installation manual - Unified Industries, Inc.

Transcription

INSTALLATION
MANUAL
(7$67((/
© &RS\ULJKW, Unified Industries, Inc. All Rights Reserved.
www.unified-ind.com
3$*(
,167$//$7,21
0$18$/
7$%/(2)&217(176
+$1*(56
3$*(
(7$5LJLG0RXQW (7$3DUDOOHO5LJLG (7$3DUDOOHO5LJLG (7$%HDP (7$$GMXVWDEOH (7$%HDP (7$$GMXVWDEOH (1'&$36
'RXEOH(QG&DS (QG&DS'ULOOLQJ*XLGH
(QG6WRS6KRFN$EVRUEHU
0,'67236
0LG6WRS ,QVHUWDEOH0LG5DLO6WRS ,QVHUWDEOH6WRS'ULOOLQJ*XLGH 3RVLWLRQ6WRS6KRFN +DQJHU6DIHW\&DEOH 6<67(0,167$//$7,21,16758&7,216
(7$%ULGJH5XQZD\6\VWHPZLWK6SOLFH 6WHHO%ULGJH6\VWHP (7$)HVWRRQLQJ6\VWHP (7$(OHFWULF)ODW:LUH6\VWHP (7$-LEDQG&ROXPQ,QVWDOODWLRQ © &RS\ULJKW, Unified Industries, Inc. All Rights Reserved.
www.unified-ind.com
INSTALLATION OF THE 27070 HANGER ASSEMBLY

Shown as an exploded assembly, the 27070 Hanger Assembly is shipped completely assembled.

The 27070 Hanger Assembly can be used on ETA-4/5 & 8 rail series. NOTE:
For use on W-Beams Only.
INSTALLATION PROCEDURE
1.
Loosen nuts, washers (Items 2, 3) on 27070 Hanger Assembly (Item 6).
2.
Slide rigid hanger block (Item 5) into top channel of ETA rail.
3.
Slide Hanger assemblies (Item 6) onto header steel and push into place on beam, snug tighten nuts. (Item 2)

This procedure requires the installer to lift entire rail and hangers to the header steel.
4.
Drill (1) hole thru in the center of where the header steel will be directly above ETA Runway. (See Drilling guide below)
5.
Fasten Safety cable (Item 1) through drilled holes and around header steel. Refer to Safety cable installation instructions.
6.
Continue until all required hangers are placed onto header steel.
1
ETA RAIL
Safety Cable Hole
2
3
6
4
Drilling Guide
REF. DESCRIPTION
1
2
3
4
5
6
Safety Cable for ETA Hangers
Nut
Washer
ETA Toe Clip
ETA Rigid Hanger Block
ETA Rigid Hanger Assembly
ETA-4/5 Field Drill 7/16" [11 mm
ETA-8 Field Drill 9/16" [14 mm]
15/16" [23.8mm]ETA5/8
3/4" [19mm]ETA-4
5
6QXJWLJKWLVWKHFRQGLWLRQWKDWH[LVWVZKHQDOORIWKHSOLHVLQDFRQQHFWLRQKDYHEHHQSXOOHGLQWRILUPFRQWDFWE\WKHEROWVLQWKHMRLQWDQGDOORIWKHEROWVLQWKH
MRLQWKDYHEHHQWLJKWHQHGVXIILFLHQWO\WRSUHYHQWWKHUHPRYDORIWKHQXWVZLWKRXWWKHXVHRIDZUHQFK5&6&±6SHFLILFDWLRQVIRU6WUXFWXUDO-RLQWV8VLQJ+LJK
6WUHQJWK%ROWV6HF
2
www.unified-ind.com
,167$//$7,212)7+((7$3$5$//(/5,*,'+$1*(5$66(0%/<

7KH(7$+DQJHU$VVHPEO\FDQEHXVHGIRUEHDPVWR$VVHPEO\FDQEHPRXQWHGWRKHDGHUVWHHOWKDWLVSDUDOOHOWRWKHUXQZD\

,167$//$7,21352&('85(
'ULOOKROHVLQWKHORFDWLRQZKHUHWKHFHQWHURIWKHKDQJHUZHOGPHQWZLOOQHHGWRFODPSWRWKHKHDGHUVWHHODERYH6HH'ULOOLQJJXLGHEHORZ
5HPRYHWKHURGHQGVQXWV,WHPVRQEHDPFODPSZHOGPHQW,WHP
6OLGHEHDPFODPSZHOGPHQW,WHPLQWRWRSFKDQQHORI(7$UDLO3ODFHURGHQGV,WHPWKURXJKUXQZD\UDLOEHDPFODPSZHOGPHQWDQGVHFXUHZLWKQXWV
,WHPXQWLOVQXJDJDLQVWUDLO

