Rotary Screw Compressor Product Selector

Rotary Screw
Compressor
Product Selector
Rotary Screw Air Compressors
Compressor Accessories
Service Parts
DV Systems Inc. – Canada
490 Welham Road
Barrie, ON
L4N 8Z4
Tele: (705) 728-5657
Fax:
(705) 728-4974
Web:
www.dvcompressors.com
Email: [email protected]
DV Systems Inc. – US
128-B Talbert Road
Mooresville, NC
28117
Tele: (704) 799-0046
Fax:
(704) 799-0355
Mar ‘14
Table of Contents.
Page
Ensuring a Rotary Screw Compressor is Right for Your Customer
3
Comparison Between Rotary Screw and ‘HDI’ Piston Units
4
Variable Speed Drive Air Compressor Units
5
DV Systems Rotary Screw Compressors Quick Reference
6
B Series Rotary Screw Air Compressor Units
5 and 7 ½ HP Screw Compressor Units
10 HP Screw Compressor Units
7
8
C Series Rotary Screw Air Compressor Units
10 and 15 HP Screw Compressor Units
10 and 15 HP Duplex Screw Compressor Units
9
10
D Series Rotary Screw Air Compressor Units
20 HP Screw Compressor Units
11
G Series Rotary Screw Air Compressor Units
20 to 30 HP Screw Compressor Units
12
H Series Rotary Screw Air Compressor Units
40 and 50 HP Screw Compressor Units
15
J, and K Series Rotary Screw Air Compressors
50 to 100 HP Screw Compressor Units
16
Air Receivers and Accessories
17
Installation Accessories
18
Rotary Screw Maintenance Kits for Current Units
19
Rotary Screw Maintenance Kits for Older Units
21
Compressor Oils
23
-2-
Mar ‘14
Ensuring a Rotary Screw Compressor is Right for Your Customer.
In deciding upon a new or replacement Compressor Unit, there are many factors that come into play to ensure
that your Customer is purchasing the correct Unit. These factors, some of which are indicated below, will
determine both the type (Piston or Rotary Screw) and the Horse Power of the Unit. And though the Customer may
have an idea as to what he wants based on any one factor, other factors may adjust the decision to a more
suitable alternative.
Price.
Generally speaking, the initial price of a Rotary Screw Unit is more than a comparable Piston Unit. For example, if
we compare 15 HP Tank Mounted Compressors c/w (1) 10 Micron Separator Filter and a 60 CFM Refrigerated
Air Dryer:
Rotary Screw Unit:
Piston Unit:
Model:
Order Entry No.:
List Price:
Model:
Description:
List Price:
C15TD-69
S-001433
$ 14,561.00
VAV-5062-69MS
15 HP ‘HDI’ Unit
SAF-C-64
Separator Canister
SAF-S-64
10 Micron Filter Element
ASD-60
60 CFM Refrigerated Dryer
$ 7,704.08
$ 99.13
$ 114.25
$ 2,895.73
Total:
$ 10,813.19
Installation:
Rotary Screw Compressors ingest great amounts of air for both cooling and compression, and have internal Fans
to keep the interior of the Cabinet relatively cool. Unless the Unit is installed in a large area where the air
temperature is between 10°C (50°F) and 40°C (104°F) and the quality of air is clean, you may consider both
intake and exhaust ducting.
Piston Units are somewhat more forgiving in this regard. Cooling is achieved with the Pump Flywheel, so you
must ensure there is a minimum of 0.5 meter (18”) between the Beltguard and any wall, obstruction, etc.
Maintenance:
Though regular maintenance on both types of Units can be done by the Customer, if they are not mechanically
inclined, they may wish to have a Service Technician familiar with Compressor Units complete the work.
Using the 15 HP Unit as an example, and suggesting that the Unit be run 2000 per year, suggested costs incurred
(less labour) for a two year period would be as follows:
Rotary Screw Unit:
Qty:
Piston Unit:
Part No.:
Description:
List Price:
Qty:
Part No.:
Description:
1
MK-C7-15-1
4000 Hr Maint Kit
2
SAF-S-64
List Price:
$ 489.25
8
MK-447
500 Hr Maint Kit
$ 466.00
10 Mic. Filter Element
$ 228.50
2
SAF-S-64
10 Mic. Filter Element
$ 228.50
Total:
$ 717.75
Total:
$ 694.50
Please note that the above costs reflect the regular maintenance, and do not include the rebuilding of various
assemblies that must be done from time to time.
Duty Cycles.
As indicated on Page 4, Rotary Screw Compressors have the ability to run almost 100% duty cycle for close to 24
hours a day, whereas an ‘HDI’ Piston Unit can run up to a 75 to 80% duty cycle, this based on an 8 hour a day
operation. This being said, having a Compressor run at a very limited duty cycle is not advisable, as condensation
will collect with the oil, potentially causing issues and/or damage to the Unit.
-3-
Mar ‘14
Comparison Between Rotary Screw and ‘HDI’ Piston Units.
DV Systems offers a full line of Rotary Screw Compressor Units, from the 5 HP ‘B Series’ up to the 100 HP ‘K
Series’. Rotary Screw Compressors are primarily used where there is a fairly steady air demand, the Units being
able to operate at a relatively high duty cycle relative to a Piston Compressor.
As well, the DV Systems Rotary Screw Units are enclosed in a Cabinet, making them quieter than a comparable
Piston Unit. This is often a Customer’s reason for purchasing a Screw Unit.
As a Compressor Unit is a long term investment as it will last for many years, you must assist the Customer in
purchasing the correct Unit, be it Rotary Screw or Piston, which best suits his air requirements. As well, though
under-sizing a Unit may have adverse affects on the Customer’s production, over-sizing a Unit is also not
advisable.
Noted below is a brief comparison of Rotary Screw and Piston (or commonly called ‘Reciprocating’) Compressor
Units.
Component:
Rotary Screw Compressor Units
‘HDI’ Piston Compressor Units
½ HP to 30 HP
Custom Available?
5 HP to 100 HP
Base Mounted, Tank Mounted (to 30 HP),
Tank Mounted c/w Dryer (to 30 HP)
Limited Modifications Available
How is air compressed?
