powertool

POWERTOOL
COMPONENTS
P
O
W
E
R
T
O
O
L
C
O
M
P
O
N
E
N
T
S
1
P
O
W
E
R
T
O
O
L
C
O
M
P
O
N
E
N
T
Contents
History . ................................................................................... 3
Facilities . ................................................................................ 4
General Information . ........................................................... 6
AC Switches 8 - 31
DC Switches 32 -47
48 -55
Standard Electronic Controls Development of DC Applications . .................................. 56
Customized Power Tool Switches and Controls . ............ 58
Quick Finder ....................................................................... 59
Sales and Support Channels . .......................................... 60
2
S
P
O
W
E
R
History
T
O
O
L
C
O
M
P
O
N
E
N
T
S
2011 First company acquired UL61058 CTDP in Asia
Pacific Regions
2007 ISO 13485 certified
2005 ISO 14001 certified
2004 Further expansion in Qingyuan with 11,000
employees; Acquisition of ODE, S.r.l., Italy
2003 Extension into Professional Power tool brands
(both AC & DC, Europe, Japan and US)
2000 Started second factory in Humen, Dongguan /
Acquire Kautt & Bux
1998 Managing Director (Mr. Wilson Chu) won Young
Industrialist Awards of Hong Kong
1997 First customized microprocessor PCB control;
First switch to incorporate SMD; First customized
SM board, First DC Variable Switch for DIY
Market
1996 ISO 9000 certified; Start PCBA (printed circuit
board assembly) as third product area
1995 Started EMS (Electronics Manufacturing
Service); Major expansion of China facility with
4,000 employees
1994 Started joint venture with SAIA Burgess
1990 First earth leakage device, ALCI; Started joint
venture with SIBER
1989 Formed DNA with SEI Inc. in N. America
1984 Started first factory in Hongmei, Dongguan with
50 employees
1983 1 million switches per month; 160 employees
1980 First UL approved switches
1978 Started with 26 employees
History
3
P
O
W
E
R
Facilities
T
O
O
L
C
O
M
P
O
N
E
Total Site Area :
300,000m2
Production Floor Space :
150,000m2
Accreditation :
ISO 9001:2008
ISO 13485:2007
ISO 14001
TS 16949
FDA-registered manufacturing site
Major Businesses :
Power Tools Controls
Switches
Automotive Components
Current Leakage Protectors
Electro-Mechanical Modules (EMM)
Electronic Manufacturing Services (EMS)
Fluid Control Components
LED Modules
Stamping Shop :
100 Presses
High Speed Precision Press
Multi-Slide Forming Machines
CNC Integrated Stamping/ Welding Station
Molding Shop :
Injection Machines
Electrical Molding Machine
Vertical Molding Machine
Central Material Drying and Feeding System
4
Facilities
N
T
S
P
Tool
O
W
E
R
T
O
O
L
C
O
M
P
O
N
E
N
T
S
Shop :
CNC High Speed Machining Centers
CNC High Speed Graphite Center
CNC Wire Cut Machines
CNC EDM
CNC Lathes (4-1/2 axis)
CNC High Precision Optical Profile Grinders
CNC High precision Surface Grinder
CNC High Precision Jig Grinder
CNC Precision Cylindrical Grinder
CAD/ CAM/ CAD System
Electronics Assembly :
SMT Lines
Lead Free Wave Solder Lines
AOI, X-ray, ICT
Metrology Lab :
CMM
X-Ray Scanners
Optical Measuring Systems
1000 x Optical Microscope
Goniophotometer
Spectroradiometer
Digital Hardness Meter (Portable type)
Test
Lab :
Safety Standard Approval Test Lab - UL and DEMKO Certified
Electrical & Mechanical Test - Endurance Test
Environmental Test
Chemical Lab
EMC Lab (Pre-Compliance)
Photometric Lab
Assembly :
Automatic & Manual Lines
Facilities
5
P
O
W
E
R
T
CRX / DRR
O
O
L
C
O
M
P
Kautt & Bux
CGB / DGQ
2002
1995
1997
2000
DGC
DGD
DGV
O
N
E
N
T
S
CGP
2003
2004
CGJ
General Information
■ Technical data
The technical data are referred to basic standard products.
Different additional features are available for enhanced or
customer’s specific versions.
■ Approvals
Defond’s switches are generally tested and approved by
international agencies and the relative certification mark is
applied on the body. For certificates or file numbers contact our
sales department.
■ Ratings
Ratings specified in the catalogue are those approved for basic
products. Higher ratings are available for specific versions.
Most Defond switches conform with the new standards UL61058,
IEC61058.
■ Life
Switch life depends on operating or testing conditions. The life of
the switches exceeds the number of cycles required for agency
approvals by a factor of 1.2 to 10. Life tests under practical usage
conditions are normally made in agreement with our customers.
■ EMC
Electro magnetic compatibility is responsibility of the tool
manufacturer. Defond switches and electronic controls are
designed to accommodate commonly used suppression devices.
For recommendations or support contact us.
■ Materials
Switches, accessories and packing are made using environmental
friendly materials. Easy to reuse and recycle to ISO 14000.