7KLVSURFHGXUHUHTXLUHVWKHLQVWDOOHUWROLIWHQWLUHUDLODQGKDQJHUVWRWKHKHDGHUVWHHO
5HPRYHKDUGZDUH,WHPVIURPEHDPFODPSZHOGPHQWLWHP&HQWHUKDQJHUFOLSEHORZKHDGHUVWHHO%ROWRQUROORYHUFOLSVLWHPLQWRWKHFORVHVW
KROHVWRWKHFHQWHURIKHDGHUEHDPXVLQJZDVKHUVLWHPDQGQXWVLWHPXQWLOVQXJWLJKW
)DVWHQ6DIHW\FDEOH,WHPWKURXJKURGHQGKROHVDQGDURXQGKHDGHUVWHHO5HIHUWR6DIHW\FDEOHLQVWDOODWLRQLQVWUXFWLRQV
&RQWLQXHXQWLODOOUHTXLUHGKDQJHUVDUHSODFHGRQWRKHDGHUVWHHO
6
5
5() '(6&5,37,21
1
2
3
4
5
6
7
8
4
ETA-4/5 parallel beam clamp weldment
Hanger rod end bolt
Hanger rod end nut
ETA-4/5 Rollover Clip
5/8-11 X 2 3/4" Rollover Clip Bolt
Washer for Rollover Clip
Nut for Rollover Clip
2
3
7
8
1
Drilling Guide for ETA-5
1 1/2"[38.1mm]
1 1/2"[38.1mm]
7/16" [11.1mm]
11/16"[17.4mm]
41/64"[16.2mm]
7/16"[11.1mm]
6WUHQJWK%ROWV6HF
3
www.unified-ind.com
,167$//$7,212)7+((7$3$5$//(/5,*,'+$1*(5$66(0%/<

,167$//$7,21352&('85(
'ULOOKROHVLQWKHORFDWLRQZKHUHWKHFHQWHURIWKHKDQJHUZHOGPHQWZLOOQHHGWRFODPSWRWKHKHDGHUVWHHODERYH6HH'ULOOLQJJXLGHEHORZ
5HPRYHWKHURGHQGVQXWV,WHPVRQEHDPFODPSZHOGPHQW,WHP
6OLGHEHDPFODPSZHOGPHQW,WHPLQWRWRSFKDQQHORI(7$UDLO3ODFHURGHQGV,WHPWKURXJKUXQZD\UDLOEHDPFODPSZHOGPHQWDQGVHFXUHZLWKQXWV
,WHPXQWLOVQXJDJDLQVWUDLO

5HPRYHKDUGZDUH,WHPVIURPEHDPFODPSZHOGPHQWLWHP&HQWHUKDQJHUFOLSEHORZKHDGHUVWHHO%ROWRQUROORYHUFOLSVLWHPLQWRWKHFORVHVW
KROHVWRWKHFHQWHURIKHDGHUEHDPXVLQJZDVKHUVLWHPDQGQXWVLWHPXQWLOVQXJWLJKW
5() '(6&5,37,21
1
2
3
4
5
6
7
8
ETA-8 parallel beam clamp weldment
Hanger rod end bolt
Hanger rod end nut
ETA-8 Rollover Clip
6
5
4
2
3
1
7
8
Drilling Guide
2"[50.8mm]
15/16"[23.8mm]
9/16"[14.2mm]
6WUHQJWK%ROWV6HF
4
www.unified-ind.com
,167$//$7,212)7+((7$%($0%/2&.+$1*(5$66(0%/<

6KRZQDVDQH[SORGHGDVVHPEO\WKH(7$+DQJHU$VVHPEO\LVVKLSSHGFRPSOHWHO\DVVHPEOHG

7KH(7$+DQJHU$VVHPEO\FDQEHXVHGIRUEHDPVWR$VVHPEO\FDQEHPRXQWHGWRKHDGHUVWHHOWKDWLVHLWKHUSDUDOOHORU
SHUSHQGLFXODUWRUXQZD\

,167$//$7,21352&('85(
'ULOOKROHVLQWKHFHQWHURIZKHUHWKHKHDGHUVWHHOZLOOEHGLUHFWO\DERYH(7$5XQZD\LQWRWRSFKDQQHORIUDLO6HH'ULOOLQJJXLGHEHORZ
5HPRYHWKHURGHQGVQXWV,WHPVRQ+DQJHU%ORFN,WHP
6OLGHKDQJHUEORFN,WHPLQWRWRSFKDQQHORI(7$UDLO3ODFHURGHQGV,WHPWKURXJKUXQZD\UDLOKDQJHUEORFNDQGVHFXUHZLWKQXWV,WHPXQWLO
VQXJDJDLQVWUDLO
%HORZVWHSVDUHIRU%HDP+DQJHUVRQO\IRUEORFNKDQJHUVNLSWRVWHSV
5HPRYHKDUGZDUH,WHPVIURPKDQJHUFOLSLWHP&HQWHUKDQJHUFOLSEHORZKHDGHUVWHHODQGSRVLWLRQVRUXQZD\UDLOZLOOEHXQGHU%HDPKDQJHU
LWHP%ROWRQUROORYHUFOLSVLWHPLQWRWKHFORVHVWKROHVWRWKHFHQWHURIKHDGHUEHDPXVLQJZDVKHUVLWHPDQGQXWVLWHPXQWLOVQXJWLJKW

