Applied Materials Overview
Transcription
Applied Materials Overview
Applied Materials Overview Strategic Licensing Group External Use Recognized by IEEE for Patent Quality* Applied had the best patent quality in the semiconductor equipment manufacturing industry Applied was #6 of more than 1,000 companies globally *Based on IEEE Spectrum November 2006 2 Strategic Licensing Group External Use Patent Comparison Year Over Year FY ′05 FY ′06 % Change YOY Active U.S. Patents 3,351 3,667 +9% Active International Patents 1,826 2,152 +18% Active Global Patents 5,177 5,819 +12% IP 3 Strategic Licensing Group External Use Applied Materials Our Vision – We apply nanomanufacturing technology to improve the way people live. Our Mission – To be the global leader in nanomanufacturing technology solutions for the electronics industry, through differentiated and innovative system, service and software products, providing our customers a trusted path to superior results. 4 Strategic Licensing Group External Use Applied Materials Products Semiconductor Services and Software Display Packaging, Glass and Flexible Electronics Solar 5 Strategic Licensing Group External Use Our Products The silicon segment is comprised of a wide range of products designed, manufactured and sold for the semiconductor chip market. The fab solutions segment is comprised of a broad range of products to maintain and optimize customers' semiconductor fabs, including: spare parts, total parts management, remanufactured equipment, maintenance agreements, total support programs, and environmental and software solutions. The display segment represents products which Applied designs, manufactures, sells and services for our customers who fabricate and test flat panel displays (FPDs). The adjacent technologies segment consists of products which we design, manufacture, sell and service for customers who fabricate solar cells, flexible electronics and other web products, and energy efficient glass. 6 Strategic Licensing Group External Use Semiconductor Wafer Processing Manufacturing Automation Software Assembly, Test Epitaxy Manufacture Wafer Ion Implantation RTP Deposition CMP Mask Etch Wafer Cleaning CD SEM Metrology Mask Defect Detection Defect Inspection & Review Lithography Technologies Etching Fab & Equipment Services 7 Strategic Licensing Group External Use Applied Materials Transistor Solutions Pre-metal Dielectric Applied Producer® HARP™ Stress-inducing Nitride Applied Producer® Celera™ Nickel Silicide Applied Endura® ALPS® Ni PVD Gate Polysilicon Applied Centura® Polygen™ LPCVD Spacer Applied Centura® SiNgenPlus™ LPCVD Oxynitride Dielectric Applied Centura® DPNPlus Gate Stack Source/Drain Extensions Applied Vantage® RadiancePlus™ RTP Shallow Trench Isolation Applied Producer® HARP™ Silicon Substrate Applied Centura® Epi Process Control Systems Source/Drain Stress-inducing Selective SiGe Epi Applied Centura® RP Epi Applied UVision™ SP Inspection Applied SEMVision™ G3 HP Defect Analysis Applied SEMVision™ G3 Defect Analysis Applied SEMVision™ G3 FIB Defect Analysis 8 Strategic Licensing Group External Use Applied Materials Copper/Low k Interconnect Solutions Process Systems Cap Low-κ Applied Producer® Black Diamond® Applied Producer® Black Diamond® II Applied Producer® BLOk® Applied Centura® Enabler® Etch Applied Endura® CuBS Process Control Systems Copper Applied SlimCell® ECP Applied UVision™ SP Inspection Applied ComPlus™ 3T Inspection Applied SEMVision™ G3 HP Defect Analysis Applied Reflexion LK Ecmp™ Applied SEMVision™ G3 Defect Analysis Applied SEMVision™ G3 FIB Defect Analysis Applied VeritySEM™ 2 Metrology 9 Strategic Licensing Group External Use Breakthrough Technology Industry leader in the development of breakthrough technologies