Lastenheft Mechanik für die Fertigungen Motor, Getriebe

Transcription

Approval list
mechanics
for all plants of the Volkswagen Group
manufacturing
engines, gear units, chassis and castings
"technology-specific part"
Release date: 01.01.2016
Version: 1.8
Page 1 of 58
Revision history
Version
1.8
Date:
Type of revision
01.01.2006
First edition
SMC Pneumatik GmbH_approval list_VW_Agg_Pneumatic_20160101_en.docx
Version 1.8 / 01.01.2016
Page
all
Page 2 of 58
Table of content
Revision history..................................................................................................................... 2
1
Contact person ............................................................................................................. 5
2
Note ............................................................................................................................... 7
3
Overview - Component release list ............................................................................. 8
3.1
3.1.1
Energy Conversion .................................................................................................... 8
Pneumatic cylinder ..................................................................................................... 8
3.1.1.1
Double-acting base cylinder - Ø 32 to 200 mm - DIN ISO 15552 ............................. 8-10
3.1.1.1.1
3.1.1.2
Attaching parts for base cylinder - DIN ISO 15552 .............................................. 10-11
Double-acting small cylinder - Ø 10 to 25 mm - ISO 6432...................................... 12
3.1.1.2.1 Attaching parts for small cylinder - ISO 6432 ....................................................... 12-13
3.1.1.3 Short-stroke cylinder - Ø 20 to 63 mm - DIN ISO 21287 ........................................ 13
3.1.1.3.1
3.1.1.4
Double-acting, piston rod with internal thread ...................................................... 13-14
Cylinder for design-related exceptions ................................................................... 14
3.1.1.4.1
3.1.1.4.2
Piston rod-free, with standard guide .................................................................... 14
Piston rod-free, with sliding guide ........................................................................ 16
3.1.1.4.3
Piston rod-free, with cross-rolling guide ............................................................... 17
3.1.2
Swivel motors .......................................................................................................... 18
3.1.2.1
3.1.2.2
Pivot drive with rack and pinion design .................................................................. 18
Pivot drive with rack and pinion design, double piston ........................................... 18
3.1.2.3 Pivot drive rotor with angle adjustment unit ............................................................ 19
3.2
Energy control and regulation................................................................................. 19
3.2.1
Directional valves and accessories .......................................................................... 19
3.2.1.1 3-port 2-position valve ........................................................................................... 19
3.2.1.1.1
Electromagnetically actuated ............................................................................... 19
3.2.1.1.2
Pneumatically actuated ....................................................................................... 20
3.2.1.1.3
Manually actuated ............................................................................................... 20
3.2.1.2
5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 1 ....... 21
3.2.1.3
5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 3 ....... 22
3.2.1.4
5-port 2-position and 5-port 3-position directional valves - ISO 15407-1 ................ 23
3.2.1.5 Manifold with Profibus DP, Profinet ........................................................................ 24
3.2.1.5.1 VQM 2000 Manifold series with on-off valve for auxiliary pilot air......................... 25
3.2.1.5.2
3.2.2
VQM 2000 Manifold series without on-off valve for auxiliary pilot air .................... 26
Check valves ........................................................................................................... 27
3.2.2.1
3.2.2.2
Check valves ......................................................................................................... 27
Unlockable check valves with manual exhaust ...................................................... 27
3.2.2.3
Double check valves .............................................................................................. 29
3.2.2.4
Two-pressure valves .............................................................................................. 29
3.2.2.5 Quick exhaust valve ............................................................................................... 29-30
3.2.3
Flow regulators ........................................................................................................ 31
3.2.3.1
Exhaust throttle check valve, manually adjustable ................................................. 31
3.2.3.2
Inflow throttle check valve, manually adjustable ..................................................... 32
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3.2.3.3
3.2.4
Exhaust throttle with silencer, manually adjustable ................................................ 32
Air saving valve ........................................................................................................ 33
3.2.4.1
Air saving valve, horizontal power stroke or vertical power stroke
facing upward with a ratio of ≤ 50% of weight force of load to cylinder power ........ 34
3.2.4.2
Air saving valve, vertical power stroke facing upward
with a ratio of > 50% of weight force of load to cylinder power ............................... 35
3.3
3.3.1
3.3.1
3.3.1.1
Tubes and plug connection ..................................................................................... 36
Flexible tube (semi-rigid plastic tubes) for air and water ........................................... 36-37
Flexible lines (semi-rigid plastic tubes) for air and water .......................................... 37
Push in fittings Ø 4, 6, 8, 10, 12, 16 mm ............................................................... 38
3.3.2
Filter and filter regulators ......................................................................................... 39
3.3.3
Pressure regulators .................................................................................................. 40
3.3.3.1
3.3.4
Manually adjustable ............................................................................................... 40
Service units consisting of single components ......................................................... 41
3.3.4.1
Standard service unit ............................................................................................. 41
3.3.4.2
3.3.4.3
Service unit with electric valve and connection for sealing air ................................ 42
Service unit with pneumatic valve and connection for sealing air ........................... 43
3.3.4.4
Accessories for service units ................................................................................. 44
3.3.4.4
Accessories for service units ................................................................................. 45
3.3.5
Silencer .................................................................................................................... 46
3.4
Additional devices.................................................................................................... 47
3.4.1
Pressure gauges ...................................................................................................... 47
3.4.2
3.4.3
Mechanical pressure switch for service unit ............................................................. 47
Booster regulator ..................................................................................................... 48
3.4.4
Afterblow unit ........................................................................................................... 48
4
Data sheets ................................................................................................................. 49
4.1
Service units consisting of single components ..................................................... 49
4.1.1
Standard service unit - G 1/4 - AC20-LBU049 .......................................................... 49
4.1.2
Standard service unit - G 1/2 - AC40-LBU039 .......................................................... 50
4.1.3
Standard service unit - G 1 - AC60-LBU052............................................................. 51
4.1.4
Service unit with electric valve and connection for sealing air G 1/4 - AC20-LBU047 ............................................................................................. 52
4.1.5
Service unit with electric valve and connection for sealing air G 1/2 - AC40-LBU037 ............................................................................................. 53
Service unit with electric valve and connection for sealing air G 1 - AC60-LBU050 | .............................................................................................. 54
4.1.6
4.1.7
4.1.8
4.1.9
4.2
Service unit with pneumatic valve and connection for sealing air G 1/4 - AC20-LBU048 .............................................................................................. 55
Service unit with pneumatic valve and connection for sealing air G 1/2 - AC40-LBU038 .............................................................................................. 56
Service unit with pneumatic valve and connection for sealing air G 1 - AC60-LBU051 ................................................................................................. 57
Afterblow unit - EVS7-6-FG-S-3ZRMO-CEK00058 .................................................. 58
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1
Contact person
General Corporate Services
Sven Barner
Global Key Account Manager Volkswagen Group
Phone: +49 (0) 162-2999768
E-Mail: [email protected]
SMC Pneumatik GmbH
Boschring 13-15
D-63329 Egelsbach
Phone: +49 (0) 6103-402-0
Fax: +49 (0) 6103-402-139
Ralf Roske
National Key Account Manager Volkswagen
Phone: +49 (0) 162-2999760
SMC Pneumatik GmbH
Technical office Wolfsburg
Berliner Ring 2
D-38440 Wolfsburg
Phone: +49 (0) 5361-89354839
General Pneumatic Corporate Services
Edward Kubasa
Technical Sales Support
Phone: +49 (0) 162-2999859
SMC Pneumatik GmbH
Berliner Ring 2
D-38440 Wolfsburg
Phone: +49 (0) 5361-89354839
Volkswagen Werk: Wolfsburg, Braunschweig, Salzgitter, Kassel, Hannover Gießerei
Thomas Maneke
Key Account Manager Volkswagen
Phone: +49 (0) 162-2999789
SMC Pneumatik GmbH
Berliner Ring 2
D-38440 Wolfsburg
Phone: +49 (0) 5361-89354839
Andreas Dinse
Key Account Manager Volkswagen
Phone: +49 (0) 162-2999937
SMC Pneumatik GmbH
Berliner Ring 2
D-38440 Wolfsburg
Phone: +49 (0) 5361-89354839
Version 1.8 / 01.01.2016
Page 5 of 58
Audi Plant: Ingolstadt
Ludwig Heigl
Key Account Manager Audi
Phone: +49 (0) 162-2999706
SMC Pneumatik GmbH
Sales Office Munich
Industriestraße 31
D-82194 Gröbenzell
Phone: +49 (0) 8142-652470
Volkswagen Plant: Chemnitz
Tom Bauer
Sales Engineer Automotive
Tel.: +49 (0) 162-2991093
SMC Pneumatik GmbH
Sales Office Leipzig
Lindenthaler Hauptstraße 145
D-04158 Leipzig
Phone: +49 (0) 341-609690
Audi Plant: Györ, Ungarn
Peter Juranovitz
Regional Business Developer
Phone: +36 30 576 1820
SMC Pneumatik GmbH AT/CEE
Sales Office Győr
Gesztenyefa utca 4
H-9027 Győr
Customer service: [email protected]
Volkswagen Plant: Polkowice, Polen
Arkadiusz Drobniewski
Branch Manager Wroclaw
Phone: +48 512 348 858
Sales Office Wroclaw
Szwedzka Street 5A
55-040 Bielany Wrocławskie
Skoda Werk: Mlada Boleslav, Tschechien
Jiri Neuhäuser
Area Sales Manager Czech Republic
Phone: +420 313 034 252
Sales Office Mladá Boleslav
Vodkova 80/3
293 01 Mladá Boleslav
Version 1.8 / 01.01.2016
Page 6 of 58
2
Note
All of the components listed in the following tables can be used in the design of pneumatic
systems in the plants listed on page 1.
