MAGNETIC LIQUID LEVEL GAUGE

Magnetic Liquid Level Gauge Series
MAGNETIC LIQUID LEVEL GAUGE
Features That Make the KM26™ the
World Leader in MLG Technology
Magnetic Level Gauge for Liquid Applications
Extruded Process Connections
MW05 Dual Chamber
Level System
Redundant level
measurement
- Guided Wave Radar
(GWR)
- Magnetostrictive
Transmitter
 Low cost of ownership
 5 year warranty
 Highly visible indication

Features:
• Highly visible level indication with no process fluid in
contact with the glass
• All construction in-house by code certified welders
• Float designed and weighted for maximum accuracy
• Transmitter and switch options which can be installed,
adjusted and maintained with no process interruption
• Safe for corrosive, flammable, toxic, high-temperature
and high-pressure applications
• Rugged design - low or no maintenance
Available Materials:
• Stainless steel - 304/304L, 316/316L, 321, 347, 904L
• Alloy 20
• Hastelloy - B3, C-276
• Incoloy 600, 825
• Aluminum
• Titanium
• Teflon coated stainless steel
• Fiberglass - epoxy or vinyl ester resin
• PVC, CPVC, Kynar
• Polypropylene
• Zirconium
• For other materials consult factory
K-TEK offers extruded connections for the process
connections on most chambers. The extrusion process
benefits include:
 Stronger connections
 Eliminates the need of post weld straightening
 Provides full bore process connection
 Eliminates “sink-in” distortion that interferes with
float movement
 Improves quality, operation and reliability
 Additional connections can be extruded for level
switches, pressure switches, pressure transmitters, etc.
 Meets ANSI B31.1, B31.3, and section VIII - Div. 1
 The weld does not protrude into the chamber
Testing & Documentation
Available Includes:
• Radiographic examination
• Liquid dye penetrant examination
• Hydrostatic examination
• PMI (Positive Material Identification)
material certification
• ASME “U,” “UM,” or “S” stamp
• Third party inspection
• Material Certificates
• ANSI/ASME B31.1, B31.3
• PED certification*
• NACE MR0103, NACE MR0175
• Canadian registration number (CRN)
• Marine and industrial type approval
for high-pressure boilers
ealand)
(New Zealand)
Process Capabilities:
• Full vacuum to 4500 PSI
(316 kg/cm2)
• -320 to 1000°F/ -195 to 538°C
• 0.25 specific gravity
• All liquid viscosity
• Interfaces as Low as .03ΔSG
*

*PED certification applies to K-TEK Corp. only.
Corrosive/ lightweight
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PVC, CPVC, Polypropylene or Kynar (PVDF) construction
Pressures to 50 PSI (3.5 kg/cm2)
Temperatures to 280°F (138°C)
High pressure

Flange ratings to 2,500# ANSI
Heat traced &
high temperature
insulation
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
KM26T (Top Mount)
Electrical or steam
heat tracing
Removable insulation
Magnets above float
connected with rod
 Slug catcher level
 Optional stilling wells
 Total or interface level
measurement
 Underground tanks & sumps
 Fluids with magnetic particles
 Can be used with transmitters
& switches
Cryogenic
temperature
insulation


Temperatures to
-320°F (-195°C)
Lexan frost extensions
available (Required for
cryo units)
Vibration Isolator
Connections
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Keeps magnetic particles
out of float chamber
Fits in line with process
connection
Also availablee in integral
configuration
Steam Jacket

