powerflex® drives

POWERFLEX® DRIVES
Powerful performance. Flexible control
MOTOR CONTROL
nhp.com.au
nhp-nz.com
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CONFIDENCE
• Choosing Allen-Bradley drives means you are investing in a level of confidence that offers the assurance you are making the right decision.
• Reliable operation day after day, meaning reduced downtime costs and maximum productivity.
• It starts before you even specify your job as NHP assist you with selections and discussions regarding harmonic solutions and various design options.
TECHNICAL SUPPORT
• The national network offered by NHP and further backed by Rockwell Automation offers a level of
support that is second to none.
• Our sales Application Engineering team has extensive experience in VSD applications and is distributed around the country to offer you localised support. This ensures the availability and quality of technical assistance right from the start.
• Our Start-Up package uses the product and industry experience of Rockwell Automation technicians,
which also offers an additional year of warranty. • Innovative Parts Management Agreement ensures you have the critical spares on hand at your site to further minimise downtime.
• Drives remanufacture repair service to the original specification offering a full 12-month warranty.
• Field Service emergency support
• TechConnect for immediate expert phone support
PACKAGED AND HARMONIC SOLUTIONS
• NHP prides themselves on their strength to provide Australian built packaged solutions, tailored to
meet exactly our customer requirements without being locked into a prescribed engineered option. • Our configured drive cabinets, or components offering, allows you to choose from the full suite of
harmonic solutions and other accessories.
EASE OF USE
• The Rockwell Automation software tools offer an easy to use interface, regardless whether you are commissioning the drive from the keypad, using Drive software or utilizing premier integration with RS Logix.
• The drive start up wizard presents a smart way to set up all significant parameters for most applications, and the software provides a terrific interface showing graphically things like ramp times.
FLEXIBLE CONNECTIVITY AND INTEGRATION
• In addition to traditional hardwired I/O, we offer reduced set up and troubleshooting time by seamlessly integrating PowerFlex® drives and Logix programmable automation controllers.
- Real time access to information and production data with Ethernet/IP™, DeviceNet™, ControlNet™
and other commercially available networks
- Lower costs associated with programming, installation and overall ownership with one software tool
for drive configuration, operation and maintenance.
- Increase productivity with immediate access to machine level data and diagnostics.
ONE COMPREHENSIVE RANGE
• The PowerFlex® 750 range offers one common platform extending from 0.75 kW upwards
• Small single phase input drives
• 690 V drives
• High voltage drives for 3.3 kV and 6.6 kV applications, in addition to DC drives
FLEXIBLE PARAMETER SETS AND MOTOR CONTROL
• Allen-Bradley drives offer a solution that’s easy for standard applications, but also includes a high level of functionality for things like: load sharing, shaft synchronisation, lifting and permanent magnet motors.
2
• The embedded DeviceLogix in the PowerFlex® 750 series is a standard offering and can be used with
the usual drives software tools.
• Our motor control algorithms include the traditional choices of:
- V/Hz and Sensorless Vector Control
- Vector Control with patented FORCE™ technology. This helps provide excellent low speed performance for accurate speed and torque regulation.
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PowerFlex® AC DRIVES
Simple selection guide
Attributes
Catalogue reference
Rated power
Supply voltage
Ambient temperature
Limit for Enclosure
types
Enclosure protection
PowerFlex® 4M Micro
PowerFlex® 40
PowerFlex® 753
22F…
22B…
20F…
0.25 - 2.2 / 0.25 - 11 kW
0.37 - 2.2 / 0.37 - 11 kW
0.75…250 kW
240 V / 415 V
240 V / 415 V
415 V
IP 20: -10 to 50 ºC
IP 20 Zero Stacking™:
-10 to 40 ºC
IP 20: -10 to 50 ºC
IP 20 Zero Stacking™: -10 to
40 ºC
IP 00/IP 20: 0-50 ºC
IP 54: 0-40 ºC
IP 20
IP 20
IP 00 / IP 20 / IP 54 / flange mount
Internal
Internal (1-phase)
External (3-phase)
Internal
150% - 60 seconds
200% - 3 seconds
150% - 60 seconds
200% - 3 seconds
Normal duty application: 110% - 60s, 150% - 3s
Heavy duty application: 150% - 60s, 180% - 3 s
V/Hz
V/Hz
Sensorless Vector Control
V/Hz
Sensorless Vector Control
Vector Control with Force Technology™
Analogue inputs 1)
1
2
1 4)
Analogue outputs 1)
-
1
1 4)
1 via analogue input terminals
1 via analogue input terminals
1 dedicated 4)
3 fixed, 2 programmable
3 fixed, 4 programmable
3 programmable 4)
Relay outputs 1)
1
1
1 4)
Transistor outputs 1)
-
2
1
RS485 (Modbus RTU)
RS485 (Modbus RTU)
EMC filter
Overload capability
Control type
PTC inputs
Logic inputs
Communications
(integrated)
Communication
options
2) EtherNet/IP™, ControlNet™
DeviceNet™, Profibus™ DP
LonWorks®, BACnet®, Bluetooth®
EtherNet/IP™, ControlNet™
EtherNet/IP™, ControlNet™, DeviceNet™, Remote I/O
DeviceNet™, Profibus™ DP
RS485 DF1, Profibus™ DP, Interbus™, Modbus/TCP
LonWorks®, BACnet®, Bluetooth® CANopen®, HVAC (Modbus RTU mode), Bluetooth®
-
-
3
3 3)
3
3
PID function
-
3
3
Encoder feedback
-
-
3
-
-
Safe Torque-Off
Safe Speed Monitor
Conformal coating
Brake chopper
Safety options
Notes: For larger Drives please contact NHP
1) Inputs/outputs are configurable/programmable.
