Kommercial Inch Catalog - Dayton Lamina Corporation

Transcription

Long-lasting
Punches,
Pilots,
Die Buttons,
& Retainers
a MISUMI Group Company
Top-rate
performance,
reduced
maintenance,
exceptional
value
2
Kommercial Punches, Pilots, Die Buttons, and Retainers
Product Applications
Ordering Information
Dayton Kommercial Punches, Pilots, Die
Buttons, and Retainers (inch) are built to
exacting tolerances; are long-lasting, top-rated
performers; help reduce downtime and minimize
maintenance costs; and have a wide range of applications in various high-demand industries, including
automotive and major appliance manufacturing.
Each page contains detailed instructions
on how to order specific Dayton
Kommercial products. Individual product
drawings show product shape, dimensions, tolerances, and concentricity.
When ordering, you are asked to specify
quantity, type, shank and length codes
(for example), and other applicable data.
Dayton Kommercial punches add
longer tool life and improve finished
part quality. For example, Dayton
Jektole ® Punches (slug ejection
punches) provide increased punch to
die button clearance, and can triple
the number of cycles between regrinds.
Dayton’s unique Keeper Key allows sharpening of
the punch and ejector pin as a unit, saving the time it
normally takes to disassemble and reassemble pins,
springs, and screws.
Dayton’s Kommercial product line includes: Dayton
Jektole ® Punches; Regular Punches; Countersink
Punches; Punch Blanks; Straight Punches; Regular
Pilots; Positive Pick-Up Pilots; Compact Positive
Pick-Up Pilots; Die Buttons; Retainers; and Locking
Devices. Both standard sizes and standard alterations
are shown in this catalog. Urethane Strippers—
complementary die component products which dampen
punch vibration and help prevent premature punch
failure—are also shown.
Dayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die
surface during withdrawal of the
punch. A series of grooves is
designed inside the die button
(see drawing). There, the slugs
are trapped until they fall freely
through the relief. The use
of Dayton Slug Control has no
effect on hole size, and will not
require any changes in current
regrind practices.
In the example below, the type specified
is “KPR.” “K” stands for Kommercial,
“P” stands for punch, and “R” stands
for rectangle. 75 is the press-fit
diameter, which is coded by the first
two digits of the decimal equivalent
(.750). “S” designates the “B” standard
point length. 275 is the overall length, coded by inches
and quarter-inches (2.75). Finally, P.700 and W.250
represent the point or hole size dimensions.
HOW TO ORDER
D
P
B
L
Qty. Type
5 KPR
75 S
275
P
W
W
W
P.700 W.250
Standard Alterations
Punches, die buttons, and retainers are available in
sizes other than those listed in the catalog.
When ordering, you are asked to specify different
designations for various non-standard dimensions. For
example, if the P and W dimensions are outside the
standard range, an “X” is placed in front of the P or W
dimension, e.g., “XP” and/or “XW.” If the point length is
other than standard, designate “XB” for the point length.
See the foldout tabs in the individual product sections
for these and other special order designations.
XP
P
® Jektole is a registered trademark of Dayton Progress Corporation.
All Triliteral Designators are trademarks of Dayton Progress Corporation.
XW
TM
Dayton Progress Corporation
www.daytonprogress.com
3
Contents
Punches
Die Buttons
Standard Shapes
X
KD_ & KH_ Die Buttons
K
V
L
XO
J H
H
R
K
R
O
N J
VN
Y_
Z
KJ
Jektole
®
YV
K
L
L
ZY
Z
4, 5
Round/Shape
Product Designation
18
Headless/Headed
KN_ & KR_ Die Buttons
Tapered Relief
Each page contains detailed instructions on how to
order specific Dayton Kommercial products. In
addition, use the following chart to define the product
as a part number.
Example:
19
KPR
Line
Product
Shape
75
KP_ Regular
6, 7
Round/Shape
275
Headless/Headed
8, 9
Regular
Type
Retainers
PRT for Single Head Pilot
21
True LocationTM
Code
10, 11
12, 13
Compact Positive Pick-Up
KJB & KPB Punch Blanks
®
Jektole / Regular
KPG Countersink
14
Miscellaneous/Other
Classified Shapes
22, 23
Form Shapes
24, 25
Jektole® Data
26
15
Round
Locking Devices
27
KWX & KCX Clospace
Round
17
Length
S 275
Catalog Number
Point or Hole Size
P.700, W.250
Dimensions As Specified
D
Code
D
Code
D
.1250
.1875
.2500
.3125
.3750
.4375
50
62
75
87
100
125
.5000
.6250
.7500
.8750
1.0000
1.2500
150
175
200
225
250
275
1.5000
1.7500
2.0000
2.2500
2.5000
2.7500
Classified Shapes
Classified shapes (83 common shapes, no detailing required) are available on all punches and die
buttons as indicated in this catalog. See pp. 22, 23
for more information and special instructions. Also,
see individual product pages and p. 27 for additional
information on orientation and views.
Clearance
➊ .007 max fillet on the punch —
matching corner shape on the die
button.
➋ .007 max fillet on the die button
16
Round
Overall Length L
Coded by whole number and the first two
digits of dec. equiv. (2.750)
Normal grinding methods produce:
Key Flats / Dowel Slots
KUX Straight
75
S=Standard
Alt. lengths available
Diameter (D) is shown on the order as a two- or threedigit code. To convert the shank diameter to the
appropriate code, use the following chart.
12
18
25
31
37
43
Positive Pick-Up
KUAC/KPAC Pilots
“B” Point Length
KD_ & KH_ EDM Button Blanks 20
KPR
KPA Pilots
Press-Fit Dia. D (shank diameter)
Coded by the first 2 digits of decimal equivilent (.750)
S
Product Series
KPT Pilots
K for Kommercial
P for Punch (Regular)
R for Rectangle
Urethane Strippers
28
Shear Angles
29
— matching corner shape on the
punch.
Head
Dim.
T
.125
.125
.125
.188
.188
.188
.250
.250
.250
.250
.250
.250
.250
.250
.250
.250
5
6
5
4
Jektole Punches
Jektole Punches
®
Fillet .01
.02
Type
KJ_
Material
Steel: A2, M2, RC 60-63
Heads RC 40-55 (1" and smaller)
.0005
.0005 P to D
Round P +– .0000
.001 P to D
Shape P, W ± .0005
®
Press-In Lead
+.0002
D +.0005
KJX
KJO
KJR
KJK
Jektole Punches
®
KJL
KJH
KJJ
.5R
+.00
–.01
2
P
D+.125
T
+.01
–.00
.02
L ++.00
B +–.06
.00
KJN
KJV
➊ Check your P&W dimensions
KJY
KJZ
R=G
2
to be certain the diagonal G does
not exceed the maximum shown.
Surface Coatings
Jektole® punches permit doubling punch to die button
clearance; produce up to three times the number of
hits between sharpenings; and reduce burr heights.
Some catalog products can be coated to increase hardness,
reduce galling, and improve wear and/or corrosion resistance.
HOW TO ORDER
➋ Sharp corners are typical. To assure proper clearance, Dayton will provide standard
broken corners to eliminate interference with die button fillet when total clearance is .005 or less.
Head
Point Length
B
PointRound
Length B
Round
Shape
Shape
L
L
Shank Code
Range
Min.
Min.Min.Range
Max.
Min. Min. Max.
ANSI
Alternate
Dim. ANSIMin. Alternate
1.50XW
1.75 W
2.00P/G
2.25 2.50
1.50 2.75
1.75 3.00
2.00 3.25
2.25 3.50
2.50 3.75
2.75 4.00
3.00 4.25
3.25 4.50
3.50 3.75 4.00 4.25 4.50
SD B
C
T
D
ES XP
B
C PD
E XWXP W P/G
P
.062.1875
.062.1874 .062 .062- .1875
.050
.75 18 .125 .43 .050
.75 .062- .1874 .062
.43
.1875
150.080
175.093- .2500 150 175
.093.2500
.093.2499
.080
.75 25 .125 .50 .080
.75 .093- .2499 .080
.50
.2500
200.3125
200
.3125
.125- .3124 .115
.125.3124 .115 .125.115.125.75 1.00*
.75 1.00*
.56
31 .125 .56 .115
.3125
.3750
.187- .3749 .158
.3749 .158 .187- .3750
.158.187-.187.75 1.00
.75 1.00
.62
37 .188 .62 .158
.3750
225
225
.4375
.187- .4374 .158
.4374 .158 .187- .4375
.158.187-.187.75
43 .188 .75 .158 1.00
.4375 1.00
.5000
.250- .4999 .158
.250.4999 .158 .187- .5000
.158.187.81
50 .188 .81 .158 1.00
.5000 1.00
.250.6250
.6249 .235
.375.6249 .235 .250- .6250
.235
1.25 .93 .235 .375-1.25
.93
.6250 62 .250
.312.7500
.7499 .235
.500.7499 .235 .312- .7500
.300
1.25 1.06 .300 .500-1.25
1.06
.7500 75 .250
250 275 300 325 350
250 375
275 400
300 325 350 375 400
.312.8750
.235
.8749
.562.8749 .235 .312- .8750
.350
1.25 1.50
1.50
1.12
1.12 .350 .562-1.25
.8750 87 .250
425 450
425 450
.312-1.0000
.235
.687- .9999 .235 .312-1.0000
.400
1.50
1.25
1.25 .400 .687- .9999
1.0000 100 .250 1.50
.312-1.2500
.281
.625-1.2499 .281 .312-1.2500
.450
1.50
1.25
1.25 .450 .625-1.2499
1.2500 125 .250 1.50
.312-1.5000
.281
.750-1.4999 .281 .312-1.5000
.450
1.50
1.25
1.25 .450 .750-1.4999
1.5000 150 .250 1.50
.350-1.7500
.281
1.000-1.7499 .281 .350-1.7500
.450
1.50
1.25
1.25 .450 1.000-1.7499
1.7500 175 .250 1.50
.400-2.0000
.281
1.187-1.9999 .281 .400-2.0000
.450
1.50
1.25
1.25 .450 1.187-1.9999
2.0000 200 .250 1.50
.450-2.2500
.281
1.375-2.2499 .281 .450-2.2500
.450
1.50
1.25
1.25 .450 1.375-2.2499
2.2500 225 .250 1.50
.500-2.5000
.281
1.625-2.4999 .281 .500-2.5000
.450
1.50
1.25
1.25 .450 1.625-2.4999
2.5000 250 .250 1.50
Features/Benefits
Specify: Qty.
Type
Example: 6
KJX
D Code
37
L
C225
P (or P&W)
Steel
P.204
A2
Note: The
location of a
** ®
®
** standard
Jektole
Jektole
key
flat
is
at
0°.
See
p. 27 for more
Code 4.75 5.00 5.25
Code 5.50
4.755.75
5.006.00
5.256.25
5.506.50
5.756.75
6.007.00
6.25Group
6.50 6.75 7.00 Group
information
on
flats
and
dowel slots.
18
18
J2
J2
L
25
31
37
43
50
62
75
87
100
125
150
175
200
225
250
475
500
25
31
37
43
50
62
75
87
525 550
475 575
500 600
525 550 575 600
100
625
625
125
150
650
175
675 700
200
225
250
*Not available on 1.50 overall length.
**See p. 26 for additional information.
90° Reflected
View
L
J3
J4
J6
J6
J6
J9
J9
J9
J9
J12
J12
650
J12
J12
J12
J12
J3
J4
J6
J6
J6
J9
J9
1 Day J9
J9
J12
J12
J12
675 700
J12
J12
J12
0° (X2)
P
D
2
and W Dimensions
XB
XP, XW PSmaller
than Standard
DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating.
Absorbs shear stress and provides high temperature resistance.
Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness:
*Vickers 3400.
TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness
(harder than carbide) and superior abrasive wear resistance.
Approx. hardness: *Vickers 3000.
XNM—PVD, solid film. Produces lower coefficient of friction
than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.
XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ±
.0002. Approx. hardness: *Vickers 3100.
Jektole® punches are available in sizes other than
those shown in the chart to the left.
XNAProgress (XNAP)—ultra-hard PVD coating that absorbs
shear stress; provides excellent high-temperature resistance.
Ideal for stamping where tools are exposed to extreme stress
profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness:
*Vickers 3200.
Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness
*Vickers 2500.
Material
Code / Delivery
+ 3 days
XN —DayTride
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
XNA —ZertonPlus™ + 7 days
XNAP—XNAProgress +12 days
+12 days
XCD
®
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
XB
B
P
P
XW
XB
Point
Length
XBB
XB
XBB
.500- .751- 1.001- 1.251- 1.501- 1.626- .500- .751- 1.001- 1.251- 1.501- 1.626.750 1.000 1.250 1.500 1.625 2.000 .750 1.000 1.250 1.500 1.625 2.000
Code Type
Min. P (Rounds)
Min. W (Shapes)
18 KJ_ .050 .058
.062 .093
25 KJ_ .080 .080 .080
.080 .093 .093
31 KJ_ .115 .115 .115 .115 .125 .187
.115 .115 .125 .172 .195 .187
37 KJ_ .158 .158 .158 .158 .158 .187
.158 .158 .158 .172 .195 .187
43 KJ_
.158 .158 .158 .158 .187
.158 .158 .172 .195 .187
50 KJ_
.158 .158 .158 .158 .187
.158 .158 .172 .195 .187
62 KJ_
.235 .235 .235 .235 .235
.235 .235 .235 .235 .235
75 KJ_
.300 .300 .300 .300 .250
.235 .235 .235 .235 .250
87 KJ_
.350 .350 .350 .350 .250
.235 .235 .235 .235 .250
100 KJ_
.400 .400 .400 .400 .250
.235 .235 .235 .235 .250
XL
Overall Length Shortened
Stock removal from point end which shortens
B length.
LL
Precision Overall Length
Same as XL except overall length is held to ±.001.
Length Shortened
XLB Overall
B length maintained. (min. shank length .75)
CrN (CRN)—excellent adhesion, high toughness, and good
corrosion resistance. Primary applications are metal forming
(copper, brass, bronze), metal die casting, and plastic injection
molding. Approx. hardness: *Vickers 1800-2100.
ZertonPlus™ (XNA)—excellent wear resistance, thermal shock
stability and hot hardness. Approx. hardness *Vickers 3200.
.75
Min.
XP
DayKool™ (XCR)—cryogenic steel conditioning process, used
primarily with hard, thick materials. Improves strength, toughness, and dimensional stability.
designations for various non-standard dimensions.
For example, if the P and W dimensions are outside
the standard range, an “X” is placed in front of the
P or W dimension, e.g., “XP” and/or “XW.” If the
point length is other than standard, designate “XB”
as the point length. Also see “Standard Alterations”
on the front of the pullout tab in this section for
other special order designators.
For XBB, add three days to delivery.
DayTride® (XN)—a low-cost surface application that treats all
exposed surfaces. Ideal for punches and die buttons. Provides
high dimensional stability. Approx. hardness: RC73.
DayTiN® (XNT)—applied via PVD (physical vapor deposition).
Provides extreme hardness (hard as carbide) and excellent
lubricity when used with a lubricant. Not recommended for
stainless steel, copper, or nickel. Approx. hardness: *Vickers
2300.
Point Length
Other than Standard
XK
XT
Thinner Head than Standard
Stock removal from head end which shortens
overall length.
TT
Precision Head Thickness
Same as XT except head thickness tolerance
is held to ±.0005.
XH
Reduced Head Diameter
Minimum head diameter equals D +.000 – .001.
No Side Hole
For air ejection. No cost.
XJ
Smaller Jektole Components
See p. 26.
SBR Straight Before Radius
To determine Length of Radius Blend (LRB)
1. Calculate (D-P)/2.
2. Find (D-P)/2 value on left side of chart.
3. Follow line over to intersection point on radius blend line.
4. Read LRB value
.300
on bottom of chart.
B
.200
LRB
SBR
.100
D
Example:
.500 .400 .300
.200 .100
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
Following the .100 line on chart over the radius blend line shows
the LRB to be approximately .300.
* Vickers used when RC exceeds 80.
® DayTride and DayTiN are registered trademarks of Dayton Progress.
™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.
P
ead
Dim.
T
25
25
25
25
88
88
88
50
50
50
50
50
50
50
50
50
50
8
7
7
6
Regular Punches
Regular Punches
Regular Punches
Type
KP_
2
Material
Steel: A2, M2, RC 60-63
Heads RC 40-55 (1" and smaller)
+ .0005
– .0000
Round P
Shape P, W ± .0005
R=G
2
Features/Benefits
Surface Coatings
Regular Kommercial punches provide three times better
alignment than other major brands; offer longer tool life;
and can significantly improve finished part quality.
HOW TO ORDER
➋ Sharp corners are typical. To assure proper clearance, Dayton will provide standard
broken corners to eliminate interference with die button fillet when total clearance is .005 or less.
.0005 P to D
.001 P to D
Specify: Qty.
Type
D Code
Example: 9
KPL
100
L
E350
P (or P&W)
Steel
P.872, W.401 A2
and W Dimensions
XB
XP, XW PSmaller
than Standard
2300.
*Vickers 3400.