Other components require the written consent of the respective relevant contact person of the
individual plants.
Only oil-free compressed air may be used.
The compilation of the component release list was carried out in cooperation with the members of
the Lastenheft Sheet Commission of Equipment Manufacture of the VW Group.
If an internet link is included, it is to lead to the SMC Pneumatik GmbH homepage.
Catalogues, CAD data, etc. can be found there.
Manifolds:
The maximum number of valve should generally not exceed 12.
This applies to the use of a VQM 2000 manifold without a on-off valve for auxiliary pilot air.
When using a VQM 2000 manifold with a on-off valve for auxiliary pilot air, the maximum number
of valves is limited to 13, i.e., 1 on-off valve and 12 operational valves.
The manifold inputs may only be used for the end positions of the respective manifolds' movement!
Sub-busses are not permitted!
Service units:
Pressure monitoring by means of a pressure switch must be included in the service unit.
For this purpose, an enabled electronic pressure switch according to the mechanical specification
sheet or a mechanical pressure switch must be ordered separately.
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Page 7 of 58
3
Overview - Component release list
3.1
Energy Conversion
3.1.1
Pneumatic cylinder
3.1.1.1 Double-acting base cylinder - Ø 32 to 200 mm - DIN ISO 15552
Part name
Description
Internet link
Standard cylinder
ISO 15552
CP96-C Series
CP96SDB…-C
Ø: 32, 50, 63, 80, 100 mm
CP96 Series
CP96SDB
Ø: 125 mm
Stroke length: 50 - 500 mm
Adjustable cushioning
External thread on piston rod
Standard cylinder
ISO 15552
C95 Series
C95SDB
Ø: 160, 200 mm
Part name
Standard cylinder ISO 15552
Ø
32
32
32
32
32
32
32
32
32
32
32
50
50
50
50
50
50
50
50
50
50
50
63
63
63
63
63
63
63
Stroke length
25
50
80
100
125
160
200
250
320
400
500
25
50
80
100
125
160
200
250
320
400
500
25
50
80
100
125
160
200
Order number
CP96SDB32-25C
CP96SDB32-50C
CP96SDB32-80C
CP96SDB32-100C
CP96SDB32-125C
CP96SDB32-160C
CP96SDB32-200C
CP96SDB32-250C
CP96SDB32-320C
CP96SDB32-400C
CP96SDB32-500C
CP96SDB50-25C
CP96SDB50-50C
CP96SDB50-80C
CP96SDB50-100C
CP96SDB50-125C
CP96SDB50-160C
CP96SDB50-200C
CP96SDB50-250C
CP96SDB50-320C
CP96SDB50-400C
CP96SDB50-500C
CP96SDB63-25C
CP96SDB63-50C
CP96SDB63-80C
CP96SDB63-100C
CP96SDB63-125C
CP96SDB63-160C
CP96SDB63-200C
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Part name
Description
Internet link
Standard cylinder
ISO 15552
CP96-C Series
CP96SDB…-C
Ø: 32, 50, 63, 80, 100 mm
CP96 Series
CP96SDB
Ø: 125 mm
Part name
Ø
63
63
63
63
80
80
80
80
80
80
80
80
80
80
80
100
100
100
100
100
100
100
100
100
100
100
125
125
125
125
125
125
125
125
125
125
125
Stroke length
250
320
400
500
25
50
80
100
125
160
200
250
320
400
500
25
50
80
100
125
160
200
250
320
400
500
25
50
80
100
125
160
200
250
320
400
500
Order number
CP96SDB63-250C
CP96SDB63-320C
CP96SDB63-400C
CP96SDB63-500C
CP96SDB80-25C
CP96SDB80-50C
CP96SDB80-80C
CP96SDB80-100C
CP96SDB80-125C
CP96SDB80-160C
CP96SDB80-200C
CP96SDB80-250C
CP96SDB80-320C
CP96SDB80-400C
CP96SDB80-500C
CP96SDB100-25C
CP96SDB100-50C
CP96SDB100-80C
CP96SDB100-100C
CP96SDB100-125C
CP96SDB100-160C
CP96SDB100-200C
CP96SDB100-250C
CP96SDB100-320C
CP96SDB100-400C
CP96SDB100-500C
CP96SDB125-25
CP96SDB125-50
CP96SDB125-80
CP96SDB125-100
CP96SDB125-125
CP96SDB125-160
CP96SDB125-200
CP96SDB125-250
CP96SDB125-320
CP96SDB125-400
CP96SDB125-500
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Part name
Description
Internet link
Standard cylinder
ISO 15552
C95 Series
C95SDB
Ø: 160, 200 mm
Part name
Ø
160
160
160
160
160
160
160
160
160
160
160
200
200
200
200
200
200
200
200
200
200
200
Stroke length
25
50
80
100
125
160
200
250
320
400
500
25
50
80
100
125
160
200
250
320
400
500
Order number
C95SDB160-25
C95SDB160-50
C95SDB160-80
C95SDB160-100
C95SDB160-125
C95SDB160-160
C95SDB160-200
C95SDB160-250
C95SDB160-320
C95SDB160-400
C95SDB160-500
C95SDB200-25
C95SDB200-50
C95SDB200-80
C95SDB200-100
C95SDB200-125
C95SDB200-160
C95SDB200-200
C95SDB200-250
C95SDB200-320
C95SDB200-400
C95SDB200-500
3.1.1.1.1 Attaching parts for base cylinder - DIN ISO 15552
Part name
Description
Internet link
Foot mounting
L5 Series
L5
For cylinder CP96, Ø 32 - 125 mm
For cylinder C95, Ø 160 - 200 mm
1 assembly (2 pieces)
Mounting bolts included
Flange mounting
F5 Series
F5
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3.1.1.1.1 Attaching parts for base cylinder - DIN ISO 15552
Part name
Description
Internet link
Pivot mounting
C5 Series
C5
Compatible with D series
Fork mounting
D5 Series
D5
Compatible with C series
Trunnion pivot bracket
E5 Series
E5
Compatible with D series
Pivot mounting with
ball joint
CS5 Series
CS5
Compatible with DS series
Fork mounting
DS5 Series
DS5
Compatible with CS and ES series
Spherical bearing with
ball joint
ES5 Series
ES5
Compatible with DS series
Compensating element
JA Series
JA
Fork joint
GKM Series
GKM
Joint head
KJ Series
KJ
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3.1.1.2 Double-acting small cylinder - Ø 10 to 25 mm - ISO 6432
Part name
Description
Internet link
Standard cylinder
ISO 6432
C85 Series
CD85N
Ø: 10, 16, 25 mm
Stroke length: 25, 50, 100 mm
Fixed cushioning
Part name
Ø
10
10
10
16
16
16
25
25
25
Stroke length
25
50
100
25
50
100
25
50
100
Order number
CD85N10-25-B
CD85N10-50-B
CD85N10-100-B
CD85N16-25-B
CD85N16-50-B
CD85N16-100-B
CD85N25-25-B
CD85N25-50-B
CD85N25-100-B
3.1.1.2.1 Attaching parts for small cylinder - ISO 6432
C85L…A
Series
C85L…B
Series
Part name
Description
Internet link
Foot mounting
C85L…A Series:
- 1 foot mounting
C85L
C85L…B Series:
- 2 foot mountings
- 1 nut
Flange mounting
C85F Series
C85F
Pivot bearing
C85T Series
C85T
Trunnion pivot bracket
C85C Series
C85C
Joint head
KJ Series
KJ
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3.1.1.2.1
Attaching parts for small cylinder - ISO 6432
Part name
Description
Internet link
Fork joint
GKM Series
GKM
Compensating element
JA Series
JA
3.1.1.3 Short-stroke cylinder - Ø 20 to 63 mm - DIN ISO 21287
3.1.1.3.1 Double-acting, piston rod with internal thread
Part name
Description
Internet link
Compact cylinder
ISO 21287
C55 Series
CD55B
Ø: 20, 32, 50, 63, 80 mm
Stroke length:
10, 20, 30, 40, 50 mm
Fixed cushioning
Internal thread on piston rod
Part name
Compact cylinder ISO 21287
Ø
20
20
20
20
20
32
32
32
32
32
50
50
50
50
50
63
63
63
