SCENARIOS Acimall, Eumabois, Epf, Federmacchine FOCUS ON
Transcription
SCENARIOS Acimall, Eumabois, Epf, Federmacchine FOCUS ON
Poste Italiane spa – sped.in abb.post. -45% D.L.353/2003 (conv. in L. 27/02/2004 n.46) art.1 - comma 1, LO/MI. Cepra - Centro direzionale Milanofiori - 1a Strada - Palazzo F3 - I-20090 Assago (MI) € 18,33 CONTIENE I.P. ISSN 1125-7458 SEPTEMBER-OCTOBER 2013 N. 5 “Made in Italy” for the Wood and Woodworking machinery Industry Worldwide SCENARIOS Acimall, Eumabois, Epf, Federmacchine FOCUS ON SICAM Supplies and components TECHNOLOGY MADE IN ITALY Biesse, Giben, Imal Pal Globus, Licom Systems, Rekord, Scm New ideas, great advantages. Professional sharpening for your tools, in absolute freedom and simplicity simplicity.. SHARPENING DRILLS HAND SHARPENING MACHINE COMPACT 7-AXIS SHARPENER WITH LASER SCANNING ATRICE T AFFILATRICE AFFILA MANUALE PER PUNTE FFILA ATRICE T COMPATTTTA A 7 ASSI AFFILATRICE COMPATTA A ASSI CON C ON ANALISI LASER LASER To celebrate ce thirty years in the business, we have got some very special offers lined up for you. Special “anniversary” discounts on our sharpening machines and tools www.nordutensili.it www.nordutensili.it www.nuevolution.it www.nuevolution.it Info: T +39 0432664200 - F +39 0432664201 [email protected] COATED ABRASIVES FOR ANY KIND OF SURFACE Nastroflex SpA Via delle Industrie, 17 - 31047 Levada di Ponte di Piave - Treviso - Italy tel. +39.0422.853018 - fax +39.0422.853533 [email protected] - www.nastroflex.com Poste Italiane spa – sped.in abb.post. -45% D.L.353/2003 (conv. in L. 27/02/2004 n.46) art.1 - comma 1, LO/MI. Cepra - Centro direzionale Milanofiori - 1a Strada - Palazzo F3 - I-20090 Assago (MI) € 18,33 CONTIENE I.P. ISSN 1125-7458 SEPTEMBER-OCTOBER 2013 N. 5 “Made in Italy” for the Wood and Woodworking machinery Industry Worldwide SCENARIOS Acimall, Eumabois, Epf, Federmacchine FOCUS ON SICAM Supplies and components TECHNOLOGY MADE IN ITALY Biesse, Giben, Imal Pal Globus, Licom Systems, Rekord, Scm iCO wood coatings, a new definition of italian quality iCO ITALIAN COATINGS is the new division of Ica spa, created in 2012 following the incorporation of Salchi Wood Coatings spa. The iCO brand offers a high level of specialization in interior products – specifically for industrial cycles with Uv-cured coatings – and the Ica Group umbrella allows them to be deployed alongside the entire range of wood coatings. iCO offers a wealth of eco-friendly products that make the most of Italian creative flair. ICA spa - Divisione ITALIAN COATINGS Via Alcide De Gasperi, 73 36060 Romano D'Ezzelino (VI) - Italy phone +39 0424 8386 - fax +39 0424 37497 [email protected] - www.italiancoatings.com xylon international Contents since 1995 16 18 21 22 23 24 26 29 32 September-October 2013 A new board for Eumabois Federmacchine: weak market, export rising Italian woodworking technology: stable trend also in the 2Q Epf: the panel industry met in Dublin Atos production updates Cutting “Made in Giben” Imal-Pal, that is the Italian panel Alphacam, the heart of Licom history 33 37 72 74 Laser edgebanding by Stefani for the kitchen producer Browns2000 76 77 78 79 Sew Eurodrives “X Series” gear units “bSolid” by Biesse at the Mcm (Cantù) Innovative solutions by Bosch Rexroth Busch: the vacuum pump puts the brakes on costs Dach Holz for the second time in Cologne The “Wood Comfort” project Pallet, a symbol of environmental sustainability Rekord: “Topfix” tools Federmacchine Biesse Rekord Pallet 18 37 32 79 w w w. x y l o n . i t [email protected] Xylon International - Italianwoodtech is edited by Cepra spa. SEPTEMBER-OCTOBER 2013 in this issue... Giancarlo Anselmi, Ivano Coral, Stefano Dal Lago, Roberto de Joannon, Ambrogio Delachi, Giampiero Mauri, Pierluigi Paoletti, Franco Paviotti, ▼ ▼ 40 Steering committee Focus on SEMI-FINISHED PRODUCTS AND SUPPLIES Lorenzo Primultini. Editor: Paolo Zanibon 048 049 049 050 051 052 053 054 054 055 055 056 057 057 058 060 061 062 064 065 066 068 068 069 069 070 071 071 80 8 82 7 86 88 89 Ready for Sicam 2013? Giplast: the edge in Italy gets bigger Salice: highlights on show Ica: the “Urban Matter” range Mobil3 takes care of quality Tonelli: between wood and semi-finished products Danzer showcased new products Sherwin-Williams: Oece paints for glass Sayerlack: “Total Block” and “Total White” Latest news from Cleaf B.m.: “Prodotto in Italia” (“Made in Italy”) A solid growth for Nastroflex New surfaces by Rehau Omnidecor: precious reflexes… Ferrari: hinge with damper Fama International: forging tradition Confalonieri: “Touch” system Blum’s fittings innovations Emuca: many news for the furniture industry Eurosteel: a full service Grass: design, function and durability Häfele: “Thinking ahead” New decor trends by Pfleiderer Egger: “Timeless-Spirit of the Time” Ostermann: not all whites are the same! Maco: functionality, aesthetic Innovations and trends from Schattdecor Pollmeier: laminate beech veneer lumber 3C: bent plywood products Fantoni Group: continuous research… Zetagì: long life to wood Süddekor: what’s on top is decisive! Eku: the new born “Eku-Frontino 40” Effegi Brevetti: news for fifty years’ activity ▼ ▼ 040 042 044 045 045 046 WOOD, MACHINES AND FURNITURE observatory by Acimall Editorial director: Luca Rossetti ([email protected]) Editorial staff: Rossana Fossa ([email protected]) Contributors: Olivia Rabbi, Renata D’Antoni, Attilio Griner Editorial secretariat: Paola Gandini ([email protected]) Administration and editorial office Cepra spa Centro direzionale Milanofiori - 1a Strada - Palazzo F3 - I-20090 Assago (Milan) phone +39 02 89210200 - fax +39 02 8259009 Advertising representatives Technology Sector, tools, equipments; abroad clients; fairs and events Lombardia, Emilia Romagna, Marche, Tuscany Rancati Advertising - phone +39 02 70300088 - fax +39 02 70300074 Andrea Rancati ([email protected]), Claudio Sanfilippo ([email protected]) Technology Sector, tools, equipments Italy (Other areas) and wood, supplies, components and semi-finished produtcts Giovanni Paura - phone +39 328 3751802 - fax +39 02 8263594 ([email protected]) Graphic design: Alta Risoluzione sas - Arese (Milan) Photolitho: Alta Risoluzione sas - Arese (Milan) Printed by: Reggiani spa - Brezzo di Bedero (Varese) Registrazione presso il Tribunale di Milano, n. 606 del 04 dicembre 1995. Subscription: € 110 per year; one copy € 18,33. © All rights reserved. No part of this publication may be produced, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, photo-copying, recording or otherwise without prior permission of Cepra spa. ISSN 1125-7458 Italianwoodtech is an initiative for the promotion of Italian technology for wood and wood-based materials processing, edited by Acimall and the Italian Institute for Foreign Trade (Ice) with te support of the Italian Ministry for International Trade. Read our magazines online News Exhibitions calendar Editorial Advertisers list Subscription campaign Contacts Acimall Centro direzionale Milanofiori 1a Strada - Palazzo F3 - I-20090 Assago (Milan) phone +39 02 89210200 - fax +39 02 8259009 [email protected] - www.acimall.com Ice - Italian Trade Promotion Agency Via Liszt, 21 - I-00144 Rome - Italy phone +39 06 59921 - fax +39 06 89280358 [email protected] - www.ice.gov.it Ministry of Economic Development Department for Industry & Internationalization Viale Boston, 25 - I-00144 Rome - Italy phone +39 06 59931 - fax +39 06 59932153 [email protected] - www.mincomes.it Parts of your business FRO MS KE TC H TO F INIS HE DP RO DU CT this month H ere we go again. We have taken some rest; the summer break was useful to think about new initiatives, but also to acknowledge that we must consolidate existing relationships, we must look back to our history to continue - through innovation - to be what we are. Loyally. This October issue is a tangible example: as you will see, in the following pages we propose – as always – a magazine to read, full of contents. This applies for the section dedicated to the world gathered during a great event such as Sicam, and it applies to all the pages where we tell many other stories about our industry, technology, made in Italy products. This time as well we present many interviews, many meetings… Maybe we are wrong, but we keep thinking that our increasingly smaller (unfortunately) wood world is made of people, people it is a great honor to meet and a pleasure to talk to. If made in Italy is still successful today, if the global markets look at our products with confidence and “willingness”, it is not only thanks to technology standards or quality/price/performance ratio, but also to the people who have created, designed, developed, proposed, sold and installed those products and are ready to ensure efficient post-sales service. It will not always be a bed of roses, but when people show to be willing to meet and understand each other, the benefit is immediate! Luca Rossetti p.s.: I was forgetting: if you visit xylon.it, our online magazine, you will find a new service. It’s in the left menu, under the “search article” item. If you enter a name, a company name, a word, you will find all we have published about it in our magazines. Useful, isn’t it? A service… COMPANIES Bellotti's world in an App news From today the world Bellotti will be just a click away even from smartphones and tablets thanks to the new app, available for Apple and Android devices. The Bellotti App offers the opportunity to know and deep the wide range of products: plywoods, innovative panels with lightweight cores for interior decroation, boating industry and building, outdoor flooring and wide stock og timber com- ing from certified forests around the world. A thorough presentation of all products, enriched with images, applications, technical descriptions and examples of usage; a dynamic and easy to use app, which will let download video content and social. The App Bellotti is downloadable for free on iTunes and Google Play using "Bellotti" as a keyword for the search. ■ COMPANIES Henkel opens factory in China Henkel has just inaugurated the world’s largest adhesives factory in Shanghai. With this new production facility the company is expanding its production capacity in a major emerging market and will deliver its innovative adhesive technologies more quickly to the growing number of customers based in China and the Asian region. The new factory, which is also known as the “Dragon Plant” at Henkel, comprises 150,000 square meters of space and is now the central production site for industrial adhesives in China and the AsiaPacific region. Customers being served by the new adhesives plant include enterprises in the automotive industry and various consumer goods sectors. Annual output is forecast to reach up to 428,000 metric tons of adhesives. ■ WEB FederlegnoArredo launches new website More information, improved navigation, new graphics. FederlegnoArredo launches its new web portal: a container of more than 5 thousand pages, with more than 25 thousand files available and more than 6 thousand members worldwide business. The portal of the Federation has over 30 million hits per year, with over 6 million page views. The new project wants to go in the direction of streamlining content, simplifying the search and provide more extensive and exhaustive possible information and services to businesses. All important information will be available on the home main page (www.federlegnoarredo.it), easy to visit and highly interactive, with direct access to socials. An agenda will emphasize meetings and events throughout Italy and the world. Also revamped the press section, accessible from the new menu navigation and enhanced by a video section. The English section and in November will be available "showcase members', a real community media for "made in Italy", in order to create new business opportunities and to promote networking among the member companies. Deadline of the project will be the birth of the first application for smartphones and tablets dedicated to the Italian “beautiful and well made”. ■ RESEARCH Wood fiber batteries MARKETS Timber harvests in Europe Liangbing Hu and Nicholas Weadock from the University of Maryland, are working on a "wooden" battery. The idea is to use the natural fibrous structures present in the structure, to stimulate the charged particles and to create an electric current. These batteries also