Point Length B
Point
Round
Length B
Round
Shape
Shank Code Head
Dim. ANSI
ANSI
Alternate
Min. Alternate
Range
Min.Min.
Min. Max.
Range
XW XPW P/GP 1.50
S DB
C
DT E S XPB
CP D
E
.062-.062.1250.1249
.75
.75 .062- .1249 .062.042
.43.1250
.43.042
12 .125
.062- .062.1875.1874
.75
.75 .062- .1874 .062.042
.43.1875
.43.042
18 .125
150
.093-.062.2500.2499
.75
.75 .062- .2499 .062.062
.50.2500
.50.062
25 .125
.125- .093.3125.3124
.75 1.00*
.75 .0931.00* .3124 .062.062
.56.3125
.56.062
31 .125
.187- .125.3750.3749
1.25** .080.062
.75 1.00
.75 .1251.00 .3749
.62.3750
37 1.25**
.188 .62.062
.187- .187.4374.4374
1.25 .158.158
1.00 .4374
.75.4375 1.00
43 1.25
.188 .75.158 .187.187- .250.5000.4999
1.25 .158.158
1.00 .4999
.81.5000 1.00
50 1.25
.188 .81.158 .250.250-.375.6250.6249
.235.235
1.25 1.50
.93.6250 62 1.25
.250 1.50.93.235 .375- .6249
.312- .500.7500.7499
.235.300
1.25 1.50
1.06.7500 75 1.25
1.06.300 .500- .7499
.250 1.50
.312- .562.8750.8749
.235.350
1.25 1.50
1.12 .8750 87 1.25
1.12.350 .562- .8749
.250 1.50
.312-1.0000
.235.400
.625- .9999
1.25
1.25.400 .625- .9999 1.50
1.0000 100 .250 1.50
.312-1.2500
.250.450
.625- 1.2499
1.25
1.25.450 .625- 1.2499 1.50
1.2500 125 .250 1.50
.312-1.5000
.250.450
.750- 1.4999
1.25
1.25.450 .750- 1.4999 1.50
1.5000 150 .250 1.50
.350-1.7500
.250.450
1.000- 1.7499
1.25
1.25.450 1.000- 1.7499 1.50
1.7500 175 .250 1.50
.400-2.0000
.250.450
1.187- 1.9999
1.25
1.25.450 1.187- 1.9999 1.50
2.0000 200 .250 1.50
.450-2.2500
.250.450
1.375-2.2499
1.25
1.25.450 1.375-2.2499 1.50
2.2500 225 .250 1.50
.500-2.5000
.250.450
1.625-2.4999
1.25
1.25.450 1.625-2.4999 1.50
2.5000 250 .250 1.50
**Not available on 1.75 overall length.
Shape
L
L
Min. Min. Max.
1.75
2.00
2.25
2.50
1.50
2.75
1.75
3.00
2.00
3.25
2.25
3.50
2.50
3.75
2.75
4.00
3.00
4.25
3.254.50
3.50 3.75 4.00 4.25 4.50
XW W P/G
.062 .062- .1250
.062 .062- .1875
.062
175 .093- .2500 150 175
200 .3125
200
.062 .125.080 .187- .3750
225
225
.158 .187- .4374
.158 .187- .5000
.235 .250- .6250
250375
275400
300 325 350 375 400
.235 .312- .7500250 275 300 325 350
425 450
425 450
.235 .312- .8750
.235 .312-1.0000
.250 .312-1.2500
.250 .312-1.5000
.250 .350-1.7500
.250 .400-2.0000
.250 .450-2.2500
.250 .500-2.5000
L
Code
12
18
25
31
37
43
50
62
75
87
100
125
150
175
200
225
250
L
Code
4.75 5.00 5.25
5.504.75
5.755.00
6.005.25
6.255.50
6.505.75
6.756.00
7.006.25 6.50 6.75Note:
7.00The standard location of a
key
flat is at 0°. See p. 27 for more
12
18
information on flats and dowel slots.
475
500
25
31
37
43
50
62
75
475 500
525 87550 575 600 525 550 575 600
100
625 650 675 700 625
125
150
175
200
225
250
Min. XP, XW applies to S point length. (See Standard Alterations.)
90°
Reflected
View
0° (X2)
P
D
2
650
1 Day
675
700
Regular Kommercial punches are available in sizes
other than those shown in the chart to the left.
For example, if the P and W dimensions are outside
the standard range, an “X” is placed in front of the P
or W dimension, e.g., “XP” and/or “XW.” If the point
length is other than standard, designate “XB” as the
point length. Also see “Standard Alterations” on the
front of the pullout tab in this section for other special order designators.
*Vickers 3200.
*Vickers 2500.
For XBB and X3B, add three days
to delivery.
.75
XB
Min.
B
XP
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
+12 days
XCD
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
P
P
XW
XB
Point
Length
XBB
X3B
XB
XBB
.500- .751- 1.001- 1.251- 1.501- 1.626- 2.001- 2.501- .500- .751- 1.001- 1.251- 1.501- 1.626.750 1.000 1.250 1.500 1.625 2.000 2.500 3.000 .750 1.000 1.250 1.500 1.625 2.000
Code Type
Min. P (Rounds)
Min. W (Shapes)
18 KP_ .042 .058 .075 .093
.062 .062 .093 .125
25 KP_ .062 .062 .080 .093
.062 .062 .093 .125
31 KP_ .062 .062 .093 .093 .125 .187
.062 .093 .093 .125 .195 .187
37 KP_ .062 .062 .093 .125 .125 .187 .250 .312 .080 .109 .125 .125 .195 .187
43 KP_
.062 .093 .125 .125 .187 .250 .312
.109 .125 .125 .195 .187
50 KP_
.125 .125 .125 .125 .187 .250 .312
.125 .141 .172 .195 .187
62 KP_
.235 .235 .235 .235 .235 .312 .375
.235 .235 .235 .235 .250
75 KP_
.300 .300 .300 .300 .300 .343 .406
.235 .235 .235 .235 .250
87 KP_
.350 .350 .350 .350 .400 .400 .437
.235 .235 .235 .235 .250
100 KP_
.400 .400 .400 .400 .400 .400 .437
.235 .235 .235 .235 .250
XT
TT
.75 min.
(Ref.)
XH
XL
LL
L
B
XL
B length.
LL
Same as XL except overall length is held to ±.001.
Length Shortened
XLB Overall
XT
overall length.
TT
is held to ±.0005.
XH
.300
4. Read LRB value
on bottom of chart.
B
.200
LRB
Material
Code / Delivery
Point Length
Other than Standard
SBR
.100
D
.500
.400 .300
.200
.100
P
Example:
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
www.daytonprogress.com www.daytonprogress.com
Head
Dim.
T
.125
.125
.125
.125
.188
.188
.188
.250
.250
.250
.250
9
10
9
8
Regular Pilots
Regular Pilots
Regular Pilots
Type
KPT
KPT
Surface Coatings
Regular Kommercial pilots are built to exact tolerances;
the parabolic point shape allows for smooth pick-up
action; and pilots offer a wide range of unique punching
and fabrication applications.
Material
Steel: A2, M2, RC 60-63
Heads RC 40-55
.0005
.0005 P to D
Round P +– .0000
HOW TO ORDER
Specify:
Qty.
Example: 2
L
Point Length B
PointRound
Length B
Round
L
Shank Code Head
Dim. ANSIMin.
ANSI
Alternate
Alternate
Range
Min.
Range
1.50
1.75
2.00
2.25
1.50
2.50
1.75
2.75
2.00
3.00
2.25
3.25
2.50
3.50
2.75
3.75
3.00
4.00
3.25
4.25
3.50
4.50
3.75 4.00 4.25 4.50
XP
P
S DB
C
DT
ES XP
B
C PD
E
.041 .061- .1250
.75 12 .125 .43 .041
.75 .061- .1250
.43
.1250
.041 .061- .1875
.75 18 .125 .43 .041
.75 .061- .1875
.43
.1875
150
150
175
.092- .2500
.061175
.75 25 .125 .50 .061
.75 .092- .2500
.50
.2500
.061 .092- .3125
.75 1.00*
.75 .0921.00* .3125
.56
31 .125 .56 .061
.3125
200
200
.061 .124- .3750
1.25**
.75 1.00
.75 .1241.00 .3750
.62
37 1.25**
.188 .62 .061
.3750
225
225
250 275 300 325250350275375300400325 350 375 400
.092 .186- .4375
1.25
1.00 .4375
.75
43 1.25
.188 .75 .092 .186.4375 1.00
425 450
425 450
.186.5000
.186.5000
.124
.81
50 1.25
.188 .81 .124 1.00 1.25
.5000 1.00
*
*
*
*
* .234 .374- .6250
1.25 1.50* .234 .374- .6250
.93
.93
62 1.25
.250 1.50
.6250
.25 1.50 .299 .499- .7500
1.06
1.06.299 .499- 1.7500
75 1.25
.250 1.50
.7500
1.25 1.50 .349 .561- .8750
1.12
1.12 .349 .561- .8750
87 1.25
.250 1.50
.8750
1.25
1.25.399 .624-1.00001.50 .399 .624-1.0000
1.0000 100 .250 1.50
**Not available on 1.75 overall length.
***Not available on 2.00 overall length.
L
Code
12
18
25
31
37
43
50
62
75
87
100
Type
D Code
L
P
KPT
50
C250
P.390
Steel
M2
L
Code
4.75 5.00 5.25
5.50
4.75
5.75
5.00
6.00
5.25
6.25
5.50
6.50
5.75
6.75
6.00
7.00
6.25 6.50 6.75 7.00
475
500
12
18
25
31
37
43
475 500
525 50550 575 600525 550 575 600
62
625 650 675 700625
75
87
100
1 Day
650
675
700
Min. XP applies to S point length. (See Standard Alterations.)
Regular Kommercial pilots are available in sizes
other than those shown in the chart to the left.
For example, if the P dimension is outside the
standard range, an “X” is placed in front of the P
dimension, e.g., “XP.” If the point length is other
than standard, designate “XB” as the point length.
Also see “Standard Alterations” on the front of the
pullout tab in this section for other special order
designators.
XB
Dimensions
XP PSmaller
than Standard
Features/Benefits
to delivery.
2300.
*Vickers 3400.
Point Length
Other than Standard
.75
Min.
XP
XB
B
P
P
XB
XBB
Point
Length
.500.750
.751- 1.001- 1.251- 1.5011.000 1.250 1.500 1.625
Code
18
25
31
37
43
50
62
75
87
100
.050
.061
.061
.092
.092
.124
.234
.299
.349
.399
.057
.061
.061
.092
.092
.124
.234
.299
.349
.399
Type
KPT
KPT
KPT
KPT
KPT
KPT
KPT
KPT
KPT
KPT
L
XL
LL
Min. P
.074
.079
.092
.092
.092
.124
.234
.299
.349
.399
(Rounds)
.092
.092
.092 .124
.124
.157
.124
.157
.124
.157
.234 .234
.299 .299
.349 .349
.399 .399
X3B
1.6262.000
2.0012.500
2.5013.000
.186
.186
.186
.186
.234
.299
.399
.399
.249
.249
.249
.374
.342
.399
.399
.311
.311
.311
.374
.405
.436
.436
B
XH
XT
TT
.75 min.
(Ref.)
XL
B length.
Length Shortened
XLB Overall
XT
overall length.
TT
*Vickers 3200.
is held to ±.0005.
XH
*Vickers 2500.
Material
Code / Delivery
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
+12 days
XCD
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
.300
4. Read LRB value
on bottom of chart.
B
.200
LRB
SBR
.100
D
.500
.400 .300
.200
.100
P
Example:
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
Positive
Positive
Pick-Up
Pick-Up
Pilots
Pilots
Type Type
Positive Pick-Up Pilots
05
05
Positive Pick-Up Pilots
05
KPA
KPA
Features/Benefits
Surface Coatings
Dayton Kommercial positive pick-up pilots provide
smoother pick-up without the risk of distorting the hole;
in addition, the unique design moves the stock farther
than conventional pilots.
KPA
Material
Material
Steel:Steel:
M2, RC
M2,60-63
RC 60-63
Heads
Heads
RC 40-55
RC 40-55
.0005 + .0005 .0005 P.0005
to D P to D
Round
Round
P +– .0000
P – .0000
Geometry provides
smoother pick-up
without risk of
distortion of hole.
HOW TO ORDER
Specify:
Qty.
Example: 4
If youIfrequire
you require
a length
a length
other other
than shown,
than shown,
designate
designate
“XL” (original
“XL” (original
B length
B length
will bewill
maintained).
be maintained).
Example:
Example:
You require
You require
a length
a length
of 3.600.
of 3.600.
OrderOrder
375, then
375, show
then show
XL 3.600.
XL 3.600.
See “How
See “How
to Order”
to Order”
example
example
on theonnext
the page.
next page.
XL is XL
available
is available
downdown
to 1.375.
to 1.375.
Note Note
shankshank
lengthlength
limitation
limitation
of .75.of .75.
(B length
(B length
may be
may
shorter
be shorter
than shown
than shown
whenwhen
XL is XL
under
is under
the shortest
the shortest
lengthlength
shown.)
shown.)
ThereThere
is no is
additional
no additional
charge
charge
for XL.
for XL.
Type D Code
KPA
100
L
P
C525 P.875
Alt.
Steel
XL3.600
M2
Greater positioning—
moves stock farther than
conventional pilots.
.0977
.18 .0977
.18 .0977
.061
.1875- .1875
.050
.050- .061
.75
.75 - .1875 .18.050
.43 .061
.1432
.25 .1432
.25 .1432
.061
.2500- .2500
.061
.061- .061
.75
.75 - .2500 .25.061
.50 .061
.1883
.31 .1883
.31 .1883
.092
.3125- .3125
.061
.061 - .092
.75
.75 - .3125 .31.061
.56 .092
250 250
275 275
.2342
.37.092
.37 .2342
.37 .2342
.186
.186
.3750-275
.3750
.092
.092-250
.75
1.00*
.75- .3750
1.00*
.62 .186
.2793
.43.092
.43 .2793
.43 .2793
.4375
.186
.4375- .4375
.092
.092- .186
.75
1.00
.75- 1.25**
1.00 1.25**
.75 .186
300 325 350 375300400300
325425325
350450350
375475375
400500400
425 425
450 450
475
.3252
.50.124
.50 .3252
.50 .3252
.50001.25
.249
.5000- .5000
.124
.124 - .249
1.00 -1.25
1.00
.81 .249
.4162
.62.234
.62 .4162
.62 .4162
.6250
.311
.6250- .6250
.234
.234- .311
1.50
1.50
1.00 - 1.25
1.00 1.25
.94 .311
.5072
.75.299
.75 .5072
.75 .5072
.75001.25
.436
.7500- .7500
.299
.299- .436
1.50
1.50
1.06 .436 -1.25
.5982
.87.349
.87 .5982
.87 .5982
.87501.25
.561
.8750- .8750
.349
.349- .561
1.50
1.50
1.12 .561 -1.25
.6892
.6892 .6892
1.00.399
1.00 1.00
.749-1.0000
.399
.399 .749-1.0000
1.50
1.50
1.25 1.25
1.25 .749-1.0000
*Not available
*Not available
on 1.50 on
overall
1.50 length.
overall length.
**Not available
**Not available
on 1.75 on
overall
1.75 length.
overall length.
18
25
31
37
43
475
500 500
50
62
75
87
100
525
550
18
18
25
25
31
31
37
37
43
43
50 525
575 50600525
550 550
575 575
600 600
62
62
625 650 675 700625 625
650 650
675
75
75
87
87
100 100
N =[(P-.057)/.728]+.132
N =[(P-.057)/.728]+.132
when “P”
when
dimension
“P” dimension
is less is
than
less“Pn”
than
shown
“Pn” shown
in chart.
in chart.
675
700 700
Kommercial positive pick-up pilots are available in
sizes other than those shown in the chart to the left.
For example, if the P dimension is outside the
standard range, an “X” is placed in front of the P
dimension, e.g., “XP.” If the point length is other
than standard, designate “XB” as the point length.
Also see “Standard Alterations” on the front of the
pullout tab in this section for other special order
designators.
XB
Dimensions
XP PSmaller
than Standard
Point Length
Other than Standard
to delivery.
2300.
*Vickers 3400.
Head Shank
Head
Head
Code Code
L
L
L
L
L
L
Round
Round
Round
Shank
Dim.
Dim.
Dim.
1 Day
Alternate
Alternate
Range
Min.PnMin.
Range
RangeN 3.00Pn
Std.
Std. Alternate
Code 5.25 5.50 5.75
Code
Code
N 3.25
2.50
Pn3.50
2.50
2.75
3.75
2.75
3.00
4.00
3.00
3.25
4.25
3.25
3.50
4.50
3.50
3.75
4.75
3.75
4.00
5.00
4.00
4.25 4.25
4.50 4.50
4.75 4.75
5.00 5.00
T Std.
T
TS Min.
