SHERIDAN PLAY SYSTEM

Transcription

S H E R I D A N P L AY S Y S T E M
A S S E M B L Y
I N S T R U C T I O N S
F23150 12-16-08
23'
10'
Play System dimension
with
35 ft l x 22 ft w
safety allowance: 35’ x 22’
SET UP DIMENSIONS
WITH SAFETY ALLOWANCE:
10 - 14 Hrs
Prior to assembly, you MUST read the Owner’s Manual for important safety warnings and details on installing a shock absorbing surface.
This unit’s maximum fall height is 7.5 feet and is intended for a maximum of 10 users, ages 3 to 10 (110 lbs. per child).
Please call toll free: 1 - 8 7 7 - WO O D S E T ( 9 6 6 - 3 7 3 8 )
For questions, assembly help or assistance with missing or defective parts.
Solowave Design
375 Sligo Rd. West • PO Box 10 • N0G 2L1 • Mount Forest, Ontario • Canada
General Inquiries: 8:00am - 4:30pm EST
Toll Free: 1-877-966-3738 • Email: [email protected]
3403150
Important Information: Please ensure page is read.
ABOUT OUR WOOD
Solowave Design™ uses only Premium playground lumber, ensuring the safest product for your children’s
use. Although great care has been taken in selecting the best quality lumber available, wood is a product
of nature and susceptible to weathering (changes in the aesthetics of the wood). A light sanding may be
required to remove minor splinters. For your information, we have described some changes that may occur
as a result of weathering:
1. Checking Checks are surface cracks in the wood along the grain. 4” x 4” material will
experience more checking than 2”, 1-1/4” or 1” material be cause the surface
and interior moisture content will vary more widely than in thinner wood.
2. Warping Warping refers to any distortion (twisting, cupping) from the true plane that
may take place during weathering.
3. Fading Wood exposed to sunlight, will over time, turn a grey color.
Note: The above changes will not affect the strength of the product.
What causes weathering?
One of the main reasons for weathering is the
effects of water (moisture); the moisture content
of the wood at the surface is different than the
interior of the wood. As the moisture moves in
or out of the wood (result of climate changes),
the different moisture content causes tension
in the wood, which can result in checking and
or warping.
Due to changes in the climate
moisture moves in and out
of the wood
Moisture content will vary
throughout any piece of wood.
How can I reduce the amount of weathering to my Play System?
At the factory we have added water repellent to the stain. This water repellent decreases the amount of water
absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the water
repellent, so we recommend applying a water repellent on a yearly basis (see your local stain and paint supplier
for a recommended product). Also if storing the product before installation, make sure you store out of direct
sunlight in a cool dry place.
Will weathering affect the strength of my Play System?
Most weathering is just the normal result of nature and will not affect safe play and enjoyment for your child.
However if you are concerned that a part has experienced a severe weathering problem please call our
consumer relations department for further assistance.
2 All rights reserved.
© Solowave Design.
Important Information: Please ensure page is read.
HELPFUL HINTS
Tools Required
Shovel
Measuring
Tape
Drill (1/8”
3/16” Bit)
Safety
Glasses
Hammer
Ratchet 1/2”,
7/16” & 9/16”
Level
#2 & #3 Phillips
or Robertson
Square
Ruler
Step
Ladder
Swing Hangers
Tee - Nuts & Lock washers
Swing hangers must be screwed into the wood
the full length of the shaft, so that the triangular
head is touching the wood (see swing hanger
diagram). Failure to correctly install swing hangers
may result in the hanger itself breaking, or the
hanger becoming dislodged from the wood.
Either circumstance can cause serious injury. Big
Backyard cannot assume any responsibility for
incorrect installation of swing hangers.
(Liquid soap may be used as a lubricant for ease
of installation).
Place tee-nut in hole and tap into place with
hammer. Insert the hex bolt through, first the
lock washer and then the flat washer, and feed
through hole. Hand tighten to ensure bolt and
tee-nut connection (this may not be possible due
to coating on hardware, if not use a ratchet), and
then proceed with ratchet. DO NOT over tighten.
Hardware should not crush wood.
NOTE: A 1/4” lock washer and flat washer, are used with
1/4” hex bolt or 5/16” with 5/16”.
NOTE: Follow proper assembly procedure.
Swing Beam
Hex Bolt
Tee-Nut
Swing Beam
Swing Hanger orientation for
swing attachment.
Lock Washer
Screw Hanger in until
it is snug and flush with
bottom of Swing Beam.
Swing Hanger
Swing Hanger
Warning: For your child’s safety orientate the swing
hangers as shown to ensure your swing will have the proper
swinging motion when installed. Failure to do so could result in
the premature breaking off of the swing hanger or swing chain.
Hardware
When making the selection of 1/4” and 5/16”
hardware, carefully read the instructions in each
step of this manual to ensure the proper hardware
is used.
NOTE: 5/16” Hardware is larger in diameter than 1/4”.
The Swing Triangle Plate has a total of 5 holes,
and they are all used depending on where you are
installing it. When installing the plates, pay close
attention to the holes required. When complete,
the swing end should be angled out (away from
fort) approx. 110˚
Flat Washer
Wood
Dowel Installation
1. Insert Dowel into provided holes until the
shoulder of tenon is flush to the face of the
Swing Rail or Access Rail or
Ladder Post.
2. Pre-drill a 3 x 1/8” hole through Rail or Post
prior to securing with wood screw. Securing with
screw prior to pre-drilling may lead to cracking
and must be avoided.
3. Secure dowel in place with approprate wood
screws and instructed within manual.
NOTE: In the event that the thread of a Hex Bolt is
exposed beyond the tee-nut, please disassemble, add
another flat washer to head of hex bolt and reassemble.
© Solowave Design. All rights reserved.
1/8” Drill Bit
Shoulder
Dowel
Tenon
Rail
Part Identification (Reduced Size)
(2) LONG POST (2 x 4 x 92½")
A1
3660895
Box 2
(2) SHORT POST (2 x 4 x 87¼")
A2
3660896
Box 2
(1) GROUND SL SIDE (1 x 6 x 41½")
A3
3660870
Box 3
(1) SL FLOOR (2 x 4 x 41½")
A5
3660834
Box 3
(2) LOWER DIAGONAL (2 x 3 x 37")
A6
3660369
Box 3
(4) LOWER POST (2 x 4 x 56")
A7
3660754 Box 2
(1) SL TOP (2 x 4 x 41½")
A8
3660925 Box 4
(2) GUSSET (5/4 x 4 x 18½")
B6
3660403
Box 3
(1) LOWER SW SIDE (1 x 6 x 77¼")
B1
3660497
Box 3
(1) SW FLOOR (5/4 x 6 x 41½")
B2
3660437
Box 2
(1) SW TOP (5/4 x 6 x 41½")
B3
3660436
Box 2
(1) WALL MOUNT (2 x 4 x 32¾")
B4
3660459
Box 2
(2) GUSSET (2 x 4 x 23½")
B5