63
63
Stroke length
10
20
30
40
50
10
20
30
40
50
10
20
30
40
50
10
20
30
40
50
Order number
CD55B20-10
CD55B20-20
CD55B20-30
CD55B20-40
CD55B20-50
CD55B32-10
CD55B32-20
CD55B32-30
CD55B32-40
CD55B32-50
CD55B50-10
CD55B50-20
CD55B50-30
CD55B50-40
CD55B50-50
CD55B63-10
CD55B63-20
CD55B63-30
CD55B63-40
CD55B63-50
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3.1.1.3.1
Double-acting, piston rod with internal thread
Part name
Description
Internet link
Compact cylinder
ISO 21287
C55 Series
CD55B
Ø: 20, 32, 50, 63, 80 mm
Stroke length:
10, 20, 30, 40, 50 mm
Fixed cushioning
Internal thread on piston rod
Part name
Ø
80
80
80
80
80
Stroke length
10
20
30
40
50
Order number
CD55B80-10
CD55B80-20
CD55B80-30
CD55B80-40
CD55B80-50
3.1.1.4 Cylinder for design-related exceptions
Part name
Description
Internet link
Piston rod-free
cylinder
Ø: 32, 50, 63, 80, 100 mm
MY1B-Z Ø 32
MY1B Ø 50-100
Various chushioning options
feasible
MY1M
MY1C
Guide variants:
- Standard guide (B)
- Slide guide (M)
- Cross-rolling guide (C)
3.1.1.4.1 Piston rod-free, with standard guide
Part name
Description
Internet link
Piston rod-free
cylinder
Standard guide
MY1B Series
MY1B-Z Ø 32
Ø: 32, 50, 63, 80, 100 mm
Various cushioning options feasible
Guide variants:
Part name
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Ø
32
32
32
32
32
32
32
32
32
Stroke length
100
125
160
200
250
320
400
500
1000
Order number
MY1B32TFG-100Z
MY1B32TFG-125Z
MY1B32TFG-160Z
MY1B32TFG-200Z
MY1B32TFG-250Z
MY1B32TFG-320Z
MY1B32TFG-400Z
MY1B32TFG-500Z
MY1B32TFG-1000Z
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3.1.1.4.1 Piston rod-free, with standard guide
Part name
Description
Internet link
Piston rod-free
cylinder
Standard guide
MY1B Series
MY1B Ø 50-100
Ø: 32, 50, 63, 80, 100 mm
Various cushioning options
feasible
Guide variants:
Part name
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Standard guide
Ø
50
50
50
50
50
50
50
50
50
63
63
63
63
63
63
63
63
63
80
80
80
80
80
80
80
80
80
100
100
100
100
100
100
100
100
100
Stroke length
100
125
160
200
250
320
400
500
1000
100
125
160
200
250
320
400
500
1000
100
125
160
200
250
320
400
500
1000
100
125
160
200
250
320
400
500
1000
Order number
MY1B50TFG-100
MY1B50TFG-125
MY1B50TFG-160
MY1B50TFG-200
MY1B50TFG-250
MY1B50TFG-320
MY1B50TFG-400
MY1B50TFG-500
MY1B50TFG-1000
MY1B63TFG-100
MY1B63TFG-125
MY1B63TFG-160
MY1B63TFG-200
MY1B63TFG-250
MY1B63TFG-320
MY1B63TFG-400
MY1B63TFG-500
MY1B63TFG-1000
MY1B80TFG-100
MY1B80TFG-125
MY1B80TFG-160
MY1B80TFG-200
MY1B80TFG-250
MY1B80TFG-320
MY1B80TFG-400
MY1B80TFG-500
MY1B80TFG-1000
MY1B100TFG-100
MY1B100TFG-125
MY1B100TFG-160
MY1B100TFG-200
MY1B100TFG-250
MY1B100TFG-320
MY1B100TFG-400
MY1B100TFG-500
MY1B100TFG-1000
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3.1.1.4.2 Piston rod-free, with sliding guide
Part name
Description
Internet link
Piston rod-free
cylinder
Sliding guide
MY1M Series
MY1M
Ø: 32, 50, 63 mm
feasible
Guide variants:
- Sliding guide (M)
Part name
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Sliding guide
Ø
32
32
32
32
32
32
32
32
32
50
50
50
50
50
50
50
50
50
63
63
63
63
63
63
63
63
63
Stroke length
100
125
160
200
250
320
400
500
1000
100
125
160
200
250
320
400
500
1000
100
125
160
200
250
320
400
500
1000
Order number
MY1M32TFG-100
MY1M32TFG-125
MY1M32TFG-160
MY1M32TFG-200
MY1M32TFG-250
MY1M32TFG-320
MY1M32TFG-400
MY1M32TFG-500
MY1M32TFG-1000
MY1M50TFG-100
MY1M50TFG-125
MY1M50TFG-160
MY1M50TFG-200
MY1M50TFG-250
MY1M50TFG-320
MY1M50TFG-400
MY1M50TFG-500
MY1M50TFG-1000
MY1M63TFG-100
MY1M63TFG-125
MY1M63TFG-160
MY1M63TFG-200
MY1M63TFG-250
MY1M63TFG-320
MY1M63TFG-400
MY1M63TFG-500
MY1M63TFG-1000
Version 1.8 / 01.01.2016
Page 16 of 58
3.1.1.4.3 Piston rod-free, with cross-rolling guide
Part name
Description
Internet link
Piston rod-free cylinder
Cross-rolling guide
MY1C Series
MY1C
Ø: 32, 50, 63 mm
feasible
Guide variants:
- Cross-rolling guide (C)
Part name
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Cross-rolling guide
Ø
32
32
32
32
32
32
32
32
32
50
50
50
50
50
50
50
50
50
63
63
63
63
63
63
63
63
63
Stroke length
100
125
160
200
250
320
400
500
1000
100
125
160
200
250
320
400
500
1000
100
125
160
200
250
320
400
500
1000
Order number
MY1C32TFG-100
MY1C32TFG-125
MY1C32TFG-160
MY1C32TFG-200
MY1C32TFG-250
MY1C32TFG-320
MY1C32TFG-400
MY1C32TFG-500
MY1C32TFG-1000
MY1C50TFG-100
MY1C50TFG-125
MY1C50TFG-160
MY1C50TFG-200
MY1C50TFG-250
MY1C50TFG-320
MY1C50TFG-400
MY1C50TFG-500
MY1C50TFG-1000
MY1C63TFG-100
MY1C63TFG-125
MY1C63TFG-160
MY1C63TFG-200
MY1C63TFG-250
MY1C63TFG-320
MY1C63TFG-400
MY1C63TFG-500
MY1C63TFG-1000
Version 1.8 / 01.01.2016
Page 17 of 58
3.1.2
Swivel motors
3.1.2.1 Pivot drive with rack and pinion design
Part name
Description
Internet link
Pivot drive
Rack and pinion
CRA1-Z Series
CDRA1B…-Z
Size: 30, 50, 63, 80, 100
Pivot angle: 90° / 180°
Torque: 0.3 - 89 Nm
Part name
Pivot drive
Pivot drive
Pivot drive
Pivot drive
Pivot drive
Pivot drive
Pivot drive
Pivot drive
Pivot drive
Pivot drive
Size
30
30
50
50
63
63
80
80
100
100
Pivot angle
90°
180°
90°
180°
90°
180°
90°
180°
90°
180°
Order number
CDRA1BS30-90Z
CDRA1BS30-180Z
CDRA1BS50-90Z
CDRA1BS50-180Z
CDRA1BS63-90Z
CDRA1BS63-180Z
CDRA1BS80-90Z
CDRA1BS80-180Z
CDRA1BS100-90Z
CDRA1BS100-180Z
3.1.2.2 Pivot drive with rack and pinion design, double piston
Part name
Description
Internet link
Pivot drive
Rack and pinion
double piston
MSQB series
MSQB
Size:
10, 20, 30, 50 70, 100, 200
Pivot angle: 0 - 190°
Torque: 0.017 - 24 Nm
Cushioning:
- Shock absorber (R)
- Adjustment screw (A)
Part name
Size
Pivot angle
Pivot drive
Pivot drive
Pivot drive
Pivot drive
Pivot drive
Pivot drive
Pivot drive
10
20
30
50
70
100
200
0 - 190°
0 - 190°
0 - 190°
0 - 190°
0 - 190°
0 - 190°
0 - 190°
Order number
MSQB10-x
MSQB20-x
MSQB30-x
MSQB50-x
MSQB70-x
MSQB100-x
MSQB200-x
Version 1.8 / 01.01.2016
Page 18 of 58
3.1.2.3 Pivot drive rotor with angle adjustment unit
Part name
Description
Internet link
Pivot drive
for direct assembly
Rotor-drive
CRBU2WU-Z Series
CDRBU2WU-Z
Size: 10, 15, 20, 30, 40 mm
Pivot angle: 0 - 270°
Torque: 0.08 – 9.5 Nm
Elastic cushioning
Part name
Rotor-drive
Rotor-drive
Rotor-drive
Rotor-drive
Rotor-drive
3.2
3.2.1
Size
10
15
20
30
40
Pivot angle
270°
270°
270°
270°
270°
Order number
CDRB2WU10-270SZ
CDRB2WU15-270SZ
CDRB2WU20-270SZ
CDRB2WU30-270SZ
CDRB2WU40-270SZ
Energy control and regulation
Directional valves and accessories
3.2.1.1 3-port 2-position valve