5HPRYHLWHPVIURP+DQJHU&OLSLWHPDQGEROWKDQJHUEORFNLWHPWR+DQJHU&OLSXQWLOVQXJWLJKW
5() '(6&5,37,21
1
2
3
4
5
6
7
8
9
10
11
12
1
ETA-4/5 Block Hanger
Hanger rod end bolt
Hanger rod end nut
For 27055/27057 Models Only
ETA Hanger Clip
1/2-13 X 2" Hanger Clip to Block Bolt
Washer for Hanger Clip to Block
Nut for Hanger Clip to Block
10
3
9
6
4
5
11
7
12
8
2
1 1/2"[38.1mm]
1 1/2"[38.1mm]
7/16"[11.1mm]
11/16"[17.4mm]
41/64"[16.2mm]
7/16" [11.1mm]
6WUHQJWK%ROWV6HF
5
www.unified-ind.com
,167$//$7,212)7+((7$$'-867$%/(%/2&.+$1*(5$66(0%/<

7KH(7$+DQJHU$VVHPEO\FDQEHXVHGIRUEHDPVWR7KH(7$+DQJHU$VVHPEO\FDQEHXVHGIRUEHDPVWR7KH
DVVHPEO\FDQEHPRXQWHGWRKHDGHUVWHHOWKDWLVHLWKHUSDUDOOHORUSHUSHQGLFXODUWRUXQZD\
,167$//$7,21352&('85(
6OLGHKDQJHUEORFN,WHPLQWRWRSFKDQQHORI(7$UDLO3ODFHURGHQGV,WHPWKURXJKUXQZD\UDLOKDQJHUEORFNDQGVHFXUHZLWKQXWV,WHPXQWLOVQXJ
DJDLQVWUDLO
%HORZVWHSVDUHIRU+DQJHUVRQO\IRU+DQJHUVNLSWRVWHSV

5HPRYHLWHPVIURP+DQJHU%ORFNLWHPDQGEROWKDQJHUEORFNLWHPWR+DQJHU&OLSXQWLOVQXJWLJKW
5$,//(9(/,1*352&('85(
/RRVHQMDPQXW6HH%HORZ
$GMXVWKHLJKWE\WXUQLQJZHOGHGQXWVHHEHORZ
:KHQSURSHUDGMXVWPHQWLVREWDLQHGUXQMDPQXWDJDLQVWWRSEUDFNHWDQGWRUTXHWRIWOEV
9HULI\WKDW$//+DQJHU$VVHPEOLHVDUHSRVLWLRQHGDWWDFKHGWRUTXHGWRWKHSURSHUVSHFLILFDWLRQ
,WLVYLWDOWKDWDOOKDUGZDUHLVSURSHUO\VHFXUHGEHIRUHDQ\ORDGLVFDUULHGRQWKHUDLO
10
5() '(6&5,37,21
1
2
3
4
5
6
7
8
9
10
11
12
ETA-4/5 Adjustable Hanger Block
Hanger rod end bolt
Hanger rod end nut
ETA Hanger Clip
5/8-11 X 2 3/4" Hanger Clip to Block Bolt
9
3
7
8
4
11
1
Welded Nut
12
Jam Nut
5
Top Bracket
2
6
1 1/2"[38.1mm]
1 1/2"[38.1mm]
7/16"[11.1mm]
11/16"[17.4mm]
41/64"[16.2mm]
7/16"[11.1mm]
6WUHQJWK%ROWV6HF
6
www.unified-ind.com
,167$//$7,212)7+((7$%($0%/2&.+$1*(5$66(0%/<

7KH(7$+DQJHU$VVHPEO\FDQEHXVHGIRUEHDPVWR$VVHPEO\FDQEHPRXQWHGWRKHDGHUVWHHOWKDWLVHLWKHUSDUDOOHORUSHUSHQGLFXODU
WRUXQZD\
,167$//$7,21352&('85(
5HPRYHWKHURGHQGVQXWV,WHPVRQ%ORFN+DQJHU,WHP
6OLGH%ORFN+DQJHU,WHPLQWRWRSFKDQQHORI(7$UDLO3ODFHURGHQGV,WHPWKURXJKUXQZD\UDLOEORFNKDQJHUDQGVHFXUHZLWKQXWV,WHPXQWLO
VQXJDJDLQVWUDLO
%HORZVWHSVDUHIRU%HDP+DQJHUVRQO\IRUEORFNKDQJHUVNLSWRVWHSV

5HPRYHLWHPVIURP+DQJHU&OLSLWHPDQGEROWEORFNKDQJHULWHPWR+DQJHU&OLSXQWLOVQXJWLJKW
1
10
3
9
4
6
7
5
11
12
8
2
1
2
3
4
5
6
7
8
9
10
11
12
ETA-8 Block Hanger
Hanger rod end bolt
Hanger rod end nut
ETA-8 Hanger Clip
5/8-11
X 2 3/4" Hanger Clip to Block Bolt
ETA-8 Rollover Clip
Drilling Guide
9/16"[14.2mm]
2"[50.8mm]
15/16"[23.8mm]
5() '(6&5,37,21
6WUHQJWK%ROWV6HF
7
www.unified-ind.com
,167$//$7,212)7+((7$$'-867$%/(%/2&.+$1*(5$66(0%/<