6.00
5.256.25
5.25
5.506.50
5.50
5.756.75
5.75
6.007.00
6.00
6.25 6.25
6.50 6.50
6.75 6.75
7.00 7.00
XP
P 2.75
P
SD B D C
S CB P D
C E
D N XP
E XP2.50
D
E
B
.43
.125 .43
.1875.75
.1875
18 .125
18 .125
.75
.50
.125 .50
.2500
.2500
25 .125
25 .125
.56
.125 .56
.3125.75
.3125
31 .125
31 .125
1.00*
.62
.188 .62
.3750.75
.3750
37 .188
37 .188
1.00
.75
.188 .75
.4375.75
.4375
43 1.25**
.188
43 .188
1.00
.81
.188 .81
.5000 .5000
50 1.25
.188
50 .188
1.50
1.25
1.00
.94
.250 .94
.6250 .6250
62 .250
62 .250
1.50
1.25
1.06
.250 1.06
.7500 .7500
75 .250
75 .250
1.50
1.12
.250 1.12
.8750 .8750
87 1.25
.250
87 .250
1.50
1.25
1.25
.250 1.25
1.00001.0000
100 100
.250 .250
12
11
11
10 10
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
+12 days
XCD
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
XB
Point
Length
.500.750
.7511.000
Code
18
25
31
37
43
50
62
75
87
100
.050
.061
.061
.092
.092
.124
.234
.299
.349
.399
.057
.061
.061
.092
.092
.124
.234
.299
.349
.399
Type
KPA
KPA
KPA
KPA
KPA
KPA
KPA
KPA
KPA
KPA
1.001- 1.251- 1.5011.250 1.500 1.625
Min. P (Rounds)
.092
.074
.079
.092
.092 .092
.124
.092
.124
.157
.092
.124
.157
.124
.124
.157
.234
.234 .234
.299 .299
.299
.349 .349
.349
.399 .399
.399
XBB
X3B
1.6262.000
2.001- 2.5012.500 3.000
.186
.186
.186
.186
.234
.299
.399
.399
.249
.249
.249
.311
.342
.399
.399
.311
.311
.311
.374
.405
.436
.436
L
XL
XH
XT
TT
.75 min.
(Ref.)
XL
See note p. 10.
TT
XT
Stock removal from head end
which shortens overall length.
Same as XT except head
thickness tolerance is held to
±.0005.
XH
Minimum head diameter
equals D +.000 – .001.
.300
4. Read LRB value
on bottom of chart.
B
.200
LRB
SBR
.100
D
.500
.400 .300
.200
.100
P
Example:
D=.375
P=.175
(D-P)/2=(.375–.175)/2=.100
Dayton
Dayton
Progress
Progress
Corporation
Corporation
P
14
13
13
12
Compact Positive Pick-Up Pilots
Compact Positive Pick-Up Pilots
.01
.02
H
Type
KUAC
Straight
Compact Pilots
.01
.02
P +.0003
-.0000
+.00
-.01
+.01
-.00
H
Type
KPAC
Pointed
T
+.01
-.00
Type
T
.125
.125
.188
KUAC .188
Straight .188
.250
.250
.250
.250
H
.375
.438
.500
.562
.625
.750
.875
1.000
1.125
Range P
N
.1865 - .2500
.2501 - .3130
.3131 - .3750
.3751 - .4380
.4381 - .5000
.5001 - .6250
.6251 - .7500
.7501 - .8750
.8751 -1.0000
.25
.31
.37
.43
.50
.62
.75
.87
1.00
.625
.750
.875
*L
1.00 1.125 1.250 1.375
Head
Min.
Type Shank
D Code T
XP
H
.2500 25 .125 .375 .092
.3125
31 .125 .438 .092
.3750
37 .188 .500 .092
KPAC .4375 43 .188 .562 .092
Pointed .5000
50 .188 .625 .124
.6250 62 .250 .750 .234
.7500
75 .250 .875 .299
.8750
87 .250 1.000 .349
1.0000 100 .250 1.125 .399
62
75
87
100
112
125
137
*Any length is available within catalog
range. Specify “XL” and length.
*N =[(P-.057)/.728]+.132 when “P” dimension
is less than “Pn” shown in chart.
T
Range P
.1650 - .2499
.2100 - .3124
.2550 - .3749
.3000 - .4374
.3450 - .4999
.4400 - .6249
.5300 - .7499
.6200 - .8749
.7100 - .9999
*N
Pn
.25
.31
.37
.43
.50
.62
.75
.87
1.00
.1432
.1883
.2342
.2793
.3252
.4162
.5072
.5982
.6892
Specify:
Qty. Type
Example: 25 KUAC
11 KPAC
D Code
L
P
Alt.
Steel
—
62
87
100
.4380
.6200
XL.695
—
A2
A2
Kommercial compact positive pick-up pilots are available in
sizes other than those shown in the charts on pp. 12, 13.
For example, if the P dimension is outside the standard
range, an “X” is placed in front of the P dimension, e.g, “XP.”
If the L1 (KPAC only) is other than standard, designate
“XBR” as the variable length. Also see “Standard Alterations”
on the front of the pullout tab in this section for other special
order designators.
2 Days
.0005
**L
.625 .750 .875 1.00 1.125 1.250 1.375
62
75
87
100
112
125
**Any length is available within catalog range.
Specify “XL” and length. The L1 .12 is maintained.
Because L1 .12 is standard, use alteration code
“XBR” for different length (0.060 min.).
Dayton Kommercial compact positive pick-up pilots—mounted in
a guided stripper—provide exceptional resistance to lateral deflection. A typical longer pilot may have several inches of exposed,
unsupported surface. As bending or forming takes place, this lateral
deflection can create excessive forces on the pilot. Sometimes,
the strength of the pilot—as well as the function of the other die set
components—can be compromised.
Dayton compact pilots provide virtually no unsupported surface
that is susceptible to sideways movement, stress, or wear. Pilots
always maintain the proper extension, and there is no need to
move or adjust the pilot during regrinding.
Dayton compact pilots are rigid during use; last longer; and are
ideally suited for high-demand applications.
Surface Coatings
XP
P
+.03
-.00
.12
+.02
-.00
Features/Benefits
HOW TO ORDER
.12R
-.0000
.12R
Material
Steel: A2, M2, RC 60-63
P to D
Head
P +.0005
+.00
-.01
+.02
-.00
Material
Steel: A2, M2, RC 60-63
+.0002
+.0005
137
(L1)
P Dimension
Smaller than Standard
XBR
L1 Longer than Standard
.12R is maintained.
L1
2300.
*Vickers 3400.
XP
XH
XT
TT
XL
“L” Shortened
Stock removal from point end. L1 length is
maintained.
XT
.12R end which shortens
Stock removal from head
overall length.
TT
Same as XT except head Lthickness tolerance
1
is held to ±.0005.
XH
Minimum head diameter equals H +.000 – .001.
(L1)
*Vickers 3200.
*Vickers 2500.
Material
Code / Delivery
+ 3 days
XN —DayTride®
+ 3 days
XNT —DayTiN®
+ 4 days
XAN —DayTAN™
+ 3 days
XCN —TiCN
+12 days
XNM
+ 8 days
XNP
+ 1 days
XCR —DayKool™
+ 7 days
CRN
+12 days
XCD
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
15
16
15 15
14 14
Punch
PunchBlanks
Blanks
Countersink
Countersink
Punches
Punches
Jektole
Jektole
/Regular
/Regular
®
®
05
05
TypeType
KJB
KJB
Jektole
Jektole
®
Type Type
KPG
KPG
®
Steel: Steel:
A2, M2,
A2,
RC
M2,
60-63
RC 60-63
HeadsHeads
RC 40-55
RC 40-55
05
.0005
.0005
.0005
RoundRound
P +– .0000
P +– .0000
P to
.0005
D P to D
Material
Material
Steel:
Steel:
A2, A2,
M2,M2,
RC RC
60-63
60-63
Heads
Heads
RC RC
40-55
40-55
Head Head
ShankShank
Code Code
Dim. Dim.
D
D
T
TS
Point
Length
Length
B B
L L
.2500
.2500
25
.125
25
HeadHead Point
** Jek**
Shank
Shank
Code
Code
JekTypeType
®
®
Dim.Dim.
ANSI
ANSI Alternate
Alternate
.3125
.3125
31
.125
31
toletole
1.50 1.50
1.75 1.75
2.002.00
2.252.25
2.502.50
2.75 2.75
3.00 3.00
3.25 3.25
3.50 3.50
3.75 3.75
4.00 4.00
4.25 4.25
4.50 4.50
4.75 4.75
5.00 5.00
5.25 5.25
5.50 5.50
5.75 5.75
6.00 6.00
6.25 6.25
6.50 6.50
6.75 6.75
7.00 7.00
Grp.3750
Grp .3750
D D
T T S SB B
C CD DE E
37
.188
37
J2 .5000
J2
.75 .75
.43 .43
.1875
.187518 18
.125.125
.5000
50
.188
50
KJBKJB
J3 .6250
J3
150 150
.75 .75
.50 .50
.2500
.2500
25 25
.125.125
.6250
62
.250
62
175 175
J4 .7500
J4
.75 1.75
.00*1.00*
.56 .56
.3125
.3125
31 31
.125.125
.7500
75
.250
75
200 200
J6 .8750
J6
225 225
.75 1.75
.00 1.00
.62 .62
.3750
.3750
37 37
.188.188
.8750
87
.250
87
J61.0000
J6 1.0000
.75 .75 1.00 1.00
.4375
.4375
43 43
.188.188
100 100
.250
250 250
275 275
300 300
325 325
350 350
375 375
400 400
J6 J6
.81 .81 1.00 1.00
.5000
.5000
50 50
.188.188
425 425
450 450
475 475
500 500
525 525
550 550
575 575
600 600
J9 J9
1.251.25
.93 .93
.6250
.6250
62 62
.250.250
625 625
HOW TO ORDER
J9HOW
J9 TO ORDER
1.251.25
1.061.06
.7500
.7500
75 75
.250.250
J9 J9
1.251.25
1.501.50
1.121.12
.8750
.8750
87 87
.250.250
650 650
Specify:Specify:
Qty. Type
Qty.
J9 J9
1.501.50
1.251.25
1.0000
1.0000
100 100
.250.250
Example:
Example:
6
KPG
6
.1250
.1250
12 12
.125.125
KPBKPB
.1875
.1875
18 18
.125.125
150 150
175 175
.2500
.2500
25 25
.125.125
.3125
.3125
31 31
.125.125
200 200
225 225
.3750
.3750
37 37
.188.188
N/A N/A
250 250
275 275
300 300
325 325
350 350
375 375
400 400
N/A N/A
.4375
.4375
43 43
.188.188
425 425
450 450
475 475
500 500
525 525
550 550
575 575
600 600
.5000
.5000
50 50
.188.188
.6250
.6250
62 62
.250.250
625 625
650 650
675 675
700 700
.7500
.7500
75 75
.250.250
.8750
.8750
87 87
.250.250
1.0000
1.0000
100 100
.250.250
3 Days3 Days
.050-.125
.050-.125
.125
150
.076-.140
.076-.140
.125
.090-.187
.090-.187
.188
SpecifySpecify
.140-.250
.140-.250
.188
in .001"in .001"
.200-.281
.200-.281
.250
increments
increments
.264-.359
.264-.359
.250
.312-.406
.312-.406
.250
.374-.500
.374-.500
.250
KPG
75
*Not*Not
available
available
on 1.50
on 1.50
overall
overall
length.
length.
**See
**See
p. 26p.for
26additional
for additional
information.
information.
HOW HOW
TO ORDER
TO ORDER
Specify:
Specify:
Qty. Qty.
TypeTypeD Code
D CodeL
L SteelSteel
Example:
Example:
9 9 KJBKJB 37 37 B200
B200 A2 A2
Standard
Standard
Alterations
Alterations
Kommercial
Kommercial
punch
punch
blanks
blanks
are are
available
available
in sizes
in sizes
other
other
thanthan
those
those
shown
shown
in the
in the
chart
chart
above.
above.
1 Day
1 Day
L
L
RangeRange
S P
P1.50 1.50
1.75 1.75
2.00 2.00
2.25 2.25
2.50 2.50
2.75 2.75
3.00 3.00
3.50 3.50
4.00 4.00
Type
D Code D Code
L
When
When
ordering,
ordering,
youyou
are are
asked
asked
to specify
to specify
different
different
designations
designations
for various
for various
non-standard
non-standard
dimensions.
dimensions.
For For
example,
example,
if the
if the
L dimension
L dimension
is outside
is outside
the the
standard
standard
range,
range,
an “X”
an “X”
is placed
is placed
in front
in front
of the
of the
L L
dimension,
dimension,
e.g.,e.g.,
“XL.”
“XL.”
75
300
Dayton Slug Control is a
guaranteed method for reducing
the risk of pulling slugs to the die
surface during withdrawal of the
punch. A series of grooves is
designed inside the die button
(see drawing). There, the slugs
are trapped until they fall freely
through the relief. The use of
Dayton Slug Control has no
effect on hole size, and will not
require any changes in current
regrind practices.
DayTiN®
DayTiN®
(XNT)—applied
(XNT)—applied
via PVDvia
(physical
PVD (physical
vapor deposition).
vapor deposition).
Provides
Provides
extremeextreme
hardness
hardness
(hard as(hard
carbide)
as carbide)
and excellent
and excellent
lubricitylubricity
when used
when
with
used
a lubricant.
with a lubricant.
Not recommended
Not recommended
for
for
stainless
stainless
steel, copper,
steel, copper,
or nickel.
or nickel.
Approx.Approx.
hardness:
hardness:
*Vickers*Vickers
2300. 2300.
Material
Material
05
Dayton Slug Control
Some catalog
Some catalog
products
products
can be can
coated
be coated
to increase
to increase
hardness,
hardness,
reduce reduce
galling, galling,
and improve
and improve
wear and/or
wear corrosion
and/or corrosion
resistance.
resistance.
DayTride®
DayTride®
(XN)—a(XN)—a
low-costlow-cost
surfacesurface
application
application
that treats
thatalltreats all
exposedexposed
surfaces.
surfaces.
Ideal forIdeal
punches
for punches
and dieand
buttons.
die buttons.
Provides
Provides
high dimensional
high dimensional
stability.stability.
Approx.Approx.
hardness:
hardness:
RC73. RC73.
TypeType
KPB
KPB
Regular
Regular
Surface
Surface
Coatings
Coatings
LP
PS
150
175
175
200
200
225
SSteel
300
P.275 P.275
2.450 2.450
A2
Steel
A2
250
225
250
275
275
300
300
350
350
400
400
Features/Benefits
Features/Benefits
Precision
Precision
countersink
countersink
punches
punches
have an
have
accurate
an accurate
length length
(±.001")
(±.001")
from under
from under
the head
theto
head
the bottom
to the bottom
of
of
the countersink
the countersink
for precise
for precise
timing timing
of the die.
of the die.
DayTAN™
DayTAN™
(XAN)—ultra-hard,
(XAN)—ultra-hard,
high-aluminum
high-aluminum
PVD coating.
PVD coating.
AbsorbsAbsorbs
shear stress
shearand
stress
provides
and provides
high temperature
high temperature
resistance.
resistance.
for dual
HSLA,
dual phase,
andsteels.
TRIP steels.
hardness:
Ideal forIdeal
HSLA,
phase,
and TRIP
Approx.Approx.
hardness:
*Vickers*Vickers
3400. 3400.
TiCN (XCN)—very
hardthin
PVD,
film. Provides
ultra hardness
TiCN (XCN)—very
hard PVD,
film.thin
Provides
ultra hardness
than carbide)
and superior
wear resistance.
(harder (harder
than carbide)
and superior
abrasiveabrasive
wear resistance.
hardness:
Approx.Approx.
hardness:
*Vickers*Vickers
3000. 3000.
XNM—PVD,
solid
film. Produces
lower coefficient
of friction
XNM—PVD,
solid film.
Produces
lower coefficient
of friction
thancoatings.
other coatings.
Provides
excellent
than other
Provides
excellent
lubricity.lubricity.
Approx.Approx.
hard- hardness: *Vickers
ness: *Vickers
2000. 2000.
XNP—the
for extrusion
and forming
XNP—the
ultimateultimate
coating coating
for extrusion
and forming
applica-applications.works
Alsowell
works
well in shaving
operations.
Tolerance
is ±
tions. Also
in shaving
operations.
Tolerance
is ±
.0002. Approx.
hardness:
.0002. Approx.
hardness:
*Vickers*Vickers
3100. 3100.
DayKool™
(XCR)—cryogenic
steel conditioning
DayKool™
(XCR)—cryogenic
steel conditioning
process,process,
used used
withthick
hard,
thick materials.
Improves
strength,
primarilyprimarily
with hard,
materials.
Improves
strength,
tough- toughness,
and dimensional
ness, and
dimensional
stability.stability.
CrN (CRN)—excellent
adhesion,
high toughness,
and good
CrN (CRN)—excellent
adhesion,
high toughness,
and good
corrosion
resistance.
applications
areforming
metal forming
corrosion
resistance.
PrimaryPrimary
applications
are metal
brass, bronze),
metal
die casting,
and injection
plastic injection
(copper,(copper,
brass, bronze),
metal die
casting,
and plastic
hardness:
1800-2100.
molding.molding.
