8.000" [203] 8.000" [203] 6.500" [165] VK0089A CONTROL PLATE 12.000" [305] REVERSED DOOR OPTION 15.000" [381] A MINIMUM OF 15.000" [381] CLEARANCE FROM ANY OBSTRUCTION IS REQUIRED FOR REMOVAL OF HEAT RECOVERY CORES, FANS, ETC. THE ACCESS DOOR CAN BE REMOVED FROM CABINET WITH ONLY 2.000" [51] OF CLEARANCE. HEAT RECOVERY CORE ACCESS DOOR A MINIMUM OF 12.000" [305] CLEARANCE FROM ANY OBSTRUCTION IS REQUIRED FOR REMOVAL OF CONTROL BOX. NOTE: THIS MODEL HAS A DAMPER LOCATED ON THE OUTDOOR INTAKE CONNECTION. THIS DAMPER WILL CLOSE DURING A DEFROST CYCLE OR WHEN THE UNIT IS PLACED IN THE 'OFF' POSITION WITH POWER MAINTAINED TO THE UNIT. THIS DAMPER IS NOT DESIGNED AS A BACKDRAFT DAMPER AND WILL REMAIN OPEN IF POWER IS DISCONNECTED FROM THE UNIT FOR ANY REASON. REVERSE DOOR OPTION 3.535" [90] 8.000" [203] 8.000" [203] 4.000" [102] 12.005" [305] A NOTES: Dimensions in [ ] are in millimeters Appendix B UNIT DIMENSIONS B-1: 6LC (WITHOUT RECIRCULATION MODULE) 12 VK0090A Control Plate 3.53" [90] 8.00" [203] 4.00" 24.50" [102] [622] 8.00" [203] 4.00" [102] 1.75" [44] Control Box Dry Contacts Line Power 2.75" [70] 12.00" [305] 19.207" [488] 5.125" [130] 49.550" [1259] Heat Recovery Core Access Door Drain Fitting Access Door Strap Mounting Location 15.00" [381] Reversed Door Option 14.00" [356] 7.10" [180] 14.10" [358] Exhaust Air From Building Fresh Air From Outside A minimum of 15.00" [381] clearance from any obstruction is required for removal of heat recovery cores, fans, etc. The access door can be removed from cabinet with only 2.00" [51] of clearance. NOTE: For units with the reversed door option, interior components will appear as a mirror image of the above diagram. A minimum of 6.00" [152] clearance from any obstruction is required for removal of control box. Reverse Door Option Fresh Air To Building Exhaust Air To Outside 28.12" [714] 14.00" [356] 1.75" [44] 8.00" [203] 4.00" [102] 8.00" [203] 6 LC POLY CORE 6 LC ALUMINUM CORE with recirculation module with recirculation module LB. PTS Kg PTS Kg LB. 197 TOTAL 231 105 TOTAL 90 NOTE: Dimensions in [ ] are millimetres. Appendix B (cont’d) UNIT DIMENSIONS B-2: 6LC WITH RECIRCULATION MODULE (FACTORY INSTALLED) 13 LEFT SIDE B FRESH AIR TO BUILDING EXHAUST AIR TO OUTSIDE 20.000" [508] 11.325" [288] 4.028" [102] LINE POWER CONTROL BOX ACCESS LOW VOLTAGE TERMINAL STRIPS A 5.715" [145] SUPPLY AIR EXHAUST AIR C 34.000" [864] TOP 5.125" [130] D RETURN AIR OUTDOOR AIR FRONT VIEW NOTE: FOR UNITS WITH THE REVERSED DOOR OPTION, INTERIOR COMPONENTS WILL APPEAR AS A MIRROR IMAGE OF THE ABOVE DIAGRAM. 19.207" [488] 14.250" [362] B ACCESS DOOR 4.000" [102] 2.750" [70] STRAP MOUNT LOCATION A B 12 LC ALUMINUM CORE PTS Kg LB. 60.41 A 27.40 B 19.77 43.59 C 60.41 27.40 D 43.59 19.77 TOTAL 208.00 94.34 DRAIN FITTING 11.000" [279] 20.000" [508] 9.878" [251] RIGHT SIDE EXHAUST AIR FROM BUILDING FRESH AIR FROM OUTSIDE 20.000" [508] CONNECTION TABLE CONNECTION SIZES 14 GAUGE WIRE NUT CONDENSATE DRAIN FITTING (2X) 3/4" mpt 12 LC POLY CORE Kg LB. PTS 24.50 54.02 A 38.98 17.68 B 54.02 24.50 C 38.98 17.68 D 84.36 TOTAL 186.00 Direction of airflow Center of gravity 8.000" [203] 8.000" [203] 24.500" [622] VK0091A CONTROL COVER 12.000" [305] A MINIMUM OF 12.000" [305] CLEARANCE FROM ANY OBSTRUCTION IS REQUIRED FOR REMOVAL OF CONTROL BOX. HEAT RECOVERY CORE ACCESS DOOR 15.000" [381] REVERSED DOOR OPTION A MINIMUM OF 15.000" [381] CLEARANCE FROM ANY OBSTRUCTION IS REQUIRED FOR REMOVAL OF HEAT RECOVERY CORES, FANS, ETC. THE ACCESS DOOR CAN BE REMOVED FROM CABINET WITH ONLY 2.000" [51] OF CLEARANCE. NOTE: THIS MODEL HAS A DAMPER LOCATED ON THE OUTDOOR INTAKE CONNECTION. THIS DAMPER WILL CLOSE DURING A DEFROST CYCLE OR WHEN THE UNIT IS PLACED IN THE 'OFF' POSITION WITH POWER MAINTAINED TO THE UNIT. THIS DAMPER IS NOT DESIGNED AS A BACKDRAFT DAMPER AND WILL REMAIN OPEN IF POWER IS DISCONNECTED FROM