Hilti Firestop Intumescent Sealant CP 611A for Cable

Technical
Data Sheet
Hilti Firestop Intumescent Sealant CP 611A
New Zealand / Australia
Hilti Firestop
Intumescent Sealant
CP 611A for Cable &
Conduit Applications
Firestop Solutions in
Accordance with
AS 1530.4-2005 &
AS 4072.1-2005
EWFA Report No.
RIR 27912900.3
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0
Issue 2.0
page 1
Hilti Firestop Intumescent Sealant CP 611A
Firestop intumescent sealant
CP 611A
A water-based acrylic intumescent firestop sealant for small to medium-sized cable and conduit penetrations
Technical data
CP 611A
Chemical basis
Water-based acrylic sealant
Volume shrinkage
10-20 %
Intumescent
Yes
Cure Time (at 23°C/50% r.H)
~ 3 mm / 72 h
Application temperature range
5°C - 40°C
Applications
Storage and transportation
temperature - range
5 °C - 25 °C
◼◼ Sealing of conduits
Shelf life (23°C and 50% relative humidity)
12 month(s)
Approval
EWFA RIR 27912900.3
◼◼ Fire seal for single cables and bundles
◼◼ Sealing of blank openings
◼◼ Sealing of irregular openings
Advantages
◼◼ Solvent free sealant, easy to clean up
◼◼ Simple adding of cables later on
◼◼ Low shrinkage of sealant
◼◼ Paintable with most paints
◼◼ Impermeable to air, N2, CO2 and CH2
The EWFA Report can be obtained online.
Ordering designation
Volume
Box
Quantity
Sales
Quantity
Item Number
Firestop intumescent sealant CP 611A
310ml
20 pc
1 pc
220351
Dispenser CFS-DISP (New Zealand Only)
1 pc
1 pc
2005843
Dispenser MD 300 (Australia Only)
1 pc
1pc
284260
Firestop putty bandage
CFS-P BA
Applications
◼◼ For use with Hilti firestop intumescent selant CP 611A
◼◼ For specific cable configuration, to achieve insulation ratings of
120 minutes
Advantages
◼◼ Easy to cut
◼◼ Self Adhesive
Ordering designation
Package content
Box
Quantity
Sales
Quantity
Firestop putty bandage CFS-P BA
5 m
1 pc
1 pc
page 2
Item Number
2062876
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0
Hilti Firestop Intumescent Sealant CP 611A
Installation instructions
Clean the opening to be sealed
The material around the opening must be dry,
in sound condition and free from dust or grease.
Pack mineral wool
Leave 25mm depth for applying CP 611A.
Apply CP 611A
Apply to the CP 611A to a depth of 25mm.
Making sure CP 611A contacts all surfaces to provide maximum adhesion.
Smooth CP 611A
Smooth before the skin forms using water and a spatula. Leave completed seal undisturbed
for 48 hours.
Install Label
For maintenance reasons, a penetration seal could be permanently marked with an installation
plate.
Special Seal Type
Special seal types with additional sealant CP 611A along the cables/conduits or putty
bandage CFS-P BA may be required see technical data or RIR.
FIRESTOP APPROVAL NOTES:
1: RIR = Regulatory Information Report, which relates to Australian Standards:
• Fire Tests in accordance with AS 1530.4-2005
• Assessments in accordance with AS 4072.1-2005
2: RIR # 27912900 : Version 0.3 : Issued on 25 / 08 / 2014
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0
page 3
Hilti Firestop Intumescent Sealant CP 611A
Distance Requirements
Distances valid for installations of services in wall and floor penetrations.
Minimum distances in mm (see Figure 1: Distance requirements)
s1 = 0 (distance between single cable and edge of seal)
s1 = 10 (distance between tied cable bundle/conduit and edge of seal)
s2 = 40 (distance between services)
Figure 1: Distance requirements
Maximum cable bundle size = 130mm
Aperture beading details for walls and floors
The penetration seal depth (tA) is required to be 100mm for a wall and 120mm for floors irrespective of the thickness of the wall or
floor (tE). For walls or floors with a thickness of less than these values a beading shall be used.
