MaxiMuM

Transcription

MaxiMuM
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
Engineered for
Maximum
Economical Turning
Performance
W
E
N
VE
CTI
E
F
F
E
COST ROACH
APP
TURNING LINE
CNMG 0904..
CNMG 1204..
w w w. i s c a r. c o m
g
E
Ec M ng
on a ine
o
e
Pe mic xim red
rfo al
u fo r
rm TURN
m
an
ce in
Small Size Cost Saving Inserts
In many turning applications, people tend to use larger
inserts than are actually required for the machining
parameters being applied. To fill the niche, ISCAR
is introducing a wide range of ISOTURN small sized
inserts, which provide an economical advantage
per cutting edge.
inserts in WNMX, CNMX and TNMX geometries.
These inserts, like their larger counterparts, have
high positive radial helical cutting edges and positive
rake angles, which is a combination that substantially
reduces cutting forces and thus enables machining at
higher cutting loads.
The new inserts are available in a wide range of
geometries, corner radii, new chipformers and the
most advanced SUMO TEC carbide grades.
Among the small economical inserts there is a
new geometry: YNMG 1604… , which fits into the
standard pocket of the VNMG 1604… insert (the seat
needs to be replaced with the IYSN 322 seat). The
YNMG 1604… insert features a 25º corner angle. This
new insert was designed for turning of very narrow
V-shaped grooves which cannot be machined by the
standard 35º inserts.
The available geometries are WNMG 0604..,
WNMG 06T3.., WNMX 0606.., CNMG 0904..,
CNMX 0906.., SNMG 0904.., DNMG 1104..,
TNMG 1604.. and TNMX 1606... These inserts are
generally thicker than the standard inserts of the same
sizes, thus providing higher durability. They can run at
feed rates similar to the larger inserts.
4.76
ISCAR is adding the small sized HELITURN LD
3.18
2
ISCAR
As the ISO turning applications are used extensively
in the metal cutting industry, the new inserts and tools
can be used on applications where large inserts are
unnecessarily used instead of using smaller, more
economical inserts which can do the same
job successfully.
This recommendation excludes heavy interrupted
applications.
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
The 3/8” inscribed circle FLASHTURN inserts can
cover about 75% of turning applications, as the most
popular D.O.C. range is between 1 to 3 mm.
Tool life
(min)
Therefore, small sized inserts can handle this
machining range, reducing costs, when compared
to the 1/2” inscribed circle larger inserts being widely
used in such applications.
Tool Life vs. Insert Size
60
50
Material: SAE4340
Coolant: emulsion
40
WNMG
060408
30
Cutting conditions:
WNMG
080408
Vc=180 m/min
f=0.35 mm/rev
ap=3 mm
20
10
When 3 to 6 mm D.O.C. is required, the 1/2” inscribed circle insert size should be used.
Percentage
of Users
90
Depth of Cut vs. Insert Size
WNMG 06...
80
70
60
75%
0.5-3 mm
50
WNMG 08...
40
30
20
10
25%
3-6 mm
Depth of cut
3
WNMG-F3P
Double-Sided Trigon Inserts for Semi-Finishing and Finishing Applications
95°
95°
95º
80°
l
r
di
S
Dimensions
di
S
r
6.52
6.52
6.52
9.52
9.52
9.52
4.76
4.76
4.76
0.40
0.80
1.20
IC8150
l
IC8250
Designation
WNMG 060404-F3P
WNMG 060408-F3P
WNMG 060412-F3P
Tough Ö Hard
l
l
l
l
l
l
Recommended Machining
Data
ap
f
(mm)
(mm/rev)
0.50-2.50
0.90-3.00
1.30-3.00
0.07-0.25
0.08-0.25
0.10-0.25
WNMG-M3P
Double-Sided Trigon Inserts for Medium Machining Conditions on Steel
95°
95°
95º
80°
l
r
di
S
Dimensions
4
ISCAR
di
S
r
6.52
6.52
6.52
6.52
6.52
6.52
9.52
9.52