■ Quality
Defond’s Quality System is certified ISO 9001.
6
General Information
P
O
W
E
R
T
O
CGK / LAG
O
L
C
EGA
2006
2007
BGA
Li-ion / SAM
2008
O
M
P
O
N
E
N
Brushless
UL CTDP
2009
2011
BGY
T
S
EGD
UL Recognized Component for both the
United States and Canada
All safety marking of European
countries are harmonized into one
ENEC marking
UL Recognized Component for the
United States
UL Recognized Component for
Canada
CQC Recognized Component and
Product Marks for China
■ Defond is keeping close contact to all major brands in the market
and is well aware of the latest requirements against product and
environmental safety. We started with RoHS, PFOS, PAHS, REACH (16
substances of very high concern) and are now working on the
latest 46 SVHC requirements.
■ Defond is determined to keep pace with the global trend, be a
good global citizen and will continuously following all relative
laws and regulations.
■ We reserve the right to modify switches in accordance with
technical improvements. The data specified in the catalogue
(e.g. dimensions, photos, drawings) are not binding.
■ Since all data in this catalogue refer exclusively to the switches
supplied by us, the customers themselves are responsible whether
our switches are suitable for the individual application.
General Information
7
P
O
W
E
R
T
O
O
L
C
O
M
AC Switches
P
O
N
E
N
T
S
20
ART-DPY
DGU-SRC
High current bench top switches
Trigger switches on/off
22
ASW
CGE-CGN
Dust resistance slide switches
Trigger switches on/off “Euro shape”
13
25
CGK-BGE-BGY
DPX-FPB
DC Switches
12
Standard Electonic Controls
Large angle grinder switches
AC Switches
10
Push button switches
16
27
CGK-mini
CGQ
Large angle grinder switches
Trigger switches with variable speed US style
17
29
BGV-DGV
DGQ
Overhang trigger style switches
Trigger switches with variable speed Euro style
AC Switches
9
ART-DPY High current bench top switches
AC Switches
ART
ART is a high current rocker switch primarily developed for heavy-duty
bench-top tools. It is widely used in US style of tools where in Europe
relay switches like DPY are more common. The built-in removable lock
button is a safety feature to make sure the tools will not be activated
unauthorized or by accident. Defond can offer a range of customized
printings and colours to match different requirements.
Features
- High make and break current
- Safety lock
- Standard and customized colours and printings
- Designed for customized actuators
- Dust protected
DPY is a flush mount coil actuated switch designed for use in stationary
or bench-top tools. It is designed to meet the dust spreading and oil
splashing conditions common with those applications.
DPY
DC Switches
Features
- Double pole double break contacts for increased reliability
- Additional terminal (optional) for connecting a remote switch or a safety
device such as thermal overload protector
- Switches off in case of power failure
- Coil Voltage/frequency options!
Options
Mounting front plate with holes for screw fixation. Black cover plate
apart from standard yellow colour. Alternative mounting brackets.
Approvals
Standard Electonic Controls
Customized Version
10
AC Switches
Models
Configuration
ART
SPST/SPDT
DP/ST/DPDT
DPY
DPST
15
20A 125-277Vac, 1HP
125Vac, 2HP 250Vac ;
24A 125Vac,2HP 250Vac
-
6(4)A/10(8)A/10(10)A
250Vac 5E4 T85/T55 or T55
ART
AC Switches
DC Switches
Standard Electonic Controls
Circuit Schematic
DPY
Circuit Schematic
AC Switches
11
ASW Dust resistance slide switches
ASW is a a high rated on/off slide switch. It is based on a long time
proven spring clip design with positive snap action switching. It is
designed for soldering on a printed circuit board.
The high rating and long life make it suitable as line voltage switch
for medium range tools.
AC Switches
Features
- Compact size, interchangeable with similar type switches
- Solder legs for direct PCB mounting
- Dust proof
Approvals
Models
Configuration
ASW
SPST
DC Switches
Standard Electonic Controls
Circuit Schematic
12
AC Switches
15
8R(8)A 125Vac,5E4
8(8A) 125Vac,5E4
4(4A) 250Vac,5E4
CGK-BGE-BGY Large angle grinder switches
Features
- Dust tight design for rough environmental conditions
- Patented double snap action contacts for long trouble free
operation
- High rating, up to 12(12)A 250 VAC
- Lock-on, lock-off, or no lock options
- Optional surpression capacitor
- Interchangeable with most common sizes and type on the market
- Standard and customized Trigger Options
BGE
Features
- Reliable robust design
- High degree of standardization keeps cost down
- High rating
- Insensitive dust
BGY
BGY features full integrated electronics for must functions commonly
used in high-end large angle grinders combined with a snap-on design
preventing contact teasing
Features
- Restart protection to cut off tools when the power supply is
interrupted
- Intergraded E- switch
- Soft start
- Overload protection
- Snap On design to perform Anti-tease function (Patented)
- Well protected against dust
Approvals
Models
Configuration
CGK
DPST
15
16R(16)A 125Vac, 5E4
16RA, 125Vdc 5E4
12(12)A 250Vac, 5E4
22(22)A 125Vac 5E4
12(12)A 250Vac, 5E4
22(22)A 125Vac 5E5
BGE
DPST
-
12(12)A 250Vac, 5E4
22(22)A 125Vac, 5E4
-
BGY
E-switch
-
6<12.5(12.5)A 250Vac, 5E4
10<22(22)A, 125Vac, 5E4
Customized switch and module combination
AC Switches
13
Standard Electonic Controls
BGY series have NVR (No-Voltage Release) function for new Europe
regulation of Power Tools. The switches are high rated for heavy duty
applications such as LAG (Large Angle Grinder), Polisher.