THE UNIT FOR ANY REASON. REVERSE DOOR OPTION 4.000" [102] 8.000" [203] 10.000" [254] 41.206" [1047] 40.326" [1024] 20.620" [524] A NOTES: Dimensions in [ ] are in millimeters Appendix B (cont’d) UNIT DIMENSIONS B-3: 12LC (WITHOUT RECIRCULATION MODULE) VK0092A 3.53" [90] 8.00" [203] 24.50" 4.00" [102] [622] 8.00" [203] 1.75" [44] Control Cover Control Box Dry Contacts Line Power 2.75" [70] 14 12.00" [305] A minimum of 12.00" [305] clearance from any obstruction is required for removal of control box. Fresh Air To Building Exhaust Air To Outside 20.00" [508] 41.24" [1047] Reversed Door Option 10.00" [254] 5.125" [130] Heat Recovery Core Access Door Access Door Drain Fitting Strap Mounting Location Exhaust Air From Building Fresh Air From Outside 15.00" [381] Reversed Door Option A minimum of 15.00" [381] clearance from any obstruction is required for removal of heat recovery cores, fans, etc. The access door can be removed from cabinet with only 2.00" [51] of clearance. NOTE: For units with the reversed door option, interior components will appear as a mirror image of the above diagram. 19.207" [488] 49.550" [1259] 20.000" [508] 20.000" [508] 10.000" [254] 12 LC POLY CORE 12 LC ALUMINUM CORE with recirculation module with recirculation module Kg PTS Kg LB. PTS LB. 247 TOTAL 269 122 TOTAL 112 NOTE: Dimensions in [ ] are millimetres. 1.75" [44] 8.00" [203] 4.00" [102] 8.00" [203] Appendix B (cont’d) UNIT DIMENSIONS B-4: 12LC WITH RECIRCULATION MODULE (FACTORY INSTALLED) 15 VK0093A 40.500" [1029] 8.000" [203] 12.250" [311] 8.000" [203] 3.750" [95] LEFT SIDE 15.250" [387] RETURN AIR OPENING OUTDOOR AIR OPENING 14.000" [356] 1.875" [48] 3.625" [92] RETURN AIR 2.000" [51] OUTDOOR AIR CONDENSATE DRAIN B 2.000" [51] 8.000" [203] 2.000" [51] 10.000" [254] SUPPLY AIR OPENING EXHAUST AIR OPENING 7.500" [191] 8.000" [203] 10.750" [273] 8.000" [203] 1.875" [48] RIGHT SIDE 10.605" Low Voltage [269] Terminal Strips A minimum of 12.00" [305] clearance from any obstruction is required for power hook-up, low voltage remote connection, and control panel access. 12.104" [307] 2.157" [55] Line Voltage In A 20.750" [527] 3/4" NPT Condensate drain fitting (2x) B Kg 14.85 31.05 15.97 33.38 95.25 A 7000 LB. 32.74 68.46 35.20 73.60 210.00 CONNECTION TABLE CONNECTION SIZES 14 gauge wire nut PTS A B C D TOTAL 21.000" [533] A minimum of 21.00" [533] clearance from any obstruction is required for removal of heat recovery cores, fans, etc. The access door can be removed from cabinet with only 2.00" [51] of clearance. SUPPLY AIR 37.000" [940] EXHAUST AIR HEAT RECOVERY CORE ACCESS DOOR FRONT 51.000" [1295] 31.080" [789] 24.736" [628] DEFROST AIR OPENING 47.000" [1194] TOP D C 22.500" [572] B A NOTES: Dimensions in [ ] are in millimeters Center of gravity Direction of airflow Appendix B (cont’d) UNIT DIMENSIONS B-5: 7000 Appendix C BALANCING DAMPERS POSITION 6LC AND 12LC Reverse Door Option Balancing Damper Min. 8" (203 mm) (Optional) Canvas Vibration Isolator Fresh Air From Outside Canvas Vibration Isolator VJ0122A Exhaust Air From Building 7000 Balancing Damper (not supplied) Canvas Vibration Isolator VJ0123A Dry Contacts 16 Appendix D DRAIN CONNECTIONS 6LC AND 12LC Note: All hose, pipe & couplers to be supplied by others. Plastic Drain Fittings 3/4" NPT Coupler To Drain Plastic Hose Copper or Plastic Pipe Water Trap To Drain VO0002A 7000 Plastic Drain Fitting Note: All hose, pipe, and couplers to be supplied by others. 