7KH(7$+DQJHU$VVHPEO\FDQEHXVHGIRUEHDPVWR7KH(7$+DQJHU$VVHPEO\FDQEHXVHGIRUEHDPVWR7KH
DVVHPEO\FDQEHPRXQWHGWRKHDGHUVWHHOWKDWLVHLWKHUSDUDOOHORUSHUSHQGLFXODUWRUXQZD\
,167$//$7,21352&('85(
6OLGHKDQJHUEORFN,WHPLQWRWRSFKDQQHORI(7$UDLO3ODFHURGHQGV,WHPWKURXJKUXQZD\UDLOKDQJHUEORFNDQGVHFXUHZLWKQXWV,WHPXQWLOVQXJ
DJDLQVWUDLO
%HORZVWHSVDUHIRU+DQJHUVRQO\IRU+DQJHUVNLSWRVWHSV

5HPRYHLWHPVIURP+DQJHU%ORFNLWHPDQGEROWKDQJHUEORFNLWHPWR+DQJHU&OLSXQWLOVQXJWLJKW
5$,//(9(/,1*352&('85(
/RRVHQMDPQXW6HH%HORZ
$GMXVWKHLJKWE\WXUQLQJZHOGHGQXWVHHEHORZ
:KHQSURSHUDGMXVWPHQWLVREWDLQHGUXQMDPQXWDJDLQVWWRSEUDFNHWDQGWRUTXHWRIWOEV
9HULI\WKDW$//+DQJHU$VVHPEOLHVDUHSRVLWLRQHGDWWDFKHGWRUTXHGWRWKHSURSHUVSHFLILFDWLRQ
,WLVYLWDOWKDWDOOKDUGZDUHLVSURSHUO\VHFXUHGEHIRUHDQ\ORDGLVFDUULHGRQWKHUDLO
10
3
9
4
7
8
1
11
Welded Nut
Jam Nut
12
Top Bracket
5
2
6
Drilling Guide
5() '(6&5,37,21
1
2
3
4
5
6
7
8
9
10
11
12
ETA-8 Adjustable Block Hanger
Hanger rod end bolt
Hanger rod end nut
ETA-8 Hanger Clip
5/8-11 X 2 3/4" Hanger Clip to Block Bolt
ETA-8 Rollover Clip
2"[50.8mm]
9/16"[14.2mm]
15/16"[23.8mm]
6WUHQJWK%ROWV6HF
8
www.unified-ind.com
,167$//$7,212)7+(&$3$66(0%/,(6

6KRZQDVDQH[SORGHGDVVHPEOLHVWKH'RXEOH(QG&DS$VVHPEO\LVVKLSSHGVHSDUDWHO\ZLWKQXWVDQGEROWVDWWDFKHG
7KHVDIHW\FDEOHDQGFULPSHGVOHHYHVDUHQRWLQWHQGHGWREHUHPRYHGDQGZLOO92,'WKHZDUUDQW\
5DLOFRPHVSUHGULOOHGIURPWKHIDFWRU\'ULOOLQJ*XLGHLVDYDLODEOHRQQH[WSDJH)LJXUH
,167$//$7,21352&('85(
5HPRYH,WHPVIURP(QG&DS$VVHPEO\,WHPV
6OLGHLQQHUVWRS,WHP$VV\LQWRUXQZD\XQWLOEROWKROHVOLQHXS
,QVHUWEROWVDQGDWWDFKORFNQXWV,WHPVWLJKWHQXQWLOQXWLVVQXJGRQRWRYHUWLJKWHQDQGFROODSVHUDLO
6OLGH(QG&DSRYHUHQGRI5DLOXQWLOEROWKROHVOLQHXS
(7$
(7$
(7$
9
www.unified-ind.com
End Stop Assembly Drilling Guide (Fig. 1)
7/8”[22.2mm]
2 11/16”[68.2mm]
7/8”[22.2mm]
1/2”[12.7mm]
2 1/2”[63.5mm]
24900 ETAͲ4
8X @7/16”[11.1mm]
N.S. & F.S. Inline
7/8”[22.2mm]
2 3/8”[60.3mm]
7/8”[22.2mm]
1/2”[12.7mm]
3 5/8”[92mm]
25194 ETAͲ5
8X @7/16”[11.1mm]
N.S. & F.S. Inline
3”[76.2mm]
1”[25.4mm]
4 3/4”[120.6mm]
24950 ETAͲ8
1 1/4”[31.7mm]
8X @9/16”[14.2mm]
N.S. & F.S. Inline
www.unified-ind.com
10
,167$//$7,212)7+(67236+2&.$%625%(5$66(0%/,(6