9.52
9.52
9.52
9.52
3.90
3.90
3.90
4.76
4.76
4.76
0.40
0.80
1.20
0.40
0.80
1.20
IC8150
l
IC8250
Designation
WNMG 06T304-M3P
WNMG 06T308-M3P
WNMG 06T312-M3P
WNMG 060404-M3P
WNMG 060408-M3P
WNMG 060412-M3P
Tough Ö Hard
l
l
l
l
l
l
l
l
l
Recommended Machining
Data
ap
f
(mm)
(mm/rev)
0.45-2.50
0.50-3.00
0.80-3.00
0.45-2.50
0.50-3.00
0.80-3.00
0.10-0.45
0.15-0.50
0.18-0.60
0.10-0.45
0.15-0.50
0.18-0.60
Trigon Double-Sided Inserts for Machining Stainless and Low Carbon Steel
95°
95°
95º
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
WNMG-M3M
80°
l
r
S
di
Dimensions
S
r
6.52
6.52
6.52
9.52
9.52
9.52
4.76
4.76
4.76
0.40
0.80
1.20
IC806
di
IC6015
l
IC6025
Designation
WNMG 060404-M3M
WNMG 060408-M3M
WNMG 060412-M3M
Recommended Machining
Data
Tough Ö Hard
l
l
l
l
l
l
l
l
l
ap
(mm)
f
(mm/rev)
0.50-3.50
0.50-3.50
0.50-3.50
0.12-0.40
0.15-0.50
0.20-0.60
WNMG-NF
Double-Sided Trigon Inserts for Semi-Finishing and Finishing Applications
95°
95°
95º
80°
l
r
S
di
Dimensions
l
l
l
l
l
l
l
l
l
l
l
l
IC520N
l
l
IC20N
l
l
IC20
0.10
0.20
0.40
0.80
0.20
0.40
0.80
IC907
3.90
3.90
3.90
3.90
4.76
4.76
4.76
IC807
9.52
9.52
9.52
9.52
9.52
9.52
9.52
IC8150
6.52
6.52
6.52
6.52
6.52
6.52
6.52
IC530N
r
IC30N
S
IC908
di
IC8250
l
IC8350
Designation
WNMG 06T301-NF
WNMG 06T302-NF
WNMG 06T304-NF
WNMG 06T308-NF
WNMG 060402-NF
WNMG 060404-NF
WNMG 060408-NF
Recommended Machining
Data
Tough Ö Hard
l
l
l
l
l
l
l
l
l
l
l
l
l
l
ap
f
(mm)
(mm/rev)
0.20-1.00
0.30-1.50
0.40-2.50
0.60-3.00
0.30-3.00
0.60-3.00
0.80-3.00
0.05-0.15
0.08-0.17
0.07-0.25
0.08-0.25
0.05-0.20
0.08-0.25
0.08-0.25
5
WNMG-GN
Double-Sided Trigon Inserts for General Applications
95º
95°
95°
80°
l
r
di
S
Dimensions
6.52
6.52
6.52
6.52
6.52
6.52
9.52
9.52
9.52
9.52
9.52
9.52
3.90
3.90
3.90
4.76
4.76
4.76
0.40
0.80
1.20
0.40
0.80
1.20
l
l
l
IC20
r
IC8150
S
IC8250
di
IC8350
l
IC3028
Designation
WNMG 06T304-GN
WNMG 06T308-GN
WNMG 06T312-GN
WNMG 060404-GN
WNMG 060408-GN
WNMG 060412-GN
Recommended Machining
Data
Tough Ö Hard
ap
(mm)
l
l
l
l
l
1.00-3.50
1.00-3.50
1.50-4.00
1.00-3.50
1.00-3.50
1.50-4.00
l
l
l
l
f
(mm/rev)
0.14-0.40
0.16-0.45
0.18-0.45
0.14-0.40
0.16-0.45
0.18-0.45
WNMG-PP
Double-Sided Trigon Inserts for Machining Very Ductile Materials
at Medium Cutting Conditions
95°
95°
95º
80°
l
r
S
di
l
l
N E WTIVE
FEC
F
E
T
COS ROACH
APP
6
ISCAR
l
l
l
l
l
l
l
l
l
l
IC20N
l
l
IC20
l
IC907
l
l
IC807
l
l
IC520M
0.40
0.80
0.40
0.80
IC8150
3.90
3.90
4.76
4.76
IC6015
9.52
9.52
9.52
9.52
IC530N
6.52
6.52
6.52
6.52
IC30N
r
IC8250
S
IC6025
di
IC8350
l
IC3028
Designation
WNMG 06T304-PP
WNMG 06T308-PP
WNMG 060404-PP
WNMG 060408-PP
Recommended
Machining Data
Tough Ö Hard
IC28
Dimensions
ap
(mm)
f
(mm/rev)
1.00-3.00
1.00-3.00
1.00-3.00
1.00-3.00
0.14-0.30
0.14-0.30
0.14-0.30
0.14-0.30
Double-Sided Trigon Inserts for Super Finishing
95º
95°
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
WNMG-SF
95°
80°
l
r
S
di
Dimensions
S
r
6.52
6.52
9.52
9.52
3.90
3.90
0.20
0.40
IC520N
di
IC907
l
IC807
IC530N
Designation
WNMG 06T302-SF
WNMG 06T304-SF
Recommended Machining
Data
Tough Ö Hard
(mm)
l
l
l
0.30-1.50
0.30-1.50
l
l
ap
f
(mm/rev)
0.02-0.15
0.05-0.15
WNMG-TF
Double-Sided Trigon Inserts for Machining a Wide Range of
Materials at Medium Cutting Conditions
95º
95°
95°
80°
l
r
S
di
Dimensions
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
IC20N
l
IC20
0.40
0.80
1.20
0.40
0.80
1.20
IC907
3.90
3.90
3.90
4.76
4.76
4.76
IC807
9.52
9.52
9.52
9.52
9.52
9.52
IC806
6.52
6.52
6.52
6.52