2) Communication cards mounted external to drive.
3) Brake chopper for 5.5-11kW models only.
4) Up to three additional I/O cards available
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PowerFlex® AC DRIVES
Typical application duty ratings
Actuator - Positioning
Heavy
Flying Shears
Normal
Pump - High Pressure
Normal
Actuator - Screw down
Heavy
Frames - Spinning
Normal
Pump - Mono
Heavy
Agitator - Liquid
Normal
Frames - Textile
Normal
Pump - Piston
Heavy
Agitator - Slurry
Heavy
Grinder
Normal
Pump - Positive Displacement
Heavy
Air Separator
Normal
Indexer
Heavy
Pump - Screw
Heavy
Belt Plow
Heavy
Indexing Positioner
Normal
Pump - Sewerage
Normal
Blower - Centrifugal
Normal
Ironer (Laundry)
Normal
Pump - Sludge
Heavy
Blower - Positive Displacement
Normal
Laundry Washer
Heavy
Pump - Slurry
Normal
Calendar - Rubber
Heavy
Machine - Automatic Buffing
Normal
Pump - Submersible
Normal
Calendar - Paper
Normal
Machine - Boring
Heavy
Pump - Vacuum
Normal
Calendar - Textile
Normal
Machine - Bottling
Normal
Roll - Bending
Heavy
Car Puller
Heavy
Machine - Cinder-block
Heavy
Roll - Crushing
Normal
Card Machine - Textile
Heavy
Machine - Polishing
Normal
Roll - Flaking
Normal
Centrifuge
Heavy
Machine - Textile
Heavy
Rotary Kiln
Heavy
Compressor - Recip. (Loaded)
Normal
Machine - Tools
Normal
Sander - Belt
Normal
Compressor - Recip. (Unloaded)
Normal
Machine - Vibrating
Heavy
Sander - Disk
Normal
Compressor - Screw
Normal
Mill - Band
Normal
Saw - Band
Normal
Compressor - Screw (Booster)
Normal
Mill - Flour
Normal
Saw - Circular
Normal
Conveyor - Belt
Normal
Mill - Grinding
Normal
Saw - Cutoff
Normal
Conveyor - Drag
Heavy
Mill - Metal rolling
Normal
Saw - Gang
Normal
Conveyor - Screw
Heavy
Mill - Rubber
Heavy
Saw - Metal
Normal
Conveyor - Shaker
Heavy
Mill - Saw
Normal
Saw - Wood
Normal
Cooler - Hot solids
Heavy
Mixer - Centrifugal
Normal
Screen - Centrifugal
Normal
Cooler - Rotary
Heavy
Mixer - Chemical
Heavy
Screen - Vibrating
Heavy
Crane - Bridge motion
Heavy
Mixer - Concrete
Normal
Shaker
Normal
Crane - Hoist motion
Heavy
Mixer - Dough
Heavy
Shovel
Normal
Crane - Trolley motion
Heavy
Mixer - Liquid
Normal
Skip Hoist
Normal
Edger
Normal
Mixer - Sand
Normal
Tension maintaining
Heavy
Elevator - Bucket
Heavy
Mixer - Screw
Heavy
Textile looms
Heavy
Elevator - Freight
Heavy
Mixer - Slurry
Heavy
Tool - Automatic
Normal
Elevator - Personnel
Heavy
Mixer - Solids
Heavy
Tool - Boring
Normal
Escalators
Normal
Planer - Metalworking
Normal
Tool - Broaching
Normal
Extruder - Plastic
Heavy
Planer - Woodworking
Normal
Tool - Lathe
Normal
Extruder - Rubber
Heavy
Power Walks
Normal
Tool - Mill
Normal
Fan - Axial (Damped)
Normal
Press - Draw
Heavy
Tool - Production
Normal
Fan - Axial (Undamped)
Normal
Press - Drill
Normal
Tool - Shaper
Normal
Fan - Centrifugal (Damped)
Normal
Press - Pellet
Heavy
Vehicle - Freight
Heavy
Fan - Centrifugal (Undamped)
Normal
Press - Printing
Normal
Vehicle - Passenger
Normal
Fan - High Pressure
Normal
Press - Punching
Heavy
Winch
Heavy
Feeder - Belt
Heavy
Pump - Bore
Normal
Wood Chipper
Heavy
Feeder - Oscillating drive
Heavy
Pump - Centrifugal
Normal
Woodworking jointers
Normal
Feeder - Screw
Heavy
Pump - Gas
Normal
Feeder - Vibrating
Heavy
Pump - Gear
Heavy
Notes: Normal duty rating 110% for 1 minute.