3660912 Box 4
(2) CE GAP BOARD (1 x 6 x 38¾")
E2
3610840
Box 2
(1) BACK WALL BOTTOM (5/4 x 4 x 46¾")
E3
3660838 Box 2
(21) CE GAP BOARD (1 x 4 x 38¾")
E4
3610839
Box 2
(1) TOP BACK (1 x 6 x 45¾")
E5
3660847 Box 4
(2) FLOOR FRONT AND BACK (2 x 4 x 83 3/8")
C1
3660833
Box 3
(1) FRONT GROUND (1 x 6 x 82½")
C2
3660876
Box 2
(2) CENTRE SUPPORT (2 x 4 x 46")
C3
3660867 Box 2
(1) TOP FRONT (5/4 x 4 x 40½")
C4
(4) CE WALL BOARDS (1 x 6 x 23½") Stained
W1
3660845 Box 2
(1) TABLE UPRIGHT (2 x 3 x 58")
C5
3660858
Box 2
(1) GROUND FRONT AND BACK (1 x 6 x 82½")
D1
3660804 Box 3
(1) MIDDLE BACK (5/4 x 6 x 83")
D2
3660846 Box 3
(1) FLOOR JOIST ( 5/4 x 4 x 83½")
E1
3660817 Box 3
4
3620702 Box 3
Part Identification (Reduced Part Size)
(1) BACK ROOF SUPPORT (5/4 x 4 x 41¾")
F1
(2) ROOF BLOCK (2 x 4 x 9½")
F3
3660843 Box 4
(2) FRONT ROOF SUPPORT (1 x 6 x 41¾")
F2
3660842
(2) SL SIDE (2 x 3 x 28¾")
F4
Box 3
3620851
F5
Box 3
3620850
F6
Box 4
3620705
F7
Box 3
3620872
F8
Box 2
3620856
M4
Box 2
(1) WINDOW TOP (1 x 6 x 38¾")
M2
3660923
3620839
M5
M6
Box 2
P3
3660498 Box 2
3660499
P4
3620866 Box 4
(4) CE ROOF SUPPORT (2 x 3 x 43½")
3620863 Box 3
R3
3620864 Box 3
U1
U2
3660911
R8
R9
Box 4
Box 4
Box 4
3620861 Box 4
U4
3620914 Box 4
(1) CAFE RIDGE (2 x 2 x 10¾")
Box 4
3660924
3620922
(1) CAFE GABLE (1 x 4 x 11")
Box 4
(2) CAFE SIDE (5/4 x 3 x 12½")
3620921 Box 4
(2) CE ROOF BOARD C (1 x 4 x 22")
(2) CAFE SUPPORT (2 x 2 x 23¼")
U3
3620920 Box 4
Box 1
(2) CE ROOF BOARD (1 x 4 x 27½")
(1) CAFE CROSS BRACE (2 x 2 x 32¼")
3660917
R6
R7
(2) ROOF SIDE (2 x 6 x 54½")
3620857
3620522
(2) CE ROOF BOARD 33 (1 x 4 x 33")
(2) ROOF JOIST (2 x 2 x 42¼")
R4
R5
(1) CE ROOF BOARD 36 (1 x 4 x 36")
3625155 Box 3
R2
3681858 Box 1
(2) WINDOW DORMER CLEAT (5/4 x 2 x 8")
(26) CEDAR ROOFING (3/8 x 3½" x 47½")
R1
3660822 Box 2
(4) TENON DOWEL (1-1/8" x 18-5/8")
Box 2
(2) CE ROOF TRIM (5/4 x 4 x 23")
O1
3660865 Box 4
(1) LADDER BOTTOM (5/4 x 4 x 20")
(1) RIGHT ACCESS (2 x 4 x 69")
P2
3620916 Box 4
(2) ROOF GAP (1 x 4 x 45-5/8")
(1) LEFT ACCESS (2 x 4 x 69")
P1
3620496 Box 4
(2) WINDOW FRAME (1 x 2 x 21")
Box 4
(1) CE GAP BOARD (1 x 4 x 38¾") Stained
M3
3660836 Box 2
(6) CE SIDING (3/8 x 3½ x 38¾")
(1) CE WINDOW BRACE (1 x 4 x 41¾")
M1
3660837 Box 2
(1) WALL BRACE (2 x 3 x 6½")
(2) CE ACCESS WALL (1 x 4 x 41¾")
L1
3660875 Box 4
(1) WALL BRACE (5/4 x 4 x 8¾")
(5) CEDAR WALL (1 x 4 x 23½")
G3
3620918 Box 4
(3) BACK WALL BRACE (2 x 3 x 5¾")
(5) CE WALL BOARD (1 x 4 x 17")
G2
3660919 Box 4
(2) SL WALL (1 x 6 x 30")
(2) CE WALL BOARD (1 x 5 x 41")
G1
3660438 Box 2
U5
3660915
Box 4
(1) CAFE GUSSET (2 x 3 x 12") (2) CAFE ROOF (1 x 4 x 9½")
U6
3660927 Box 4
5
U7
3620926 Box 4
Parts Identification (Reduced size)
(2) CE WALL BOARDS (1 x 6 x 23½")
(2) ROCK RAIL (5/4 x 4 x 71")
Q1
Q4
3610702 Box 3
3660812 Box 3
SIDE (2 x 2 x 69")
(5) ROCK BOARD A (1 x 6 x 23½") (2) ROCK
3660816 Box 3
Q2
Q5
3610737 Box 3
(7) GROUND STAKE (2 x 2 x 14")
3650318 Box 4
(1) SL BLOCK (2 x 4 x 12½")
Y1
(6) ROCK BOARD B (1 x 6 x 23½")
Q3
Y2
3610738 Box 3
(1) TABLE TOP (5/4 x 6 x 33¾")
(1) TABLE SUPPORT (2 x 2 x 39")
V1
3660913 Box 4
V2
3660871 Box 3
3660735 Box 2
X5
(2) SW BEAM (2 x 6 x 94½")
X1
(1) SW RAIL BLOCK
(2 x 4 x 5-3/8")
3664919 Box 2
3664926 Box 4
(2) SW POST (2 x 4 x 92½")
X2
3664922 Box 2
(1) SW SUPPORT (5/4 x 4 x 48½")
(1) SW UPRIGHT (2 x 4 x 50½")
X3
X4
3664920 Box 2
3664921 Box 2
Hardware Identification (Actual Size)
(9) Hex Bolt 1/4 x 2¾" (9277223)
H9
1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut
(2) Bushing Spacer
(9300510)
H0
(4) Hex Bolt 1/4 x 1" (9277210)
P2
P3
(1) Pan Bolt 1/4-20 x 1-5/8" (9274216)
1/4" Ny-lok Nut
(30) Pan Bolt 1/4-20 x 3/4" (9274203)
1/4" Ny-lok Nut
(11) Hole Plugs
(9329900)
C2
(2) Carriage Bolt 1/4 x 2" (9279220)
1/4" Flat Washer - 1/4" Ny-lok -Nut
C1
(1) TNR Slide Support
Mount (9201101)
(1) Corner Brace
pkg of 2 with hardware (9201100)
(8) Carriage Bolt 1/4 x 1½" (9279212)
1/4" Flat Washer - 1/4" Ny-lok -Nut
6
H1
(8) Hex Bolt 1/4 x 2-1/2" (9277222)
H2
(2) Hex Bolt 1/4 x 2" (9277220)
H3
(8) Hex Bolt 1/4 x3-1/2" (9277232)
H4
(10) Hex Bolt 1/4 x 4" (9277240)
H5
(6) Hex Bolt 1/4 x 4-1/2" (9277242)
H6
(6) Hex Bolt 1/4 x 4¾" (9277243)
H7
(4) Hex Bolt 1/4 x 5-1/2" (9277252)
H8
(1) Hex Bolt 1/4 x 4-1/4" (9277241)
(4) Hex Bolt 5/16 x 1-1/2" (9277312)
G1
G2
(4) Hex Bolt 5/16 x 1" (9277310)
G4
(2) Hex Bolt 5/16 x 4" (9277340)
G5
(7) Hex Bolt 5/16 x 4-1/2" (9277342)
7
Z
(2) Hex Bolt 5/16 x 6" Zinc (2) 5/16" Flat Washer 5/16" Nylok Nut (9277360)
L1
(2) Hex Bolt 5/16 x 2"
(8) 5/16" Lock Nut
(9283300)
(9277320)
(2) 5/16" Flat Washer - 5/16" Ny-lok-Nut
(41) Ny-Lok Nut
(9283200)
⅜
(4) Lag Screw 3/8 x 3" (9262830)
3/8" Flat Washer
LAG
3"
(17) 5/16" T-Nut
(9285300)
(10) Lag Screw 1/4 x 3" (9262230)
1/4" Flat Washer
(58) 1/4" T-Nut
(9285200)
LAG
2½"
(4) Lag Screw 1/4 x 2-1/2" (9222222)
1/4" Flat Washer
LAG
1½"
(33) 5/16" Flat Washer
(9251300)
(14) Lag Screw 1/4 x 1-1/2" (9222212)
1/4" Flat Washer
(9251200)
S1
(29) Flat Head Screw #8 x 1-1/8" (9260514)
S2
(17) 5/16" Lock Washer
(9253300)
(329) Flat Head Screw #8 x 1-1/2" (9260512)
S3
(63) Flat Head Screw #8 x 2-1/2 (9260522)
S4
(31) Flat Head Screw #8 x 3" (9260530)
(2) Dormer Bracket
with truss screws
(58) 1/4" Lock Washer
(9201510)
(9253200)
(52) #8 Flat Washer
(9251500)
S5
(52) Pan Screw #8 x 1/2" (9264502)
(8) 1/4" Narrow Flat Washer
(9291200)
S6
(8) #12 X 1" Pan Screw (9264610)
(9251800)
S7
(32) Pan Screw #12 x 2" (9264620)
T1
(1) Swing Hangers
(9201940) Pkg of 4
(96) #8 x 7/8 Truss Head Screw (9229505)
8
Part Identification (Actual Size)
(3) TNR Slide Clamp Ring
Section (Set of 3) 3300100
with hardware included
(2) TNR Slide Straight Half (1) TNR Slide Left Flange
3310301
3310303
(1) TNR Slide Right Flange
3310302
(3) TNR Slide Port Hole
3320193
(2) TNR Slide Elbow Half
3310304
(1) TNR Slide Exit 3310305
(1) Clamp Ring Filler 3300400
(1) Stool Seat Set (3320190)
Package of 2
(1) Sheridan Tarp Set
(1) Cafe Panel (9750811)
(1) Porch Canopy (9750825)
(1) Triangle Plate
(3200184)
Package of 4
(1) Small Window Dormer
(3320597)
Package of 2
(1) Window Mesh (9750817)
(1) Patio Frame R
(2) Patio Frame P
(2) Patio Frame L
(1) Cafe Roof Canopy
(9750825)
(1) Patio Frame U
(1) Glider Hanger
(3200202)
Package of 2
(1) Plaque w/ screws
(3320351)
(1) Frame B
(2) Patio Frame Z
(2) Flower Box (3320401)
(1) Hand Grip
(3320240)
Package of 2
(1) Rocks w/ hardware
(3320211)
Package of 11
(2) Window Dormer Roof Right
(3620520)
(2) Long Belt Swing
(3724931)
(2) Glider End
(3320172)
(1) Glider Seat
(3320273)
9
(2) Window Dormer
Roof Left
(3620521)
(1) Glider Rope & Chain (3533856) Pack of 4
HAVE YOU SORTED, IDENTIFIED, AND COUNTED ALL
YOUR HARDWARE, WOOD PIECES AND ACCESSORIES?