Approx.Approx.
hardness:
*Vickers*Vickers
1800-2100.
ZertonPlus™
(XNA)—excellent
wear resistance,
ZertonPlus™
(XNA)—excellent
wear resistance,
thermalthermal
shock shock
hot hardness.
hardness
stabilitystability
and hotand
hardness.
Approx.Approx.
hardness
*Vickers*Vickers
3200. 3200.
Standard
Standard
Alterations
Alterations
Kommercial
Kommercial
countersink
countersink
punches
punches
are available
are available
in
in
sizes other
sizes than
otherthose
than shown
those shown
in the chart
in theabove.
chart above.
When When
ordering,
ordering,
you are
you
asked
are asked
to specify
to specify
different
different
designations
designations
for various
for various
non-standard
non-standard
dimensions.
dimensions.
For example,
For example,
if the Pif dimension
the P dimension
is outside
is outside
the the
standard
standard
range,range,
an “X” an
is placed
“X” is placed
in frontinoffront
the of
P the P
dimension,
dimension,
e.g., “XP.”
e.g., “XP.”
If the point
If thelength
point length
is other
is other
than standard,
than standard,
designate
designate
“XB” as
“XB”
the as
point
thelength.
point length.
XNAProgress
(XNAP)—ultra-hard
PVD coating
that absorbs
XNAProgress
(XNAP)—ultra-hard
PVD coating
that absorbs
shear provides
stress; provides
excellent
high-temperature
resistance.
shear stress;
excellent
high-temperature
resistance.
for stamping
where
tools
are exposed
to extreme
Ideal forIdeal
stamping
where tools
are
exposed
to extreme
stress stress
good alternative
to TD coating
the dimenprofiles.profiles.
A good Aalternative
to TD coating
without without
the dimensional changes
associated
that process.
hardness:
sional changes
associated
with thatwith
process.
Approx Approx
hardness:
*Vickers*Vickers
3200. 3200.
Diamond
Like Carbon
(XCD)—combines
high hardDiamond
Like Carbon
CoatingCoating
(XCD)—combines
high hardness
an extremely
low coefficient
of friction.
Good proness with
an with
extremely
low coefficient
of friction.
Good protection against
& adhesive
wear. Approx.
hardness
tection against
abrasiveabrasive
& adhesive
wear. Approx.
hardness
*Vickers*Vickers
2500. 2500.
Our guarantee: Use Dayton Slug Control in a
stamping die now pulling slugs. If, for any reason,
you are not completely satisfied, we will refund the
full cost of the Slug Control alteration. (We cannot
guarantee the retention of slugs when clearance
exceeds 10% per side.)
Ordering
Dayton Slug Control is easy to specify and order.
Simply add the information that is unique to your
application to the die button catalog number.
Please specify XSC for alteration and show
material thickness (inches) and clearance per side
(percentage).
HOW TO ORDER
Catalog Number
Inch KNX 62 100 P.250
Type D L
P
Your Specs
XSC MT.0125 CS 5
Alt.
Mat’l
Clear
Code Thickness Per Side
(inches)
(%)
For additional information, contact your
Dayton distributor.
Material
Material
Code / Code
Delivery
/ Delivery
®
+® 3 days
+ 3 days
XN —DayTride
XN —DayTride
®
®
+ 3 days
XNT —DayTiN
XNT —DayTiN + 3 days
™
™
+ 4 days
+ 4 days
XAN —DayTAN
XAN —DayTAN
+ 3 days
+ 3 days
XCN —TiCN
XCN —TiCN
+12 days
+12 days
XNM XNM
+ 8 days
+ 8 days
XNP XNP
™
™
+ 1 days
+ 1 days
XCR —DayKool
XCR —DayKool
+ 7 days
+ 7 days
CRN CRN
™
+ ™7 days
+ 7 days
XNA —ZertonPlus
XNA —ZertonPlus
+12 days
+12 days
XNAP—XNAProgress
XNAP—XNAProgress
+12 days
+12 days
XCD XCD
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
* Vickers
* used
Vickers
when
used
RCwhen
exceeds
RC exceeds
80.
80.
® DayTride
® DayTride
and DayTiN
and are
DayTiN
registered
are registered
trademarks
trademarks
of DaytonofProgress.
Dayton Progress.
™ DayTAN,
™ DayTAN,
DayKool,DayKool,
and ZertonPlus
and ZertonPlus
are trademarks
are trademarks
of DaytonofProgress.
Dayton Progress.
Dayton
Dayton
Progress
Progress
Corporation
Corporation
DaytonDayton
Progress
Progress
Corporation
Corporation
17
18
1717
16
Clospace
ClospacePunches
Punches
Straight Punches
Straight and Clospace Punches
Surface
Surface
Coatings
Coatings
Some
Some
catalog
catalog
products
products
cancan
be coated
be coated
to increase
to increase
hardness,
hardness,
reduce
reduce
galling,
galling,
andand
improve
improve
wear
wear
and/or
and/or
corrosion
corrosion
resistance.
resistance.
Type
Type
KWX
KWX
Type
KUX
Head Dim.
H
T
.312 .125
.375 .125
.438 .125
.500 .188
HOW TO ORDER
Specify:
Qty.
Example: 5
Type
P
L
KUX
P.1255
150
Steel
A2
Kommercial straight punches are available in
sizes other than those shown in the chart above.
designations for various non-standard dimensions. For example, if the P dimension is outside
the standard range, an “X” is placed in front of
the P dimension, e.g., “XP.” If the point length is
other than standard, designate “XB” as the point
length. Also see “Standard Alterations” on the
front of the pullout tab in this section for other
special order designators.
1 Day
Stock removal from point end.
XL
LL
DayTAN™
DayTAN™
(XAN)—ultra-hard,
(XAN)—ultra-hard,
high-aluminum
high-aluminum
PVDPVD
coating.
coating.
Absorbs
Absorbs
shear
shear
stress
stress
andand
provides
provides
highhigh
temperature
temperature
resistance.
resistance.
Ideal
for HSLA,
dualdual
phase,
andand
TRIP
steels.
Approx.
hardness:
Ideal
for HSLA,
phase,
TRIP
steels.
Approx.
hardness:
*Vickers
3400.
*Vickers
3400.
Material
Material
Steel:
Steel:
M2,M2,
RCRC
60-63
60-63
Heads
Heads
RCRC
40-55
40-55
(KCX)
(KCX)
XT/ TT
TiCN
(XCN)—very
hardhard
PVD,
thinthin
film.film.
Provides
ultraultra
hardness
TiCN
(XCN)—very
PVD,
Provides
hardness
(harder
thanthan
carbide)
andand
superior
abrasive
wear
resistance.
(harder
carbide)
superior
abrasive
wear
resistance.
Approx.
hardness:
*Vickers
3000.
Approx.
hardness:
*Vickers
3000.
L L
KCX
KCX
Range
Range
Head
Head
1.751.75
2.002.00
2.252.25
2.502.50
2.752.75
3.003.00
3.253.25
3.503.50
3.753.75
4.004.00
P P 1.501.50
H H
.0400
-.0630
-.0630
.125.125.0400
.0631-.0940
.156.156.0631-.0940
.0941
-.1250
-.1250
.188.188.0941
150150
175175
200200
225225
250250
275275
300300
325325
350350
375375
400400
.1251-.1570
.1251-.1570
.219.219
.1571-.1880
.1571-.1880
.250.250
.1881-.2190
.1881-.2190
.281.281
.2191-.2500
.312.312.2191-.2500
HOWHOW
TO ORDER
TO ORDER
Specify:
Specify: Qty.Qty. TypeType
P P
L
L
Example:
Example:25 25 KCXKCX P.2200
P.2200 175175
Steel
Steel
M2 M2
Standard
Standard
Alterations
Alterations
L
Same as XL except overall
length is held to ±.001.
Kommercial
Kommercial
clospace
clospace
punches
punches
areare
available
available
in in
sizes
sizes
other
other
than
than
those
those
shown
shown
in the
in the
chart
chart
above.
above.
When
When
ordering,
ordering,
youyou
areare
asked
asked
to specify
to specify
different
different
designations
designations
for for
various
various
non-standard
non-standard
dimensions.
dimensions.
ForFor
example,
example,
if the
if the
P dimension
P dimension
is outside
is outside
thethe
standard
standard
range,
range,
an an
“X”“X”
is placed
is placed
in front
in front
of the
of the
P P
dimension,
dimension,
e.g.,
e.g.,
“XP.”
“XP.”
If the
If the
point
point
length
length
is other
is other
than
than
standard,
standard,
designate
designate
“XB”
“XB”
as as
thethe
point
point
length.
length.
Also
Also
seesee
“Standard
“Standard
Alterations”
Alterations”
on on
thethe
front
front
of the
of the
pullout
pullout
tabtab
in this
in this
section
section
for for
other
other
special
special
order
order
designators.
designators.
XT Thinner Head than
Standard
Stock removal from
head end which shortens
overall length.
TT
Precision Head
Thickness
Same as XT except head
thickness tolerance is
held to ±.0005.
XH
Minimum head diameter
equals D+.000 - .001.
XNM—PVD,
solidsolid
film.film.
Produces
lower
coefficient
of friction
XNM—PVD,
Produces
lower
coefficient
of friction
thanthan
other
coatings.
Provides
excellent
lubricity.
Approx.
hardother
coatings.
Provides
excellent
lubricity.
Approx.
hardness:
*Vickers
2000.
ness:
*Vickers
2000.
XNP—the
ultimate
coating
for extrusion
andand
forming
applicaXNP—the
ultimate
coating
for extrusion
forming
applications.
AlsoAlso
works
wellwell
in shaving
operations.
Tolerance
is ±is ±
tions.
works
in shaving
operations.
Tolerance
.0002.
Approx.
hardness:
*Vickers
3100.
.0002.
Approx.
hardness:
*Vickers
3100.
XH
D
DayKool™
(XCR)—cryogenic
steel
conditioning
process,
used
DayKool™
(XCR)—cryogenic
steel
conditioning
process,
used
primarily
withwith
hard,
thickthick
materials.
Improves
strength,
toughprimarily
hard,
materials.
Improves
strength,
toughness,
andand
dimensional
stability.
ness,
dimensional
stability.
CrNCrN
(CRN)—excellent
(CRN)—excellent
adhesion,
adhesion,
highhigh
toughness,
toughness,
andand
good
good
corrosion
corrosion
resistance.
resistance.
Primary
Primary
applications
applications
are are
metal
metal
forming
forming
(copper,
(copper,
brass,
brass,
bronze),
bronze),
metal
metal
die die
casting,
casting,
andand
plastic
plastic
injection
injection
molding.
Approx.
hardness:
*Vickers
1800-2100.
molding.
Approx.
hardness:
*Vickers
1800-2100.
ZertonPlus™
(XNA)—excellent
wear
resistance,
thermal
shock
ZertonPlus™
(XNA)—excellent
wear
resistance,
thermal
shock
stability
hardness.
Approx.
hardness
*Vickers
3200.
stability
andand
hot hot
hardness.
Approx.
hardness
*Vickers
3200.
XNAProgress
(XNAP)—ultra-hard
coating
absorbs
XNAProgress
(XNAP)—ultra-hard
PVDPVD
coating
thatthat
absorbs
shear
stress;
provides
excellent
high-temperature
resistance.
shear
stress;
provides
excellent
high-temperature
resistance.
Ideal
for stamping
where
tools
exposed
to extreme
stress
Ideal
for stamping
where
tools
are are
exposed
to extreme
stress
profiles.
A good
alternative
to TD
coating
without
dimenprofiles.
A good
alternative
to TD
coating
without
the the
dimensional
changes
associated
process.
Approx
hardness:
sional
changes
associated
withwith
thatthat
process.
Approx
hardness:
*Vickers
3200.
*Vickers
3200.
1 Day
1 Day
LL
DayTiN®
DayTiN®
(XNT)—applied
(XNT)—applied
via PVD
via PVD
(physical
(physical
vapor
vapor
deposition).
deposition).
Provides
Provides
extreme
extreme
hardness
hardness
(hard
(hard
as carbide)
as carbide)
andand
excellent
excellent
lubricity
lubricity
when
when
used
used
withwith
a lubricant.
a lubricant.
NotNot
recommended
recommended
for for
stainless
stainless
steel,
steel,
copper,
copper,
or nickel.
or nickel.
Approx.
Approx.
hardness:
hardness:
*Vickers
*Vickers
2300.
2300.
KCX
KCX
Range
L
1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25
P
.1250-.1880
150
.1881-.2500
175 200 225 250 275 300 325 350 375 400
425 450 475 500
.2501-.3130
.3131-.3750
525 550 575 600 625
XL Overall Length Shortened
DayTride®
DayTride®
(XN)—a
(XN)—a
low-cost
low-cost
surface
surface
application
application
thatthat
treats
treats
all all
exposed
exposed
surfaces.
surfaces.
Ideal
Ideal
for punches
for punches
andand
die die
buttons.
buttons.
Provides
Provides
highhigh
dimensional
dimensional
stability.
stability.
Approx.
Approx.
hardness:
hardness:
RC73.
RC73.
Type
Type
Material
Steel: A2, M2, RC 60-63
Heads RC 40-55
Straight Punches
Diamond
Carbon
Coating
(XCD)—combines
hardDiamond
LikeLike
Carbon
Coating
(XCD)—combines
highhigh
hardness
an extremely
coefficient
of friction.
Good
ness
withwith
an extremely
low low
coefficient
of friction.
Good
pro-protection
against
abrasive
& adhesive
wear.
Approx.
hardness
tection
against
abrasive
& adhesive
wear.
Approx.
hardness
*Vickers
2500.
*Vickers
2500.
Material
Material
Code
Code
/ Delivery
/ Delivery
XNXN—DayTride
—DayTride + 3+ days
3 days
®
®
+ 3+ days
XNT
XNT
—DayTiN
—DayTiN
3 days
™ ™
+ 4+ days
XAN
XAN
—DayTAN
—DayTAN
4 days
+ 3+ days
XCN
XCN
—TiCN
—TiCN
3 days
+12+12
XNM
XNM
days
days
+ 8
+ days
XNP
XNP
8 days
™ ™ + +
1 days
1 days
XCR
XCR
—DayKool
—DayKool
+ +
CRN
CRN
7 days
7 days
™ ™+ +
7 days
7 days
XNA
XNA
—ZertonPlus
—ZertonPlus
+12+12
XNAP—XNAProgress
XNAP—XNAProgress
days
days
+12+12
XCD
XCD
days
days
®
®
M2M2
M2M2
M2M2
M2M2
M2M2
M2M2
M2M2
M2M2
M2M2
M2M2
M2M2
Clospace Punches
Alteration
Code
Product
KWX
KCX
XB
●
XD
●
XH
●
XL
●
●
LL
●
●
XP
●
XT
●
TT
●
For an explanation of the alteration
codes shown above, see the “Standard
Alterations, Regular Punches” on the p.7
pullout tab.
* Vickers
* Vickers
usedused
when
when
RC exceeds
RC exceeds
80. 80.
® DayTride
® DayTride
and and
DayTiN
DayTiN
are registered
are registered
trademarks
trademarks
of Dayton
of Dayton
Progress.
Progress.
™ DayTAN,
™ DayTAN,
DayKool,
DayKool,
and and
ZertonPlus
ZertonPlus
are trademarks
are trademarks
of Dayton
of Dayton
Progress.
Progress.
Dayton
Dayton
Progress
Progress
Corporation
Corporation
20
19
15
17
19 19
18
Die Buttons
Die
DieButtons
Buttons
B
L
+.0002
+.0005
+.0002
+.0005
D
D
P
P
KH__
B
+.015
–.000
Headless
Headed
Material
Steel: A2, M2, RC 60-63
.0005
.0005
Round P +– .0000
+ .001
.001
Shape P, W– .000
+ .0002
D ≥ 1.75 + .0006
P to D
D
P
Dayton
Dayton
Slug
Slug
Control
Control
+.0002
+.0005
.010 R .010 R
.020
.020
.188
TypeType
R
D+.125
R
+.00
–.01
D+.125
TypeType
+.00
–.01
Type
D
Code
KD_
KH_
.2500
.3125
.3750
.4375
.5000
.6250
.7500
.8750
1.0000
1.2500
1.5000
1.7500
2.0000
2.2500
2.5000
2.7500
25
31
37
43
50
62
75
87
100
125
150
175
200
225
250
275
KD_
Min.
B
.156
.156
.156
.156
.156
.187
.187
.187
.250
.250
.250
.312
.312
.312
.312
.312
Max.
R
.156
.191
.228
.281
.312
.391
.468
.578
.703
.828
1.094
1.430
1.630
1.830
2.030
2.230
Round
Range
P
.064- .135
.064- .171
.064- .195
.064- .250
.064- .285
.136- .365
.136- .435
.276- .545
.356- .675
.500- .800
.616-1.050
.750-1.400
.875-1.600
1.000-1.800
1.125-2.000
1.250-2.200
Shape
Min. Max.