would replace the commonly used lithium with sodium. Since sodium is not as effective in the maintenance phase of charging, these batteries won’t be used for mobile phones, but they could be useful for storing large amounts of energy from sources such as the sun and the wind. The batteries of "wood" are made of fiber a thousand times thinner than a sheet of paper. These fibers are woven and then coated with a thin layer of tin which helps the flow of current to pass through the device. The combination of these elements is then placed inside a metal disc. The combination of wood and sodium is more abundant and affordable. The team is also examining the possibility of creating a long-lasting and eco-friendly battery. ■ Timber harvests, wood consumption, log trade and sawlog prices in Central Europe have seen substantial change during the past ten years with a shift in log production and consumption from western regions to countries in the east, reports the “Wood resource quarterly”. Harvests of timber in Europe have remained practically unchanged for three years at around 370 million cubic meters annually, according to the Unece. A closer look at the timber harvest trends for Central Europe the past ten years reveals the interesting development that the average annual harvests in the “Central West” region (Austria, Germany, Italy and Switzerland) were 15 percent higher in the five years between 2003 through 2007 than between 2008 and 2012. During the same period, the timber removals in the “Central East” region increased four percent, and this region now harvests more than the “Central West”, a reversal from the historical position when more timber was removed in the western countries. ■ SALE OF COFFIN MANUFACTURING FACILITY PRODUZIONE BARE Sargerzeugung Atzgersdorf GmbH (SEA) intends to sell the following coffin manufacturing facility for the production of wooden coffins through a bidding procedure: Description of the facility: Based on the wood panels used, approx. up to 30,000 wooden coffins can be produced per year in single shift operation. Space required for: Production: approx. 4,400 m² Storage: approx. 2,200 m² The entire plant is to be sold, including the pressurised air for the manufacturing process, suction, the furnace (optional) for the use of firewood and for the production of hot water to create process heat and to heat the manufacturing hall. Consumption of electrical energy: approx. 1,200,000 kWh/year per shift Employees: Around 40 employees per shift Lowest bid: € 300.000 net The coffin manufacturing facility is to be dismantled and transported by the buyer. Expressions of interest and enquiries are to be exclusively addressed to the following: MSW Attorneys At Law, to the attention of Dr. René Mayer, LL.M. and Ing. Dr. Alexander Strehn. Address: Wipplingerstraße 32, Mezzanin, A-1010 Vienna. Fax: +43 (0)1 533 77 84-20, e-mail: [email protected]. Once your letter of interest has been received, you will be sent more information regarding the bidding procedure. The deadline to make an offer is 30.10.2013, at 12 noon. EVENTS Eplf meeting of members in Salzburg At the invitation of Kaindl, the members of the Eplf (European panel laminate flooring) met near Salzburg for their annual general meeting. Many exciting topics were discussed at the meeting of members, including the situation on the world market, the Wood Flooring Summit 2014 and international standardisation. The president of the association, Ludger Schindler, welcomed Çamsan Entegre Agaç (Hendek – Sakarya, Turkey), a manufacturer of Mdf board and laminate flooring, to Salzburg as a new ordinary member. The Eplf currently has 22 ordinary and 23 associate member companies. The ordinary members include the manufacturers of laminate flooring while the associate members are their suppliers. One of the main topics of the meeting of members was the economic situation in the European laminate flooring industry. Positive developments in 2012 once again confirm how well laminate flooring is accepted by the general public. Compared with the same period in the previous year, the market for laminate flooring produced in Eu- rope by member firms was relatively stable overall in the 1st quarter of 2013, although there were differences on the individual sales markets: figures for Asia and South America were up and Eastern Europe increased slightly too while North America and Western Europe remained stable at a relatively high level. Between 2007 and 2012, global sales of laminate flooring increased by 1.5 percent, but fell in Europe by 4.4 percent. The Eplf is working with trade fair organizer Deutsche Messe Ag. on preparations for the second Wood Flooring Summit, which will take place in 2014 at Domotex in Hanover. It is highly probable that the event will attract more exhibitors and be larger than the first summit in 2012. The international standardisation projects undertaken by the Eplf's Technology working group remain highly diverse. Good progress has been made on work to revise En 14041 for elastic, textile flooring and laminate floors. The technical details in En 13329, 14897 and 15468 are no longer up to date. ■ EVENTS Workshop “Impact of climate change on forest work” In Europe, there are roughly 50,000 forestry contractors. They are crucial to the forest sector and its transition towards a green economy. By harvesting wood from the forests, they not only provide raw material to the forest industry and renewable energy producers; they also contribute to the sustainable management of forests. Climate change is expected to directly impact forest contractors by, for example, generating arduous labour conditions, limiting harvest time (reduced period with frozen soil) or increasing volume harvested in forest, which have been damaged by pests, diseases, storm and fires. This will have bearing on the health and safety of forest workers, as well as the way forest operations are organised and conducted. Such consequences should be taken into consideration when developing related policies and training programmes. The Ece/Fao/Ilo Joint Expert Network, to implement sustainable forest management, is organizing a workshop to identify climate change related impacts on forestry work. ■ EVENTS The “Endless Stair” The Endless Stair, landmark project for this year’s London Design Festival, has been inaugurated on 16 September and placed on the lawn in front of the worldrenowned Tate Modern. The construction of the Endless Stair, which will be the first-ever such structure to use American tulipwood cross-laminated timber (Clt). The project, which was conceived in January 2013, is pushing the boundaries of hardwood in construction. Starting from a fantasy Esher-inspired drawing utilising, for the first time, tulipwood cross-laminated timber (Clt), dRMM and Arup have worked with specialist teams in Italy and Switzerland to research and test the strength of the material and develop the design to allow public access to the structure at this exciting cultural destination. In Italy, Imola Legno, a long-established family owned timber specialist, has been making the Clt panels in its factory, one of the most ‘green’ in the country. With a large installation of photovoltaics (solar panels) and either by burning or selling the timber waste as pellets, the plant is a net exporter of electricity. ■ Giardina Finishing: Innovation and tradition The made in Italy which turns out fine Since ever our products products ar are e a tar target get for finishing in the world. EVENTS Fefpeb Congress in Bordeaux The 64th Congress of the European Federation of Manufacturers of pallets and wooden packaging (Fefpeb), organized this year on the occasion of '”Interpal VIII", update the hundreds of participants representing companies from around the world on the most important issues regarding the international industry of wooden pallets and packaging. This year's event, titled "Create global objectives on the pallet and wood packaging industry", will be held October 16 to 18 in Bordeaux, France, and will feature presentations and discussions of a wide range of topics including developments on standard Ispm 15, Eutr regulations introduced recently, trends in the global wood and the activities of Cei-Bois, the organization heading all European wood manufacturing industries. It is also planned an overview of the progress of "Packaging by nature," the Fefpeb campaign to promote the benefits of using wood, currently operational in seven languages covering most of the 14 countries members of the organization. ■ Quality, seriousness and service are are the strength strength of Giar Giardina dina Finishing. V.NECCHI 63 VIA V.NECCHI FIGINO SERENZA SERENZA (CO) ITALY ITTAL ALY 22060 FIGINO ph. +39 031 7830 801 fax +39 031 7816 50 www www.giardinagroup.com .giardinagroup.com | inf [email protected] [email protected] NEWS ASSOPANNELLI Paolo Fantoni confirmed president MARKETS Wood chips imports in China On the occasion of the General Assembly of the shareholders, the Board of Directors re-elected Paolo Fantoni as president of Assopannelli, the national association representing the manufacturers of wood panels and semifinished wood products inside FederlegnoArredo. Born in 1958, Fantoni is currently Ceo of Fantoni spa, vice president of FederlegnoArredo and board member of EPF (European Pan- With recent pulpmill expansion, China has surpassed Japan to become the world’s largest importer of hardwood chips, reports the Wood Resource Quarterly. Major expansion of pulp manufacturing capacity in China the past five years has resulted in a dramatic increase in the importation of wood chips to supply the new pulp mills, and the country became the world’s largest importer of hardwood chips in the 2Q/13, reports the Wood Resource Quarterly. Australia, Indonesia, Thailand and Vietnam are the major suppliers of wood chips, with Vietnam accounting for over 50 percent of the imported supply. Growing demand for paper in China has not only forced the country to import large volumes of pulp to supply the country’s paper machines, but also resulted in investments in new pulp production within China. Because of a lack of competitively priced wood fiber in China, the two pulp companies with the largest pulp mills in the country, Asia Pacific Resources International Ltd (APRIL) and Asia Pulp and Paper (APP), are procuring much of their wood fiber needs from out-of-country sources. As a consequence, importation of wood chips to China has surged the past few years. ■ el Federation). A mandate that will give continuity to the projects already started during these years: focus on transnational fair policy, with particular attention to the markets of the Mediterranean basin and Africa, business opportunities related to green building and research activities aimed at the promotion and availability of l wood raw material, with particular attention to the problem of poplar. ■ FEDERLEGNOARREDO Roberto Snaidero candidate to the presidency At the end of the meeting recently held in Milan, the Committee of FederlegnoArredo decided with very large majority to reapply Roberto Snaidero to the head of the federation for the 2014-2017 period. "I thank my colleagues for their confidence. This trust confirms the quality of the work done so far. There is still a long way to go together, and thanks to today's vote, I am sure that the many projects undertaken in recent years can be brought to a conclusion with continuity, providing the right support to our companies to return to grow both domestically and abroad" said Roberto Snaidero after the meeting. ■ EPF Published the Epf annual report The European Panel Federation, representing the European manufacturers of particleboard, Mdf and Osb, presented the thirteenth issue of its Annual Report at the occasion of its Annual General Meeting in Dublin (Ireland,) 3 -5 July last. This reference handbook for the wood-based panels industry, which is also available on Usb-stick, is covering many topics such as position of the Western European wood-based panels industry within the woodworking industry, the particleboard, Mdf and Osb industry in the Epf member countries in 2012, the particleboard, Mdf and Osb industry in the countries of Central and Eastern Europe and in other parts of the world, user industries MARKETS Lumber exports (building, furniture, flooring materials), customs tariffs and much more. You