EMCOTURN E65

[
That’s
E[M]CONOMy:
]
Design to Cost.
EMCOTURN E-Serie
CNC turning center for bar stock work up to Ø 95 mm
and chucking work up to Ø 360 mm.
EMCOTURN E65
The EMCOTURN E65 gives you the finest European technology at the best possible price. You don’t have to go without
anything: the EMCOTURN E65 has driven tools with a mighty 5 kW of drive performance, C-axis, bar loader package, your
choice of Siemens or Fanuc control unit, and much, much more. All equipment is of the highest quality, guaranteeing accurate
parts and a long machine life.
[ Tool turret ]
[ Control unit ]
-
-C
utting-edge digital
control technology
- LCD color monitor
- Sinuermik 828D or Fanuc
0i TD includes ShopTurn or
ManualGuide i
12 stations VDI 30 axial
12 stations driven on request
Polygonal turning
Synchronized tapping
[ Work area ]
- Straight chip fall
- Top ergonomics
- Guideways fully covered
[ Main spindle ]
-
High drive performance
Thermostable design
Large speed range
A2-6 spindle connection
Bar capacity Ø 65 mm
[ Bar loader package ]
-
Machine fitted with optional equipment
Short bar loader
Parts catcher
Interface
Warning light
Adaptor sleeves
[ Machine base ]
- Easy to transport
- Large coolant reservoir
- Easy to clean
Screw fitting for
hydraulic unit
(Tempering steel)
Drilling hammer ram
(Tool steel)
Tool holder
(Tool steel)
Hydraulic piston
(Case-hardened steel)
EMCOTURN E65 - Big Bore
The EMCOTURN E65 - Big Bore is specially designed for manufacturing steel, aluminum, and plastic workpieces with a
diameter of up to 95 mm. This bar capacity provides high levels of machining flexibility combined with extreme accuracy.
The EMCO LM 1200 short bar loader permits the fully automated feeding and processing of bar stock measuring up
to 1200 mm in length.
[ Tool turret ]
[ Work area ]
- 12 stations VDI 30 axial
- If required, all 12 stations
can be driven
- Polygonal turning
- Synchronized tapping
- Straight chip fall
- Top ergonomics
- Completely covered
guide rails
[ Main spindle ]
-
Extra large bar capacity of Ø 95 mm
Thermo-symmetrical design
A2-8 spindle nose
Speed range 0 – 3200 rpm
Increased torque 267 Nm
Spindle length 1200 mm
[ Control unit ]
- Cutting-edge digital control technology
- LCD color monitor
- Siemens or Fanuc includes ShopTurn or
ManualGuide i
[ Bar loader ]
-
Machine fitted with optional equipment
Fully automated loading of bar stock of up to 1200 mm
Adapted to the machine’s spindle length
Dry - no need to top up the oil
Simple to operate and program
Longitudinal displacement approx. 500 mm
Winch
(Brass)
Drive hub
(Gray cast iron)
[ Machine stand ]
- Easy to transport
- Large coolant reservoir
- Easy to clean
Compression piece
(Plastic/PA6)
Adjustment sleeve
(Aluminium)
EMCOTURN E65
EMCOTURN E65 Big Bore
[ Engineering ]
Power
Performance and torque diagram for main spindle
EMCOTURN E65
Performance and torque diagram for main spindle
EMCOTURN E65 - Big Bore (Siemens)
192 Nm
180
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
18 kW
160
140
120
100
80
60
40
20
0
1000
2000
3000
896
0
The pull-down tool gauge is mounted in the
work area and can be manually swung in to
measure the tools.
4000
5000
n [rpm]
M [Nm]
P [kW]
26
325
24,4
24
300
275
22
250
20
225
18
200
16
175
14
150
12
125
10
100
8
75
6
50
4
25
2
267
0
S6-40%
M
0
250 500
The finished parts catcher automatically
transports the parts cut from the bar stock
out of the work area and into a container.
1000
1500
n [rpm]
2000
2500
3000
3200
P [kW]
200
874
M [Nm]
The “M” version of the EMCOTURN E65 enables you to machine workpieces with drilling
and milling tools. Polygonal turning and
synchronized tapping are also possible.