Used to uniformly heat or cool process fluid
K-TEK’s Oversized Chamber
With Guide Rods
Absorb large amounts of
vibration
Eliminates signal distortion
Recommended for use with
AT200 on compressor and
pump skids
Oversized Chamber
Standard Chamber
Allows vapors to pass
floats when a fluid is
close to vapor pressure
and can be used in
fluids with small suspended particles. Also
used in conjunction
with Teflon S coating
for non-stick.
Fluid contained in this chamber
No fluid in
this tube
Indicator
Liquid
Level
Magnetic
coupling
Hermetically sealed
glass tube
K-TEK’s KM26
Magnetic Liquid
Level Gauges are
Manufactured to
Suit Specific Process
Requirements
Calibrated scale
Principle of Operation
A hermetically sealed float with an internal magnetic ring is housed in a non-magnetic float
chamber. The float will move up and down in the chamber as level rises or falls in the vessel
on which it is attached.
A magnetic, highly visible “shuttle” or bar graph indicator, encapsulated in a hermetically
sealed glass tube, is attached in a scale housing to the outside of the float chamber. It
indicates the liquid or interface level without being in contact with the process fluid.
K-TEK floats are designed and weighted so that the center of the magnet assembly is at the
true fluid level for absolute accuracy.
Coating, plating, fouling, fugitive emissions and leaks of hazardous material problems are
eliminated.
Problems with colorless or dirty fluids are solved since the indicator is non-contact.
No gauge glasses to clean. No leaks to repair.
Typical Industries:
• Oil production and refining facilities
• Petrochemical plants
• Chemical plants
• Gas plants
• Power plants
• Water and waste water treatment
• Food and beverage
• Pharmaceutical
• Pulp and paper
• Liquor production
• Biotech
• Semiconductor
Typical Applications:
• Oil
• Water
• Oil and water interface
• Acids - hydrofluoric, hydrochloric, nitric,
sulfuric, etc.
• Refined petrochemical - gasoline, propane,
butane, ethylene, etc.
• Solvents - Acetone, Toluene, Xylene, Naphtha
• Gas condensate
• Heat transfer fluids - Dowtherm, Therminol,
and Glycol
• Black, green and red liquor
• Refrigerants
• Alcohols
• Caustics
• Chlorine
• Steam condensate - boiler
feedwater heater
boiler drum level control
• Bitumen
• Vacuum tower bottoms
• Ammonia
• Liquid sulphur
• Most liquid to liquid interfaces
Customer Benefits:
• Lowest installed cost
• Lowest maintenance cost
• Lowest engineering cost
• Highest visibility
• Safest installation
• 5 year warranty
• All gauges are designed to
ASME code
• All welding by code certified
welders
Indicators
Shuttle and bargraph indicators are
available with the following:
 Process temp to 1000°F/538°C
 Hermetically sealed tube
 Shuttle indicator
 Magnetically interlocked bargraph
indicator for vibration resistance
 Standard or custom rulers in stainless
steel or plastic
 Metric, US units or custom
 Field replaceable
360° magnetic ring
Dual bar graph indicator
Shuttle indicator
Float Design and Construction
Teflon-S coated
Old standard
Single bar graph indicators available in:
–Yellow/Black
–Red/White
–Red/Green
–Red/Black
Our floats are individually engineered for each
application with the following:
 Minimum positive buoyancy of 75 grams
 Magnetic ring placed at liquid level
Extruded Outlets
 Indicated level is the true level
Available in a variety of
 Hermetically sealed, no vents
materials including:
 360° magnetic ring
 All stainless steel
 Coated floats (Halar, Tefzel, Teflon-S)
 Alloy 20
 Hastelloy
 Sizes depend on material typically
New standard with K-TEK
1”, 1-1/2” and 2”
Old vs New
Replacement of the instrument bridle with a K-TEK KM26,
three MS40 switches and two PS35 switches eliminates:
 15 Valves
 43 pipe fittings
 103 threaded joints
 Two gauge glasses including 16 U-bolts and nuts
 Many possible leaks and fugitive emissions
 Readability problems with gauge glasses
KM26S shown
with AT200
Transmitter
*
World’s FIRST SIL2 Certified
AT200 Level Transmitters
Non-Contact Level Transmission
The Ultimate Level Measurement System:
The K-TEK AT200 and AT600 are highly
accurate devices designed to be used with
the KM26 Magnetic Liquid Level Gauge
Series, or any other Magnetic Level Gauge.
It is designed to provide continuous level
indication, and transmission of an analog
signal for monitoring or control. The unique
magnetostrictive design allows increased
level sensing resolution, which is more than
100 times greater than a conventional reed
switch type sensing device.
*Piezo-Magnetic
Sensor
Current Pulse
Start pulse
Sensor Wire
AT200 operation
* Patent #5,473,245
KM26 Magnetic Liquid Level Gauge Interface Capabilities
Total and Interface Level
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Min. of .03ΔSG
Any number of process connections
Multiple floats & Indicators
Interface Level