can purchase a printed copy of the Epf Annual Report 2012/13 at the price of 900 Eur. The price of the handbook + Usb-card amounts to 1,400 Eur ([email protected]). ■ 12 XYLON INTERNATIONAL September-October 2013 Sawmills in Sweden and Finland have expanded shipments of lumber to markets outside Europe from 27 to 43 percent of total exports the past five years, reports the Wood Resource Quarterly (www.woodprices.com) Just five years ago, sawmills in Finland and Sweden exported as much as 73 percent of their total export lumber volumes to countries within Europe. By 2012, this share had fallen to 57 percent. ■ MARKETS The Global Forest Industry in the 2Q/13 The Global sawlog price index (Gspi) increased for the fourth consecutive quarter. Hardwood wood fiber price index (Hfpi) has fallen every quarter for two years with one exception. In the 2Q/13, the Hfpi was 3.1 percent lower than the previous quarter and 14.8 percent below the alltime high. The Softwood wood fiber price index (Sfpi) was also down in the 2Q/13, but the decline over the past two years has been less dramatic than that of Hfpi. Higher demand for pulp added upward pressure on prices of both softwood pulp (Nbsk) and hardwood pulp (Bhk) during the 2Q/13. North American lumber production was up 7.5 percent during the first five months of 2013. After the sharp increase in Us lumber prices in 2012 and early 2013, douglas-fir and spruce-pine-fir (Spf) prices fell from their ten-year peak in January. The trend of sawmills in the Nordic countries diversifying their geographical customer base has continued in 2013. Lumber prices in Japan had trended downward during much of 2012 and early 2013 but suddenly turned around late in the 2Q/13. Us South pellet export volumes to Europe resumed their double-digit growth after a brief pause in the fourth quarter of 2012. ■ FAIRS 17th Holz Handwerk/fensterbau frontale From 26-29 March 2014 it’s time again to “set off for Nürnberg for Holz-Handwerk!” The European trade fair for machine technology, equipment and supplies for the wood crafts in combination with fensterbau/frontale, the International trade fair window, door and facade, is a unique gathering for the woodworking trade every two years. The application phase for exhibitors has already begun. A new feature at the 17th edition of the exhibition is the support offered for young innovative companies. All the details on exhibiting are available at: www.holz-handwerk.de/application. The last Holz-Handwerk in 2012 was convincing with 497 exhibitors and some 100,000 trade visitors and the over 29,000 m² of rented space was booked up at an early stage. A slightly larger display area will be available for the 17th edition next year. “Holz Handwerk 2014 will generate the right impulses again, for both exhibitors and visitors,” says Bernhard Dirr, Managing Director of the Vdma-Fachverband Holzbearbeitungsmaschinen (German Woodworking Machinery Manufacturers’ Association), which organizes Holz-Handwerk together with NürnbergMesse. ■ NEWS flash news APPOINTMENT Clarion Events Deutschland is strengthening its management team. Danila Avdiu was recruited for the newly created position of Portfolio Director. Working in various management positions since the 1990’s, Danila has gathered a wealth of trade show experience. At Clarion, she now has overall responsibility for the Zow Germany and Fmb machinery manufacturing supplier B2B events. FEDERMOBILI Mauro Mamoli is the new president of Federmobili, National Federation of Furniture Stores (www.federmobili.it). Mamoli, who is succeeding after Mauro Tambelli, will have the task of guiding the Federation for the next four years. FEDERMACCHINE The annual meeting of Federmacchine, confirmed for the 2013-2014 period, Giancarlo Losma as president of the Union of Italian manufacturers of capital equipment which includes 12 associations. Vice President is Riccardo Comerio (Assocomaplast). General Secretary Alfredo Mariotti. WEB Modern, rich of information and user-friendly: this is the new website of the renowned manufacturer of wooden houses Haas Fertigbau. The site www.haas-fertigbau.it has been completely renovated, the design is elegant and intuitive and content, as well as being updated is even richer and oriented to the needs and questions of those who are about to build the home of your dreams. FAIRS Wood processing machinery and Intermob Wood Processing Machinery - The 26th International Wood Processing Machines, Cutting Tools and Hand Tools Fair and Intermob - The 16th International Furniture Side Industry, Accessories, Forestry Products and Wood Technology Fairs will present the last innovations at Tuyap, to be held from 5 to 9 October 2013.The most important meeting of developing wood and furniture industries Is running towards new records on 2013. In 2012, by the attendance of 855 companies from 28 countries in 12 halls, on 98.000 m2 exhibition area, The Wood Processing Machinery and Intermob Fairs hosted 61.543 professionel visitors from 94 countries covering 6.904 international visitors during 5 days. Setting a higher standard for 2013, the fairs will be held by the attendence of around 900 company and company representatives from 30 countries and are expected to host 65.000 visitors from around 100 countries by the support of overseas promotion activities. By expecting to be one of the global trade centers of the world in future, Turkey is targeting to have a bigger market share in furniture side, wood products and wood processing machinery products’ industries in the scope of its geographical location, dynamic economical situation, strength on the economies of other close countries and developing potential. While the fairs are providing all exhibitors to catch the advantage of their principal targets in the related sectors, the exhibitors will take the advantage of meeting their competitors, know-how exchanging, presenting their brands- last products and services, leading their R&D activities, building new business cooperations and as a result, getting a bigger market share. Being an effective trading platform and covering procurement committees organized by Tuyap -for the visitors coming from all over the world- the fairs are also providing access to new markets in order to have new business contacts. ■ FAIRS Progetto fuoco number nine “Progetto Fuoco” will take place from 19 to 23 February 2014. It is a leading international biennial fair for technology based on the use of biomass. Its prestige is growing in parallel with the continually and rapidly increasing utilization of renewable energy. As usual, the ninth Progetto Fuoco will take place in Verona Exhibition Centre, where five of the halls are equipped for the display of working stoves, fireplaces and boilers. It is an exhibition for professional members of the trade, de- 14 XYLON INTERNATIONAL September-October 2013 signers, technicians and business owners. Large numbers of them are expected to come from all over Europe and various countries further a field. Italy’s “Renewable Heat Incentive” now provides an additional reason to choose biomass-fuelled equipment. In 2014, Progetto Fuoco will also showcase the technological developments in the collection and packaging of firewood. The matter will be examined in detail during conventions, seminars and workshops. ■ wood working tools Suitable solutions to your requirements... also complicated! Aliprandi S.n.c. Aliprandi S.n.c Via Manzoni Manzoni, 10 10 Via 20845 Sovico Sovico 20050 (MB) Italy (Milano) Italy Tel.0392013530 0392013530 Tel. Fax0392013491 0392013491 Fax. [email protected] [email protected] www.aliprandi.it EUMABOIS A NEW BOARD FOR EUMABOIS A strong, functional assembly which led to some interesting points for consideration and some issues which we need to dedicate greater energy to in the near future. Very briefly, these are the results of the Eumabois annual assembly – the European federation that unites 13 national associations of woodworking technology, tools and accessories manufacturers - held on 6 September in Jyvaskyla. The representatives from the different organisations, hosted by the Finnish association of woodworking technology manufacturers, appointed a new board for the association. The new president is Ambrogio Delachi, president of Acimall, the Italian woodworking technology manufacturers association, while the position of vice-president falls to Juergen Koeppel, member of the Homag Group board, representing German association Vdma. The other members were confirmed for new term: Zdenek Bezdek (Svdsz, Czech Republic), Heikki Sonninen (Technology Industries of Finland, Finland) and Erich Zeller (HBT, Switzerland), in addition to Treasurer Jean Paul Balz (HBT, Switzerland). The retiring president, Franz-Joseph Buetfering, opened the meeting with his report, which gave a particularly significant review of the European group's work over the last six years. Buetfering immediately emphasised the importance of the presence, for the first time in the federation's 16 XYLON INTERNATIONAL September-October 2013 history, of two new companies, Belgian Robland and Turkish Toskar. “With them – commented Mr Buetfering – we are embarking on a new, highly interesting period which, I am certain, will provide a strong stimulus to the growth of our federation. In fact, we have decided, in cases where there is no national association for the sector, to accept other associations which can provide credibility and representation within their home countries. This has a double purpose: to gain access to first-hand information on individual countries, while also stimulating the creation of national associations within Europe". Mr Buetfering then continued by recalling the most important milestones during his mandate, which coincided with one of the most difficult periods for the entire global economy, thanking each association for “… having done everything within their power to support firms”. The retiring president also drew attention to the hard work put in to set up a high quality trade fair network, creating events that, under the sponsorship of the European Federation, can act as a reference point for the entire production chain in the various economic areas (we should emphasise that from 2014, the "Iwf” from Atlanta (Us) will also be part of the Eumabois circuit). Mr Buetfering moved on to mention the activities of the “Tool Group” and the “good work on com- munications”, starting with the new website and has allowed us, beyond all expectations, to ratiothe creation of the Eumabois Newsletter and the nalise the international trade fair calendar as well Eumabois Annual Report, not to mention the suc- as negotiate more suitable participation costs, cess of the “Made in Europe” campaign, thanks something which has been warmly welcomed by to which “… we grasped the opportunity to reaffirm operators all over the world, without forgetting everyour leadership, promoting the values that are at the thing that has been done to deal with specific marfoundation of our competitive advantage: safety, ef- kets, offering advanced safety and performance ficiency and reliability…”. standards in the global panorama”. He concluded his report with a heartfelt thanks to all those who have worked together with him dur- During his presidency, Mr Delachi will of course be ing his mandate, inviting the associations to con- seeking to give continuity to the big issues at the heart tinue with “… the essential task of offering servic- of Eumabois' activities “… and together with the whole es and skills, while also never letting go of the val- board – he added – we will work to ensure that the ues without which a firm cannot perform as a driv- excellent atmosphere that has sprung up within the er of innovation and improved federation becomes an imquality of life for an ever largportant factor in encouraging er number of people, but simcollaboration between firms ply and exclusively a private and groups from the various opportunity, a business with no countries, hopefully leading to other purpose, lacking any the creation of supranational real future goal”. collaboration relations and The assembly then proceeded pacts. I believe that the time to approve the 2014 trade fair has come to break down some calendar. Some particularly of the often restricted national interesting work was done on horizons, so that European regulatory issues and