for advanced semiconductor manufacturing Extensive product line that covers the majority of chipmaking processes Single-wafer, Multi-chamber Platform Architecture Applied Endura® Applied Centura® Applied Opus® Applied Producer® Applied Vantage® 10 Strategic Licensing Group External Use Chemical Vapor Deposition (CVD) Materials react on the wafer surface, forming a thin film of solid material Used to deposit metal and dielectric films on a wafer for building transistor and interconnect structures Systems deposit: silicon oxide, silicon nitride, dielectric anti-reflective coatings, low k dielectric, high k dielectric, aluminum, titanium nitride, tungsten, refractory metals, silicides or other specialty materials Metal CVD Products: – Applied Endura® iFill™ Al CVD/PVD – Applied Centura® iSprint™ Tungsten ALD/CVD Applied Centura® iSprint™ Tungsten ALD/CVD 11 Strategic Licensing Group External Use Chemical Vapor Deposition (CVD) Dielectric CVD Products: – Applied Producer® PECVD and Applied Producer® GT PECVD Applied Producer® Black Diamond® Applied Producer® Black Diamond® II Applied Producer® BLOk® Applied Producer® DARC® Applied Producer® DARC® 193 Applied Producer® APF™ Applied Producer® APF™-e Applied Producer® Celera™ – Applied Producer® SACVD® Applied Producer® HARP™ Applied Producer® PECVD – Applied Centura® Ultima X HDP-CVD® 12 Strategic Licensing Group External Use Thermal Processes High temperature systems are used to grow film layers or deposit materials using thermal CVD (single-crystal silicon, poly-crystalline silicon, silicon dioxide, silicon nitride) Other thermal processes are used to modify materials (annealing, silicidation, diffusion, oxidation) Epitaxial Films: – Applied Centura® Epi – Applied Centura® RP Epi Polysilicon Films: – Applied Centura® Polygen™ LPCVD Nitridation: – Applied DPNPlus Gate Stack Rapid Thermal Processing (RTP): – Applied Vantage® RadiancePlus™ RTP – Applied Vantage® RadOx™ Silicon Nitride: – Applied Centura® SiNgenPlus™ LPCVD Applied Centura® Epi 13 Strategic Licensing Group External Use Physical Vapor Deposition (PVD) Metal atoms are sputtered off of a target, then deposited on the wafer Systems deposit aluminum, aluminum alloys, cobalt, copper, nickel, tantalum/tantalum nitride, titanium/titanium nitride, and vanadium Products: – Applied Endura® Al Slab PVD – Applied Endura® Fill Al PVD – Applied Endura® iFill™ Al CVD/PVD – Applied Endura® CleanW™ PVD – Applied Endura® ALPS® Co or Ni PVD – Applied Endura® iLB™ II PVD/CVD – Applied Endura® CuBS PVD – Applied Endura® iCuBS™ ALD/PVD – Applied Endura® Metal Hardmask PVD – Applied Endura® UBM & Bondpad PVD Applied Endura™ 14 Strategic Licensing Group External Use Electrochemical Plating (ECP) ECP removes copper atoms from an electrolyte, then deposits them onto the surface of a wafer immersed in the liquid ECP systems deposit bulk copper to form interconnect wiring on a chip Product: – Applied SlimCell® ECP Applied SlimCell™ ECP 15 Strategic Licensing Group External Use Atomic Layer Deposition (ALD) ALD deposits sequential individual atomic layers of conducting or insulation material Provides uniform surface coverage of nanometer-scale features Products: – Applied Endura® iCuBS™ ALD/PVD – Applied Centura® iSprint™ Tungsten ALD/CVD Applied Endura® iCuBS ALD/PVD 16 Strategic Licensing Group External Use Etch Chemically removes materials from areas on the wafer dictated by the photoresist pattern Systems etch dielectric, silicon and metal films Dielectric Etch Products: – Applied Centura® Enabler® Etch – Applied Producer® Etch – Applied Centura® eMAX® Etch Silicon Etch Products: – Applied Centura® AdvantEdge™ Silicon Etch – Applied Centura® Mariana™ Trench Etch Metal Etch Product: – Applied