Heavy duty rating 150% for 1 minute.
Duty rating requirements are influenced by acceleration times.
4
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PowerFlex® 4M MICRO DRIVE
Providing users with powerful motor speed control in a compact, space-saving design, the PowerFlex®
4M Micro drive is the smallest and most cost effective member of the PowerFlex® family of drives.
Providing application flexibility, feed-through wiring and ease-of-programming, the PowerFlex®
4M Micro drive is ideal for machine level speed control, for applications requiring space savings
and easy-to-use AC drives.
•
•
•
•
•
•
•
•
•
•
Feed-through wiring design
DIN rail mountable (frames A & B)
Zero Stacking™ for ambient temperatures up to 40 ºC, saving valuable panel space
50 ºC ambient temperatures are permitted with minimal spacing between drives
Keypad potentiometer
All drives are heavy duty rated providing 150% overload capacity for 60 seconds, 200% for 3 seconds
V/Hz control
1x analogue input
3x fixed & 2x programmable digital inputs
1x relay output
Dynamic brake chopper (5.5—11kW models only)
Ordering details PowerFlex® 4M Micro drive, IP 20, with EMC filter 1)
240 V AC
1ø input
3 ø output
Dimensions (mm)
Heavy duty (kW)
0.25
0.37
0.75
1.5
2.2
Output
current (A)
1.6
2.5
4.2
8
11
Frame
size
A
A
A
B
B
Heavy duty (kW)
0.37
0.75
1.5
2.2
3.7
5.5
7.5
11
Output
current (A)
1.5
2.5
4.2
6
8.7
13
18
24
Frame
size
A
A
A
B
B
C
C
C
H
174
174
174
174
174
W
72
72
72
100
100
D
136
136
136
136
136
Watts Loss
(W) 2)
14
25
43
82
109
Cat. No.
22FA1P6N113
22FA2P5N113
22FA4P2N113
22FA8P0N113
22FA011N113
Watts Loss
(W) 2)
24
41
74
92
135
190
294
378
Cat. No.
22FD1P5N113
22FD2P5N113
22FD4P2N113
22FD6P0N113
22FD8P7N113
22FD013N114
22FD018N114
22FD024N114
Dimensions (mm)
415 V AC
H
174
174
174
174
174
260
260
260
W
72
72
72
100
100
130
130
130
D
136
136
136
136
136
180
180
180
Full complement of accessories available for PowerFlex® 4M Micro drives. This includes
communication options, input and output line reactors, dynamic brake resistors, EMC filters,
PC programming software and more. Consult NHP for details.
Notes: 1) For 2nd environment and offers 1st environment with 1 m cable length
2) Estimated watts loss (rated load, speed & PWM).
5
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PowerFlex® 40 AC DRIVE
Designed for machine-level speed control, the PowerFlex® 40 AC drive provides users with flexibility,
space savings and ease of use. The PowerFlex® 40 features sensorless vector control to meet low speed
torque demands helping to improve application performance.
•
•
•
•
•
•
•
•
•
•
•
•
•
DIN rail mountable (frames A & B)
Zero Stacking™ for ambient temperatures up to 40 ºC, saving valuable panel space. 50 ºC ambient
temperatures are permitted with minimal spacing between drives
Keypad potentiometer
All drives are heavy duty rated providing 150% overload capacity for 60 seconds, 200% for 3 seconds
2 control modes; Sensorless Vector Control and V/Hz
PID capability
Integral communication options, including DeviceNet™, EtherNet/IP™ and other network protocols
2x analogue inputs
1x analogue output
3x fixed & 4x programmable digital inputs
1x relay output
2x transistor outputs
Dynamic brake chopper
240 V AC
1ø input
3 ø output
Dimensions (mm)
Heavy
duty (kW)
0.37
0.75
1.5
2.2
Output
current (A)
2.3
5
8
12
Frame
size
B
B
B
C
Heavy
duty (kW)
0.37
0.75
1.5
2.2
4
5.5
7.5
11
Output
current (A)
1.4
2.3
4
6
10.5
12
17
24
Frame
size
B
B
B
B
B
C
C
C
H
180
180
180
260
W
100
100
100
130
D
136
136
136
180
Watts Loss
(W) 2)
40
60
85
125
Drive
Cat. No.