DC Switches
BGE is a simple robust double pole switch designed for use in traditional
large angle grinders.
The high rating covers all common applications.
It features the mechanical lock on and lock off functions.
Trigger and lock functions are integrated in the front plate and can
be customized to requirements.
The switch itself is standardized to a high degree for cost efficiency.
AC Switches
CGK
CGK series are high rated switches for heavy duty applications like
large angle grinders, or other tools frequently used under rough
environmental conditions.
CGK features a unique patented cascade snap action system
maintaining high contact pressure, preventing contact teasing or
chattering.
It is available in several sizes and with several wiring options and trigger
configurations.
Including bi-stabile versions.
CGK
BGE
AC Switches
DC Switches
Standard Electonic Controls
Circuit Schematic
14
AC Switches
Circuit Schematic
BGY
AC Switches
DC Switches
Standard Electonic Controls
Circuit Schematic
15
AC Switches
CGK-mini Large angle grinder switches
AC Switches
CGK-mini series are a smaller version of the standard CGK high
rated switches for heavy duty applications like 2Kg or 5Kg hammers,
demolition hammers or other tools frequently used under rough
environmental conditions but with limited space where the standard
CGK cannot be used.
CGK features a unique patented cascade snap action system
maintaining high contact pressure, preventing contact teasing or
chattering.
It is available in several sizes and with several wiring options and trigger
configurations.
Including bi-stabile versions.
Features
- Dust tight design for rough environmental conditions
- Patented double snap action contacts for long trouble free
operation
- High rating, up to 12(12)A 250 VAC
- Lock on or no lock button option
- Optional suppression capacitor
- Interchangeable with most common sizes and type on the
market
- Standard and customized Trigger Options
DC Switches
Approvals
Models
Configuration
CGKmini
DPST
15
16R(16)A 125Vac, 5E4
16RA, 125Vdc 5E5
Customized Version
Standard Electonic Controls
16
AC Switches
10(10)A 250Vac, 5E4
16(16)A 125Vac, 5E4
16(16)A 125Vac 5E4
16(16)A 125Vac 5E4
BGV-DGV Overhang trigger style switches
Features
BGV
- Double pole single throw or single pole double throw with brake
- Fail-safe
- Lock on, safety lock, no lock buton option
- Labyrinth sealed housing for increased dust protection
AC Switches
BGV
BGV and DGV are overhang trigger switches commonly used in high
rated bench top and handheld electrical tools.
In most applications they are interchangeable with each other and
with current models on the market. Triggers are common on both
DGV and BGV.
BGV has its electrical connection at the bottom side of the switch
housing, DGV at the ends for increased wiring options in confined
spaces.
DGV
- Double pole single throw or single pole double throw with brake
- Lock on, safety lock, no lock buton option
- Selection of screw terminal and tab terminal
- Fail-safe
- Double break for increased safety
DC Switches
DGV
Standard Electonic Controls
Approvals
Models
Configuration
15
BGV
DPST/SPDT
15R(15)A 125Vac, 5E4
15RA 125Vdc,5E4
22R(22)A 125Vac,5E4
12.5(12.5)A,250Vac,5E4
22(22)A 125Vac,5E4
DGV
DPST/SPDT
10R(10)A~15R(15)A 125Vac,5E4
10RA~15RA 125CVdc.,5E4
10(10)A~12.5(12.5)A 250Vac,5E4
22(22)A 125Vac 5E4 (OPST)
-
10(10)A~12.5(12.5)A
250Vac,5E4
AC Switches
17
BGV
AC Switches
DC Switches
Circuit Schematic
Standard Electonic Controls
Trigger Options
Lock Button Options
18
AC Switches
Circuit Schematic
DGV
AC Switches
DC Switches
Circuit Schematic
Standard Electonic Controls
Trigger Options
Lock Button Options
AC Switches
19
DGU-SRC Trigger switches on/off
AC Switches
DGU
DGU are traditional US style switches that have been applied and are
still used in a wide variety of handheld tools. A wide selection of triggers,
lock on buttons or safety locks assure proper choice for all existing or
new applications. The high ratings make it ideally for heavy duty use
such as circular saws, miter saws, routers or chain saws.
Switches are standard with push-in terminals but also with screw
terminals to meet global requirements.
Features
- Single pole single throw
- Screw terminals
- Optional capacitor terminals
- Lock on, safety lock, no lock button
SRC
DC Switches
SRC is a design based on the long time proven SR series. The SRC lines
offer a wide scope of trigger, lock button and wiring options to meet all
regular customer demand with decades of proven performance.