6KRZQDVDQH[SORGHGDVVHPEOLHVWKH(QG&DS6KRFN$EVRUEHU$VVHPEO\LVVKLSSHGVHSDUDWHO\ZLWKQXWVDQGEROWVDWWDFKHG
7KHVDIHW\FDEOHDQGFULPSHGVOHHYHVDUHQRWLQWHQGHGWREHUHPRYHGDQGZLOO92,'WKHZDUUDQW\
,167$//$7,21352&('85(
5HPRYH,WHPVIURP(QG&DS$VVHPEO\,WHPV
/RRVHQWKHEROWVLWHPLQERWWRPRILWHPDQGVOLGHLQWRFKDQQHORIUDLOIROORZHGE\(QG&DSLWHPLQWRUDLOXQWLOEROWKROHVOLQHXS
7RUTXHEROWVLWHPV
7RUTXHWRIWOEV>1P@
(7$
7RUTXHWRIWOEV>1P@
(7$
7RUTXHWRIWOEV>1P@
(7$
11
www.unified-ind.com
,167$//$7,212)7+(0,'5$,/6723$66(0%/<
,167$//$7,21352&('85(
/RRVHQEROWVRQ0LG5DLO6WRSDVVHPEO\,WHP
6OLGH0LG5DLO6WRSDVVHPEO\LQWR(7$UDLOZLWK'HWDLODSRUWLRQRIDVVHPEO\EHORZUDLO
$IWHU0LG5DLO6WRSDVVHPEO\LVSRVLWLRQHGWRUTXHEROWVWRVHHEHORZ
(7$5DLO
7RUTXHEROWVWRIWOEV>1P@
D
(7$5DLO
D
12
www.unified-ind.com
,167$//$7,212)7+(,16(57$%/(0,'5$,/6723$66(0%/<
,167$//$7,21352&('85(
'ULOO7RSDQGERWWRPKROHVLQXSSHUDQGORZHUFKDQQHODWGHVLUHGORFDWLRQVHHILJRQQH[WSDJHIRUVSHFLILFUDLOW\SHKROHORFDWLRQ
DQGKROHVL]H
/RRVHQUHPRYHZDVKHUVQXWVDQGEROWVDQGSODWHRQ0LG5DLO6WRSLWHPDVVHPEO\,WHPV
3ODFHSODWHLWHPLQWRORZHUFKDQQHORIUDLO:LWKDIODWKHDGVFUHZGULYHUSODFHXSULJKWZLWKKROHVIDFLQJRXW,QVHUW0LG6WRS
DVVHPEO\LWHPLQWRUDLODQGOLQHXSZLWKSODWH6FUHZEROWVDQGORFNZDVKHUVLWHPVLQWR0LG6WRSDVVHPEO\OHDYHORRVH
6OLGH0LG6WRSDVVHPEO\LWHPLQWRSODFHRYHUWKHORZHUGULOOHGKROH3ODFHORZHUEROWLWHPWKURXJK0LG6WRSDVVHPEO\DQG
RXWWKHRWKHUVLGHRIUDLO6HFXUHZLWKZDVKHULWHPDQGQXWLWHP7LJKWHQXQWLOQXWVHDWVDJDLQVWZDVKHU
,QVHUWEROWLWHPLQWRXSSHUKROHRIUDLODQGSODFHWKURXJKVDIHW\ZLUHORRSLWHPDDQGWKHQWKURXJKWKHQH[WKROHLQUDLODQG
VHFXUHZLWKQXWLWHP127(3OHDVHPDNHVXUHZLUHORRSLVLQVLGHWKHXSSHUFKDQQHORIUDLO
$IWHU0LG5DLO6WRSDVVHPEO\LVSRVLWLRQHGWRUTXHEROWVLWHPWRVHHEHORZ
Tighten until nut is snug, do not over-tighten and collapse rail.
Tighten until nut is snug, do not over-tighten and collapse rail.
IWOEV>1P@
IWOEV>1P@
D
D
(7$
(7$
13
www.unified-ind.com
0,'5$,/6723$66(0%/<'5,//,1**8,'(
)LJXUH
3 3/4" [95.2mm]
5/8" [15.8mm]
2X 3/8"[9.5mm]
(7$5DLO3URILOH
(7$5DLO3URILOH
7 1/4" [184.1mm]
15/16" [23.8mm]
2X 17/32" [13.4mm]
(7$5DLO3URILOH
14
www.unified-ind.com
4 7/8" [123.8mm]
5/8" [15.8mm]
2X 3/8"[9.5mm]
,167$//$7,212)7+(326,7,2167236+2&.$66(0%/<
,167$//$7,21352&('85(
1. /RRVHQEROWVRQ3RVLWLRQ6WRS6KRFN$EVRUEHU$VVHPEO\,WHP
2. 6OLGH6WRS6KRFN$EVRUEHU$VVHPEO\LQWR(7$UDLOZLWK'HWDLODSRUWLRQRIDVVHPEO\EHORZUDLO
3. $IWHU6WRS6KRFN$EVRUEHU$VVHPEO\LVSRVLWLRQHGWRUTXHEROWVWRVHHEHORZ
3DUW(7$5DLO
D
3DUW(7$5DLO
D
15
www.unified-ind.com
,167$//$7,212)7+(6$)(7<&$%/($66(0%/<
16
www.unified-ind.com
,167$//$7,212)$1(7$5$,/6<67(0
67(3
,QVXUHWKDW\RXURYHUKHDGVWHHOZLOOFRPSO\ZLWK\RXUV\VWHPWREHLQVWDOOHGLH
67(3
:HLJKW
+DQJSRLQWV
<RXPXVWILUVWVOLGHWKHKDQJHUDVVHPEO\LQWRWKHXSSHUFKDQQHORIWKHUDLO0RYHKDQJHUWRWKH
DSSUR[LPDWHGHVLUHGORFDWLRQ)ROORZKDQJHULQVWDOODWLRQLQVWUXFWLRQVRQSDJHV
6$)(7<127(
8QLILHG,QG6WURQJO\UHFRPPHQGVWKHXVHRIQRQFRDWHGVDIHW\FDEOH
RQDOOKDQJHUV
127(
:KHQVSOLFLQJWZRUDLOVWRJHWKHU
6OLGHORZHUSRUWLRQRIKDQJHURUVSOLFHEORFN,WHPLQWRWRSFKDQQHORIRQHUDLOLQVHUWURGHQGRUWRSVSOLFHEROWLWHPLQWRSODFH
,QVHUW(7$VSOLFHEDUDVVHPEOLHVLQWRERWKVLGHFKDQQHOVRIRQHUDLO,WHP
6OLGHVHFRQGUDLORQWRKDQJHURUVSOLFHEORFNDQG(7$VSOLFHEDUDVVHPEOLHVIURPWKHRWKHUVLGHLQVHUWURGHQG
RUVHFRQGWRSVSOLFHEROWLQWRSODFH
1RZWKDWWKHWZRUDLOVDUHEXWWHGXSWRHDFKRWKHUFHQWHU(7$VSOLFHEDUDVVHPEOLHV,WHP
DFURVVERWKUDLOVDQGWLJKWHQWRUHFRPPHQGHGWRUTXH7KLVZLOOLQVXUHWKDWWKHUXQQLQJVXUIDFHDQGJXLGHUROOHU
VXUIDFHUHPDLQIOXVKWRHDFKRWKHU
1RZWLJKWHQXSSHUURGHQGVRUXSSHUVSOLFHEROWV,WHPXQWLOVQXJDJDLQVWUDLO