3/4" NPT Coupler To Drain Plastic Hose Copper or Plastic Pipe Water Trap To Drain VO0001A 17 Appendix E TERMINAL CONTROL DIAGRAMS E-1: TERMINAL LABEL E-2: WALL CONTROL CONNECTION A low voltage remote control wiring interface is provided on the unit. The connections for the low voltage remote wiring are located on two terminals adjacent to the exhaust fan outlet (or adjacent to the supply fan outlet on the 7000 unit). All field installed wiring must be low voltage class II. Two types of remote wall controls are available: 1. Slide Switch Wall Control with fan switch and dehumidistat control (for 6LC and 12LC units) 2. Pool Plus Wall Control with fan mode selection, dehumidistat control and high speed recirculation mode (for 7000 unit). REMOTE WALL CONTROL LOW VOLTAGE CONTROLS The remote wall controls work with the microprocessor electronic control within the unit to control ventilation sequences. Each wall control has different features and require 4-wire connection to the unit as shown below. All other terminals are dry contacts. Low Voltage terminal control consists of the following: Without the wall control, fans can be operated with a remote fan switch as shown in Appendix E-4. Optional wall control requires a 4 wire LVT-24 gauge (or equivalent). This remote wall control runs on 12 VDC. NOTE: WALL CONTROL When using a wall control, never use the the LOW, COMMON and HIGH terminals. 4 wire LVT 24 gauge minimum OCCUPIED (NIGHT SET BACK) TIMER/SENSOR 24 VAC, needs dry contact LOW - COM - HIGH Remote fan switching requires a single pole, double throw switch (SPDT) FAN INTERLOCK RELAY OUTPUT (FF) Dry contact closes on ventilation or defrost. Used to control external fan. WALL CONTROL Green Black Red WALL CONTROL Black Green Yellow Red LOW JUMPER OCCUPIED TIMER/ SENSOR Yellow COMMON OCCUPIED TIMER/ SENSOR LOW COMMON HIGH HIGH F F F F CLASS 2 VOLTAGE CLASS 2 VOLTAGE NOTE: Connections are all dry contacts except wall control and 24VAC power supply. NOTE: Connections are all dry contacts except wall control and 24VAC power supply. Use of 24VAC circuit requires isolating contacts (ex. thermostat) to prevent interconnection of Class 2 outputs. Use of 24VAC circuit requires isolating contacts (ex. thermostat) to prevent interconnection of Class 2 outputs. VE0002A VE0006A 18 Wall Control Appendix E (cont’d) TERMINAL CONTROL DIAGRAMS E-4: REMOTE FAN CONTROL E-3: OCCUPIED TIMER/SENSOR CONNECTION (NOT SOLD BY VENMAR OR VÄNEE) Remote fan control can be achieved by connecting dry contact controls to the terminal interface at terminals labeled: LOW - COM - HIGH. Occupancy control is achieved by connection to the terminal interface shown below. These terminals require a dry contact which could be provided by a number of types of controls such as a timer, light sensor, occupancy sensor, building management system, or other. The unit will not operate unless these contacts are closed!! These controls could be the following: SPDT switch, dehumidistat, CO2 sensor, light sensor, timer, building management system, etc., supplied by others. The illustration below represents a switch connected to the unit. The illustration below shows a factory installed jumper and programmable timer option (supplied by others). JUMPER (factory installed) OCC. CONTROL (field installed) NSB Timer WALL CONTROL Green Black Red WALL CONTROL Green Black Yellow Red JUMPER Red WALL CONTROL Green Black Yellow M JUMPER 1 OCCUPIED TIMER/ SENSOR 2 3 4 5 LOW OCCUPIED TIMER/ SENSOR COMMON HIGH 24 (-) VAC OCCUPIED TIMER/ SENSOR LOW LOW COMMON HIGH COMMON HIGH F 24 (+) VAC F F F F F CLASS 2 VOLTAGE VE0314A CLASS 2 VOLTAGE CLASS 2 VOLTAGE NOTE: Connections are all dry contacts except wall control and 24VAC power supply. NOTE: Connections are all dry contacts except wall control and 24VAC power supply. Use of 24VAC circuit requires isolating contacts (ex. thermostat) to prevent interconnection of Class 2 outputs. Use of 24VAC circuit requires isolating contacts (ex. thermostat) to prevent interconnection of Class 2 outputs. NOTE: Connections are all dry contacts except wall control and 24VAC power supply. Use of 24VAC circuit requires isolating contacts (ex. thermostat) to prevent interconnection of Class 2 outputs. VE0005A Appendix F CONTROL BOX ASSEMBLY 6LC AND 12LC