6.52
6.52
IC8150
r
IC6015
S
IC8250
di
IC6025
l
IC3028
Designation
WNMG 06T304-TF
WNMG 06T308-TF
WNMG 06T312-TF
WNMG 060404-TF
WNMG 060408-TF
WNMG 060412-TF
Recommended
Machining Data
Tough Ö Hard
l
ap
(mm)
f
(mm/rev)
1.00-3.00
1.00-3.00
1.00-4.00
1.00-3.00
1.00-3.00
1.00-4.00
0.12-0.35
0.12-0.35
0.15-0.40
0.12-0.35
0.12-0.35
0.15-0.35
7
WNMG-VL
Double-Sided Trigon Inserts with a Chipformer for High Temperature
Alloys and Stainless Steel Valves
95º
95°
95°
80°
l
r
S
di
Designation
WNMG 06T308-VL
Recommended Machining Data
l
di
S
r
6.52
9.52
3.90
0.80
IC908
Dimensions
(mm)
(mm/rev)
l
0.50-3.00
0.07-0.25
ap
f
WNMG-WF
Double-Sided Trigon Wiper Inserts for Finishing Operations at High Feeds
95º
95°
95°
80°
l
r
S
di
Dimensions
8
ISCAR
di
S
r
6.52
6.52
6.52
9.52
9.52
9.52
4.76
4.76
4.76
0.20
0.40
0.80
IC907
l
IC807
Designation
WNMG 060402-WF
WNMG 060404-WF
WNMG 060408-WF
Tough Ö Hard
l
l
l
l
Recommended Machining
Data
ap
(mm)
f
(mm/rev)
0.20-3.00
0.50-3.00
0.80-3.50
0.05-0.25
0.05-0.30
0.07-0.30
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
WNMG-WG
Double-Sided Trigon Wiper Inserts for High Surface Finish at High Feed Turning
95º
95°
95°
80°
l
r
S
di
Dimensions
0.40
0.80
0.40
0.80
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
IC520N
3.90
3.90
4.76
4.76
IC20N
6.52
6.52
6.52
6.52
IC907
9.52
9.52
9.52
9.52
IC807
r
IC8150
S
IC530N
l
IC8250
di
IC3028
Designation
WNMG 06T304-WG
WNMG 06T308-WG
WNMG 060404-WG
WNMG 060408-WG
Recommended
Machining Data
Tough Ö Hard
l
l
ap
f
(mm)
(mm/rev)
0.40-3.00
0.60-3.50
0.40-3.00
0.60-3.50
0.10-0.35
0.10-0.50
0.10-0.35
0.10-0.50
WNMX-M3PW
Double-Sided Trigon Inserts with High Helical Cutting Edge
for High Metal Removal Rates
95º
95°
95°
80°
l
di
S
Dimensions
r
S
l
9.52
9.52
0.40
0.80
4.41
4.41
6.50
6.50
l
l
l
l
IC807
di
IC8150
Designation
WNMX 060604-M3PW
WNMX 060608-M3PW
Tough Ö Hard
IC8250
r
l
Recommended
Machining Data
ap
(mm)
f
(mm/rev)
1.50-4.00
1.50-4.00
0.25-0.40
0.25-0.40
9
WNMX-M4MW
Double-Sided Trigon Inserts for Machining Stainless Steel, High Temperature Alloys
and Soft, Low Carbon Steel
95º
95°
95°
80°
l
88º
80º
r
di
Dimensions
Tough Ö Hard
di
r
S
l
9.52
9.52
0.40
0.80
4.41
4.41
6.50
6.50
IC6015
Designation
WNMX 060604-M4MW
WNMX 060608-M4MW
S
IC6025
r
Wiper zone
l
l
l
l
NEW
E
ECTIV
EFF
T
S
H
CO
ROAC
APP
10
ISCAR
Recommended Machining Data
ap
(mm)
f
(mm/rev)
1.50-4.00
1.50-4.00
0.25-0.40
0.25-0.40
Double-Sided Trigon Inserts for Short Chipping Materials such as Cast Iron
95º
95°
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
WNMA
95°
80°
l
r
S
di
Dimensions
S
r
6.52
6.52
6.52
6.52
6.52
9.52
9.52
9.52
9.52
9.52
3.90
3.90
3.90
4.76
4.76
0.40
0.80
1.20
0.40
0.80
IC5005
di
IC5010
l
IC428
Designation
WNMA 06T304
WNMA 06T308
WNMA 06T312
WNMA 060404
WNMA 060408
Tough Ö Hard
l
l
l
l
l
l
l
l
l
l
l
l
l
Recommended Machining
Data
ap
f
(mm)
(mm/rev)
0.50-2.00
1.00-3.00
1.50-3.50
1.00-3.00
1.00-3.00
0.03-0.29
0.03-0.38
0.03-0.43
0.03-0.48
0.03-0.48
11
PWLNR/L-X
Lever Lock External Turning Toolholders for Negative HELITURNLD Trigon Inserts
95°
h
h
f
b
l2
Designation
PWLNR/L 2020K-06X
PWLNR/L 2525M-06X
l1
Right-hand shown
h
b
l1
l2
f
Ga°
Gr°
Insert
20.0
25.0
20.0
25.0
125.00
150.00
25.0
20.0
25.0
32.0
-6
-6
-6
-6
WNMX 0606 WNMG 0604
WNMX 0606 WNMG 0604
Seat
Spring Pin
Punch
Lever
Screw
Hex Flag Key
TWX 3
TWX 3
SP 3
SP 3
PN 3-4
PN 3-4
LR 3
LR 3
SR 117-2014
SR 117-2014
HW 2.5/5
HW 2.5/5
Spare Parts
Designation
PWLNR/L 2020K-06X
PWLNR/L 2525M-06X
WNMX 0606...