It features some redesign allowing use of newer and more cost
efficient materials as well as improved manufacturing technologies.
This makes it in particular a cost efficient concept at applications
requiring high ratings.
Within the scope of the redesign improvements have been made on
protection against dust ingress and trigger feeling.
All trigger and lock button styles available on SR series can be used
on SRC as well.
Features
- Various terminal options: screws, push-in and spade terminals in any
practical combination for ease of wiring
- Lock on, safety lock, no lock button or dummy lock button (for mounting
purposes)
- Double break contact system rated up to 10 Amps
- Wide selection of standardized and customized switches
- Insensitive to dust
Standard Electonic Controls
Approvals
Models
Configuration
DGU
SPST
11/6.5A 125/250Vac
SRC
DPST/SPST
6R(6)A~15R(15)A
125Vac,5E4
15
DGU
Circuit Schematic
20
AC Switches
8(8)A 250Vac,5E4
11(11)/13(13)A /15(15)A
125Vac,5E4
6(6)A~10(10)A
250Vac,5E4, T85
DGU
Trigger Options
Lock Button Options
AC Switches
SRC
DC Switches
Standard Electonic Controls
Circuit Schematic
Trigger Options
Lock Button Options
Housing Options
AC Switches
21
CGE-CGN Trigger switches on/off “Euro shape”
CGE is an Euro shaped switch designed for extreme conditions and
dusty environments. It is available with the most common standard
triggers and lock button styles, customized triggers on request.
AC Switches
Features
- Lock on, safety lock, no lock button or dummy lock button
(for mounting purposes)
- Extremely long switch life, mechanical and electrical. Insensitive to
dust
- Single pole and double pole versions
- Screw terminals
- Dust proof
CGE
CGN is an in-line trigger switch in Euro shape and interchangeable
with most similar switches in use. It features a unique patented spring
system which makes the switch unteasible and not sensitive to arcing
and fast contact wear.
Contact pressure at both opening and closing is held to its maximum
force until switching.
This makes CGN in particular suitable for high current applications, AC
and DC, in critical or potentially dangerous tools like saws.
CGN
DC Switches
Features
- Dust prove
- Unique contact system makes it not sensitive for tease and arcing
- Extremely long switch life both mechanical and electrical
- Lock on, lock off, no lock button version
- Screw terminals
- Single and double pole versions
Standard Electonic Controls
Approvals
Models
Configuration
CGE
DPST
6R(6)A~15R(15)A 125Vac,5E4
CGN
DPST/SPST
15.1A 125Vac,5E4
22
AC Switches
15
6(6)A 250Vac,5E4
8(8)A 250Vac,5E4
6(5)A 250Vac,5E4
8(8)A 250Vac,5E5
10(10)A 250Vac, 5E4
15.1(15.1)A 125Vac,5E4
-
CGE
AC Switches
DC Switches
Trigger Options
Standard Electonic Controls
Lock Button Options
AC Switches
23
CGN
AC Switches
DC Switches
Standard Electonic Controls
Circuit Schematic
24
AC Switches
Circuit Schematic
DPX-FPB Push button switches
Features
- Single and double pole versions available for DPX
- Momentary-ON
- Full dust protection on the actuator prevents sticking
- Internal fail-safe contact mechanism for longer life and reliability, weld
safe
- Optional integrated holder for common size capacitors
- Bi-stable
AC Switches
DPX
DPX is a push button switch commonly used in small angle
grinders (SAG) or other power tools where insensitiveness to dust in
combination with high reliability, high current draw and long life are
a requirement.
FPB series are high rated push button switches commonly used in
middle range angle grinders or other power tools where insensitivity
to dust in combination with high reliability, high current draw and long
life are a requirement.
DC Switches
Features
- Double pole and single throw
- Momentary ON
- Anti-tease contact system (Patented)
- Weld-safe contact system
- High voltage DC rating capable
- Well protected against dust
- Compatible with industry standard
- Optional integrated holder for common size capacitors
Standard Electonic Controls
FPB
Approvals
Models
Configuration
15
DPX
SPST/DPST
8R(8)A/10R(10)A 125Vac,5E4
FPB
DPST
14R(14)A/15R(15)A 127Vac, 5E4
14RA/15RA 127Vdc, 5E4
8R(8)A/10R(10)A 250Vac, 5E4
4(4)A~8(8)A 250Vac,5E4
8(8)A/10(10)A 125Vac,5E4
5(5)A 250Vac,5E4
8(8)A/10(10)A 250Vac, 5E4
14(14)~15(15)A 125Vac/127Vac, 5E4
-
Customized Version
AC Switches
25
DPX
AC Switches
DC Switches
Circuit Schematic
Standard Electonic Controls
FPB
Circuit Schematic
26
AC Switches
Circuit Schematic
CGQ Trigger switches with variable speed US style
Features
- Proven reliable multi-speed electronics for smooth speed change and
long life
- Speed setting wheel option
- Various trigger and Lock Button Options
- Integrated reversing switch or no reverse
- Brake options
AC Switches
CGQ is a multi-speed trigger switch in a US style enclosure. This makes
the mounting dimensions of the switch identical to DGH, DGC and
DGU as well as to other US shaped switches.