22BA2P3N114 22BA5P0N114 22BA8P0N114 22BA012N114 Watts Loss
(W) 2)
48.1
63.1
83.1
113.1
173.1
199
234
322
Drive
Cat. No.
22BD1P4N104
22BD2P3N104
22BD4P0N104
22BD6P0N104
22BD010N104
22BD012N104
22BD017N104
22BD024N104
Integral EMC filter 1)
Ordering details PowerFlex® 40 AC drive, IP 20
415 V AC
H
180
180
180
180
180
260
260
260
W
100
100
100
100
100
130
130
130
D
136
136
136
136
136
180
180
180
+
+
+
+
+
+
+
+
EMC filter
Cat. No. 3)
22RF012BL
22RF012BL
22RF012BL
22RF012BL
22RF012BL
22RF018CL
22RF018CL
22RF026CL
External EMC filter
Dimensions
Communication Option Kits
For full range
of accesories
consult NHP
Description
DeviceNet™ Communication Adapter
EtherNet/IP™ Communication Adapter Communication Adapter Cover—Frame B drive 4) Communication Adapter Cover—Frame C drive 4) Notes: Cat. No.
22-COMM-D
22-COMM-E
22B-CCB
22B-CCC
1) For 2nd environment and offers 1st environment with 1 m cable length
2) Estimated watts loss (rated load, speed & PWM). For three phase 415 V AC models, estimate includes watts loss for external EMC filter.
3) For 2nd Environment, and 1st Environment up to 5 m cable length.
4) Houses the communication adapter for B & C frame drive. Cover adds 25 mm to the overall depth
of the drive.
6
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PowerFlex® 753 AC DRIVE
Designed for ease of integration, application flexibility and performance, the PowerFlex® 753 AC
drive provides greater functionality across your manufacturing systems. With a myriad of features,
the PowerFlex® 753 AC drive is perfect for all your general purpose applications.
• 3 control modes; V/Hz, Sensorless Vector Control and Vector Control with Force Technology™
• Embedded DeviceLogix™ control
• Predictive diagnostics with real time clock
• Speed, position, and torque control
• Conformal coating as standard
• Normal duty application: 110% overload capacity for 60 seconds, 150% for 3 seconds
• Heavy duty application: 150% overload capacity for 60 seconds, 180% for 3 seconds
• Integrated I/O:
- 3x digital inputs
- 1x relay output
- 1x transistor output
- 1x analogue input
- 1x analogue output
- 1x PTC input
• 3 option slots for communications, safety, feedback and additional I/O
Ordering details PowerFlex® 753 AC drive 415 V AC, IP 00/20, no HIM 1)
Output Amps
Dimensions (mm)
Normal
Duty
kW
0.75
Heavy
Duty
kW
0.55
Cont.
2.1
1 Min.
3.1
3 Sec.
3.7
Frame
Size
2
H
424.2
W
134.5
D
212
Watts Loss
(W) 2)
71
Cat. No.
20F11NC2P1JA0NNNNN
1.5
1.1
3.5
5.2
6.3
2
424.2
134.5
212
83
20F11NC3P5JA0NNNNN
2.2
1.5
5
7.5
9
2
424.2
134.5
212
97
20F11NC5P0JA0NNNNN
4
2.2
8.7
13
15.6
2
424.2
134.5
212
139
20F11NC8P7JA0NNNNN
5.5
3.7
11.5
17.2
20.7
2
424.2
134.5
212
178
20F11NC011JA0NNNNN
7.5
5.5
15.4
16.9
23.1
2
424.2
134.5
212
241
20F11NC015JA0NNNNN
11
7.5
22
24.2
33
2
424.2
134.5
212
311
20F11NC022JA0NNNNN
15
11
30
33
45
3
454
190
212
403
20F11NC030JA0NNNNN
18.5
15
37
40.7
55.5
3
454
190
212
477
20F11NC037JA0NNNNN
22
18.5
43
47.3
64.5
3
454
190
212
631
20F11NC043JA0NNNNN
30
22
60
66
90
4
474
222
212
617
20F11NC060JA0NNNNN
37
30
72
79.2
108
4
474
222
212
762
20F11NC072JA0NNNNN
45
37
85
93.5
127.5
5
550
270
212
867
20F11NC085JA0NNNNN
55
45
104
114.4
156
5
550
270
212
1129
20F11NC104JA0NNNNN
75
55
140
154
210
6
665.5
308
346.4
1558
20F1ANC140JA0NNNNN
90
75
170
187
255
6
665.5
308
346.4
1681
20F1ANC170JA0NNNNN
110
90
205
225.5
307.5
6
665.5
308
346.4
2274
20F1ANC205JA0NNNNN
132
110
260
286
390
6
665.5
308
346.4
2951
20F1ANC260JA0NNNNN
160
132
302
332.2
453
7
875
430
349.6
3027
20F1ANC302JA0NNNNN
200
160
367
403.7
550.5
7
875
430
349.6
3908
20F1ANC367JA0NNNNN
250
200
456
501.6
684
7
875
430
349.6
4665
20F1ANC456JA0NNNNN
Notes: PowerFlex® 753 AC drive shown fitted with optional Enhanced HIM, 20-HIM-A6.