WNMG 0604...
TWX 3
TWN 3
12
ISCAR
95°
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
CNMG-F3P
Double-Sided 80° Rhombic Inserts for Semi-Finishing and Finishing Applications
75°
95°
95°
80°
75°
95º
di
r
S
l
l
di
S
r
9.67
9.67
9.52
9.52
4.76
4.76
0.40
0.80
IC8150
Designation
CNMG 090404-F3P
CNMG 090408-F3P
Recommended Machining Data
IC8250
Dimensions
l
l
l
l
ap
(mm)
f
(mm/rev)
0.50-3.50
0.90-3.50
0.07-0.25
0.08-0.25
CNMG-M3P
Double-Sided 80° Rhombic Inserts for Medium Machining Conditions on Steel
75°
95°
95°
80°
75°
95º
di
r
S
l
Dimensions
di
S
r
9.67
9.67
9.52
9.52
4.76
4.76
0.40
0.80
IC8150
l
IC8250
Designation
CNMG 090404-M3P
CNMG 090408-M3P
Tough Ö Hard
l
l
l
l
Recommended Machining Data
ap
f
(mm)
(mm/rev)
0.40-4.00
0.50-4.50
0.10-0.30
0.15-0.50
CNMG-M3M
Double-Sided 80° Rhombic Inserts for Machining Stainless and Low Carbon Steel
75°
75°
80°
95°
95°
95º
di
S
l
Dimensions
di
S
r
9.67
9.67
9.52
9.52
4.76
4.76
0.40
0.80
IC806
l
IC6015
Designation
CNMG 090404-M3M
CNMG 090408-M3M
Tough Ö Hard
IC6025
r
l
l
l
l
l
l
Recommended Machining
Data
ap
(mm)
f
(mm/rev)
0.40-4.00
0.50-4.50
0.12-0.40
0.15-0.50
13
CNMX-M3PW
Double-Sided 80° Rhombic Inserts with High Helical Cutting Edge for
High Metal Removal Rates
r
Wiper zone
F
l
S
Dimensions
Tough Ö Hard
l
di
S
r
9.67
9.67
9.52
9.52
4.41
4.41
0.40
0.80
IC8150
Designation
CNMX 090604-M3PW
CNMX 090608-M3PW
95°
di
88º
80º
IC8250
F
95°
95º
l
l
l
l
Recommended Machining Data
ap
f
(mm)
(mm/rev)
1.00-4.50
1.50-5.00
0.20-0.50
0.25-0.60
CNMX-M4MW
Double-Sided 80° Rhombic Inserts with High Helical Cutting Edge,
for High Metal Removal Rates of Stainless Steel
95°
95º
95°
S
di
88º
80º
F
r
F
l
Dimensions
14
ISCAR
l
di
S
r
9.67
9.67
9.52
9.52
4.41
4.41
0.40
0.80
IC6015
Designation
CNMX 090604-M4MW
CNMX 090608-M4MW
Tough Ö Hard
IC6025
Wiper Zone
l
l
l
l
Recommended Machining Data
ap
f
(mm)
(mm/rev)
0.80-4.00
1.00-5.00
0.15-0.45
0.20-0.60
Lever Lock Toolholders for CNMX-M3PW HELITURNLD 80° Rhombic Inserts
95°
95°
h
h
f
b
l2
Designation
PCLNR/L 2020K-09X (1)
PCLNR/L 2525M-09X (1)
(1)
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
PCLNR/L-X
l1
Right-hand shown
b
h
l1
l2
f
Ga°
Gr°
Insert
20.0
25.0
20.0
25.0
125.00
150.00
25.0
25.0
25.0
32.0
-6
-6
-6
-6
CNMX 0906 CNMG 0904
CNMX 0906 CNMG 0904
Supplied with TCX 3 seat for CNMX 0904.. inserts. For CNMG 0904.. inserts, use TCN 323 optional seat.
