clicking here - Wagner Power Systems
Transcription
clicking here - Wagner Power Systems
CUSTOMERFEATURE COST CONTROL Cat® Dealer service pays dividends for New Mexico health care system A s the largest health care provider in New Mexico, Presbyterian Healthcare Services strives to provide the best services at the lowest cost. To achieve that goal, the not-for-profit network of eight hospitals and 22 clinics works with its vendors to help keep costs under control, and reinvests profits back into the enterprise. With no shareholders to satisfy, Presbyterian has reinvested more than $350 million into health care improvements in the last five years alone. One of its vendors is Wagner Power Systems, which provides standby power in the form of multiple Cat® diesel generators at seven facilities, including four gensets at Presbyterian Hospital’s main campus in Albuquerque. Thanks to the reliable power it receives from its main utility, Public Service Co. of New Mexico, only in rare instances do any of Presbyterian’s array of Cat gensets come online. But, as stipulated by NFPA 110, which mandates that medical facilities have standby power at the ready, Presbyterian regularly tests and maintains the Cat gensets to make sure they are run ready. The maintenance is performed with the help of Wagner technicians. CSAs tailored to customer needs At seven Presbyterian health care facilities throughout the state, Wagner technicians perform regular maintenance on all of the generators, as well as tending to any issues that Customer Profile Presbyterian Healthcare Services LOCATION: Albuquerque, N.M. APPLICATION: Standby power may arise with engines and generators, the electrical switchgear, and the paralleling switchgear. As part of a Customer Support Agreement (CSA), Wagner tailors Continued on page 10 CAT® EQUIPMENT Presbyterian Hospital (main campus): D3412, D3516B, D3516C, D399 Socorro General Hospital: D3406 Presbyterian Espanola Hospital: D3412 Rust Medical Center: D3516C Kaseman Hospital: D3512C PAC Data Center: D3412 and C15 SUMMER 2013 Rehab Center: D3412 CUSTOMERFEATURE its support service to the needs of Presbyterian Healthcare Services. At Presbyterian Hospital, internal staff performs the monthly testing and various other checks, while Wagner technicians come in and do quarterly oil sampling, and more detailed inspections. A lot of facilities have people who are well-trained to do certain things, but some don’t have people to perform emergency power repairs or troubleshooting, and that’s where the Cat Dealer comes in, says Albert Hutcherson, a product support rep for Wagner. “We can help them with switchgear, ATS, genset packages—whatever they need,” Hutcherson says. “If they need support for non Cat components that are part of their system, we can help there, too, by getting them on the same page with their other suppliers. That CSA program helps a lot. It can be tailored to fit whatever the customer needs to supplement their internal capabilities.” “We want to build a relationship with all of our major vendors,” adds David Honeycutt, manager of facility engineering. “We are working hard as a health care organization to bring the price of health care down. When we are able to develop those relationships it helps our bottom line. And we have done a good job with Wagner—they have come to us with ideas that have saved us a tremendous amount of money.” For example, performing oil changes typically requires that a rental generator is brought to a facility and hooked up while the oil is changed on a standby generator. Kaseman is a full-service hospital, with only one generator, so when the genset is out of service, the cost of bringing in a rental generator can add up. Wagner has recommended SUSTAINABLE SOLUTION Extended interval oil changes reduce oil waste Customers participating in a Customer Support Agreement (CSA) through their local Cat® Dealer have the option to triple their oil drain intervals on their generators, thus reducing waste oil disposal by 67 percent. In addition to protecting the environment, the optional extended oil drain program provides value to customers using Cat generator sets by lowering maintenance costs. At Presbyterian Hospital in Albuquerque, N.M., a technician from Wagner Power Systems performs all of the Level 2 and Level 3 maintenance on the generators, taking quarterly oil samples for analysis, and changing the oil every three years. On the large generators alone—including two D3516s, and the older D399—those units combined would require 550 gallons of oil a year to replace. By going to the extended oil-change interval, Presbyterian Hospital saves about $10,000 per year, not to mention the expense of having the waste oil hauled away. “Not only does it save us money, but as far as being environmentally conscious and using less oil, this enables us to be greener by reducing our use of oil,” says energy center supervisor Bill Maier. Quarterly