3.2.1.1.1 Electromagnetically actuated
Part name
Description
Internet link
Actuation/pressurization
and exhaust valve
AV…-X260-Q Series
AV
Connection: G 1/4, G 1/2, G 1
Pressure: 0.2 - 10 bar
Flow rate: 1,100 - 6,600 l/min
[Link leads to
identical item in
the colour grey]
Voltage: 24 V DC
Electrically actuated
3-port 2-position valve,
Normally closed
Part name
and exhaust valve
and exhaust valve
and exhaust valve
Connection
Flow rate
l/min
G 1/4
1.100
AV2000-F02-5YO-X260-Q
G 1/2
3.300
AV4000-F04-5YO-X260-Q
G1
6.600
AV5000-F10-5YO-X260-Q
Order number
Version 1.8 / 01.01.2016
Page 19 of 58
3.2.1.1.2 Pneumatically actuated
Part name
Description
Internet link
and exhaust valve
AVA…-X260 Series
AVA | Document
AVA | CAD
Voltage 24 V DC
Pneumatically actuated
3-port 2-position valve,
Normally closed
Part name
and exhaust valve
and exhaust valve
and exhaust valve
Connection
Flow rate
l/min
G 1/4
1.100
EAVA2000-F02-X260
G 1/2
3.300
EAVA4000-F04-X260
G1
6.600
EAVA5000-F10-X260
Order number
3.2.1.1.3 Manually actuated
Part name
Description
Internet link
3-port 2-position
manual shut-off valve
VHS Series
VHS
Manually actuated
With exhaust
Lockable
Part name
3-port 2-position
3-port 2-position
3-port 2-position
Connection
Flow rate
l/min
G 1/4
1.100
VHS20-F02B
G 1/2
3.300
VHS40-F04B
G1
6.600
VHS50-F10B
Order number
Version 1.8 / 01.01.2016
Page 20 of 58
3.2.1.2 5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 1
Part name
Description
Internet link
Standard
valve
ISO 5599-1
Size 1
EVS7 Series
Connection size: G 1/4, G3/8
EVS7 | Document
EVS7 | CAD
Flow rate: 1,100 l/min
Voltage 24 V DC
M12 main plug
Sub-base valve
- Electrically actuated,
pilot-operated
- Pneumatically actuated
Connecting/linkage plates
Part name
Standard valve ISO 5599-1,
size 1
size 1
size 1
size 1
size 1
size 1
size 1
End block assembly,
left and right
Linkage plate
Linkage plate
Cover plate
Manifold block assembly
Actuation
electrically
electrically
electrically
electrically
pneumatically
pneumatically
pneumatically
Comment
5-port 2-position,
monostable
5-port 2-position,
bistable
5-port 3-position, centre
position vents
position pressurizes
5-port 3- position, bistable
Order number
EVS7-6-FG-S-3ZRMO-Q
position vents
Size 1
EVSA7-6-FJG-D-2
Connection G 1/4, size 1
Size 1
AXT502-1A-A02-L
AXT502-1A-A03-L
AXT502-9A
VS7-1-A02F
VS7-1-A03F
EVS7-6-FG-D-3ZRMO-Q
EVS7-6-FJG-D-3ZRMO-Q
EVS7-6-FIG-D-3ZRMO-Q
EVSA7-6-FG-D-2
EVSA7-6-FIG-D-2
AXT502-2RL-A
Version 1.8 / 01.01.2016
Page 21 of 58
3.2.1.3 5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 3
Part name
Description
Internet link
Standard
valve
ISO 5599-1
Size 3
EVS7 Series
Connection size: G 3/4
EVS7 | Document
EVS7 | CAD
Voltage 24 V DC
M12 main plug
Sub-base valve
pilot-operated
Part name
size 3
size 3
size 3
size 3
size 3
size 3
size 3
End block assembly,
left and right
Linkage plate
Cover plate
Actuation
electrically
electrically
electrically
electrically
pneumatically
pneumatically
pneumatically
Comment
5-port 2-position,
monostable
5-port 2-position,
bistable
position vents
5-port 2-position,
bistable
position vents
Size 3
Order number
EVS7-10-FG-S-3ZRMO-Q
Size 3
AXT522-1A-A06-L
AXT522-9A
VS7-3-A06F
EVS7-10-FG-D-3ZRMO-Q
EVSA7-10-FG-D-2
EVSA7-10-FJG-D-2
EVSA7-10-FIG-D-2
AXT522-2RL-A
Version 1.8 / 01.01.2016
Page 22 of 58
3.2.1.4 5-port 2-position and 5-port 3-position directional valves - ISO 15407-1
Part name
Description
Internet link
Standard
valve
ISO 15407-1
Size 1
EVS1 Series
EVS1
Connection size: G 1/4
Voltage 24 V DC
M12 main plug
Sub-base valve
pilot-operated
Part name
size 1
size 1
size 1
size 1
size 1
Left end block assembly
Right end block assembly
Linkage plate
Cover plate
Actuation
electrically
electrically
electrically
electrically
electrically
Comment
2x 3-port 2-position
N.C.-N.C., bistable
5-port 2-position,
monostable
5-port 2-position,
bistable
5-port 3-position,
centre position vents
Size 1
Order number
EVS1-01-FG-D-3ZRMOX60A-Q
EVS1-01-FG-S-3ZRMO-Q
EVS1-01-FG-D-3ZRMO-Q
MES704U-03F
MES704D-03F
MBS7040-02F
VVS7040-11A
VS1-01-A02F
Version 1.8 / 01.01.2016
Page 23 of 58
3.2.1.5 Manifold with Profibus DP, Profinet
Part name
Description
Internet link
VQM 2000 manifold
with on-off valve for auxiliary pilot air
VQM 2000 series with or without
on-off valve for auxiliary pilot air
Valve manifold configurator for
VQM 2000
Open for Profibus DP, Profinet
Profibus DP | GSD-file and
Operating Manual
Flow rate: 800 l/min
Overall width: 16 mm
Flexible compressed air supply
Variable pressure zones
Soft seal
Profinet | GSD-file and
Operating Manual
VQM 2000 | Document
VQM 2000 | CAD
DC 24V
Manual override not lockable
Pressure range: -0.9 - 7 bar
The maximum number of valves should
generally not exceed 13 valve positions,
i.e., 1 on-off valve and 12 operational
valves.
Protection Class: IP65
Field bus connection and
Electric E/A through modular
electric terminal EX245
The manifold inputs may only be used for
the end positions of the respective
manifolds' movement!
VQM2000 manifold
without on-off valve for auxiliary pilot air
The maximum number of valves should
generally not exceed 12 valve positions.
The manifold inputs may only be used for
the end positions of the respective
manifolds' movement!
Version 1.8 / 01.01.2016
Page 24 of 58
3.2.1.5.1 VQM 2000 Manifold series with on-off valve for auxiliary pilot air
Part name
PROFIBUS DP
communication module
PROFINET
Voltage terminal:
7/8“ 5-pole, external thread
Communication port: M12
(2x), 5-pole
PROFIBUS DP: B-coded
PROFINET: D-coded
Digital input module 16 inputs, (8x) M12, 5-pole
Left end block assembly communication and
I/O module
On-off valve, 5-port 2-position, monostable
Manifold block assembly for on-off valve, extendable
2x 3-port 2-position valve, N.C.-N.C., bistable,
external pilot air
5-port 2-position valve, monostable, external pilot air
5-port 2-position valve, bistable, external pilot air
5-port 3-position valve, centre position vented,
external pilot air
5-port 3-position valve, centre position pressurized,
external pilot air
one-sided locked, vacuum regulator, external pilot air
Manifold block assembly for operational valve,
extendable, plug connection Ø 8 mm
Cover plate (reserve slot)
Left end block assembly manifold
Right end block assembly manifold
Sound absorber
Pressure sensor
Block disc SUP-channel of manifold block assembly
Cut-off seal R-channel of manifold block assembly
Item
no.