Remote control access plate Remote wiring terminal block Control box HRV Cabinet Control cover plate VE0001A 19 REMOTE FAN SWITCH Yellow LOW HIGH 20 330 307 283 259 236 212 189 700 650 600 550 500 450 400 472 425 377 330 1000 900 800 700 11.2 519 495 1100 542 1150 5.1 7.0 8.5 9.9 10.7 13.5 8.1 10.4 12.4 14.1 15.2 15.9 17.4 18.6 19.9 9.3 11.7 13.8 15.7 16.9 17.7 19.3 20.6 21.9 3.7 5.2 6.4 7.4 8.1 8.5 9.6 10.4 11.2 kW 6.7 8.6 10.2 11.7 12.6 13.2 14.5 15.5 16.5 kW 7.9 9.9 11.7 13.3 14.3 15.0 16.4 17.4 18.5 kW 2.5 3.2 4.0 5.0 5.6 6.2 6.8 kW 68°F (20°C) 3.2 3.9 4.9 5.9 6.5 7.3 8.0 kW 73°F (23°C) 2.3 3.4 4.3 5.0 5.5 5.8 6.6 7.2 7.8 kW 55°F (13°C) 5.3 6.8 8.1 9.3 10.0 10.5 11.5 12.3 13.1 kW 68°F (20°C) 6.5 8.2 9.6 10.9 11.7 12.3 13.4 14.3 15.2 kW 73°F (23°C) Desired Air Temperature Outdoor Air -4°F (-20°C) 0.9 1.3 1.9 2.6 3.0 3.4 3.9 kW 55°F (13°C) Desired Air Temperature Outdoor Air -4°F (-20°C) 1.9 2.3 3.0 3.7 4.1 4.6 5.1 kW 68°F (20°C) 2.5 3.1 3.8 4.6 5.1 5.6 6.2 kW 73°F (23°C) 0.9 1.7 2.2 2.6 2.9 3.1 3.6 4.0 4.4 kW 55°F (13°C) 3.9 5.0 6.0 6.9 7.4 7.7 8.5 9.1 9.7 kW 68°F (20°C) 5.1 6.4 7.5 8.5 9.1 9.6 10.4 11.1 11.8 kW 73°F (23°C) Desired Air Temperature Outdoor Air 14°F (-10°C) 0.2 0.4 0.9 1.3 1.6 1.8 2.1 kW 55°F (13°C) Desired Air Temperature Outdoor Air 14°F (-10°C) Outdoor Air 32°F (0°C) 1.2 1.5 1.9 2.4 2.7 3.0 3.3 kW 68°F (20°C) 1.8 2.2 2.7 3.3 3.7 4.0 4.4 kW 73°F (23°C) - - 0.1 0.2 0.4 0.4 0.7 0.8 1.0 kW 55°F (13°C) 2.5 3.3 3.9 4.4 4.8 5.0 5.5 5.9 6.3 kW 68°F (20°C) 3.7 4.6 5.4 6.1 6.5 6.8 7.4 7.9 8.4 kW 73°F (23°C) Desired Air Temperature Outdoor Air 32°F (0°C) - - - 0.1 0.1 0.2 0.3 kW 55°F (13°C) Desired Air Temperature 6LC AND 7000 1050 12.6 566 1200 14.6 590 1250 kW 73°F (23°C) kW 68°F (20°C) kW 73°F (23°C) 55°F (13°C Supply Air (L/s) 68°F (20°C) 3.9 4.8 5.9 7.2 8.0 8.9 9.7 55°F (13°C) 3.2 4.0 5.1 6.3 7.0 7.8 8.6 Desired Air Temperature 1.5 2.1 3.0 3.9 4.5 5.0 5.6 Outdoor Air -22°F (-30°C) 4.6 5.6 7.0 8.5 9.4 10.5 11.5 kW Desired Air Temperature 3.9 4.9 6.1 7.6 8.5 9.4 10.4 kW Outdoor Air -40°F (-40°C) 2.2 3.0 4.0 5.2 5.9 6.6 7.4 kW kW kW kW 73°F (23°C) 55°F (13°C 68°F (20°C) 55°F (13°C) 68°F (20°C) Desired Air Temperature Desired Air Temperature 73°F (23°C) Outdoor Air -22°F (-30°C) Outdoor Air -40°F (-40°C) Supply Air (CFM) 12LC UNIT Supply Air (L/s) Supply Air (CFM) 6LC and 7000 UNITS Although the 6LC, 7000 and 12LC models have good efficiencies, the supply air could be colder than the ambient room air. It is possible to eliminate the discomfort associated with this temperature difference by installing an electric duct heater. This will temper the air before it is distributed throughout the building. The tables below gives the heating requirements at different temperatures and airflows. NOTE: The data does not reflect a reduction in effectiveness due to frosting. Based on the standard air at: 1.2 Kg/m3 and Cp = 1.0 KJ/Kg°C 13.35 lb/ft3 and Cp = .24 Btu/lbm°F Appendix G MAKE-UP HEAT REQUIREMENTS 12LC Appendix H WIRING DIAGRAMS 6LC & 12LC - Exhaust Defrost - Normal Low Speed 1002 BK 1004 BK NEUT CR1024 1 1 2 2 2 2 to 2017 INTAKE R BL NOTE A BN W W 1 1 R 4 2 LOW SPEED GL1004 G 4 4 W NC from 1013 COM DEFROST 1003 PJ1001B BK 4 4 CR1029 W 2 2 PJ1001A BK/Y CR1026 BK/Y 4 2 HIGH SPEED 1 1 BK GN BL 3 3 1021 3 3 1 F 2 1023 I 3 1024 OC 4 from 2007 REMOTE FAN OL 8 6 HIGH SPEED 1008 PJ1007A BK 4 4 from 1022 EXHAUST CR1024 BK 1009 BK PJ1007 BK/Y CR1026 BK/Y BK 1007 8 6 LOW SPEED 4 4 W/R W/R 1 1 R R R BL GN BL 1029 3 3 1031 BK FIELD WIRING (USE COPPER CONDUCTORS ONLY) UNIT ASSEMBLY (NOT ON CONTROL PANEL) 2000 TB2002 TB2002A GN BK BLACK GREEN R GN 2004 PJ2003 to 1027 TRANSMIT 2 2 DEFROST THERMISTOR 10K OHMS R2004 YELLOW 3.9 K BK LOW GN PJ2003 4 4 to 1028 UNOCC. RECEIVE COM 2006 HIGH 2008 PJ2003 to 1022 REM FAN REMOTE FAN BL PJ2003 5 5 to 1021 INTERLOC INTERLOCK 6 6 PJ2003 to 1029 LOGIC GND 1 1 2009 2010 2011 2012 