VICRILA`s - Tableware Solutions

YOUR OWN
WAY
The possibility to differentiate from competitors is
always on our minds. Searching for something unique
and special makes us look for perfection, dig in our
needs and try to position our product at the top.
Companies and ideas are forged every day and as a
result VICRILA was borne. A solely Spanish capital
company, that dresses up tables with attractive and
quality glass.
Similar to customers, every article is unique, and that
is why Vi&B was borne. This concept arose from the
necessity to personalize and design unique solutions.
Tailored proposals that will make your articles become
a referent in glassware. A bet only for those who
firmly believe in their ideas, and that are willing to
take the risk to achieve them.
years
in glassware innovation
VIDRIERIA Y CRISTALERIA DE LAMIACO, S.A.VICRILA, was created in 1890 and from then until
now has been devoted to the production of glass,
being one of the oldest companies in the Basque
Country. Its facilities have produced different types
of glass and products, emphasizing in its early years
the production of bottles and flat glass later.
VICRILA has also received numerous awards for
its innovative management systems and industrial
safety. ISO 9001, ISO 14001, ISO 50001 and
OHSAS. VICRILA Management models for “minicompanies” and objectives deployment , as well
as its transformation process have been studied in
different business schools. Moreover VICRILA has
earned recognition with the Silver Q excellence in
management according to the EFQM model.
Index
05
06
07
01
Heritage
02
Implantations
- SPAIN
- MEXICO
03
Quality
04
Environment
08
Customization
Manufacturing process
- TEMPERED
- RECOCIDO
HACCP
Strengths
09
Vitech
10
Catalogue
01 Heritage
VICRILA is located on the right side of the Nervion, in a piece of ground gained to the
own river; at two kilometers from the Port of Bilbao; close to the road Bilbao-Las Arenas; and
with direct connection to the Plencia-Bilbao train line. This strategic situation meant direct
access to the main means of transport not only for the delivery of goods but also for the
reception of raw materials.
FUEL
OIL
1890
VICRILA
began in 1890
as carafes
manufacturer
95
VICRILA
production at
that moment was
based on flat glass
1901
The company
merges with “La
Jerezana” bottle
factory
25
The “Cia General
de Vidrieras
Españolas, S.A.”
is created
54
New fusión
furnace with
more than 120
Tm of daily
capacity
63
Fuel oil use as
fuel
ARC
€
100%
ESPAÑOL
71
80
2009
Glassware
manufacturing
process
ARC adquiere
VICRILA
Vicrila is
being bought
by ARC
2014
Nouvelle
usine au
Mexique
02 Implantations
The Mexico plant has more than
25000 m2
Figures :
Over 100 manufactured items per year
Processes
- Glasses pressed, blown and stemwares
- Tempered and annealed heat treatments
MORE THAN
300.000
VIDRIERÍA Y CRISTALERÍA
DE LAMIACO S.A.
48940 LEIOA,BISCAY
(SPAIN)
VICRILA surface is about 90.000m2
More than 13.600m2 in production facilities:
ARTICLES
PER DAY
More than 30.000m2 in warehouses:
More than 2.500m2 in offices:
Processes
VICRILA INTERNATIONAL
S.A. de C.V.
42186 HIDALGO (MEXICO)
- Pressed and blown tumblers and stemware
- Tempered and annealed heat tratments
MORE THAN
500.000
ARTICLES
PER DAY
VICRILA
IS SYNONIME
OF TOP QUALITY
03 Quality
W
ith 125 years of experience
on the market, VICRILA
bets for the quality and the
technological innovation, specializing
itself in the tableware glass manufacturing
process for the different channels. Our
customer service philosophy requires to
answer with dynamism and professionalism
to the needs of our customers and to the
challenges of the market.
We know that our long experience and
know-how is not enough to secure our
position in the market and are faithful to
the commitment of effort, innovation and
continuous improvement that inspires our
company to create technically excellent
articles and to offer innovated solutions.
VICRILA is a philosophy and a response
to the needs of the client. With a team
who promotes the entrepreneurship, the
professionalism, the commitment and the
enthusiasm of the people who are part
of it. Innovation, quality, customer service
and change adaptation are the keywords
of our day to day.