Beading: 13mm or 16mm fire rated plasterboard strips at least 100mm wide are installed around the opening with the necessary
number of layers to form a frame on the top side of a floor, or two frames of the same height on both sides of a wall. The beading
must be fixed by min 2 metal fasteners per plasterboard strip with a maximum distance of 150mm between the fixings. Use Hilti
HUS 6, HUS-P or DBZ on rigid walls and HSP on plasterboard walls. Alternatively, follow instructions by the plasterboard system
manufacturer.
Walls: Beading is applied to one or both sides (figure a)
Floors: Beading is applied to top only (figure b)
a
tE
E
c
b
E1
_
E
E1
A tA
)
tA
A
P
tE
B
tB
_)
tB
B
Figure 2: Aperture framing / beading and position of the seal in walls / floors
Abbreviations used in figure 2
Abbreviation
Description
Abbreviation
Description
A
Hilti firestop product
tE
Thickness of the building element
E
Building element
(rigid or plasterboard wall construction, floor)
w
Width of the seal
E1
Beading
h
Height of the seal
tA
Thickness of the seal
wA
Width of the frame
page 4
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0
Hilti Firestop Intumescent Sealant CP 611A
Wall Penetrations
The walls must be tested or otherwise asessed in accordance with AS1530.4-2005 for the required fire resistance period.
The intended use of the Hilti Firestop Intumescent Sealant CP 611A is to reinstate the
fire resistance performance of:
Plasterboard wall, top section in figures (E)
The wall must have a minimum thickness of 100 mm (tE) and comprise of timber or steel studs lined on both faces and be tested
achieve a FRR / FRL of -/120/120 or 120/120/120 with or without cavity insulation. Wall systems lined with 1 layer of 13mm
thick fire grade plasterboard with or without cavity insulation and tested or assessed to achieve an FRR / FRL of -/60/60 or
60/60/60 shall have a beading around aperture as described on page 4.
Rigid walls, bottom sections in figures (E)
The bare wall must have a minimum thickness of 75mm and comprise of concrete, aerated concrete or solid or hollow masonry
with a minimum density of 550kg/m3. If the bare wall is less than 100mm thick build-up shall be applied as discribed on page 4.
Maximum Opening size and services load
Maximum opening size 150mm x 150mm or 170mm, and 60% of the seal area can include penetrations. Seal thickness ≥
100mm (tA).
Blank Seal
Hilti Firestop Intumecent Sealant CP 611A (A) on both sides, thickness (tA) 25mm, mineral wool (B) tightly compressed as
backfilling material, thickness (tB) ≥50mm (gap filled completly)
tE
tA
B
A
tB
E1
E
Figure 3: Blank Seal
Penetration seal (A) /
services (C)
Wall thickness (tE)
FRR / FRL
Other criteria
Description
Blank opening up to 40mm x
40mm or 45mm
≥ 100 mm
-/120/120
Back Filling Material (B)
optional
Blank opening up to 150mm x
150mm or 170mm
-/120/120
Small Cable Services of Bundles up to 20mm
Hilti Firestop Intumecent Sealant CP 611A (A) on both sides, thickness (tA) 25mm
tE
tA
A
C
E1
E
Figure 4: Small Cable Services
Penetration seal (A) /
services (C)
Wall thickness (tE)
FRR / FRL
Special Seal type
Minimum distances
(s1, s2), mm
Other criteria
Description
Single cable ≤ 16mm
≥ 100 mm
-/120/120
s1 = 0
Back Filling Material (B)
optional
-/120/120
s1 = 10
Small cable bundles ≤
20mm
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0
page 5
Hilti Firestop Intumescent Sealant CP 611A
Standard Cable Services
Hilti Firestop Intumecent Sealant CP 611A (A) on both sides, thickness (tA) 25mm, mineral wool (B) tightly compressed as
backfilling material, thickness (tB) ≥50mm (gap filled completly)
tE
tE
\-
\)
*
)
tA
+
B
A
\*
tB
-
A
tA
A1
C
t2A
E
Figure 5: Standard Cable
services with standard seal
type
B
LA
C
tB
E
Figure 6: Standard Cable service with putty
Figure 7: Standard Cable
with special seal type
Penetration seal (A) /
services (C)
Wall thickness (tE)
FRR / FRL
Other criteria
Description
PVC insulated Power
Cables with cable tray
(Standard D1 cable set) and
PVC insulated Communication cables with cable tray
(Standard D2 cable set) in
accordance with AS1530.42005.
