Applied Materials Overview

Transcription

Applied Materials Overview
Applied Materials Overview
Strategic Licensing Group
External Use
Recognized by IEEE for Patent
Quality*
Applied had the best patent
quality in the semiconductor
equipment manufacturing industry
Applied was #6 of more than
1,000 companies globally
*Based on IEEE Spectrum November 2006
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Patent Comparison Year Over Year
FY ′05
FY ′06
% Change
YOY
Active U.S. Patents
3,351
3,667
+9%
Active International Patents
1,826
2,152
+18%
Active Global Patents
5,177
5,819
+12%
IP
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Applied Materials
ƒ Our Vision
– We apply nanomanufacturing technology to improve the way people live.
ƒ Our Mission
– To be the global leader in nanomanufacturing technology solutions for
the electronics industry, through differentiated and innovative system,
service and software products, providing our customers a trusted path to
superior results.
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Applied Materials Products
Semiconductor
Services and
Software
Display
Packaging,
Glass and Flexible
Electronics
Solar
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Our Products
ƒ The silicon segment is comprised of a wide range of products designed,
manufactured and sold for the semiconductor chip market.
ƒ The fab solutions segment is comprised of a broad range of products to maintain and
optimize customers' semiconductor fabs, including: spare parts, total parts
management, remanufactured equipment, maintenance agreements, total support
programs, and environmental and software solutions.
ƒ The display segment represents products which Applied designs, manufactures, sells
and services for our customers who fabricate and test flat panel displays (FPDs).
ƒ The adjacent technologies segment consists of products which we design,
manufacture, sell and service for customers who fabricate solar cells, flexible
electronics and other web products, and energy efficient glass.
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Semiconductor Wafer Processing
Manufacturing Automation Software
Assembly, Test
Epitaxy
Manufacture
Wafer
Ion
Implantation
RTP
Deposition
CMP
Mask Etch
Wafer
Cleaning
CD SEM
Metrology
Mask Defect
Detection
Defect
Inspection
& Review
Lithography
Technologies
Etching
Fab & Equipment Services
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Applied Materials Transistor Solutions
Pre-metal Dielectric
Applied Producer® HARP™
Stress-inducing Nitride
Applied Producer® Celera™
Nickel Silicide
Applied Endura®
ALPS® Ni PVD
Gate Polysilicon
Applied Centura®
Polygen™ LPCVD
Spacer
Applied Centura®
SiNgenPlus™ LPCVD
Oxynitride Dielectric
Applied Centura®
DPNPlus Gate Stack
Source/Drain Extensions
Applied Vantage® RadiancePlus™
RTP
Shallow Trench Isolation
Applied Producer® HARP™
Silicon Substrate
Applied Centura® Epi
Process Control Systems
Source/Drain
Stress-inducing
Selective SiGe Epi
Applied Centura® RP Epi
Applied UVision™ SP Inspection
Applied SEMVision™ G3 HP Defect Analysis
Applied SEMVision™ G3 Defect Analysis
Applied SEMVision™ G3 FIB Defect Analysis
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Applied Materials
Copper/Low k Interconnect Solutions
Process Systems
Cap
Low-κ
Applied Producer® Black Diamond®
Applied Producer® Black Diamond® II
Applied Producer® BLOk®
Applied Centura® Enabler® Etch
Applied Endura® CuBS
Process Control Systems
Copper
Applied SlimCell® ECP
Applied UVision™ SP Inspection
Applied ComPlus™ 3T Inspection
Applied SEMVision™ G3 HP Defect Analysis
Applied Reflexion
LK Ecmp™
Applied SEMVision™ G3 Defect Analysis
Applied SEMVision™ G3 FIB Defect Analysis
Applied VeritySEM™ 2 Metrology
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Breakthrough Technology
ƒ Industry leader in the development of breakthrough technologies for advanced
semiconductor manufacturing
ƒ Extensive product line that covers the majority of chipmaking processes