67(3
/LIWDQGUROOHQGWUXFNVLQWRUXQZD\V3RVLWLRQEULGJHDVDIHGLVWDQFHIURPHQGVRIUXQZD\V
DQGLQVWDOOHQGFDSV,WHPSHULQVWUXFWLRQV
67(3
6<67(0&+(&.
&KHFNDOOEROWHGFRQQHFWLRQVWRLQVXUH
WKH\DUHDOOVHFXUH
&KHFNWKDWUXQZD\VDUHOHYHORQO\DGMXVWDEOHKDQJHUV
&KHFNDOOVSOLFHFRQQHFWLRQVWRLQVXUHDOO
UXQQLQJVXUIDFHVDQGJXLGHUROOHUVXUIDFHV
DUHIOXVK
1RWH+DQJHUPXVWEH
ZLWKLQ
>PP@RI
VSOLFH
Splice bar assembly torque
requirement:
25514 ETA-4/5 - 19 ft. lbs [26Nm]
25552 ETA-8 - 65 ft. lbs. [88Nm]
6SOLFH%ORFN
REF.
1
2
3
4
5
6
7
DESCRIPTION
Hanger or Top Splice Block
ETA Double end cap
ETA Runway
Top Splice Bolt/Hanger Bolt
ETA Splice bar assembly
Top lock nut
ETA Bridge
17
www.unified-ind.com
,167$//$7,212)$67((/%5,'*(6<67(0
67(3
,QVXUHWKDW\RXURYHUKHDGVWHHOZLOOFRPSO\ZLWK\RXUV\VWHPWREHLQVWDOOHGLH
67(3
:HLJKW
+DQJSRLQWV
$WWDFKEHDPFOLSV,WHPWRRYHUKHDGVWHHODQGVOLGHLQWRDSSUR[LPDWHSRVLWLRQ
127(
:KHQVSOLFLQJWZRUDLOVWRJHWKHU
6OLGHWRSIODQJHRIRQHUXQZD\UDLOLQWREHDPFOLSV,WHP6OLGHQH[WUDLOLQWREHDPFOLSVDQGSXVKERWKUDLOVWRJHWKHU
1RZWKDWWKHWZRUDLOVDUHEXWWHGXSWRHDFKRWKHUFHQWHUDEHDPFOLS,WHPRYHUWKHORDFDWLRQZKHUHWKHEHDPVPHHW
DQGWLJKWHQ
3ODFHVSOLFHSODWHVRQERWKVLGHVRIZHEZKHUHUDLOVEXWWWRJHWKHULQVHUWVSOLFHEROWVDQGWLJKWHQ
67(3
/LIWDQGUROOHQGWUXFNVLQWRUXQZD\V3RVLWLRQEULGJHDVDIHGLVWDQFHIURPHQGVRIUXQZD\V
DQGLQVWDOOHQGFDSV,WHPSHULQVWUXFWLRQV
67(3
6<67(0&+(&.
&KHFNDOOEROWHGFRQQHFWLRQVWRLQVXUH
WKH\DUHDOOVHFXUH
&KHFNWKDWUXQZD\VDUHOHYHO
&KHFNDOOVSOLFHFRQQHFWLRQVWRLQVXUHDOO
UXQQLQJVXUIDFHVDQGJXLGHUROOHUVXUIDFHV
DUHIOXVK
REF.
1
2
3
4
5
STOCK
CODE
15171
80039
80890
18
DESCRIPTION
Beam Clip
ES-5025-1 Dual End Stop
8" Trambeam
Trambeam Splice Assembly
Medium Load Bridge
www.unified-ind.com
QUANTITY
6
4
4
2
1
,167$//$7,212)7+((7$&2,/('+26(581:$<%5,'*()(672213$&.$*(
1RWH(7$UXQZD\VVKRXOGEHLQVWDOOHGOHYHODQGVHFXUHGSHULQVWUXFWLRQVSULRUWRIHVWRRQLQVWDOODWLRQ
,167$//$7,21352&('85(
(DFKIHVWRRQSDFNDJH5XQZD\RU%ULGJHFRPHVZLWKIHVWRRQEUDFNHWV,WHP6OLGHWKHRQHZLWKHOERZVDQGFRDWHGFDEOHDVV
\DWWDFKHGLWHPDLQWRWRS
FKDQQHORIRQH(7$UXQZD\RUEULGJH/RFDWHRQHQGRIUDLOFORVHVWWRSODQWDLUVXSSO\3ODFHWKHRWKHUEUDFNHW,WHPERQRWKHUHQGRIWKHVDPHUXQZD\UDLO
5XQFRDWHGFDEOHHQGZLWKURGHQGWKURXJKFRLOHGKRVHDVVHPEO\,WHP
5HPRYHRQHRIWKHWZRMDPQXWVRQURGHQGDQGDWWDFKLWWRWKHRWKHUIHVWRRQEUDFNHW,WHPEDWRWKHUHQGRIUXQZD\FDEOHFRPHVFXWDQGDVVHPEOHGWROHQJWK
$IWHUWKHURGHQGKDVEHHQLQVHUWHGLQWRIHVWRRQEUDFNHWSXWVHFRQGMDPQXWRQURGHQGRQRSSRVLWHVLGHRIEUDFNHW$GMXVWMDPQXWVXQWLOSURSHU
FDEOHWHQVLRQLVDFKLHYHGDQGWLJKWHQMDPQXWVDJDLQVWEUDFNHW
$WWDFKSODQWDLUVXSSO\WRZKLSKRVH,WHPDRQIHVWRRQEUDFNHWUXQZD\IHVWRRQNLWRQO\
,QVWDOOFRLOHGKRVHWRERWWRPHOERZRQIHVWRRQEUDFNHW,WHPD
8VHFRXSOLQJDQGDWWDFKZKLSKRVH,WHPEWRRWKHUHQGRIFRLOHGKRVH
,QVWDOOEULGJHSHULQVWUXFWLRQV,WHP
$WWDFK(7$'RXEOH(QGFDSVSHULQVWUXFWLRQV,WHP
&RQQHFWIUHHHQGRIUXQZD\ZKLSKRVH,WHPEWRRSHQHQGRIDLUKRVHEUDFNHW,WHPRQEULGJH$LU+RVHEUDFNHWLQFOXGHGLQEULGJHNLW
,QVWDOO%ULGJH)HVWRRQ.LWXVLQJEUDFNHWVFDEOHZKLSKRVHDQGFRLOHGKRVHWREULGJHXVLQJVWHSVDERYH
8QLILHG,QGXVWULHV,QFUHFRPPHQGVWKHXVHRID)LOWHU5HJXODWRURU)LOWHU5HJXODWRU/XEULFDWRUZLWKDQ\DLUIHVWRRQLQJ
,IXVLQJ)5RU)5/
D $WWDFKDZKLSKRVH,WHPFWR$LU+RVHEUDFNHWRQEULGJHDQGWR)5RU)5/
E &RQQHFWDQRWKHUZKLSKRVH,WHPGWR)5RU)5/DQGWRSHOERZRI%ULGJHIHVWRRQEUDFNHW
,I127XVLQJ)5RU)5/
D $WWDFKDZKLSKRVH,WHPFWR$LU+RVHEUDFNHWWRWRSHOERZRIEULGJHIHVWRRQEUDFNHW
E ,QVWDOOFRLOHGKRVHWRERWWRPHOERZRQIHVWRRQEUDFNHW
F 8VHFRXSOLQJDQGDWWDFKZKLSKRVH,WHPHWRRWKHUHQGRIFRLOHGKRVH
6<67(0&+(&.