(2) Intermeshing Rotors (Screws)
Controls
Programmable Controller
How critical is environment?
Very critical.
(1) or more Pistons
Pressure Switch and optional Magnetic
Starter
Somewhat critical.
Duty cycle (maximum)
Up to 100% (24 hour/day operation)
75 to 80% (8 hour/day operation)
Approx. CFM/HP
Approx. 3.76 CFM/HP
B, C & D Series: 145 psi,
G Series: 120 & 145 psi
H, J & K Series: 110 psi
Approx. 3.67 CFM/HP
½ to 2 HP: 100 psi
3 HP: 125 psi
5 to 30 HP: 150 psi
½ to 2 HP: 150 psi
3 to 30 HP: 175 psi
Unit:
HP Range
Configurations
Base Mounted, Simplex, Duplex
Yes
Operation:
Factory Pre-set Maximum
Pressure
Maximum Pressure (with
Modifications)
175 psi
Warranty:
Unit warranty
1 year total
1 year total
Air End / Pump warranty
1 year / 5 year (See Note 3)
1 year / 7 year (See Note 4)
Motor warranty
1 year / 5 year (See Note 5)
1 year / 5 year (See Note 5)
Notes:
1.
2.
3.
4.
5.
The chart above reflects Rotary Screw Units and Heavy Duty Industrial Units only, the ‘HDI’ Units being the closest
Piston Unit equivalent to the Screw Units.
The Approximate HP/CFM rating is simply an average of all of the available Units. Actual Unit figures may vary.
The 5 Year (total) Rotary Screw Air End Warranty is available only if the Customer registers their Compressor Unit
with DV Systems (this done by returning their completed warranty registration), uses only DV parts and Kits in the
maintenance of the Unit, and maintains the Unit according to the appropriate DV Maintenance Schedule as indicated
in the manual accompanying the Unit.
The 7 Year (total) HDI Pump Warranty is available only if the Customer registers their Compressor Unit with DV
Systems, uses only DV parts and Kits in the maintenance of the Unit, and maintains the Unit according to the
appropriate DV Maintenance Schedule as indicated in the manual accompanying the Unit.
The 5 Year (total) Motor Warranty applies only to 3 phase Motors and is available only if the Customer registers their
Compressor Unit with DV Systems. The first year of the warranty includes parts and labour, the remaining 4 years
parts only.
-4-
Mar ‘14
Variable Speed Drive Air Compressor Units.
The purchase of a Compressor is only a small portion of the overall cost of having
a compressed air system. As shown in the chart at right, the initial purchase price
of a Compressor is a very small percentage of the overall cost of the system,
energy cost being by far the greatest portion.
Rotary Screw Compressors are generally suited to applications where there is a
fairly steady demand for compressed air. They can be run at close to 100% duty
cycle and can therefore be more tailored to suit your actual air demand, as
opposed to a Piston Compressor which, when run over an 8 hour day, has a
maximum duty cycle of approximately 75%.
There are several types of Rotary Screw Compressors available, these including
the following:
Modulating Compressor:
The Compressor Motor and Air End run continually at full speed, but the Intake Valve opens and closes
partially to accommodate changes in air demand.
Load/Unload Compressor:
The Unit operates similar to a Piston Compressor in that an internal Pressure Switch (Transducer) regulates
the Unit. When the Unit ‘loads’ and reaches maximum pressure, it idles or ‘unloads’ (runs but does not
compress air) until either a) the system pressure has dropped and the Unit is required to ‘load’ once again, or
b) the Unit shuts down.
Variable Speed Compressor:
The Unit runs similar in principle to the ‘Load/Unload’ Unit, but it is able to run at slower speeds to match
differing air demands through the day. The energy consumption when running slower is also decreased.
A Screw Compressor coupled with an internal Variable Speed Drive (‘VSD’ or
sometimes termed a Variable Frequency Drive ‘VFD’) can handle the constant
loads for an extended period of time, running at close to a 100% duty cycle, but it
can also be run at slower speeds to accommodate lower air demands at other
times of the day.
Variable speed drives can reduce the overall energy costs associated with
operating the Compressor Unit by simply controlling the speed of the Motor and Air
End to match consumption. The chart at right indicates a 25% savings for a VSD
Unit compared to a Modulating or Load/Unload Unit.
The Chart below gives an indication of energy costs for the various types of Screw
Compressors. Costs are based on a 100 HP Unit operating 2 shifts per day.
% Load
Modulating
100%
75%
65%
50%
25%
10%
$ 36,130.
$ 33,420.
$ 32,330.
$ 30,710.
$ 28,000.
$ 26,370.
Type of Rotary Screw Compressors
Load/Unload with
Load/Unload with
1 Gal/CFM Tank
10 Gal/CFM Tank
$ 36,130.
$ 36,130.
$ 34,680.
$ 29,350.
$ 33,240.
$ 27,820.
$ 31,070.
$ 24,200.
$ 24,930.
$ 16,800.
$ 16,620.
$ 11,740.
Variable Speed
Drive
$ 36,850.
$ 27,090.
$ 23,480.
$ 18,060.
$ 9,030.
$ 3,610.
DV Systems has a variety of Rotary Screw Compressors available which incorporate the Variable Speed Drive
feature. Units range in size from 10 HP to 100 HP. Also, some energy providers have offered rebates when these
Units are purchased. Consult your local energy company to determine if this applies.
-5-
Mar ‘14
DV Systems Rotary Screw Compressors Quick Reference.
Noted below is a quick reference for the DV Systems line of Screw Compressors.