THIS WILL ASSIST YOU IN YOUR ASSEMBLY.
WHEN THE PARTS IDENTIFICATION IS COMPLETED,
YOU ARE READY TO START ASSEMBLY.
IF YOU NEED ASSISTANCE CONTACT THE
CONSUMER RELATIONS DEPARTMENT AT
1-877-966-3738 or
[email protected]
10
Symbol Reference
Below is a sample of the part counts that can be found on each page.
2X A1 Post 2 x 4 x 83"
Part Description, Part Size
Key Number
Quantity
This symbol denotes that it is time to tighten bolts,
but not too tight! Do not crush wood!
This symbol denotes that 2 people are required
to safely complete the step. When you see this
symbol, make sure to get help!
This symbol denotes that the assembly should be
squared before tightening bolts.
Hex Bolt
Lock Washer
Bolt Assembly
Flat Washer
T-Nut
(Hammer into place)
Do not crush wood!
Lag Screw
Flat Washer
Lag Assembly
Before mounting Lag Screws,
use factory drilled holes as
guides to drill 1/8" pilot holes.
11
Step 1 Swing Beam Assembly
Wood Parts
2X
2X
1X
1X
X1
X2
X3
X4
SW Beam 2 x 6 x 94½"
SW Post 2 x 4 x 92½"
SW Upright 2 x 4 x 50½"
SW Support 5/4 x 4 x 48½"
Hardware
Attach Triangle Plates to (X1) SW Beams using (G1)
Bolts as shown. Holes marked with X will not be
used. Attach (X2) SW Posts to (X3) SW Upright
using (G4) Bolts. Next, using (G5) Bolts
attach (X4) SW Support to (X3) SW Upright
and (X2) SW Posts.
Note: Use (H7) Bolts on the ends of the beams to
prevent checking and splitting of wood.
4X H7 1/4 x 5½" Bolt
4X G1 5/16 x 1½" Bolt
2X G4 5/16 x 4" Bolt
T-Nuts MUST be on top of SW
Beam with bolt heads at bottom
3X G5 5/16 x 4½" Bolt
4X
Top
Triangle Plates
x
H7
Tighten
Bolts
x
x
x
Bottom
G1
H7
X1
G1
Bottom
Top
Swing End Side
With overhang
G1
G1
Fort End
No overhang
Top
Bottom
H7
X1
H7
Bottom
Notice:
Perforated line
depicts label on other
side facing out.
x
x
x
x
Top
T-Nuts MUST be on top of SW
Beam with bolt heads at bottom
X2
X4
G5
X2
G4
12
X3
Step 2 Attach Swing End to Swing Beam
Wood Parts
1X X5 SW Rail Block 2 x 4 x 5⅜"
Hardware
1X G5 5/16 x 4½" Bolt
Attach (X5) SW Rail Block between the SW Beam Assemblies
using (H8) Bolt.
Then, attach SW End Assembly to the SW Beam Assembly
Connect to side with overhang using (G5) and (L1) Bolts.
Make sure the Swing End flares out at an angle!
1X L1 5/16 x 2" Bolt
Fort End
NO OVERHANG
1X H8 1/4 x 4¼" Bolt
H8
X5
Swing Beam Assemblies
G5
L1
Swing End Side
Side with OVERHANG
Swing End Assembly
Make sure Swing End
Flares out 105°
105
13
Step 3 Attach Swing and Glider Hangers
Hardware
Parts List
4X Swing Hangers
2X Glider Hangers
1X Plaque with Screws
4X 3/8 3/8 x 3" Lag
4X 3/8" Flat Washer
Attach Glider Hangers with 3/8" Lags.
Attach Swing Hangers to (X1) SW Beam.
Attach plaque with screws provided, in centre of swing assembly.
!
Warning! For your
safety, Glider Hangers
must be tight and secured
to the SW Beam.
3/8
Stagger Swing
Hangers
Swing Hanger
orientation for swing
attachment.
Screw in until
flush with SW Beam
(Use liquid soap
to ease installation)
REFER TO HELPFUL
HINTS PAGE AT FRONT
OF THIS MANUAL.
Step 4 Assemble Glider
Hardware
Glider Parts
2X Z 5/16 x 6" Bolt
12X 5/16" Flat Washer
6X 5/16" Ny-lok Nuts
4X Glider Rope and Chain Assembly
2X Glider Ends
1X Glider Seat
Assemble Glider End
to Seat, and repeat for other side.
Attach Rope and Chain Assembly
to Glider Ends.
Glider Rope and
Chain Assembly
5/16" (zinc)
Flat
Washer
5/16"
Ny-Lok Nut
Warning! Bolt must not
exceed 1/2 thread past the Nut.
!
Nut
Nut
Bolt
Glider
End
x
Bolt Protrudes
Z
Bolt
Glider
Seat
Bolt is Flush
14
Step 5 Post Assembly
Wood Parts
Hardware
2X A1 Long Post (2 x 4 x 92½")
2X A2 Short Post (2 x 4 x 87¼")
4X A7 Lower Post (2 x 4 x 56")
28X S3 #8 x 2½" Screw
Attach (A7) Lower Post to (A1) Long Post and (A2) Short Post using (S3) Screws.
A2
S3
A7
A1
A7
S3
Step 6 Slide Wall Assembly
Wood Parts
1X A3 Ground Sl Side (1 x 6 x 41½")
1X A5 Sl Floor (2 x 4 x 41½")
1X A8 SL Top (2 x 4 x 41½")
Square
Tighten
Assembly Then Bolts
Hardware
4X H4 1/4 x 4" Bolt
2X H6 1/4 x 4¾" Bolt
2X
LAG
3"
1/4 x 3" Lag
Attach (A3) Ground Sl Side to both Long Post assemblies using (H4) Bolts.
Attach (A5) SL Floor to both (A1) Long Post assemblies using (H6) Bolts.
Square assembly. Drill 3/16" pilot holes using pre-drilled holes
as a guide. Measure up 29-1/2" from (A5) top edge to locate (A8) bottom
edge and attach using Lag 3".
H6
H4
A3
A7
29½"
A5
LAG
3"
Square assembly
before drilling 3/16"
holes for Lags!
15
Notice: Hole orientation
of pilot holes prior to
attaching.
A8
Step 7 Swing Wall Assembly
Wood Parts
Hardware
1X B1 Lower SW Side (1 x 6 x 77¼")
1X B2 SW Floor (5/4 x 6 x 41½")
1X B3 SW Top (5/4 x 6 x 41½")
4X H4 1/4 x 4" Bolt
6X H5 1/4 x 4½" Bolt
1X
5/16" T-Nut
Attach (B1) Lower SW Side using (H4)
Bolts and (B2) SW Floor, (B3) SW Top
using (H5) Bolts to (A2) Short Post
Assembly. Attach a 5/16" T-Nut to
(B2) SW Floor. Do not tighten Bolts!