W P/G
.048- .135
.048- .171
.048- .195
.048- .250
.064- .285
.095- .365
.118- .435
.125- .545
.125- .675
.187- .800
.187-1.050
.187-1.400
.187-1.600
.187-1.800
.187-2.000
.187-2.200
TypeType
Shown
Shown
herehere
withwith
optional
optional
key key
flat. flat.
SeeSee
p. 27.
p. 27.
Material
Material
.0005
.0005
Round
P +– .0000
P +– .0000
Steel:
Steel:
A2, A2,
M2,M2,
RC RC
60-63
60-63Round
.001+ .001
Shape
Shape
P, WP,+– .000
W– .000
R=G
XSC
XSC
Dayton
Dayton
Slug
Slug
Control
Control
.0005.0005
P to D
P to D
.001 .001
P to D
P to D
HOW HOW
TO ORDER
TO ORDER
L
.75
.87
.93*
1.00
1.125
1.25
1.375
1.50
87
93
100
112
125
137
150
L
P
87
93
100
112
125
137
➊ Check
➊ Check
your P&W
your P&W
dimensions
dimensions
to be to
certain
be certain
the diagonal
the diagonal
G does
G does
not not
exceed
exceed
the maximum
the maximum
shown.
shown.
4P 4P
to
L to
5P* 5P*
Shape
Shape
Example: 5
3
KDR
KHX
D Code
L
87
37
100
125
P (or P&W)
Steel
P.394, W.209
P. 175
A2
M2
.125 .125
Straight
Straight
Tapered
Tapered
Round
Round
Relief
Relief LandLand
.006 .006
.010/inch/side
.010/inch/side
Tapered
Tapered
Shape
Shape
Relief
Relief
P
D
2
25-150 Dia. 2 Days
175 and larger Dia. 4 Days
Body
Body
Kommercial die buttons are available in sizes other Type
Type
than those shown in the chart above.
0° (X2)
R=G
2
2
R=G
2
D
Round
Round
HOW HOW
TO ORDER
TO ORDER
Catalog
Catalog
Number
Number
Your
Your
Specs
Specs
InchInch
KHXKHX
37 37
125125
P.125
P.125XSCXSC
MT.0125
MT.0125CS CS
5 5
Type
Type
D DL L P P Alt. Alt. Mat’lMat’l Clear
Clear
Code
Code
Thickness
Thickness
Per Side
Per Side
(inches)
(inches) (%) (%)
When
When
ordering,
ordering,
youyou
are are
asked
asked
to specify
to specify
different
different
des-designations
ignations
for various
for various
non-standard
non-standard
dimensions.
dimensions.
For For
example,
example,
if the
if the
P and
P and
W dimensions
W dimensions
are are
outside
outside
the the
standard
standard
range,
range,
an “X”
an “X”
is placed
is placed
in front
in front
of the
of the
P orPW
or W
dimension,
dimension,
e.g.,e.g.,
“XP”“XP”
and/or
and/or
“XW.”
“XW.”
If the
If the
point
point
length
length
is other
is other
thanthan
standard,
standard,
designate
designate
“XB”“XB”
as the
as the
landland
length.
length.
AlsoAlso
seesee
“Standard
“Standard
Alterations”
Alterations”
on the
on the
frontfront
of the
of the
pullout
pullout
tab tab
in this
in this
section
section
for other
for other
special
special
order
order
designators.
designators.
.004 .004
.006/inch/side
.006/inch/side
25-150
25-150
Dia.Dia.
2 Days
2 Days
175175
andand
larger
larger
Dia.Dia.
4 Days
4 Days
For example, if the P and W dimensions are outside the standard range, an “X” is placed in front
of the P or W dimension, e.g., “XP” and/or “XW.”
If the point length is other than standard, designate “XB” as the land length. Also see “Standard
Alterations” on the front of the pullout tab in this
section for other special order designators.
R=G
Kommercial
Kommercial
tapered
tapered
relief
relief
die die
buttons
buttons
are are
available
available
in in
sizes
sizes
other
other
thanthan
those
those
shown
shown
in the
in the
chart
chart
below.
below.
150
Note: The standard location
of a key flat is at 0°.
For additional
90° Reflected
information,
View
see p. 27.
2
Standard
Standard
Alterations
Alterations
Tapered
Tapered
Round
Round
Relief
Relief
.004 .004
.006/inch/side
.006/inch/side
HOW TO ORDER
Qty. Type
R=G
P
Round
Round
*3P f or
*3P
holes
f or holes
underunder
.100 .100
75
SteelSteel
DieDie
Button
Button
Construction
Construction
.125 .125
Straight
Straight
LandLand
75
L P (orPP&W)
(or P&W)
Example:
Example:
4 4KNRKNR37 37112 112P.207,
P.207,
W.126
W.126 A2 A2
3 3KROKRO50 50137 137P.3125,
P.3125,
W.1562
W.1562M2 M2
*Headless Only
Specify:
Dayton
Dayton
SlugSlug
Control
Control
is easy
is easy
to specify
to specify
andand
order.
order.
R=G R=G
2 add
2
Simply
Simply
add
the
the
information
information
thatthat
is unique
is unique
to your
to your
application
application
to the
to the
die die
button
button
catalog
catalog
number.
number.
Please
Please
specify
specify
XSCXSC
for alteration
for alteration
andand
show
show
material
material
thickness
thickness
(inches)
(inches)
andand
clearance
clearance
per per
sideside
(percentage).
(percentage).
2
Specify:
Specify:
Qty. Qty.
TypeType
D Code
D CodeL
Body
TypeType
KNX
KNX KN_
KN_ KRX
KRX KR_
KR_
P to D
Dayton
Dayton
SlugSlug
Control
Control
is aisguaranteed
a guaranteed
method
method
for reducing
for reducing
the the
riskrisk
of of
pulling
pulling
slugs
slugs
to the
to the
die die
surface
surface
during
during
withdrawal
withdrawal
of the
of the
punch.
punch.
A series
A series
of of
grooves
grooves
is designed
is designed
inside
inside
the the
die die
button
button
(see(see
drawing).
drawing).
There,
There,
the the
slugs
slugs
are are
trapped
trapped
untiluntil
theythey
fall fall
freely
freely
through
through
the the
relief.
relief.
TheThe
useuse
of Dayton
of Dayton
SlugSlug
Control
Control
hashas
no effect
no effect
on hole
on hole
size,
size,
andand
will will
not not
require
require
anyany
changes
changes
in current
in current
regrind
regrind
practices.
practices.
+.01
–.00
R Press-inPress-in
Lead Lead
R
D
P
B
+.02
+.01
L –.00
–.00
.188
Type
KH_
+.0002
+.0005
B
+.02
L –.00
L
+.015
–.000
KD_
Headless and Headed Die Buttons
Tapered
Tapered
Relief
Relief
KD__
Type
Shape
Shape
L
62 62
75 75
87 87
Body D
37
43
50
62
100 100 112 112
75
87
100 125
150
XB
P
Land Length Shorter (no charge)
or Longer than Standard
XB KN_ and KR_Only
XB
.015
min.
Rounds
Hole Range Max B
.0310-.0620 .2P
.0621-.0930 .187
.0931-.1580 .250
.1581-.2350 .312
.2351-.3000 .375
.3001-.4000 .437
.4001- Over .500
*No max XB on shaped dies
XL
D
Stock removal does not
alter land length on KD_ & KN_
or head thickness on KH_ & KR_.
Min. overall length:
Headless = .25
Headed = .25+T
XL T
LL
LL
Same as XL except overall
length is held to ± .001.
XT
Reduced Head Thickness
Stock removal from head end
which shortens overall length (L).
L XT
TT
Same as XT except head thickness
tolerance is held to ±.0005.
L TT
XH
Minimum head diameter equals
D +.000 - .001.
KD__
KH__
D
XH
125 125
XAR
137 137 150 150
75 75
87 87
100 100 112 112 125 125 137 137 150 150
75 75
87 87
100 100 112 112 125 125 137 137 150 150
XBL
XN
87 87
31
Max. P/G .171 .206 .250 .285 .345 .470 .565 .675 .750 .935 1.200
Min. P or W
.050”
62 62
75 75
25
XP
XP
P Dimension Larger
than Standard
L
DCode
CodeRange
Range
P P Min.Min.
W Max.
W Max. .500.500 .625.625 .750.750 .875.875 1.000
1.000 1.125
1.125 1.250
1.250 1.375
1.375 1.500
1.500
P/G P/G
- .130
- .130
- .130
- .130.050.050
.1875
.187518 18.062.062
KN__
KN__
- .170
- .170
- .170
- .170.050.050
.2500
.250025 25.062.062
50 50
- .212
- .212
- .212
- .212.050.050
.3125
.312531 31.062.062
KR__
KR__
- .255
- .255
- .255
- .255.050.050
.3750
.375037 37.075.075
.4375
.437543 43.130.130
- .297
- .297 50 50
- .297
- .297.075.075
.5000
.500050 50.150.150
- .344
- .344
- .344
- .344.075.075
.6250
.625062 62.188.188
- .425
- .425
- .425
- .425.075.075
.7500
.750075 75.225.225
- .510
- .510
- .510
- .510.075.075
.8750
.875087 87.300.300
- .595
- .595
- .595
- .595.075.075
1.0000
1.0000
- .680
- .680
100 100.400.400
- .680
- .680.075.075
1.2500
1.2500
- .850
- .850
125 125.500.500
- .850
- .850.075.075
1.5000
1.5000
- 1.050
- 1.050
150 150.600.600
- 1.050
- 1.050.075.075
1.7500
1.7500
- 1.400
- 1.400
175 175.750.750
- 1.400
- 1.400.130.130
A2, M2
A2,only
M2 only
+.0002
+.0002
2.0000
2.0000
- 1.600
- 1.600
200 200.875.875
- 1.600
- 1.600.130.130
D Tolerance
D Tolerance
+.0006
+.0006
2.2500
2.2500
- 1.800
- 1.800
225 225
1.000
1.000
- 1.800
- 1.800.130.130
2.5000
2.5000
- 2.000
- 2.000
250 250
1.125
1.125
- 2.000
- 2.000.130.130
2.7500
2.7500
- 2.200
- 2.200
275 275
1.250
1.250
- 2.200
- 2.200.130.130
XP
100 100 112 112 125 125 137 137 150 150
Dayton
Dayton
Progress
Progress
Corporation
Corporation
Increased Taper Relief
(10° per side max) Standard. B
length unless XB is specified.
Default angle is 1° when an angle
is not specified.
(KN_ and KR_ only)
1°
Straight Through Land
The land length (B) equals the
overall length. Can be used for
bushings, guides and a variety
of other applications.
*Round die buttons only
+3 days
DayTride® A unique wear-resistant
surface treatment for M2 & PS only.
20
EDM Die Button Blanks
KDU
Type
KDU
KDE
P
Unless
Specified
KHU
Headless
+ .0002
.125
Headed
KDE
Example: 6
5
Press-In
Lead
+ .01
– .00
P
KHE
Unless
Specified
KDE
KDU
D Code
37
50
L
100
112
P
Steel
D
XP.020
.125
M2
M2
P
Unless
Specified
.010
R+
–.000
K_U
K_E
Std. Optional Std. Optional
B
R
.75
P
XP
P
XP
25 .031 .020 — — .020 — .15 .156
.2500
KD_ .3125
31 .031 .020 — .031 .020 — .25 .191
KH_ .3750
37 .031 .020 — .031 .020 — .25 .228
43 .031 .020 — .031 .020 — .25 .281
.4375
50 .062 .020 — .031 .020 — .25 .312
.5000
62 .062 .020 .031 .093 .020 .031 .25 .391 75
.6250
75 .062 .020 .031 .093 .020 .031 .31 .468
.7500
87 .062 .020 .031 .093 .020 .031 .31 .578
.8750
1.0000 100 .062 .020 .031 .093 .020 .031 .31 .703
1.2500 125 .062 .020 .031 .125 .020 .031 .37 .828
1.5000 150 .062 .020 .031 .125 .020 .031 .37 1.094
1.7500 175 .125 .020 .031 .125 .020 .031 .37 1.430
KD_ 2.0000 200 .125 .020 .031 .125 .020 .031 .37 1.630
2.2500 225 .125 .020 .031 .125 .020 .031 .37 1.830 75
2.5000 250 .125 .020 .031 .125 .020 .031 .37 2.030
2.7500 275 .125 .020 .031 .125 .020 .031 .37 2.230
Standard “P” will be provided, unless otherwise specified.
+ .0002
D + .0005
+ .02
L– .00
.01 R
.02
.188
+ .01
– .00
R
D+.125
Body
Type
D ≤ 1.00
1 Day
1.00 < D ≤ 1.50 2 Days
(with XP, add 2 Days)
D > 1.50
4 Days
(with or without XP)
D
Code
+ .00
– .01
B
+ .0002
+ .0005
+ .015
L– .000
Press-In
Lead
Type
.01
.02 R
D+.125
B
P to D
HOW TO ORDER
Qty.
D + .0005
+ .02
L – .00
.188
KHU
KHE
Specify:
Unless
Specified
D
+ .0002
+ .0005
+ .015
L – .000
Type
Material
Steel: M2, RC 60-63
.005
Round P ± .005
D ≥ 1.75 ++ .0002
.0006
P
+ .00
– .01
L
.87
87
.93* 1.00 1.125 1.25 1.375 1.50
93
100
112
125
137
150
87
93
100
112
125
137
150
*Headless Only
Features/Benefits
Select either round KD__ Headless or KH__
Headed EDM Die Button Blanks. Relief
hole (R) provides sufficient clearance for slug
removal during the stamping process in both
versions of both types.
KDU and KHU Blanks are provided with a small
straight through hole. They are commonly used
for wire and vertical EDM operations. There are
two key advantages with this type of blank: in
wire cutting, a tapered relief can be cut instead
of a round straight relief; in conventional EDM
applications, you can customize the size of the
relief to the shape you are cutting.
KDE and KHE Blanks are used with
conventional (vertical) EDM machines. The
hole (P) is used to introduce dielectric to the
spark gap to flush away eroded particles of
steel. For the fastest delivery, use the standard
(P) dimension given in the chart. If an optional
(P) dimension is desired, simply specify “XP”
and indicate the dimension.
21
22
21
Single Head Pilot Retainers
Classified Shapes
True Location
TM
Shim/Backing Plate
HOW TO ORDER
Specify:
Qty.
Example: 5
Code
D
PRT
62
Pilot Retainers
PRT
A
K .005
PRT
For Round
S
Y
.0004
R
Pilots
Features/Benefits
G ± .005
.071 or .189 ±.005
X .0004
H
B
PRT single head pilot retainers (for round
punches) provide a timesaving, cost-effective solution for fitting isolated punches or
pilots onto a die set. They eliminate the
need to design, build, and fit one-of-a-kind
retainers.
Clearance
Holes (5)
Shim Plates can be used as an effective way to
accurately time pilot entry, or used as a backing
plate.
G .005
D
29°
U
Shim Plates can also be used on any Dayton
Progress triangular-shaped retainers.
.0004
Thickness T
T
D
50
62
75
+.002
-.000
1.31
.189 (Rc54-56)
URBP 1348
URBP 1648
URBP 2048
.071 (Soft)
URSP 1318
URSP 1618
URSP 2018
1 Day
Counter bored and tapped
for top or bottom mounting.
Type
Code
D
A
B
G
H
K
R
S
T
U
X
Y
PRT
50
62
75
.5000
.6250
.7500
2.00
2.12
2.37
1.97
2.09
2.34
.562
.625
.688
.66
.78
.91
.750
.750
.750
.50
.56
.69
.60
.66
.79
.188
.250
.250
1.180
1.250
1.320
.472
.532
.650
.256
.236
.197
Screw
Size
Tapped
Hole
5
⁄16 -18
⁄16 -18
5
⁄16 -18
3
5
3
Pilots are critical tools used in a die set—ones that
can ultimately determine the quality of a stamping or
fabricating operation. Because they are the primary
locating devices, pilots need to be mounted properly
to avoid unwanted lateral deflection. As bending
or forming of the metal takes place, this lateral
deflection can create excessive force on the pilot.
Often, the strength of the pilot—as well as the
function of the other die set components—is
compromised.
PRT Retainers are thicker than other retainers,
therefore, offer more support and reliability in
locating the fabricating strip. In addition, PRT
Retainers are ground top and bottom; hardened to
approximately RC 42; and include precision dowel
locations, which allow them to be used in CNC
applications.
All PRT Retainers are ready to mount, thus saving
you time and money over building your own retainers.
Build your next die with standard Dayton Progress
PRT Retainers.
⁄8 -16
⁄8 -16
3
⁄8 -16
Kommercial
Keys
Classified shapes (83 common shapes, no detailing
required) are available on
all punches and die buttons,
as indicated in this catalog.
The 83 available common
shapes are shown here
and on p. 23. Also, see the
outside of the pullout tab
for notes and drawing references.
