Power Solutions - Fairbanks Morse Engine

www.fairbanksmorse.com
A
Proven
Leader
As the original U.S. manufacturer of mediumspeed diesel engines, Fairbanks Morse
Engine continues to meet the ever increasing
demands of commercial, nuclear,
and marine power generation
customers across the globe.
Since introducing engines for
agricultural power in the late
1800’s, Fairbanks Morse Engine
has supplied customized power solutions
for a diverse customer base ranging from
small municipalities to nuclear powerplants
and oceangoing marine vessels.
Fairbanks Morse Engine has transformed
over the years from a mass producer of
diesel engines to the premier customized
medium-speed diesel engine, parts, and
service provider we are today.
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Headquarters and Factory — Beloit, Wisconsin, USA
Mission Statement
Fairbanks Morse Engine is the original U.S.
manufacturer and today's premier provider of
customized medium-speed engine systems, parts, and
direct service solutions.
FM-MAN 48/60
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The
Fairbanks
Morse Story
Yesterday...
1889
Eclipse windmill
The acquisition of the Eclipse Windmill Co.
and the Williams Engine Works in 1885 was
the start of Fairbanks Morse Engine. Over the
years, Fairbanks Morse Engine has
manufactured a wide array of products
including radios, washing machines, power
1893
First successful marketing of
a gas engine
mowers, water heaters, water softeners, air
conditioners, and storage batteries.
Fairbanks Morse Engine was the first
company to successfully market a gasoline
1914
engine in the United States in 1893. Today,
"Hot Bulb" or
semi-diesel engine
our focus is to manufacture diesel and dual
fuel engines and to provide outstanding
aftermarket product support.
Our heritage is rich with technology
1920s
innovations and an extensive line of efficient,
Type Z engines built
long life engine designs. The Opposed Piston
engine was developed in the mid-1930s and
was initially used to power submarines and
locomotives. Because of the outstanding
reliability derived from the design, Opposed
Piston engines are still in service on U.S.
Navy ships, in electric power plants, and in
numerous mechanical drive applications.
1930s
Development of the high
horsepower Opposed Piston
engine to power submarines
and locomotives
1940s
Provided thousands of
Opposed Piston engines to
the U.S. Navy during WWII,
dual fuel engines developed
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1950s
Manufactured Train Master
diesel locomotive
1960s
Desalination systems
1970s
Manufactured first Colt-Pielstick
PC2 engine
1980s
Manufactured Colt-Pielstick PC4.2
engines, the largest engine built in
the United States
1990s
Acquired FM/ALCO diesel engine product
line; Enviro-Design® dual fuel technology
was introduced, which dramatically reduced
NOx emissions by reducing the volume of
pilot diesel fuel required for ignition
And today...
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Today’s
Engine
Products
Opposed Piston Model 38
With fewer moving parts than comparable engines, these engines deliver superior
dependability and durability. The engine’s powerful two-stroke design is ideal for
many applications. Opposed Piston engines are available with the Enviro-Design®
dual fuel technology for low emission levels.
When you think of Fairbanks Morse Engine,
high-horsepower diesel and dual fuel
reciprocating engines come to mind.
One such example is the Colt-Pielstick PA6B
diesel engine. This compact powerhouse
contains all of the auxiliary components on
the engine, which reduces plant design time,
engine room space, and installation time.
The advanced PA6B engine provides efficient
fuel consumption for marine power and
propulsion and electric power generation.
Opposed Piston 38 8-1/8
• 6L-9L-12L
• 900 rpm
• 1580-3165 kWe Continuous
The utility industry is evolving to meet the
world’s advancing energy demands.
Instrumental in this evolution are power
generation systems located at or near the
load center. Fairbanks Morse Engine
generator sets, anchored by our innovative
®
FM/ALCO 251F Engines
Fairbanks Morse Engine manufactures the FM/ALCO 251F engine; this rugged fourstroke diesel provides power for many applications. The OEM Aftermarket Plus
Package is available to enhance durability and efficiency. Improvements to wear
Enviro-Design dual-fuel engines, fulfill this
components resulted in longer service life, easier serviceability, improved
need by meeting peak load requirements
combustion, and reduced lube oil consumption.
while improving power quality and reliability.
In fact, the FM-MAN 32/40 DF, Opposed
Piston DF, Colt-Pielstick PC-2 Series, and
FM/ALCO 251F engines drive some of the
lowest cost, lowest emission stationary
power solutions available.
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FM/ALCO 251F
• 6L-8V-12V-16V-18V
• 900/1200 rpm
• 730-2675 kWe Continuous
Colt-Pielstick PA6B and PC Engines
These engines have provided thousands of trouble-free
operating hours in applications ranging from ships to
nuclear power plants. This family of engines includes
the largest medium speed model manufactured in the
United States, Colt-Pielstick PC4.2B. The PA6B engine
is an ideal fit for ship propulsion and generator set
applications. The Enviro-Design® dual fuel technology
is also available on the Colt-Pielstick PC2.6.