to elimmanufacturers can face the From left: Franz-Joseph Buetfering inate the obstacles present in challenges of an ever more difand Ambrogio Delachi. some countries, Ontario and ficult global market together". Brazil in particular, in order to “We will give continuity to the allow European firms to compete with solutions that Buetfering presidency's commitment to expanding provide a reference point both on a technical-qual- the Eumabois base, opening the doors to new ity level and in terms of safety for operators. players who - as in the recent cases of the Czech After approving the 2012 financial statements, the Republic, Poland or Russia – will be receive a warm forecast 2013 financial statements and the 2014 welcome. One possibility would be Turkey which, budget, the meeting established that the next as- although not yet "European", is playing an insembly will be held on 12 September 2014 in creasingly important role in the woodworking and Verona, hosted by Ancimall, the Italian association. derivatives market. Moreover, we will also be establishing relations with AMBROGIO DELACHI'S PRESIDENCY non-European manufacturers – concluded Mr "Starting off my presidency with a heartfelt thanks to Delachi – in order to work together rationally, with Mr Buetfering, the entire board and past president the common aim of meeting the needs of users all Gianni Ghizzoni for all their hard work is not mere- over the world. We will also be stepping up work ly a formality: their passion and commitment are the in European capitals in order to establish positive foundations of the strong climate of collaboration that relations with all the associations in the industry, exists between European manufacturers today". together with the representatives of the firms using These were the first words spoken by Ambrogio our machinery. We believe that it is essential to work on creating new relations placing all those involved Delachi, the new president of Eumabois. “Their work – he continued – succeeded in elimi- in woodworking, who have this wonderful raw manating all diffidence, allowing the European wood- terial at the core of their business, in a position to working technology industry to increase its glob- meet and openly discuss the possibility of working al prestige. A genuine European collaboration that together on shared issues". (l.r.) ■ September-October 2013 XYLON INTERNATIONAL 17 SCENARIOS WEAK MARKET, EXPORT RISING Selling “made in Italy” instrumental goods to foreign countries provides the industries represented by Federmacchine with “pure oxygen”. Unfortunately, the national market is still lifeless, although Italy keeps up with the European “giants”. 2012 was a “weary” year for the Italian industry of instrumental goods, with stable production (minus 0.8 percent), shrinking domestic demand (minus 8.1 percent) and an export level that was confirmed as the only reassuring figure (plus 2.2 percent). The results of the industry were illustrated in the figures processed by the statistics department of Federmacchine, the Italian federation gathering the associations of the manufacturers of instrumental goods used for industry and handicraft manufacturing processes, member of Confindustria, where also Acimall is included. Essentially – after two years of rally that allowed a partial recovery of business lost during the crisis – in 2012 Italian instrumental goods stayed still, in line with the more general trend of the Eurozone market. The production value reached 29 billion Euros, with export attaining 21.8 billion Euros. A scenario where half of the member associations of Federmacchine recorded 8.9 percent turnover decrease, with do- mestic supplies decreased by 8.9 percent (less than 7.2 billion), while the weakness of the Italian market penalized importers as well (minus 6.8 percent, 4.2 billion). RESCUE EXPORT Despite enduring difficulties on the domestic market, exports keep on strengthening. Export orientation (export/production according to the figures of 2012 preliminary balance) for the whole industry represented by Federmacchine reached 75 percent, with Acimall at 78 percent, above the average level, while the overall trade balance of the industries covered by Federmacchine was positive, with 17.6 billion Euros (plus 4.7 percent), the fourth year of growth since the collapse in 2009, with an overall balance of goods in 2012 that was positive by only 11 billion Euros. The industry of mechanical equipment and machinery alone (also including the machines of Federmacchine manufacturers) reached a trade balance of 48 billion euros. THE ITALIAN INDUSTRY OF INSTRUMENTAL GOODS (MILLION EUROS) Production Export Domestic sales Import Consumption 2010 25,833 17,994 7,839 4,114 11,953 Source: Statistics Department of Federmacchine. 18 XYLON INTERNATIONAL September-October 2013 2011 29,184 21,293 7,891 4,490 12,381 2012 28,960 21,771 7,189 4,186 11,375 11/10 +13.0% +18.3% +0.7% +9.1% +3.6% 12/11 -0.8% +2.2% -8.9% -6.8% -8.1% The main destination markets, defined according to figures covering seven out of twelve member associations (72 percent of the total export value), featured European Union in the first position with a 27.5 percent share; countries out of the EU accounted for 10 percent. The domestic market, reaching 24.8 percent of the total, brought the total value to 52.3 percent, considering that in five years the European market has lost some ten percentage points. This trend, according to Federmacchine, shows the weakness of demand expressed by these countries (and first of all by the Italian market) as well as the capacity of Italian companies to modify their markets significantly and within a short time. As to extra European areas, 15 percent of exported products were headed towards Asia, followed by the Nafta Countries (9.1 percent), South-America (5.9 percent), Africa (4 percent), the Middle East (3 percent) and Oceania (0.8 percent). The areas that gained more shares included Asia and Latin America, but progress was also recorded in the Middle East and Africa and, in the past two years, in North America, driven by the re-industrialization of the United States. 2012 recorded a very diversified trend in foreign sales of Italian machinery. In the European Union countries, sales reached a value of 8 billion Euros (plus 1.5 percent against 2011). Good results were recorded on the German market, which exceeded 1,900 million Euros (plus 6.5 percent); the French market was a non-starter (plus 1 percent, 1,400 million Euros approximately). Sales in the United Kingdom recorded huge increase (669 million, plus 20 percent), while Poland (651 million, plus 1.8 percent) surpassed Spain (571 million, minus 18 percent). Italian exports towards extra-EU Countries gained 6.3 percent over 2011 (2.9 billion). Sales in Turkey were stable (minus 0.3 percent, 974 million) as well as in the Switzerland (plus 1.1 percent, 432 million), while Russia (967 million, plus 18 percent) and Ukraine recorded growth (125 million, plus 8.7 percent). Southern and Eastern Asia ranked second among the foreign destinations with 4.4 billion Euros, despite the drop by 4.7 percent (China 2 billion, minus 11 percent; India 666 million, minus 8.6 percent). Good results were recorded by Indonesia (plus 44 percent), Japan (plus 13 percent) and Thailand (plus 16 percent). More generally, North America got close to an in- The share of mechanical instrumental goods in 2012 Processing of Istat data, Ice. crease by 20 percent for a value of 2.6 billion. The growth involved the whole area: the United States (1.9 billion, plus 17 percent), Mexico (560 million, plus 31 percent) and Canada (206 million, plus 14 percent). South America imported machinery for a value of 1.7 billion Euros, minus 1.1 percent against 2011. Brazil experienced a crisis (779 million, minus 10.6 percent), ranking ahead of Argentine (208 million), Venezuela (155 million) and Colombia (134 million). Africa bought Italian machines for 1.2 billion Euros (plus 2.4 percent). The first customer is South Africa (219 million, plus 16.5 percent); good results also for Algeria (193 million, plus 24 percent) and Tunisia (145 million, plus 17 percent). Export towards Egypt was decreasing (minus 15 percent), as well as Morocco (minus 12 percent) and Nigeria (minus 19 percent). In the Middle-East, after sales decreased by 5.6 percent (859 million euros), the Arab Countries of the Gulf recorded good results (Saudi Arabia plus 12 percent, Emirates plus 23.5 percent), while Iran (minus 31 percent) and Israel (minus 11 percent) decreased. Sales in Oceania reached 208 million (169 were headed towards Australia, 31 towards New Zealand). ITALY, “SMALL” AND COMPETITIVE There are 3,650 Italian companies belonging to the twelve industries represented by Federmacchine for a production accounting for 1.9 percent of the national gross domestic product; the sales of machines in foreign countries covered a share of 4.6 percent of total Italian export (5.6 percent considering only export of goods). September-October 2013 XYLON INTERNATIONAL 19 SCENARIOS Top 10 customer countries in 2012 Source: processing of Istat data. Export trends according to areas (2012/11 var.) Source: processing of Istat data. Employment, in 2012, accounted for 3.5 percent of the total of employees in the Italian manufacturing industry. In the international scenario, Made in Italy products for instrumental mechanics continued to cover relevant positions. According to the figures processed by the Statistics Department of Federmacchine on Eurostat data referring to 2010, Nace Rev 2 “Machinery and equipment“ (the closest industry to instrumental goods, though it is wider), Italy accounted for 12.6 percent on European GDP (13.6 percent for industry and 18.2 percent for machinery) ranking fourth after Germany, the United Kingdom and France. As to the manufacturing industry, Germany consolidated its position in the first ranking (with a share of 27.3%). It was followed by Italy, which gained two positions, with 13.6%, before France and the United Kingdom. If we talk about machinery, Germany still experienced an increase of its market share (38.5 percent),and Italy consolidated its second place (18.2 percent). France (7.9 percent) and the United Kingdom (7.1 percent) lag behind. 20 XYLON INTERNATIONAL September-October 2013 Italy ranked first as to the number of companies, that featured much smaller size compared to main European competitors (26 percent over the total), followed by Germans (17 percent). The difference in terms of industrial size against Germany and France does not reduce the competitive potential of made in Italy on foreign markets: with an average European turnover per employee equal to 194 thousand Euros, Italy reached 216 thousand Euros, only surpassed by France (237 thousand) and before Germany (203 thousand). TARGETED EFFORTS FOR RECOVERY What is the balance we can draw after another year characterized by the economic crisis and recession? “According to these data – said Giancarlo Losma, president of Federmacchine, during the presentation of the figures at the last annual assembly of the federation – it is obvious that the Italian industry knew how to face the crisis, helped by the federation that operates to support companies in the development process and to represent the requests of industry companies”. In order to make the recovery start, we need targeted efforts to support the domestic consumption of instrumental goods, starting from the liberalization of amortization rates. “In our proposal – continued Losma – investments in instrumental goods are tax-deductible from income taxes, with shares that are freely decided by the companies. This measure does not have an influence – in the medium term – on the state balance, for it only implies a transfer of income for the inland revenue service. A minimum measure to adopt, in the shortest time possible, is to revise coefficients, so as to adjust the amortization quotas according to the real useful life of instrumental good, so that the investments of companies will be no longer penalized”. The fiscal leverage and the facilitations to promote research and innovation are, according to Losma, the suitable tools on which to operate, but he also added: “Strong tax pressure makes everything very complicated. While understanding the need to keep this line to keep State accounts in order, machinery