Slip fit for .3125 dowel
Type
22
Mono Lobes
C30
C13
A
P
P
P
P
B°
A
R
W
C23
C57
W
C17
W
W
2
W
C25*
A
P
W
C26
A
R
C19
P
P
S
A
2
A
A
2
A
C59
R
A
P
W
W
C11**
C33**
R
P
2
P
W
A
C18
W
A
Flatted Rounds
P
2
C58
A
A
W
2
W
Multi Lobes
P
W
W
C10**
C56
A
W
2
R
90°
270°
W
2
P
W
P
0°
A
C24*
R
S
R
P
C22*
A = 3 sides (equilateral)
C55
W
W
2
W
A
W
2
A
2
P
Shapes are centered on the
punch shanks as shown. Shapes
in guide bushings and die buttons
are also centered as shown with
the exception of shapes C22 and
C34. Due to clearance, the P
dimension on these shapes will
not be centered.
PRT Retainer
sets include:
● 2 Dowels
● 2 Screws
A
W
Shape Center
180°
C14
P
Triangles/Trapezoids
C36
R
W
W
2
C62
* Corner Dimensions
C53
P
W
C61*
Dimension should be the theoretical sharp corners for shapes
C22, C24, C34, C61, and C88.
However, some reduction of
these dimensions will result from
fitting the punch and die buttons
under conditions where the clearance is .0025 or less per side.
C54
A
W
W
2
C32
A
A
2
P
W
C31
A
C52**
G
P
P
W
W
C20
R
P
W
R= G
2
W
C60
A
R
A
P
W
W
** Now standard. See product pages.
www.daytonprog
Classified Shapes
Kommercial
Keys
Classified shapes (83 common shapes, no detailing
required) are available on
all punches and die buttons,
as indicated in this catalog.
The 83 available common
shapes are shown here
and on p. 23. Also, see the
outside of the pullout tab
for notes and drawing references.
Mono Lobes
C30
C13
A
P
A
C54
A
P
W
P
P
B°
A
R
W
A
P
C23
C57
A
A
W
2
C58
A
W
W
C17
A
W
2
C26
A
R
W
C19
P
S
A
2
A
A
2
P
2
P
C52**
G
P
P
W
W
C20
R
P
W
R= G
2
R
B
R
C65
W
2
A
B
B
W2
B
A
2
P
W
2
A
C59
R
C16
A
P
W
2
W
A
2
W
2
W
2
P
W
S
W
W
C60
A
R
Ts
A
P
W
P
S
B B
2
B
B
2
C66 A
B
P
B
W
W
A
2
P
W
C67
R
R
B
B
2
P
W
B
A
B
W
W
Reflected Views
W
W
C90
P
PP R
WW
B B
2
A = No. of teeth (3, 4,
6 or 8 only)
A
C21
P
WW
PP
PP
P
B
C92
R
B
W
A = No. of teeth (3, 4,
6 or 8 only)
C91
A
W
A
WW
P
W
0º
0º
Punch
Guide
Head Down
0º
Die Button
The reflected view is used for punches and guides.
It is the view as seen in a mirror held below a punch
or guide in its operating position. It is the same as
a plan view from the head end, in which the point
shape is shown dotted. A reflected view is shown
with solid lines.
Orientation and
Locking
90°
X5
The locking device orientation
is standard at 0°. For types of
locking methods and custom
locations, see p. 27.
180°
0°
270°
Reflected View
Normal grinding methods
produce ➊ .007 max. fillet on
the punch and ➋ .007 max.
fillet on the die button with
matching corner shape on
the die button and punch,
respectively. When ordering
201
die buttons, please specify
201
punch dimensions and clearance per side (i). (If the
clearance is .0025 i, Dayton will break sharp corners
when the punches and die buttons are ordered
together.)
202
202
Duo Tees
R
P
R1
R2
Punch
Plan View
Clearance
W
C39 B
A
C84
B
P
C38
W
R
P
B
2
B B
2
B
A
R(4)
P
C37
W
W
A = Odd No. of Sides
C89
W
C83
R
W
R
W
P
A
2
P
C88*
PP
W
A
2
A
B
C45 A
WW
C82
W
C49
C44 A
A = Odd No. of Sides
AA
2
WW
A = Even No. of Sides
W
C80
A
R
R
R
2
B
R
C87
W
P
C47
A
Plan View
A
2
A
B B
P
PP
W
C36
P
C81
R
W
PP
P
W
W
P
A
A
P
B B
2
W
P
W
R
C76
P
P
W
C34
R
C75
P
C79
WW
C86
A = Even No. of Sides
R
W
2
A
B
B
W
B B
W
C48
A
P
A
A
2
C35
P
W
R
B
W
A
P
W
C73
A
C74
A
B
C78
B
R
R
W
C29
R
P
W
P
P
C77
B
2
A
B
R
S
P
C72
B
2
R
B
2
W
P
C51
C27
B
2
A
W
B
R
W
0º
P
P
B
C71
A
C46
A
W
P
W
** Now standard. See product pages.
W
2
Ls
C70
P
W
C64
P
P
W
Flatted Rounds
A
W
W
2
W
P
W
P
C93
P
P
W
P
R
A
W
C18
W
A
W
C25*
A
C33**
A
2
C28**
Multi Lobes
P
90°
C11**
R
C69
A
W
270°
B
W
C85**
C12**
0°
Classified Shapes
Reflected View—
Punches and Guides
Polygons
180°
P
W
C43
P
P
W
W
2
R
W
270°
C42*
P
P
W
P
0°
A
B
R1 = .683W – .183P
R2 = 1.183P – .683W
A
2
C68
A
A
P
P
R2
R2
C24*
R
S
W
C56
R1
C50
W
R1
W
W
2
P
C22*
A = 3 sides (equilateral)
R
C41
P
90°
Us
C40
A
2
P
C55
W
W
2
W
A
W
2
A
2
P
Shapes are centered on the
punch shanks as shown. Shapes
in guide bushings and die buttons
are also centered as shown with
the exception of shapes C22 and
C34. Due to clearance, the P
dimension on these shapes will
not be centered.
C10**
R
W
Shape Center
180°
C14
Triangles/Trapezoids
C36
C53
W
W
2
C62
* Corner Dimensions
A
2
Kommercial
Miscellaneous
P
W
C61*
Dimension should be the theoretical sharp corners for shapes
C22, C24, C34, C61, and C88.
However, some reduction of
these dimensions will result from
fitting the punch and die buttons
under conditions where the clearance is .0025 or less per side.
W
2
C32
C31
A
Classified Shapes
P
W
P
2
24
23
23
22
B
R
B
S P
W
R
203
203
P
R
C15
A
A
R
R
W
204
204
A
LA
P
W
AP
401
PP
211
211
*See “Corner Dimensions” note on p. 22.
LA
AP
PP
AP
24 24
LA
AP
Form
FormPunch
PunchShapes
Shapes
401
PP
402
601
Form Punch Shapes
LA
LA
201 201
PP
PP
LA
212 212
the example
the example
below.
below.
Specify
Specify
alterations,
alterations,
if applicable.
if applicable.
611
PP
701
LA
AP
LA
612
RF
AP
702
611
PP
RL701
RF
RP
702
AP
712
AP
612
702
AP
603
AP
702
RP
AP
AP
RP
APRP
RP
RF
712
PP
AP
703
RF
702
PP
612
621AP
RP PK
RP 603
PP
RL + RP
RLmust
+ RPbe
must
≤ (Pbe
- PP)
≤ (P/2
- PP)
/2
RP
704
444
RP
RP
AP
LA LA
RF
RL
RL
RP
PP PP
233
RP RP
RL AP
RP
RL
PP
RL + RP
RLmust
+ RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
703
AP
RL
RL
PP
PP PP
PP
PP
202 202 203 203
213
703
233
RB
PP PP
RK
RP
HOW TO
HOW
ORDER
TO ORDER
RP
AP
LA RP
LA
LA LA
702
LA 202
LA 202
AP
PP RF=(PP/2)
PP
PP PP
213 213
RF=(PP/2)
RS RS
RP RP
LA LA
RP
RP
RL RL
702
RP
RP
LA
LA
PP
RL
+
RP
RL
must
+
RP
be
must
≤
(P
be
PP)
≤
(P
/2
PP)
/2
LA
LA
713
Specify:
Specify:
Qty. Qty.
Type Type
CodeCode
L Steel
L Steel
W Shape
W ShapeP P PP PP LA LA
Alterations
AlterationsRP must
RL RL
LA LA
LA
RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP)
/2 RF=(PP/2)
D 701
D
P
P≤ (Pbe- PP)
RL + RP
RLmust
+ RPbe
must
≤ (P/2- PP) /2
RP must
RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
RP
RF=(PP/2)
LA
AP
AP
RL RL
RP
RP
AP
PP
PP
701
RS
234
234
RP
PP PP
PP PP
AP
202 202
213 213
AN
RP
RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
AP
PP PP
AP
244 244
LAmust
AN
LA LA LA
PP PP
PP PP
202 202
213
213
PP
PP
234
234
±.001
±.001
RL RL
LA LA
BB
PP
704AP
LA are
LA not
LA LA
PP
LA RF=(PP/2)
LA RF=(PP/2)
LA
AP RP
703
LA LA LA
PP
“P” is“P”
theispoint
the point
dimension
dimension
of theofproduct.
the product.
The “P”
The
“P”
areshown
not shown
below.
below.
RL dimensions
RL dimensions
RP RP
RF=(PP/2)
RP
713AP
RP RP
RS
802
712RF=(PP/2) 712
±.001 ±.001 AP
714
RS LRS
PP
RP must
RPbe
must
≤ (Pbe
- PP)
≤ (P
/2- PP)RF=(PP/2)
/2 RF=(PP/2)
711
RL RL
713
802
RP
L
RF
WhenWhen
“P” =“P”
“D,”=shank
“D,” shank
tolerance
tolerance
applies.
applies.LARL LARL
AP
LA RP
LA
RF
RS
RL
RP RP
PP PP
RP must
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
234
234
RP
RL
PP
AP
PP
704
621
603
404RPbe221
PK
PP
PP
PP PP
PP
PP
704
PP PP
RS
PP
PP
203 203 204 204
221 223
444
Qty.
Type
Qty.
Type
Shape
Shape
223
PP PP
RP
234
234
RP RF
AP
RL
RL
LA LA
RL
PP
AP 2.235 PP.125
RP PP.125
2
KPW
2
KPW
E250 E250
W201W201
P.1875P.1875
2.235
RL
703
PP RS
PP 100 100
LA 221
LA 221
203 203
RS
RP PP
RP PPRP RP
LA RP
LA
RP
AP
RB
RL
RL
PP
RK RP
LA LA
LA
RP
703
RP
RL LA
RL
RP RP
LA LA
AP
RP RP
BB BB
RP must
RPbe
must
≤ (Pbe
- PP)
≤ (P
/2- PP)RP
/2
RP must
RPbe
must
≤RS
(Pbe
- PP)
≤RS
(P/2- PP) /2702
RP
LA LA
RS RS
AP
AP
RL
RL
702
PP PP
PP PP
203 203
221 221
LA
PP
PP PP
244 244
RP must
RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
714
LA
LA
PP PP
PK PK
PP PP
PP PP
264 264
203 203
221 221
701
RP
LA LA
LA RP
LA
LA RS
LA RSLA LA
LA LA
RP
LA LA
RP
LA 244
LA 244
PP RF=(PP/2)
PP
AP
AP
AP
AN
PP
RS
AP
704
RP RP
RF=(PP/2)
711
AN
AP
ANRF
AP
RL RL
RS RS
RS RS
AP
LA
RS RS
RP
RP
LA LA
RB RB RL RL
RP
RP must
RPbe
must
≤ (Pbe
- PP)
≤ (PLA
/2- PP)LA
/2
LA LA
LA LA
LA LA
RL RL RP RP
BB
AP
RF=(PP/2)
RF=(PP/2)
RK
RK
RP must
RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
RS
RP
RS
PP
PP
AP
PP 212
PPLA PP
PP RS
PP
PP PP 223 223
714
PPRK PP
PP PP 244 244
811
PP PP 204 204 211 211
801
802
712
711
LA PP
+ RL
RKmust
+ RLbe
must
≤ (PK
be -≤PP)
(PK/2713
- PP) /2
AP 224 224
212
201 201LA LA
PP
811
713
711
PP
LA LA
714 RF
PP PPRF
244 244AP
RF
RF
RL
LA
LA
LA
LA
PP
PP
PP
PP
RF
LA
LA
PP
PP
PP
RS
704
PP
PP
AP RP
RS
212
201 201LA LA
212 RF=(PP/2)
204 204
223
223
RP
RF=(PP/2)
RF=(PP/2)
RF=(PP/2)
RF=(PP/2)
PK
PP
RF=(PP/2)
RS
RP
RP
LA
LA
RP LA
RP
LA
LA LA
PP
RP
704
LA RS
RS RSRP RP
RL RL 444LA LA
RP
RP RP
RF=(PP/2)
RF=(PP/2)
BB
BB
AP
PP
PP
PP
PP
RP
must
be
≤
(P
PP)
/2
RP
must
be
≤
(P
PP)
/2
201 201
RS RS
RF=(PP/2)
RF=(PP/2)
RL RS 233 233 RL RL
RP
RS
PP PP
RP212
RP212
PPLA LA
LA LA703
AP
RP
RL RL
AN
PP
RB PPRK PPRP RP
PP PP
703LA LA
204PP204PP
223
PP223
PP
BB BB
201 201
212 212
RP
RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
RF=(PP/2)
RF=(PP/2) RP must
RS PP
RS
RL
PP
PK PK
PP PP 264 264
LA RL
LA
PP PP
233
233
PP
PP
LA
LA
204 204
223
223
RL
RL
RP RP
702
LA LA
LA LA
LA
LA
LA LA
AP
AP
RF=(PP/2)
RF=(PP/2)
RP RP
LA 264
LA 264
LA
RLmust
RL
LA
801
RP RP
711
PP PP
PK PK
PP
PP
RS
233
233
RL
+RS
RP
RL
+ RP
be
must
≤ (Pbe
- PP)
≤ (P/2
- PP) /2
RL RL
RB RB RL RL
RP
RP
RP LA
RP
RF
LA LA
LA
LA LA
LA BB
LA BB
LA LA
LA LA
RP must
RPbe
must
≤ (Pbe
- PP)
≤ (PLA
/2- PP)LA
/2 RP
LA
LA LA
RP
RP
RS RS RK RK
RL RL
AP
PP
PP
233
233
BB
BB
AN
AN
AP
RS
RS
RP
RLmust
+ RPbe
must
≤ (Pbe
- PP)
≤ (P/2
- PP)
PP
PP
RP must
RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
611 611
401
401/2
601 601
RS
RS
AN
RL/2- PP)
RL/2
RP
RP
PP
PPLA LA
RB
RB
PPRL +PP
PP
PP
224
224
PP PP 211 211
APAP
RK + RL
RKmust
+ RL
be
must
≤ (PK
be -≤PP)
(PK
AP
AN
AN
LA 213
LA 213
LA 202
LA 202LA LA
PP PP RK RK
PK PK
RF RF
264
264
RL + RP
RL
must
+ RPLA
be
must
≤ (Pbe
- PP)
≤ (P/2
- PP) /2
LA
RP
RP
LA 211
LA 211
RF=(P/2)
RF=(P/2)
LA 224
LA 224
AP PK RK + RL
PP RF=(PP/2)
PP
PP
PPLA LA
PP PP
PP
PP
PP PP
PK
LA 213
PP PP
264
264
RK
+ RL
be
must
≤PP
(PK
be -≤PP)
(PK/2-711
PP) /2
LA 202LA LA
201 201LA 202
212 212LA 213
APmust
RF=(PP/2)
RF=(PP/2)
RF=(PP/2)PP PP
801
713
811
PP
RP
RP
RS
RS
RL RL LA LA
PP
RP RP
LA
LA
LA LA
714
812
PP
RL + RP
RL
must
+ RP
be