We develop our portfolio of competitiveprices-products and we try to cover all
the segments of the market. We offer
global solutions at a competitive price,
with all quality guarantees, holistic care
and product marketing guidelines for
our clients. VICRILA adapts to the
different markets. The mimicry takes place
across our manufacturing plants, sales
delegations and sales teams in every
country performing the adaptation of our
products to the “local flavour”.
OSHAS
HACCP
9001
14001
CERTIFICATION
NWL
National Weights
and
Measures Laboratory
THE
50001
COMPANY
04 Environment
WE BELIEVE
IN A SECURE
AND CLEAN
WORK
PROCESS
Marca
GREEN
V
ICRILA is not frightened about
the difficult situations, since it is a
flexible and dynamic company
that defines itself as a multicultural-country,
with strong willingness to adapt itself to
each of those countries where VICRILA
is present. VICRILA continues therefore
with his growth and not only in Europe
and other markets, but also in Spain, in
new categories of products and projects
that strengthen VICRILA presence.
In order to achieve this, VICRILA has
created as a separated company VITECH.
It is its own engineering company with its
team of professionals with top training,
that let them achieve the challenge of
introducing new processes into new
markets, as well as continue to develop
new products and solutions.
Very Flexible and dynamic, VICRILA
has always been stood out for its capacity
for anticipation and market response;
hence the creation of the brand GREEN
that is synonime of environment and is
associated with all the items under the
brands HOSTELVIA, VINTIA, ELYTIUM
and B2B.
The GREEN brand symbolizes VICRILA’s
commitment with the environment.
Recycling in our facilities allows to reduce
the energy consumption, the pollution
of the air and the consumption of raw
materials.
05 Customization
“The decoration possibilities, the degree of
personalization, agility and flexibility make
product customization to be a determinant factor
in differentiation”
E
ach customer and its needs are unique.
Markets evolve constantly; similarly our
motivation adapts to give response to all
those projects we develop day by day.
VICRILA is devotion sets customer satisfaction
as main objective.
Our 125 years’ experience in glassware
allows us to develop a wide range of projects,
from new shape development to decoration
and personalization of glass.
Vicrila´s creativity has no limits, from new
product development, decoration, packaging
development , to deployment of large product
campaigns.
5.1
COLOUR CONCEPT
There is another way to customize your articles. Easy and effective. A large
number of colours that will allow you to do the best products for your
customers.
EMBOSSING
Easy method to personalize a product and most
effective way to create exclusive shapes supporting
brand identity marketing policies. Commonly used
across markets and different industries.
Available in pressed and fixed
techniques
1 ARTICLE = INFINITE POSSIBILITIES
blown
Embossing
fixed blown wall embossing
BOTTOM EMBOSSING
Stemware foot
Embossing
Tumbler bottom
Embossing
5.2
MAKING
Decoration technique by erosion of the glass that offers great results with
little investment.
Commonly used to mark gauge lines or nucleation points, the tendency it is
evolving to decorate foots and walls by laser.
NUCLEATION
Bubbles are created when we serve beverages like cava, champaign,
beer or coke. This phenomenon is produced by a great quantity of
gas that is dissolved in the liquid. We can achieve the same effect
thanks to the nucleation process in any kind of tumbler or stem.
The nucleation allows us to create a constant flux of bubbles which enhance
the taste of our drink.
Nucleation
area
ESTAMPED ARTICLES
HACCP
Food safety regulations are very strict, and our
production lines comply with this requirements,
thanks to detailed control of all production
processed.
Stamped
area
5.3
Original
mold
PLUNGER EMBOSSING
Changing the plunger on a pressed item , it is possible to create a large
variety of articles with a small investment. We want to be different from our
competitors, and creativity helps us to achieve it.
1 MOLD + 5 PLUNGERS= 5 ITEMS
Stackability
area
STACKABILITY
By designing an article focused on a specific functionality , stackable
items are created. It helps to save storage room and more simple to keep
a large quantity in a little space.