Single-wafer, Multi-chamber
Platform Architecture
Applied
Endura®
Applied
Centura®
Applied
Opus®
Applied
Producer®
Applied
Vantage®
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Chemical Vapor Deposition (CVD)
ƒ Materials react on the wafer surface, forming a thin film of
solid material
ƒ Used to deposit metal and dielectric films on a wafer for building transistor and
interconnect structures
ƒ Systems deposit: silicon oxide, silicon nitride, dielectric anti-reflective coatings, low k
dielectric, high k dielectric, aluminum, titanium nitride, tungsten, refractory metals,
silicides or other specialty materials
Metal CVD Products:
– Applied Endura® iFill™ Al CVD/PVD
– Applied Centura® iSprint™ Tungsten ALD/CVD
Applied Centura® iSprint™
Tungsten ALD/CVD
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Chemical Vapor Deposition (CVD)
Dielectric CVD Products:
– Applied Producer® PECVD and
Applied Producer® GT PECVD
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Applied Producer® Black Diamond®
Applied Producer® Black Diamond® II
Applied Producer® BLOk®
Applied Producer® DARC®
Applied Producer® DARC® 193
Applied Producer® APF™
Applied Producer® APF™-e
Applied Producer® Celera™
– Applied Producer® SACVD®
ƒ Applied Producer® HARP™
Applied Producer® PECVD
– Applied Centura® Ultima X HDP-CVD®
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Thermal Processes
ƒ High temperature systems are used to grow film layers or deposit materials using
thermal CVD (single-crystal silicon, poly-crystalline silicon, silicon dioxide, silicon
nitride)
ƒ Other thermal processes are used to modify materials (annealing, silicidation,
diffusion, oxidation)
Epitaxial Films:
– Applied Centura® Epi
– Applied Centura® RP Epi
Polysilicon Films:
– Applied Centura® Polygen™ LPCVD
Nitridation:
– Applied DPNPlus Gate Stack
Rapid Thermal Processing (RTP):
– Applied Vantage® RadiancePlus™ RTP
– Applied Vantage® RadOx™
Silicon Nitride:
– Applied Centura® SiNgenPlus™ LPCVD
Applied Centura® Epi
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Physical Vapor Deposition (PVD)
ƒ Metal atoms are sputtered off of a target, then deposited on the wafer
ƒ Systems deposit aluminum, aluminum alloys, cobalt, copper, nickel,
tantalum/tantalum nitride, titanium/titanium nitride, and vanadium
Products:
– Applied Endura® Al Slab PVD
– Applied Endura® Fill Al PVD
– Applied Endura® iFill™ Al CVD/PVD
– Applied Endura® CleanW™ PVD
– Applied Endura® ALPS® Co or Ni PVD
– Applied Endura® iLB™ II PVD/CVD
– Applied Endura® CuBS PVD
– Applied Endura® iCuBS™ ALD/PVD
– Applied Endura® Metal Hardmask PVD
– Applied Endura® UBM & Bondpad PVD
Applied Endura™
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Electrochemical Plating (ECP)
ƒ ECP removes copper atoms from an electrolyte, then deposits them onto
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the surface of a wafer immersed in the liquid
ECP systems deposit bulk copper to form interconnect
wiring on a chip
Product:
– Applied SlimCell® ECP
Applied SlimCell™ ECP
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Atomic Layer Deposition (ALD)
ƒ ALD deposits sequential individual atomic layers of conducting or insulation
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material
Provides uniform surface coverage of nanometer-scale features
Products:
– Applied Endura® iCuBS™ ALD/PVD
– Applied Centura® iSprint™ Tungsten ALD/CVD
Applied Endura®
iCuBS ALD/PVD
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Etch
ƒ Chemically removes materials from areas on the wafer dictated by the photoresist
pattern
ƒ Systems etch dielectric, silicon and metal films
Dielectric Etch Products:
– Applied Centura® Enabler® Etch
– Applied Producer® Etch
– Applied Centura® eMAX® Etch
Silicon Etch Products:
– Applied Centura® AdvantEdge™ Silicon Etch
– Applied Centura® Mariana™ Trench Etch
Metal Etch Product:
– Applied Opus® AdvantEdge™ Metal Etch
Mask Etch Product:
– Applied Tetra™ III Advanced Reticle Etch
Applied Centura® AdvantEdge™ Etch
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Chemical Mechanical Polishing (CMP)
ƒ Removes material from a wafer to create a planarized surface
ƒ Flat surface allows subsequent photolithography patterning steps to occur with
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greater accuracy
Systems planarize oxide, tungsten, polysilicon, STI and copper films
Products:
– Applied Reflexion® LK CMP
– Applied Reflexion® LK Cu CMP
– Applied Reflexion® LK Ecmp™
– Applied Reflexion® Fixed-Abrasive Web™ CMP
Applied Reflexion® LK Ecmp™
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Metrology
ƒ Critical Dimension (CD) Scanning Electron Microscopes (SEMs) use an electron
beam to form images of critical features on semiconductor wafers at extremely high
magnification
ƒ Magnified features on the chip can be accurately measured to determine their
dimensions
Products:
– Applied VeritySEM® 2 Metrology
– Applied RETicleSEM Mask Metrology
Applied VeritySEM™ 2 Metrology
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Wafer Inspection
ƒ Wafer inspection systems detect defects in devices with design rules of 65nm
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and below
Defect Review SEMs (DR-SEMs) review defects such as particles, scratches,
open circuit lines, etc. and classify the defect to identify the source
DR-SEMs with focused ion beam (FIB) provides a cross-sectional view of
defects enabling analysis as part of the in-line review process
Wafer Inspection Systems:
– Applied ComPlus™ 3T Inspection
– Applied UVision™ SP Inspection
Defect Review Systems:
– Applied SEMVision™ G3 HP Defect Analysis
– Applied SEMVision™ G3 Defect Analysis
– Applied SEMVision™ G3 FIB Defect Analysis
Applied UVision™ SP Inspection
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Wafer Wet Clean
ƒ Advanced cleaning efficiency, chemistry and system architecture
ƒ Applications include nearly 100 critical cleaning steps in fabricating the transistor
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area of the chip
System provides significantly faster production cycle time and superior particle
removal performance
Product:
– Applied Oasis Clean™
Applied Oasis Clean™
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Global Services
ƒ Applied Global Services™ provides integrated service solutions for semiconductor,
mask, display and solar fabs around the world
ƒ Applied Equipment Productivity Services
ƒ Applied Fab Operations Services
ƒ Applied Equipment Renewal Services
– Refurbishment
– System Enhancements
ƒ Applied Manufacturing Automation Services
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Manufacturing Automation Services
ƒ Leading supplier of Manufacturing Execution Systems (MES) software and fab
management and automation solutions
– Automated factory information and control solutions monitor and control
real-time fab manufacturing including process, quality, equipment and
recipe management
Products:
– Applied FAB300®
– Applied NeXus™
– Applied NeXus™ SPC
– Applied WorkStream®
Applied FAB300®
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Fab Operations Services
ƒ Metron Technology, Inc., a subsidiary of Applied Materials, supplies fab-wide
operations support services to the semiconductor and related industries
Products:
– Chamber performance services
– Abatement systems and pump products
– Gas and fluid handling
– Specialty equipment
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EcoSys® Environmental Solutions
ƒ Suite of treatment systems to address the full spectrum of semiconductor
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abatement applications
Energy saving solutions that enable chipmakers worldwide to meet their most
stringent environmental goals
Abatement Technologies:
– CDO™
– Litmas™
– Guardian™
– Marathon™
– Novapure™
– Vector®
Energy-Saving Vacuum Pumps
EcoSys® Marathon
Thermal-Wet Abatement