1) Frames 2...5 are IP 20, frames 6...7 are IP 00.
2) Estimated watts loss (rated load, speed & PWM).
7
MCD-ABDRIVES-BROCHURE.indd 7
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Ordering details PowerFlex® 753 AC drive, IP 54, no HIM 1)
Output Amps
Normal
Duty
kW
Heavy
Duty
kW
Cont.
1 Min.
1.5
1.1
3.5
2.2
1.5
5
4
2.2
5.5
Dimensions (mm)
3 Sec.
Frame
Size
H
W
D
Watts
Loss
(W) 2)
5.2
6.3
2
543.2
215.3
222.2
83
20F11GC3P5JA0NNNNN
7.5
9
2
543.2
215.3
222.2
97
20F11GC5P0JA0NNNNN
8.7
13
15.6
2
543.2
215.3
222.2
139
20F11GC8P7JA0NNNNN
3.7
11.5
17.2
20.7
2
543.2
215.3
222.2
178
20F11GC011JA0NNNNN
7.5
5.5
15.4
16.9
23.1
2
543.2
215.3
222.2
241
20F11GC015JA0NNNNN
11
7.5
22
24.2
33
2
543.2
215.3
222.2
311
20F11GC022JA0NNNNN
15
11
30
33
45
3
551
268
220.1
403
20F11GC030JA0NNNNN
18.5
15
37
40.7
55.5
3
551
268
220.1
477
20F11GC037JA0NNNNN
22
18.5
43
47.3
64.5
3
551
268
220.1
631
20F11GC043JA0NNNNN
30
22
60
66
90
4
571
300
220.1
617
20F11GC060JA0NNNNN
37
30
72
79.2
108
4
571
300
220.1
762
20F11GC072JA0NNNNN
45
37
85
93.5
127.5
5
647
348
220.1
867
20F11GC085JA0NNNNN
55
45
104
114.4
156
5
647
348
220.1
1129
20F1AGC104JA0NNNNN
75
55
140
154
210
6
1298.3
609.4
464.7
1558
20F1AGC140JA0NNNNN
90
75
170
187
255
6
1298.3
609.4
464.7
1681
20F1AGC170JA0NNNNN
110
90
205
225.5
307.5
6
1298.3
609.4
464.7
2274
20F1AGC205JA0NNNNN
132
110
260
286
390
6
1298.3
609.4
464.7
2951
20F1AGC260JA0NNNNN
160
132
302
332.2
453
7
1614
609.6
464.8
3027
20F1AGC302JA0NNNNN
200
160
367
403.7
550.5
7
1614
609.6
464.8
3908
20F1AGC367JA0NNNNN
250
200
456
501.6
684
7
1614
609.6
464.8
4665
20F1AGC456JA0NNNNN
Cat. No.
Human Interface Modules
Description
Enhanced, LCD, Full Numeric, Drive mount
Enhanced, LCD, Full Numeric, Fixed panel mount, IP66 2)
Panel mount Bezel Kit 3)
Cat. No.
20-HIM-A6
20-HIM-C6S
20-HIM-B1
Communications and Safety Options
Description
DeviceNet™ Communication Adapter
Control Net™ Communication Adapter
EtherNet/IP™ Communication Adapter 4) Communication Carrier Card 5) Safe Torque-Off
Cat. No.
20-750-DNET
20-750-CNETC
20-COMM-E
20-750-20COMM
20-750-S
Control and I/O Operations
Description
Cat. No.
24 V DC I/O card with 2AI, 2AO, 6 DI, 2 RO
20-750-2262C-2R
24 V DC Auxiliary Control Power Supply
20-750-APS
EMC Plate Kits
IP 20 Gland Plate Box
Description
IP 20 Kit - frame 2
IP 20 Kit - frame 3
IP 20 Kit - frame 4
IP 20 Kit - frame 5
IP 20 Kit - frame 6
IP 20 Kit - frame 7
8
Notes: MCD-ABDRIVES-BROCHURE.indd 8
Cat. No.
20-750-NEMA1-F2
20-750-NEMA1-F3
20-750-NEMA1-F4
20-750-NEMA1-F5
20-750-NEMA1-F6
20-750-NEMA1-F7
Description
EMC Plate with core
EMC Plate with core
EMC Plate with core
EMC Plate with core
Cat. No.
20-750-EMC1-F2
20-750-EMC1-F3
20-750-EMC1-F4
20-750-EMC1-F5
1) PowerFlex® 753 AC drives come standard with no HIM (blank plate).