Series:
HP:
5
B
7½
10
Model:
Tank:
B5
Separate 80 Gal Tank Req’d
B5T
80 Gal Horizontal
B5TD
80 Gal Horizontal
B7.5
Separate 80 Gal Tank Req’d
B7.5T
80 Gal Horizontal
B7.5TD
80 Gal Horizontal
B10TVSD
B10TDVSD
CFM Del @ Max Pressure:
80 Gal Horizontal
See Page:
18 CFM @ 145 psi
7
27 CFM @ 145 psi
7
37 CFM @ 145 psi
8
39 CFM @ 145 psi
9
57 CFM @ 145 psi
9
82 CFM @ 120 psi
11
82 CFM @ 120 psi
12
100 CFM @ 120 psi
12
116 CFM @ 120 psi
12
C10
Separate 120 Gal Tank Req’d
C10T
120 Gal Horizontal
C10TD
120 Gal Horizontal
C15
Separate 120 Gal Tank Req’d
C15T
120 Gal Horizontal
C15TD
120 Gal Horizontal
D20
Separate 120 Gal Tank Req’d
D20TD
120 Gal Horizontal
G20
Separate 120 Gal Tank Req’d
G20TD
120 Gal Horizontal
G25
Separate 120 Gal Tank Req’d
G25TD
120 Gal Horizontal
G30
Separate 120 Gal Tank Req’d
G30TD
120 Gal Horizontal
40
H40
Separate 240 Gal Tank Req’d
165 CFM @ 110 psi
15
50
H50
Separate 240 Gal Tank Req’d
200 CFM @ 110 psi
15
J
75
J75
Separate 400 Gal Tank Req’d
341 CFM @ 100 psi
17
K
100
K100
Separate 400 Gal Tank Req’d
463 CFM @ 100 psi
17
10
C
15
D
20
20
G
25
30
H
-6-
Mar ‘14
‘B Series’ – 5 and 7½ HP Rotary Screw Air Compressor Units.
Base Mounted Air Compressor Units.
HP
Electrics:
Model:
5
230-60-1
200/208-60-3
230-60-3
460-60-3
575-60-3
B5-03
B5-41
B5-43
B5-46
B5-69
7½
230-60-1
200/208-60-3
230-60-3
460-60-3
575-60-3
B7.5-03
B7.5-41
B7.5-43
B7.5-46
B7.5-69
Order Entry No.:
Tank
CFM Del @ Max Press.
S-001721
S-001722
S-001723
S-001724
S-001725
Tank Not
Included.
80 Gallon
Required.
18 CFM @ 145 psi
S-001726
S-001727
S-001728
S-001729
S-001730
Tank Not
Included.
80 gallon
Required.
27 CFM @ 145 psi
Horizontal Tank Mounted Air Compressor Units.
HP
Electrics:
Model:
Tank
CFM Del @ Max Press.
5
230-60-1
200/208-60-3
230-60-3
460-60-3
575-60-3
B5T-03
B5T-41
B5T-43
B5T-46
B5T-69
Order Entry No.:
S-001701
S-001702
S-001703
S-001704
S-001705
80 Gallon
Horizontal
18 CFM @ 145 psi
7½
230-60-1
200/208-60-3
230-60-3
460-60-3
575-60-3
B7.5T-03
B7.5T-41
B7.5T-43
B7.5T-46
B7.5T-69
S-001706
S-001707
S-001708
S-001709
S-001710
80 Gallon
Horizontal
27 CFM @ 145 psi
Horizontal Tank Mounted Air Compressor Units c/w Mounted Dryer.
HP
Electrics:
Model:
5
230-60-1
200/208-60-3
230-60-3
460-60-3
575-60-3
B5TD-03
B5TD-41
B5TD-43
B5TD-46
B5TD-69
7½
230-60-1
200/208-60-3
230-60-3
460-60-3
575-60-3
B7.5TD-03
B7.5TD-41
B7.5TD-43
B7.5TD-46
B7.5TD-69
Base Mounted
Unit
Order Entry No.:
Tank
CFM Del @ Max Press.
S-001761
S-001762
S-001763
S-001764
S-001765
80 Gallon
Horizontal
18 CFM @ 145 psi
S-001766
S-001767
S-001768
S-001769
S-001770
80 Gallon
Horizontal
27 CFM @ 145 psi
Horiz. Tank
Mounted Unit
-7-
Horiz. Tank Mounted
Unit c/w Dryer
Mar ‘14
‘B Series’ – 10 HP Rotary Screw Air Compressor Units.
The ‘B10’ Rotary Screw Compressor Units employ a Variable Speed Drive (or ‘VSD’) to constantly match the Unit
output and energy use with the air demand. As the air demand changes, the VSD adjusts the Motor speed to
maximize energy efficiency. The VSD also starts the Unit by increasing the Motor speed gradually, this eliminating
the in-rush current spikes (and its associated energy cost) at start-up.
Please refer to Page 4 of this manual for further information concerning the advantages of purchasing a Unit with
a Variable Speed Drive.
Tank Mounted Air Compressor Units.
HP
Electrics:
10
230-60-1
200/208-60-3
230-60-3
460-60-3
575-60-3
Model:
B10TVSD-03
B10TVSD-41
B10TVSD-43
B10TVSD-46
B10TVSD-69
Order Entry No.:
Tank
CFM Del @ Max Press.
80 Gallon
Horizontal
37 CFM @ 145 psi
Tank
CFM Del @ Max Press.
80 Gallon
Horizontal
37 CFM @ 145 psi
S-001741
S-001742
S-001744
S-001745
Tank Mounted Air Compressor Units c/w Mounted Dryer.
HP
Electrics:
Model:
10
230-60-1
200/208-60-3
230-60-3
460-60-3
575-60-3
B10TDVSD-03
B10TDVSD-41
B10TDVSD-43
B10TDVSD-46
B10TDVSD-69
Order Entry No.:
S-001751
S-001752
S-001754
S-001755
Tank Mounted
Unit
Tank Mounted
Unit c/w Dryer
-8-
Mar ‘14
‘C Series’ – 10 and 15 HP Rotary Screw Air Compressor Units.
Base Mounted Air Compressor Units.
HP
Electrics:
Model:
10
200/208-60-3
230-60-3
460-60-3
575-60-3
C10-41
C10-43
C10-46
C10-69
15
200/208-60-3
230-60-3
460-60-3
575-60-3
C15-41
C15-43
C15-46
C15-69
Order Entry No.:
Tank
CFM Del @ Max Press.
S-001406
S-001407
S-001408
S-001409
Tank Not
Included.
120 Gallon
Required.
39 CFM @ 145 psi
S-001410
S-001411
S-001412
S-001413
Tank Not
Included.
120 Gallon
Required.
57 CFM @ 145 psi
Tank
CFM Del @ Max Press.
Tank Mounted Air Compressor Units.