≥ 100 mm
-/120/60
(Figure 5)
-/120/120
Two layers of 100mm wide Firestop Bandage
CFS-P BA (A1) on both sides (Figure 6)
-/120/90
Special Seal Type: Additional sealant
(t2A ≥ 10mm, LA ≥ 50mm) on both sides (Figure 7)
-/120/120
Special Seal Type: Additional sealant
(t2A ≥ 10mm, LA ≥ 100mm) on both sides (Figure 7)
≥ 150mm
Conduit Services
Hilti Firestop Intumecent Sealant CP 611A on both sides, thickness (tA) 25mm, mineral wool (B)
tightly compressed as backfilling material, thickness (tB) ≥50mm (gap filled completly)
\-
\)
)
\-
*
\)
+
\)
\*
-
*
4)
+
\*
-
Figure 8: Conduit Services
Penetration seal (A) /
services
)
Figure 9: Conduit Services
with special seal type
FRR / FRL
Other criteria
Description
Single PVC conduits and tu- ≥ 100 mm
bes ≤ 16mm with or without
cables or optic fibre cables
-/120/120
Back Filling Material (B) optional
(Figure 8)
Single PVC conduits and tu- ≥ 100 mm
bes 16mm ≤ ≤ 32mm wall
thickness 1-3mm with or
without cables or optic fibre
cables
-/120/120
(Figure 8)
Single Steel Conduits and
tubes 16mm and wall thickness 1.5mm with or without
cables or fibre optic cables
≥ 100 mm
-/120/90
(Figure 8)
≥ 100 mm
-/120/120
Special Seal Type: Additional sealant
(t2A ≥ 10mm, LA ≥ 100mm) on both sides (Figure 9)
≥ 150 mm
-/120/120
(Figure 8)
page 6
Wall thickness (tE)
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0
Hilti Firestop Intumescent Sealant CP 611A
Conduits Protected with Hilti Firestop Collars
Penetration Seal
Single or bundled PVC conduit listed below may be empty or filled with optic fiber cables and protected with Hiti Firestop Collar
CP 644/CFS-C P or CP 643N (A1) installed on each side of the wall and fixed with Hilti anchors as outlined in the Hilti Anchor
Table below. The gap between Hiliti Firestop collar and plastic conduits shall be fully filled with Hilti Firestop Intumescent
Sealant CP 611A (A) to a depth of (tA) 23mm. Refer to figures.
a
[
-
\-
b
-
)
)
)
.
)
+
Figure 10: Details for conduits with Firestop Collars
Abbreviations used in figure 10
Abbreviation
Description
Abbreviation
Description
A
Hilti firestop product CP 611A
tA
Thickness of seal = 23mm
A1
Hilti firestop product CP 644/CFS-C P or CP 643
tE
Thickness of the building element
E
Building element
(Rigid of plasterboard wall construction)
s
Annular gap between conduit and collar
edge ≥ 5mm
Hilti Anchors (F) for Firestop Collars
Type of wall / Floor
(material)
screw anchor
Hilti HUS H6 and
P6
hollow wall metallic anchor Hilti
HTB-S
cavity anchor
Hilti HHD-S
threaded rod M6
with nut and
washer
x
x
x
Plasterboard wall
Rigid wall
x
x
Rigid floor
x
x
stud anchor Hilti
HSA M6 and M8
wedge anchor
Hilti DBZ
x
x
Collar Size for PVC Conduits ≤ 40mm
PVC Conduits (C)
max. opening size
Collar Type
50mm
CP 644-50/CFS-C P-50
or
CP 643-50 N
16mm x 1.75mm bundle up to three
20mm x 1.95mm bundle up to two
25mm x 1.95mm single
32mm x 2.25mm single
40mm x 2.55mm single
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0
page 7
Hilti Firestop Intumescent Sealant CP 611A
Maximum Opening size and services load
Penetration seal (A) /
services (C)
PVC conduit with optic
fibre cables or empty
Conduit Size
Wall Thichness (tE)
FRR / FRL when protected
with CP 644/CFS-C P
FRR / FRL when protected
with CP 643
≥ 75mm
-/120/60
-/120/60
20mm x 1.95mm
-/120/60
-/120/60
25mm x 1.95mm
-/120/60
-/120/60
32mm x 2.25mm
-/120/60
-/120/60
40mm x 2.55mm
-/120/60
-/120/60
-/120/120
-/120/90
20mm x 1.95mm
-/120/120
-/120/90
25mm x 1.95mm
-/120/120
-/120/90
32mm x 2.25mm
-/120/120
-/120/90
40mm x 2.55mm
-/120/120
-/120/90
16mm x 1.75mm
16mm x 1.75mm
page 8
≥ 128mm
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0
Hilti Firestop Intumescent Sealant CP 611A
Floor Penetrations
The floors must be tested or otherwise asessed in accordance with AS1530.4-2005 for the required fire assistance period.