P
Highlights
� Extremely solid machine base, optimum thermostability
� Extreme machining precision
� Cutting-edge control technology with Sinumerik 828D or Fanuc 0i TD
with ShopTurn or ManualGuide i
� Made in the Heart of Europey
[ Validated quality ]
Roundness and
surface quality
Material: Cutting tool: Turning diameter:
Cutting speed:
Feed rate:
Cutting depth:
Brass (Cu Zn 40 Pb 2 )
Carbide insert CCGX 09 T3 04-AL
ø 55 mm
300 m/min
0.025 mm/rev
0.03 mm
As measured:
Roundness
Surface finish:
0.45 µm
Ra = 0.15 µm
Repeat accuracy
Material: Turning diameter:
Tolerance:
Spindle speed:
Feed rate:
Cutting depth:
Steel - 16 Mn Cr 5
ø 50 h6
16 µm
2000 min-1
0.08 mm/rev
0.2 mm
Long term machining accuracy: 4 µm
As measured:
Range:
Cm value:
4 µm
2.70
EMCOTURN E25
Uncompromising quality right down to the last detail at a very reasonable price. With an extremely solid machine base, a
thermosymmetric spindle headstock, high-precision spindle bearings, preloaded roller guideways in all axes, a fast tool turret
and your choice of Sinumerik 828D or Fanuc 0i TD – with dialogue programming.
[ Tool changer ]
[ Control unit ]
-12 positions VDI 16 axial
-With 6 driven positions on request
-Polygonal turning
-Synchronised tapping
-Cutting-edge digital
control technology
-Colour LCD monitor
-Sinumerik 828D or
Fanuc 0i TD includes
ShopTurn or ManualGuide i
[ Work area ]
-Free chip fall
-Best ergonomics
-Total protection
from flying chips
-Large safety-glass door
[ Main spindle ]
-
High power
Thermostable construction
Large range of speeds
Bar capacity Ø 25 mm (1")
[ Bar loader package ]
-
Machine with optional equipment
Short bar loader
Parts catcher
Interface
Warning light
Adaptor sleeves
Tensile test
(Brass)
[ Machine stand ]
-Small footprint
-Easy transport
-Large coolant reservoir
-Easy to clean
Fitting
(Stainless steel)
Ring
(Gold)
Valve cap
(Stainless steel)
Plug
(Stainless steel)
[ Engineering ]
Highlights
Performance and torque diagram main spindle
EMCOTURN E25
� Best machining precision
M [Nm]
40
35
P [kW]
8
M (S6-40%ED)
7
30
� Cutting-edge control technology with Sinumerik 828D or
Fanuc 0i TD with ShopTurn or ManualGuide i
� Made in the Heart of Europe
6
25
5
20
4
15
3
10
2
5
1
0
500
1000
1500
� Most compact machine construction
P (S6-40%ED)
2000
3000
4000
5000
6000
0
6300
� Extremely solid machine base, highest thermostability
n [rpm]
With a bar capacity of 25 mm (1") the
EMCOTURN E25 is the ideal turning center
for machining small parts.
With 12 stationary and up to 6 driven tools, the
EMCOTURN E25 offers an astonishing cutting
performance – with top precision.
Long workpieces can be precisely turned with
the support of a tailstock.
[ Validated Quality ]
Roundness and
surface quality
Material: Cutting tool: Turning diameter:
Cutting speed:
Feedrate:
Cutting depth:
Brass (Cu Zn 40 Pb 2 )
Carbide insert CCGX 09 T3 04-AL
ø 35 mm
300 m/min
0,025 mm/rev
0,03 mm
As measured:
Roundness:
Surface finish:
0,5 µm
Ra = 0,177 µm
Repeat accuracy
Material: Turning diameter:
Tolerance:
Spindle speed:
Feedrate:
Cutting depth:
Steel – 16 Mn Cr 5
ø 35 g6
16 µm
2000 rpm
0,08 mm/rev
0,2 mm
Long term machining accuracy: 4 µm
As measured:
Variation:
Cm-value:
4 µm
2,62
Work area EMCOTURN E65 / E65 - Big Bore
EMCOTURN E65
EMCOTURN E65 - Big Bore
Specifications in millimeters
Turret clearance EMCOTURN E65 / E65 - Big Bore
Specifications in millimeters
Installation plan EMCOTURN E65
Specifications in millimeters
Installation plan EMCOTURN E65 Big Bore
EMCOTURN E65 - Big Bore
235
1708
448
1827
55
1705
1096
1272
1346
1872
515
1200
500
577
210
1583