HP
Electrics:
Model:
Order Entry No.:
10
200/208-60-3
230-60-3
460-60-3
575-60-3
C10T-41
C10T-43
C10T-46
C10T-69
S-001486
S-001487
S-001488
S-001489
120 Gallon
Horizontal
39 CFM @ 145 psi
15
200/208-60-3
230-60-3
460-60-3
575-60-3
C15T-41
C15T-43
C15T-46
C15T-69
S-001490
S-001491
S-001492
S-001493
120 Gallon
Horizontal
57 CFM @ 145 psi
Tank
CFM Del @ Max Press.
Tank Mounted Air Compressor Units c/w Mounted Dryer.
HP
Electrics:
Model:
Order Entry No.:
10
200/208-60-3
230-60-3
460-60-3
575-60-3
C10TD-41
C10TD-43
C10TD-46
C10TD-69
S-001426
S-001427
S-001428
S-001429
120 Gallon
Horizontal
39 CFM @ 145 psi
15
200/208-60-3
230-60-3
460-60-3
575-60-3
C15TD-41
C15TD-43
C15TD-46
C15TD-69
S-001430
S-001431
S-001432
S-001433
120 Gallon
Horizontal
57 CFM @ 145 psi
Base Mounted
Unit
Tank Mounted Unit
c/w Dryer
-9-
Mar ‘14
‘C Series’ – 10 and 15 HP Rotary Screw Air Compressor Units.
Tank Mounted Duplex Air Compressor Units.
There may be applications where a Customer has a requirement for (2) Rotary Screw Compressor Units, offering
the air delivery of two Compressor Units while having the ability to shut one Unit off for servicing, etc. DV Systems
offers a Duplex package in which (2) Compressors are mounted on (1) 240 Gallon Common Tank. The Duplex
configuration provides a smaller footprint than (2) separate Units.
HP
Electrics:
Model:
Order Entry No.:
Tank
CFM Del @ Max Press.
10
200/208-60-3
230-60-3
460-60-3
575-60-3
C10T240-41
C10T240-43
C10T240-46
C10T240-69
S-001406-240
S-001407-240
S-001408-240
S-001409-240
See Note
Below
2 x 39 CFM @ 145 psi
15
200/208-60-3
230-60-3
460-60-3
575-60-3
C15T240-41
C15T240-43
C15T240-46
C15T240-69
S-001410-240
S-001411-240
S-001412-240
S-001413-240
See Note
Below
2 x 57 CFM @ 145 psi
Notes:
1. The ‘Order Entry Numbers’ noted above do not include the 240 Gallon Horizontal Tank Assembly. Please
add (1) ‘DSC-002225’ Tank Assembly to the order.
2. In order for the (2) Screw Units mounted on the common 240 Gallon Tank to operate as ‘lead’ / ‘lag’, you
must order (1) ‘SEQ-CSC200’ with the Unit and Tank, this to allow the (2) Units to communicate together.
3. An example of a typical order would be as follows:
(1) S-001413-240 15 HP Duplex Compressor Unit @ 575-60-3 electrics
(1) DSC-002225 240 Gallon Horizontal Tank Assembly
(1) SEQ-CSC200 Sequencer
Rotary Screw
Compressors
240 Gallon
Horizontal Tank
- 10 -
Mar ‘14
‘D Series’ – 20 HP Rotary Screw Air Compressor Units.
The ‘D20’ Rotary Screw Compressor Units can be purchased with or without a Variable Speed Drive (or ‘VSD’)
which constantly matches the Unit output and energy use with the air demand. As the air demand changes, the
VSD adjusts the Motor speed to maximize energy efficiency. The VSD also starts the Unit by increasing the Motor
speed gradually, this eliminating the in-rush current spikes (and its associated energy cost) at start-up.
Units Without Variable Speed Drive
Base Mounted Air Compressor Unit.
HP
Electrics:
20
200/208-60-3
230-60-3
460-60-3
575-60-3
Model:
D20-41
D20-43
D20-46
D20-69
Order Entry No.:
S-001811
S-001812
S-001813
S-001814
Tank
CFM Del @ Max Press.
Tank Not
Included.
120 Gallon
Required
82 CFM @ 120 psi
Tank
CFM Del @ Max Press.
120 Gallon
Horizontal
82 CFM @ 120 psi
Tank
CFM Del @ Max Press.
Tank Not
Included.
120 Gallon
Required
82 CFM @ 120 psi
Tank
CFM Del @ Max Press.
120 Gallon
Horizontal
82 CFM @ 120 psi
Tank Mounted Air Compressor Unit c/w Dryer.
HP
Electrics:
20
200/208-60-3
230-60-3
460-60-3
575-60-3
Model:
D20TD-41
D20TD-43
D20TD-46
D20TD-69
Order Entry No.:
S-001801
S-001802
S-001803
S-001804
Units c/w Variable Speed Drive
Base Mounted Air Compressor Unit.
HP
Electrics:
20
200/208-60-3
230-60-3
460-60-3
575-60-3
Model:
D20VSD-41
D20VSD-43
D20VSD-46
D20VSD-69
Order Entry No.:
S-001821
S-001822
S-001823
S-001824
Tank Mounted Air Compressor Unit c/w Dryer.
HP
Electrics:
Model:
20
200/208-60-3
230-60-3
460-60-3
575-60-3
D20TDVSD-41
D20TDVSD-43
D20TDVSD-46
D20TDVSD-69
Order Entry No.:
S-001831
S-001832
S-001833
S-001834
- 11 -
Mar ‘14
‘G Series’ – 20 to 30 HP Rotary Screw Air Compressor Units.
The ‘G Series’ Units are available in a variety of configurations, namely a) at 120 psi and 145 psi maximum
pressure, and b) without and with Variable Speed Drive (‘VSD’). Noted below and to follow are charts outlining the
various Units available. Please ensure that you choose the appropriate Unit.
Units Without Variable Speed Drive, 120 psi Maximum
Base Mounted Air Compressor Units, 120 psi Maximum.
HP
Electrics:
Model:
20
200/208-60-3
230-60-3
460-60-3
575-60-3
G20-41
G20-43
G20-46
G20-69
25
200/208-60-3
230-60-3
460-60-3
575-60-3
30
200/208-60-3
230-60-3
460-60-3
575-60-3
Order Entry No.:
Tank
CFM Del @ Max Press.