ID code
3
4
EX245-SPR2-X35
3
F
EX245-SPR1-X171
4
EX245-DX1-X36
EX245-EA2-X50-CEM00025
E
3
VQC2101NY-5-X10
VVQC2000-1A-D-C0-X10
VQC2A01NR-51-X27
M
B
O
VQC2101NR-5-X27
VQC2201NR-5-X27
VQC2401NR-5-X27
D
VQC2501NR-5-X27
X
VQC2401N-5-X74
Order number
VVQC2000-1A-D-C8
L
W
VVQ2000-10A-1
VVQC2000-3A-1-C10-X264
VVQC2000-2A-1-C10-X264
AN20-C10
F08-2000-M12-M
VVQ2000-16A
VVQ2000-19A
Version 1.8 / 01.01.2016
Page 25 of 58
3.2.1.5.2 VQM 2000 Manifold series without on-off valve for auxiliary pilot air
Part name
PROFIBUS DP
PROFINET
Voltage terminal:
7/8“ 5-pole, external thread
Communication port: M12
(2x), 5-pole
PROFIBUS DP: B-coded
PROFINET: D-coded
Digital input module, 16 inputs, (8x) M12, 5-pole
Left end block assembly communication and
I/O module
2x 3-port 2-position valve, N.C.-N.C., bistable, external
pilot air
5-port 2-position valve, monostable, external pilot air
5-port 2-position valve, bistable, external pilot air
external pilot air
5-port 3-position valve, centre position pressurized,
external pilot air
one-sided locked, vacuum regulator, external pilot air
Manifold block assembly for operational valve,
extendable, plug connection Ø 8 mm
Cover plate (reserve slot)
Left end block assembly manifold
Right end block assembly manifold
Sound absorber
Block disc SUP-channel of manifold block assembly
Item
no.
ID code
3
4
EX245-SPR2-X35
3
F
EX245-SPR1-X171
4
EX245-DX1-X36
EX245-EA2-X50-CEM00025
3
VQC2A01NR-51-X27
M
B
O
VQC2101NR-5-X27
VQC2201NR-5-X27
VQC2401NR-5-X27
D
VQC2501NR-5-X27
X
VQC2401N-5-X74
Order number
VVQC2000-1A-D-C8
L
W
Cut-off seal R-channel of manifold block assembly
VVQ2000-10A-1
VVQC2000-3A-1-C10-X264
VVQC2000-2A-1-C10-R
AN20-C10
VVQ2000-16A
VVQ2000-19A
Note:
Due to the modular design, it is always possible to alternate a VQM 2000 manifold without on-off valve for auxiliary pilot air into a
VQM 2000 manifold with on-off valve for auxiliary pilot air.
Please contact our technical office at the Volkswagen AG plant in Wolfsburg.
You can reach them by phone: +49 (0) 5361 / 89354839 or e-mail: [email protected]
Version 1.8 / 01.01.2016
Page 26 of 58
3.2.2
Check valves
3.2.2.1 Check valves
Part name
Description
Internet link
Check valve
EAK Series
EAK
Connection: G 1/8, G 1/4,
G 3/8, G 1/2, G 3/4, G 1
Flow rate: 1,400 – 13,500 l/min
Check valve
Solid metal design
Bilateral threads
Part name
Check valve
Check valve
Check valve
Check valve
Check valve
Check valve
Connection
Flow rate
l/min
Order number
G 1/8
G 1/4
G 3/8
G 1/2
G 3/4
G1
1.400
1.600
4.900
5.500
11.700
13.500
EAK2000-F01
EAK2000-F02
EAK4000-F03
EAK4000-F04
EAK6000-F06
EAK6000-F10
3.2.2.2 Unlockable check valves with manual exhaust
Part name
Description
Internet link
Check valve
Pneumatically unlockable
ASP Series
ASP...30F-...S
Connection:
R 1/8, R 1/4, R 3/8
G 1/4, G 3/8, G 1/2
Plug connection:
Ø 6,8,10,12 mm
Flow rate: 180 – 1,190 l/min
Only use in connection with
residual pressure exhaust valve
KEB and KEC series.
Part name
Check valve,
pneumatically unlockable
Check valve,
Check valve,
Check valve,
Check valve,
Check valve,
Check valve,
Check valve,
Connection
with hose Ø
Flow rate
l/min
R 1/8 to
Ø 6 mm
R 1/8 to
Ø 8 mm
G 1/4 to
Ø 6 mm
R 1/4 to
Ø 6 mm
G 1/4 to
Ø 8 mm
R 1/4 to
Ø 8 mm
G 3/8 to
Ø 8 mm
R 3/8 auf
Ø 8 mm
180
ASP330F-01-06S
180
ASP330F-01-08S
330
ASP430F-F02-06S
330
ASP430F-02-06S For use with residual pressure
Order number
exhaust valve KEC-02
350
ASP430F-F02-08S
350
600
ASP530F-F03-08S
600
Version 1.8 / 01.01.2016
Page 27 of 58
3.2.2.2 Unlockable check valves with manual exhaust
Part name
Description
Internet link
Check valve
Pneumatically unlockable
ASP Series
ASP...30F-...S
Connection:
R 1/8, R 1/4, R 3/8
G 1/4, G 3/8, G 1/2
Plug connection:
Ø 6,8,10,12 mm
Only use in connection with
residual pressure exhaust valve
KEB and KEC series.
Part name
Check valve,
Check valve,
Check valve,
Check valve,
KEB Series
KEC Series
Connection
with hose Ø
Flow rate
l/min
G 3/8 to
Ø 10 mm
R 3/8 to
Ø 10 mm
G 1/2 to
Ø 10 mm
G 1/2 to
Ø 12 mm
750
ASP530F-F03-10S
750
Order number
1100
ASP630F-F04-10S
1190
ASP630F-F04-12S
Part name
Description
Internet link
Residual pressure exhaust
valve
KEB Series
KEB | CAD
Plug connection: Ø 6, 8,10,12 mm
KEC | CAD
KE | Document
KEC Series
Connection: R 1/4, R 3/8
Flow rate: 1,300 – 2,900 l/min
Push button cover
Part name
Connection
Flow rate
l/min
valve
valve
valve
valve
valve
Hose Ø
6 mm
Hose Ø
8 mm
Hose Ø
10 mm
Hose Ø
12 mm
660
Internal
thread
R 1/4
Exhaust 90
valve
Internal
thread
R 3/8
Exhaust 90
Order number
KEB06
Exhaust 90
1300
KEB08
Exhaust 90
2100
KEB10
Exhaust 90
2900
KEB12
Exhaust 90
1300
2900
KEC-02
KEC-03
Version 1.8 / 01.01.2016
Page 28 of 58
3.2.2.3 Double check valves
Part name
Description
Internet link
OR valve
VR12...0F Series
VR12...0F
Plug connection: Ø 4, 6, 8, 10 mm
OR function
Plug connections
Part name
OR valve
OR valve
OR valve
OR valve
Hose
connection
Ø 4 mm
Ø 6 mm
Ø 8 mm
Ø 10 mm
Flow rate
l/min
210
440
680
1000
Order number
VR1210F-04
VR1220F-06
VR1220F-08
VR1220F-10
3.2.2.4 Two-pressure valves
Part name
Description
Internet link
AND valve
VR12…1F Series
VR12...1F
Plug connection: Ø 4, 6 mm
Flow rate: 120 - 150 l/min
AND function
Plug connections
Part name
UND Ventil
UND Ventil
Hose
connection
Ø 4 mm
Ø 6 mm
Flow rate
l/min
120
150
Order number
VR1211F-04
VR1211F-06
3.2.2.5 Quick exhaust valve
Part name
Description
Internet link
Quick exhaust valve
EAQ Series
EAQ...-F
Connection:
G 1/8, G 1/4, G 3/8, G 1/2, G 3/4
Exhaust: 1,400 – 10,500 l/min
Solid metal design
Both-sided threads
Part name
Quick exhaust valve
Connection
G 1/8
Flow rate
l/min
Order number
1,400
EAQ2000-F01
Exh. 1,400
Quick exhaust valve
G 1/4
2,300
EAQ3000-F02
Exh. 2,400
Quick exhaust valve
G 3/8
3,500
EAQ3000-F03
Exh. 4,100
Quick exhaust valve
G 1/2
6,100
EAQ5000-F04
Exh. 6,750