H5
B3
H5
H4
A2
H5
B2
H4
H5
5/16" T-Nut
B1
Notice: Pilot holes
are above bolt hole
A2
Step 8 Attach Gussets and Diagonals
Wood Parts
Hardware
2X A6 Lower Diagonal (2 x 3 x 37") 2X H2 1/4 x 2" Bolt
2X B6 Gusset (5/4 x 4 x 18½")
8X LAG 1/4 x 3" Lag
3"
Square assembly. Drill with 3/16" pilot holes
for Lags using pre-drilled holes as a guide,
then fasten Lags.
Attach both (A6) Lower Diagonals to (B1)
Lower SW Side with (H2) Bolts and to
(A2) Short Post using 3" Lag.
Attach (B6) Gusset to (A2) Short Post
Assembly and to (B2) SW Floor with 3" Lags.
Fasten (B2) SW Floor to (A2) Short Post
Assembly with 3" Lags.
B6
H2
A6
LAG
3"
LAG
3"
A2
LAG
3"
LAG
3"
B1
A6
Square assembly
before drilling 3/16"
holes for Lags!
H2
16
LAG
3"
A2
B6
B2
Square
Tighten
Assembly Then Bolts
Step 9 Front Wall Assembly
Wood Parts
1X
1X
1X
1X
1X
C1 Floor Front and Back (2 x 4 x 83-3/8")
C2 Front Ground (1 x 6 x 82½")
C3 Centre Support (2 x 4 x 46")
C4 Top Front (5/4 x 4 x 40½")
C5 Table Upright (2 x 3 x 58")
Hardware
2X H1 1/4 x 2½" Bolt
4X H3 1/4 x 3½" Bolt
Attach (C1) Floor Front and Back to fort posts using
(H9) Bolts.
Attach (C2) Front Ground to fort posts using (H3) Bolts.
Attach (C5) Table Upright to (C2) using (S2) Screws and to
(C1) Floor Front and Back using (H9) Bolts.
Attach (C3) Centre Support to (C1) Floor Front and Back
using (H9) Bolts.
Attach (C4) Top Front to (C3) Centre Support and (A2)
Short Post using (H1) Bolts.
5X H9 1/4 x 2¾" Bolt
2X S2 #8 x 1½" Screw
H9
C4
H1
C3
H9
H9
C1
H1
H3
C5
S2
C2
H3
17
Use
Help
Square
Tighten
Assembly Then Bolts
Step 10 Back Wall Assembly
1X
1X
1X
1X
2X
Wood Parts
D1 Ground Front and Back (1 x 6 x 82½")
C1 Floor Front and Back (2 x 4 x 83-3/8")
D2 Middle Back (5/4 x 6 x 83")
C3 Centre Support (2 x 4 x 46")
B5 Gusset (2 x 4 x 23½")
Hardware
6X H1 1/4 x 2½" Bolt
4X H3 1/4 x 3½" Bolt
Attach (C1) Floor Front and Back to fort posts using
(H9) Bolts. Attach (D1) Ground Front and Back to fort
posts using (H3) Bolts. Attach (D2) Middle Back to fort
posts and (C3) Centre Support using (H1) Bolts.
Attach (C3) Centre Support to (C1) Floor Front and Back
using (H9) Bolts.
Square assembly. Drill 3/16" pilot holes for Lags using
the pre-drilled holes as a guide, then fasten Lags.
Attach (B5) Gusset to (C1) Floor Front and Back and
(A1) Post using 2½" Lags.
4X H9 1/4 x 2¾" Bolt
4X
LAG
2½
1/4 x 2½" Lag
H1
C3
H1
D2
H9
Notice:
Hole location
H1
LAG
2½"
H9
H9
C1
Notice: T-Nut is
on this side. Bolt is
on other side
LAG
2½"
B5
A1
H3
Use
Help
Square
Tighten
Assembly Then Bolts
D1
H3
18
Step 11 Floor Assembly
Wood Parts
1X E1 Floor Joist (5/4 x 4 x 83½")
2X E2 CE Gap Board (1 x 6 x 38¾")
1X E3 Back Wall Bottom (5/4 x 4 x 46¾")
Hardware
10X S2 #8 x 1½" Screw
4X S4 #8 x 3" Screw
Attach (E3) Back Wall Bottom to (A2) Short Post and
(C3) Centre Support using (S7) Screws, and flush to
top edge of (C1) Floor Front and Back.
Attach (E1) Floor Joist to (B2) SW Floor and
(A5) SL Floor using (S4) Screws.
Attach (E2) CE Gap Board to both (C1) Floor Front
and Backs and (E1) Floor Joist using (S2) Screws.
4X S7 #12 x 2" Screw
NOTE: Keep
(E2) CE Gap Board
tight to (B2) SW Floor
when attaching.
E2
S2 x5
S4
x2
E1
S2
x5
A5
E2
S4
x2
B2
E3
S7 x2
C1
S7 x2
Notice: E3
flush to C1
top edge
Use
Help
19
Square
Tighten
Assembly Then Bolts
Step 12 Attach Floor Boards
Wood Parts
Attach (E4) CE Gap Boards to both (C1) Floor Front
and Backs and (E1) Floor Joist using (S2) Screws.
Note: Prior to attaching, evenly space CE Gap
Boards leaving 1/8"- 3/16" space between
boards. Do not exceed 3/16" space.
21X E4 CE Gap Board (1 x 4 x 38¾")
Hardware
105X S2 #8 x 1½" Screw
S2
S2
C1
E4 x21
Step 13 Roof Support Assembly
Wood Parts
1X E5 Top Back (1 x 6 x 45¾")
1X F1 Back Roof Support (5/4 x 4 x 41¾")
2X F2 Front Roof Support (1 x 6 x 41¾")
2X F3 Roof Block (2 x 4 x 9½")
Hardware
22X S2 #8 x 1½" Screw
Attach (F1) Back Roof Support to (A1) Long Post and (F3)
Roof Block using (S7) Screws.
Attach (E5) Top Back to (C3) Centre Support and
(F3) Roof Block using (S2) Screws.
Attach one (F2) Front Roof Support to (A1) Long Post and
(F3) Roof Block and the other (F2) Front Roof Support to
(C3) Centre Support using (S2) Screws.
C3
9X S7 #12 x 2" Pan Screw
E5
F3
F2
S2
F3
F1
C3
Notice: SL Top
was removed
for clarity.
S2
S7
x9
S2
x18
F2
A1
A1
20
Step 14 Slide Wall Assembly
Wood Parts
2X
2X
2X
1X
1X
F4 SL Side (2 x 3 x 28¾")
F5 SL Wall (1 x 6 x 30")
F6 Back Wall Brace (2 x 3 x 5¾")
F7 Wall Brace (5/4 x 4 x 8¾")
R4 Roof Side (2 x 6 x 54½")
Hardware
2X H6 1/4 x 4¾" Bolt
Attach (R4) Roof Side to both (F3) Roof Blocks using
(H6) Bolts.
Attach two (F6) Back Wall Braces to (A1) Long Posts
using (S4) Screws.
Attach (F7) Wall Brace to (A1) Long Post using (S4)
Screws.
Attach (F5) SL Wall to (A8) SL Top and (F4)
SL Side and (F6) Back Wall Brace using (S2) Screws.
14X S2 #8 x 1½" Screw
Use
Help
INSIDE VIEW
6X S4 #8 x 3" Screw
A8
F3
24½"
R4
H6
F5
A8
H6
F5
F4
F6
S4
F5 F4
A1
F7
S4
A1
S4
F6
24½"
Opening
for Slide
21
½" MAX
S2
x14
F5
Step 15 Middle Wall Assembly
Wood Parts
Use
Help
Hardware
1X F6 Back Wall Brace (2 x 3 x 5¾")
1X F8 Wall Brace (2 x 3 x 6½")
2X G1 CE Wall Board (1 x 5 x 41")
1X R4 Roof Side (2 x 6 x 54½")
2X H6 1/4 x 4¾" Bolt
Tighten
Bolts
4X S4 #8 x 3" Screw
Attach (R4) Roof Side to both (C3) Centre Supports using (H6) Bolts.
Attach (F6) Back Wall Brace and (F8) Wall Brace to both (C3) Centre
Supports using (S4) Screws.
Attach (G1) CE Wall Board to (R4) Roof Side, (F6) and (F8) Wall
Braces using (S2) Screws.
INSIDE VIEW
Notice: (E5) Top Back
was removed for clarity.