S-001201
S-001202
S-001203
S-001204
Tank Not
Included.
120 Gallon
Required.
82 CFM @ 120 psi
G25-41
G25-43
G25-46
G25-69
S-001205
S-001206
S-001207
S-001208
Tank Not
Included.
120 Gallon
Required.
100 CFM @ 120 psi
G30-41
G30-43
G30-46
G30-69
S-001209
S-001210
S-001211
S-001212
Tank Not
Included.
120 Gallon
Required.
116 CFM @ 120 psi
Tank Mounted Air Compressor Units c/w Mounted Dryer, 120 psi Maximum.
HP
Electrics:
Model:
20
200/208-60-3
230-60-3
460-60-3
575-60-3
G20TD-41
G20TD-43
G20TD-46
G20TD-69
25
200/208-60-3
230-60-3
460-60-3
575-60-3
30
200/208-60-3
230-60-3
460-60-3
575-60-3
Order Entry No.:
Tank
CFM Del @ Max Press.
S-001221
S-001222
S-001223
S-001224
120 Gallon
Horizontal
82 CFM @ 120 psi
G25TD-41
G25TD-43
G25TD-46
G25TD-69
S-001225
S-001226
S-001227
S-001228
120 Gallon
Horizontal
100 CFM @ 120 psi
G30TD-41
G30TD-43
G30TD-46
G30TD-69
S-001229
S-001230
S-001231
S-001232
120 Gallon
Horizontal
116 CFM @ 120 psi
Base Mounted
‘G Series’
Compressor
- 12 -
Mar ‘14
‘G Series’ – 20 to 30 HP Rotary Screw Air Compressor Units.
Units Without Variable Speed Drive, 145 psi Maximum
Base Mounted Air Compressor Units, 145 psi Maximum.
HP
Electrics:
Model:
20
200/208-60-3
230-60-3
460-60-3
575-60-3
G20-41-145
G20-43-145
G20-46-145
G20-69-145
25
200/208-60-3
230-60-3
460-60-3
575-60-3
30
200/208-60-3
230-60-3
460-60-3
575-60-3
Order Entry No.:
Tank
CFM Del @ Max Press.
S-001261
S-001262
S-001263
S-001264
Tank Not
Included.
120 Gallon
Required.
73 CFM @ 145 psi
G25-41-145
G25-43-145
G25-46-145
G25-69-145
S-001265
S-001266
S-001267
S-001268
Tank Not
Included.
120 Gallon
Required.
91 CFM @ 145 psi
G30-41-145
G30-43-145
G30-46-145
G30-69-145
S-001269
S-001270
S-001271
S-001272
Tank Not
Included.
120 Gallon
Required.
106 CFM @ 145 psi
Tank Mounted Air Compressor Units c/w Mounted Dryer, 145 psi Maximum.
HP
Electrics:
Model:
20
200/208-60-3
230-60-3
460-60-3
575-60-3
G20TD-41-145
G20TD-43-145
G20TD-46-145
G20TD-69-145
25
200/208-60-3
230-60-3
460-60-3
575-60-3
30
200/208-60-3
230-60-3
460-60-3
575-60-3
Order Entry No.:
Tank
CFM Del @ Max Press.
S-001281
S-001282
S-001283
S-001284
120 Gallon
Horizontal
73 CFM @ 145 psi
G25TD-41-145
G25TD-43-145
G25TD-46-145
G25TD-69-145
S-001285
S-001286
S-001287
S-001288
120 Gallon
Horizontal
91 CFM @ 145 psi
G30TD-41-145
G30TD-43-145
G30TD-46-145
G30TD-69-145
S-001289
S-001290
S-001291
S-001292
120 Gallon
Horizontal
106 CFM @ 145 psi
Tank Mounted
‘G Series’
Compressor
- 13 -
Mar ‘14
‘G Series’ – 20 to 30 HP Rotary Screw Air Compressor Units.
Units c/w Variable Speed Drive, 120 psi Maximum
Base Mounted Air Compressor Units c/w VSD, 120 psi Maximum.
HP
Electrics:
Model:
25
200/208-60-3
230-60-3
460-60-3
575-60-3
G25VSD-41
G25VSD-43
G25VSD-46
G25VSD-69
30
200/208-60-3
230-60-3
460-60-3
575-60-3
G30VSD-41
G30VSD-43
G30VSD-46
G30VSD-69
Order Entry No.:
Tank
CFM Del @ Max Press.
S-001505
S-001506
S-001507
S-001508
Tank Not
Included.
120 Gallon
Required.
100 CFM @ 120 psi
S-001509
S-001510
S-001511
S-001512
Tank Not
Included.
120 Gallon
Required.
116 CFM @ 120 psi
Tank Mounted Air Compressor Units c/w VSD, Mounted Dryer, 120 psi Maximum.
HP
Electrics:
Model:
25
200/208-60-3
230-60-3
460-60-3
575-60-3
G25TDVSD-41
G25TDVSD-43
G25TDVSD-46
G25TDVSD-69
30
200/208-60-3
230-60-3
460-60-3
575-60-3
G30TDVSD-41
G30TDVSD-43
G30TDVSD-46
G30TDVSD-69
Order Entry No.:
Tank
CFM Del @ Max Press.
S-001525
S-001526
S-001527
S-001528
120 Gallon
Horizontal
100 CFM @ 120 psi
S-001529
S-001530
S-001531
S-001532
120 Gallon
Horizontal
116 CFM @ 120 psi
Units c/w Variable Speed Drive, 145 psi Maximum
Base Mounted Air Compressor Units c/w VSD, 145 psi Maximum.
HP
Electrics:
Model:
25
200/208-60-3
230-60-3
460-60-3
575-60-3
G25VSD-41-145
G25VSD-43-145
G25VSD-46-145
G25VSD-69-145
30
200/208-60-3
230-60-3
460-60-3
575-60-3
G30VSD-41-145
G30VSD-43-145
G30VSD-46-145
G30VSD-69-145
Order Entry No.:
Tank
CFM Del @ Max Press.
S-001305
S-001306
S-001307
S-001308
Tank Not
Included.
120 Gallon
Required.