oil sampling helps predict any potential signs of wear in the engines, says Albert Hutcherson, a product support representative with Wagner Power Systems. Wagner technicians take regular samples of engine oil, coolant, and fuel, and send them to a dedicated Cat lab for analysis. “For example, it can tell you over the years if the radiator is starting to fail,” Hutcherson says. “You will know it in advance, you will start to get higher lead in your testing. That is why we go quarterly on the 10 RUNREADY engines, you have to know what is going on inside the engines—to catch problems before any failures occur.” Detailed Requirements The extended oil-drain interval option is available to customers with diesel standby generator sets rated from 200 kW to 5.3 MW, and who are enrolled in a Cat Dealer Customer Support Agreement that includes the following: • Cat diesel engine oil is changed every 36 months (or at recommended engine hours) • Cat engine oil filters are changed annually • Cat fuel filters are changed annually • Cat air filters changed as needed • Distillate diesel fuel test annually • Cat diesel engine coolant changed annually • Use of Cat S•O•SSM Services Fluids Analysis Program ISSUE NUMBER 14 CUSTOMERFEATURE several options for changing the oil without taking the engine offline, Honeycutt says. Wagner also performs maintenance on the generators during off hours at night at various locations, including North Side Hospital, so that emergency power systems remain operational during normal work hours. “We have this issue at other locations, too,” Honeycutt says. “Those are the kinds of ideas that Wagner brings to us. As a value-added service, Wagner provides Presbyterian Hospital with a 24/7 toll-free number for emergency calls that connect directly to a person who is familiar with the Presbyterian account. Once connected, the operator keeps Presbyterian personnel online until they can speak with a Wagner manager or technician. Regular testing The four generators at Presbyterian’s main hospital campus run about 30 hours each, annually. “We test them every month,” says Energy Center supervisor Bill Maier. “We go through our normal testing process— we activate all of the automatic transfer switches, and let them tell the generators to start, and we run them for an hour under full load, and then reverse the process to move into shutdown mode.” All four generators combined provide about 2.2 MW of power, enough to handle the critical functions at the 1.2 million square-foot main hospital campus. All of the gensets are on standby mode and are synchronized to the bus while operating in parallel. Two 30,000-gallon underground diesel fuel tanks are located beneath a parking lot adjacent to the Energy Center building, which houses the generators. Monthly inspections are performed on the fuel tanks per EPA and state regulations. Wagner assists with the annual fuel quality testing. From a main control room in the energy center, Maier and his staff monitor all environmental systems for Presbyterian’s hospitals, and are able to make adjustments. “We monitor all of the incoming power and our generators,” Maier says. “We can look at the history to determine if we have any issues, if it’s us or the incoming feed.” Reliable performance and the ability to achieve cost savings with its vendors makes for a good relationship, Maier says. “The combination of Cat products and Wagner support services provides us with a comfort level—not to mention favorable owning and operating costs.” A COMMITMENT TO NEW MEXICO Based in Albuquerque, N.M., Presbyterian Healthcare Services is a not-for-profit system of eight hospitals, 22 clinics, a health plan and a growing medical group. Presbyterian employs about 9,000, including more than 500 physicians and practitioners. As New Mexico’s only private, not-forprofit health care system, Presbyterian is the state’s largest provider of health care with 400,000 members in its health plan. The Presbyterian Medical Group offers care at more than 30 different locations throughout New Mexico, handling more than 1.2 million annual patient visits. Presbyterian Healthcare Services was ranked sixteenth in the latest evaluation of the 100 most highly integrated health care networks in the nation. The report was featured in Modern Healthcare and was conducted by SDI, which is considered the nation’s premier rating system for evaluating health care networks based on their performance and degree of integration. In 2011, Presbyterian Hospital was selected as one of the top 65 hospitals in the nation from a field of nearly 1,200 by the Leapfrog Group. Energy Center supervisor Bill Maier monitors incoming power at Presbyterian Hospital. SUMMER 2013 As a 2011 top hospital, Presbyterian Hospital met standards for safe, high quality care, which includes medication safety, intensive care unit physician staffing and high-risk prevention for surgeries. RUNREADY 11