Spare Parts
Designation
PCLNR/L 2020K-09X
PCLNR/L 2525M-09X
Seat
Seat 1
Spring Pin
Lever
Hex Flag Key
Punch
Screw 1
TCX 3
TCX 3
TCN 323
TCN 323
SP 3
SP 3
LR 3
LR 3
HW 2.5/5
HW 2.5/5
PN 3-4
PN 3-4
SR 117-2014
SR 117-2014
CNMX 0906...
CNMG 0904...
TCX 3
TCN 323
15
SNMG-F3P
Double-Sided Square Inserts for Semi-Finishing and Finishing of Steel
75°
75°
90°
45°
45°
45°
di
r
Dimensions
di
S
r
9.52
4.76
0.40
l
Recommended Machining Data
IC8150
Tough Ö Hard
IC8250
Designation
SNMG 090404-F3P
75º
S
(mm)
(mm/rev)
l
0.50-3.50
0.07-0.25
ap
f
SNMG-M3P
Double-Sided Square Inserts for Medium Machining Conditions on Steel
75°
75°
90°
45°
45°
45°
di
r
Dimensions
di
S
r
9.52
9.52
4.76
4.76
0.40
0.80
IC8150
Tough Ö Hard
IC8250
Designation
SNMG 090404-M3P
SNMG 090408-M3P
75º
S
l
l
l
l
Recommended Machining Data
ap
f
(mm)
(mm/rev)
0.50-3.50
0.50-3.50
0.15-0.50
0.15-0.55
SNMG-M3M
Double-Sided Square Inserts with a Special Chipformer for Heavy Machining
75°
75°
90°
45°
45°
45°
di
r
Dimensions
16
ISCAR
di
S
r
9.52
4.76
0.80
IC6015
Tough Ö Hard
IC6025
Designation
SNMG 090408-M3M
75º
S
l
l
Recommended Machining Data
ap
(mm)
f
(mm/rev)
0.50-4.50
0.15-0.50
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
PSSNR/L
45° Lead Angle Lever Lock Longitudinal and Facing Toolholders
for Negative Square Inserts
45°
45°
h
h
l2
b
f
l1
Right-hand shown
Designation
PSSNR/L 2020K-09
PSSNR/L 2525M-09
h
b
l1
l2
f
Ga°
Gr°
Insert
20.0
25.0
20.0
25.0
125.00
150.00
25.0
25.0
25.0
25.0
-5.5
-5.5
-5.5
-5.5
SNMG 0904
SNMG 0904
Spare Parts
Designation
PSSNR/L 2020K-09
Seat
Spring Pin
Lever
Screw
Hex Flag Key
Punch
TSN 323
SP 3
LR 3
SR 117-2014
HW 2.5/5
PN 3-4
* Optional, should be ordered separately
W
E
N
TIVE
C
E
F
EF
T
S
H
CO
ROAC
APP
17
DNMG-F3P
Double-Sided 55° Rhombic Inserts for Semi-Finishing and Finishing Applications
60°
62.5° max
93º
30º
max
55°
93°
27°
max
di
S
l
Dimensions
l
di
S
r
11.63
11.63
11.63
9.52
9.52
9.52
4.76
4.76
4.76
0.40
0.80
1.20
NEW
IC8150
Designation
DNMG 110404-F3P
DNMG 110408-F3P
DNMG 110412-F3P
Tough Ö Hard
IC8250
r
l
l
l
l
l
l
Recommended Machining
Data
ap
(mm)
f
(mm/rev)
0.80-3.00
1.00-3.50
1.40-4.00
0.07-0.25
0.08-0.25
0.10-0.25
E
CTIV
E
F
F
E
COST ROACH
APP
DNMG-M3P
Double-Sided 55° Rhombic Inserts for Medium Machining Conditions on Steel
60°
62.5° max
93º
30º
max
55°
93°
27°
max
di
S
l
Dimensions
18
ISCAR
l
di
S
r
11.63
11.63
9.52
9.52
4.76
4.76
0.80
1.20
l
IC8150
Designation
DNMG 110408-M3P
DNMG 110412-M3P
Tough Ö Hard
IC8250
r
l
l
Recommended Machining
Data
ap
(mm)
f
(mm/rev)
0.50-5.00
0.80-5.00
0.15-0.50
0.18-0.60
Double-Sided 55° Rhombic Inserts for Machining Stainless and Low Carbon Steel
60°
62.5° max