2013 2014 BK/R from 1030 CORE DAMPER PJ2013 PJ2013A 2 2 2 2 1 1 1 1 W/R from 1022 EXHAUST 2 ACT2013 CORE ACTUATOR 1 2015 2016 2017 2018 VE0338A BK from 1012 120 VAC from 1002 INTAKE PJ2016 7 G 8 B 9 1 N/O BL 2 PJ2016A 2 2 2 2 1 1 1 1 W 2 1 ACT2016 INTAKE ACTUATOR JUMPER SETTINGS FOR CONTROL BOARD JU1 JU1 JU1 JU1 JU1 JU1 JU1 A B C D E F G OFF OFF OFF ON ON ON ON 21 from 1013 NEUT W/R to 1008, 2014 EXHAUST R CR1024 0 1 W/Y O CR1026 0 1 LOW SPEED NO 1003, 1009 NC HIGH SPEED NO 1001, 1007 NC W/BL BK/R CR1029 DEFROST NO NC 1002 to 2013 CORE DAMPER N/C COLOR CODE PJ2003 Y 3 3 to 1026 12 VDC OCC. BL 2 BK BL R W COM TAGS CR1029 CR1024 CR1026 UCB1021 2001 RED BK SN1030 1 BK BK BK/R BK/Y BL BN GN O NOTE A: THE MEDIUM SPEED WIRES MAY OPTIONNALLY REPLACE THE LOW SPEED (RED) WIRES RUNNING FROM RELAY LOW SPEED. 2003 from 2007 LOGIC GND 1033 to 1002, 1021 NEUT 2002 GN from 2005 RECEIVE 6 1032 to 1020, 2016 120 VAC W 1013 R from 2003 TRANSMIT 1030 1011 1012 from 2003 12 VDC 5 Y J4 3 3 1027 BN 2 2 BL NOTE A CAP1007 5 μF BK HIGH MOT1008 1028 COM EXHAUST LOW GND BLOWER MED 1 1 2 2 1010 BN W 1026 Y J3 1006 2007 BL 1025 1005 2005 BL from 2008 INTERLOCK from 1012 120 VAC BK F BN HIGH MOT1002 1022 COM SUPPLY LOW GND BLOWER MED R BL CAP1001 5 μF BK J1 1001 CONTROL BOARD UCB1021 1020 MAIN POWER PJ1001 BK EXT. J2 1000 BLACK R BLACK/RED W BLACK/YELLOW W/BL BLUE W/R BROWN W/Y GREEN Y ORANGE CONTROL BOX BOM RED WHITE WHITE/BLUE WHITE/RED WHITE/YELLOW YELLOW QTY. 1 DESCRIPTION RELAY SPDT 120 VAC 1 HP 30 A @ 120 VAC 2 RELAY DPST 120 VAC 1 HP 30 A @ 120 VAC 1 PC BOARD Appendix H (cont’d) WIRING DIAGRAMS 6LC & 12LC - Exhaust Defrost - Reduced Low Speed 1000 EXT. 1001 BK CONTROL BOARD UCB1021 1020 MAIN POWER PJ1001 BK BK PJ1001A BK/Y CR1026 BK/Y PJ1001B BK CAP1001 5 μF BK 1021 BK BL F 1 F 2 1023 I 3 1024 OC 4 1005 1025 OL 1006 1026 W W NC from 1013 COM DEFROST NEUT CR1024 2 2 1 1 2 2 2 2 to 2017 INTAKE R from 1022 EXHAUST CR1024 1008 1009 BL 3 3 BK PJ1007 BK/Y PJ1007A BK 8 6 LOW SPEED 4 4 1 1 R R R GN BL BL 1031 BK 1012 1013 R from 2003 TRANSMIT GN from 2005 RECEIVE from 2007 LOGIC GND BK SN1030 1 BK DEFROST THERMISTOR 10K OHMS 1032 to 1020, 2016 120 VAC W from 2003 12 VDC 1030 3 3 R 1011 1029 Y 2 1016 CR1023 W W 13 G 8 B 9 1 N/O BL 2 R 14 CR1024 0 1 W/Y O CR1026 0 1 REDUCED LOW SPEED NO 1015, 1016 NC LOW SPEED NO 1003, 1009 NC HIGH SPEED NO 1001, 1007 NC W/BL BK/R CR1029 DEFROST NO NC 1002 to 2013 CORE DAMPER N/C COM COLOR CODE BK BK/R BK/Y BL BN GN O W COMMON 12 8 REDUCED LOW SPEED 7 to 1008, 2014 EXHAUST CR1023 FIELD WIRING (USE COPPER CONDUCTORS ONLY) UNIT ASSEMBLY (NOT ON CONTROL PANEL) XF1015 FU1015 BK 415 VA/855 VA R OUTPUT INPUT 90V 9 5 REDUCED LOW SPEED BK R USE COPPER CONDUCTORS ONLY 1014 BK CR1023 BK BL 6 from 1013 NEUT 1033 to 1002, 1021 NEUT 1015 W/R 5 Y J4 3 3 1027 BN 2 2 BL NOTE A CAP1007 5 μF BK HIGH MOT1008 1028 COM EXHAUST LOW GND BLOWER MED 1 1 2 2 1010 BN W W/R W/R BL from 2007 REMOTE FAN W GN BL 4 4 from 2008 INTERLOCK J3 8 6 HIGH SPEED BN HIGH MOT1002 1022 COM SUPPLY LOW GND BLOWER MED R 3 3 CR1026 BK/Y BK W 1 1 BL NOTE A 1007 BN W R 4 2 LOW SPEED GL1004 G 4 4 J1 CR1029 1003 1004 4 4 J2 1002 4 2 HIGH SPEED 1 1 from 1012 120 VAC AUTO TRANSFORMER NOTE A: THE MEDIUM SPEED WIRES MAY OPTIONNALLY REPLACE THE LOW SPEED (RED) WIRES RUNNING FROM RELAY LOW SPEED. R W W/BL W/R W/Y Y BLACK BLACK/RED BLACK/YELLOW BLUE BROWN GREEN ORANGE RED WHITE WHITE/BLUE WHITE/RED WHITE/YELLOW YELLOW TB2002 BLACK PJ2003 to 1027 TRANSMIT 2 2 RED GN 2004 14 PJ2003 Y 3 3 to 1026 12 VDC R2004 YELLOW 3.9 K BK OCC. 2005 13 GREEN R 2003 NOTE: AUTOTRANSFORMERS ARE MOUNTED ON THE BACK OF THE CONTROL BOX. TB2002A GN BK 2002 4 8 12 2001 1 5 9 2000 LOW GN PJ2003 4 4 to 1028 UNOCC. RECEIVE COM 2006 HIGH 2007 2008 PJ2003 to 1022 REM FAN REMOTE FAN BL PJ2003 5 5 to 1021 INTERLOC INTERLOCK BL 6 6 6LC FU1015 5 A - 6LC 8 A - 12LC PJ2003 to 1029 LOGIC GND 