It is applied in drills, hammer drills, jig saws and other tools where
speed control is preferred.
Switch and electronics are layed out for a long troublefree operation
in rough and dusty environments. Primarilly the design is for markets
where 125 Volt is common but 230 Volt versions are available as well
to allow global use.
Approvals
Configuration
CGQ
VSC
15
4R(4)A~8R(8)A
125Vac,5E4
DC Switches
Models
4(4)A ~8(8)A
125/250Vac,5E4
Customized Version
Standard Electonic Controls
Circuit Schematic
Circuit Schematic
AC Switches
27
CGQ
Trigger Options
AC Switches
DC Switches
Lock Button Options
Standard Electonic Controls
Reversing Lever Options
28
AC Switches
DGQ Trigger switches with variable speed Euro style
DC Switches
Features
- Reliable multi-speed control provides smooth speed changes over the
total tool life
- Internal electronics on choice SCR or TRIAC; external version for high
currents
- With potentiometer version available / feasible
- Lock-on buttons in various standard sizes
- Lock-off Version (300N)
- Optional dial wheel for pre-set speed setting
- Push in connections for RfI capacitor for ease of wiring
- Optional snap-on type reversing switches in various styles both push
in and spade connection types
- Customized triggers and levers. Standard triggers and levers in
common dimensions available
- Dust proof
AC Switches
DGQ is a multi-speed trigger switch in Euro style dimensions for use in
portable power tools like drills, hammer drills and jigsaws. It is designed
for use in dusty environments and to withstand mechanical shocks
and unstable varying electric current conditions. Switch contact
mechanism and electronics are laid out to meet all practical ratings
as high as 15A at 125 Volt.
Standard Electonic Controls
Approvals
Models
Configuration
DGQ ON/OFF;VSC;Poti
3R(3)A~15R(15)A 125Vac,5E4
15
3(3)A~8(8)A 250Vac,5E4
3(3)~10(10)A 125Vac,5E4 (VSC)
3(3)A~13(13)A, 125Vac, 5E4(ON/OFF,Poti)
3(3)A/4(4)A/6(6)A 250Vac,5E4
AC Switches
29
DGQ
15A Version
Internal Version
External Version
AC Switches
Poti Version
DC Switches
Standard Electonic Controls
30
AC Switches
DGQ
AC Switches
DC Switches
Trigger Options
Standard Electonic Controls
Lock Button Options
Lever Options
AC Switches
31
P
O
W
E
R
T
O
O
L
C
O
M
DC Switches
P
O
N
E
N
T
S
43
CGJ
BGH-EGA
DC variable speed trigger switches with electronics
DC variable speed switches for brushless applications
37
45
CGW
BGB
DC variable speed trigger switches with electronics
DC variable speed trigger switches with Li-ion electronics
39
46
CGP-EGA
EGD
DC variable speed trigger switches
Compact variable speed trigger switches with Li-ion electronics
41
47
BGC-BGL
BSW
DC variable speed trigger switches
DC dust resistance slide switches
DC Switches
33
Standard Electonic Controls
DC Switches
AC Switches
34
CGJ DC variable speed trigger switches with electronics
CGJ switches are a high efficient compact design. They have an
integrated reversing switch and no external wiring. The FET is external
but the compact switch dimensions allow use of a fixed wrap around
heat sink. It features auxiliary input wire and a switch for added on
features or for run mode selection.
AC Switches
Features
- VSC (Variable Speed Control), on/off or Poti switch with integrated
reversing switch
- Various FET mounting options for optimized heat removal
- Solder, or pre-wired motor connection
- Minimized wiring
- Auxiliary output for LED
- Various duty cycle options
- Various frequency options
- Optional integrated micro switch for LED or signal to activate
remote electronic
- Optional multiple electronic functions can be integrated
- Poti version for remote electronics
Approvals
DC Switches
Standard Electonic Controls
34
DC Switches
Models
Configuration
CGJ
SPDT; VSC;
Poti
15
8RA/10RA/12RA/
15RA/20.1RA
Max. 24Vdc, 5E4
8A/10A/12A/15A/20.1A
Max. 24Vdc, 5E4
CGJ
VSC with heatsink
VSC without heatsink
AC Switches
DC Switches
POTI
Standard Electonic Controls
VSC Circuit Schematic
POTI Circuit Schematic
DC Switches
35
CGJ
Trigger Options
AC Switches
DC Switches
Reversing Lever Options
Standard Electonic Controls
36
DC Switches
CGW DC variable speed trigger switches with electronics
Features
- VSC (Variable Speed Control), on/off switch with integrated
reversing switch
- Compact size
- Various wrap around heatsink shapes both copper or aluminium
- Optional remote heatsink
- Various duty cycle options
- Brake option
- Optional integrated micro switch for LED or signal to activate remote
electronic
AC Switches
CGW series are high current, high voltage variable speed switches for
professional cordless tool applications up to 36V.