The intended use of the Hilti Firestop Intumescent Sealant CP 611A is to reinstate the fire resistance performance of:
Rigid floors (E)
The bare floor must have a minimum thickness of 120mm (tE) and comprise of aerated concrete of concrete with minimum
density of 550 kg/m3
Maximum Opening size and services load
Maximum opening size 150mm x 150mm or 170mm, and 60% of the seal area can be penetrated. Seal thickness ≥ 120mm
(tA).
Blank Seal
Hilti Firestop Intumecent Sealant CP 611A (A) on top side, thinckness (tA) 25mm, mineral wool (B) tightly compressed as
backfilling material, thickness (tB) 95mm (gap filled completely)
Figure 10: Blank Seal
Penetration seal (A) /
services (C)
Floor thickness (tE)
FRR / FRL
Other criteria
Description
Blank opening up to 150mm x
150mm or
170mm
≥ 120 mm
-/120/120
(Figure 10)
Small Cable Services of Bundles up to 20mm
Hilti Firestop Intumecent Sealant CP 611A (A) on top side, thinckness (tA) 25mm
Figure 11: Small Cable
Services
Figure 12: Small Cable
Services with special seal type
Penetration seal (A) /
services (C)
Floor thickness (tE)
FRR / FRL
Minimum
Distance s1
Other criteria
Description
Single cable ≤ 16mm
≥ 120 mm
-/120/120
s1=0
-/120/120
s1=10
Backfilling Material (B) optional
Special Seal Type: Additional
sealant (t2A ≥ 100mm, LA ≥ 50mm)
(Figure 12)
-/120/120
s1=0
Backfilling Material (B) optional
(Figure 11)
-/120/120
s1=10
Backfilling Material (B) optional
(Figure 11)
Small cable bundles ≤ 20mm
Single cable ≤ 16mm
≥ 150 mm
Small cable bundles ≤ 20mm
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0
page 9
Hilti Firestop Intumescent Sealant CP 611A
Standard Cable Service
Hilti Firestop Intumecent Sealant CP 611A (A) on top sides, thinckness (tA) 25mm, mineral wool (B) tightly compressed as
backfilling material, thickness (tB) (gap filled completely)
Figure 13: Standard Cable
Service
Figure 14: Standard Cable
Service with special seal type
Penetration seal (A) /
services (C)
Floor thickness (tE)
FRR / FRL
Other criteria
Description
PVC insulated Power Cables
with cable tray (Standard D1
cable set) and PVC insulated
Communication Cables with
cable tray (Standard D2 cable
set) in accordance with
AS1530.4-2005
≥ 120 mm
-/120/90
Special Seal Type: Additional sealant
(t2A ≥ 10mm, LA ≥ 30mm) (Figure 14)
-/120/120
Special Seal Type: Additional sealant
(t2A ≥ 10mm, LA ≥ 130mm) on top side (Figure 14)
-/120/90
(Figure 13)
-/120/120
Special Seal Type: Additional sealant
(t2A ≥ 10mm, LA ≥ 100mm) on top side (Figure 14)
≥ 150 mm
Conduit Service
Hilti Firestop Intumecent Sealant CP 611A (A) on top sides (figure 15, 16) or both sides (figure 17), thinckness (tA) 25mm,
mineral wool (B) tightly compressed as backfilling material, thickness (tB) (gap filled completely)
Figure 15: Conduit Service
Figure 16: Conduit Service
with special seal type
Figure 17: Conduit Service with special
seal type on both sides
Penetration seal (A) /
services (C)
Floor thickness (tE)
FRR / FRL
Other criteria
Description
Single PVC conduits and tubes
≤ 16mm wall thickness 1-3mm
with or without optic fibre
cables and steel conduits up to
≤ 16mm with or without cables
or optic fibre cables
≥ 120 mm
-/120/90
Backfilling Material (B) optional Special Seal Type:
Additional sealant (t2A ≥ 10mm, LA ≥ 30mm)
(Figure 16)
Single PVC conduits and tubes