1 1 2009 2010 2011 12LC 2012 2013 2014 BK/R from 1030 CORE DAMPER PJ2013 PJ2013A 2 2 2 2 1 1 1 1 W/R from 1022 EXHAUST 2 CONTROL BOX BOM ACT2013 CORE ACTUATOR TAGS CR1029 CR1024 CR1026 CR1023 UCB1021 1 2015 2016 2017 BK from 1012 120 VAC from 1002 INTAKE PJ2016 PJ2016A 2 2 2 2 1 1 1 1 W 2 ACT2016 INTAKE ACTUATOR QTY. 1 DESCRIPTION RELAY SPDT 120 VAC 1 HP 30 A @ 120 VAC 2 RELAY DPST 120 VAC 1 HP 30 A @ 120 VAC 1 1 RELAY DPDT 120 VAC 1/2 HP 15A @ 120 VAC PC BOARD 1 JUMPER SETTINGS FOR CONTROL BOARD 2018 JU1 JU1 JU1 JU1 JU1 JU1 JU1 VE0339A 22 A B C D E F G OFF OFF OFF ON ON ON ON Appendix H (cont’d) WIRING DIAGRAMS 6LC & 12LC - Recirculation Defrost - Normal Low Speed W from 1013 NEUT CR1024 BK 2 2 1003 W 1 1 R R 4 2 LOW SPEED GL1004 G W 1 1 R 2 2 BL 3 3 NOTE A GN 3 3 BK 1006 BK 1007 CR1026 BK/Y 8 6 HIGH SPEED PJ1007 BK/Y PJ1007A BK 4 4 4 4 CR1029 W/R 1008 from 1022 COM NC EXHAUST DEFROST CR1024 BK 1009 1011 BK 1012 CAP1007 5 μF BK BN 1023 I 3 1024 OC 4 1025 OL 1026 2 2 BL BL BL 3 3 NOTE A 3 3 PJ1027 BK 5 5 to 2026 ADDER 120 VAC 7 G 8 B 9 1 BL 2 to 2032 LOW LOCKOUT PJ1024 CR1024 R LOW SPEED 2 2 R 1 1 0 1 NO 1003, 1009 from 2031 NC W/Y LOW LOCKOUT R PJ1024 0 1 4 PJ1027 4 to 2025 ADDER COMMON W/BL W/BL W/Y CR1029 BK/R DEFROST NO PJ1027 NC 1008 3 to 2022 DEFROST SIGNAL BK/R N/O HIGH SPEED NO 1001, 1007 NC CR1026 O 3 N/C COM COLOR CODE BK BK/R BK/Y BL BN GN GN/Y BLACK BLACK/RED BLACK/YELLOW BLUE BROWN GREEN GREEN/YELLOW O R W W/BL W/R W/Y Y ORANGE RED WHITE WHITE/BLUE WHITE/RED WHITE/YELLOW YELLOW RECIRC DAMPER BOX 2021 TB2002 TB2002A GN BK 2002 BLACK GREEN R 2003 RED PJ2003 to 1027 TRANSMIT 2 2 GN 2004 PJ2003 Y to 1026 12 VDC 3 3 YELLOW R2004 3.9 K BK OCC. CR2022 BK/R PJ2026 BK/R W/BL 2022 DEFROST 2 from 1030 3 3 NO 2033 DEFROST SIGNAL NC 2032 W/BL 2023 1 1 W/BL BK 2024 LOW GN PJ2003 4 4 to 1028 UNOCC. RECEIVE COM HIGH PJ2003 to 1022 REM FAN REMOTE FAN BL PJ2003 5 5 to 1021 INTERLOC INTERLOCK BL 6 6 W/BL from 1027 4 4 ADDER COMMON 2026 2025 2006 PJ2003 to 1029 LOGIC GND 1 1 from 1011 5 5 2027 ADDER 120 VAC 6 6 2028 2009 2029 2010 2030 2011 2031 2013 BL R to 1008 EXHAUST R 2020 2001 2012 R from 1013 NEUT 1033 to 1002, 1021 NEUT 2000 2008 from 2003 12 VDC 6 W W/R 5 Y 1032 FIELD WIRING (USE COPPER CONDUCTORS ONLY) UNIT ASSEMBLY (NOT ON CONTROL PANEL) 2007 Y 1027 NOTE A: THE MEDIUM SPEED WIRES MAY OPTIONNALLY REPLACE THE LOW SPEED (RED) WIRES RUNNING FROM RELAY LOW SPEED. 2005 from 2007 REMOTE FAN from 2003 TRANSMIT MOT1008 GN EXHAUST 1028 from 2005 BLOWER RECEIVE BK 1029 GN/Y from 2007 SN1030 LOGIC GND GN 1 BK 1030 DEFROST THERMISTOR BK 1031 10K OHMS 2 to 1020 120 VAC W 1013 R 2 2 2 J4 BK 1 1 R F BL HIGH COM LOW GND MED W 1 1 R 8 6 LOW SPEED 1010 W/R BN 1 from 2008 INTERLOCK J3 1005 BL F MOT1002 SUPPLY 1022 BLOWER GN/Y 2 2 BL BL 1021 BK/Y from 1000 2 2 SUPPLY ON from 1024 LOW LOCKOUT 2032 to 1023 LOW LOCKOUT 2033 VE0340A 23 FU2026 BK BK 0.25 BK R BL G CONTROLS TRANSFORMER CR2028 BL 5 3 UNOCCUPIED HIGH 2 2 CR2028 7 8 BK/Y 6 2 UNOCCUPIED R HIGH W W PJ2031 R CR2028 1 1 C R XF2025 40 VA W/BL TB2023 W R X2 1004 W BN HIGH COM LOW GND MED from 1012 120 VAC BK J1 HIGH SPEED CONTROL BOARD UCB1021 1020 J2 1 1 CAP1001 5 μF BK X1 1002 BK 2 2 H2 1001 PJ1027 BK to 2029 SUPPLY ON CR1026 BK/Y PJ1001A BK/Y PJ1001B BK BN 4 2 4 4 4 4 BK/Y MAIN POWER PJ1001 BK BK EXT. H1 1000 W R CR2022 R COM NC DEFROST 2 R CR2022 COM NO DEFROST 2 O UNOCCUPIED HIGH NO 2028 NC 2031 1 ACT2031 2 NOTE: REVERSE DOOR ACCESS, SWAP WIRES ON TERMINALS 2 AND 3. 