THE PIPELINE TRENCHING SPECIALISTS
Transcription
THE PIPELINE TRENCHING SPECIALISTS
THE PIPELINE TRENCHING SPECIALISTS From 35cm to 2.5m wide & over 10m deep in a single pass. The leading trenching company in the region with the largest fleet of trenchers in the Middle East. ABOUT V2 V2 Trenching & Co LLC is your excavation partner, specialising in hard rock, dirt & sand trenching in the Middle East & North African region. Whether it is oil & gas field pipelines, infrastructure foundations, sewer & water trench, dry utility trench, or telecommunication lines, V2 Trenching has the equipment to get the job done. Our services will provide many benefits for your company including faster job completions, exact trench profiles, greatly reduced export and import of materials, and increased safety. We offer a very competitive alternative to traditional rock excavation methods, such as blasting or hammering. We own and operate a well maintained fleet of trenchers, capable of trench widths ranging from 35cm to 2.5m wide, and depths of up to 10.6 metres. All this adds up to increased profits for you, our customer. V2 HISTORY V2 was established as a specialist rock trenching contractor. V2T commenced operations in the Middle East during 2002 with a water transmission project in Qatar. Two years later in 2004, the company launched its operations in the Sultanate of Oman by carrying out the trench excavation works for the 48” PDO gas pipeline project running between Saih Nihayda and Al-Kamil power station. V2T head office is based in Oman and the company has branches in Saudi Arabia and Qatar. Currently, the company owns and operates eight Trencor heavy duty trenchers. The Company is focused on trenching for pipeline construction in the oil & gas and water sectors. The company successfully completed the trenching works for the 265 km long pipeline ahead of time in June 2005. “ V2 has completed over 3,000kms of oil & gas pipeline …..” “ V2 brings together a team with vast experience in rock trenching and underground utilities trenching throughout the region. We have a variety of machine sizes capable of various trench widths to efficiently meet all your trenching needs to save you time and money…..” 1,000 km 2,000 km 1,500 km “V2 is dedicated to providing our customers with a reliable and costefficient method to trench and cut rock to a precise depth and width with increased productivity & efficiency on the toughest projects. SOME OF OUR COMPLETED CONTRACTS Year Project Description 2004 Saih Nihayda to Al-Kamil 265 Km of 48” Gas Oman Punj Lloyd/PDO 2005 Nimr to Marmul 80 Km of 24” Oman GPS/PDO 2006 PDO Flow Lines 8 Km of 10”-12” Oman Al-Hassan/PDO 2006 Kauther Pipelines 104 Km of 18” & 80 Km of 36” Oman TOCO/PDO 2006 Maurid to Marmul 28 Km of 16” & 28 Km of 12” Oman GPS/PDO 2006 Various Locations 10” to 18” Sewer Qatar Temalco Cont. 2006 Doha To Rass-Lafan 100 Km of 24” to 48” Water Qatar Mabani Company 2007 Haban Field 24 Km of 16” Oman GPS/PDO 2007 Al-Baraka Oil Lines 15 Km of 8” Oman GPS/Occidental 2007 Mukhaizna Exp & Imp Line 28 Km of 14” & 28 Km of 28” Oman GPS/Oxy Mukhaizna 2007 Runib to Rima 28 Km of 20” Oman GPS/PDO 2007 EPIC-Doha Urban Pipeline 81 Km of 36” Gas Qatar Punj Lloyd/QP 2008 Hima to Nimr 210 Km of 32” Gas Pipeline Oman Punj Lloyd/PDO 2008 Safah CPF to Lekhwair CPF 43 Km of 12” Pipeline Oman GPS/OXY 2008 Murayrat to AL-Ghubra Pipeline 27 Km of 20” Gas Pipeline Oman GPS/OGC 2008 Hazira to Zauliya 35 Km of 8” P/L Oman WPAI/PDO 2009 Bodour NE-2 to Al-Noor 10Km of 6” GRP Pipeline Oman Al-Turki/PDO 2009 Alila Villas, Mussandam 20 Km of Utility line Oman Hispanica/Al Shanfari 2009 EWT Project, Saihrawl 35Km of 12” & 4” Gas Pipeline Oman Galfar/BP 2010 EWT Project, Saihrawl 18Km of 10” Gas Pipeline Oman Galfar/BP 2010 Nimr to Hubara 12Km of 18” GRP Pipeline Oman Petrojet/PDO 2010 STP