They combine a compact size with high performance and
durability.
A wide scope of heatsinks and Mosfets options makes it easy to adapt
to various tool requirements.
Approvals
Models
SPDT; VSC 8RA/10RA/12RA/15RA/
20.1RA/25.1RA
Max. 36Vdc, 5E4
15
8A/10A/12A/15A/20.1A
Max. 36Vdc, 5E4
DC Switches
CGW
Configuration
Standard Electonic Controls
DC Switches
37
CGW
AC Switches
DC Switches
Circuit Schematic
Standard Electonic Controls
Trigger Options
Reversing Lever Options
38
DC Switches
CGP-EGA DC variable speed trigger switches
Features
- High power contact for applications up to 45A 42VDC
- F/R box with switch
- Brake option
- Step or stepless potentiometer
- Solder or pre-wired input/output
- Diode option
- Dust proof
- Customized trigger and reversing lever
Approvals
Models
Configuration
CGP
SPST Poti
switch
20.1A 12~42Vd.c.,1E4
20.1A 12~42Vd.c.,5E4
EGA
SPDT Poti
switch
8A~15A 24Vd.c.,1E4
8A~15A 12~24Vd.c.,1E4
15
Customized Version
DC Switches
39
Standard Electonic Controls
Features
- Forward / reverse (switch) option
- Brake option
- Various wire and potentiometer connections
- Pre-wired to specifications
DC Switches
EGA
EGA series offer high rated in-line trigger switches with integrated
potentiometer in very compact dimensions allowing space saving
and optimal ergonomics of the tool handle. Yet still maintaining a
trigger travel of over 8 mm.
Main application is to switch on and control cordless tools with remote
electronics.
They are frequently used for lithium Ion driven tools.
They are available in various options including brake, reversing switch,
wiring and battery terminals.
Voltage goes up to 24Vdc and continuous currents as high as 35A.
AC Switches
CGP
CGP series offer a wide scope of heavy-duty high rated in-line trigger
switches. With integrated potentiometer. Main application is to switch
on and control cordless tools with remote electronics. They are
frequently used for lithium Ion driven tools.
They are available with numerous options including brake, reversing
switch, diode wiring and battery terminals.
Voltage goes up to 42VDC and continuous currents as high as 45A.
Due to the demanding applications dust protection is to a high
degree.
CGP
AC Switches
DC Switches
Standard Electonic Controls
Circuit Schematic
Lever Options
EGA
Circuit Schematic
40
DC Switches
BGC-BGL DC variable speed trigger switches
Features
- High power contact
- Snap action contact system
- Multistep or stepless potentiometer option
- Brake option
- Solder or pre-wired input/output
- Diode option
- Dust Proof
- Double pole version (BGL)
Configuration
BGC
SPDT
8RA/10RA/12RA/15RA/
20.1RA, Max. 42Vdc, 1E4
8A/10A/12A/15A/
20.1A, Max. 42Vdc, 5E4
BGL
DPDT
8A~20A 42Vd.c.,5E4
-
15
DC Switches
Approvals
Models
AC Switches
BGC
BGC & BGL series are high rated switches for applications rated up
to 35A,42V.
They are available as on-off versions for high rated DC tools like circular
saws and as versions with potentiometer.
The BGL has a double pole contact structure for extreme
applications.
Standard Electonic Controls
BGL
DC Switches
41
BGC
AC Switches
DC Switches
Circuit Schematic
BGL
Standard Electonic Controls
Circuit Schematic
42
DC Switches
BGH-EGA
BGH series is adapted to be used in brushless applications. High rated
switches for applications rated up to 45A, 42Vdc.
It features all the functions needed to switch on and control cordless
brushless tools with remote electronics.
Beside the potentiometer it also features a forward / reverse signal
indication.
Features
- Multi-step or stepless potentiometer
- Signal to indicate reverse position
- Diode option
- Output signal options
- Various wire and potentiometer options
- Pre-wired to specifications
AC Switches
BGH
DC variable speed switches for
brushless applications
EGA series small footprint makes it an excellent choice for small
brushless tools.
It features all the functions needed to switch on and control cordless
brushless tools with remote electronics.
EGA
DC Switches
Features
- Stepless potentiometer
- Various wire and potentiometer options
- Pre-wired to specifications
Approvals
Models
Configuration
BGH
SPST Poti
switch
20.1A 12~42Vd.c.5E4
20.1A 12~42Vd.c.5E4
EGA
SPST Poti
switch
8A~15A 24Vd.c.,1E4
8A~15A 12~24Vd.c.,1E4
15
Standard Electonic Controls
Customized Version
DC Switches
43
BGH
AC Switches
Circuit Schematic
DC Switches
Lever Options
Standard Electonic Controls
EGA
Circuit Schematic
44
DC Switches
BGB DC variable speed trigger switches with Li-ion electronics
Features
- Electronic Bypass
- Integrated F/R Box
- Brake option
- Soft start
- Under-voltage protection
- Overload and over current protection
- Over heat of MOSFET protection
- Battery temperature protection
- Optional signal pin(s) for the front light, fuel gauge and ID pin
AC Switches
BGB switches are designed for high performance cordless drills and
screwdrivers that use Lithium Ion batteries.