3 Appendix H (cont’d) WIRING DIAGRAMS 6LC & 12LC - Recirculation Defrost - Normal Low Speed (cont’d) UNIT CONTROL BOX ADDER CONTROL BOX CONTROL BOX BOM JUMPER SETTINGS FOR CONTROL BOARD JU1 JU1 JU1 JU1 JU1 JU1 JU1 VE0341A A B C D E F G OFF OFF OFF ON ON ON ON TAGS CR1029 CR2022 CR1024 CR1026 CR2028 FU2026 UCB1021 XF2025 24 QTY. 2 DESCRIPTION RELAY SPDT 120 VAC 1 HP 30 A @ 120 VAC 2 RELAY DPST 120 VAC 1 HP 30 A @ 120 VAC 1 1 1 1 RELAY DPDT 24 VAC 1/2 HP 15 A @ 120 VAC FUSE 0.25 A AND FUSE HOLDER MINI PC BOARD TRANSFORMER Appendix H (cont’d) WIRING DIAGRAMS 6LC & 12LC - Recirculation Defrost - Reduced Low Speed 1001 1002 BK W W 4 2 HIGH SPEED BK 4 4 2 2 4 2 LOW SPEED GL1004 G BK W 1 1 R R 2 2 BN MOT1002 SUPPLY BLOWER GN/Y 2 2 BL CAP1001 5 μF BK HIGH COM LOW GND MED W 1 1 R BL 3 3 3 3 1021 F 1 F 2 1023 I 3 1024 OC 4 1022 BK PJ1007 BK/Y PJ1007A BK BN 4 4 4 4 CR1026 BK/Y 8 6 HIGH SPEED CR1029 W/R 1008 from 1022 COM NC EXHAUST DEFROST CR1024 R BK 1009 1 1 R 1 1 R R 2 2 CAP1007 5 μF BK BN HIGH COM LOW GND MED W W/R 8 6 LOW SPEED MOT1008 EXHAUST BLOWER GN/Y 2 2 1026 1027 1028 from 2007 REMOTE FAN OL BL BL PJ1027 BK BK BK W 1013 5 5 from 2003 TRANSMIT GN from 2005 RECEIVE BK SN1030 1 BK 1030 3 3 1031 BK R from 2007 LOGIC GND R 1011 from 2003 12 VDC to 2026 ADDER 120 VAC DEFROST THERMISTOR 10K OHMS 2 BK W to 1008 R CR1023 EXHAUST to 2032 W/Y REDUCED LOW LOCKOUT 13 14 LOW SPEED NO 1015, 1016 PJ1024 PJ1024 CR1024 NC R LOW SPEED 2 2 R 1 1 0 1 NO 1003, 1009 from 2031 W/Y NC W/Y LOW LOCKOUT 5 CR1026 W/Y 6 O R 7 W/BL G 8 B 9 BK/R N/O BK/R BL 1 BL 2 from 1013 NEUT W/R Y 0 1 HIGH SPEED NO 1001, 1007 NC PJ1027 W/BL 4 4 to 2025 ADDER COMMON W/BL CR1029 DEFROST NO J4 3 3 Y 1029 GN BL NOTE A 1010 PJ1027 BK/R NC 1008 3 3 to 2022 DEFROST SIGNAL N/C COM 1032 to 1020 120 VAC 1033 to 1002, 1021 NEUT 1034 1014 XF1015 BK CR1023 BK FU1015 W 415 VA/855 VA Y 5A 9 5 INPUT OUTPUT REDUCED 1015 1035 LOW SPEED 1016 BL J3 BK 1006 1007 from 1012 120 VAC BK BL from 2008 INTERLOCK 1025 1005 1012 CONTROL BOARD UCB1021 1020 GN BL NOTE A BN 4 4 W from 1013 NEUT CR1024 R to 2029 SUPPLY ON PJ1001A BK/Y PJ1001B BK CR1026 BK/Y 1 1 1003 1004 2 2 J1 EXT. PJ1027BK/Y BK/Y MAIN POWER PJ1001 BK BK J2 1000 CR1023 W W BK 12 8 REDUCED LOW SPEED 1017 1036 COMMON AUTO TRANSFORMER FIELD WIRING (USE COPPER CONDUCTORS ONLY) UNIT ASSEMBLY (NOT ON CONTROL PANEL) 1037 COLOR CODE NOTE A: THE MEDIUM SPEED WIRES MAY OPTIONNALLY REPLACE THE LOW SPEED (RED) WIRES RUNNING FROM RELAY LOW SPEED. 2000 PJ2003 Y RED 2004 to 1026 12 VDC 3 3 3.9 K 1 1 YELLOW R2004 BK OCC. LOW GN PJ2003 4 4 to 1028 UNOCC. RECEIVE COM HIGH PJ2003 6 6 to 1022 REM FAN REMOTE FAN BL PJ2003 5 5 to 1021 INTERLOC INTERLOCK BL W/BL from 1027 4 4 ADDER COMMON 2026 BK BK from 1011 5 5 2027 ADDER 120 VAC 2025 PJ2003 1 1 to 1029 LOGIC GND 2028 2009 2029 2010 2030 2011 2031 6 6 BK/Y from 1000 2 2 SUPPLY ON 25 C FU2026 BK 0.25 BK BK R R XF2025 40 VA W/BL R BL G W W CONTROLS TRANSFORMER CR2028 BL 5 3 UNOCCUPIED HIGH CR2028 7 8 BK/Y PJ2031 R CR2028 R 6 2 from 1024 1 1 UNOCCUPIED LOW LOCKOUT R HIGH R 2032 to 1023 2 2 LOW LOCKOUT 2033 VE0342A TB2023 W W/BL BK 2024 2006 2013 DEFROST 2 NO 2033 NC 2032 X2 PJ2003 2 2 to 1027 TRANSMIT GN BK/R from 1030 3 3 DEFROST SIGNAL 2023 2022 X1 GREEN R 2003 2012 ORANGE RED WHITE WHITE/BLUE WHITE/RED WHITE/YELLOW YELLOW CR2022 W/BL H2 BLACK PJ2026 BK/R H1 TB2002A GN BK 2002 2008 O R W W/BL W/R W/Y Y RECIRC DAMPER BOX 2021 TB2002 2007 BLACK BLACK/RED BLACK/YELLOW BLUE BROWN GREEN GREEN/YELLOW 2020 2001 2005 BK BK/R BK/Y BL BN GN GN/Y W R CR2022 R COM NC DEFROST 2 R CR2022 COM NO DEFROST 2 O UNOCCUPIED HIGH NO 2028 NC 2031 1 ACT2031 2 NOTE: REVERSE DOOR ACCESS, SWAP WIRES ON TERMINALS 2 AND 3. 3 Appendix H (cont’d) WIRING DIAGRAMS 6LC & 12LC - Recirculation Defrost - Reduced Low Speed (cont’d) 4 8 12 14 1 5 9 13 UNIT CONTROL BOX ADDER CONTROL BOX FU1015 5 A - 6LC 8 A - 12LC NOTE: AUTOTRANSFORMERS ARE MOUNTED ON THE BACK OF THE CONTROL BOX. 6LC 12LC CONTROL BOX BOM JUMPER SETTINGS FOR CONTROL BOARD JU1 JU1 JU1 JU1 JU1 JU1 JU1 VE0343A A B C D E F G OFF OFF OFF ON ON ON ON TAGS CR1029 CR2022 CR1024 CR1026 CR2028 CR1023 FU2026 UCB1021 XF2025 26 QTY. DESCRIPTION 2 RELAY SPDT 120 VAC 1 HP 30 A @ 120 VAC 2 RELAY DPST 120 VAC 1 HP 30 A @ 120 VAC 1 1 1 1 1 RELAY DPDT 24 VAC 1/2 HP 