2) IP 66 - for indoor use only. Includes a 1202-C30 interface cable (3 metres) for connection to drive.
3) For use with 20-HIM-A6. Includes a 1202-C30 interface cable (3 metres) for connection to drive.
4) Communication carrier card, 20-750-20COMM required for connection to PowerFlex® 753 AC drive.
5) For legacy adapter compatibility refer NHP.
6/09/10 9:22 AM
Larger PowerFlex® Low Voltage Drives
PF750 Series
PF753
0.75 - 250 kW
PF755 *
0.75 - 450 kW and above
* Please refer to NHP for availability
We also offer LV drives up to 1200 kW in 415 V and 2300 kW in 690 V. Please contact NHP for more
information on these factory engineered solutions which offer a choice of IP 21, IP 54 or a tailor made
package utilising IP 00 modules.
• Excellent torque at low speeds
• Use standard drive software, or easy configuration from RSLogix™ 5000
• Flexible cable entry position
• EMC compliant
• Unique rackable modules, subject to drive size
High Voltage PowerFlex® 7000 Series
Our offering of Allen-Bradley drives includes 3.3 kV and 6.6 kV models, available up to 25 MW
• Transformerless direct-to-drive technology can accept high voltage directly
• Use of standard motor cable
• Low parts count and low maintenance
• No DC bus capacitors increases reliability and reduces service costs
• Low harmonics and regenerative solutions with Active Front End
• Low total cost of ownership
• Easy to use
Please contact your local NHP representative for more information
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DriveTools SP Software
DriveTools is a family of software tools that provide a simplified interface for programming,
troubleshooting, and maintaining your PowerFlex® AC and DC drive products.
Easy to use menus, dialogues, wizards, and graphic displays help you quickly start up your PowerFlex®
drive product. Powerful diagnostic features simplify diagnosing drive as well as system problems.
DriveTools SP features enhacements over DriveExplorer:
• Offline configuration
• Drive configuration available via RSLinx
• Trend chart (DriveObserver)
• Overview diagrams
DriveExecutive
This software is an online/offline drive and adaptor configuration tool that leverages Windows
Explorer-style navigation, built-in hmtl product help, and handy diagnostic and setup wizards.
A state-of-the-art comparison tool lets you look at differences and make two devices/files the same.
DriveObserver
This software provides real-time chart display of drive performance to help you set up, tune, and
troubleshoot your drive applications.
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DriveExplorer Software
DriveExplorer software is an easy-to-use, cost effective application that provides you with an intuitive
means for monitoring and online configuration of your PowerFlex® drives and communication adaptors
DriveExplorer software is available in two different versions:
•
•
DriveExplorer for pc (full version) with all features
- Ethernet
- Serial to network routing
- Serial point-to-point
DriveExplorer Lite (freeware)
- Serial point-to-point only
Set-up wizards are also available for use with DriveExplorer (Lite and full versions).
Product Selection
Application
Cat. No.
No. of Licences
DriveExecutive
9303-4DTE01ENE
1
DriveTools SP Suit includes
DriveExecutive, DriveObserver
9303-4DTS01ENE
1
DriveExplorer for PC
9306-4EXP02ENE
1
DriveExplorer Lite
1)
NA *
USB Converter
1203-USB
-
Notes: 1) Download www.nhp.com.au/allen-bradley
Benefits of PowerFlex® integration with RSLogix 5000
RSLogix 5000 includes full configuration and download support for the PowerFlex® family of drives.
By integrating this part of the system into a single software package, management of drives in a control
system is consolidated.
Integrated PowerFlex® configuration and setup wizards streamline drives installation with EtherNet/IP™
and ControlNet™ networks by eliminating the task of individually configuring the required drive parameters
and tags. You no longer have to complete complicated programming functions when installing drives or
constantly refer back to user manuals for specific parameter and tag information.
• Compatable with RSLogix 5000 v16 and higher, and for select drives on ControlNet™ or EtherNet/IP™
• Dynamically select drive parameters transmitted as network I/O
• Wizards walk you through drive parameter configuration
• Diagnostic, fault, alarm, and event information are integral to RSLogix 5000
• Allows continual use with DriveExplorer and DriveTools SP via import/export function
• Access, edit and save drive information to the control system project with ease
11
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Harmonic Tools and Solutions
NHP offer a complete suite of harmonic solution products in addition to helping your engineers
calculate and select the best solution for your installation. Utilising powerful harmonic calculation
tools from Rockwell Automation, NHP can assist to simulate your system and provide critical
information for decision making.