Project, Hima 4 Km of 8” P/L Oman Afaq Al Musana 2010 Doha to Ras Laffan 210 Km of 20” P/L Qatar Punj Lloyd/Qatar Petroleum 2,000 km 2,500 km 3,000 km Country Client FLEET OF TRENCHERS TRENCOR MODEL 1860 HD CHAIN TRENCHER (Qty – 1) The 1860 is specifically designed to provide additional power and strength for deep and wide cuts through rock and tough soils. Boom lengths from 10 through 35 ft (3.05 10.7 m) with widths from 36 through 96 inches (.91 - 2.44 m). The 1860 HD is the largest rock trencher in the world. V2T owns one of only 9 such machines which have been built in the world. TRENCOR MODEL 1660 HD MAGNUM CHAIN TRENCHER (Qty – 5) and TRENCOR MODEL 1660 HD CHAIN TRENCHER (Qty – 1) The 1660 HDs have V-12 Caterpillar diesel engine that deliver 800 horsepower to the state-of the-art power trains for efficient and dependable operation. Four sizes of boom equipped depending on digging width selections: • 14" through 18" (36 - 46cm): single chain • 24" through 42" (46 - 107cm): double chain • 32" through 48" (81 - 122cm): double chain • 48" through 60" (122 - 152cm): double or triple chain Trench depths: 8', through 25' (2.44m through 7.65m). Trench widths: 14" - 60" (4.26 - 18.3cm). Maximums are 48" (122 cm) wide through 25' (7.6m) depth and 60" (152cm) wide through 20' (6.1m) depth. TRENCOR MODEL 930 HD WHEEL TRENCHER (Qty – 1) Model 930 HD machine combines the proven power of a Caterpillar, 325 hp (242 kw) engine with Trencor’s mechanical power train. The machine is designed for soft soil application with current digging capacity from 36” to 62” wide (0.91 to 1.58 m) and 9 ft (2.74 m) maximum depth. CAT & KOMATSU EXCAVATOR (Qty – 3) One of the excavators is equipped with quick couplers and plumbed for a rock breaker. One excavator is equipped with a track spreader package (3.35 meter) enabling safely operating over wide trenches for excavation or trench cleaning. “…. V2 has the largest fleet of trenchers and support equipment in the MENA region. This enables it to effectively resource and undertake large pipeline trenching contracts….” EXPERTISE IN SUPPORT V2T has a team of highly trained mechanics capable of servicing, monitoring and repairing the trenchers in remote field locations, including major mechanical overhauls such as full engine rebuilds. V2T’s custom made service trucks include hydraulic cranes, welding machines and a full complement of service tools. SUPPORT EQUIPMENT HEAVY SERVICE TRUCKS (Qty – 4) The service trucks are Peterbilt and Freightliner Trucks. They are equipped with 400 AMP welders, 185 cfm Compressor, 10 ton hydraulic crane, and other service tools. These trucks provide the mechanics with all the necessary tools to perform any required in field maintenance and repair work. The field operations are also supported by V2T’s own diesel tankers and prime movers for refuelling and transportation. Efficient service and support is critical to meeting all contractual obligations and delivering projects for clients on time, every time. “..... our goal is to do it safely, do it quickly and do it right the first time...” Safety is an ever present part of our operations. We have worked hard to implement safety measures that not only meet legal and HSE requirements but also provide us with an active safety culture. To work effectively, you not only need the proper equipment, but proper training to ensure that the equipment is being fully utilised and operated safely. Our training programs cover everything from maintenance to operation of all our equipment. Our goal is to do it safely, do it quickly and do it right the first time. We believe our safety and training programs allow us to achieve this goal and provide superior value to our customers in productivity, efficiency with minimised risk. LOW BED TRAILER (Qty – 1) Mercedes Benz Prime Mover MPII and Swivel Axle