15 A @ 120 VAC RELAY DPDT 120 VAC 1/2 HP 15 A @ 120 VAC FUSE 0.25 A AND FUSE HOLDER MINI PC BOARD TRANSFORMER Appendix H (cont’d) WIRING DIAGRAMS 7000 - Recirculation Defrost GD N W R from 1025 to 1022, 2024 SUPPLY LOW NEUT GD GN PJ1001 R 1 1 to 1020, 2023 from 1024 120 VAC LOW SPEED W/Y BN/W LOW COM HIGH GND W 2 2 BK/Y BK CAP1001 5 μF BK BN GN GN/Y 4 4 1006 R from 1024 LOW SPEED W/BL from 1021 EXHAUST COM BK/Y from 1026 HIGH SPEED 1007 1008 1009 PJ1007 1 1 CR1029 9 1 DEFROST 1 1 1 2 2 BK/Y BK/Y 12 4 3 3 DEFROST 1 F 2 1023 I 3 1024 OC 4 1025 OL BN 4 4 from 2007 REMOTE FAN Y 1026 from 2003 12 VDC 1027 MOT1008 EXHAUST 1028 BLOWER GN/Y BL 1029 R from 2003 TRANSMIT GN from 2005 RECEIVE BK from 2007 LOGIC GND SN1030 1 BK 1030 1011 1031 1012 1032 DEFROST THERMISTOR 10K OHMS 2 6 R 7 G 8 B 9 1 N/O to 1008 EXHAUST COM from 1002 NEUT R W/Y BK/Y to 1001, 1007 LOW SPEED to 1002 SUPPLY COM to 1003, 1009 HIGH SPEED W/R BK/R CR1029 13 14 CR1030 BL BL BK W/BL W 5 Y J4 4 4 LOW COM HIGH GND CAP1007 5 μF BK 3 3 GN GN BN/W W/BL W/BL 2 2 CR1029 1010 PJ1007A R R 1 J3 1005 BK F from 2008 INTERLOCK from 1001 120 VAC BK BL 1021 MOT1002 SUPPLY 1022 BLOWER 3 3 from 1026 HIGH SPEED 1004 CONTROL BOARD UCB1021 1020 J1 1003 N LINE SIDE 1002 USE COPPER CONDUCTORS ONLY BK 2 13 J2 1001 SPLITTER BLOCK TB1001 BK L1 L1 LOAD SIDE 1000 N/C 14 DEFROST 1 NO NC 1008, 1009 DEFROST 2 NO 2023 NC 2024 COM COLOR CODE BK BK/R BK/Y BL BN/W GN GN/Y FIELD WIRING UNIT ASSEMBLY (NOT ON CONTROL PANEL) BLACK BLACK/RED BLACK/YELLOW BLUE BROWN/WHITE GREEN GREEN/YELLOW O R W W/BL W/R W/Y Y ORANGE RED WHITE WHITE/BLUE WHITE/RED WHITE/YELLOW YELLOW 2020 2000 2021 BLACK Y R 2003 RED GN 2004 to 1027 TRANSMIT to 1026 12 VDC R2004 3.9 K 2023 BK 2024 LOW GN GN to 1028 RECEIVE UNOCC. 2006 2025 COM BK 2026 HIGH BL 2007 REM FAN BL 2008 INTERLOC to 1022 REMOTE FAN to 1021 INTERLOCK to 1029 LOGIC GND BK from 1001 120 VAC YELLOW OCC. 2005 2022 GREEN 2027 2028 2009 2029 2010 2030 VE0344A 27 W from 1002 NEUT FU2023 0.5 XF2024 BK 40 VA BK X2 BK 2002 X1 TB2002A GN H2 TB2002 H1 2001 TRANSFORMER CONTROLS BL BL CR1030 O BL CR1030 PJ2023A O 3 3 3 9 5 DEFROST 2 BK/R 9 1 DEFROST 2 2 2 W/R 1 1 BK/R 2 W/R 1 ACT2023 SUPPLY DAMPER Appendix H (cont’d) WIRING DIAGRAMS 7000 - Recirculation Defrost (cont’d) CONTROL BOX BOM 1 5 9 4 8 12 1 5 9 4 8 12 13 14 13 14 TAGS CR1029 CR1030 QTY. FU2023 1 UCB1021 XF2024 R2004 SN1030 TB1001 1 1 1 1 1 2 DESCRIPTION RELAY DPDT 120 VAC 1/2 HP 15 A @ 120 VAC FUSE 0.5 A AND FUSE HOLDER FLUSH MOUNT PC BOARD TRANSFORMER RESISTOR 3.9K THERMISTOR 10K OHMS SPLITTER BLOCK JUMPER SETTINGS FOR CONTROL BOARD JU1 JU1 JU1 JU1 JU1 JU1 JU1 A B C D E F G ON OFF OFF ON ON ON ON VE0345A Appendix I TROUBLESHOOTING SYMPTOMS POSSIBLE CAUSES SOLUTIONS Inside air is too dry Over ventilation - speed setting too high Dehumidistat setting is too low Adjust speed setting Set dehumidistat control in a higher position (if applicable) Persistent condensation on windows, walls, Improper adjustment of dehumidistat ceilings, etc. control Improper ventilation rate Window frame is too cold or leaky Adjust dehumidistat control knob to a lower setting Install a dehumidistat (option) Repair window frame Unit stops functioning Electrical supply interrupted Check the unit circuit breaker Air from supply diffusers too cold Imbalance of supply and exhaust air Check filters and cores for blockage Check balance of airflows Install electric duct heater if necessary Outdoor temperature very cold Unit makes annoying noise Blower wheel out of alignment Remove the motor/blower assembly and adjust blower wheel Heat exchange core freezing up Imbalance of supply and exhaust air Check filters and cores for blockage Check balance of airflows Check for operation of both defrost damper actuators Defrost damper not functioning For technical assistance and warranty information, please call your local supplier. 28