MIG (CV) and Multi - Aitken Welding Supplies

Lincoln Electric
®
www.lincolnelectric.com.au
ANZ.02 (03/08)
Australasia
2008
MIG (CV) and Multiprocess (CC/CV) Welders
Effective 1 March, 2008
Lincoln Electric®
Australasia
2008
A Worldwide Tradition of Excellence
and Innovation Since 1895
Lincoln Electric’s commitment to
Lincoln Electric® in Australia
providing quality, innovative welding
and cutting solutions that are cost-
3 is the largest manufacturer
effective, is one that has guided our
of welding consumables and
company for more than 100 years.
equipment and has been
manufacturing in Australia for
Our technological leadership,
worldwide manufacturing, research
70 years
and distribution network, combined
3 has the largest manufacturing
with the best in local knowledge
facility in the Lincoln Electric® Group
and support, ensures Lincoln
outside of HQ in Cleveland, USA.
Electric is your best welding and
Our customers are always welcome
cutting resource.
to call in for a tour of our extensive
(9 acre under roof) Padstow facility
When it comes to service,
Lincoln Electric® stands out in the
in NSW and directly employs
3,000 distributors, technical
over 300 people in Australia and
representatives and research
New Zealand
engineers worldwide, ready to
assist in solving your toughest
3 locally manufactures welding
welding problems.
consumables such as Innershield®,
We provide application-specific
wire, Subarc flux and MIG wire
support and guidance through
and welding equipment such as
the implementation process.
our popular REDI-MIG® range and
Developing and incorporating the
engine drives
most advanced equipment and
consumable innovations, combined
with the most responsive training and
support, Lincoln Electric® can refine
your entire welding processes to
increase reliability and productivity.
With extensive experience in every
level of industry – from high tech
automation, heavy equipment, right
through to light metal repair – our
welding expertise will translate into
comprehensive solutions.
www.lincolnelectric.com.au
3 is the third largest exporter
industry with an unprecedented
Outershield®, Hardfacing, Subarc
3 has a nation-wide factorytrained field service network and
are The Welding Experts®
Contents
Equipment
MIG Welders (CV)
Power MIG® 180C Ready-to-weld™
REDI-MIG® 255 Integrated & 255 Remote
REDI-MIG® 325 Remote
REDI-MIG® 455 Remote
Idealarc® CV-500I
Page
Page
Page
Page
Page
2
3
4
5
6
Multi-Process Welders (CC/CV)
Invertec® V350-PRO
Idealarc® DC-400
Idealarc® DC-600
Idealarc® DC-1000
Power Wave® AC/DC 1000®
Multi-WeldTM 350 Multiple Arcs – One Power Source
Page 7
Page 8
Page 9
Page 10
Page 11
Page 12
Waveform Control Technology®
Invertec® STT II®
Power Wave® 405M
Power Wave® 455M/STT®
Page 13
Page 14
Page 15
Accessories
Cool-Arc® 40
Page 16
Selection Guide
CC, CC/CV, Waveform Control Technology® Selection Guide
Page 17
1
MIG Welders (CV)
Equipment
Power MIG® 180C Ready-to-weld™
CV
DC
1
The portable Power MIG® 180C is
designed for use with 240 volt input power
allowing welds on thicker material—up to
5mm with MIG welding and 12mm with
gas-less flux-cored welding. The Power
MIG® 180C features continuous voltage
control makes tuning in the perfect setting
a breeze. It is ideal for critical applications
where precise adjustment is required.
Lincoln Electric® Diamond Core
Technology™ and the rugged industrial
drive system ensures great results on
steel, stainless or aluminium.
The Power MIG® 180C Ready-to-weld™
package has a host of inclusions to get
you welding straight away (see grey panel).
Advantage Lincoln
• Wide 30 – 180 amp welding output
range is the highest output in its class
• Exclusive Diamond Core Technology™
delivers outstanding arc control for easy
arc start, a wide voltage ‘sweet spot’,
extremely low spatter and outstanding
performance on aluminium and stainless
as well as mild steel
• MIG weld 0.5mm up through 5mm sheet
metal in a single pass
• Weld up to 12mm steel using
self-shielded Lincoln Electric®
Innershield® wires (FCAW-SS)
• Industrial Cast Aluminum Drive features
dual gear-driven drive rolls for positive
traction
2
Ready-to-weld™ inclusions
Magnum® 100L gun
3.0 m cable assembly with brass gun connection
4-pin MS-Type connection for trigger control
0.6 mm Contact Tips (Qty. 3)
0.9 mm Contact Tips (Qty. 3)
Gasless Nozzle for Innershield® welding
Gas Nozzle for MIG welding
Spindle Adapter for 5kg Spools
1.2 mm Wire Diameter Wire Guide
0.6-0.9 mm Wire Diameter Wire Guide
0.6 mm Wire Diameter Drive Roll for MIG welding
0.9 mm Wire Diameter Drive Roll for MIG welding
0.8-1.2 mm Wire Diameter Knurled Drive Roll for
Flux-Cored welding
Gas Regulator and 1.3 m Hose for use with argon
blend gases
0.90 kg Spool of 0.6 mm diameter SuperArc® L-56®
0.45 kg Spool of 0.9 mm diameter Innershield®
NR®-211-MP flux-cored wire
Work Clamp and 3.0 m Cable
Instruction Manual (IM-890)
How to Use DVD
Learn to Weld Manual (LTW1)
Recommended Options
•S
pool Gun Ready – no expensive add
on modules required
• No Hassle Tool-less Design for wire
spool mounting, wire drive service and
polarity changes
• Innovative contact tip, drive roll
and nozzle storage keeps all your
consumables close at hand
• Toughest PC Board Protection in
the industry
• 3-year warranty parts and labour
Processes
MIG, Flux-Cored
Ordering Information
K2668-1
Literature
J4.11 10/07
Specifications
Output Range (Amps)
Rated Output
(Duty Cycle)
Rated Input
Dimensions (mm)
HxWxD
Net Weight (kg)
30-180 Amps DC
1.3-12.7 m/min
Max. OCV:33
130A/20V/30%
10.7 amps
357 x 258 x 472
30
Magnum® 100SG Spool Gun
K2532-1
1.2 mm Innershield® Kit
K2528-1
Welding Cart
K2275-1
Utility Cart (Heavy Duty)
K520
Small Canvas Cover
K2377-1
Spot Timer Kit
K2525-1
Welding Fume Extractors
see Fume Extraction
REDI-MIG® 255 Integrated & 255 Remote
Optional Equipment
1.2mm Aluminium Welding Kit-255i
REDI-MIG® 240 Torch Complete with:
0.9-1.2mm Al drive roll, 0.9-1.2mm
Teflon
torch liner, Pkt 10. 1.2mm Al Tips, Teflon
inlet & outlet guides.