3157
3462
2516
552
1 ......Option
1
(500)
1
1708
1
640
1
6355
Specifications in millimeters
260
29,5 41
Work area EMCOTURN E25
Arbeitsraum E25 TCM
6
17
8
max. M6
26
M6
24
¯95
87,5
93,5
30
12
1
58
29
211,5
120
200
Specifications in millimeters
sraum E25 TCM
Turret clearance EMCOTURN E25
8
18
212
24
24
24
90
100
75
85
100
176
26
176
46
30
51
260
156
58
70
max.105
9,5 41
0
24
12
66
120
25,5
25,5
29
18
30
51
85
20
42
max.29,5
7 22,5 61,5
LA7
329
256
75
max.36,5
43
68,5
176
36
85
2
24
100
100
176
44
max.105
LA7 29,5 41
7
max. M8
max.61
212
256
58
max. 16
300
100
30
58
29
Specifications in millimeters
120
Installation plan EMCOTURN E25
1583
163
1420
1812
1130
1123
1323
1812
1200
1103
250
2950
1522
45,3
1266
715
1025
1684
Specifications in millimeters
[ Technical data ]
Work area
Swing over bed
Swing over cross slide
Maximum distance between centers
Maximum turning diameter
Maximum turning length
Maximum bar-stock diameter
Travel
Travel in X
Travel in Z
Main spindle
Speed range
Drive performance (Siemens / Fanuc)
Spindle torque (Siemens / Fanuc)
Spindle nose DIN 55026
Spindle bearing (inner diameter at front)
Spindle bore
C axis
Resolution
Rapid motion speed
Spindle indexing
Tool turret
Number of tool positions
Tool holding shaft in accordance with VDI (DIN 69880)
Tool cross-section for square tools
Shank diameter for boring bars
Driven tools DIN 5480
Number of stations
Drive performance
Maximum torque
Speed range
Feed drives
Rapid traverse X / Z
Feed force in the X / Z axis
Position variation Ps in accordance with VDI 3441 in X / Z
Tailstock
Tailstock travel
Quill stroke
Max. Quill thrust
Quill bore taper
Coolant system
Tank volume
Pump performance
Dimensions and weight
Height of spindle center
Machine height
Required space for machine L x D
Total weight
E25
Ø 250 mm
Ø 85 mm
405 mm
Ø 85 mm
255 mm
Ø 25.5 mm
E65
Ø 540 mm
Ø 360 mm
680 mm
Ø 310 mm
520 mm
Ø 65 mm
E65 - Big Bore
Ø 600 mm
Ø 360 mm
669 mm
Ø 310 mm
520 mm
Ø 95 mm
100 mm
300 mm
210 mm
610 mm
210 mm
610 mm
60 – 6300 rpm
3,7 / 5,5 kW (4.9 / 7.4 hp)
35 Nm (25.8 ft·lbs)
Ø 70 h5
50 mm
30 mm
60 – 4200 rpm
15 / 18 kW (20.1 / 24.1 hp)
192 Nm (141.5 ft·lbs)
A2-6
Ø 100 mm
Ø 73 mm
60 – 3200 rpm
24.4 / 22 kW (32.7 / 29.5 hp)
267 / 242 Nm (197 / 178.5 ft·lbs)
A2-8
160 mm
Ø 106 mm
0.001°
1000 rpm
3°
0.001°
1000 / 100 rpm
0.01°
0.001°
1000 / 100 rpm
0.01°
12
16
12 x 12 mm
Ø 16 mm
12
30 mm
20 x 20 mm
Ø 32 mm
12
30 mm
20 x 20 mm
Ø 32 mm
6
1.2 kW (1.6 hp)
4 Nm (2.95 ft·lbs)
0 – 6000 rpm
12
5 kW (6.7 hp)
20 Nm (14.7 ft·lbs)
0 – 5000 rpm
12
5 kW (6.7 hp)
20 Nm (14.7 ft·lbs)
0 – 5000 rpm
15 / 24 m/min (590.55 / 944.9 ipm)
3000 / 3500 N (674.4 / 786.8 lbs)
0.003 / 0.004 mm
24 / 24 m/min (944.9 / 944.9 ipm)
5000 / 7000 N (1124 / 1573.6 lbs)
0,003 / 0,0035 mm
24 / 24 m/min (944.9 / 944.9 ipm)
5000 / 7000 N (1124 / 1573.6 lbs)
0,003 / 0,0035 mm
–
120 mm
2500 N (562 lbs)
integrated Tailstock
500 mm
–
8000 N (1798.4 lbs)
MT 4
500 mm
–
8000 N (1798.4 lbs)
MT 4
140 liters (37.03 gal)
0.57 kW (0.76 hp)
230 liters (60.7 gal)
0.57 (2.2) kW (0.76 (3) hp)
230 liters (60.7 gal)
0.57 (2.2) kW (0.76 (3) hp)
1131 mm
1820 mm
1700 x 1270 mm
1100 kg (2425.06 lb)
1100 mm
1880 mm
2852 x 1722 mm
4300 kg (9460 lb)
1100 mm
1880 mm
3160 x 1725 mm
4500 kg (9921 lb)
EN4303 . 02/14 . Subject to change. We can accept no liability for printing errors.
EMCOTURN E25 / E65 / E65 - Big Bore
ZERTIFIZIERT
EN ISO 9001
ZERTIFIKAT NR. 20 100 20419
TÜV AUSTRIA CERT GMBH
www.emco-world.com
EMCO MAIER Ges.m.b.H.
Salzburger Str. 80 . 5400 Hallein-Taxach . Austria
Phone +43 6245 891-0 . Fax +43 6245 869 65 . [email protected]