91 CFM @ 145 psi
S-001309
S-001310
S-001311
S-001312
Tank Not
Included.
120 Gallon
Required.
106 CFM @ 145 psi
Tank Mounted Air Compressor Units c/w Mounted Dryer @ 145 psi Maximum.
HP
Electrics:
Model:
25
200/208-60-3
230-60-3
460-60-3
575-60-3
G25TDVSD-41-145
G25TDVSD-43-145
G25TDVSD-46-145
G25TDVSD-69-145
30
200/208-60-3
230-60-3
460-60-3
575-60-3
G30TDVSD-41-145
G30TDVSD-43-145
G30TDVSD-46-145
G30TDVSD-69-145
Order Entry No.:
Tank
CFM Del @ Max Press.
S-001325
S-001326
S-001327
S-001328
120 Gallon
Horizontal
91 CFM @ 145 psi
S-001329
S-001330
S-001331
S-001332
120 Gallon
Horizontal
106 CFM @ 145 psi
- 14 -
Mar ‘14
‘H Series’ – 40 and 50 HP Rotary Screw Air Compressor Units.
The ‘H Series’ Units are available in either a Direct Drive with Variable Speed Drive (‘VSD’), or in a Belt Drive
without Variable Speed Drive.
The Units are not equipped with an Air Receiver (Tank), nor are they equipped with a Refrigerated Air Dryer.
These must be purchased separately based on the Compressor Unit chosen.
Noted below are charts outlining the various Units available. Please ensure that you choose the appropriate Unit.
50 HP Base Mounted Air Compressor Units c/w Variable Speed Drive.
HP
Electrics:
Model:
Order Entry No.:
Tank
CFM Del @ Max Press.
50
200/208-60-3
230-60-3
460-60-3
575-60-3
H50VSD-41
H50VSD-43
H50VSD-46
H50VSD-69
S-001901
S-001902
S-001903
S-001904
Tank Not
Included.
240 Gallon
Required.
200 CFM @ 110 psi
50 HP Base Mounted Air Compressor Units c/w Belt Drive, 110 psi Maximum Pressure.
HP
Electrics:
Model:
Order Entry No.:
Tank
CFM Del @ Max Press.
50
200/208-60-3
230-60-3
460-60-3
575-60-3
H50BD110-41
H50BD110-43
H50BD110-46
H50BD110-69
S-001911
S-001912
S-001913
S-001914
Tank Not
Included.
240 Gallon
Required.
200 CFM @ 110 psi
50 HP Base Mounted Air Compressor Units c/w Belt Drive, 145 psi Maximum Pressure.
HP
Electrics:
Model:
Order Entry No.:
Tank
CFM Del @ Max Press.
50
200/208-60-3
230-60-3
460-60-3
575-60-3
H50BD145-41
H50BD145-43
H50BD145-46
H50BD145-69
S-001921
S-001922
S-001923
S-001924
Tank Not
Included.
240 Gallon
Required.
186 CFM @ 145 psi
40 HP Base Mounted Air Compressor Units c/w Belt Drive, 110 psi Maximum Pressure.
HP
Electrics:
Model:
Order Entry No.:
Tank
CFM Del @ Max Press.
40
200/208-60-3
230-60-3
460-60-3
575-60-3
H40BD110-41
H40BD110-43
H40BD110-46
H40BD110-69
S-001931
S-001932
S-001933
S-001934
Tank Not
Included.
240 Gallon
Required.
165 CFM @ 110 psi
40 HP Base Mounted Air Compressor Units c/w Belt Drive, 145 psi Maximum Pressure.
HP
Electrics:
Model:
Order Entry No.:
Tank
CFM Del @ Max Press.
40
200/208-60-3
230-60-3
460-60-3
575-60-3
H40BD145-41
H40BD145-43
H40BD145-46
H40BD145-69
S-001941
S-001942
S-001943
S-001944
Tank Not
Included.
240 Gallon
Required.
150 CFM @ 145 psi
- 15 -
Mar ‘14
‘J’ and ‘K’ Series’ – 75 and 100 HP Rotary Screw Air Compressor Units.
The ‘J’, and ‘K’ Series Units are available strictly in a base mounted configuration, and with a Variable Speed
Drive (‘VSD’).
The Units are not equipped with an Air Receiver (Tank), nor are they equipped with a Refrigerated Air Dryer.
These must be purchased separately based on the Compressor Unit chosen.
HP
Electrics:
75
200/208-60-3
230-60-3
460-60-3
575-60-3
HP
Electrics:
100
200/208-60-3
230-60-3
460-60-3
575-60-3
Model:
Order Entry No.:
Tank
CFM Del @ Max Press.
J75VSD-46
J75VSD-69
S-002003
S-002004
Tank Not
Included.
400 Gallon
Required.
341 CFM @ 100 psi
285 CFM @ 150 psi
Model:
Order Entry No.:
Tank
CFM Del @ Max Press.
S-002103
S-002104
Tank Not
Included.
400 Gallon
Required.
463 CFM @ 100 psi
388 CFM @ 150 psi
K100VSD-46
K100VSD-69
‘H Series’
Compressor
‘J Series’
Compressor
‘K Series’
Compressor
- 16 -
Mar ‘14
Air Receivers and Accessories.
Air Receivers.
All DV Systems Air Receivers are ASME approved and CRN registered. Please note that the Air Receivers do not
include a Ball Valve, Pressure Gauge or Safety Valve. Please choose from the Charts below.
Size (Gal):
Model:
Configuration:
Max Press.
Used With:
TA-9461-1
TA-9501
Horiz. Simplex
Vert. Simplex
200 psi
200 psi
B Series Units
B Series Units
TA-9463-1
Horiz. Simplex
200 psi
C, D and H Series Units
120
TA-9513
TA-473-1
200 psi
200 psi
G Series Units
C, D, and G Series Units
240
TA-9008-2
Horiz. Simplex
Vert. Remote
Vert. Remote
200 psi
SC and H Series Units
400
TA-400165
TA-400200
Vert. Remote
Vert. Remote
165 psi
200 psi
J75 and K100 Series Units
J75 and K100 Series Units
80
80 Gal Horiz
on B Series
120 Gal Horiz on C,
D, & H Series
120 Gal Horiz
on G Unit
Safety Valves.