KA1440-4
1.2mm Flux-Cored Welding Kit-255i
REDI-MIG® 240 Torch Complete with:
4.5kg NR211MP Wire, 0.9-1.2mm
Knurled drive roll, 0.9-1.2mm Torch liner,
Pkt 10. 1.2mm Tips.
KA1441-4
1.2mm Aluminium Welding
Kit-255R/325R/455 TBi (4 roller)
Complete with: 2 x 0.9-1.2mm Al drive
roll, 0.9-1.2mm Teflon torch liner, Pkt
10. 1.2mm Al Tips, Teflon inlet & outlet
guides.
KA1440-5
1.2mm Flux-Cored Welding
Kit-255R/325R/455 TBi (4 roller)
Complete with: 4.5kg NR211MP Wire, 2 x
0.9-1.2mm Knurled drive roll, 0.9-1.2mm
Torch liner, 10 Pkt. 1.2mm Tips.
KA1441-5
REDI-MIG® Training DVD
The REDI-MIG® 255 is a single phase,
medium duty, MIG welder. The REDI-MIG®
255 Integrated has a built-in wire
feeder offering mobility and compact
convenience.
Ordering Information
KA1432-1 (Integrated)
KA1432-2 (Remote)
The REDI-MIG® 255 Remote is factory
fitted with the REDI-MIG® 4D wire feeder
complete with 8m interconnection leads.
Suitable for light to medium fabrication,
sheet metal, rural, smash repair and
maintenance work with gas-shielded or
gasless flux-cored wires.
Specifications
Advantage Lincoln
•24 voltage selections
•Adjustable burn back control
•Volt/amp meters
•2-step/4-step trigger lock function
•Spot timer for tacking or stitch welding
•Cold wire inch
•Gas purge
•2 drive roll system (integrated only)
•Gear driven 4 drive system (remote only)
*Ready to weld package
• Three year parts and labour warranty
Recommended Options
•Drive rolls (10 wire sizes)
•1.2mm Aluminium Welding Kit
•1.2mm Flux-Cored Welding Kit
•Innershield® Welding Gun
Literature Output Range (Amps)
Rated Output
(Duty Cycle)
Rated Input
Rec. generator
(@ max output)
Wire size
(mm)
Dimensions (mm)
HxWxD
Net Weight (kg)
240/1/50/60
240/1/50/60
J4.00
20-300A
255A, 26.5V @ 30%
180A, 23V @ 60%
140A, 21V @ 100%
28A
14 kVA
Solid: 0.6-1.2
Alum: 0.8-1.2
Cored: 0.9-1.6
AC0047
Packages for REDI-MIG® 255i supplied complete with:
1) Integrated power source / 2 drive roll wire feeder
2) 4m REDI-MIG® 240 Torch, Euro connect /
heavy duty cable
3) 3m Work return lead & clamp
4) Harris 801 regulator / flowmeter and gas hose
5) Built-in easy load cylinder undercarriage
6) 3m Primary lead with 15A plug
7) Drive roll for 0.9 and 1.2mm MIG wire
8) Operation manual and Weld procedure guide
9) Comprehensive instructional video
Package for REDI-MIG® 255R supplied complete with:
1) 255 Power source / Remote 4 roll feeder with
8m Cables
2) 4m REDI-MIG® 240 Torch, Euro connect /
heavy duty cable
3) 5m Work return lead & clamp
4) Harris 801 regulator / flowmeter and gas hose
5) Built-in easy load cylinder undercarriage
6) 3m Primary lead with 15A plug
7) Drive roll for 0.9 and 1.2mm MIG wire
8) Operation manual and Weld procedure guide
9) Comprehensive instructional video
760 x 447 x 905
1200 x 447 x 905
112
129
* Export version, weight and dimensions include packaging.
Processes
MIG, FCAW, FCAW-SS.
3
MIG Welders (CV)
Equipment
REDI-MIG® 325 Remote
Optional Equipment
1.2mm Flux-Cored Welding Kit –
complete with: 4.5kg NR211MP Wire,
2 x 0.9-1.2mm Knurled drive roll,
0.9-1.2mm Torch liner, 10 Pkt. 1.2mm
Tips
KA1441-5
1.2mm Aluminium Welding Kit –
complete with: 2 x 0.9-1.2mm Al drive
roll, 0.9-1.2mm Teflon torch liner, Pkt
10. 1.2mm Al Tips, Teflon inlet & outlet
guides
KA1440-5
REDI-MIG® Training DVD
AC0047
Package for REDI-MIG 325R supplied complete
with:
1) REDI-MIG® 325R Power Source
2) REDI-MIG® 4D wire feeder c/w 8m cables
3) REDI-MIG® 360 4m Torch
4) Work return lead 5m
5) Regulator/flowmeter and gas hose
6) Built-in easy load cylinder undercarriage
7) 3m Primary lead (requires plug to suit outlet)
8) Drive roll for 0.9 and 1.2mm MIG wire
9) Operation manual and Weld procedure guide
10) Comprehensive instructional DVD
®
The REDI-MIG® 325 Remote is a 3 phase,
heavy-duty MIG welder, factory fitted with
the REDI-MIG® 4D wire feeder complete
with 8m interconnection leads.