Do not remove.
R4
S2
G1
S2
G1
H6
R4
C3
H6
C3
G1
S2
G1
F6
S4
F8
S4
22
S2
Step 16 Cedar Wall Assembly
Wood Parts
Hardware
5X G2 CE Wall Board (1 x 4 x 17")
5X G3 Cedar Wall (1 x 4 x 23½")
2X L1 CE Access Wall (1 x 4 x 41¾")
14X S1 #8 x 1-1/8" Screw
36X S2 #8 x 1½" Screw
Attach both (L1) CE Access Walls to (E3) Back Wall Bottom, (D2) Middle Back and
(F7) Wall Brace using (S2) Screws, and attach to (E5) Top Back using (S1) Screws.
Attach (G2) CE Wall Board to (E5) Top Back using (S1) Screws and attach to (D2) Middle Back
using (S2) Screws.
Attach (G3) Cedar Wall to (E3) Back Wall Bottom and (D2) Middle Back using (S2) Screws.
R4
Notice: (R4), (G1) and (B3) were
removed for clarity. Do not remove!
S1
!
2"
2"
G1
B3
Warning! Spacing of CE
Wall Boards should not
exceed 2".
2"
2"
2"
2"
2"
L1
2"
G2
S1
G2
G2
E5
Spacing of
! Warning!
Cedar Wall boards should
G2
G2
L1
not exceed 3".
3"
Max.
3"
Max.
3"
Max.
S2
3"
Max.
F7
3"
Max.
3"
Max.
D2
G3
E3
G3
G3
G3
S2
G3
23
Step 17 Window Wall Assembly
Wood Parts
Hardware
1X M1 CE Window Brace (1 x 4 x 41¾")
1X M2 Window Top (1 x 6 x 38¾")
8X
1X M3 CE Gap Board (1 x 4 x 38¾")stained 2X
6X M4 CE Siding (3/8 x 3½ x 38¾")
6X
1X M6 Roof Gap (1 x 4 x 45-5/8")
6X
1X Window Mesh (20 x 39")
12X
1X Corner Brace with Screws
S1 #8 x 1-1/8" Screw
Use
Help
Square
Assembly
S2 #8 x 1½" Screw
S5 #8 x 1/2" Pan Head Screw
#8 Flat Washer
T1 #8 x 7/8" Truss Head Screw
Attach and keep tight Window Mesh to (F2) Front Roof Supports using (S5) Screws with
#8 Flat washers.
Attach (M2) Window Top to both (F2) Front Roof Support using (S1) Screws.
Measure 14" below (M2) and attach (M3) CE Gap Board to (F2) Front Roof Support
using (S1) Screws.
Attach (M4) CE Siding to (F2) Front Roof Support and (M1) CE Window Brace using (T1) Screws
while overlapping boards.
Attach (M6) Roof Gap to (C3) Centre Support and (F3) Roof Block using (S2) Screws.
Attach one Corner Brace with screws to (M2) Window Top and (M6) Roof Gap.
Note: Mesh must be kept as tight as possible.
Start Mesh 1" below (M6).
Notice: (M1) is on inside
and centred in window opening.
S2
S2
Corner
Brace
M6
F3
S2
6"
M2
S1
WINDOW MESH
S5
6¼"
14"
S5
6¼"
F2
F2
M1
S1
M3
M4
M4
M4
M4
M4
M4
T1
24
X18
S1
C3
Step 18 Window Assembly
Wood Parts
Secure (M1) CE Window Brace to (M2) Window Top and
(M3) CE Gap Board using (S1) Screws.
Attach (M1) CE Window Brace to (E4) CE Gap Board
using Corner Brace with hardware.
Attach both (M5) Window Frames to (M2) Window Top and
(M3) CE Gap Board using (S1) Screws.
Attach (M6) Roof Gap to (C3) Centre Support and
(F3) Roof Block using (S2) Screws.
Attach Window Mesh to (M2) Window Top and (M3)
CE Gap Board using (S5) Screws with #8 Flat Washers.
2X M5 Window Frame (1 x 2 x 21")
1X M6 Roof Gap (1 x 4 x 45-5/8")
Hardware
7X S1 #8 x 1-1/8" Screw
12X S5 #8 x 1/2" Pan Head Screw
12X
#8 Flat Washer
1X
Corner Brace with Screws
Notice: Some wall
boards have been
S1 removed for clarity.
Note: Mesh must be kept tight as possible.
M1
M2
M6
M5
S2
M6
C3
M5
S2
F3
S5 X6
M1
A1
M3
M1
S1
S5 X6
F3
E4
M3
Step 19 Swing Wall Assembly
Wood Parts
Attach (B4) Wall Mount to (B2) SW Floor and (B3) SW
Top using (G5) Bolts.
Attach (W1) CE Wall Boards to (B2) SW Floor and
(B3) SW Top using (S2) Screws.
1X B4 Wall Mount (2 x 4 x 32¾")
4X W1 CE Wall Boards (1 x 6 x 23½") stained
Hardware
16X S2 #8 x 1½" Screw
2X G5 5/16 x 4½" Bolt (T-Nut was installed in Step 7)
2-5/8"
Max.
2-5/8"
Max.
!
Warning! Spacing between CE Wall Boards
must not exceed 2-5/8".
2-5/8"
Max.
2-5/8"
Max.
B3
S2 X8
W1
W1
Tighten
Bolts
W1
B2
W1
S2 X8
G5
B4
Notice: Shading has been
removed for clarity.
25
Step 20 Roof Frame Assembly
Wood Parts
Hardware
26X R1 Cedar Roofing (3/8 x 3½ x 47½") 3X S4 #8 x 3" Screw
4X R2 CE Roof Support (2 x 3 x 43½")
78X T1 #8 x 7/8" Truss Head Screw
2X R3 Roof Joist (2 x 2 x 42¼")
Square
Assembly
Use
Help
Attach (R2) CE Roof Supports together using one
(S4) Screws for each set.
Attach (R3) Roof Joists together using one (S4) Screw.
Attach (R1) Cedar Roofing to (R2) CE Roof Supports and
(R3) Roof Joists using (T1) Truss Head Screws, making sure to over-lap boards 13 per side.
S4
Notice: Factory
drilled hole
S4
S4
R2
R3
R2
Notice: Board
was removed
for clarity.
T1
R2
R1 X13
R2
Notice: Over-lapped
Cedar Roofing
(Rough Side faces out)
R2
R1 X13
26
Step 21 Dormer Window Assembly
Window Dormer Components
Hardware
2X R5 Window Dormer Cleat (5/4 x 2 x 8")
2X
Window Dormer Roof Left
2X
Dormer Bracket with Truss Screws
2X
Window Dormer Roof Right
Small Window Dormer (pack of 2) with screws
2X
Press the sides into the front of the Window Dormer.
Attach the Window Dormer Roof Right to the Window Dormer Roof Left using a Dormer Bracket with
truss screws.
Attach the plastic Window Dormer to the wooden Window Dormer using screws and
repeat process for second window.
Attach both (R5) Window Dormer Cleats to roof board 4 using (S2) Screws from inside the fort.
Attach the completed Window Dormer Assemblies to (R5) Window Dormer Cleats using truss
screws.
Dormer
Bracket
Side walls press fit into slots
on window front
Truss
Screw x2
.
.
Window Dormer
Roof Right
Truss
Screw x6
Truss
Screw x2
Window
Dormer
Roof Left
9
8
R5
Notice: Loosen board 9
for ease of assembly.
7
6
5
8½"
4
3
8½"
S2
2
1
R5
27
Step 22 Attach Roof Frame to Fort
Hardware
4X S4 #8 x 3" Screw
Attach each (R2) Roof Support from the Roof Assembly,
to both (R4) Roof Sides using (S3) and (S4) Screws.
Use
Help
R2
R4
S3
S4
REPEAT PROCEDURE
FOR ALL 4 CORNERS
Step 23 Attach CE Roof Boards
Wood Parts
1X O1 CE Roof Trim (5/4 X 4 X 23")
1X R6 CE Roof Board 36 (1 X 4 X 36")
2X R7 CE Roof Board 33 (1 X 4 X 33")
2X R8 CE Roof Board (1 X 4 X 27½")
2X R9 CE Roof Board C (1 X 4 X 22")
Hardware
Use
Help
38X S2 #8 x 1½" Screw
Attach (R6) CE Roof Board 36 at the centre to (A8) SL Top and
(R2) CE Roof Support using (S2) Screws.