3UHVVXUL]HV\VWHPDQGFKHFNIRUOHDNV
7LJKWHQFRQQHFWLRQVWRIL[OHDNVDVUHTXLUHG
E
H
D
F
E
G (for Kits with FRL/FRL Option)
D
19
REF.
DESCRIPTION
1
2
3
4
5
6
7
8
ETA Runway
ETA Double end cap
ETA Bridge
Festoon Bracket
Coiled Hose Assembly
Air Hose Bracket
Festoon Cable Assembly
Whip Hose
www.unified-ind.com
,167$//$7,212)(7$)/$7:,5((/(&75,),&$7,21

1RWH(7$UXQZD\VVKRXOGEHLQVWDOOHGOHYHODQGVHFXUHGSULRUWRIHVWRRQLQVWDOODWLRQ
,167$//$7,21352&('85(
1.
/RRVHQQXWVDQGEROWVRQIODWZLUHVDGGOHVDWWDFKHGWRWKHWUROOH\V
2.
5ROOWUROOH\VZLWKIODWZLUHVDGGOHV,WHPLQWRWKHHQGRIWKHUXQZD\FORVHVWWRWKHSRZHUGURS
3.
,QVWDOOEULGJHSHULQVWUXFWLRQVSDJH,WHP
4.
$WWDFK(7$'RXEOH(QG&DSVSHULQVWUXFWLRQVSDJH,WHPD
5.
,QVWDOOORDGWUROOH\RUKRLVW
6.
5ROOWUROOH\VZLWKIODWZLUHVDGGOHVLQWRWKHHQGRIEULGJHUDLO
7.
$WWDFK(7$'RXEOH(QG&DSVSHULQVWUXFWLRQVSDJH,WHPE
8.
&RQQHFWMXQFWLRQER[HV,WHPWRWRSRIUXQZD\DQGRQWRSRIEULGJHLQORFDWLRQVZKHUHWKHUHZLOOEHQRLQWHUIHUHQFHZLWKEULGJHRSHUDWLRQ.
9.
&RQQHFWSODQWHOHFWULILFDWLRQWRUXQZD\MXQFWLRQER[,WHP127(0DNHVXUHSRZHUWRZLUHLVWXUQHGRII
10.
$WWDFKIODWZLUH,WHPWRUXQZD\MXQFWLRQER[DQGLQVHUWWKURXJKUXQZD\IODWZLUHDQFKRU,WHP
11.
,QVHUWIODWZLUHWKURXJKVDGGOHVRQUXQZD\WUROOH\VZLWKPD[LPXPHTXDOVSDFLQJRIILYHIHHW
12.
,QVWDOOHQGRIUXQZD\IODWZLUHWKURXJKEULGJHIODWZLUHDQFKRULWHPDQGLQWREULGJHMXQFWLRQER[
13.
$WWDFKEULGJHIODWZLUHIURPEULGJHMXQFWLRQER[,WHPDQGLQVHUWWKURXJKEULGJHIODWZLUHDQFKRU,WHP
14.
,QVHUWIODWZLUHWKURXJKVDGGOHVRQEULGJHWUROOH\VZLWKPD[LPXPHTXDOVSDFLQJRIILYHIHHW
15.
&RQQHFWEULGJHIODWZLUHWRKRLVW
16.
7LJKWHQQXWVDQGEROWVRQIODWZLUHVDGGOHV
D
E
REF. DESCRIPTION
1
2
3
4
5
6
7
8
Hanger
ETA Double end cap
ETA Runway
4" x 4" x 4" Junction Box
ETA Bridge
ETA Flat Wire Anchor
Trolley w/ Saddle
Flatwire
20
www.unified-ind.com
,167$//$7,212)$1(7$-,%&5$1(