Processes
MIG, FCAW, FCAW-SS
Exceptional welding characteristics,
providing optimum performance over a
wide range of consumables including
mild steel, stainless steel, aluminium and
flux-cored wires.
Literature
Ordering Information
KA1434-2
415/3/50/60
J4.00
Specifications
Output Range (Amps)
20-400A
Applications include light to medium
fabrication, general engineering, boat
building, sheetmetal, maintenance and
repair.
Rated Output
(Duty Cycle)
Advantage Lincoln
•32 voltage selections
•Gear driven 4 drive roll system
•Volt/amp meters
•Adjustable burnback control
•Polarity change for MIG or gasless wires
•2 step/4 step trigger lock function
•Spot timer for tacking or stitch welding
•Cold wire inch
•Gas purge
•Three year parts and labour warranty
•Ready-to-weldTM package
Rec. generator
(@ max output)
18 kVA
Wire size (mm)
Solid: 0.6-1.2
Alum: 0.8-1.2
Cored: 0.9-1.6
4
Rated Input
Dimensions (mm)
HxWxD
Net Weight (kg)
325A, 30V @ 30%
190A, 23.5V @ 100%
13.5A
760 x 447 x 905
130
REDI-MIG® 455 Remote
Required Equipment
REDI-MIG® 455 Remote Kit
Includes:
REDI-MIG® 4D Wire Feeder
8m connection leads
Magnum® 400 Torch 4m
Work return lead
Flowmeter
KA1443-2KITM
Optional Equipment
1.2mm Aluminium Welding Kit – Suits
Magnum® 400 Kit
Complete with: 2 x 0.9-1.2mm Al drive
roll, 0.9-1.2mm Teflon torch liner,
Pkt 10. 1.2mm Al Tips,
Teflon inlet & outlet guides.
1.2mm Flux-Cored Welding Kit –
Suits Magnum® 400 kit
Complete with: 4.5kg NR211MP Wire,
2 x 0.9-1.2mm Knurled drive roll,
0.9-1.2mm Torch liner,
Pkt 10. 1.2mm Tips.
REDI-MIG® Training DVD
KA1440-3
KA1441-3
AC0047
Shown with optional REDI-MIG® 455 Remote Kit
The REDI-MIG® 455 Remote is a 3 phase,
heavy-duty MIG welder. It produces
consistent welds with a crisp, clean arc
for medium to heavy fabrication with both
solid and flux-cored wires.
Ordering Information
K32033-1
380-415/3/50/60
KA1443-2KITM
The REDI-MIG® 455 Remote delivers
exceptional welding performance on a
wide range of materials including mild
steel, stainless steel and aluminium.
Ideal for medium to heavy fabrication,
sheetmetal, boat manufacture,
maintenance, hardfacing and repair
applications.
Specifications
Advantage Lincoln
•30 voltage selections
•30-455 amp output
•350 amp @ 100% duty cycle
•Polarity change for MIG or gasless wires
•Digital volt/amp meter
•Three year parts and labour warranty
Required Options
REDI-MIG® 455 Remote kit
Literature
Output Range (Amps)
Rated Output
(Duty Cycle)
Rated Input
J4.00
30-455A
455A, 36.5V @ 35%
350A, 31.5V @ 100%
19A
Rec. Generator
(@ max output)
22 kVA
Wire size (mm)
Solid: 0.6-1.2
Alum: 0.8-1.6
Cored: 0.9-1.6
Dimensions (mm)
HxWxD
Net Weight (kg)
775 x 670 x 1050
148
Processes
MIG, FCAW, FCAW-SS
5
MIG Welders (CV)
Equipment
Idealarc® CV-500I
Power source requires:
1) Wire feeder, connection cables & drive roll kit
2) MIG gun
3) Work Return Lead
4) Regulator/Flowmeter
5) Input Lead and Plug
6) Undercarriage with cylinder rack
Optional Equipment
Work Return Lead 5m
KA1386B05
Jumper plug – Required for LN-25.
K484
Remote Output Control, 8.5m. With
6 pin plug.
K857-8.5-6
Remote Control Adaptor – Y adaptor
6 pin remote & 14 pin feeder cable.
K864
Undercarriage – With Cylinder Rack
KA1237
Recommended Configuration
Idealarc® CV500-I
LF 72 Wire Feeder includes
Magnum® 400 Torch 0.9/1.2mm
K1797-25
Weld cable
K1842-35
Undercarriage
This workhorse stands up to the toughest
jobs, even at high-amperage/high-duty
cycles. Combining power, performance
and versatility providing phenomenal
welding characteristics and 500 amps to
cover all your heavy-duty jobs with mild
steel, stainless steel, aluminium and alloy
welding consumables.
Advantage Lincoln
•Continuous output voltage control
•Volt/amp meters
•Fixed inductance optimised for ideal arc
characteristics
•115VAC or 42VAC wire feeder power
•Terminal stud output connections
•Solid state circuitry provides extra long
life for repetitive welding tasks
•All weather, full environmental (including
salt water) protection
•Three year parts and labour warranty
Recommended Options
Remote Output Control, Undercarriage
Suggested Wire Feeders
LF-72, LN-742, LN-8, LN-10, DH-10,
6
Work Return lead 5m
®
LN-25, NA-3, NA-5, Cobramatic
Flowmeter
Processes
MIG, FCAW, FCAW-SS, Gouging
Ordering Information
KA1347-1
380/3/50/60
KA1347-21
220/380/440/3/50/60
KA1347-27
415/3/50/60
Literature
J4.80
Specifications
Output Range (Amps)
Rated Output
(Duty Cycle)
Rated Input
Wire size
(mm)
Dimensions (mm)
HxWxD
Net Weight (kg)
6-500A
500A, 40V @ 50%
400A, 36V @ 100%
33A
57/33/28A
30A
Solid: 0.8-1.6mm
Alum: 0.8-2.4mm
Cored: 0.9-2.4mm
699 x 565 x 813
174
K2327-2
Control cable
Gas supply hose
The Idealarc® CV-500I is a
constant-voltage, heavy- duty DC arc
welding power source. This rugged
and dependable power source is built
to withstand the harsh conditions of
shipyards and fabrication shops.