BGB switches do not have a mechanical by-pass and are equipped
with additional input and output wires to guard battery status and tool
parameters. This allows the tool automatically to be switched off in
case of critical or unsafe conditions regardless the trigger position, All
operation and safety functions are combined in a compact switch
not exceeding the dimensions of regular switches.
Approvals
Configuration
BGB
E-switch
DC Switches
Models
8A~16.1A 36Vd.c.,5E4
Standard Electonic Controls
Circuit Schematic
Trigger Options
Lever Options
Customized Version
DC Switches
45
EGD
Compact variable speed trigger switches
with Li-ion electronics
AC Switches
EGD is an ultra compact DC VSC switch with all standard functions
needed to control and protect a Li-Ion tool integrated. It can be used
for applications up to 30A, 16Vdc.
It offers great advantages on assembly in the tool because of less
wires and no remote electronic module.
Tools can be more compact and ergonomic because of the small
size of the EGD
Features
- Ultra compact size
- Electronic bypass
- Integrated F/R box
- Brake option
- Soft start
- Under voltage protection
- Overload protection
- Battery temperature protection
- Optional signal pins for LED, fuel gauge or ID pin
- External MOSFET option
DC Switches
Approvals
Models
Configuration
EGD
E-switch
Standard Electonic Controls
Circuit Schematic
46
DC Switches
15
8RA/10RA/12RA/16.1RA,
Max.16Vdc, 1E4
8A/10A/12A/16.1A,
Max.16Vdc, 1E4
BSW DC dust resistance slide switches
Features
- Dust proof design for rough environmental conditions
- Normally closed contact to be used as a signal contact
- Normally open contact to be used to switch motor current up to
25.1A at 24Vdc
- Small footprint
AC Switches
BSW series are small slide DC switches with one normally closed
contact and one normally open contact.
The normally closed contact can be used as a signal contact to
activate remote electronic, the normally open contact has a higher
rating suitable to switch the motor current.
The BSW series is a dust proof switch
Approvals
Models
Configuration
BSW
SPDT
25.1RA 12Vdc-24Vdc, 5E4 (N.O.)
1RA 12Vdc-24Vdc, 5E4 (N.C.)
DC Switches
Standard Electonic Controls
Circuit Schematic
DC Switches
47
P
O
W
E
R
T
O
O
L
C
O
M
P
O
N
E
N
T
S
Standard Electronic
Controls
50
AC Switches
L03
AC speed control with by-pass
51
DC Switches
LIP
Li-lon battery protection
52
Standard Electronic Controls
ICL, ICL-mini, NVR
In rush current limiters
Standard Electronic Controls
49
L03 AC speed control with by-pass
L03 dial wheel speed control is designed as a standard adjustable
speed control mostly for universal motors in a variety of applications
such as jigsaws, sanders or polishers. Both 125 and 230 Volt versions
are available. It features a bypass in the highest setting. It needs to
be applied in combination with an on off switch.
AC Switches
Features
- Full-wave or half wave upon request
- Internal or remote SCR or TRIAC
- Application related (customized) conduction angles
- Distinct fine tuned speed setting, clearly marked
- Mechanical by-pass contact, electronic by-pass upon request
- Dust proof (optional)
Approvals
DC Switches
Models
Configuration
L03
VSC
6A/8A, 125Vac
Standard Electronic Controls
Circuit Schematic
50
Standard Electronic Controls
Circuit Schematic
LIP Li-lon battery protection
AC Switches
Li-lon batteries are commonly used in cordless powertools offering
advantages in operaion, weight and dimensions.
Due to their nature they require precise monitoring and fast reaction
in case of unfavaroble or critical conditions.
Apart from customized versions Defond offers a standardized package
for integration in detachable battery packs, yet with flexibility in
connection options.
It monitors:
- Temperature cut.off at 65°C.
- Under voltage.
- Over voltage.
- Over current.
In case of an unsafe condition a signal is given to the tool control or
the battery charger for instanteneously switching off, thus protectiong
both battery and tool.
Features
- Compact dimensions
- Other parameters upon request
- Various interface options
- Potted and enclosed versions
- With integrated battery connections and signal interfaces
DC Switches
Standard Electronic Controls
Customized Version
Standard Electronic Controls
51
ICL, ICL-mini, NVR In rush current limiters
AC Switches
ICL
ICL is an in-line inrush current limiter reducing the starting current of
heavy duty tools and provide a smooth ramp up to full speed for
operator comfort and safety.
It has compact dimensions and is fully sealed to deal with rough
operationg conditions.
Features
- Compact pre-wired unit
- Wire lengths to specifications
- Various Triac options to cope with different motor sizes and
voltages
- Heatsink shape options for screw mounting
ICL-mini is a smaller version of the ICL with the same features but
without the Triac/heatsink integrated.
This modular design gives the tool maker more flexibility in mounting
the ICL-mini and the Triac/heatsink in the tool.