Attach (R7) CE Roof Board 33, (R8) CE Roof Board, (R9) CE Roof Board
C to (R4) Roof Side and (R2) CE Roof Support using (S2) Screws.
Attach (O1) CE Roof Trim to (R6) CE Roof Board 36 and (R7) CE Roof
Board 33, from the outside of fort, using (S2) Screws.
!
S2 X14
Warning! Spacing between
CE Roof boards must not exceed 2¼".
Note: Both (R9) CE Roof
Boards are tight to Posts.
OUTSIDE FORT VIEW
R2
R9 R8 R7 R6 R7 R8 R9
S2
X21
O1
S2 X3
A8
28
2¼" MAX
BETWEEN ALL BOARDS
INSIDE FORT VIEW
Step 24 Dormer Window Assembly
Wood Parts
1X O1 CE Roof Trim (5/4 x 4 x 23")
1X U1 Cafe Cross Brace (2 x 2 x 32¼")
2X U2 Cafe Support (2 x 2 x 23¼")
2X U3 Cafe Side (5/4 x 3 x 12½")
1X U4 Cafe Gable (1 x 4 x 11")
1X U5 Cafe Ridge (2 x 2 x 10¾")
1X U6 Cafe Gusset (2 x 3 x 12")
2X U7 Cafe Roof (1 x 4 x 9½")
Hardware
18X S2 #8 x 1½" Screw
6X S4 #8 x 3" Screw
Attach (U1) Cafe Cross Brace to (U2) Cafe Support using (S2)
and (S4) Screws.
Attach (U6) Cafe Gusset to (U5) Cafe Ridge using one (S2) and
(S3) Screw.
Attach (U7) Cafe Roof and (U4) Cafe Gable to (U1) Cafe Cross
Brace and (U2) Cafe Support using (S2) Screws.
Attach (U3) Cafe Side to (U2) Cafe Support using (S3) Screw.
Attach (O1) CE Roof Trim to (U4) Cafe Gable and
(U7) Cafe Roof using (S2) Screws.
Attach one (U3) Cafe Side to (A1) Long Post and one to
(C3) Centre Support using (S4) Screws.
Attach (U2) Cafe Supports together using (S4) Screw.
Attach (U2) Cafe Support to (U5) Cafe Ridge using (S4) Screw.
Use
Help
U6
!
3/4"
Warning! Spacing between (U7) and
(U4) must not exceed 3".
S3
Notice:
(U4) is centred and keeps
(U2) tight together
U5
S2
3"
3"
U3
U3
U2
U7
U4
U2
U7
O1
S3
S2
5/8"
S2
S2 S3
S3
U1
S2
S3
A1
U6
U3
S4
U5
C3
S4
U2
O1
U2
S4
U3
29
S2
Step 25 Attach Dormer Roof to CE Siding
Hardware
2X S7 #12x 2" Pan Screw
Attach the Dormer Roof Assembly to the fort using (S7) Screws,
at CE Siding board 2 and 4.
Use
Help
6
5
9¾"
4
S7
3
4"
2
1
Step 26 Attach Dormer Canopy
Wood Parts
1X Dormer Canopy
Hardware
10X S5 #8 x 1/2" Pan Head Screw
10X
#8 Flat Washer
Attach the Dormer Canopy using
(S5) #8 x 1/2" Pan Head Screws with #8 Flat
Washers, to (U3) Cafe Side and (U5) Cafe Ridge.
S5
U5
Dormer Canopy
S5
U3
U3
S5
30
Step 27 Cafe Table/Panel Assembly
Wood Parts
Hardware
1X V1 Table Support (2 x 2 x 39")
1X V2 Table Top (5/4 x 6 x 33-3/4")
Parts
1 Cafe Panel
12X S5 #8 x ½" Pan Head Screw
12X
#8 Flat Washer
5X S7 #12 x 2" Pan Head Screw
Pre-drill with 1/8" drill bit into the (V2) Table Top using the holes in the (V1) Table Support as a guide.
Attach (V1) Table Support to (V2) Table Top using (S7) Pan Head Screws.
Attach the Cafe Panel/Tarp to (C3) Centre Support, (C2) Front Ground, (A1) Long Post, and (V1)
Table Support using (S5) Pan Head Screws with #8 Flat Washers.
FRONT VIEW
V1
SIDE VIEW
V2
S7
1½" Space
FRONT VIEW
INSIDE FORT VIEW
A1
V2
S5
V1
X2
S5 X2
EVENLY SPACE
(S5) SCREWS.
C2
Loosen screws and
hex bolts for ease of
assembling the
Cafe Panel/Tarp
C3
S5 X8
Measure up approximately 19 ½" from the (C2) Front Ground top edge to the
(V1) Table Support bottom edge.
Using four (S3) Screws, fasten the Table Top Assembly to the fort.
S3 X2
V1
S3 X2
19½"
C2
31
Step 28 Stool Assembly
Using the hardware provided with the Stool Seat, attach
(1) Seat to (1) Seat Support, then create another Seat Assembly.
Fasten the Cross Brace to the Seat Assemblies, making sure to
keep the Cross Brace tight against the Seat Supports.
¼ - 20 x 1"
Machine Screw
¼" Flat Washer
Parts
2X Stool Seat Set
2X Seats
2X Seat Supports
1X Cross Brace
2X ¼ -20 x 1" Machine Screw
2X ¼" Flat Washer
2X 0.32 Spacer
2X ¼ -20 x 1¼" Machine Screw
2X ¼ -20 Ny-lok Nut
¼- 20"
Nylok Nut
0.32 Spacer
Seat
Support
Cross Brace
¼ - 20 x 1¼"
Machine Screw
Step 29 Attach Stool Assembly to Fort
Parts
Hardware
1X Stool Assembly
Tighten
Bolts
4X G2 5/16 x 1" Bolt
Attach Stool Assembly to (C2) Front Ground using (G2) Bolts.
Do not over-tighten
or wood will be crushed!
C2
G2
G2
32
Step 30 Attach Swing to Fort
Use
Help
Hardware
1X L1 5/16 x 2" Bolt
Square
Tighten
Assembly then Bolts
1X G5 5/16 x 4½" Bolt
MOVE FORT TO FINAL LOCATION LEVEL AND SQUARE.
ATTACH SWING ASSEMBLY TO FORT USING HARDWARE
BELOW.
Do not over-tighten hex bolts
! Warning!
or wood will be crushed.
NOTICE: A 6FT
SAFETY CLEARANCE
MUST BE KEPT AROUND
THE FORT. SEE FRONT
COVER.
G5
L1
Step 31 Attach Hand Grips
Parts
2X Hand Grips
Hardware
4X H0 1/4 x 1" Hex Bolt
Attach two hand grips to (L1) CE Access Wall with (H0) Bolts.
Hand Grip
H0 X4
33
Step 32 Rock Wall Assembly
Wood Parts
Hardware
2X Q4 Rock Rail (5/4 x 4 x 71") 8X S7 #12 x 2" Pan Head Screw
2X Q5 Rock Side (2 x 2 x 69")
Q5
Pre-drill with 1/8" drill bit into (Q4) Rock Rail prior to
attaching to the (Q5) Rock Side.
Align drill 3/4" from the Rock Side edge.
Attach (Q5) Rock Side to (Q4) Rock Rail using
(S7) Pan Head Screws.
Q5
Q4
Q4
Side View
Top View
S7
Mount Screws ¾"
Step 33 Attach Rock Wall Rock Boards
Wood Parts
Hardware
1X Q1 CE Wall Boards (1 x 6 x 23½")
5X Q2 Rock Board A (1 x 6 x 23½")
6X Q3 Rock Board B (1 x 6 x 23½")
48X S2 #8 x 1½" Screw
Start at bottom with (Q1) CE Wall Board flush to bottom edge of (Q4) Rock Rail.
Attach (Q1) CE Wall Board to (Q4) Rock Rail using four (S2) Screws, making sure they
are tight to (Q5) Rock Side. Attach (Q3) Rock Board B followed by (Q2) Rock Board A,
following sequence to the top using (S2) Screws.
Note: Rock Boards must be tight
to each other.
Q3
Q2
Notice: Start here,
making sure the CE Wall
Board is flush with the
Rock Rail bottom edge
Q3
Q2
Q3
Q3
Q2
Q1
34
Q2
Q3
Q2
Q3
S2 X48
Step 34 Attach Rocks
Parts
11X Rocks with Hardware
Using the hardware in the climbing rock bags, attach (11) Rocks
to the (11) Rock Boards.