16mm ≤ ≤ 32mm, wall
thickness 1-3mm with or
without cables or fibre optic
cables
page 10
-/120/120
≥ 150 mm
-/120/90
Backfilling Material (B) optional (Figure 15)
-/120/120
Backfilling Material (B) optional Special Seal Type:
Additional sealant (t2A ≥ 10mm, LA ≥ 50mm)
(Figure 16)
≥ 120 mm
-/120/120
Special Seal Type: Additional sealant
(t2A ≥ 10mm, LA ≥ 80mm) (Figure 17)
≥ 150 mm
-/120/120
Special Seal Type: Additional sealant
(t2A ≥ 10mm, LA ≥ 50mm) (Figure 17)
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0
Hilti Firestop Intumescent Sealant CP 611A
Bauchemie Piktos_neu.ai
05.11.2007
Characteristics of CP 611A
Additional Attributes
45%
30
years
Bauchemie Piktos_neu.ai
30
Jahre
05.11.2007
Hilti Firestop products are comprehensively tested and individually tailored to the
45%
technical requirements of a building’s mechanical and electrical installations. In
addition to their superior behaviour in passive fire protection, Hilti Firestop products
also meet additional requirements in building construction that continue to gain
significance and also help the designer and installer in meeting these additional
requirements. The assessment of fitness for use has been made in accordance with
EOTA ETAG No 026 – Part 2.
Rauch- und Gasd
30
years
30
Jahre
Rauch- und Gasdichtigkeit
Wasserbeständigkeit
Wasserbeständigkeit
Dampfdichtigkeit
Air-seal/Luftdichtheit
Elektische
Charecteristics
Assessment of charecteristics
Norm, standard, test
Health and the environment
Air permeability
(gas thightness)
Impermeable for air, Nitrogen (N2), CO2 and
Methane (CH4) determined for 50 mm thickness of CP 611A
EN 1026
Durability and serviceability
Use category Y2, (-5/+70)° C (suitable for penetration seals intended for use at temperatures between -5° C and +70° C, no exposure
to rain or UV).
ETAG 026-2
Electrical properties
Volume resistivity
164 x 1010 ± 55 x 1010 Ohm
Surface resistivity
318 x 106 ± 84 x 106 Ohm
DIN IEC 60093
(VDE 0303 Part 30)
Reaction to fire
Class E
EN 13501-1
Air-seal/Luftdichtheit
Dampfdichtigkei
Elektische
Schallschutz
Wärmedämmend
FM
FM
APPROVED
Factory Mutual
C
British Standard
BS 476
FM
FM
APPROVED
Factory Mutual
C
US
Service
With more than 20 years of firestop experience worldwide, Hilti is one of the leading suppliers of firestop s­ ystems. We actively
help you manage your firestop projects better by providing:
• Quick engineering judgements
• Extensive technical literature
• On-site training and demonstration
• Sophisticated jobsite logistics
• Assurance of conformity with specific application requirements
• International network of Hilti firestop specialists
Our network of experienced sales representatives, field engineers, firestop specialists and customer service representatives is just
a phone call away - New Zealand - 0800 444 584 / Australia - 131 292
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0
page 11
US
Hilti Firestop Intumescent Sealant CP 611A
Hilti. Outperform. Outlast.
Hilti (NZ) Limited | 1B, 525 Great South Road, Penrose, Auckland 1061, New Zealand | P.O. Box 112-030, Penrose
T 0800 444 584 | F 0800 329 445 | www.hilti.co.nz
Hilti (Aust) Pty Ltd | Level 5, 1G Homebush Bay Drive | Rhodes | NSW 2138
Tpage
13112292 | F 1300 135 042 | www.hilti.com.au
Hilti Firestop Intumescent Sealant CP 611A | Issue 2.0