KA1347-27
Input lead and plug to suit
AS4150-19
KA1237
KA1386B05
LE250-RG002
customer to
supply
Multi-Process Welders (CC/CV)
Equipment
Invertec® V350-PRO
Power source requires:
1) Wire feeder, connection cables & drive roll kit
2) MIG gun
3) Work Return Lead
4) Regulator / Flowmeter
5) Input Plug
6) Undercarriage
Optional Equipment
Advanced Process Panel inc. pulse
function
K1763-1
Remote Output Control, 8.5m with
6 pin plug
K857-8.5-6
Inverter & Wire Feeder Cart - With
cylinder rack
K1764-1
Undercarriage - With cylinder rack
K1570-1
Work Return Lead, 5m - Twistmate
KA1386-05
Pigtail
KA1452-1
Electrode lead 10m
KA1452-8
Work return lead 9m
KA1452-7
Extension lead 10m
KA1452-4
LF-72 wire feeder inc 0.9/1.2mm
rollers, Magnum® 400 gun
Designed smart, built tough. The Invertec®
V350-PRO is the most powerful portable
inverter power source in its class. Smart
operation allows it to handle any stick,
TIG, and MIG applications. Utilising the
optimum wave form for each welding
process and consumable. Additional
waveforms can be downloaded to meet
new or special consumables.
Its plug-and-play intelligence allows it to
automatically adjust to your Lincoln wire
feeder and remote controls instantly.
Advantage Lincoln
•Lightweight, compact design
•5 position output mode switch for
outstanding arc characteristics
•42 VAC aux power for wire feeders
•Optional pulse panel with pulse on pulse
•Smooth MIG welding output for short
arc, globular or spray arc welding
transfers
•RS232 port for downloading new
waveforms
•Single full range output control
•Digital volt and amp meters
•Three year parts and labour warranty
Processes
MMAW, TIG, MIG, Pulse MIG, FCAW,
FCAW-SS, Gouging
Ordering Information
K1728-8
200/230/380/415/440/1/3/50/60
Literature
E5.91
Specifications
Output Range (Amps)
Rated Output
(Duty Cycle)
Rated Input
Dimensions (mm)
HxWxD
Net Weight (kg)
5-425A
350A, 34V @ 60%
275A, 31V @ 100%
48/37/23/22/21A
373 x 318 x 706
37
K2327-2
LN-25 wire feeder inc bonu K126 gun
K449A1
LN-25 wire feeder inc bonus
Magnum® 400 gun
K449A2
Recommended Configuration
Invertec® V350-PRO
K1728-8
LF72 Wire Feeder includes
Magnum® 400 Torch 0.9/1.2mm roller
K2327-2
Control cable 15m
Weld power cable 15m
K1797-50
AL2493D1-15
Gas Supply Hose 18m
AS4150-10
Work Return Lead 5m
KA1386-05
Flowmeter
Input plug to sui outlet
LA250-RG002
Customer to
supply
For recommended wire feeders Invertec® V350-PRO refer to wire feeders section
Recommended Options
Advance Process Panel (Pulse), Hand
Amptrol, Foot Amptrol, Remote Output
Control, VRD (voltage reduction device)
Suggested Wire Feeders
LF-72, LF-74, LN-742, LN-10, DH-10,
LN-25, Cobramatic
®
7
Multi-Process Welders (CC/CV)
Equipment
Idealarc® DC-400
Power source requires:
1) Wire feeder, connection cables & drive roll kit
2) MIG gun
3) Work Return Lead
4) Regulator / Flowmeter
5) Input lead and plug
6) Undercarriage
Optional Equipment
Shown with multi-process switch (optional)
The Idealarc® DC-400 is one of the world’s
most recognised multi-process welding
machines. It has withstood the test of
time, even in the harshest environments.
The Idealarc® DC-400 provides
outstanding arc characteristics on both
constant current and constant voltage
processes. This provides great welding
versatility in a single power source.
Advantage Lincoln
•Multi-process CC and CV capability
•Volt and Amp meter
•Solid state circuitry for long life and
repetitive welding applications
•Single full output control
•Mode switch for selecting desired output
characteristics
•Arc force control for soft arc or forceful
driving arc
•Arc control adjustment for changing
inductance/pinch effect
•Three year parts and labour warranty
Recommended Options
Multi-process Switch, Remote Output
Control, Undercarriage,TIG Module
Suggested Wire Feeders
LF-72, LN-742, LN-8,
LN-9, LN-10, DH-10, LN-23P, LN-25,
NA-3, NA-5, LT-7
8
Processes
MMAW, TIG, MIG, FCAW, FCAW-SS,
SAW, Gouging
Ordering Information
K32044-1
220/380/440/3/50/60
K32044-3
415/3/50/60
Literature
J5.20
Specifications
Output Range (Amps)
Rated Output
(Duty Cycle)
Rated Input
Dimensions (mm)
HxWxD
Net Weight (kg)
60-500A
500A, 40V @ 50%
400A, 36V @ 100%
39A
73/42/37A
698 x 561 x 840
220
Remote Output Control 20m with
14 pin plug
(K857 requires K864 for use with wire
feeder cable)
K857-20-14
Remote Output Control 30m with
14 pin plug
(K857 requires K864 for use with wire
feeder cable)
K857-30-14
Remote Control Adaptor - Y connector
6 pin remote & 14 pin wire feeder
cable
K864
Remote Control Adaptor - 6 pin to 14
pin plug.