Pressure
Part Number:
75 psi
110 psi
TIA-5075
TIA-5110
125 psi
140 psi
150 psi
TIA-4125
TIA-5140
TIA-5150
TIA-5165
TIA-6165
TIA-5200
165 psi
200 psi
TIA-6200
SS-00617
Remote
Tank
Ball Valves.
Size:
Part Number:
26
110
¼” x ¼” NPT
¾” x ¾” NPT
VA-9411
VA-9705
¼“ NPT
120
135
136
1¼” x 1¼” NPT
2” x 2” NPT
VA-9722
VA-9708
¼” NPT
½” NPT
¼” NPT
150
299
Size:
Max. CFM
½” NPT
178
765
350
Pressure Gauges.
Pressure
Part Number:
Description:
160 psi
GA-9701
2” Dia, Bottom Mount
300 psi
300 psi
300 psi
GA-250
GA-9712
GA-9732
2” Dia, Bottom Mount
2½” Dia, Back Mount c/w Bracket, Oil Filled
2 ½” Dia, Back Mount
- 17 -
Mar ‘14
Installation Accessories.
Installation Kits.
The Installation Kits include both a stainless steel Flex Hose and (4) Vibration Pads.
Kit Model No.
Used On:
IK515
IK2530
5 to 15 HP Units
25 & 30 HP Units
Includes:
Flex Hose
Vibration Pads
1 x H-9035
1 x H-9038
1 x UDH-9700-K4
1 x UDH-9700-K4
Flex Hose Connectors.
The Flex Line is used in the air line piping directly downstream of the Compressor and is used to get rid of any
vibration or misalignment between the Unit and piping.
Part No.
Size:
Length:
H-9034
H-9035
½“ NPT
¾” NPT
10”
11”
H-9036
H-9037
H-9038
1” NPT
2” NPT
1¼” NPT
12”
12”
16”
Vibration Isolators.
The Vibration Pads absorb any vibration caused by the Unit and make up for any irregularities in the shop floor.
The 4” x 4” Pads are used with the ‘B’ and ‘C’ Series Units. The larger 8” x 8” Pads are generally used on the ‘D’,
‘G’, ‘SC’ ‘H’, ‘J’ and ‘K’ Screw Compressors . The Pads are comprised of layers of cork and neoprene.
Part No.
Description:
UDH-9700-K4
UDH-9800-K4
Vibration Pads, 4” x 4”, Kit of 4
Vibration Pads, 8” x 8”, Kit of 4
Automatic Tank Drains.
The Compressor Tank must be drained on a daily basis, as per the manufacturer’s instructions. A buildup of water
in the Tank will a) limit the Compressor performance, b) potentially cause moisture in your air lines and c) cause
the Tank to deteriorate prematurely. An Automatic Drain, either Pneumatic or Electronic, may be purchased to
ensure that the draining is done on a regular basis.
Part No.
Description:
KK-9840-1
Electronic Autodrain c/w Timer
KK-9860
Zero Loss Autodrain
KK-9860
KK-9840-1
- 18 -
Mar ‘14
Rotary Screw Maintenance Kits for Current Units.
B Series Screw Units.
Model:
Maint. Kit
Qty:
MK-B57
1
Oil:
Qty
Oil Filter
Qty
Air Filter
Qty
Air/Oil
Separator
2
DSC001569
1
DSC-302
B5
B7.5
DEV3000-K1
1
DSC-603
B10
MK-B57
C Series Screw Units of Serial Number >= 36944.
Model:
Maint. Kit
Qty:
MK-C715-1
2
Oil:
Qty
Oil Filter
Qty
Air Filter
Qty
Air/Oil
Separator
Qty
Scavenge
Line Filter
2
DSC001931
1
DSC-302
1
DSC-612
Qty
Air Filter
Qty
Air/Oil
Separator
Qty
Scavenge
Line Filter
1
DSC-302
1
DSC-612
Air/Oil
Separator
C7.5
C10
DEV3000-K1
2
DSC-603
C15
C Series Screw Units of Serial Number < 36944.
Model:
Maint. Kit
Qty:
MK-C7-15
2
Oil:
Qty
Oil Filter
C7.5
C10
DEV3000-K1
2
DSC-603
2
DSC-604
C15
D Series Screw Units.
Model:
D20
Maint. Kit
Qty:
MK-D20
2
Oil:
DEV3000-K1
Qty
Oil Filter
Qty
Air Filter
Qty
2
DSC002197
2
DSC002196
1
DSC001148
MK-C7-15-1
G Series Screw Units of Serial Number >= 37162.
Model:
Maint. Kit
Qty:
MK-G2030-1
1
Oil:
Qty
Oil Filter
Qty
Air Filter
Qty
2
DSC001961
1
Qty
Air Filter
Qty
2
DSC001193
1
Air/Oil
Separator
Qty
Scavenge
Line Filter
1
DSC-612
Qty
Scavenge
Line Filter
1
DSC-612
G20
G25
DEV-3000
2
DSC-624
DSC001148
G30
G Series Screw Units of Serial Number < 37162.
Model:
Maint. Kit
Qty:
MK-G2030
1
Oil:
Qty
Oil Filter
Air/Oil
Separator
G20
G25
DEV-3000
2
DSC-624
DSC001148
G30
- 19 -
Mar ‘14
Rotary Screw Maintenance Kits for Current Units.
SC Series Screw Units of Model Number with ‘-04’ Suffix.
Model:
Maint. Kit
Qty:
MK-SC3050-3
1
Oil:
Qty
Oil Filter
Qty
Air Filter
Qty
Air/Oil
Separator
Qty
Scavenge
Line Filter
1
DSC-151
1
DSC-612
Qty
Air/Oil
Separator
Qty
Scavenge
Line Filter
DSC002051
1
DSC-612
SC25-04
SC30-04
SC40-04
DEV-3000
2
DSC-624
2
DSC-606
SC50-04
H Series Screw Units.
Model:
H50
Maint. Kit
MK-H50
Qty:
1
Oil:
DEV-3000
Qty
2
Oil Filter
Qty
Air Filter
2
DSC002073
2
DSC002074
DSC-624
1
J and K Series Screw Units – 4000 Hour Kits.