Tools
Rockwell Automation’s powerful harmonics calculator allows you to:
• Investigate current and voltage distortion
• Check against IEEE limits
• Investigate distortion levels at various points
of coupling
• Add a second site transformer on the same HV
supply
• Print harmonic spectrum and graphs
• Simulate different harmonic scenarios
Harmonic Solutions
• Multi-pulse drives
• Active front end and low harmonic drives
• ECOsine Passive harmonic filters
• ECOsine advanced Active harmonic filters
*Ask NHP for more information about our drives solutions
ECOsine Passive filters
If the harmonics reduction provided by our integral DC choke still isn’t enough, the ECOsine passive
filter can provide current distortion to THDI = 5%. Filters are available up to 200kW.
• Helps achieve compliance with IEEE and AS/NZ 61000.3
• Increased equipment service life
• Long term savings in operation and maintenance cost
• Fast and simple operation
• Compact and light weight design
• Capacitor bypass terminals included
12
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ECOsine Active filters
Active filters are a great way to treat harmonics at one single source, and mitigate the harmonics
produced by a number of drives in parallel. The filters eliminate harmonic currents up to the 50th
harmonic, improving power quality and reducing reactive power usage costs and can be specifically
tuned for problematic harmonics.
• Increase reliability and efficiency of plant
• Improves power factors
• Addresses phase imbalance
• Ultra fast response less than 300 µs
• Optimised for fast maintenance
• Eliminate nuisance tripping of circuit breakers
• IP 54 solutions available
• Offers flexibility of drive loads, and use of standard 6-pulse drives
• Current distortion reduction down to less than 3% THDI possible
For more information please refer to our Harmonic Filtering catalogue, publication PQE-SCH-CAT
13
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Drive Services & Training
Drive Start-Up and Extended Warranty Services
Quickly commission your new drive
Integration and start-up of your system does not need to be complex and time consuming.
With ProtectionPlus Drives Start-Up Services you can leverage the experience of our technicians to
quickly commission drives and reduce the time between integration and actual start-up.
• Reduce total cost of maintenance expenses
• Reduce time between integration and actual start-up
• Provide a cost-effective alternative to internal start-up resources
• Improve drive operation
• Reduce risk of performance problems and premature equipment failures
• Provide highly-trained drives specialists with extensive product knowledge and application
experience to supplement internal technical resources
• Bonus - provide extended parts and labour warranty to two full years
Parts Management Agreement
A management plan that provides spare parts and services to meet your maintenance
and repair requirements
A Parts Management Agreement provides ready access to all Allen-Bradley spare parts you
need, when you need them, while reducing your inventory maintenance and management
costs. With this agreement Rockwell Automation owns, and NHP manages your spare parts
inventory. Your cost is a fixed monthly or quarterly amount for managing the inventory. The
total cost is usually less than your current combined cost of floor space, property taxes, spoilage,
management, insurance, and spare parts purchased.
•
• • • • •
• • • Rockwell Automation-owned inventory reduces your combined costs
Parts dedicated to your current or future needs
Convenient availability, on-site
May be shared by multiple facilities of same customer
Fixed monthly/quarterly pricing for convenient budget planning
Quarterly inventory audits (minimum)
Flexible parts list
12-month in-service warranty on agreement stock
Extended warranty option may be purchased
Remanufacturing and Exchange Service
Do you have a damaged drive?
The same high quality standards and specifications used to manufacture Allen-Bradley products
are applied to every remanufactured module to ensure performance.
•
•
•
•
•
Revisions and enhancements
Dynamic function testing
Environmental testing
Final quality control inspection
Warranty: remanufactured and exchanged modules receive a 12-month warranty
14
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Output choke and Quick Reference Chart
Motor Wiring Output Choke Chart for PowerFlex® 753
Frame 2 - 4
Frame 5
Frame 6
Frame 7
Frame 8
0
50
75
100
125
150
175
200
225
250
275
300
325
motor cable length (m)
Output choke not required
Output choke required
Notes: 1) The chart above is using the default switching frequencies; frames 2-4 @ 4 kHz and frames 5-8 @ 2 kHz
2) Values for cable length are for motor insulation @ 1488V
Quick Selection Chart for PowerFlex® 753
Normal
Output Choke 3)
Duty
Power
(kW)
0.75
Passive Harmonic Filter 3)
Cat. No.
Cat. No.
13213R2A
FN34101044
Semiconductor
Fuse
Rating Cat. No.
6
Brake
Resistor
Line Contactor
Min.
Rating
Resistance Ω AC1 Cat. No.
60033056
31.6
20
100C09
Circuit
Breaker
Cat. No.