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
RB RB RL RL
PP
LA
LA
RF
801
812
714RF
711
PP
PP
PP PP
RF
RP
must
RPbe
must
≤ (Pbe
- RF=(PP/2)
PP)
≤ (P/2- PP)
/2 RF=(PP/2)
RF
PP
PP
213
PP PP
AP RS RS
RF=(PP/2)
RF=(PP/2)
201 201 202 202
212 212 213
RF
RL RK
RL RS
RF=(PP/2)
RF=(PP/2)
RB RB RK
RL RL
RP LA
RP234
RP RP
PP
RS
704
RL RL
RL
PP
PP
PP PP
LA LA
PP PPLA 234
211
211
224
224
PP
RS
704
RK
+
RL
RK
must
+
RL
be
must
≤
(PK
be
≤
PP)
(PK
/2
PP)
/2
PP
PP
RK
RK
RL
PP
PP
PP
PP
PP
PP
202
202
213
213
RP
must
RP
be
must
≤
(P
be
PP)
≤
(P
/2
PP)
/2
201 201
212 212
RF=(PP/2)
RF=(PP/2)
RP
RF=(PP/2)
RF=(PP/2)
RL LA
RL
PP PP
PP 233
PPLA
211 RL
211
233
RL
RP224
RP224
RP
RK + RL
RKmust
+ RLbe
must
≤ (PK
be -≤PP)
(PK/2- PP) /2
LA PP
LA PP
A LA
PP
PP
RL RL
PP 234 234 LA LA RL RL
LA LA
≤LA
(Pbe
- RF=(PP/2)
PP)
RP
must
≤ (P/2- PP)
/2 703
LAbe
RF=(PP/2)
RF=(PP/2)
RF=(PP/2)
RP
RP RP
LA RF=(PP/2)
LA RF=(PP/2) RP must
A LA
RL
RL
RL RL
LA
LA
RP
RP
RP
RP
RP
PP
PP
233
233
LA LA
RL RL
PP PP
RP
RP
234
234
RF=(PP/2)
RF=(PP/2)
RL
RL
LA
LA
RP
RP
LA
LA
LA LA
RP must
RP
must
≤LA
(Pbe
- PP)
≤ (P/2- PP) /2
LA LA
LAbe
RL RL
PP
RPPP PPAP AP
233 AP
233
PP PP
PP PP
RL
+ RP
RLmust
+ RPbe
must
≤ (Pbe
- PP)
≤ (PPP
/2
- PP) RP
/2
AP
212 212
234
234
RP
RP
RP RP
RL RL
PP PP
LA
PP PP
LA
LA LA
LA 221
LA 221
LA LA
LA 203
LA
LA
LA
PP
PPLA LA
LA
PP 203
PP
212 212
RP RP
RL + RP
RLmust
+ RPbe
must
≤ (Pbe
- PP)
≤ (P/2
- PP) /2
LA LA
RP
RP
RF=(PP/2)
RL 402
RL 402
LA 221
LA RF=(PP/2)PP PP
PP PP
PP RS
PP
PP PP
AP
LA 203LA LA
PP PP
213 213RL
202 202LA 203
AN
AP
602
602
AN
612 612AN
RL 221LA LA
RS
RP PP
RP PP
LA
LA
PP
PP
AP
611 611
401 401
AN
601
601
AN
RP
RP
RF=(PP/2)
RF=(PP/2)
RL + RP
RL
must
+
RP
be
must
≤
(P
be
PP)
≤
(P
/2
PP)
/2
RL
RL
LA LA
RL RL
RL 221
RL 221
RF RF
PP PPLA LA
PP RF=(PP/2)
PP
PP RS
PP 233 233 AP
PP
must
RPbe
must
≤PP
(Pbe
- PP)
≤PP
(P
/2- PP)PP
/2
213
202 202 203RP
213
203
RF=(PP/2)
RS
RP
RP
RL
RL
RP RP
RL RL
RF=(P/2)
RF=(P/2)
RP RP
RL RL
PP
PP
PP
LA PP
LA PP
801
821
711 RL PPRL711
714
812
PP
PP
PP
PP PP 233 233
PP
202 202 203RP
213 RP
213
must
RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP)
/2 RF=(PP/2)
RF
PP
203
221
221
821
801
must
RPbe
must
≤PP
(Pbe
- PP)
≤PP
(P
/2- PP)PP
/2
RS RS
RP
RP
RF=(PP/2)
RF
RP244
RP244LA LA
LA LA
RL RL
A LA
RF
RP RP
PP PPRL RL
LA LA
234 234PP
RS
704
RL
LA
LA
RP
PP
PP
RP must
≤ (Pbe
- PP)
/2- PP)
RPbe
must
≤ (PLA
/2 RF=(PP/2)
AN°
244
RP must
RPbe
must
≤LA
(Pbe
- PP)
≤ (P
/2- PP)RP
/2
RL + RP
RLmust
+ RPbe
must
≤ (Pbe
- PP)
≤244
(P/2RP
- PP)
/2 LA LA
RF=(PP/2)
LA
LA
RS
RS
RP
RP
RP
RF=(PP/2)
RF=(PP/2)
A LA
RL RL
RP RP
RP
RS RS
PP PP RL RL
234
234
RL + RP
RLmust
+ RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2RL RL
LA LA
LA
LA
RP must
RP
must
≤ LA
(Pbe
- PP)
≤ (P
/2- PP)LA
/2
RP must
RPbe
must
≤LA
(Pbe
- PP)
≤ (P/2- PP) /2
PP RF=(PP/2)
PP
LAbe
244 244
RP RP
RF=(PP/2)
PP
RP RP
PP PP
PP PP
LA
LA LA
RP
213
213
PP
PP
234
234
RS
RS
RF
PP PP
PP PP
RL RL
LA LA
LA
LA 204
LA
LA LA
LA LA
LA LA
PP RF=(PP/2)
PP LA LA
244 244
LA 223
LA 223
PP
PP
PP 204
PP
LA
LA
213 213 AP AP LA
RP RP
RF=(PP/2)
RP
RP
LA LA
RF=(PP/2)
RF=(PP/2)
RS
RS
RL
RL
*B
*B
LA
LA
AP
AP
PP
PP
PP
PP
PP
PP
PP
PP
LA
LA
AP
AP
RL
RL
LA
LA
LA
LA
RP
221 221RP
203 203 204 204
LA
LA
AP223
AP223
LA
RF=(PP/2)
RF=(PP/2) LA
RP RP
RPLA RPLA RP RP
RF=(PP/2)
RP RP
(Land
(Land
RP RS
RP RS
RP must
RPbe
must
≤ (Pbe
- PP)
≤ (P
/2- PP)
/2 RF=(PP/2)
RL RL
RP
RP
Length)
BB BB
PP
Length)
PP
PP
must
RPbe
must
≤RS
(Pbe
- PP)
≤RS
(P/2- PP)PP
/2 PP 601
PP
PP
223
223
221
203 203 204 204 RP PP
221
RS RS611 611
RP PPRP PP
LA PP
LA PPLA LA
401RP401
601
234
234
must
RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP)
/2RP
AP
RP
AN
AN
PP
PP
621 621
RP RP
PP PPRL RL
PP PP
404
404
603
603
402
402
602
602
612
612
LL
PP
PP
RF
RF
611
611
401
401
LL
601
601
PP PP
PP
PP
PP PP
PP
PP
PP
PP 234 234
BB BB
221
203 RP
203
221
204
204
223
223
must
RPbe
must
≤ (Pbe
- PP)
≤ (P
/2
PP)
/2
RP
must
RP
be
must
≤
(P
be
PP)
≤
(P
/2
PP)
/2
RS
RS
RF RF
RS RS
RP RP
LA 264
LA 264
RF=(P/2)
RF=(P/2)
PP PP
PKLA PKLA
RP RP
RL
RL
RF RF
A LA
RP RP
RP RP
RL RL
LA LA
RL RL
RL
RL
LA LA
RP
RP
LA
LA
PP
RF=(P/2)
RF=(P/2)
RP
RP
BB
BB
PP PP
244 244
RL
RL
801PP
821
RP must
RPbe
must
≤ (Pbe
- PP)
≤ (P
/2- PP)RP
/2
RP must
≤RS
(Pbe
- PP)
RPbe
must
≤RS
(P/2- PP) /2 711
RP
LA LA
LA 264
LA 264
RS
RS
RP
RP
RP RP
PP
PK
PK
LA LA
LA
LA
RS RS
RP RP
RL RB
RL RB RL RL
RPRF RP
LA
BB PP
BB
LA
LAbe
LA LA
RP must
RP
must
≤LA
(Pbe
- PP)
≤ (P
/2- PP)LA
/2
RP must
RPbe
must
≤LA
(Pbe
- PP)
≤ (P/2- PP) /2
910
920
PP
244 244 264 264
RSRK PP
RS
RP PK
RP
RF=(PP/2)
RF=(PP/2)
RK PP
PK
PP PP
PP PP
RS RS
221 221
RS RS
RL /2- PP)
RL /2
RB
RB
PP
PP
PP
PP
211
224
211
224
LA
LA
RK + RL
RKmust
+ PP
RLbe
must
≤PP
(PK
be -≤PP)
(PK
LA LA
LA LA
LA LA
244
244
PP
PP
PP PP
RP PK
RP
221 221
RF=(PP/2)
RF=(PP/2)
RK PPRK PP
PK
264 264
RS RS
RS
RSLA RS
RP
RP
LA LA
RL/2- PP)
RL/2
RB
RB
PP PP
PP PP
PP PP
LA223LA223LA 224
LA211
LA211LA LA
PP RS
PP
LA
LA
LA 224
RK + RL
RKmust
+ RF=(PP/2)
RL
be
must
≤RF=(PP/2)
(PK
be -≤PP)
(PK
204 204LA
RL RL
RF=(PP/2)
RF=(PP/2)
LA LA
RP RS
RP RS
RK RK LA LA
LA LA RP RP
LA
LA LA
LA
LA RS
LA RS
RP
st be
must
≤ (Pbe
- PP)
≤ (PRP
/2- PP)RP
/2
RS
RS
RL RL
RB
RB
PP
AP AP
LA
RL RL
PP PP
PP
PP PP
211AP211
224 224
AP
PP PP
BB BB
PP PP
RK + RL
RKLA
must
+ RLbe
must
≤ (PK
be -≤PP)
(PK/2- PP) /2
223
204
204
223
RF=(PP/2)
RF=(PP/2)
RP
RK RK
RP
st be
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
RP PPRP
RP RP
LA
AP RP
AP
AP AP
RS RS
RP RP
LA
LA
244 244 AP AP LA PP
AP
AP
PP
PP
PP
PP
PP
PP
211
224
211
224
PP
PP
BB
BB
RK
+
RL
RK
must
+
RL
be
must
≤
(PK
be
≤
PP)
(PK
/2
PP)
/2
RF
RP
RP
223 RP
204 204
223
must
RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
RS
RS
RF=(PP/2)
RF=(PP/2)
PP
PP
244
244
RP RP
RP PP
RP PP
PP PP
PP PP
LA LA
A 401
LA 401
LA 601
402 402LA601
602 602 611 611
612 612
RP RP
RP RP
RF=(PP/2)
RF=(PP/2)
*B
PP
PP
PK
PK
PP
PP
BB
BB
*B
PP
PP
611
611
PP
PP
401
401
621
621
601
601
PP
PP
444
444
404 404 602
603 603 612 612
402
RPbe
must
≤RS
(P/2- PP) /2
RP
must
≤RS
(Pbe
- PP)
RF=(PP/2)
RF=(PP/2)
LA LA
LA402
LA
RF PP
RF
RS
RS
RP RP
RP RP
PK
LA PK
LA RF=(PP/2)PP
264 602
264
RP
RP
RP RF=(P/2)
RP RF=(P/2)
RF=(PP/2)
(Land
(Land
RF RF
RL RS
RL RS
RP RP
RF RF
LA LA
BB BB
RL RL
LA
Length)
Length)
RP must
RP
be
must
≤LA
(Pbe
- PP)
≤ (P/2- PP) /2
RF=(P/2)
RS RS
RP RP
RL RS RF=(P/2)
RP RP
PP PP
RB RB
PP
PP
PKRL PKRL
PP PPRL RS
RK RK
264 264
223
223
LL
RP RPRB RB RL RL
LL
.010/.020”
LA LA
RS
LA
LA
PP PP
PP PP
223 223
Fillet
RK
RK
PP
PP
PK
PK
264
264
RS RS
RL
RL /2
PP PP
RB
RB
PP PP
RP LA
RP
224 224LA
211 211LA
LA LA
RK + RL
RKmust
+ RL
be
must
≤ (PK
be -≤PP)
(PK/2- PP)
RP LA
RP
RK RK
RS RS
RP RP
RP must
RPbe
must
≤ (Pbe
- PP)
≤ (PRP
/2- PP)RP
/2
LA BB
LA BB
RB
RS RB
RS RL RL
PP PP
PP PP
224
211 211
224
RK +BB
RL
RKmust
+ RLbe
must
≤ (PK
be -≤PP)
(PK/2- PP) /2
933
931
BB
RF=(PP/2)
RF=(PP/2)
LA LA
RP RP
RP must
RP
be
must
≤ (P
be
- PP)
≤ (P/2- PP) /2
LA
LA
RS RS RK RK
LA PPLA PP
LA PPLA PP
224 224 LA LA
211 211
PP
PP
PK LAPK RK
RKmust
+ RL
be
must
≤ (PK
be -≤PP)
(PK/2- PP) /2
264 264
LA+ RL
RF=(PP/2)
RF=(PP/2)
AP AP
A LA
AP
AP
RP
RP
LA LA
PP PP
PK PKBB BB
264 264
AP AP
RP RP
HOW TO ORDER
AP RS
AP RS
RS RL
RS
LA LA
RF=(PP/2)
RF=(PP/2)
RP RP
LA LA
RB AP
RB RL
RP RP
AP
RS
RS
RK
RK
PP PP
PP PP
PP
PP
RL
RL
402 402 601 601
621 621
611
611
RB
RB
602 602
612
612
603
603
404
404
PP
PP
PP
PP
Specify:
Qty. Type Code LL Steel W Shape
P
PP
LA
RS
PP
PP
PP 602
PP
402 402
224 224 404 404 602
612
612
+ PK
RL
RKmust
+ PK
RLbe
must
≤ (PK
be -≤RK
PP)
(PKPP
/2- RK
PP)
/2
PP PP
PP
RF RF444RK
621 621
603
603
444
RF RF
PP PP RL RL
RP/2- PP)
RP/2
RL PP
RL PP
RF=(P/2)
RF=(P/2)
224 224
RP RP
RK + RL
RKmust
+ RLbe
must
≤ (PK
be -≤PP)
(PK
RF
RF
Example:
RL
RL
RL RL
RP RP
RF=(PP/2)
RF=(PP/2)
RP RP
RL RL
RPRP RPRP
RB RB
RK RK
RF=(PP/2)
RF=(PP/2)
RP RP RP RP
AP
Dayton
Dayton
Progress
Corporation
CorporationLA
LA
LA Progress
AP
AP
RP
RP
LA
BB BBLA
AP
AP
LA
RS
BB RS
BB
AP
AP
RS
RS
811
LA
RF
RS
RP
RF
PP
RF
PP
RF
811
RS
RP
LA
703
RS
RP
812
801
AN
812
801
RL
812
PP
RF
RL
LA
PP
821
711
PP
821
LA
AN
RF
RF
PP
821
W935
.50 .625 .15
.05
PP
LA
AN
821
(Land
Length)
LL
RF
*B (Land Length) will be per catalog
standard, unless XB is ordered. O.A.L.
will be held to LL tolerance, i.e., ±.001.
LA
*B
(Land
Length)
LL
935
RF
.03
AN°
Alterations
XNT
811
RF
RS
AN
PP
LA
714
AN
PP
812
RF
RS
RP
PP
RL
LA
LA
AN
AN
PP
RS
PP
AN
AP
PP
930
RF
LA
821
RP
PP
LA
.010/.020”
Fillet
RL
AN
PP
PP
PP
821AN
RF
AN
821
LA
PP
*B
PP
RL
RL
RL
821
RL
AN
PP
RF
PP
1-19, 5 Days
PP
LA
PP
LA
PP
RL
AP
RL
AN
LA
821
713
AN
PP
704
RF LA
AN
RF
AN
AN
801
812
RF
AP
LA
LA
AN
812
PP
AN
AP
LA
AN
801
AN
812
801
AN
RL
812
LALA
AN
812
RF
802
RP AN
LA LA
AN
AN
RS
RF
RP
LA
AP
LALA
RF
LA
AN
LA
PP
RF
RP RF
RS
RP
LA
AN
RF
LA
RF
PP
812
RS
RP
712
LA
AP
AN
PP
714
811
AN
RF
PP
RF
AP
AP
811
AN
AP
AN
APAP
AN
LA
AP
AN
714AP
APAP
702
811
714
711
LARL
RP
811
714
AN
change the “X” designator to
a “W.” Die Buttons are available as headed or headless
with a counterbore relief, or
as headed or headless with a
tapered relief.
4 KNW 100 100 M2
LA
RS
PP
RP
Form Die Button Shapes
AP
RS
PP
PP
RL
RS
802
RL
PP
LA
LA
811
RS
RL
RP
LA
AN
PP
711
811
714
PP
RL
RS
PP
AN
LA
AP
LA
AP
802AP
713
704
Example:
Example:
2 KPW
2 KPW
100 100
E250E250
M2 M2
W201
W201
P.1875
P.1875
PP.1250
PP.1250
LA2.235
LA2.235
XNT XNT
LA
802
713
AN
AP
AP
LA
RF
AN
AP
RL
PP
AN
LA
RP
713
404
RL RF=(PP/2)
RL RF=(PP/2)
LA RL
LA
RL
233
RL
±.0005 PP
±.0005
PP
213 221 221
PP PP 233
Dayton Die Buttons are
available for all the Form
Punches shown here, i.e.,
round punches designated as
standard “X” shaped punches. When ordering, please
RP PPRF
PP
RF
RP
AP
AP
802
713
701
704
RF
RP
703
712
712
RS
712
621AP
703
PP
RP
811
LA
LA
802
AN
713AP
802AP
RL
LA
LA AP
AN
AP
RF
AP
RF
PP
RL
RS
AN
RP
712
AP
LA
RP
PP
LA
AN
802
802
713
RP
703
AP
RP
AP
RP
AP
AP
RP
702
701
RF
PP
AP
LA
AN
AN
AP
RF
712
701
AP
AP
PP
712
RP
LA
25
RP
AP
LA
RF=(P/2)
LA
LA LA
Form
Form
Punches
Punches
are are
alsoalso
RF=(PP/2)
RF=(PP/2) AP
AP
AP
RL RL
available
available
on standard
on standard
punch
punch
RL RL
PP PP
233
233
PP
PP
blanks.
blanks.