Model:
Maint. Kit
Qty
Oil Filter
J75
And
MK-K1004000
2
Qty
Air Filters
1
DSC001849
1
DSC001880
DSC-624
K100
Qty
Scavenge
Line Filter
1
DSC-612
MK-G20-30-1
J and K Series Screw Units – 8000 Hour Kits.
Model:
Maint. Kit
Qty:
Oil:
Qty
Oil Filter
J75
And
K100
MK-K1008000
2
DEV-3000
2
Qty
Air Filter
1
DSC001849
DSC-624
Qty
1
1
DSC001880
- 20 -
Air/Oil
Separator
Qty
Scavenge
Line Filter
and Tube
Qty
Thermo +
Min Press
Valve Kits
1
DSC-612
1
DSC001811
1
DSC-482
1
DSC001813
DSC001810
Mar ‘14
Rotary Screw Maintenance Kits for Older Units.
‘DSC Series’ Compressor Units.
DSC-5 and DSC-7.5 Series Screw Units.
Model:
DSC-5
DSC-7.5
Maint. Kit
Qty:
MKDSC5-7
2
Oil:
DEV3000-K1
Qty
2
Oil Filter
DSC-603
Qty
2
Air Filter
DSC-300
Qty
Air/Oil
Separator
Qty
Ambient
Air Filter
1
DSC-302
1
DSC-316K4
Qty
Air/Oil
Separator
Qty
Ambient
Air Filter
1
DSC-302
1
DSC-316K4
Qty
Air/Oil
Separator
1
DSC-151
DSC-10 and DSC-15 Series Screw Units.
Model:
DSC-10
DSC-15
Maint. Kit
Qty:
MKDSC10-15
2
Oil:
DEV3000-K1
Qty
2
Oil Filter
DSC-152
Qty
2
Air Filter
DSC-300
DSC-30 and DSC-50 Series Screw Units.
Model:
DSC-30
DSC-50
Maint. Kit
Qty:
MKDSC30-50
1
Oil:
DEV-3000
Qty
2
Oil Filter
DSC-152
Qty
2
Air Filter
DSC-145
‘SC Series’ Compressor Units.
SC10, SC10-02, SC10-03, SC10-04, and SC15, SC15-02, SC15-03 and SC15-04 Series Screw Units.
Model:
Maint. Kit
Qty:
MKSC10-15
2
Oil:
Qty
Oil Filter
Qty
Air Filter
Qty
Air/Oil
Separator
Qty
Ambient
Air Filter
1
DSC-302
1
DSC-316K4
Qty
Air/Oil
Separator
1
DSC-151
SC10
SC10-02
SC10-03
SC10-04
SC-15
DEV3000-K1
2
DSC-603
2
DSC-604
SC15-02
SC15-03
SC15-04
SC-30 and SC-50 Series Screw Units.
Model:
SC30
SC50
Maint. Kit
Qty:
MKSC30-50
1
Oil:
DEV-3000
Qty
2
Oil Filter
DSC-152
Qty
2
Air Filter
DSC-606
- 21 -
Mar ‘14
Rotary Screw Maintenance Kits for Older Units.
‘SC Series’ Compressor Units (cont’d).
SC25-03, SC30-03, SC40-03 and SC50-03 Series Screw Units.
Model:
Maint. Kit
Qty:
MK-SC3050-3
1
Oil:
Qty
Oil Filter
Qty
Air Filter
Qty
Air/Oil
Separator
Qty
Scavenge
Line Filter
1
DSC-151
1
DSC-612
Qty
Air/Oil
Separator
Qty
Ambient
Air Filter
1
DSM-116
1
DSM-114
Qty
Air/Oil
Separator
Qty
Ambient
Air Filter
1
DSM-116
1
DSM-115
Qty
Air/Oil
Separator
Qty
Belts
1
DSM-101
2
DSM-104
SC25-03
SC30-03
SC40-03
DEV-3000
2
DSC-624
2
DSC-606
SC50-03
‘DSM Series’ Compressor Units.
DSM5D and DSM7D Series Screw Units – 2000 Hour Kits.
Model:
DSM5D
DSM7D
Maint. Kit
Qty:
MKDSM5-7-2
1
Oil:
DEV3000-K1
Qty
1
Oil Filter
DSM-117
Qty
1
Air Filter
DSM-118
DSM5D Series Screw Units – 4000 Hour Kits.
Model:
Maint. Kit
Qty:
DSM5D
MKDSM5-4
1
Oil:
DEV3000-K1
Qty
1
Oil Filter
DSM-117
Qty
1
Air Filter
DSM-118
DSM7D Series Screw Units – 4000 Hour Kits.
Model:
Maint. Kit
Qty:
DSM7D
MKDSM7-4
1
Oil:
DEV3000-K1
Qty
1
Oil Filter
DSM-117
Qty
1
Air Filter
DSM-118
DSM10D and DSM15D Series Screw Units – 2000 Hour Kits.
Model:
DSM10D
DSM15D
Maint. Kit
Qty:
MKDSM1015-2
1
Oil:
DEV3000-K1
Qty
1
Oil Filter
DSM-102
Qty
1
Air Filter
DSM-111
DSM10D and DSM15D Series Screw Units – 4000 Hour Kits.
Model:
DSM10D
DSM15D
Maint. Kit
Qty:
MKDSM1015-4
1
Oil:
DEV3000-K1
Qty
1
Oil Filter
DSM-102
Qty
1
Air Filter
DSM-111
- 22 -
Mar ‘14
Compressor Oils.
Part No.
Qty:
Notes:
Synthetic Oil
DEV-3000
DEV-3000-K1
5 gallon Pail
1 gallon Jug
DEV-3000-K4
4 x 1 gallon Jugs
DEV-3000-K6
6 x 1 gallon Jugs
10 Weight, ISO 46
Note: The DEV-3000 is the standard Oil that it is furnished with when new.
Food Grade Oil
DEV-3500
5 gallon Pail
10 Weight, ISO 46
Note: Food Grade Oil is authorized by the USDA for use in federally inspected meat and poultry
plants, and complies with the requirements of ‘FDA 21CFR 178.3570’ for lubricants with
incidental food contact. Kosher certified.
- 23 -
Mar ‘14