140MC2EB40
1.5
13213R4B
FN34101044
8
60033058
31.6
20
100C09
140MC2EB40
2.2
13213R8C
FN34101044
10
600330510
31.6
20
100C09
140MC2EB63
4
13213R8B
FN34101044
16
204120416
31.6
32
100C10
140MC2EC10
5.5
13213R12B
FN34101344
16
204120416
31.6
32
100C16
140MC2EC16
7.5
13213R18B
FN34101644
20
204120420
31.6
32
100C23
140MC2EC20
11
13213R25B
FN34102444
35
204122035
22.6
32
100C30
140MF8EC32
15
13213R25B
FN34103244
40
204122040
31.6
65
100C37
140MF8EC45
18.5
13213R35B
FN34103844
50
204122050
31.6
65
100C43
140MF8EC45
22
13213R45B
FN34104544
63
204122063
16.6
85
100C43
140MF8EC45
30
13213R55B
FN34106044
80
204122080
15.8
100
100C60
140CMN6300
37
13213R80B
FN34107544
100
2041220100
15.8
100
100C72
140CMN9000
45
13213R80B
FN34109044
125
2041220125
7.9
100
100C85
140CMN9000
55
13213R100B
FN341011044
160
2041220160
7.9
160
100D110 140MJ2ED16
75
13213R130B
FN341015044
180
2041220180
3.3
160
100D140 140MJ2ED16
90
13213R160B
FN34118044
250
2041220250
3.3
250
100D180 140MJ2ED25
110
13213R200B 1)
FN341021044
315
2041220315
3.3
250
100D250 140MJ2ED25
132
13213R250B 1)
FN341026044
350
2041220350
3.3
350
100D250 140MJ2ED40
160
13213RB320B 1) FN341032044
400
2041220400
2.4
450
100D300 140MJ2ED40
200
13213RB400B 1)
2 x FN341021044 2)
500
2062232500
2.4
540
100D420 140MJ2ED63
250
13213RB500B 1) 2 x FN341026044 2)
630
2062232630
1.65
540
100D630 140MJ2ED63
1) Removable lifting rings provided with unit.
2) Requires 2 Harmonic Filters installed in parallel to reach desired filtering level.
3) Refer to NHP for specifications.
15
MCD-ABDRIVES-BROCHURE.indd 15
6/09/10 9:23 AM
AUSTRALIA
New South Wales
Queensland
Victoria
Sydney
30-34 Day Street North
Silverwater
NSW 2128
Tel +61 2 9748 3444
Brisbane
16 Riverview Place
Murarrie
QLD 4172
Tel +61 7 3909 4999
Melbourne
43-67 River Street
Richmond
VIC 3121
Tel +61 3 9429 2999
Newcastle
575 Maitland Road
Mayfield West
NSW 2304
Tel +61 2 4960 2220
Townsville
5 Leyland Street
Garbutt
QLD 4814
Tel +61 7 4779 0700
Laverton
104-106
William Angliss Drive
Laverton North
VIC 3026
Tel +61 3 9368 2901
Campbelltown
2/8 Rose Street
Campbelltown
NSW 2560
Tel +61 2 4620 4311
Rockhampton
14 Robison Street
QLD 4701
Tel +61 7 4927 2277
Albury / Wodonga
847 Ramsden Drive
Albury
NSW 2640
Tel +61 2 6049 0600
ACT
nhp.com.au
1300 NHP NHP
Dandenong
40-42 Cyber Loop
Dandenong South
VIC 3175
Tel +61 3 8773 6400
Tasmania
Hobart
2/65 Albert Street
Moonah
TAS 7009
Tel +61 3 6228 9575
Launceston
3/13-17 Merino Street
Kings Meadows
TAS 7249
Tel +61 3 6345 2600
Canberra
1/187 Gladstone Street
Fyshwick
ACT 2609
Tel +61 2 6280 9888
Western Australia
Perth
38 Belmont Ave
Rivervale
WA 6103
Tel +61 8 9277 1777
Northern
Territory
Toowoomba
Cnr Carroll Street and
Struan Court
QLD 4350
Tel +61 7 4634 4799
Cairns
2/1 Bramp Close
Portsmith
QLD 4870
Tel +61 7 4035 6888
South Australia
Adelaide
36-38 Croydon Road
Keswick
SA 5035
Tel +61 8 8297 9055
NEW ZEALAND
nhp-nz.com
0800 NHP NHP
PO Box 62-009
Mount Wellington
Auckland 1641
New Zealand
Auckland
7 Lockhart Place
Mt Wellington 1060
Tel +64 800 695 364
Napier
126 Taradale Rd
Onekawa 4110
Tel +64 800 695 364
New Plymouth
2 Dean Place
Waiwhakaiho 4312
Tel +64 800 695 364
Wellington
52 Victoria Street
Lower Hutt 5010
Tel +64 800 695 364
Christchurch
85 Gasson Street
Sydenham 8023
Tel +64 800 695 364
Darwin
3 Steele Street
Winnellie
NT 0820
Tel +61 8 8947 2666
NHP Electrical Engineering Products Pty Ltd
A.B.N. 84 004 304 812
MCD-ABDRIVES-BROCHURE 0710 © Copyright NHP 2010
MCD-ABDRIVES-BROCHURE.indd 16
Authorised distributor within
our designated Area of
Primary Responsibility (APR).
Refer dark blue shaded area.
6/09/10 9:23 AM