K876
Multi Process Kit
K804-1
Undercarriage - With cylinder rack
KA1237
Undercarriage - Without cylinder rack
KA1236
LN-25 wire feeder inc bonus K126 gun
K449A1
LN-25 wire feeder inc bonus Magnum
400 gun
K449A2
Pigtail
KA1452-12
Electrode lead 10m
KA1452-10
Work return lead 9m
KA1452-9
Extension lead 10m
KA1452-4
For recommended wire feeders for DC400 - refer to
wire feeders section
Idealarc® DC-600
Power source requires:
1) Wire feeder, connection cables & drive roll kit
2) MIG gun
3) Work Return Lead
4) Regulator / Flowmeter
5) Input lead and Plug
6) Undercarriage
Optional Equipment
The Idealarc® DC-600 is a multi-process
DC arc welding power source that
produces outstanding arc characteristics
in both constant voltage and constant
current processes. Designed for high
productivity applications in MIG, FCAW,
MMAW, TIG, SAW and carbon arc
gouging (up to 10mm rods).
The Idealarc DC-600 is built for high
performance and can handle 24 hour, 7
days a week operation. The all weather
protection and the submerged dipping of
the transformer, choke and SCR assembly
in a special epoxy-based sealing/insulating
material provides extra long life and added
protection from harsh environments
such as salt air, moisture or corrosive
atmospheres.
®
Advantage Lincoln
•Multi-process CC and CV capability
•Single full range output control
•Volt and amp meters
•Mode switch for selecting CV-wire/
gouging, CV-sub arc and CC-MMAW/
TIG
•42/115 volt aux. for wire feeders.
•Two DC-600’s can be paralleled for up to
1200 amp @ 100% duty cycle output
•Three year parts and labour warranty
Remote Output Control 20m with 14 pin
plug (K857 requires K864 for use with
wire feeder cable)
K857-20-14
Remote Output Control 30m with 14 pin
plug (K857 requires K864 for use with
wire feeder cable)
K857-30-14
Remote Control Adaptor - Y connector
6 pin remote & 14 pin wire feeder cable
K864
Remote Control Adaptor - 6 pin to 14
pin plug.
K876
Multi Process Kit
K804-1
Undercarriage - With cylinder rack
KA1237
Undercarriage - Without cylinder rack
KA1236
Paralleling Kit
KA1010
Pigtail
KA1452-12
Electrode lead 10m
KA1452-10
Suggested Wire Feeders
Work return lead 9m
LF-72, LN-742, LN-8, LN-9, LN-10,
DH-10, LN-25, LN-23P, NA-3, NA-5, LT-7.
LN-25 wire feeder inc bonus K126 gun
K449A1
LN-25 wire feeder inc bonus
Magnum® 400 gun
K449A2
Processes
MMAW, TIG, MIG, FCAW, FCAW-SS,
SAW, Gouging
Ordering Information
K32045-1
415/3/50/60
K32045-3
220/380/440/3/50/60
K32045-4
200/3/50/60
Literature
KA1452-9
For recommended wire feeders for DC600 - refer to wire
feeders section
J5.40
Specifications
Output Range (Amps)
Rated Output
(Duty Cycle)
Rated Input
Dimensions (mm)
HxWxD
Net Weight (kg)
70-850A
750A, 44V @ 50%
600A, 44V @ 100%
62A
117/68/58A
781 x 565 x 965
237
Recommended Options
Multi-process Switch, Remote Output
Control, TIG Module, Parallelling Kit,
Undercarriage
9
Multi-Process Welders (CC/CV)
Equipment
Idealarc® DC-1000
Power source requires:
1) Wire feeder, connection cables & drive roll kit
2) MIG gun
3) Work Return Lead
4) Regulator / Flowmeter
5) Input lead and Plug
6) Undercarriage
Optional Equipment
Remote Output Control 8.5m with
6 pin plug
K857-8.5-6
Remote Output Control 20m with
6 pin plug
K857-20-6
Remote Control Adaptor – Y
connector 6 pin remote & 14 pin
wire feeder cable
K864
Remote Control Adaptor – 6 pin to
14 pin plug.
K876
Paralleling Kit
For full automatic high duty cycle
submerged arc welding, the Idealarc®
DC-1000 makes an ideal power source.
The Idealarc® DC-1000 is a multi-process
DC arc welding power source, designed
for high productivity applications in SAW,
MIG, FCAW and carbon arc gouging (up
to 16mm rods).
With a 1000 amp 100% duty cycle the
Idealarc® DC-1000 is designed too operate
24 hour/7days a week. The all weather
protection and submerged dipping of the
transformer, choke and SCR assembly in
a special epoxy based sealing/insulating
material provides extra long life and added
protection from harsh environments
such as salt air, moisture or corrosive
atmospheres.
Advantage Lincoln
•Multi-process CC and CV capability
•Single full range output control
•Equipped with a 500A @ 100% terminal
for greater control of applications below
450 amp
•Volt and amp meters
•115 volt aux. for wire feeders
•Two DC-1000s can be paralleled for up
to 2000 amp @ 100% duty cycle output
•Three year parts and labour warranty
10
Recommended Options
Remote Control, Parallelling Kit,
Undercarriage.
Suggested Wire Feeders
LN-8, LN-9, NA-3, NA-5, LT-7.
Processes
MIG, FCAW, FCAW-SS, SAW, Gouging
Ordering Information
K1387-3
220/380/440/50/60
K1387-6
415/3/50/60
Literature
E5.50
Specifications
Output Range (Amps)
Rated Output
(Duty Cycle)
Rated Input
Dimensions (mm)
HxWxD
Net Weight (kg)
150-1300A
1000A, 44V @ 100%
193/112/96.5A
102A
781 x 572 x 991
372
K1897-1
Power Wave® AC/DC 1000®
The Power Wave® AC/DC 1000® is the
first power source to introduce Waveform
Control Technology® to submerged arc
welding. Variable frequency and amplitude
AC, DC positive or DC negative output
allows the user to control the deposition
rate and penetration.