manufacturers ask to reduce the Irap tax (the regional tax on production activities) on staff by a percentage equal to the export/turnover ratio of the company, with the goal to support the most virtuous companies and to boost the internationalization process of the companies that are still strongly oriented at operating in the domestic market”. ■ SCENARIOS ITALIAN WOODWORKING TECHNOLOGY: STABLE TREND ALSO IN THE SECOND QUARTER Once again, “stability” is the most suitable definition for the trend of made-in-Italy technology in the woodworking and wood-based materials industry. Just like the first three months of this year, also the second quarter was characterized by substantial stability on the domestic and international markets. And also in the April-June period, we must underline an essential difference: while stability in orders from abroad is a further positive step towards the consolidation of Italy’s strong export propensity, the same “stability” on the Italian market once again means that Italian companies using woodworking technology show no signs of liveliness, suggesting no recovery, how- ever moderate, in the short term. The traditional survey by the Studies Office of Acimall (the Italian woodworking machinery and tools manufacturers’ association), based on a statistic sample of manufacturers of all types and sizes, reveals decreasing orders down by 1.1 percent compared to the same period of 2012. Demand from abroad decreased by 0.9 percent, while the decline on the domestic market was 1.4 percent. The book of orders is at 2.6 months, while prices have been growing by 0.9 percent since the beginning of the year. Revenues in the quarter under scrutiny dropped by 3 percent compared to April- June 2012. According to the quality survey, 35 percent of the interviewed companies indicate a positive production trend, 42 percent stable and 23 percent decreasing. Employment is considered stationary by 81 percent of the sample and falling by the remaining 19 percent. Available stocks are stationary according to 46 percent, decreasing according to 31 percent and growing according to the remaining 23 percent. The forecast survey outlines possible short-term industry trends: moderate optimism for export, but nobody expects a rally of sales in Italy. Foreign orders will record growth according to 27 percent of the sample, while they are expected to stay at the same level according to 54 percent. The remaining 19 percent expects a drop (balance is plus 8). The domestic market will be shrinking further according to 27 percent of the sample, remain stable according to 73 percent (negative balance minus 27). A look at the index of confidence of Italian manufacturers, slightly improving for foreign markets after a long period of alternate positive and negative feelings, offers a small positive signal within a generally “wait-andsee” attitude for the future developments of international market and economy. Pessimism about the domestic market has become solid. The April-June 2013 period is the eleventh consecutive quarter with negative expectations, the seventh with a negative balance exceeding 20 points. Recovery is inevitably associated to government measures to revive domestic demand: everyone is waiting to see the impact of recent measures offer tax allowances for building renovation and a “furniture bonus”, for which a further extension at least to June 2014 has already been urged by many. ■ September-October 2013 XYLON INTERNATIONAL 21 EVENTS EPF: THE PANEL INDUSTRY MET IN DUBLIN The European Panel Federation, representing the European manufacturers of particleboard, Mdf, Osb, hardboard and softboard, held its Annual General Meeting in Dublin, Ireland (3 - 5 July 2013). In his presentation during the Open Part of the General Assembly on Friday 5 July, Epf President Ladislau Döry reported that the European particleboard production shrunk further by 5.5 percent in 2012 and amounted to 28.7 million m3. This production level thus remains far below the output peak at 37.8 million m3 observed in 2007. The furniture industry and the construction sector are the two main drivers behind the particleboard activity. Both remained subdued in 2012, reflecting the European economic context and the stagnant consumption especially for durable goods. The reduction of excess production capacities for particleboard will continue in 2013 and is not expected to end before 2014. Following two years of moderate growth in 2010 and 2011, Mdf production in Europe contracted by 6 percent in 2012, reaching almost 11 million m3, excluding Turkish and Russian production. This production level is significantly lower than the peak of 2007 at 13.3 million m3. Mdf production capacities continue to adapt slowly to lower demand. In 2012, European production of Osb contracted moderately by 2.3 percent and still exceeded 3.5 million m3. This level remains somewhat below the production peak at 3.7 million m3 in 2007. Finally, production of hardboard in Europe increased moderately by 1percent in 2012 compared to 2011, reaching 1.2 million m³ and a capacity utilisation rate around 75 percent. Following a decrease by 5 percent in 2011, the European production of 22 XYLON INTERNATIONAL September-October 2013 softboard upturned by 2.1 percent in 2012. The wood-based panels industry is trying slowly to get out of the economic downturn though it stagnated at low level during the year 2012 and continues to face significant challenges such as the limited availability of wood and increases in production costs, especially resins and energy. Mr. Döry also underlined the major event of the past year: the exhibition in the European Parliament during the first week of December 2012. Epf has embraced the opportunity given by Mep Gaston Franco to establish again an exhibition in the European Parliament in Brussels in close co-operation with Cei-Bois, Eos and other partners in the woodworking sector with the ambition to enhance the knowledge of the EU decision makers at the highest level of the concerns of the woodworking and panel industries on key issues such as carbon storage and wood availability and com- petition with the biomass energy sector. Attention was appealed through wooden artworks of famous European contemporary artists that like to work with wood and woodbased products. Epf advocacy action was successful in 2012 and EpfPF saluted the work of the European Commission and the Parliament to approve the report on the accounting rules and national plans for emissions resulting from land use and land use change from agricultural and forest activities (Lulucf). Epf expects that the new Lulucf rules will prompt governments to support the sector concretely, for example by encouraging the replacement of more energyintensive materials for wood in new construction and renovation. To conclude, Mr Döry expressed its gratitude to Coillte Panel Products for the invitation to come to Ireland and their tremendous help in making this Annual General Meeting successful. ■ PRODUCTS ATOS PRODUCTION UPDATES Digital drivers “E-Bm-As”. The new digital drivers “E-BmAs” by Atos (www.atos.com) are designed to drive directional, flow or pressure proportional valves without transducer, with the advantages of digital technology in terms of programmability and flexibility. The front panel integrates four leds for quick driver status diagnosis and the serial communication port for an easy programming through the Atos graphical software interface. They are suitable to drive one or two single solenoid proportional valves with two independent analog input signals or one double solenoid proportional valve. Axis card “Z-Me-Kz”. They represent a reliable solution for a wide range of applications thanks to the extended diagnostic functionalities and many valuable features. The Din rail mounting and the 4 fast cabling plug-in connectors allow quick and simple maintenance operations. The new “E-Mi-As” digital drivers are designed to drive directional, flow or pressure proportional valves with the advantages of digital technology within the small dimension of the new IP65 plastic box. They are assembled on the solenoids of proportional valves without transducer Digital drivers “E-Mi-As”. through the standard plug-in connector Din43650 format and they are suitable to drive single solenoid valves or double solenoid valves, using two drivers, one per each solenoid, connected by electrical wiring. They are programmed through infrared communication interface which allows to access the extended diagnostics functionalities and many other valuable features. The solenoid direct mounting allows simple in-field maintenance operations. The digital axis cards “ZMe-Kz” are specifically designed for electrohydraulic applications to perform position or alternated position/force closed loop motion control with extended interfaces and functionalities. These modern controllers are in Eurocard format, particularly suitable for applications requiring multiple I/O interfaces for auxiliary remote devices and for applications that are not suitable for integral-to-valve controllers due to harsh environment conditions. The Atos graphical software interface allow to easily program and manage the axis card configuration The front panel with alphanumeric display, buttons and leds allows basic parameters adjustment and quick diagnosis. Profibus Dp or CanOpen are available for professional level programming and use. New “Z-Me-Kz” axis cards complete the Atos comprehensive range of electrohydraulic solutions for motion control. ■ September-October 2013 XYLON INTERNATIONAL 23 TECHNOLOGY CUTTING “MADE IN GIBEN” The recent edition of Ligna 2013 gave Giben the opportunity to present their latest innovations connected to the world of panel sawing solutions. In cooperation with Politecnico di Milano, Giben (www.giben.it) has finally developed – after the presentation of the prototypes which took place two years ago – “Prisma6000 Ecotech”, a panel saw presented during the latest edition of Ligna in Hannover. This patented machine, equipped with linear motors, both on the saw carriage and pusher, features prismatic guides to keep a perfectly constant distance between slide and magnetic rail, a basic requirement for the operation of linear motors. These motors allow to eliminate the friction of mechanical components such as gears, chains and belts and, con- sequently, also reduce noise, wear and maintenance. The main benefit is, without any doubt, the remarkable saw carriage speed reaching over 230 meters per minute as well as the pusher speed of 170 meters per minute. This enables to carry out up to 15 cuts per minute, combined with very high acceleration. The blade motor can reach up to 37 kW. The saw carriage and the pusher move on a magnetic rail and thus expensive maintenance operations of a pressure cutting machine are simply eliminated. Another key benefit is the adoption of “Kers” (Kinetic energy saving system), resulting from acceleration and “Icon1-Spv”. 24 XYLON INTERNATIONAL September-October 2013 “Prisma 6000”. deceleration. Each time the saw carriage moves, its energy, that is normally wasted, is gathered inside an accumulator which conveys the energy to the cutting machines when it is full. The results processed in cooperation with the university yield average energy saving by over 30 percent generated from the saw carriage motion. In the “Ecotech” version, lubrication is forced and managed by the computer, a brand new generation device as well. “GdriveQ” indeed is a totally innovative and extremely user friendly user interface based on touch screen icons as optional elements. The easy accessibility to all mechanical units is ensured by four wide doors that allow the operator to easily and comfortably access the machine in all the areas of the saw carriage. Another patented innovation by Giben was the launch of “Icon1-Spv”. It is the evolution of “Icon1” sawing machine, conceived without motors onboard the saw carriage. An additional frame to support a stack of panels above the worktable, and forks that act as intermediate station allow to carry out loading operations without interfering with machining operations. The result is remarkable saving in terms of footprint behind the machine and time, because the machine can be loaded during operation. ■ $, -# + /)&.-$)(+2 ( *- (- ,2,- ' -#- ,* $!&&2 )!! +, -) !.+($-.+ '(.!