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KM26 with AT200 Transmitter
Min. of .03ΔSG
2 process connections min.
Available with heat tracing and insulation
KM26S with AT600 Transmitter
*SIL2 certification valid only at Prairieville manufacturing facility.
Magnetic
Float
Assembly
MAGNETIC LEVEL GAUGE SWITCHES
MS30EX Electric
El t i Switch
S it
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Hazardous area rating: FM approved and CSA
Certified
Enclosure: hermetically sealed/explosion proof,
NEMA 4x/IP56, ½” FNPT
Switching mechanism: reed, AC/DC 1 amp, max
process temp 600°F (316°C) with IP option, 1/8”
deadband, SPDT
MS30 Electric
El t i Switch
S
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Hazardous area rating: FM approved
and CSA Certified
Enclosure: hermetically sealed, NEMA 4x/IP56,
½” MNPT
Switching mechanism: reed, AC/DC 1 amp, max
process temp 600°F (316°C) with IP
option, 1/8” deadband, SPDT
PS35 P
Pneumatic
ti
Switch

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Enclosure: stainless
steel, NEMA 4x/IP56,
1/8” MNPT
Switching mechanism:
pneumatic, 15 to 100
psig, min process temp
0°F (-18°C) and max
process temp 180°F
(82°C), 450°F (232°C)
with IP option; 1”
deadband, pneumatic
signal
For high-corrosive
applications
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PS45 Pneumatic
PS
P
i Switch

Enclosure: stainless steel, NEMA 4x/IP56, 1/8”
MNPT
 Switching mechanism: pneumatic, 1 to
100 psig, min process
temp 0°F (-18°C)
and max process
temp 180°F (82°C),
450°F (232°C) with
IP option, 15/16”
deadband, pneumatic
signal
 For high-corrosive
applications
MS41 Electric
El t i Switch
S
All switches have Gost K and
Gost R Certification
MS40 Electric
El t i Switch
S
(Dual compartment housing)
 Hazardous area rating: FM approved; CSA and
ATEX Certified
 Enclosure: stainless steel, dual compartment,
hermetically sealed, explosion proof; NEMA 4x/
IP56; ½” FNPT
 Switching mechanism: cam driven, snap-action;
AC: 10 amp DC: 2.6 amp; min process temp
-320°F (-195°C) with option and max process
temp 300°F (149°C), 1000°F (538°C) with IP
option; 15/16”, DPDT
 For high-temperature, vibration and highcorrosive applications

Hazardous area rating: FM approved and CSA
Certified
Enclosure: stainless steel, NEMA 4x/IP56,
1/2” FNPT
Switching mechanism: cam driven, snap-action;
AC: 10amp DC: 2.6 amp; min process temp -60°F
(-51°C) and max process temp 300°F (149°C),
600°F (316°C) with IP option; 7/8” deadband,
DPDT
For high-temperature, vibration and
high-corrosive applications
MS40 EX Electric
l
i Switch
i
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Hazardous area rating: FM approved and CSA
Certified
Enclosure: stainless steel/explosion proof, NEMA
4x/Ip56, ¾” FNPT
Switching mechanism: cam driven, snap-action;
AC:10 amp DC: ½ amp; min process temp -60°F
(-51°C) and max process temp 300°F (149°C),
600°F (316°C) with IP option; 13/16” deadband,
DPDT
For high-temperature, vibration and highcorrosive applications
Providing Level Solutions: Anytime, Anywhere.
Global Manufacturing Facilities
K-TEK Instruments (Pty) Ltd.
Gauteng, South Africa
+27 11 608 2777
K-TEK Level Eng. Pvt. Ltd.
Mumbai, India
+91 022 4156 6100
K-TEK (Tianjin) Level Co., Ltd.
Tianjin, China
+86 22 5981306
K-TEK BV
Rijswijk, The Netherlands
+31 70 3199700
K-TEK Solids Level
Houston, TX USA
+1(713) 462.7665
K-TEK Corp.
Prairieville, LA USA
+1(225) 673.6100
www.ktekcorp.com
The Leader in Level Detection
CBR-0004-1c (11-2009) DCN0299
K-TEK
18321 Swamp Road | Prairieville, LA 70769
tel: +1(225)673.6100 | fax: +1(225)673.2525
toll free: +1(800)735.5835
[email protected] | www.ktekcorp.com