An operator can increase weld speeds,
yield higher quality welds and improve
efficiencies in a single or multi-arc
environment. The phase angle and
frequency of different machines can
also be synchronized to balance the
interactions between multiple arcs and
minimise arc blow. Depending on the
output, a welding arc may be driven by
a single machine or multiple machines in
parallel for applications that require more
than 1000 amps of continuous operation.
Advantage Lincoln
• Eliminate downtime with easy polarity
switching – no hardware reconfiguration
required
• Stable and independent arc controls
for multiple arc applications
• Improved efficiency and reliability with
cooler operation through patented
Coaxial Transformer Technology™
• 95% power factor correction enables
connection of more machines on
the same plant infrastructure for
lower installation costs compared
to other machines
• Remote process monitoring and control
through ArcLink®, Ethernet,
and DeviceNet communication
•C
onsistent operation over ± 10% input
voltage variation through built-in line
voltage compensation and reliable input
voltage connection.
• Manufactured under a quality system
certified to ISO 9001 requirements and
ISO 14001 environmental standards.
• Three-year warranty on parts and labour.
Recommended Options
System Interface, Interface Control Cable
22-pin), ArcLink® Cable (5-pin), Feeder
Control Cable (14-pin), TC-3 Self-Propelled
Travel Carriage, CE Filter
Suggested Wire Feeders
Power Feed 10A Controller,
Power Feed 10S
TM
TM
Processes
Submerged Arc
Ordering Information
K2344-2 400/460/500/575/3/50/60
K2444-1 CE Filter Kit
Literature
Output Range (Amps)
Rated Output
(Duty Cycle)
Rated Input
Dimensions (mm)
HxWxD
Net Weight (kg)
E10.96
100-1000A
1000A, 44V @ 100%
82/79/69/62/55
1105 x 488 x 838
295
11
Multi-Process Welders (CC/CV)
Equipment
Multi-WeldTM 350
Multiple Arcs – One Power Source
Here’s a better and safer way for welding
teams to work on large jobs sites – think
shipbuilding, structural steel erection,
construction sites. It’s the Multi-WeldTM
System, featuring a Multi-WeldTM 350
control module for each operator, all
powered by your choice of a number of
Lincoln Electric® power sources or engine
drives. Eliminate job site cable nightmares
with a single cable to each station.
Eliminate different welders for different
processes – this system does it all – up
to 350 amps, DC+, 100% duty cycle for
powerful stick, CV-wire, or arc gouging
available for each operator.
Recommended Power Source Options
SAE-400, Vantage 575
®
Order
K1735-1
Literature
E5.300
12
Specifications
Product Name
Ordering Information
Input DC Volts
Rated DC+ Output
Amps/Volts/Duty Cycle
Input Amps at Rates
DC Output (80 DC)
Output Range
Dimensions (mm)
HxWxD
Net Weight (kg)
Multi-Weld 350
TM
K1735-1
80V DC
(50-113 Peak Range)
350A/34V/100%
DC+
165
15-40 Volts
30-350 Amps
(max. 78 OCV)
295 x 254 x 546
27
Optional Equipment
Distribution box
Pigtail
K1736-1
KA1452-12
10m extension cable 70mm2
KA1452-4
Work return lead 9m
KA1452-7
Electrode Lead 10m
KA1452-8
Waveform Control Technology®
Equipment
Invertec® STT II®
Optional Equipment
STT® Sense Lead, 7.6m
K940-25
K942-1
Remote Control STT®
Inverter & Wire Feeder Cart - With
cylinder rack
K1764-1
Semi-automatic welding - recommended
configuration
Invertec® STT II®
LN-742 Wire Feeder
K617-1
Wire Reel Stand
KA1395
Drive Roll Kit 1.2mm
The Invertec® STT II is designed for
challenging semi-automatic and automatic
applications where spatter, smoke, heat
input and penetration control is critical.
Typical applications include: pipe welding,
pressure vessels, stainless steel tanks,
furniture and automotive to name a few.
Advantage Lincoln
•Excellent penetration control
•Excellent fusion and back bead
•Consistent X-ray quality welds
•Eliminates cold lapping on open root
joints for pipe and pressure vessels
•Low heat input
•Low spatter and low fume
•Produces small low cost welds at fast
travel speeds
•Up to three times faster than TIG
•Digital meters for accurate procedure
setting
•Requires less operator skill and minimal
training
•Three year parts and labour warranty
KP653-052S
Interconnection Cable Assembly 10m
KA1424-10
Work return Lead 5m
KA1386-05
Magnum® 200 10'
K497-2
Adaptor Kit
K466-1
Flowmeter
LE250-RG002
Requires input lead & plug to suit
The revolutionary STT® process permits
open gap root pass welding in pipe with
greater ease of operation, better back
beads and edge fusion, with less spatter
and smoke than other available processes.
The Invertec® STT II can be used with a
variety of welding consumables including
mild steel, stainless steel, high nickel
alloys and silicon bronze. When using
CO2 on mild and most alloy steels, the
Invertec® STT II produces less spatter than
conventional GMAW with argon blends.