Quick exhaust valve
G 3/4
7,900
EAQ5000-F06
Exh. 10,500
Version 1.8 / 01.01.2016
Page 29 of 58
3.2.2.5 Quick exhaust valve
Part name
Description
Internet link
Quick exhaust valve
ASV Series
ASV...0F
Connection:
R 1/8, R 1/4, R 3/8, R 1/2, R 3/4
Plug connection:
Ø 6, 8,10,12 mm
Exhaust: 470 – 1,700 l/min
With exhaust air throttle
One-sided thread
Part name
Quick exhaust valve
Quick exhaust valve
Quick exhaust valve
Quick exhaust valve
Quick exhaust valve
Quick exhaust valve
Quick exhaust valve
Quick exhaust valve
Quick exhaust valve
Connection
with hose Ø
R 1/8 to
Ø 6 mm
R 1/8 to
Ø 8 mm
R 1/4 to
Ø 8 mm
R 1/4 to
Ø 10 mm
R 1/4 to
Ø 12 mm
R 3/8 to
Ø 10 mm
R 3/8 to
Ø 12 mm
R 1/2 to
Ø 10 mm
R 1/2 to
Ø 12 mm
Flow rate
l/min
410
Order number
ASV310F-01-06S
Exh. 470
410
ASV310F-01-08S
Exh. 470
790
ASV410F-02-08S
Exh. 820
790
ASV410F-02-10S
Exh. 820
1,300
ASV510F-02-12S
Exh. 1,500
1,500
ASV510F-03-10S
Exh. 1,700
1,500
ASV510F-03-12S
Exh. 1,700
1,500
ASV510F-04-10S
Exh. 1,700
1,500
ASV510F-04-12S
Exh. 1,700
Version 1.8 / 01.01.2016
Page 30 of 58
3.2.3
Flow regulators
3.2.3.1 Exhaust throttle check valve, manually adjustable
Part name
Description
Internet link
Throttle check valve
Exhaust throttle
AS-D Series
AS...2...0-...-D
Connection:
G 1/8, G 1/4, G 3/8, G 1/2
Locking flow regulator
Solid metal design
Both-sided threads
L-shape design
Flow regulation by means of
flathead screwdriver
Part name
Connection
Flow rate
l/min
G 1/8
G 1/4
G 3/8
G 1/2
230
460
920
1700
Order number
AS2200-F01-SD
AS2200-F02-SD
AS3200-F03-SD
AS4200-F04-SD
Part name
Description
Internet link
Exhaust throttle
EAS Series
EAS
Connection:
G 1/8, G 1/4, G 3/8, G 1/2
[Link leads to
identical item
with R-thread]
Solid metal design
Both-sided threads
Pipe type
Part name
Connection
Flow rate
l/min
Order number
G 1/8
G 1/4
G 3/8
G 1/2
250
810
810
1670
EAS2000-F01
EAS3000-F02
EAS3000-F03
EAS4000-F04
Version 1.8 / 01.01.2016
Page 31 of 58
3.2.3.2 Inflow throttle check valve, manually adjustable
Part name
Description
Internet link
Inflow throttle
AS-D Series
AS...2...0-...-D
Connection: G 1/8, G 1/4
Solid metal design
Both-sided threads
L-shape design
Flow regulation by means of
flathead screwdriver
Part name
Connection
Flow rate
l/min
G 1/8
G 1/4
230
460
Order number
AS2210-F01-SD
AS2210-F02-SD
3.2.3.3 Exhaust throttle with silencer, manually adjustable
Part name
Description
Internet link
Exhaust throttle
with noise absorber
ASN2 Series
ASN2
Flow rate: 210 l/min
Noise absorption above 20 dB (A)
Part name
Exhaust throttle
with silencer
Connection
Flow rate
l/min
G 1/8
210
Order number
ASN2-01S
Version 1.8 / 01.01.2016
Page 32 of 58
3.2.4
Air saving valve
Flow regulation valve
ASQ
Pressure control valve
ASR
Part name
Description
Air saving valve
To reduce the self-generated air consumption,
 Applications as listed in Chapter
3.2.4.1
an ASQ flow regulating valve
for power stroke operation and an
ASR pressure control valve for
return stroke operation are used.

Double speed controller
ASD
Applications as listed in Chapter
3.2.4.2
an ASD double speed controller for
power stroke operation, and an
ASR pressure control valve for
return stroke operation are used.
Principle: power stroke operation with system pressure and return stroke operation
with reduced pressure.
Please observe adjustment information as
per Catalogue for ASQ/ASR series
Even operation for power stroke and return
stroke.
No cycle time loss.
Version 1.8 / 01.01.2016
Page 33 of 58
3.2.4.1 Air saving valve, horizontal power stroke or vertical power stroke facing upward with a
ratio of ≤ 50% of weight force of load to cylinder power
Part name
Description
Internet link
ASQ series => for power stroke
ASQ...30F-...S
Connection: R 1/4, R 3/8, R 1/2
Pressure setting range: 1 - 3 bar
Operating pressure: up to 10 bar
ASR series => for return stroke
ASR...30F-...S
Part name
Connection
Hose
connection
Order number
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 3/8
R 3/8
R 3/8
R 3/8
R 3/8
R 3/8
R 3/8
R 3/8
R 3/8
R 3/8
R 3/8
R 1/2
R 1/2
R 1/2
R 1/2
R 1/2
Ø 6 mm
Ø 6 mm
Ø 8 mm
Ø 8 mm
Ø 10 mm
Ø 10 mm
Ø 6 mm
Ø 6 mm
Ø 8 mm
Ø 8 mm
Ø 10 mm
Ø 10 mm
Ø 12 mm
Ø 12 mm
Ø 6 mm
Ø 6 mm
Ø 8 mm
Ø 8 mm
Ø 10 mm
Ø 10 mm
Ø 12 mm
Ø 12 mm
Ø 10 mm
Ø 10 mm
Ø 12 mm
Ø 12 mm
Ø 10 mm
Ø 10 mm
Ø 12 mm
Ø 12 mm
ASQ430F-02-06S
ASR430F-02-06S
ASQ430F-02-08S
ASR430F-02-08S
ASQ430F-02-10S
ASR430F-02-10S
ASQ530F-02-06S
ASR530F-02-06S
ASQ530F-02-08S
ASR530F-02-08S
ASQ530F-02-10S
ASR530F-02-10S
ASQ530F-02-12S
ASR530F-02-12S
ASQ530F-03-06S
ASR530F-03-06S
ASQ530F-03-08S
ASR530F-03-08S
ASQ530F-03-10S
ASR530F-03-10S
ASQ530F-03-12S
ASR530F-03-12S
ASQ630F-03-10S
ASR630F-03-10S
ASQ630F-03-12S
ASR630F-03-12S
ASQ630F-04-10S
ASR630F-04-10S
ASQ630F-04-12S
ASR630F-04-12S
Version 1.8 / 01.01.2016
Page 34 of 58
3.2.4.2 Air saving valve, vertical power stroke facing upward with a ratio of > 50% of weight
force of load to cylinder power
Part name
Description
Internet link
ASD series => for power stroke
ASD...30F
ASR series => for return stroke
ASR...30F-...S
Part name
Connection
Hose connection
Order number
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 1/4
R 3/8
R 3/8
R 3/8
R 3/8
R 3/8
R 3/8
R 3/8
R 3/8
R 1/2
R 1/2
R 1/2
R 1/2
Ø 6 mm
Ø 6 mm
Ø 8 mm
Ø 8 mm
Ø 10 mm
Ø 10 mm
Ø 6 mm
Ø 6 mm
Ø 8 mm
Ø 8 mm
Ø 10 mm
Ø 10 mm
Ø 12 mm
Ø 12 mm
Ø 6 mm
Ø 6 mm
Ø 8 mm
Ø 8 mm
Ø 10 mm
Ø 10 mm
Ø 12 mm
Ø 12 mm
Ø 10 mm
Ø 10 mm
Ø 12 mm
Ø 12 mm
ASD430F-02-06S
ASR430F-02-06S
ASD430F-02-08S
ASR430F-02-08S
ASD30F-02-10S
ASR430F-02-10S
ASD530F-02-06S
ASR530F-02-06S
ASD530F-02-08S
ASR530F-02-08S
ASD530F-02-10S
ASR530F-02-10S
ASD530F-02-12S
ASR530F-02-12S
ASD530F-03-06S
ASR530F-03-06S
ASD530F-03-08S
ASR530F-03-08S
ASD530F-03-10S
ASR530F-03-10S
ASD530F-03-12S
ASR530F-03-12S
ASD630F-04-10S
ASR630F-04-10S
ASD630F-04-12S
ASR630F-04-12S
Version 1.8 / 01.01.2016