Using (1) #8 x 1" Pan Screw per Rock, screw into the remaining hole
in Rock this screw prevents the Rock from spinning.
¼" Barrel Nut
(No Prongs)
¼ x 1¼"
Pan Bolt
¼"
Lock Washer
#8 x 1"
Pan Screw
Step 35 Attach Rock Wall to Fort
Wood Parts
Hardware
1X Q1 CE Wall Board (1 x 6 x 23½")
4X 1/4" Flat Washer
Attach Rock Wall to fort using four (S7) Pan Head Screws with 1/4"
flat washers, making sure to centre in opening.
Attach (Q1) CE Wall Board to top of Rock Wall using (S2) screws.
Q1
S7 x4
S2
x4
35
Step 36 Access Ladder Assembly
Wood Parts
1X
1X
1X
4X
P1
P2
P3
P4
Hardware
Left Access (2 x 4 x 69")
Right Access (2 x 4 x 69")
Ladder Bottom (5/4 x 4 x 20")
Tenon Dowel (1-1/8 x 18-5/8")
4X S4 #8 x 3" Screw
Pre-drill with 1/8" drill bit through
(P1) Left and (P2) Right Access and
into each dowel.
Attach (P1) Left Access and (P2)
Right Access to (P4) Tenon Dowel,
using (S3) Screws.
Attach (P3) Ladder Bottom to Right
and Left Access using (S4) Screws.
NOTE: Refer to "Dowel installation" on
Helpful Hints page near front of
this manual.
S3 x8
P2
P3
P4 x4
C1
P1
S4 x4
Step 37 Attach Ladder Assembly to Fort
Wood Parts
1X Access Ladder Assembly
Hardware
2X H4 1/4 x 4" Bolt
Tighten
Bolts
Attach Access Ladder Assembly to (C1) Floor Front Back
using (H4) Bolts.
Do not over-tighten
or wood will be crushed!
H4
C1
36
Step 38 Patio Canopy/Tarp Assembly
Sheridan Canopy Set
2X
2X
1X
2X
1X
1X
1X
Use
Help
Patio Frame Z (45" long)
Patio Frame L (33" long)
Patio Frame U (44" long)
Patio Frame P (17½" long)
Patio Frame B
Patio Frame R
Patio Canopy with hardware
Square
Tighten
Assembly Then Bolts
Hardware
R
Lay out the Tarp and Patio Frames
B, L, R, U, Z into the pockets, & loosely
fasten together using (3) #12 x ½"
Machine Screws with #12 Nylok Nuts.
L
L
Z
L
#12 x ½"
Machine
Screw
#12 Nylok
Nut
U
P
P
U
R
P
#12 Nylok
Nut
#12 x ½"
Machine
Screw
Z
Attach the Patio Frame B of the Tarp Assembly above, to the inside
face of (R2) CE Roof Support using 1 (S6) Pan Screw.
S6
B
NOTE: VIEW FROM INSIDE THE FORT
SOME ROOF BOARDS WERE
REMOVED FOR CLARITY
37
Step 39 Patio Frame Assembly
Use
Help
Hardware
Tighten
Square
Assembly Then Bolts
Tighen together connection 1 in Detail A.
Tighten together connection 2 in Detail B
for both sides of the Patio Frame Assembly.
Detail -A
CONNECTION 1: Detail A
(Patio Frame Z to Patio Frame B)
Z
Detail B
B
#12 Ny-lok
Nut
R
L
#12 x ½"
Machine Screw
U
Detail -B
P
P
Using 2 (S6) Pan Screws, fasten the remaining
ends of Patio Frame L to (R4) Roof Side, making
sure to keep the Patio Frame L level and
horizontal while tightening.
CONNECTION 2 - Detail B
(Patio Frame P to Patio Frames L,U,Z)
Z
L
U
#12 x ½"
Machine Screw
P
L
R4
S6
38
Step 40 Attach Patio Canopy to Fort
Hardware
Use
help
Using the Patio Frame P as a guide, mark out a hole location &
pre-drill with a 1/8" drill bit into (C4) Top Front, then pre-drill 1/8" into
(D2) Middle Back located at the back of the fort.
Using 1 (S6) Pan Screw per side, fasten Patio Frame P
to (C4) Top Front then to (D2) Middle Back, making sure that the flat
side of the Patio Frame P is against the board.
Notice: (D2) Middle Back is shown.
(C4) Top Front is for other side.
D2
S6
Hardware
8X S5 #8 x 1/2" Pan Screw
8X
#8 Flat Washer
Using (4) (S5) #8 x ½" Pan Screws (#8 Flat Washers) per side, attach the Patio
Canopy to the underside of the (R2) Roof Supports as shown below.
Inside Fort View
Notice: Some boards
were removed for clarity.
Do not remove.
R2
S5
with #8 Flat Washer
4 per side
39
Step 41 Ground Stake Assembly
Wood Parts
Hardware
6X Y1 Ground Stake (2 x 2 x 14") 12X S3 #8 x 2½" Screw
DIGGING CAN BE DANGEROUS. CHECK FIRST FOR
! WARNING!
UNDERGROUND WIRING, CABLES, OR GAS LINES ETC.
•DO NOT USE CONCRETE OR OTHER MATERIALS FOR ANCHORING STAKES!
•Use a scrap wood piece in between the top of the Ground Stake and
the Sledge Hammer to protect the stake from damage.
•Stakes are to be secure to the posts and the ground.
•Firmly anchor unit to ground before use.
•Check for looseness, re-secure and replace if necessary.
Drive six (Y1) Ground Stakes into the ground, making sure that the ground is firm
underneath the stakes.
Attach each (Y1) Ground Stake to the corresponding post as shown below using
two (S3) Screws per (Y1) Ground Stake.
Some boards were
removed for clarity.
Do not remove.
This stake attaches
to the Rock Wall
This stake attaches
to (X2) SW Post
This stake attaches
to the Long Post.
This stake attaches
to the Access Ladder
SAMPLE STAKE
CONNECTION
Note: Play System must have a safety
allowance of 6ft all around. Refer to front
cover for specification.
23'
S3
10'
Y1
Ground Stake
must be driven
a minimum of
10½" into ground before attaching to post.
40
Step 42 Attach Flower Box, Swings, Hole Plugs
2X
2X
1X
11X
Parts
Flower Box
Belt Swings
Glider Assembly
Hole Plugs
Hardware
4X S5 #8 x 1/2" Pan Head Screws
Attach both Flower Boxes to (M3) CE Gap Board using (S5) Pan Head Screws.
Hang the Belt Swings from the swing hangers using chains at the top to adjust heights accordingly.
Attach Glider to the Glider Hangers.
Place a Hole Plug where there is a visible hole. See sample hole plug locations below.
S5
M3
Sample Hole Plug Location
Note: Place Hole Plugs into holes 1 inch or deeper.
Place Hole Plugs on both sides where visible.
41
Step 43 Assemble all Slide Sections
Parts
1X TNR Slide Left Flange
1X TNR Slide Right Flange
2X TNR Slide Straight Half
3X TNR Port Hole
2X TNR Slide Elbow Half
Hardware
Use
Help
30X P3 1/4-20 x 3/4" Pan Bolt
30X
1/4" Ny-lok Nut
NOTE: THOROUGHLY READ ALL TNR ASSEMBLY STEPS
Attach all sections together as depicted below.
TNR Left
Flange
TNR Straight
Section
P3
P3
P3
P3
TNR Right
Flange
CORRECT
Assemble Port Hole
with contour facing
inward. This will
provide a smooth
sliding surface on the
inside.
TNR Port
Hole
P3
TNR Elbow
Section
INCORRECT
P3
P3
Port Hole
contour facing
outward. Inside,
slide is not
smooth!
42
Step 44 Attach Flange to Fort
Parts
1X TNR Flange Assembly
Hardware
14X
14X
LAG
1½"
Use
Help
1/4-20 x 3/4" Pan Bolt
1/4" Flat Washer
Pre-drill using 1/8" drill bit prior to fastening the Flange Assembly to
the Fort. Attach Flange Assembly to (A5) SL Floor, (A8) SL Top,
and (F4) SL Side using 1½" Lags with 1/4" Flat Washers.
LAG
1½"
Notice: There are
3 Lags that are hidden
from view.
A8
LAG
1½"
F4
LAG
1½"
Notice: Deck Floor
is flush to inside
of flanges.