-.+$(" )'*($ , # ,-)+$(" ( -# )+ +, 1 .-$(" ,2,- ', + & -) #(& .-)'-$&&2$- ',#+- +$, 2)(,$ +& /+$$&$-2)!,#* 0 $"#-*%"$("-2* ( ,$3 $, -# ( 0 4, *+).- # .-)'-$0+ #)., $,,* $5,)&.-$)(!)+ ,-)%$("0))*( &,0# + -# .-)'-$0)+% ,--$)(,( !,-,2,- ',!)+.-)'-$'- +$& #(&$(" '&'%$#"'! ''&''$''''"'' ''&''' ' "#$"#$'&'$#$"#$' PANELS STRATEGIC INNOVATIONS TO BE MORE COMPETITIVE From gluing systems and equipment to the supply of turnkey plants for panel production, mostly osb, for the Italian market. This is the story of Group Imal Pal Globus, getting ready for further development in the Italian woodworking landscape. Loris Zanasi. Let us tell you: the company we are going to talk about has been waving the Italian banner up high in the panel production business. In an industry where our country has gradually lost market shares, they decided to expand business, starting a challenging "virtuous circle" that shuffled all cards on the table. Here's the story... The industrial story of Group Imal Pal Globus – respectively based in San Damaso (Modena), Ponte di Piave (Treviso) and Galliate (Novara) – arouses curiosity for its combination of several decades of experience in chip preparation and gluing technology, inline equipment for quality control, process control, panel handling and new expansion visions that supported an effective aggregation strategy. In recent years, the group has developed and invested in continuous forming and pressing technology, complementing its product portfolio for the supply of turnkey plants for particleboard, mdf and osb production, as well as insulating panels, pellets, pallet blocks, waste treatment and management. The holding company, Imal (an acronym for “Impianti macchine automatiche legno”), founded by Paolo Benedetti in 1970, is a model of “made in Italy” business, born in a garage like many others. 26 XYLON INTERNATIONAL September-October 2013 No big investments, much creativity and the right knowledge at the right time, generating successful synergy. From the original production of glue mixers (and later on, gluing machines, scales and other gluing equipment), in 38 years Imal and Pal have developed some eighty industrial patents and a diversified core business through a strategy of acquisitions that has finally involved also Globus, specializing in wood grinding and refining machinery. A view of the Imal factory in San Damaso (Modena). Today, the group is run by the Benedetti, Zanasi and Dal Ben families, with 350 employees and total revenues above 100 million Euros, mostly generated by export that account for close to 90 percent of production. “The history of our group is closely related to Paolo Benedetti”, says Loris Zanasi, managing director and Ceo at Imal. “A genius, and a hard-working man, who started his career as electrical chief engineer in a particleboard plant, setting up his own business after many jobs. The turning point was the invention of the first automatic machine for glue mixture preparation. That’s how Imal, Impianti macchine automatiche legno, was born in 1969. Water kept flowing and the product range expanded gradually.ddd Today the company offers all it takes to manufacture mdf, particleboard and osb, with solutions built within the group or as contractor. This mission is supported by tighter and tighter collaboration with Pal, resulting into a merger in 1998, and Globus, a manufacturer of chipping machines, enabling Imal-Pal to “close the loop” and handle virtually all process stages with their own technology. Producing different plants to produce panels requires a wide spectrum of expertise... “We have excellent staff”, Zanasi says. “A company is great if they have great people. Our staff have been with us for decades, their loyalty is amazing. This adds to continuity at management level, with different generations of our families running the companies... a unique value... For all these years, we have been able to work in a changing world, always expressing what we are, what we can do, often contributing with our experience in processing waste management, also in industries other than wood. We have built and delivered plants for different products all over the world! Just to give you a clear example of what we can do, we also make “cubes” for pallets from woodworking scraps, without cutting a single tree! A few pictures illustrating the variegated expertise of Group Imal Pal Globus”. Pal is a global leader in wood cleaning and recycling. What’s the secret of a good panel? “Raw material is definitely on top, with the right grain size to press fiber and strands efficiently and achieve a consistent layer. This is Globus’ specialty, they manufacture the world’s biggest knife cutting machine for chip refining. It’s the only one with 690 millimeter knife, an effective patented system that executes a uniform distribution of material, all along the knife, achieving an hourly capacity of 18 tons”. Why are Italians so good in panel processing, but you are virtually the only specialist in panel production technology? “It’s a strange business, difficult, small… many Italian panel manufacturers have closed down, the “big ones” are fighting hard. German competitors can rely on a “country system” and government support, especially for export and easy credit to customers. Here September-October 2013 XYLON INTERNATIONAL 27 PANELS quality product made of a raw material grown with sustainable methods and very lightweight. This is a major achievement, not only from a technical standpoint, as the product offers high added value". Do you think osb is the panel of the future? “We see different destinations for each type of panel: a certain type of osb panel might also penetrate the furniture sector, subtracting market shares to particleboard and mdf, but clearly each panel has specific destinations based on its physical and mechanical properties. We can say that, with IPan, we have invented a new opportunity for a panel that is stronger than particleboard and can be laminated, coated or veneered to make lighter kitchen and office furniture. in Italy, we have no support, and we are even burdened by the heavy bureaucracy of our country. One of your latest creations is the production plant for poplar osb installed at IPan of Group Bonzano… “Osb is increasingly popular and its applications are expanding, mostly in constructions and packaging, which is trying to replace plywood. Osb production from poplar is an important project for Italy, as we have imported 100 percent of osb from abroad until few months ago. Once up and running, the IPan plant will deliver 500 cubic meters per day, a high 28 XYLON INTERNATIONAL September-October 2013 Mr Zanasi, it seems you are growing against the general market trend: the Imal Pal Globus does not seem to know what crisis means…. “We are working hard: that’s the only way to stay in business in the global market and keep growing. We are not afraid of working in a mature industry and we try to exploit all niches. Take the example of plywood, we supply dedicated machinery for quality control, having focused the resources of our electronic department on this segment; we have a few dozens of highly skilled engineers and technicians. Or panel measurement with ultrasound devices to identify possible separations, non homogeneous areas or air pockets inside the panel. Last year we developed a system to inject steam into the mat before the press, which helps increase productivity by 10 to 25 percent as a result of an additional "cooking" phase for the bottom layer. I can also mention our X-ray detectors for foreign bodies in panels, or another Xray system to measure mdf panel density inline, or again our solutions to measure formaldehyde emissions, a digital camera shooting one million pictures per minute to check the grain size of mdf or particleboard chips, and “turnkey” laboratories to measure all panel properties. How do we manage? We listen to customers and put together our expertise to give a successful answer”. ■ SOFTWARE FROM THE HEART OF THE MACHINE TO THE BRAIN OF THE COMPANY The future of software is clear: maximum flexibility and adaptation, ease of use and tight integration with business operations management. Because producing effectively, also with a working center, is no longer enough… Behind the brand of an international giant in the woodworking software industry, we find Italian roots. And a boom that has supported and pushed the growth of numerical control machines in the domestic scenario. We are talking about Licom Systems, a company of Bollengo (Torino), with a subsidiary in the Triveneto area in Gaiarine (Treviso), founded in 1992 by Marco Silva and Giovanni Pichioldi, Italian subsidiary of British Vero Software and exclusive distributor of Alphacam software for wood, stone and plastic processing and mechanical operations. Licom System is a “made in Italy” company that has found the winning path for internationalization and that is a leading actor in the development and diffusion of working centers for wood, plastics, marble and metal. In 1995 some of the shares of the company were sold to Licom Systems Limited, in UK, the company developing “Alphacam” software for NC machine programming. In 2001, Licom Limited was sold to the Planit Group, a giant in the software industry, which in 2011 merged with Vero Software, a company listed on the stock exchange. An irresistible ascent that has brought the turnover of the reference system at over 100 million dollars; two million (dollars) collected in our country by Licom Systems srl, 60 percent of which in the wood, marble, metal and plastics industries. The customization of software and the increasingly strong integration between technology and enterprise management are the new frontiers for Alphacam and Licom System, as we were told by Marco Silva, the owner, together with his business partner Giovanni Pichioldi. wood, marble and metal – and this is an important benefit, for it allows us to work in different fields. We can count on several customers, though they are very "attentive" to investments. Fortunately, we have adapted to the changes of recent years: until 2011, for example, we achieved our turnover mainly thanks to machine and equipment manufacturers rather than with the final customers. The balance moved and we moved as well, with excellent results in 2012, bucking the trend against what we were seeing and we were hearing around us. Another aspect that is evolving directly involves our traditional customers, namely machine manufac- We are living a particular moment of the woodworking industry, a moment of deep suffering. How are you reacting? ì“We are operating in four sectors – plastics, September-October 2013 XYLON INTERNATIONAL 29 SOFTWARE An important role is played by maintenance contracts that the customers sign together with us and that push us more strongly towards performance and services: continuity is not only an important economic base for a consolidated and constructive relationship, but it allows us and our customers to look at the concept of service from another perspective, with mutual benefits”. turers, who are becoming our competitors: they directly propose their own software solutions and, thus, they are eroding the shares of first installations. Also for this reason, we moved in advance so as to find different application fields, addressing to all the customers who have more complicated needs not really from a geometrical-functional point of view, but from a management point of view, proposing solutions allowing them to interface with external databases or third-party software – an approach that is ensuring satisfaction with important customers that ask us to integrate a specific software solution in their chain. A long, continuous line, thus, where integration between different packages is absolute”. “There is a third element that is characterizing this season”, continued Silva. “Today more than ever, we have a competitive benefit as part of a great group: constant technology exchange. It’s not mere chance that the motto is “share technology”. The latest release of “Alphacam” software features several implementations, with important graphical simulations integrated in the package. You can “touch” the higher performance of the product compared to only four, five years ago. 30 XYLON INTERNATIONAL September-October 2013 The time when the joiner looked at the working center