$OOVWDQGDUG(7$MLEVDUHVKLSSHGLQSLHFHV-LE&ROXPQ$VVHPEO\VHHILJXUHDQG-LE&UDQH$VVHPEO\
VHHILJXUH
1. Place Jib Column Assembly in desired location.
2. Shim under base plate to level vertical column in all directions.
3. Use concrete lag bolts or threaded rod and epoxy to secure Jib Column Assembly in place. Always allow the
manufacturer recommended dry time for epoxy type anchors before installing the Jib Crane Assembly. The print
package shipped with the jib will specify the minimum anchor requirements for your Jib Crane.
(Anchor Bolts not included with Jib, but may be purchased)
4. Attach lower hinge to lower jib hinge mount as shown in figure 2.
5. Hand tighten the nut on the lower hinge assembly.
6. Attach the upper hinge to the upper hinge mount as shown in figure 2.
7. Tighten down upper and lower hinge nuts enough to completely compress the split lock washer fully.
'RQRWRYHUWLJKWHQ
(7$-LEDQG&ROXPQ0DLQWHQDQFH
A visual inspection of all components should be done every 6
months to check for loose, damaged or missing parts. This
should include hardware, concrete anchors, tie-rod, upper and
lower hinge assemblies and safety pins.
The grease zerks located on the upper and lower hinges should
be greased every 6 months with an all purpose lithium-based
grease. For high cycle applications the zerks may need to be
greased more often.
)LJXUH-LE&UDQH$VVHPEO\
)LJXUH-LE&ROXPQ$VVHPEO\
21
www.unified-ind.com
www.unified-ind.com