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Flat Panel Display Manufacturing Systems
PECVD Systems
ƒ PECVD systems deposit doped and undoped amorphous silicon, silicon nitride, silicon
oxide and oxynitride
ƒ PECVD systems deposit films on glass substrates more than 70 times larger than
300mm wafers
AKT PECVD Systems:
– AKT-1600 PECVD
– AKT-3500 PECVD
– AKT-4300 PECVD
– AKT-5500 PECVD
– AKT-10K PECVD
– AKT-15K PECVD
– AKT-20K PECVD
– AKT-25K PECVD
– AKT-40K PECVD
– AKT-50K PECVD
– AKT-55K PECVD
(400mm x 500mm)
(550mm x 650mm)
(620mm x 750mm)
(730mm x 920mm)
(1,000mm x 1,200mm)
(1,200mm x 1,300mm)
(1,300mm x 1,500mm)
(1,500mm x 1,850mm)
(1,950mm x 2,250mm)
(2,160mm x 2,460mm)
(2,200mm x 2,500mm)
AKT-55K PECVD
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Flat Panel Display Manufacturing Systems
E-Beam Array Testers
ƒ E-Beam Array Testers provide fast, cost-effective ways to find and identify defective
pixels on large-area substrates
AKT E-Beam Array Testers:
– AKT-1600 EBT
(360mm x 465mm)
– AKT-3500 EBT
(550mm x 650mm)
– AKT-4300 EBT
(620mm x 750mm)
– AKT-5500 EBT
(730mm x 920mm)
– AKT-15K EBT
(1,200mm x 1,300mm)
– AKT-25K EBT
(1,500mm x 1,850mm)
– AKT-40K EBT
(1,950mm x 2,250mm)
– AKT-55K EBT
(2,200mm x 2,500mm)
AKT-55K EBT
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Flat Panel Display Manufacturing Systems
Color Filter Sputtering Systems
ƒ Color Filter Sputtering systems deposit conductive and reflective film on color
filter substrate for flat panel display
AKT New ARISTO™ Sputter Systems:
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AKT-NEW ARISTO™ 1200
AKT-NEW ARISTO™ 1200L
AKT-NEW ARISTO™ 1400
AKT-NEW ARISTO™ 1400L
AKT-NEW ARISTO™ 1800
AKT-NEW ARISTO™ 1800L
AKT-NEW ARISTO™ 2200S
AKT-NEW ARISTO™ 2200M
(1100mm x 1200mm)
(1200mm x 1600mm)
(1250mm x 1300mm)
(1400mm x 1600mm)
(1500mm x 1850mm)
(1870mm x 2200mm)
(1950mm x 2250mm)
(2250mm x 2500mm)
AKT New Aristo™ 2200
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Solar Photovoltaic Cell Manufacturing Systems
ƒ Systems designed to enable customers to increase cell conversion
efficiency and yields
ƒ Goal is to help lower the cost per watt of solar electricity
Products:
– ATON™
ATON™
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Glass Coating Products
ƒ Sputter technology deposits a variety of target materials onto glass substrates
ƒ Flexible systems designed to enable customers to configure the coating system to
match their evolving production needs
ƒ Technologically advance components to increase yield and lower cost per m2
ƒ Excellent maintenance package for longer uptime
Coating System:
– Applied AXL 870™
Compartment Coater
Components:
– C-MAG® Rotatable Magnetron
– VAC-MAG® Endblocks
– X-BAR™ Magnet Assembly
Applied AXL 870™ Compartment Coater
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Web Coating Products
ƒ Roll-to-roll technology capable of coating PET, BOPP, PPS, PEN, PI,
OPP, PVC, nylon and paper substrates
ƒ Various process capability; sputter process, evaporation and metallization
ƒ Wide variety of packaging applications such as food packaging, labels, gift wrap,
security films and window films
ƒ Wide variety of applications in flexible electronics such as film capacitors, medical
sensors, FPCBs, RFID, to flexible solar cells and displays
Products:
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MULTIMET™
MULTIWEB™
SMARTWEB™
TOPBEAM™
TOPMET™
Applied TOPMET™
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Technology Development Facility
Maydan Technology Center (MTC)
ƒ Simulates customers’ fab environment with a full complement of chipmaking
technologies
ƒ Process integration capabilities helps customers bring new chip technologies to
market faster
ƒ Supports process and equipment development beyond the 45nm node
ƒ 166,000 square foot facility focused on 300mm development with 39,000 square
feet of Class 1* open cleanroom space
* ISO Class 3
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