Colt-Pielstick PA6B STC
• 12V-16V-18V-20V
• 1050 rpm
• 4860-8100 kW Continuous
FM-MAN Dual Fuel Engines
For stationary power generation applications,
these medium speed engine generator sets
provide customers with fuel flexibility, low
emissions, and low life cycle cost. All FM-MAN
applications are engineered and supported by
Fairbanks Morse Engine.
FM-MAN 32/40 DF
• 12V-14V-16V-18V
• 720 rpm
• 4480-6720 kWe Continuous
FM-MAN Diesel Engines
These four-stroke medium speed engines are
manufactured in the United States through an exclusive
license agreement with MAN Diesel. These powerful
engines provide excellent fuel efficiency, low emissions,
and long service life for marine power applications.
FM-MAN 48/60B
• 6L-7L-8L-9L-12V-14V-16V-18V
• 500/514 rpm
• 7200-21,600 kW Continuous
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Fairbanks
Morse
Quality
Opposed Piston Liner Manufacturing Cell
At Fairbanks Morse Engine, we are known for
our rigorous quality standards, our innovative
quality engineering, and our quality customer
support. When you purchase one of our
power solutions, you not only get industry
leading quality, you also benefit from
industry leading factory-direct service.
Our ISO-certified quality assurance program
involves in-depth operator inspections,
continual internal auditing, the most
sophisticated testing equipment available,
and rigid supplier standards. At Fairbanks
Morse Engine, quality is everyone’s
responsibility.
In every interaction with Fairbanks Morse
Engine, your satisfaction is our goal. From
conceptual engineering and through the life
of your engine, our team is part of yours.
Through our continuous improvement
program, Total Customer Value, we are
focused on fulfilling your requirements with
quality products and on-time performance.
Fairbanks Morse Engine maintains the largest and most experienced
team of factory direct field service engineers in the industry.
OEM Parts & Service
Only genuine Fairbanks Morse Engine OEM replacement parts can provide optimal
performance and service life for your engine. Our parts distribution center and
regional support facilities offer fast turnaround and ensure only the latest design
parts are used. Choose from new or OEM quality remanufactured components.
The experts at our network of service centers and our field service engineers
provide technical support around the clock. From an emergency repair to routine
maintenance or overhauls, Fairbanks Morse Engine is available when and where
you need service. We can customize a service contract to provide you with an
economical and convenient way to access our comprehensive maintenance service.
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Manufacturing Capabilities
From welding and machining engine blocks to assembling and testing
complete engines up to 32,000 horsepower, Fairbanks Morse Engine
has the experience and capability to manufacture quality engines and
components in our 400,000-square-foot facility. Our machining
capabilities range from as large
as 43 feet long by 12 feet wide
by 23 feet high to as small and
detailed as fuel injection
components with tolerances
of down to 30 millionths of an
inch. Fairbanks Morse Engine is
focused on lean manufacturing
to quickly respond and produce
quality products to meet specific
customer requirements.
Large Engine
Assembly
Precision Machining of Fuel Injection Components
Large Manufacturing Capabilities — PC4.2 Engine Block
Customer Training
Engine Cutaway Training Aids
Learn from our service experts — either at our advanced
Conference & Training Center or at your work site. With
complete engines, major components, and cutaway
training aides, your team will learn hands-on from
instructors with years of applied service experience.
Courses include maintenance, minor repair, major engine
overhaul, and diagnostics.
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The
Fairbanks
Morse Engine
Difference
At Fairbanks Morse Engine, we have the
power of experienced employees, the power
Large Test Stand Capabilities
up to 32,000 Horsepower
of lean manufacturing capabilities, and the
power of a rich history of producing quality
products for over 100 years.
Generation after generation of hardworking
and dedicated people at Fairbanks Morse
Engine are committed to building America’s
finest engines.
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Component Machining and Quality Inspection
Engine Block Fab
rication
Crankshaft Installation in a Colt-Pielstick PA6B Engine
www.fairbanksmorse.com
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Power Solutions
Fairbanks Morse Engine, based in Beloit, Wisconsin, U.S.A., is a
Quality and customer service are the highest priority at Fairbanks
worldwide leader in engine technology and manufacturing. For
Morse Engine. Our commitment to quality systems has earned us
over a century, Fairbanks Morse Engine has pioneered advances in
ISO 9001:2000 certification as well as recognition from the nuclear
engine design and development for marine propulsion, industrial
industry for producing products according to the industry’s
drive applications, and electric power generation.
highest requirements. It is this commitment that has kept
Fairbanks Morse Engine at the forefront of engine manufacturing
and customer satisfaction for over a century.
701 White Avenue, Beloit, Wisconsin 53511 • U.S.A.
Tel. — 800.356.6955 • Fax — 608.364.8417
www.fairbanksmorse.com
Data and specifications subject to change without notice.
500 — 2/07