06 Manufacturing Processes
DIFFERENT
WAYS TO
ACHIEVE THE
BEST PRODUCT
“
M
ain differences between
crystal and glass: according
to the CEE 69/493 standard,
the definition of “glass” is for those items
that meet the following characteristics in its
composition:
a.- Articles that contain as minimum 24 %
of metallic
oxides
Different
processes to
develop new
products
b.- Articles whose density exceeds 2.90
c.- Articles whose refractive index is >
1.545
The articles that do not fulfill these criteria
cannot be called crystal; they might be
named crystalline, resonant glass, etc.
Crystal properties: sparkle, brightness
and transparency, sonority and musicality,
finesse, etc.
Glass
manufacturing processes
By type of mould: pressing, blowing
and centrifuged; being able to be the
process: pressed or centrifugated.
By thermal treatment: tempered or
tensed and annealed
”
6.1
Tempered
heat treatment
I
t is a heat treatment based on a fast cooling of the articles
that have been warmed up to 650ºC. The articles keep
with controlled tensions and that increases the thermal and
mechanical resistance of them.
The tempered heat treatment is composed of two processes
a. Warming. :
a.1.- Direct temper process: articles are warmed from 450ºC
to 650ºC
a.2.- Indirect temper process: articles are warmed from 20ºC
to 650ºC
b.- Fast cooling of the surface. It causes compression tensions of
600-800 kg/mm2 in the glass surface.
The compression in the surface is what increases the resistance
of the tempered articles to the thermal and mechanical shocks.
6.2
The annealing
heat treatment
G
lass is fragile, and the four properties that describe the
behavior of the glass to variations of temperature and
mechanical shocks are:
a.- The expansion: as the other materials, the dimensions of the
glass articles increase when they are heated and decrease when
they are cooled.
b.- The viscosity: the glass in the oven at 1500ºC is liquid but is
much more viscous than water. Its viscosity increases very rapidly
when temperature decreases.
c.- The thermal conductivity: the glass is a bad thermal conductor,
and as a result of that, the surface and the inner part of a glass
article never cool or warm up to the same temperature.
d.- The mechanical resistance: the resistance to the compression
is good, 20 times superior to the traction.
VICRILA annealing heat treatment:
To sum up, the glass cannot cool naturally without
breaking or being extremely fragile and therefore,
VICRILA´s annealing heat treatment solve this
weakness.
1. It eliminates the tensions created by the anarchic cooling of
the items, the differences of temperature between the thick and
thin parts, inside and outside ones.
2. It cools to the same speed the surface and the inner part of
the article, either the thick and thin parts.
3. It cools quickly until the atmosphere temperature so as to
allow a shortening of length of the annealing furnace.
07 HACCP
Main objectives :
HACCP:
FOOD
SAFETY
HACCP
CERTIFICATION
H
ACCP is a systematic preventive to
food safety from biological, chemical,
and physical hazards in production
processes that can cause the finished product
to be unsafe. In this manner, HACCP is
referred as the prevention of hazards rather
than finished product inspection. The HACCP
system can be used at all stages of food
chain, from food production and preparation
processes including packaging, distribution,
etc.
a.- Ensure food safety
b.- Act according to the law
c.- Increase in exports thanks to the confidence in
the process
d.- Easier processes and quality controls
Benefits :
a.- This system have been developed for an International
Authority, Codex Alimentarius Comission.
b.- More dynamic and efficient controls for the food safety
c.- System based in prevention
d.- Increase confidence in food safety an its manufacturing
companies, authorities and customers.
VICRILA OFFERS
e.- Act according to the law
VICRILA is one of the companies that act
according to this law. Authorities and customers
have proved our capacity to develop proyects
with HACCP products. Our tumblers and stems
are perfectly safe and can be used in the
alimentary industry.
08 Strengths
Decorado
8 colores
Completely tempered
articles. Contrary to certain
other articles which only
have been tempered around
the rim or on the outside,
Vicrila’s articles have been
tempered on the inside and
on the outside.
The articles are resistant to
mechanical shocks and that
extends the life of the product
by five times comparing to
non tempered articles.
The annealing process
eliminates
the
tensions
created by the anarchic
cooling of the items, the
differences of temperature
between the thick and thin
parts, inside and outside
ones.