Opus® AdvantEdge™ Metal Etch Mask Etch Product: – Applied Tetra™ III Advanced Reticle Etch Applied Centura® AdvantEdge™ Etch 17 Strategic Licensing Group External Use Chemical Mechanical Polishing (CMP) Removes material from a wafer to create a planarized surface Flat surface allows subsequent photolithography patterning steps to occur with greater accuracy Systems planarize oxide, tungsten, polysilicon, STI and copper films Products: – Applied Reflexion® LK CMP – Applied Reflexion® LK Cu CMP – Applied Reflexion® LK Ecmp™ – Applied Reflexion® Fixed-Abrasive Web™ CMP Applied Reflexion® LK Ecmp™ 18 Strategic Licensing Group External Use Metrology Critical Dimension (CD) Scanning Electron Microscopes (SEMs) use an electron beam to form images of critical features on semiconductor wafers at extremely high magnification Magnified features on the chip can be accurately measured to determine their dimensions Products: – Applied VeritySEM® 2 Metrology – Applied RETicleSEM Mask Metrology Applied VeritySEM™ 2 Metrology 19 Strategic Licensing Group External Use Wafer Inspection Wafer inspection systems detect defects in devices with design rules of 65nm and below Defect Review SEMs (DR-SEMs) review defects such as particles, scratches, open circuit lines, etc. and classify the defect to identify the source DR-SEMs with focused ion beam (FIB) provides a cross-sectional view of defects enabling analysis as part of the in-line review process Wafer Inspection Systems: – Applied ComPlus™ 3T Inspection – Applied UVision™ SP Inspection Defect Review Systems: – Applied SEMVision™ G3 HP Defect Analysis – Applied SEMVision™ G3 Defect Analysis – Applied SEMVision™ G3 FIB Defect Analysis Applied UVision™ SP Inspection 20 Strategic Licensing Group External Use Wafer Wet Clean Advanced cleaning efficiency, chemistry and system architecture Applications include nearly 100 critical cleaning steps in fabricating the transistor area of the chip System provides significantly faster production cycle time and superior particle removal performance Product: – Applied Oasis Clean™ Applied Oasis Clean™ 21 Strategic Licensing Group External Use Global Services Applied Global Services™ provides integrated service solutions for semiconductor, mask, display and solar fabs around the world Applied Equipment Productivity Services Applied Fab Operations Services Applied Equipment Renewal Services – Refurbishment – System Enhancements Applied Manufacturing Automation Services 22 Strategic Licensing Group External Use Manufacturing Automation Services Leading supplier of Manufacturing Execution Systems (MES) software and fab management and automation solutions – Automated factory information and control solutions monitor and control real-time fab manufacturing including process, quality, equipment and recipe management Products: – Applied FAB300® – Applied NeXus™ – Applied NeXus™ SPC – Applied WorkStream® Applied FAB300® 23 Strategic Licensing Group External Use Fab Operations Services Metron Technology, Inc., a subsidiary of Applied Materials, supplies fab-wide operations support services to the semiconductor and related industries Products: – Chamber performance services – Abatement systems and pump products – Gas and fluid handling – Specialty equipment 24 Strategic Licensing Group External Use EcoSys® Environmental Solutions Suite of treatment systems to address the full spectrum of semiconductor abatement applications Energy saving solutions that enable chipmakers worldwide to meet their most stringent environmental goals Abatement Technologies: – CDO™ – Litmas™ – Guardian™ – Marathon™ – Novapure™ – Vector® Energy-Saving Vacuum Pumps EcoSys® Marathon Thermal-Wet Abatement 25 Strategic Licensing Group External Use Flat Panel Display