DC Switches
ICL-MINI
Features
- Very compact control unit
- Wire lengths to specifications
- Various Triac and heatsink options to cope with different motor sizes
and voltages
NVR is a standard AC control module featuring the no-volt release
function. This function prevents a tool from being started in locked
position after a power failure or after unplugging when locked thus
avoiding a potentially harmful situation.
Beside the NVR function the module also has feature like soft start,
overload protection and constant speed control. Beside this standard
module Defond can offer customized modules according to customer
specifications.
Standard Electronic Controls
Features
- No volt release (NVR)
- Soft start
- Overload protection
- Constant speed control
- Optional customized
NVR
Customized Version
52
Standard Electronic Controls
ICL
AC Switches
DC Switches
Standard Electronic Controls
Circuit Schematic
Standard Electronic Controls
53
ICL-MINI
AC Switches
Heat Sink
DC Switches
Standard Electronic Controls
Circuit Schematic
54
Standard Electronic Controls
N O T E S
P
O
W
E
R
T
O
O
L
C
O
M
P
O
Development of DC Applications
Back in the year 2004, Defond has developed a brand new DC
trigger switch platform to cope with the high standard of Li-ion
battery technology specification. The platform, CGP, rated 45A that
operate continuously at maximum 36V. Based on this foundation,
we keep on offering the power tool markets more varieties of switch
selections that fulfill different requirements from application specific
to size concern. We do provide comprehensive solutions in SAM
(Switch And Module) package that can ease the tool production.
In recent years, we start to have integrated switch versions debut
to avoid lots of wiring assembly. Moreover, that could be a viable
solution that could help customer to speed up their product
development. Development of Li-ion battery technology seems to
be very strong and Defond will continue our effort to provide better
and cost efficient support in this segment.
In the other corner, investing in brushless motor power tool is getting
serious. A standard platform, BGH, has been invented by Defond 3-4
years ago and became one of the market standard that could work
nicely with customized electronic design from major brands. Apart
from this, Defond has developed several customized switch platforms
and OEM electronics module over last two years. Switch platform
and electronics control brushless motor will continue to become the
driving force for power tool markets in the next 3-5 years.
56
Development of DC Applications
N
E
N
T
S
P
O
W
E
R
T
O
O
L
C
O
M
P
O
N
E
N
T
Development of DC Applications
S
57
P
O
W
E
R
T
O
O
L
C
O
M
P
O
N
E
N
Customized power tool switches and controls
Within the lines of standard components and switches Defond manufactures
the majority is customized since they are usually tuned for one-tool application
only.
Triggers, levers, lock buttons and options are often customer specific and match
tool design. Apart from customizing switches on base of existing series Defond
designs and manufactures controls that are exclusive to one customer and are
designed to their specific needs and applications. Often existing concepts or
components may be used to keep investment and cost down. Normally those
projects are carried out in close cooperation with our customers engineering
teams.
Example
Entirely customer specific switches for AC application
Motorcontrols with brushes and integrated switches in various
sizes and combinations
Brush holder units
Combinations of heavy duty on off switches with electronic speed
control
Low pressure overmolding capability
SAM (Switch and Module)
Contact our sales representatives for information
58
Customized power tool switches and controls
T
S
P
O
W
E
R
T
O
O
L
C
O
M
P
O
N
E
N
T
S
Quick Finder
Model Series
ART
ASW
BGB
BGC
BGE
BGH
BGL
BGV
BGY
BSW
CGE
CGJ
CGK
CGK-mini
CGN
CGP
CGQ
CGW
DGU
DGQ
DGV
DPX
DPY
EGA
EGD
FPB
ICL
ICL-mini
L03
LIP
NVR
SRC
Page
10
12
45
41
13
43
41
17
13
47
22
34
13
16
22
39
27
37
20
29
17
25
10
39/43
46
25
52
52
50
51
52
20
Quick Finder
59
P
O
W
E
R
T
O
O
L
C
O
M
P
O
N
E
N
T
S
Sales and Support Channels
Defond Group
EUROPE
Defond Europe
Po Box 6314
6074ZG Melick
The Netherlands
E-mail : [email protected]
Website: www.grpdfond.com
RUSSIA AND FORMER SOVIET UNION
ESI
213 Marlton Road, Woodstown
NJ 08098, USA
Tel
:(1) 856-769-1173
Fax
:(1) 856-769-5457
E-mail :[email protected]
NORTH AMERICA
DNA Group Inc.
2841 Plaza Place
Raleigh
NC 27612, U.S.A.
Tel
:(919) 881-0889
Fax
:(919) 818-0144
Website :www.dnagroup.com
SOUTH KOREA
KhROSS electronics co.
#3106, MA-dong, Joongang cir. complex 1258,
Kurobon-dong, Kuro-Gu, Seoul, S.Korea
60
Sales and Support Channels
Tel
:(82) 2-2681-8316
Fax
:(82) 2-6679-7725
P
O
W
E
R
T
O
O
L
C
O
M
P
O
N
E
N
T
S
DEFOND POWETOOL COMPONENTS
2011-2012
Defond
www.grpdfond.com
www.grpdfond.com