93º
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
DNMG-M3M
30º
max
55°
27°
max
93°
di
S
l
Dimensions
di
S
r
11.63
11.63
11.63
9.52
9.52
9.52
4.76
4.76
4.76
0.40
0.80
1.20
IC806
l
IC6015
Designation
DNMG 110404-M3M
DNMG 110408-M3M
DNMG 110412-M3M
Tough Ö Hard
IC6025
r
l
l
l
l
l
l
l
l
l
Recommended Machining
Data
ap
(mm)
f
(mm/rev)
0.50-3.50
0.50-4.00
0.50-4.00
0.12-0.40
0.15-0.50
0.20-0.60
DNMG-GN
Double-Sided 55° Rhombic Inserts for General Applications
60°
62.5° max
93º
30º
max
55°
27°
max
93°
di
S
l
Dimensions
l
di
S
r
11.63
11.63
9.52
9.52
4.76
4.76
0.80
1.20
IC8150
Designation
DNMG 110408-GN
DNMG 110412-GN
Recommended Machining
Data
Tough Ö Hard
IC8250
r
l
l
l
l
ap
f
(mm)
(mm/rev)
1.00-4.00
1.50-4.50
0.18-0.38
0.18-0.38
DNMG-NF
Double-Sided 55° Rhombic Inserts for Semi-Finishing and Finishing Applications
60°
62.5° max
93º
30º
max
55°
27°
max
93°
di
r
S
l
Dimensions
IC20N
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
IC5010
IC907
l
l
l
l
IC520N
IC807
IC6015
IC8150
l
IC530N
0.20
0.40
0.80
IC8250
4.76
4.76
4.76
IC6025
r
IC8350
S
IC3028
Designation
l
di
DNMG 110402-NF 11.63 9.52
DNMG 110404-NF 11.63 9.52
DNMG 110408-NF 11.63 9.52
Recommended
Machining Data
Tough Ö Hard
l
l
ap
f
(mm)
(mm/rev)
0.40-2.50
0.80-3.00
1.00-3.50
0.07-0.18
0.07-0.25
0.08-0.25
19
DNMG/DNGG-TF
Double-Sided 55° Rhombic Inserts for Machining a Wide
Range of Materials at Medium Cutting Conditions
60°
62.5° max
27°
max
93°
55°
93º
30º
max
di
r
S
l
Dimensions
S
r
11.63
11.63
9.52
9.52
4.76
4.76
0.40
1.20
IC20
di
IC530N
l
IC8250
Designation
DNMG 110404-TF
DNMG 110412-TF
Recommended Machining Data
Tough Ö Hard
l
l
l
ap
l
f
(mm)
(mm/rev)
1.00-3.00
1.50-4.00
0.12-0.30
0.15-0.35
DNMG/DNGG-PP
55° Double-Sided Rhombic Inserts for Machining Very Ductile
Materials at Medium Cutting Conditions
60°
62.5° max
27°
max
93°
55°
93º
30º
max
di
S
l
Dimensions
20
ISCAR
S
r
11.63
11.63
9.52
9.52
4.76
4.76
0.40
0.80
l
l
l
IC20
di
IC8250
l
IC3028
Designation
DNMG 110404-PP
DNMG 110408-PP
Recommended Machining
Data
Tough Ö Hard
IC8150
r
l
l
ap
f
(mm)
(mm/rev)
0.40-3.00
1.00-3.50
0.12-0.30
0.12-0.30
Double-Sided Triangular Inserts for Semi-Finishing and Finishing Applications
93°
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
TNMG-F3P
91°
22°
max
60°
91°
60° 55°
max
l
91º
Dimensions
Tough Ö Hard
l
di
S
r
16.50
16.50
16.50
9.52
9.52
9.52
4.76
4.76
4.76
0.40
0.80
1.20
IC8150
Designation
TNMG 160404-F3P
TNMG 160408-F3P
TNMG 160412-F3P
95º
S
di
IC8250
r
l
l
l
l
l
l
Recommended Machining
Data
ap
(mm)
f
(mm/rev)
0.50-2.00
0.90-3.00
1.30-4.00
0.07-0.25
0.08-0.25
0.10-0.25
* Will be available during the first quarter of 2013.