as a space shuttle is over, isn’t it? “Many things have changed, I say it again. Today software is a basic element for production assets and I am convinced that there is a lot of room for companies such as ours. We have experience, we know new technologies, and, at the same time, we have the skills to increase the performance of those companies that have some years of working experience. The fact that the generations of our customers have changed has not to be neglected: in the laboratories and in the factories, we talk with young people between twenty and thirty years, much more "inside the topic" than their parents or company owners. I also want to say that there are more and more customers convinced that dealing with an independent company, specializing in software development, allows them to be supported better and more effectively, because we can deliver a strongly customized product and leverage experience from different fields. Very often we see more preparation, a stronger open-minded approach towards advanced systems in industries different from the wood sector, entrepreneurs in the plastics and metal industries, who do understand the importance of a good software solution and are not frightened by the costs or the need to carry out a minimal training process. This makes us think. In the world of wood, maybe, this is a bit more difficult…”. Well, the working center is no longer an unknown innovation, but difficulties are not lacking… “We started at the beginning of the Nineties and we directly experienced this situation. Our software was one of the first solutions to be implemented in the wood industry. We have simplified many things; today we live in a new stage of this evolution; the needs of contemporary design imply higher complexity in production, despite a difficult economic situation such as the current one. We need something more and better, but invest- ments are postponed, people try to make the most of what they already have, both in terms of machinery and software. And we send a strong message in this scenario: if you do not want to buy a new machine, make the most of the one you have optimizing its software. We can operate on outdated machines and increase their flexibility and productivity, improving performance also significantly, allowing them to carry out machining processes that could not be imagined! And all this has been confirmed by facts allowing us to achieve – as I were saying at the beginning of our meeting – excellent results in 2012”. What is the most requested feature? “…no limits to the machine, it has to carry out what was considered as impossible before. Today we tend to leverage a technology more, to make the most of it thanks to suitable programming. Many entrepreneurs prefer to carry out “in-house” operations rather than relying on subcontractors, in the past they thought they were not able to do that. On the contrary, with definitely more limited investments compared to the purchase of a new machine, today they do not only carry out more difficult operations with great simplicity, but they also increase the productivity. Our customers ask us to improve feasibility to move towards this direction: with “Alphacam” we go beyond the limits of “on-board software” and we offer effective solutions, proving that each machine can perform more effectively if it is adequately managed”. Can a good software solution reveal unknown sides of a machine? “Sure! We have some customers who have fun in processing particularly complex workpieces and we have unleash our creativity with them. They are our favorite customers, because they spur us to develop the most diverse applications. During the past three years, we have defined special systems and controls for designers that probably we would have not even considered without customers' motivation such as in the case of wave panels for trendy kitchens, panels for public venues, restaurants, discos and so on. The product, however, always stems from customer needs: through our site we gather different requests that the mother company evaluates and then – if they have a value – they are developed. The same applies to classical furniture, a field where our systems allow users to import grey-scale drawings to machine capitals and very classical decorations or low-reliefs requested by Russian and Arab markets. Subcontractors for us remain the most stimulating players because, having a varied customer portfolio, they are a source of inspiration and challenges for us and they provide us with precious information and hints from the market”. As to future prospects, you are confident… “… and we would be even more confident if we saw more attention on training. We struggle too much to make people understand that this is not a cost, but a real investment! Leveraging good software and making the most of it requires constant training: we organize courses in our facilities or in cooperation with category associations, companies and local administrations, to explain how to leverage what they have in the best possible way. We need to be more active also in schools: we have provided several professional institutes in Italy and abroad with free “Alphacam” software licenses, because we want to contribute to the knowledge of new systems and, thus, create future customers”. (l.r.) ■ September-October 2013 XYLON INTERNATIONAL 31 TOOLS REKORD: “TOPFIX” TOOLS Rekord of Rovereto (Trento), www.rekordsrl.com, a company specializing in the development of processing systems for wooden doors and windows, attended Ligna 2013 presenting their stateof-the-art solution: the range of “Topfix” tools. “Topfix” is appreciated by an increasingly large number of professionals of the doors and windows industry. Designed by Rekord to ensure high performance levels to the wooden doors and windows industry, “Topfix” is an essential solution also in small laboratories, for it simplifies operations and reduces the time required for process management, enabling the operator to focus on product quality. Topfix is characterized by great ease of use, it requires fewer inserts and insert types. This simplification translates into lower costs for operation and spare parts. “Ligna has confirmed its position as leading international exhibition, an event where the most important innovations for wood processing and machining are present- Nicola Pedrotti. ed”, said Nicola Pedrotti, Sales Office Manager of Rekord. "The company was perfectly in line with the keyword of Ligna 2013, that is efficiency. The combination between innovation spirit and the use of high technology can ensure higher competitiveness without any doubt. The ”Topfix” system is an example. Excellent surface finishing, longer life of inserts − managed more easily – reduction resulting surface finishing does not required further sanding operations. of costs and productivity increase are the benefits offered by the tools of this system. Thanks to “Topfix” the manufacturers of wooden doors and windows can provide their customers with the quality they are looking for». “TOPFIX” IN DETAIL HW knives are profiled and self-positioned axially and diametrically, while the special profiled wedges copy the whole perimeter of the knife profile perfectly. Cutting at a high axial angle eliminates all imperfections caused by the tools with standard straight knives: the 32 XYLON INTERNATIONAL September-October 2013 Changing the knives with the tool mounted on the machine facilitates maintenance operations, ensuring the highest safety level and reduced time. A reduction of 75 percent of maintenance time can be obtained compared to the average time required for the use of tools with a different concept. Thanks to its features, “Topfix” can increase productivity at least by 35 percent through the increase of cutting and feed speeds. Result? Lower processing costs and improved working quality. “Topfix” is characterized by great ease of use, the tool requires fewer inserts and insert types. This simplification is transformed into reduced operating costs of spare parts. Rekord tools are combined with “full service” supporting the customer in all stages. Everything starts with the project definition according to customer requests. Each tool component is attentively designed, through 3D simulations on Cad stations, so as to evaluate process interactions and final performances, in a precise and reliable way. Also after the tool is delivered, Rekord continues to support the customer through high-quality postsales service. ■ TECHNOLOGY KITCHENS AND BEDROOM DOORS IN 24 HOURS: THE BROWNS 2000 CHALLENGE Delivering cabinet doors or components for kitchen sets within 24 hours from order entry is a sci-fi challenge. UK company Browns 2000 has won this challenge with a revolutionary business model and Scm Group’s technology. Peter Brown puts you at ease. He is an Englishman who can laugh and live life for what it brings. As soon as you meet him, you feel like going out for a beer, talking about football and plans for Saturday night. Then, surprisingly, you realize Peter is a sort of "furniture genius", who has invented his own way of doing business in this complicated world. An ingen- ious Englishman, if you allow this definition, who – with a recipe all of his own – proves that there is still much to invent… But how? We are going to tell you. Not before telling you we had the pleasure to meet him in Rimini, at the Scm Group headquarters, a company he is fond of. At Browns 2000 (www.browns2000.co .uk), his factory in Cramlington, near Newcastle, Northumberland, Northern England, there are really few machines without the Scm brand. The fleet includes a “L’Invincibile” sliding table saw, various Cms-Brembana Macchine glass and marble cutting machines, some “Superset” and “Topset” moulders,a Sergiani press for curved components, Dmc sanding equipment, a Morbidelli “Hpl” edging and routing cell, around sixteen “Ergon” working centers integrated by Mahros handling equipment, two laser edgebanding machines and a “slim line” by Stefani. Peter Brown came to Rimini because he is considering new investments, including a new Morbidelli “Powerflex” boring cell. Peter Brown, left, with Gabriele De Col, managing director at Scm Group Uk. Peter Brown, right, with Ian McCarthy, sales Manager at Scm Group Uk. A major customer, whom we were pleased to meet not only for the energy he radiates, but also because Some samples of Browns2000 production. September-October 2013 XYLON INTERNATIONAL 33 TECHNOLOGY TEHNOLOGY DAYS EDGEBANDING & MORE The laser edging in the spotlight October 17 to 19, Thiene (Vicenza) An opportunity to learn more about technologies and materials which characterize the design of contemporary furniture: three days dedicated to presentations, practice tests and live demonstrations of new Stefani technological solutions for edgebanding. You will see with your own eyes the efficiency of the new “Laser Line” technology applied to the latest materials and the innovative "Slim Line" system with Pur glue. A preview of the new single-sided edgebander "Solution Hd B" will be presented, which stands alongside "One Touch" model and the moulding cell "Solution". we learned about a new way of doing business, or at least, a way we did not know. Let’s start from a significant economic figure, i.e. the woodworking business in England is worth one hundred million Euros approximately, considering new equipment, a bit less than fifty percent built by Italian companies. But let’s listen to Peter Brown. “The adventure began in 1983, in a garage, as it often happens”, Mister Brown said. “I was struck by wood, and how I could transform it. Real passion. I involved my wife, and together, we created the story of Browns 2000. In thirty years, many things have changed: today we have approximately 20 million Euro revenues, about eighty people, including our children, and we specialize in cabinet doors for kitchens and bedrooms. We do not just process wood but, in order to provide The Scm “Ergon” nesting router with independent X axis, the foundation of Browns 2000 success story.. 34 XYLON INTERNATIONAL September-October 2013 full and fast service, we have learned to process also marble and glass. We are more independent, we have acquired more expertise to manage the entire process directly. This makes the difference with other companies: we provide complete high-quality solutions, using the best materials and technology available. That’s our philosophy...”