Page 35 of 58
3.3
3.3.1
Tubes and plug connection
Flexible tube (semi-rigid plastic tubes) for air and water
Part name
Description
Internet link
Plastic tube PA
T Series
T
Outer diameter: Ø 4 - 12 mm
Outside calibrated
Operating medium:
compressed air
Material: Polyamide
Colour: Natural colours
Part name
outer Ø / inner Ø
PA plastic tube, natural colour, 20 m roll
Ø 4 mm / Ø 2,5 mm
Ø 6 mm / Ø 4 mm
Ø 8 mm / Ø 6 mm
Ø 10 mm / Ø 7,5 mm
Ø 12 mm / Ø 9 mm
Ø 4 mm / Ø 2,5 mm
Ø 6 mm / Ø 4 mm
Ø 8 mm / Ø 6 mm
Ø 10 mm / Ø 7,5 mm
Ø 12 mm / Ø 9 mm
Order number
T0425W-20
T0604W-20
T0806W-20
T1075W-20
T1209W-20
T0425W-100
T0604W-100
T0806W-100
T1075W-100
T1209W-100
Part name
Description
Internet link
Plastic tube PU
TU Series
TU
Outside calibrated
Operating medium:
compressed air
Material: Polyurethane
Colour: Natural colours
Part name
PU plastic tube, natural, 20 m roll
outer Ø / inner Ø
Order number
Ø 4 mm / Ø 2,5 mm
Ø 6 / Ø 4 mm
Ø 8 / Ø 5 mm
Ø 10 / Ø 6,5 mm
Ø 12 / Ø 8 mm
Ø 16 / Ø 10 mm
Ø 4 mm / Ø 2,5 mm
Ø 6 / Ø 4 mm
Ø 8 / Ø 5 mm
Ø 10 / Ø 6,5 mm
Ø 12 / Ø 8 mm
Ø 16 / Ø 10 mm
TU0425C-20
TU0604C-20
TU0805C-20
TU1065C-20
TU1208C-20
TU1610C-20
TU0425C-100
TU0604C-100
TU0805C-100
TU1065C-100
TU1208C-100
TU1610C-100
Version 1.8 / 01.01.2016
Page 36 of 58
3.3.1
Flexible lines (semi-rigid plastic tubes) for air and water
Partr name
Description
Internet link
Plastic tube PU
TU Series
TU
Outside calibrated
Operating medium:
compressed air
Material: Polyurethane
Colour: blue
Part name
PU plastic tube, blue, 20 m roll
outer Ø / inner Ø
Ø 4 mm / Ø 2,5 mm
Ø 6 / Ø 4 mm
Ø 8 / Ø 5 mm
Ø 10 / Ø 6,5 mm
Ø 12 / Ø 8 mm
Ø 16 / Ø 10 mm
Ø 4 mm / Ø 2,5 mm
Ø 6 / Ø 4 mm
Ø 8 / Ø 5 mm
Ø 10 / Ø 6,5 mm
Ø 12 / Ø 8 mm
Ø 16 / Ø 10 mm
Version 1.8 / 01.01.2016
Order number
TU0425BU-20
TU0604BU-20
TU0805BU-20
TU1065BU-20
TU1208BU-20
TU1610BU-20
TU0425BU-100
TU0604BU-100
TU0805BU-100
TU1065BU-100
TU1208BU-100
TU1610BU-100
Page 37 of 58
3.3.1.1 Push in fittings Ø 4, 6, 8, 10, 12, 16 mm
Part name
Description
Internet link
Push in fittings
Plastic
KQ2…-G Series
KQ2...-G
Compatible hose outer
diameters:
Ø 4, 6 , 8, 10, 12, 16 mm
Threaded connection metric:
G 1/8, G 1/4, G 3/8, G 1/2
Surface seal
Suitable for vacuum
Push-in fittings
Schott push-in fittings
Push in fittings
Plastic
KQ2 Series
KQ2
diameters:
Ø 4, 6 , 8, 10, 12, 16 mm
Threaded connection:
M3, M5, M6,
R 1/8, R 1/4, R 3/8, R 1/2
Thread with sealing tape
Suitable for vacuum
Push-in fittings
Plug connections
Multi-way terminal block
Plug connection with plug-in
sleeves
Schott plug connections
Part name
Description
Internet link
Push in fittings
Metal
KQB2…-G Series
KQB2...-G
diameters:
Ø 4, 6 , 8, 10, 12, 16 mm
Threaded connection metric:
G 1/8, G 1/4, G 3/8, G 1/2
Surface seal
Suitable for vacuum
Push-in fittings
Push in fittings
Metal
KQB2 Series
KQB2
diameters:
Ø 4, 6 , 8, 10, 12, 16 mm
Threaded connection:
M5, R 1/8, R 1/4, R 3/8, R 1/2
Thread with sealing tape
Suitable for vacuum
Push-in fittings
Plug connections
Plug connection with plug-in
sleeves
Version 1.8 / 01.01.2016
Page 38 of 58
3.3.2
Filter and filter regulators
Part name
Description
Internet link
Filter regulator
AW-B Series
AW...-B
Operating pressure: max. 10 bar
Output pressure range:
0.5 – 8.5 bar
Filter mesh grade: 5 µm
Part name
Filter regulator, 5 µm
Connection
Flow rate
l/min
Order number
G 1/4
G 1/2
G1
1100
3300
6600
AW20K-F02-B
AW40K-F04-B
AW60K-F10-B
Part name
Description
Internet link
Micro-filter
AFM-A Series
AFM...-A
Operating pressure: 0.5 - 10 bar
Flow rate: 170 - 900 l/min.
Filter mesh grade: 0.3 µm
Part name
Micro-filter, 0.3 µm
Micro-filter, 0.3 µm
Connection
Flow rate
l/min
Order number
G 1/4
G 1/2
170
900
AFM20-F02-A
AFM40-F04-A
Part name
Description
Internet link
Sub-micro-filter
AFD-A Series
AFD...-A
Flow rate: 100 - 500 l/min.
Filter mesh grade 0.01 µm
Part name
Sub-micro-filter, 0.01µm
Sub-micro-filter, 0.01µm
Connection
Flow rate
l/min
Order number
G 1/4
G 1/2
100
500
AFD20-F02-A
AFD40-F04-A
Part name
Description
Internet link
Activated carbon filter
AMF Series
AMF
Flow rate: 450 -1,700 l/min.
Part name
Connection
Flow rate
l/min
Order number
G 1/4
G 1/2
450
1700
AMF250C-F02
AMF450C-F04
Version 1.8 / 01.01.2016
Page 39 of 58
3.3.3
Pressure regulators
3.3.3.1 Manually adjustable
Part name
Description
Internet link
Pressure regulator
AR-B Series
AR...-B
Part name
Pressure regulator
Pressure regulator
Pressure regulator
Connection
Output pressure range
Order number
G 1/4
G 1/2
G1
0,5 - 8,5 bar
0,5 - 8,5 bar
0,5 - 8,5 bar
AR20K-F02-B
AR40K-F04-B
AR60K-F10-B
Part name
Description
Internet link
Precision pressure
regulator
ARP Series
ARP
Direct actuation
Part name
Precision pressure regulator
Connection
Order number
G 1/4
G 1/4
G 1/4
G 1/2
G 1/2
G 1/2
0.05 - 4 bar
0.05 – 2 bar
0.08 - 6 bar
0.05 – 4 bar
0.05 - 2 bar
0.08 - 6 bar
ARP20-F02B
ARP20-F02B-1
ARP20-F02B-3
ARP40-F04B
ARP40-F04B-1
ARP40-F04B-3
Part name
Description
Internet link
Precision pressure
regulator
IR Series
IR
Part name
Connection
Order number
G 1/4
G 1/4
G 1/4
G 1/2
G 1/2
G 1/2
0.05 - 2 bar
0.1 - 4 bar
0.1 - 8 bar
0.1 - 2 bar
0.1 - 4 bar
0.1 - 8 bar
IR2000-F02
IR2010-F02
IR2020-F02
IR3000-F04
IR3010-F04
IR3020-F04
Version 1.8 / 01.01.2016
Page 40 of 58
3.3.4
Service units consisting of single components
3.3.4.1 Standard service unit
Part name
Description
Internet link
Assembled service unit
Standard service unit
AC20 | CAD
AC40 | CAD
AC60 | CAD
Filter mesh grade: 5 μm
Part name
Connection
G 1/4
G 1/2
G1
Flow rate
l/min
1,100
3,300
6,600
AC series
Complete catalogue
Order number
AC20-LBU049
AC40-LBU039
AC60-LBU052
Link to data sheet
Link to data sheet
Link to data sheet
For this purpose, an enabled electronic pressure switch according to the mechanical specification sheet or
a mechanical pressure switch must be ordered separately.