TNMG-M3P
Double-Sided Triangular Inserts for Medium Machining Conditions on Steel
93°
91°
22°
max
60°
91°
60° 55°
max
l
91º
Dimensions
Tough Ö Hard
l
di
S
r
16.50
16.50
16.50
9.52
9.52
9.52
4.76
4.76
4.76
0.40
0.80
1.20
IC8150
Designation
TNMG 160404-M3P
TNMG 160408-M3P
TNMG 160412-M3P
95º
S
di
IC8250
r
l
l
l
l
l
l
Recommended Machining
Data
ap
(mm)
f
(mm/rev)
0.40-5.00
0.50-5.00
0.80-5.00
0.10-0.30
0.15-0.50
0.18-0.60
TNMG-M3M
Triangular Double-Sided Inserts, for Machining Stainless and Low Carbon Steel
93°
91°
22°
max
60°
91°
60° 55°
max
l
91º
Dimensions
Tough Ö Hard
l
di
S
r
16.50
16.50
9.52
9.52
4.76
4.76
0.80
1.20
IC6015
Designation
TNMG 160408-M3M
TNMG 160412-M3M
95º
S
di
IC6025
r
l
l
l
l
Recommended Machining
Data
ap
(mm)
f
(mm/rev)
0.50-4.00
0.50-4.00
0.15-0.50
0.20-0.60
21
TNMG-GN
Double-Sided Triangular Inserts for General Applications
93°
22°
max
91°
60°
91°
60° 55°
max
l
91º
r
Dimensions
Recommended Machining
Data
l
l
l
l
l
l
l
IC5005
0.40
0.80
1.20
IC5010
4.76
4.76
4.76
IC428
9.52
9.52
9.52
IC20
16.50
16.50
16.50
IC907
r
IC807
S
IC8150
di
IC8250
l
IC8350
Tough Ö Hard
IC3028
Designation
TNMG 160404-GN
TNMG 160408-GN
TNMG 160412-GN
95º
S
di
l
l
l
l
l
l
l
ap
f
(mm)
(mm/rev)
1.00-3.00
1.00-3.50
1.50-4.00
0.12-0.30
0.18-0.39
0.18-0.43
TNMG-NF
Double-Sided Triangular Inserts for Semi-Finishing and Finishing Applications
93°
22°
max
91°
60°
91°
60° 55°
max
l
91º
S
di
Dimensions
22
ISCAR
Tough Ö Hard
l
di
S
r
IC8250
Designation
TNMG 160408-NF
95º
16.50
9.52
4.76
0.80
l
Recommended Machining
Data
IC8150
r
(mm)
(mm/rev)
l
1.00-3.00
0.08-0.25
ap
f
Triangular Double-Sided Inserts for Finishing Applications on
Alloyed and Stainless Steel
93°
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
TNMG-PF
22°
max
91°
60°
91°
60° 55°
max
l
91º
r
Recommended Machining Data
l
di
S
r
16.50
9.52
4.76
0.80
W
E
N
IC8150
Dimensions
Designation
TNMG 160408-PF
95º
S
di
(mm)
(mm/rev)
l
0.80-3.00
0.08-0.30
ap
f
E
CTIV
E
F
F
E
COST ROACH
APP
TNMG-SF
Triangular Double-Sided Inserts for Super-Finishing. Controls Chip Flow at Very Low
Feed and Depth of Cut
93°
22°
max
91°
60°
91°
60° 55°
max
l
91º
r
di
S
Dimensions
l
di
S
r
IC530N
IC520N
Tough Ö Hard
IC8250
Designation
TNMG 160404-SF
TNMG 160408-SF
95º
16.50
16.50
9.52
9.52
4.76
4.76
0.40
0.80
l
l
l
l
Recommended Machining
Data
ap
f
(mm)
(mm/rev)
0.40-2.00
1.00-3.00
0.04-0.25
0.06-0.30
23
TNMG-TF
Double-Sided Triangular Inserts for Machining a Wide Range of
Materials at Medium Cutting Conditions
93°
22°
max
91°
60°
91°
60° 55°
max
l
91º
r
Dimensions
Recommended Machining
Data
IC20N
IC20
0.40
0.80
0.40
0.80
1.20
IC907
3.18
3.18
4.76
4.76
4.76
IC807
9.52
9.52
9.52
9.52
9.52
IC806
16.50
16.50
16.50
16.50
16.50
IC8150
r
IC6015
S
IC908
di
IC8250
l
IC6025
Tough Ö Hard
IC3028
Designation
TNMG 160304-TF
TNMG 160308-TF
TNMG 160404-TF
TNMG 160408-TF
TNMG 160412-TF
95º
S
di
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
ap
f
(mm)
(mm/rev)
1.00-3.00
1.00-3.00
1.00-3.00
1.00-3.00
1.00-5.00
0.12-0.30
0.12-0.30
0.12-0.30
0.12-0.30
0.12-0.40
TNMG-VL
Double-Sided Triangular Inserts with a Chipformer for High Temperature Alloys and
Stainless Steel Valves
93°
91°
22°
max
60°
91°
60° 55°
max
l
91º
r
di
Dimensions
24
ISCAR
Recommended Machining
Data
S
r
16.50
9.52
4.76
0.80
IC907
di
IC807
l
IC806
Tough Ö Hard
IC908
Designation