K1527-1
Customer to
Suggested Wire Feeder
LN-742, LF-72, STT-10®
Processes
MIG-STT®
Ordering Information
K1527-1 220/380/415/440/3/50/60
Literature
E4.52
Specifications
Output Range (Amps)
peak: 0-450
background: 0-125
Rated Output
(Duty Cycle)
225A, 29V @ 60%
Rated Input
Rec. Generator
(@ max output)
Dimensions (mm)
HxWxD
Net Weight (kg)
30/18/17/16A
15kVA
589 x 336 x 620
53
13
Waveform Control Technology®
Equipment
Power Wave® 405M
Optional Equipment
Sense Lead, 7.6m
K940-25
Remote Output Control, 8.5m with
6 pin plug
K857-8.5-6
Inverter & Wire Feeder Cart - With
cylinder rack
K1764-1
Python® Push-Pull Gun 25'
K2447-2
Ethernet Communication Interface
K2436-1
Semi-automatic welding - recommended
configuration
Power Wave® 405M
K2369-1
Power Feed™ 25M
K2536-1
Linc-net Control Cable 7.6m
K1543-25
Weld Cable
K1842-35
Gas Supply Hose
Drive Roller Kit 0.9-1.2mm solid
Drive Roller kit 1.2mm Alum
Magnum 400
Work Return Lead 5m
Flowmeter)
Require input plug to suit
The Power Wave® 405M features some
of Lincoln Electric’s best performance
technologies and processes all
rolled into one highly efficient inverter
power source designed for high-end
semi-automatic welding. Lincoln Electric’s
Waveform Control Technology® is at
the heart of the Power Wave® 405M’s
performance, enabling processes such
as Pulse-On-Pulse® and Power Mode .
Precise control of process parameters
allows you to weld on a variety of
materials, including steel, stainless steel,
aluminium and nickel alloys in virtually any
application. Optimise the arc for each wire
type and size for a consistent weld time
after time with the Power Wave® 405M.
TM
Advantage Lincoln
•Lincoln Electric's Waveform Control
Technology® with over 60 welding
programs standard
•Controls at the wire feeder, rather than
the power source
•Upgradable to meet changing needs
•Synergic MIG
•Pulse-On-Pulse®
•Compact and portable
•Three year parts and labour warranty
14
Recommended options
Wave Designer software, Undercarriage
TM
Suggested Wire Feeders
Power Feed 10M, Power Feed 15M,
Power Feed 25M,
TM
TM
TM
Processes
MMAW, TIG, MIG, Pulsed, Synergic MIG,
FCAW, Gouging
Ordering information
K2369-1 230/380/415/460/575/3/50/60
Literature
J5.55
Specifications
Output Range (Amps)
Rated Output
(Duty Cycle)
5-425A
350A, 34V @ 60%
300A, 32V @ 100%
Rated Input
42/28/26/23/18A
Dimensions (mm)
HxWxD
376 x 338 x 709
Net Weight (kg)
37
AS4150-19
KP1696-1
KP1695-3/64A
K471-21
KA1389-05
LE250-RG002
Customer to
supply
Power Wave® 455M/STT®
Optional Equipment
STT® Sense Lead, 7.6m
K940-25
Undercarriage - With cylinder rack
K1570-1
Dual Cylinder Mounting Kit suits
K1764-1
K1702-1
Ethernet Communication Interface
K2436-1
ArcLink T Connector
K2429-1
®
Work Return Lead, 5m - Twistmate
KA1386-05
Recommended configuration
Power Wave® 455M/STT®
K2203-2
Power Feed 10M Dual
K2234-1
®
TM
Shown with Power Feed
10M Dual
Linc-net Control Cable 7.6m
K1543-25
Coaxial Cable 7.6m
K1796-25
Gas Supply Hose
KP1505-045S
Drive Roll Kit 1.6mm Cored
KP1505-1/16C
Magnum® 400
K471-21
Magnum 200
K497-2
®
Combine two revolutionary technologies
into one machine and you have the ability
to obliterate welding-related barriers. The
Power Wave® 455M/STT® Waveform
Control Technology® deliveries superior
arc performance on a variety of materials,
including steel, stainless steel, aluminium
and nickel alloys, through custom control
of the arc for each wire type and size.
Includes patented processes like Surface
Tension Transfer® (STT®), Pulse-On-Pulse®
and Power Mode .
TM
There is just no other multi-process
welding power source with this kind of
functionality and versatility.
Advantage Lincoln
•Waveform Control Technology®
•60 standard programs including patented
Pulse-On-Pulse®, Power Mode ,
•Capable of running from basic CV
to high performance pulse or STT®
programs
•Set-up flexibility with one control cable
that connects any combination of pieces
•Push-Pull capability delivers ultimate
aluminium welding.
•Production monitoring capable
•Can be easily upgraded from simple to
high capabilities
•Three year parts and labour warranty
TM
Water Cooler, coaxial cables
Suggested Wire Feeder
Power Feed 25M, Power Feed 10M
Bench, Power Feed 10M Dual Bench,
Power Feed 10M Boom, Power Feed
10M Dual Boom, Power Feed 10R,
Power Feed 15M
TM
TM
TM
TM
TM
TM
®
Magnum gun adaptor
K466-10
Work Return clamp
KA1039
Flowmeter
Undercarriage
TM
Processes
MMAW, TIG, MIG, Pulsed, STT®, FCAW,
Gouging
AS4150-19
Drive Roll Kit 1.2mm solid
Require input lead & plug to suit
LE250-RG002
K1570-1
Customer to
supply
Ordering Information
K2203-2
380/415/3/50/60
Literature
Output Range (Amps)
Rated Output
(Duty Cycle)
Rated Input
Dimensions (mm)
HxWxD
Net Weight (kg)
E5.161
5-575A
500A, 40V @ 60%
400A, 36V @ 100%
48/44A
663 x 505 x 835
133
Recommended Options
DeviceNet Interface Module, Ethernet
Interface Module, Analog Interface Module,
Dual Cylinder Undercarriage, Cool-Arc® 40
15
Accessories
Equipment
Cool-Arc® 40
Optional Equipment Water Coolers
Cooler Bracket Horizontal Mount
K559-2
Cool-Arc Hook Up Kit
(2 x water Hoses & Connectors)
KA1399
®
The new Cool-Arc® 40 water cooler
provides an ideal welding environment
for higher productivity for MIG or
TIG applications. The design uses a
heavy-duty, positive displacement vane
pump and industrial motor, featuring the
industry standard PROCONTM pump and
specially designed muffin fan.