[ Link to mechanical pressure switch, Chapter 3.4.2 ]
Version 1.8 / 01.01.2016
Page 41 of 58
3.3.4.2 Service unit with electric valve and connection for sealing air
Part name
Description
Internet link
AC20 | CAD
AC40 | CAD
AC60 | CAD
Part name
Connection
G 1/4
G 1/2
G1
Flow rate
l/min
1,100
3,300
6,600
AC series
Complete catalogue
Order number
AC20-LBU047
AC40-LBU037
AC60-LBU050
Link to data sheet
Link to data sheet
Link to data sheet
Version 1.8 / 01.01.2016
Page 42 of 58
3.3.4.3 Service unit with pneumatic valve and connection for sealing air
Part name
Description
Internet link
AC20 | CAD
AC40 | CAD
AC60 | CAD
Part name
Connection
G 1/4
G 1/2
G1
Flow rate
l/min
Order number
1,100
3,300
6,600
AC20-LBU048
AC40-LBU038
AC60-LBU051
AC series
Complete catalogue
Link to data sheet
Link to data sheet
Link to data sheet
Version 1.8 / 01.01.2016
Page 43 of 58
3.3.4.4 Accessories for service units
Part name
Description
Internet link
Spacer with
bracket
Y…00T-A-X260 Series
Y...00T-A
Size:
AC20 (G 1/4)
AC40 (G 1/2)
AC60 (G 1)
[Link leads to identical item in
the colour black]
Colour: urban white
Part name
Spacer with bracket
Spacer with bracket
Spacer with bracket
Size
AC20
AC40
AC60
Order number
Y200T-A-X260
Y400T-A-X260
Y600T-A-X260
Part name
Description
Internet link
Spacer
Y…00-A-X260 Series
Y...00-A
Size:
AC20 (G 1/4)
AC40 (G 1/2)
AC60 (G 1)
[Link leads to identical item in
the colour black]
Colour: urban white
Without attachment bracket
Part name
Size
Order number
Spacer
Spacer
Spacer
AC20
AC40
AC60
Y200-A-X260
Y400-A-X260
Y600-A-X260
Part name
Description
Internet link
Piping adapter
E…00-…-A Series
E...00..-A
Connection:
G 1/4 (AC20)
G 1/2 (AC40)
G 1 (AC60)
Colour: urban white
Part name
Piping adapter
Piping adapter
Piping adapter
Connection
G 1/4
G 1/2
G1
Order number
E200-F02-A
E400-F04-A
E600-F10-A
Part name
Description
Internet link
Single distributor
Y..10…-A Series
Y..10…-A
Size:
AC20 (G 1/4)
AC40 (G 1/2)
AC60 (G 1)
Colour: urban white
Part name
Size
Outflow connection
Single distributor
Single distributor
Single distributor
Single distributor
AC20
AC20
AC40
AC60
G 1/8
G 1/4
G 1/4
G 1/2
Version 1.8 / 01.01.2016
Order number
Y210-F01-A
Y210-F02-A
Y410-F02-A
Y610-F04-A
Page 44 of 58
3.3.4.4
Accessories for service units
Part name
Description
Internet link
4-way distributor
Y…4-A Series
Y…4-A
Size:
AC20 (G 1/4)
AC40 (G 1/2)
AC60 (G 1)
Colour: urban white
Part name
4-way distributor
4-way distributor
4-way distributor
Size
AC20
AC20
AC40
Outflow connection
G 1/8
G 1/4
G 1/4
Version 1.8 / 01.01.2016
Order number
Y24-F01-A
Y24-F02-A
Y44-F02-A
Page 45 of 58
3.3.5
Silencer
Part name
Description
Internet link
Silencer
AN Series
AN
Noise reduction: 30 dB (A)
Part name
Silencer
Silencer
Silencer
Silencer
Silencer
Silencer
Connection
M5
R 1/8
R 1/4
R 1/4
R 3/8
R 1/2
Order number
AN05-M5
AN10-01
AN15-02
AN20-02
AN30-03
AN40-04
Part name
Description
Internet link
Silencer
AN…-C Series
AN...-C.
For plug connection:
Ø 6, 8, 10, 12 mm
Part name
Silencer
Silencer
Silencer
Silencer
Part name
High-performance silencer
Connection Ø
6 mm
8 mm
10 mm
12 mm
Order number
AN10-C6
AN15-C8
AN20-C10
AN30-C12
Part name
Description
Internet link
High-performance
silencer
ANA 1 Series
ANA1
Connection
R 1/8
R 1/4
R 3/8
R 1/2
R 3/4
R1
R 1 1/4
R 1 1/2
R2
Version 1.8 / 01.01.2016
Order number
ANA1-01
ANA1-02
ANA1-03
ANA1-04
ANA1-06
ANA1-10
ANA1-12
ANA1-14
ANA1-20
Page 46 of 58
3.4
3.4.1
Additional devices
Pressure gauges
Part name
Description
Internet link
Pressure gauges
G46-X407 Series
G46
Connection: R 1/8, R 1/4
Combined scale: MPa and bar
Operating pressure: maximum
capacity
[Link leads to
identical item
with R-thread]
MPa-Scale]
Adjustable red-green range
Manometer diameter: 42.5 mm
Part name
Pressure gauges
Pressure gauges
Pressure gauges
Pressure gauges
Pressure gauges
3.4.2
Connection
Pressure
range
Order number
R 1/8
R 1/8
R 1/8
R 1/4
R 1/4
0 - 2 bar
0 - 4 bar
0 - 10 bar
0 - 4 bar
0 - 10 bar
G46-2-01-L-X407
G46-4-01-L-X407
G46-10-01-L-X407
G46-4-02-L-X407
G46-10-02-L-X407
Mechanical pressure switch for service unit
Part name
Description
Internet link
Pressure switch
IS10-X320 Series
IS10-01S-6L
Connection: R 1/8
Scale: MPa
[Link leads to
identical item
without M12
plug]
Voltage: 24 V DC
M12 plug, cable length 1000 mm
Mechanical
Contact-free adjustable switch
point
Part name
Pressure switch
Connection
Pressure
range
Order number
R 1/8
1 - 6 bar
IS10-01S-6-X320
[ Link back to standard service unit description ]
[ Link back to description of service unit with electric valve and connection for sealing air ]
[ Link back to description of service unit with pneumatic valve and connection for sealing air ]
Version 1.8 / 01.01.2016
Page 47 of 58
3.4.3
Booster regulator
Part name
Description
Internet link
Booster regulator
VBA Series
VBA
Pressure booster
Pressure ratio 1:2, 1:4
Pneumatic connection:
G1/4, G3/8, G1/2
Input pressure: 1 - 10 bar
Output pressure:
2 - 10, 16, 20 bar
Ambient temperature:
5 - 60°C
Part name
Booster regulator
Connection
G 1/4
2 - 20 bar
VBA10A-F02
G 1/4
2 - 20 bar
VBA11A-F02
G 3/8
2 - 10 bar
VBA20A-F03
G 1/2
2 - 10 bar
VBA40A-F04
G 1/2
2 - 16 bar
VBA43A-F04
Order number
(Pressure ratio 1:2)
Booster regulator
Booster regulator
Booster regulator
Booster regulator
3.4.4
Afterblow unit
Part name
Description
Internet link
Afterblow unit
Operating pressure: 10 bar
EVS7-6-FG-S3ZRMO-CEK00058
| Document
Ambient temperature:
5 - 60°C
Part name
Afterblow unit
Order number
EVS7-6-FG-S-3ZRMO-CEK00058
Version 1.8 / 01.01.2016
EVS7-6-FG-S3ZRMO-CEK00058
| CAD
Link to data sheet
Page 48 of 58
4
Data sheets
4.1
Service units consisting of single components
4.1.1
Standard service unit - G 1/4 - AC20-LBU049 | [ Link back to description ]
Version 1.8 / 01.01.2016
Page 49 of 58
4.1.2
Standard service unit - G 1/2 - AC40-LBU039 | [ Link back to description ]
Version 1.8 / 01.01.2016
Page 50 of 58
4.1.3
Standard service unit - G 1 - AC60-LBU052 | [ Link back to description ]
Version 1.8 / 01.01.2016
Page 51 of 58
4.1.4
Service unit with electric valve and connection for sealing air
G 1/4 - AC20-LBU047 | [ Link back to description ]
Version 1.8 / 01.01.2016
Page 52 of 58
4.1.5
Version 1.8 / 01.01.2016
Page 53 of 58
4.1.6
G 1 - AC60-LBU050 | [ Link back to description ]
Version 1.8 / 01.01.2016
Page 54 of 58
4.1.7
Service unit with pneumatic valve and connection for sealing air
Version 1.8 / 01.01.2016
Page 55 of 58
4.1.8
Version 1.8 / 01.01.2016
Page 56 of 58
4.1.9
G 1 - AC60-LBU051 | [ Link back to description ]
Version 1.8 / 01.01.2016
Page 57 of 58
4.2
Afterblow unit - EVS7-6-FG-S-3ZRMO-CEK00058 | [ Link back to description ]
Version 1.8 / 01.01.2016
Page 58 of 58

Lastenheft Mechanik für die Fertigungen Motor, Getriebe

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