Manufacturing Systems PECVD Systems PECVD systems deposit doped and undoped amorphous silicon, silicon nitride, silicon oxide and oxynitride PECVD systems deposit films on glass substrates more than 70 times larger than 300mm wafers AKT PECVD Systems: – AKT-1600 PECVD – AKT-3500 PECVD – AKT-4300 PECVD – AKT-5500 PECVD – AKT-10K PECVD – AKT-15K PECVD – AKT-20K PECVD – AKT-25K PECVD – AKT-40K PECVD – AKT-50K PECVD – AKT-55K PECVD (400mm x 500mm) (550mm x 650mm) (620mm x 750mm) (730mm x 920mm) (1,000mm x 1,200mm) (1,200mm x 1,300mm) (1,300mm x 1,500mm) (1,500mm x 1,850mm) (1,950mm x 2,250mm) (2,160mm x 2,460mm) (2,200mm x 2,500mm) AKT-55K PECVD 26 Strategic Licensing Group External Use Flat Panel Display Manufacturing Systems E-Beam Array Testers E-Beam Array Testers provide fast, cost-effective ways to find and identify defective pixels on large-area substrates AKT E-Beam Array Testers: – AKT-1600 EBT (360mm x 465mm) – AKT-3500 EBT (550mm x 650mm) – AKT-4300 EBT (620mm x 750mm) – AKT-5500 EBT (730mm x 920mm) – AKT-15K EBT (1,200mm x 1,300mm) – AKT-25K EBT (1,500mm x 1,850mm) – AKT-40K EBT (1,950mm x 2,250mm) – AKT-55K EBT (2,200mm x 2,500mm) AKT-55K EBT 27 Strategic Licensing Group External Use Flat Panel Display Manufacturing Systems Color Filter Sputtering Systems Color Filter Sputtering systems deposit conductive and reflective film on color filter substrate for flat panel display AKT New ARISTO™ Sputter Systems: – – – – – – – – AKT-NEW ARISTO™ 1200 AKT-NEW ARISTO™ 1200L AKT-NEW ARISTO™ 1400 AKT-NEW ARISTO™ 1400L AKT-NEW ARISTO™ 1800 AKT-NEW ARISTO™ 1800L AKT-NEW ARISTO™ 2200S AKT-NEW ARISTO™ 2200M (1100mm x 1200mm) (1200mm x 1600mm) (1250mm x 1300mm) (1400mm x 1600mm) (1500mm x 1850mm) (1870mm x 2200mm) (1950mm x 2250mm) (2250mm x 2500mm) AKT New Aristo™ 2200 28 Strategic Licensing Group External Use Solar Photovoltaic Cell Manufacturing Systems Systems designed to enable customers to increase cell conversion efficiency and yields Goal is to help lower the cost per watt of solar electricity Products: – ATON™ ATON™ 29 Strategic Licensing Group External Use Glass Coating Products Sputter technology deposits a variety of target materials onto glass substrates Flexible systems designed to enable customers to configure the coating system to match their evolving production needs Technologically advance components to increase yield and lower cost per m2 Excellent maintenance package for longer uptime Coating System: – Applied AXL 870™ Compartment Coater Components: – C-MAG® Rotatable Magnetron – VAC-MAG® Endblocks – X-BAR™ Magnet Assembly Applied AXL 870™ Compartment Coater 30 Strategic Licensing Group External Use Web Coating Products Roll-to-roll technology capable of coating PET, BOPP, PPS, PEN, PI, OPP, PVC, nylon and paper substrates Various process capability; sputter process, evaporation and metallization Wide variety of packaging applications such as food packaging, labels, gift wrap, security films and window films Wide variety of applications in flexible electronics such as film capacitors, medical sensors, FPCBs, RFID, to flexible solar cells and displays Products: – – – – – MULTIMET™ MULTIWEB™ SMARTWEB™ TOPBEAM™ TOPMET™ Applied TOPMET™ 31 Strategic Licensing Group External Use Technology Development Facility Maydan Technology Center (MTC) Simulates customers’ fab environment with a full complement of chipmaking technologies Process integration capabilities helps customers bring new chip technologies to market faster Supports process and equipment development beyond the 45nm node 166,000 square foot facility focused on 300mm development with 39,000 square feet of Class 1* open cleanroom space * ISO Class 3 32 Strategic Licensing Group External Use 33 Strategic Licensing Group External Use