The Cool-Arc® 40 sets a new standard
for reliability and efficiency. Can be
mounted and operated either vertically or
horizontally. Available for either 115V or
240V inputs.
Advantage Lincoln
•Suitable for water-cooled MIG and
TIG torches
•Improved pump and motor assembly
•No water solenoid valve required
•One year parts and labour warranty
Recommended options
Cooler bracket horizontal mount,
Hook up kit
Processes
TIG, MIG, FCAW
Ordering information
K1813-1
K2187-1
Literature
16
115/1/50/60
240/1/50/60
E12.170
Specifications
Reservoir Litres
Dimensions (mm)
HxWxD
Net Weight (kg)
9
229 x 229 x 863
22
Pa
tz
er
H
Pu
ge
Li
te
ra
tu
re
INPUT
l
Fl se
ux
-C
Su or
bm e d
er
Ar
ge
c
G dA
Ph oug rc
e
as
e
PROCESS
St
ic
k
TI
G
S
Li cra
ft
TI tch
TI G
G
H
TI i-F
G
r
P eq
M uls
IG e
ge
Ra
n
la
r
Po
M
od
e
ity
OUTPUT
MIG WELDERS CV
Power MIG® 180C
CV
DC
30-180 A
■
■
1
50/60
2
J4.11
REDI-MIG® 255
Intergrated
CV
DC
20-300A
■
■
1
50/60
3
J4.00
REDI-MIG® 255 Remote
CV
DC
20-300A
■
■
1
50/60
3
J4.00
REDI-MIG® 325 Remote
CV
DC
20-400A
■
■
3
50/60
4
J4.00
REDI-MIG® 455 Remote
CV
DC
30-455A
■
■
3
50/60
5
J4.00
Idealarc CV-500I
CV
DC
60-500 A
■
■
▲
3
50/60
6
6J4.80
■
▲
1/3
50/60
7
E5.91
®
MULTI-PROCESS WELDERS
Invertec® V350-PRO
CC
CV
DC
5-425 A
15-37 V
■
▲
Idealarc® DC-400
CC
CV
DC
60-500A
12-42 V
■
Idealarc® DC-600
CC
CV
DC
70-850 A
13-42 V
■
Idealarc® DC-1000
CC
CV
DC
150-1300 A 16-46 V
Power Wave® AC/DC
1000®
CC
CV
DC
100-1000A 24-44V
Multi-Weld™ 350
CC
CV
DC+
only
30-350 A
■
●
■
●
▲
●
■
■
■
■
3
50/60
8
J5.20
▲
●
■
■
■
■
3
50/60
9
J5.40
▲
■
■
■
3
50/60
10
E5.50
3
50/60
11
E10.96
3
50/60
12
E5.300
3
50/60
13
E4.52
■
■
■
■
▲
WAVEFORM CONTROL TECHNOLOGY®
STT®
DC
Peak. 0-450 Bkgrd.
0-125
Power Wave® 405M
CC
CV
DC
5-425A
15-37V
■
▲
Power Wave® 455M/
STT®
CC
CV
STT®
DC
5-570 A
10-43 V
5-325 A
■
▲
Invertec® STT II®
■
Excellent
▲
▲
Good/Fair
■
■
■
▲
3
50/60
14
J5.55
■
■
■
■
3
50/60
15
E5.170
●
Optional
17
Lincoln Electric®
Australasia
2008
The Lincoln Electric®
Company (Australia) Pty Ltd
ABN 36 000 040 308
Head Office
35 Bryant Street
Padstow NSW 2211 Australia
Phone: +61 2 9772 7222
Fax: +61 2 9792 2420
Central Region:
35 Bryant Street
Padstow NSW 2211 Australia
Phone: +61 2 9772 7222
Fax: +61 2 9771 4158
Southern Region:
Unit 8/2 Sarton Rd
Clayton VIC 3168
Phone: (03) 9590 0143
Fax: (03) 9590 0341
Northern Region:
Unit 1/15 Westgate Street
Wacol QLD 4076
Phone: (07) 3271 3000
Fax: (07) 3271 3102
Western Region:
25 Barker Street
Belmont WA 6104
Phone: (08) 9277 8744
Fax: (08) 9479 1413
New Zealand:
7B/761 Great South Road
Penrose, Auckland
Phone: (09) 580 4008
Fax: (09) 580 4030
Customer
Assistance Policy
The business of The Lincoln Electric® Company
is manufacturing and selling high quality
welding equipment, consumables, and cutting
equipment. Our challenge is to meet the
needs of our customers and to exceed their
expectations. On occasion, purchasers may
ask Lincoln Electric® for advice or information
about their use of our products. We respond to
our customers based on the best information in
our possession at that time. Lincoln Electric® is
not in a position to warrant or guarantee such
advice, and assumes no liability, with respect
to such information or advice. We expressly
disclaim any warranty of any kind, including
any warranty of fitness for any customer’s
particular purpose, with respect to such
information or advice. As a matter of practical
consideration, we also cannot assume any
responsibility for updating or correcting any
such information or advice once it has been
given, nor does the provision of information
or advice create, expand or alter any warranty
with respect to the sale of our products.
Lincoln Electric® is a responsive manufacturer,
but the selection and use of specific products
sold by Lincoln Electric® is solely within the
control of, and remains the sole responsibility
of the customer. Many variables beyond the
control of Lincoln Electric® affect the results
obtained in applying these types of fabrication
methods and service requirements.
www.lincolnelectric.com.au
AUS 1300 LINCOLN
(1300 546 265)
NZ 0800 728 720
Subject to Change – This information is
accurate to the best of our knowledge at the
time of printing.