Form
Form
Punches
Punches
other
other 402
401
601
602
TheThe
shapes
shapes
shown
shown
below
below
404
RP RP
LA
LA
LAas as
LA are
LA standard,
those
those
areLAare
available
available
LA but
LA are
RF=(P/2)
RL
are
standard,
but are
not the
not the thanthan
RL + RP
RLmust
+ RPbe
must
≤ (Pbe
- PP)
≤ (P/2- PP) /2
AP
LA LA
LA LA
specials.
only
only
shapes
shapes
Dayton
Dayton
provides.
provides. specials.
PP PP
PP PP
PP PP
PP PP
201 201 202 202
212 212 213 213
LA LA
Others
are are
available
available
withwith
a a
When
When
ordering,
ordering,
change
changeLA LA Others
LA LA701
LA LA
PP RF=(PP/2)
PP
PP PP
RF=(PP/2)
201 201
212 212
RF=(PP/2)
RF=(PP/2)
701
RL
RL to to
LA LA
LA LALA
RP RP
RL RL
LA LA
detailed
detailed
drawing
drawing
attached
attached
the “X”
the designator
“X” designator
to a to
“W.”
a “W.”
LA
LA
RP must
RPbe
must
≤
(P
be
PP)
≤
(P
/2
PP)
/2
RF=(PP/2)
RF=(PP/2)
RL RL
PP
PP
233
233
AP
PP BB
PP
234 234RP
the order.
the
In addition,
In addition,
specify
specify
other
PP PPRL RL
AP
PP order.
PP
201other
201
212 212
LA 233
LA 233 RL RL
AP
PP
PP
PP PP
PP PP
201
201
212
212
RP RP
1-19,
5 Days
5 Days
LA RF=(PP/2)
LA 1-19,
RL RL
LA LA
dimensions,
dimensions,
as shown
as shown
in in
LA
LA
LA LA
RF=(PP/2)
LA LA
PP
402
602
PP
Dayton
Dayton
Progress
Progress
Form
Form
Punches
Punches
are are
available
available
on on
round
round
punches
punches
(i.e.,(i.e.,
those
those
designated
designated
as standard
as standard
“X” “X”
shaped
shaped
punches).
punches).
602
PP
RL
LA
AP
701
LA
AP
LA
702
701
801
821
PP
PP
26
Jektole Data
®
The Engineered Clearance
Perforating punch-to-die button
clearances in metal stamping dies
has been universally expressed as a
percentage of stock thickness, and
for clarity should be articulated as
percent per side (i =clearance per
side).
Jektole ®
with
Keeper Key
Standard practice has called for
i 5%, and is commonly known
as “regular clearance.” Regular
clearance has been applied almost
universally to all applications
involving the perforation of ferrous
materials.
Jektole ®
Cutaway
Jektole®, the Engineered Clearance,
is approximately twice regular
clearance, i.e., i 10-12%. This
means greater productivity, improved
maintenance, and a better return on
your tooling investment.
In addition, clearances of up to i
50% are not uncommon with some
hard materials. Clearance tests
have been performed by Dayton
Progress to prove that increasing
the clearance does not lessen hole
quality—a common thought by some
designers and engineers. Dayton
clearance tests do, in fact, prove that
the Jektole® Engineered Clearance
provides many advantages and
benefits.
Jektole Components
Jektole® In Production
●
●
●
●
●
Requires less press tonnage
Reduces the pressure required to strip the
punch, which, in turn, reduces punch wear
Produces minimal burr
Doubles—often triples—piece output per grind
Reduces total punch costs
Jektole® In Maintenance
●
●
●
●
Keeper Key holds pin in retracted position
(see photo at left)
Eliminates the need for disassembly before
grinding
Helps maintain proper pin extension
Reduces downtime for regrinding
Standard Jektole Data
®
DIMENSION
Std. Shank
Diameter
Point Hole
Diameter
Shank Hole
Diameter
Pin
Extension
Keeper Key
Number
J2
J3
J4
J6
J9
J12
.3750 .6250 1.250
D .1875 .2500 .3125 .4375 .7500 and
.5000 1.000 larger
C
.020
.032
.046
.063
.094
.125
E
.086
.109
.141
.172
.221
.275
.03
.03
.06
.06
.06
.06
920045
920053
*
* Keeper Key not available
Jektole Design Limits
®
J2
J3
J4
Min. Shank Dia.
DIMENSION
D
.172
.218
.282
Min. Point Dia.
P .040
.064
.092
.126 .188 .250
Max. Point Lgth.
B
1.50
1.62
1.62 1.62 1.62
1.25
J6
J9
J12
.344 .442 .552
®
Universal Jektole Components
®
Punch
.06
(.03 for
J2 & J3)
Set Screw
.09
(.05 for
J2 & J3)
Pin
Extension
E D
P
C
L
L
.75 Min.
B
.01
Fillet
H
.75
EJECTOR PINS
J2
J3
J4
J6
J9
J12
Overall Length L
1.11
1.38
1.94
1.94
2.22
2.22
Pin Diameter
End Ground
Square
D
D
Jektole Pin
RC 44-48
Spring
D
.017
.027
.041
.058
.089
.120
Head Diameter H
.048
.073
.094
.120
.156
.188
Hd. Thickness
.031
.047
.062
.062
.094
.094
J2
J3
J4
J6
J9
J12
T
SPRINGS
T
L
D
Outside Dia.
D
.081
.104
.136
.167
.216
.270
Free Length
L
2.38
2.38
3.19
3.00
3.03
2.56
lbs.
.5
.75
1
1.5
2
2.5
J2
J3
J4
J6
J9
J12
Pressure
(.12" Pre-load)
SCREWS
Screw Size
D
Screw Length
L
#3-48 #5-40 #8-32 #10-32 1/4-28 5/16 -24
.19
.19
.19
.19
.25
.25
27
Locking Devices—Flats vs. Dowel Slots
Flats
Standard and
Alternate Locations
Custom Locations
Definitions:
Custom Location is any angle other than:
0°, 90°, 180°, or 270°.
Definitions:
Standard Location is at 0°.
Alternate Location is 90°, 180°, or 270°.
Alternate Locations are available at no
additional charge.
Single Flats: X2 & X8
F Dimension
(.5D on Headed Products)
Headless Die Buttons and Guides
Body Dia.
F
Body Dia.
F
Body Dia.
F
18
.080
62
.270
175
.775
25
.110
75
.325
200
.900
31
.135
87
.380
225
1.025
37
.165
100
.435
250
1.150
43
.190
125
.540
275
1.275
50
.220
150
.650
90°
180°
0°
270°
Length
(from
top of
die button)
Depth
The depth of the flat is taken from
the shank, not the head, on punches.
Single Flats: X5 & X9
Locking Devices
Punches
Die Buttons
X2
Top
X8
N/A
Locking Devices
Punches
Die Buttons
Bottom
X5
Top
Bottom
Top
X9
N/A
Top
Order Example:
Order Example:
X2 — 90°
X5 — 135°
Double Flats: X3
Double Flats: X6
Locking Devices
Punches
Die Buttons
Locking Devices
Punches
Die Buttons
X3
Top
Bottom
X6
Top
Bottom
Order Example:
Order Example:
X3 — 90°
X6 — 135°
Second Flat is always parallel to the first flat.
Additional Flats (From Top)
Additional Flats (From Top)
Key Flats vs. Dowel Slots
Code
Depth
Length
Maximum hole dimensions in die buttons
X81
.060
.500
were designed with key flats in mind. There
X82
.060
.625
are instances where, if using a dowel slot in
X83
.060
.750
a headless die button, the dowel hole could
break into the relief. For this reason, there
X84
.060
Full Length
are two ways to specify the location of the
X85
.093
.500
dowel. X0 (standard/alternate location)
X86
.093
.625
and X1 (custom location) are located .5D
from centerline. However, when hole
X87
.093
.750
dimensions are approaching the high limit
X88
.093
Full Length
of “P,” X4 (standard/alternate location) or
X89
Specify Dimensions
X7 (custom location) may be specified.
This relocates the dowel outward to assure
no interference between the dowel and
Dowel Slots: X0**, X4, X41 & X43
the relief hole. Note: When the die button
Locking Devices
Dowel Diameter
diameter is over .5000, the centerline
X0**
.1250
dimension is .5D on all dowels.
To determine if you have an interference problem, see pp. 18-19 for Die Button construction.
Dowel Slots
Code
Depth
Length
X91
.060
.500
X92
.060
.625
X93
.060
.750
X94
.060
Full Length
X95
.093
.500
X96
.093
.625
X97
.093
.750
X98
.093
Full Length
X99
Specify Dimensions
Dowel Slots: X1**, X7, X71 & X73
Locking Devices
Dowel Diameter
X1**
.1250
X4
.1250
X7
.1250
X41
.1875
X71
.1875
X43
.2500
X73
.2500
Order Example: X71 — 135°
Order Example: X0 — 180°
**available on headless die buttons only
F Dimension for Headed Punches and Die Buttons
F = .5D + .5 Dowel Dia.
F Dimension for Headless Die Buttons Only
Body Diameter
Location Tolerance
Flat
F
Radial
+ .0005
.001/
– .0000
inch
Dowel
F
Radial
+ .0005
0°-4'
– .0000
X0, X1
X4, X7
X41, X71
X43, X73
F
25
31
37
43
50
62
75
87
100
125-275
.1250
.1625
.1938
.2250
.1562
.1875
.2188
.2500
.1875
.2125
.2438
.2750
.2188
.2375
.2688
.3000
.2500
.2625
.2938
.3250
.5D
.5D
.5D
.3438
.5D
.5D
.5D
.4063
.5D
.5D
.5D
.4688
.5D
.5D
.5D
.5313
.5D
.5D
.5D
.5D
28
Urethane Strippers
Features/Benefits
O.D.
I.D.
Dayton’s durable, yet flexible, Urethane Strippers provide superior
stripping over conventional strippers; develop higher load-bearing
capacity due to the use of a unique curing agent; are tear- and oilresistant; provide exceptional dampening of the punch, thus
eliminating premature punch failure due to vibration; and are easy
to install and replace.
L
Strip-shape Dayton Urethane Strippers assure positive stripping
and dampen punch vibration by gripping around the punch point.
The closed-end feature holds the thin stock flat during the stripping
cycle, and helps eliminate the potential for rejected parts.
⁄4"
1
Air Hole
Air Hole
⁄16
1
3
⁄8
USE18-125
USE18-150
USE25-125
USE25-150
USE25-175
USE31-125
USE31-150
USE31-175
USE31-200
USE37-125
USE37-150
USE37-175
USE37-200
USE50-125
USE50-150
USE50-175
USE50-200
USE50-225
USE62-125
USE62-150
USE62-175
USE62-200
USE75-175
USE75-200
USE75-225
USE75-250
USE75-275
USE87-175
USE87-200
USE87-225
USE87-250
USE87-275
USE100-175
USE100-200
USE100-225
USE100-250
USE100-275
I.D.
3
O.D.
⁄16
11
⁄4
3
⁄16
L
⁄4
13
⁄16
—
—
490
320
300
270
240
500
450
400
370
—
—
575
600
420
385
355
310
695
625
575
515
—
—
760
670
520
450
435
315
275
790
725
680
510
475
—
—
875
650
600
600
520
480
440
925
835
775
730
—
—
1000
935
1 3 ⁄4
500
400
350
325
300
800
700
650
600
550
1200
1100
1000
900
800
1 3 ⁄4
1500
1200
1150
900
850
2200
1900
1850
1450
1350
3400
2800
2400
1900
1800
1 3 ⁄4
2000
1600
1400
1200
1000
3000
2600
2300
2000
1800
3500
3400
3200
3000
2800
⁄2
1 3 ⁄4
1 1 ⁄4
⁄8
⁄8
7
11 ⁄2
1 3 ⁄4
2
1 1 ⁄4
⁄2
1
⁄8
11⁄ 8
1
11 ⁄2
1 3 ⁄4
2
2 1⁄4
1 1 ⁄4
5
11 ⁄2
13
2
3
⁄4
⁄8
7
1
11⁄ 2
13 ⁄4
2
⁄4
2
2 1⁄4
2 1 ⁄2
2 3 ⁄4
2
2 1⁄4
2 1 ⁄2
2 3 ⁄4
2
2 1⁄4
2 1 ⁄2
2 3 ⁄4
Type
USE
I.D.
L
37 125
Pressure at Deflection of
1
1
3
⁄8
⁄4
⁄8
475
465
375
11
Qty.
Example: 12
280
275
220
11 ⁄2
2
3
Specify:
⁄ 8 -1
—
—
1 1 ⁄4
⁄16
3
HOW TO ORDER
⁄ 16
400
350
11 ⁄2
1 3 ⁄4
5
5
250
230
1 1 ⁄4
1 1 ⁄4
1
⁄16 - 1⁄ 4
⁄ 32
1
Catalog
Number
I.D.
3
Push
on
Punch shape in
end of stripper
29
Shear Angles
L +.020
+.005
L +.020
+.005
Shear Angles can be applied to all punch points. These angles are
used primarily to reduce slug pulling. Single and Double Shears
can be used to reduce the punching force as well as minimize slug
pulling. These alterations are prepriced and do not add to the
standard delivery of the product.
For Round Punches Only
XS19
A°
A°
Nail Point
L +.020
+.005
+.020
L +.020
+.005
L +.005
Shear Angles are also available on Classified Shapes, but are
available as special order only.
For your reference standard head flat and dowel locations are at
0°. For ball lock punches the standard ball seat location is at 90°.
XS20
Chamfer
Conical
HOW TO ORDER
KPL
100
L
E350
P (or P&W)
P.872, W.401
Steel
A2
L +.020
+.005
+.020
L +.020
+.005
+.005
L +.020
−.000
L +.020
−.000
Alteration
L +.020
+.005
+.020
−.000
LL +.020
+.005
+.020
L +.020
+.005
L +.005
90°
0°
Double Shear
XS24
L +.020
−.000
+.020
L+.020
+.005
+.020
LL−.000
+.005
0°
.04
.04
For Round & Shape Punches
A°
Single Shear
90°
A°
A
A°°
A°
A°
L +.020
−.000
+.020
LL +.020
+.005
−.000
+.020
L +.020
+.005
L +.005
XS23
0°
A°
A°
A°
.04
L +.020
+.005
L +.020
+.005
L +.020
+.005
+.020
+.020
+.005
LL+.020
+.005
L+.020
−.000
L−.000
0°
.04
.04
XS23 A3°
XS22
0°
A°
A°
90°
A°
A°
XS21
Code
90°
A°
Simply add the alteration code shown next to the drawings, and
the angle desired, to your punch catalog number. Tolerance on all
angles is ±15 minutes.
Type
90°
90°
A°
A°
A°
A°
90°
0°
0°
90°
90°
width
width
A°
A°
A
A°°
A°
A°
0°
90°
90°
0°
0°
0°
.04
width
90°
90°
90°
A°
A°
A
A°°
0°
0°
0°
L +.005
Single Shear Angle
with Flat
+.020
L
L
+.020
−.000
+.020
−.000
L +.020
+.005
width
width
90°
90°
A°
A°
A°
0°
0°
90°
Shown as reflected view.
0°
A°
L+.020
−.000
500 Progress Road
P.O. Box 39
Dayton, OH 45449-0039 USA
Dayton Progress Detroit
34488 Doreka Dr.
Fraser, MI 48026
Dayton Progress Portland
1314 Meridian St.
Portland, IN 47371 USA
Dayton Progress Canada, Ltd.
861 Rowntree Dairy Road
Woodbridge, Ontario L4L 5W3
Dayton Progress Mexico, S. de R.L. de C.V.
Access II Number 5, Warehouse 9
Benito Juarez Industrial Park
Querétaro, Qro. Mexico 76130
Dayton Progress, Ltd.
G1 Holly Farm Business Park
Honiley, Kenilworth
Warwickshire CV8 1NP UK
Dayton Progress Corporation of Japan
2-7-35 Hashimotodai, Midori-Ku
Sagamihara-Shi, Kanagawa-Ken
252-0132 Japan
Dayton Progress GmbH
Adenauerallee 2
61440 Oberursel/TS, Germany
Dayton Progress Perfuradores Lda
Zona Industrial de Casal da Areia Lote 17
Cós, 2460-392 Alcobaça, Portugal
Dayton Progress SAS
105 Avenue de l’Epinette
BP 128
Zone Industrielle
77107 Meaux Cedex, France
Dayton Progress Czech sro
Hala G
Pražská 707
CZ-294 71 Benátky nad Jizerou
Czech Republic
Global leader in providing fabrication and stamping solutions
Form 910
7/14
a MISUMI Group Company

Kommercial Inch Catalog - Dayton Lamina Corporation

Transcription

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