A5
LAG
1½"
Step 45 Helpful Hints for TNR Clamp Ring Installation
To make assembly of slide sections
easier, pre-assemble all Clamp Rings loosely with
2 bolts. Add third bolt once Clamps are in place
over the serrated lips of each section.
Follow all alignments to
assure proper slide slope and
mounting.
5/16" Ny-lok Nut
5/16" Narrow
Flat Washer
5/16" x 1¼" Bolt
43
Step 46 Attach Straight to Flange
Clamp Ring Parts
1X TNR Clamp Ring (set of 3)
3X 5/16 x 1¼" Bolt
3X 5/16" Ny-lok Nut
6X 5/16" Narrow Flat Washers
Hardware
Use
Help
3X C1 1/4 x 1-1/2" Carriage Bolt
(1/4" Narrow Flat Washer, 1/4" Ny-lok Nut)
FOLLOW CLAMP RING ASSEMBLY INSET BELOW.
Attach Straight Section to Flange using Clamp Ring. Align molded #5
with seam of Flange and seam of Clamp Ring and tighten with Clamp Ring Bolts.
Pre-drill 1/4" thru-hole at the bolt hole locations and fasten with (C1) Carriage Bolts.
Flange
Clamp Ring
Straight
5/16"
Bolt
Seam
5/16"
Lock Nut
5/16" Narrow
Flat Washer
Molded #5
Drill 1/4" thru-hole
Location #1
Notice: Straight Assembly
was removed for clarity.
C1
Drill 1/4"
thru-hole
Location #2
Drill 1/4"
thru-hole
Location #3
44
Step 47 Attach Straight to Elbow
Clamp Ring Parts
1X
3X
3X
6X
Hardware
TNR Clamp Ring (set of 3)
5/16 x 1¼" Bolt
5/16" Ny-lok Nut
5/16" Narrow Flat Washer
Use
Help
3X C1 1/4 x 1-1/2" Carriage Bolt
(1/4" Narrow Flat Washer, 1/4" Ny-lok Nut)
Attach Straight Section to Elbow using Clamp Ring.
Align molded #5 on Straight, with seam of Clamp Ring and approximately
1" from #7 of Elbow; tighten with Clamp Ring Bolts.
Pre-drill 1/4" thru-hole at the bolt hole locations and fasten with (C1) Carriage Bolts.
Flange
5/16" Narrow
Flat Washer
5/16 x 1¼" Bolt
5/16" Ny-lok Nut
Molded #5
TNR Clamp
Ring
1"
Molded #7
Straight
Elbow
C1
C1
Drill 1/4"
thru-hole
Location #1
Drill 1/4"
thru-hole
Location #2
C1
Drill 1/4" thru-hole
Location #3
1/4" Ny-lok
Nut
1/4" Narrow
Flat Washer
1/4 x 1½"
Carriage Bolt
Notice: Elbow has
been removed for clarity.
Do not remove.
45
Seam
Step 48 Clamp Ring and Exit Assembly
Parts
Hardware
2X TNR Slide Elbow Half Assembly
1X TNR Clamp Ring (Set of 3)
1X TNR Slide Exit
1X Clamp Ring Filler
Use
Help
3X 5/16 x 1¼" Bolt
3X 5/16" Ny-lok Nut
6X 5/16" Narrow Flat Washer
Insert the Clamp Ring Filler before mounting
TNR Clamp Rings.
TNR Clamp
Ring Filler
1) Assemble TNR Slide Exit and TNR
Slide Elbow using TNR Clamp Ring.
Align Clamp seam at 1" to molded #7
on the top of TNR Slide Elbow Section.
Molded #7
Molded #8
1"
TNR Clamp Ring
5/16" T-Nut
5/16" x 1¼"
Bolt
5/16" Narrow
Flat Washer
2) Before tightening Clamp Ring Bolts, make sure
top of Exit Rail is in line with molded #2. Tighten the clamp ring bolts.
Pre-drill 1/4" hole through the Elbow and into the Exit.
ALIGN TOP OF EXIT
RAIL TO MOLDED #2
Molded #2
Pre-drill 1/4" drill- thru
hole at location 1
Molded
#1
TNR
Elbow
2
1
46
Pre-drill hole
location 2
is installed
in the next step.
TNR Clamp Ring Parts
2X TNR Slide Elbow Half Assembly
1X TNR Clamp Ring (Set of 3)
1X TNR Slide Exit
1X Clamp Ring Filler
Hardware
1x C2 1/4 x 2" Carriage Bolt
Use
Help
1x 1/4" Narrow Flat Washer
1x 1/4" Lock Nut
1x Bushing Spacer
1) Loosen TNR Clamp Ring and remove Exit from
Clamp Ring by lifting it out. Re-tighten Clamp Ring.
Attach and tighten (C2) Carriage Bolt to previously
drilled hole in Step 48. With Clamp Ring still in place
on TNR Elbow, drill 1/4" hole at location 2.
Drill second
1/4" thru-hole
1/4" Drill hole
Location 2
2) Loosen TNR Clamp Ring and remove from TNR Elbow then assemble to TNR Exit.
Tighten TNR Clamp Ring bolts and (C2) Carriage Bolt using previously drilled hole in Step 48.
Drill last 1/4" hole in Exit using the holes in the Clamp Ring as a guide.
Align previously
drilled holes.
Drill 1/4" hole through
previously drilled hole
in Clamp Ring
47
Parts
2X C2 1/4 x 2" Carriage Bolt (1/4" Narrow Flat Washer, 1/4" Lock Nut, Bushing Spacer)
1) Loosen clamp ring; re-assemble and re-align Elbow to Exit, tighten Clamp Ring.
2) To safely secure Exit, insert (C2) bolt assembly through previously drilled holes on both side
rails and tighten.
3) Drill hole on bottom of Exit for mounting wood support in next step.
Bushing Spacer
1/4" Flat Washer
C2
1/4" Lock Nut
(C2) Bolt Location 2
Drill 1/4"
thru- hole.
48
Step 51 Secure Elbow to Exit
Hardware
2X C1 1/4 x 1-1/2" Carriage Bolt (1/4" Narrow Flat Washer, 1/4" Ny-lok Nut)
Pre-drill 1/4" holes through the TNR Clamp Rings in the locations as
shown, and fasten the Elbow to the Exit using 2 (C1) Bolts.
C1
Notice: Pre-drilling
is required prior to
fasten with (C1) Bolts.
C1
Step 52 Attach Wood Support
Hardware
Parts
1X Y2 SL Block (2 x 4 x 12½")
1X
TNR Slide Support Mount
1X P2 1/4 x 1-5/8" Pan Bolt
1X
1/4" Lock Nut
2X C1 1/4 x 1-1/2" Carriage Bolt (1/4" Narrow Flat Washer, 1/4" Ny-lok Nut)
Using (P2) Pan Bolt, attach slide to Support Mount through previously
drilled hole in Clamp Ring.
Using (S6) Pan Head Screws, attach (Y2) SL Block to the Support Mount.
P2
1/4"
Lock
Nut
S6
S6
Y2
49
TNR Slide
Support
Mount
Use
Help
Step 53 Attach Stake
1X Y1 Ground Stake (2 x 2 x 14")
Use
Help
WARNING! Please refer to Owner's Manual for
instruction for Ground Stake installation.
CHECK FOR UNDER GROUND WIRING, LINES ETC
! BEFORE PROCEEDING TO DRIVE STAKE.
Drive (Y1) Ground Stake into ground.
Y2
Attach (Y1) Ground Stake to (Y2)
SL Block using (S3) Screws.
S3
Ground Stake
must be driven a
minimumof 10½" into
the ground.
Y1
ATTENTION
*DURING PEAK PLAY SEASON, PERIODICALLY CHECK
AND RE-TIGHTEN ALL HEX BOLTS, LAG BOLTS, AND
WOOD SCREWS TO ENSURE SAFETY. DO NOT OVER
TIGHTEN TO AVOID CRUSHING WOOD.
*THOROUGHLY READ INSTRUCTIONS AND THE OWNERS
MANUAL BEFORE USING PLAY CENTER.
*KEEP INSTRUCTION MANUAL FOR FUTURE
REFERENCE.
PLEASE FILL THIS OUT BEFORE YOU DISCARD
YOUR CARTONS. YOU WILL NEED THIS INFORMATION
IF YOU CALL THE CONSUMER RELATIONS DEPARTMENT.
PRODUCT NUMBER:
DATE STAMP:
(BOX No. 1)
(BOX No. 2)
(BOX No. 3)
(BOX No. 4)
50

SHERIDAN PLAY SYSTEM

Transcription

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