Low Bed Semi Trailer with Dolly mover of 140 ton capacity. It is equipped with front loading hydraulic facilities. ADVANTAGES OF TRENCHING More recently in the Middle East region, trenching has become the favoured method in many situations as it offers several clear advantages: The excavated material can often be used for backfill Efficiency and speed; the time required for executing jobs is shorter than any other alternative A much smaller and neater path is cut through the terrain; the regular shape of the trenches it produces offers physically conducive environment for other activities in pipeline construction Increased safety when working close to infrastructure such as existing pipelines and urban areas (less risk of liability) The process is less labour intensive Low environmental impact & less overall ground disturbance “…. there are significant cost savings as well as a considerable reduction in potential HSE issues …..” THE ADVANTAGES “…. Rock trenching allows for a clean trench which reduces the time required by a general contractor to place product by eliminating clean up. It provides the necessary versatility when working in close proximity to most utilities and roadways. …..” USE OF SPOIL FOR BACKFILLING Excavated material is automatically processed and ready to use as backfill, saving on material costs and transportation costs. PADDING Up to 50% less padding is required as a result of precision cut trenches. ALTERNATIVE METHODS TRENCHING vs BLASTING The alternates to trenching are blasting rock and using excavators. In contrast to these methods, trenching results in a cleaner work area and reduces the time required by a general contractor to place pipelines. It also eliminates clean up and reduces the dangers associated with the use of explosives. Trenching also produces quality crushed rock material that often meets specifications of back-fill soil for the pipeline. The versatility of rock trenching allows for fast and deep trenching. For a long time the practice of laying pipelines in hard rock involved blasting a ditch using explosives and then excavating the rubble. Blasting and hammering are slow, unpredictable, dangerous and ultimately expensive. Blasting increases the risk of liability and poses a higher safety risk. In developed countries the use of explosives is restrained by law. TRENCHING vs EXCAVATING Trenching with mechanical trenchers has evolved through improvements in quality and efficiency of excavation operations. It results in better economics, as the productivity of trenchers is ten times that of excavators. It is much faster than excavation, a lot safer and requires approximately 60% less manpower, and reduces service and fuel costs. “Trenching is quicker, cleaner & more efficient, but the savings realised by trenching don’t stop there. If you are laying fiber optic lines or cables, digging narrow trenches with clean vertical walls can dramatically reduce your project costs. The back fill material comes from the trencher therefore eliminating the transportation of removing the spoil and bringing in back fill. This adds up to big savings!!...” EXACT TRENCH PROFILES LOW ENVIRONMENTAL IMPACT RECYCLING OF SPOIL MATERIAL FASTER JOB COMPLETION INCREASED SAFETY LESS LABOUR INTENSIVE REDUCED MOBILISATION COSTS WHICH WOULD YOU PREFER ON YOUR NEXT JOB ? One Chain Trencher in rock can replace 10 to 15 Hydraulic Rock Breakers. = One Wheel Trencher in soft soil can replace 15 to 20 Excavators. = 11 workers on a trenching crew can replace 50 workers needed for drill, blast crews, hydraulic hammer crew and support. = Our TEAM of professionals stands ready to serve you – please call or email us today! V2 Trenching & Co LLC PO Box 1308 PC 133 Sultanate of Oman T +968 244 99 195 GSM +968 9985 9212 or 9986 8785 F +968 2449 7797 www.v2trenching.com [email protected]