VICRILA, has adopted the
latest technology of cut glass
that allows a pure and clean
cut without edges at the
mouth of the article. This cut
is obtained by a process of
thermal shock called “crackoff” that allows a controlled
circular fracture of the upper
part of the article, giving
the mouth the required fine
appearance
REACTIVITY
QUICK RESPONSE
HACCP
CERTIFICATION
Authorities and customers
have proved our capacity to
develop proyects with HACCP
products. Our tumblers and
stems are perfectly safe and
can be used in the alimentary
industry.
TREATMENT TO ADD
RESISTANCE
This process provides a
higher resistance to the
article and thanks to that we
can solve some problems in
the manufacturing process.
CUSTOMIZATION
CREATIVITY
CONFIDENTIALITY
PARTNERSHIP
Our principal strength is that
we can offer the possibility
of decorate and tempered
the same article.
We can develop a large list of
different decorations that will
make your product unique.
From vectorial images to
photorealistic pictures.
09 Vitech
VITECH:
OUR
ENGINEERING
AREA
Our engineering department have developed
different projetcs since its foundation. They build
several facilities equiped with the latest technologie.
In the year 2010 our “Know-How”, the engineering
team and the department of i+D+i of VICRILA join
their forces and create VITECH.
This society is part of the Basque Government. The
Vitech mision is to focus on the development of the
glass manufacturing process and the creation of
new projects of factories.
VICRILA has been part of the glass industry for
125 years. Our work is to create new products and
resources to ensure the continuum develop of the
glass market. Projects of automatization, production
and high technology are some of the proposals we
have done.
10 Catalogue
THE BEST
VERSION
OF YOUR
BRAND
We work with the last technology to ensure
perfect results. Your brand and articles will be
different and creative. Always with the best
quality that we can offer you.
VODKA
VODKA
64 ±1,5 E/C
110 ±1,5
+1
20 0
7
45 ±1
45 ±1
79 ±1
16 ±1
25 ±1
51 ±1
180 ±1
Copa Margarita
15 ±1,5
141 ±1
Vaso Iratia
45,500 ±1
33,5
57 ±1,5 E/C
76,5 ±1
95 ±1,5
85,5 ±1,5
51 ±1
7 ±1
45 ±1
8 ±1,5
19 ±1,5
145 ±1
Vaso Conil
Vaso Roncal
98 ±1
21,5 ±1
38
+1
20 0
2 ±0,3
65 ±1,5
60,5 ±1,5
RON
COGNAC
Copa Coñac
64 ±1,5
130 ±1
108,5 ±1,5
90 ±1,5
A
A
81 ±1,5
Logo MARTELL
81 ±1
18,5 ±1
Visto por transparencia
Logo en cubeta
9 ±1
Copa Dry
195 ±1
110 ±1
29 ±1
20 ±1
29 ±1
5
±1
WHISKY
WHISKY
Vaso Aiala
Vaso Colombia
90 ±1,5
49 ±1
15,5 ±1,5
8 ±1,5
84,5 ±1
95 ±1
+1
15,5 ±1 20 0
73 ±1,5
50,1 ±1,5
85 ±1,5
Logo centrado
Visto por transparencia
21 ±1
Vaso Iratia
34 ±1
88 ±1,5 E/C
Vaso Merlot
95 ±1
15 ±1,5
21,5 ±1
22 ±1
95 ±1
90 ±1,5
74 ±1,5 E/C
Visto por transparencia
Logo centrado
15,5 ±1
12 ±1,5
35 ±1
85 ±1,5
49 ±1
WHISKY
Vaso Syrah
87,2 ±1,5
70,5 ±1,5
109,5 ±1
25 ±1
20 ±1
22 ±1
1,5 ±0,3
7,5 ±1,5
52 ±1
53 ±1,5
I
D
E
A
S
Creativity makes
us different and
our team is
highly prepared
and motivated
to develop any
kind of project.
Tableware Solutions Ltd.
tablewaresolutions.com
4524 Eastgate Parkway Mississauga, ON L4W 3W6
Phone: (905) 629-9555 | Fax: (905) 629-1905
Email: [email protected]
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