TNMG 160408-VL
95º
S
l
l
l
l
ap
(mm)
f
(mm/rev)
0.80-3.50
0.10-0.25
Double-Sided Triangular Inserts for Machining Very Ductile Materials at Medium
Cutting Conditions
93°
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
TNMG/TNGG-PP
22°
max
91°
60°
91°
60° 55°
max
l
91º
r
di
Dimensions
9.52
9.52
9.52
4.76
4.76
4.76
0.20
0.40
0.80
ST
CO
LY
l
l
IC20
16.50
16.50
16.50
IC907
r
IC8150
S
IC8250
di
IC8350
l
W
E
N
Recommended
Machining Data
Tough Ö Hard
IC3028
Designation
TNGG 160402-PP
TNMG 160404-PP
TNMG 160408-PP
95º
S
l
l
l
l
l
l
ap
f
(mm)
(mm/rev)
0.50-1.50
0.50-3.00
1.00-3.00
0.05-0.25
0.13-0.30
0.12-0.30
VE
TI
C
E
F
EF
HIGH
25
TNMX-M3PW
Double-Sided Triangular Inserts with High Helical Cutting Edge for High Metal
Removal Rates
91°
60°
A
60˚ 113˚
l
A
r
s
di
Dimensions
di
S
r
16.50
16.50
9.52
9.52
4.40
4.40
0.40
0.80
NEW
IC8150
l
IC8250
Designation
TNMX 160604-M3PW
TNMX 160608-M3PW
Tough Ö Hard
l
l
l
l
Recommended
Machining Data
ap
f
(mm)
(mm/rev)
2.00-5.00
2.50-5.50
0.25-0.40
0.30-0.50
VE
CTI
E
F
F
E
ST
CO
Y
IGHL
H
TNMX-M4MW
Double-Sided Triangular Inserts with High Helical Cutting Edge, for High Metal
Removal Rates of Stainless Steel
91°
60°
A
60˚ 113˚
l
A
r
s
di
Dimensions
26
ISCAR
di
S
r
16.50
16.50
9.52
9.52
4.40
4.40
0.40
0.80
IC6015
l
IC6025
Designation
TNMX 160604-M4MW
TNMX 160608-M4MW
Tough Ö Hard
l
l
l
l
Recommended Machining
Data
ap
f
(mm)
(mm/rev)
2.00-5.00
2.50-5.50
0.12-0.40
0.15-0.50
for
g
d
re mnin
ee mu ur e
gin i l T nc
En axmica rma
M ono erfo
Ec P
PTGNR/L
91° Lead Angle Lever Lock External Turning Tools for Negative Triangular Inserts
91°
l2
h
h
f
b
l1
Designation
PTGNR/L 2020K-16
PTGNR/L 2020K-16X (1)
PTGNR/L 2525M-16
PTGNR/L 2525M-16X (1)
(1)
Right-hand shown
h
b
l1
l2
f
Ga°
Gr°
Insert
20.0
20.0
25.0
25.0
20.0
20.0
25.0
25.0
125.00
125.00
150.00
150.00
22.0
20.0
22.0
20.0
25.0
25.0
32.0
32.0
-6
-6
-6
-6
-6
-6
-6
-6
TNMG 16..
TNMX 16.., TNMG 16..
TNMG 16..
TNMX 16.., TNMG 16..
Supplied with TTX 3 seat for TNMX 1604.. inserts. For TNMG 1604.. inserts, use TTN 322 optional seat.
Spare Parts
Designation
PTGNR/L 2020K-16
PTGNR/L 2020K-16X
PTGNR/L 2525M-16
PTGNR/L 2525M-16X
Seat
Seat 1
Spring Pin
Lever
Screw
Hex Flag Key
Punch
TTN 322
TTN 332(1)*
TTN 322
TTN 332(1)*
SP
SP
SP
SP
LR
LR
LR
LR
SR
SR
SR
SR
HW
HW
HW
HW
PN
PN
PN
PN
3
3
3
3
3
3
3
3
117-2014
117-2014
117-2014
117-2014
2.5/5
2.5/5
2.5/5
2.5/5
3-4
3-4
3-4
3-4
* Optional, should be ordered separately
(1)
TTN 332 for inserts 3.18 mm thick
YNMG-F3P
Double-Sided 25° Corner Inserts, for Internal and External Deep and Narrow Profiling
and Undercutting
93°
50°
max
72.5° 70°
max
25°
35°
lt
l
S
Dimensions
Designation
YNMG 160404-F3P
YNMG 160408-F3P
Tough Ö Hard
l
di
lt
S
r
16.60
16.60
9.52
9.52
5.7
5.3
4.76
4.76
0.40
0.80
IC8150
r
IC8250
di
l
l
l
l
Recommended
Machining Data
ap
f
(mm)
(mm/rev)
0.40-3.00
0.90-4.00
0.03-0.12
0.05-0.15
• Use IVSN-322-Y seat for these inserts
• For tools: MVVNN • IM-MVVNN
NEW
25°
E
ANGL
RT
E
R
E
INS
CORN
ST TURNING
WE
NARRO
27
Your Tool Advisor Genius
ITA recommends the optimal tool based on application parameters and your machine power.
7861786 R 7/2013 © ISCAR LTD All rights reserved
3 tool options, 25 alternatives, cutting data, power consumption, cutting time, metal
removal rates, engineering support and more.
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