. “Sales and manufacturing somehow coincide in our company”, Peter Brown continues. “Customers who come to us don’t just see products, but also how we build them, what we do, with which tools. Also for this reason, we have invested much in machinery and equipment, in order to be sure we achieve the final result through flexibility, speed and productivity. If you choose one of our cabinet doors or kitchen sets, you don’t buy a piece of panel, glass or marble, you buy us, what we are: you buy Browns 2000.” “Those who know the peculiarities of the British market can easily understand the Browns 2000 phenomenon”, said Gabriele De Col managing director of Scm Group in the United Kingdom, who, together with Ian McCarthy, sales manager, is the link between Browns and Italian wood technology. “When Peter says “customers”, he means something like two thousand installers. Not a few hundred resellers of a big customer, but thousands of joiners, however inaccurate this definition may be, who collect orders from final consumers to manufacture a new kitchen or renovate an old one. They don’t produce or they manufacture made-to-measure carcasses: they choose with the final customer, they identify what they need and they purchase what is necessary. An order arrives at Browns 2000 and is immediately sent to production, and executed in few hours. Then it is delivered directly to the final consumer, where it is installed. Very often, especially in big cities, installers come from outside, so it is convenient to find the kitchen at its final destination, and costs are optimized as well. With this approach, the "price variant" has a lower impact and profit margins are more interesting”. “The value chain is minimized: the drawing is supplied by the installer, goes into production where nesting machines, powerful membrane presses or highspeed edgebanding machines help deliver the order within the day. Very often, design is carried out in a dedicated area of the company website, where you can select models, finishing, handles and accessories, set dimensions, choose complements, color, type of drawer or door closure…”. “Your readers should consider – De Col adds – that the construction heritage in the United Kingdom is often “historical”, so it’s almost impossible to implement standard sizes or solutions. Everything is made to measure, tailor-made; the standard production concerns only few large manufacturers. We are not talking about big volumes, but rather big service! An unknown model elsewhere , and even in England only the best companies work like that”. We are talking about higher quality production, to the extent that laser edge banding is justified. Peter Brown totally believes in the Stefani’s laser technology and he has recently invested in the world’s first Stefani double-sided first and second pass linked combination laser edgebanding line. It will be delivered in November 2013 together with the Stefani “J profile” soft-forming single side edgebander for handle-less doors, another exclusive solution embraced by Browns 2000. “Laser edge banding is one of our latest investments”, Peter Brown said. “In the latest fifteen years we have spent over 70 million Euros on new machines, but I was blown away by laser edge banding by Stefani! It's a wonderful gluing method, offering great results especially for high-gloss cabinet doors. We switched from an excellent “Slim line”, which also ensures highquality edge banding, with a virtually invisible glue line, to a laser machine. The result was so convincing that we immediately purchased a second machine and decided you can bear higher costs if you can work with excellent results at high speed. We have selected all our machines based on quality, and always considering we don't make one thousand identical cabinet doors, but one thousand doors all different from one another. In Great Britain, the in-line manufacturing concept is still dominant amongst large manufacturers, but more Stefani solution “Laser and Slim Line” edgebanders, the pinnacle of edgebanding technology. and more companies, also in view of the economic situation and modified demand structure, realize that having to deal with large stocks or warehouses of semifinished materials can be a huge problem…”. Mr. Brown, how did you choose Scm Group as your reference technology partner? “The first experience was an edge banding machine we really liked. In those years, we had business relationships with other Italian suppliers, but the level of satisfaction was not the same. The rise of nesting technology, an ideal method for our production patterns, brought us closer to Scm and their “Ergon” machining centres. Today we have sixteen, which handle virtually all the components we produce; five centers are equipped with handling units connecting them directly to the sanding line followed by membrane presses. Having chosen this system, we have grown much and we can now go from drawing to finished product in one day. When customers decide to change their kitchen, they don’t want to wait. We decided to work to make this possible, and we accelerated into that direction, which is basically the same as the batch one everyone is talking about…. If you allow this expression, our challenge is producing big volumes of made-to-measure elements for small installers, a sort of contradiction that technology can solve. In addition, each time we see the opportunity to work differently, faster, better and cheaper, we meet our installers, we inform them about our projects, what we want to do, and we think together about the best way to implement change. And it works...”. (l.r.) ■ September-October 2013 XYLON INTERNATIONAL 35 X YLON MADE-IN-ITALY IN THE WOODWORKING MACHINERY INDUSTRY WOOD TECHNOLOGY, INDUSTRY, TRADE AND HANDICRAFTS X YLON.it THE ONLINE DAILY NEWSPAPER OF THE WOOD INDUSTRY X Y LON Early information for better decisions… Centro direzionale Milanofiori - 1° Strada - Palazzo F3 - I-20090 Assago (Milano) phone +39 02 89210200 - fax +39 02 8259009 - [email protected] - www.xylon.it TECHNOLOGY “BSOLID”: SOFTWARE FOR NEW PERFORMANCE Lower costs, short machining time, greater benefits, more competitiveness. This is the result obtained by Mcm in Cantù, the “home country” of furniture, thanks to “bSolid”, the new software by Biesse. Visiting Mcm in Cantù – still a stronghold of Italian furniture, though slightly “faded" – is like a teaching lesson. Here, you immediately understand that high quality furniture always comes from excellent craftsmanship and great expertise, but it would be impossible to stay in the market – however small and “niche” – without the aid of technology. And actually, advanced technology. Including software, because a “custom” solution can revolutionize high-end furniture production, reducing machining times and costs. At Mcm – the acronym for MolteniCaldera-Molteni, fifteen employees and strong roots in the legendary Brianza of the Fifties, founded by Giorgio and Ernesto Molteni with their business partner Augusto Caldera (still working in the company) – they know this, as they have been experiencing directly for a long time. And successfully. They have always produced custom furniture, unique items that often complete the production of renowned brands, very famous brands: “…anything too difficult to manage for them – they told us at Mcm – is often entrusted to us…”. A great business card, we must admit. In the Eighties, the market went through a transformation phase, and also at Mcm changes occurred and the company approached new technology. More versatile machines, working centers, software. A challenge that the new generation leading the comMirco Molteni. pany, namely Mirco Molteni, his brother Jonni and his cousin Matteo Molteni, faced in person. With a reference partner such as Biesse from Pesaro. “We have always been producing only medium-high end furniture”, explained Mirco Molteni. “70 percent of our customers are private consumers who reach us through their architect or interior designer, though our organization enables us to work as subcontractors and to react to market fluctuations in a flexible way. Last year, for instance, we acquired a major customer who placed an order for a significant number of kitchen units for a renovation project. We are close to one and a half million revenues and we export 30 percent of our production to Switzerland, France and Germany”. Manual skills are still a key added value for high-end tailor-made products. September-October 2013 XYLON INTERNATIONAL 37 TECHNOLOGY BIESSE INSIDE IS BACK From 17 to 19 October 2013, open doors at Biesse Inside, the traditional open house event that gathers customers and prospects to Pesaro. An opportunity to see machinery and plants in operation and experience their contribution to enhanced process management, with a focus on flexibility and productivity. Spotlights on “Winstore”, the automated warehouse offering effective response to more and more complex storage needs. Much space also for the revolutionary software “bSolid”, an easy and intuitive tool to control a machine and much more…. Two topics will attract great attention: on one side nesting, for which Biesse has devised new solutions, on the other egebanding, with a system that won the “Visionary” award at the latest Awfs exhibition in Las Vegas. The furniture district of Brianza has changed a lot in the past few decades: how have you reacted to this trend? “It was not easy to keep up with this revolution: high labor costs and low availability of skilled staff have driven us closer to technology, in order to preserve certain production standards. We started to invest in innovation about thirty years ago, taking the most significant steps in recent years. in 1997 we purchased our first horizontal panel saw, a cantilever and forklift truck for efficient logistics, saving up to 30 percent in handling operations and transferring the corresponding resources to furniture production. We started to work with Biesse in 1992, when we bought our first working center, a “Rover 464” model that was at the top of the range in those years… Biesse has always been a reference for us, but today, with “bSolid” software (we illustrated the features of this new poerful software in the May-June issue of Italianwoodtech, editor’s note), we have scaled up to new levels. We have collaborated with them to bring the software closer and closer to user requirements, to develop this solution into a real tool for our daily work. We have been working intensively at this project, 38 XYLON INTERNATIONAL September-October 2013 Two pictures of “Rover Alpha” (the “Rover Bg” prototype) by Biesse, equipped with the new “bSolid” software. running a five-axis working center, which we selected in order to have a machine with virtually unlimited capabilities. And we did the same with the new “bSolid”, which has become gradually easier to use as it approached its final shape. For almost one year now, the software has been running onboard our “Rover Alpha”, a prototype of current “Rover Bg”, and everything has become much easier and intuitive”. How has your work changed? “First of all, we are no longer dependent on subcontractors equipped with five-axis machines, we are self-sufficient also for complex operations. We machine unique parts, whereby the ease of use of “bSolid” ensures short cycle time: shorter time from order entry to production start, shorter time to manufacture the required elements and move on to assembly. It is so “comfortable” that we are transferring more and more operations, even simple one, to the working center driven by “bSolid”. What’s the difference with three-axis software you used before? “As I mentioned, in one hour we can complete the design and send it to the machine, while in the past it took one day. “bSolid” is intuitive, parametric, more powerful and versatile especially for surfaces. Just think of a craftsman who is approaching the world of working centers. He has attended a training course, but he receives an order for a specific element and cannot remember how it can be made. With “bSolid” you simply define geometry with few clicks, follow instructions, and the screen displays the workpiece ready for production, while the software develops all operations to manufacture it. What can I add? Today we receive an order in .dwg format (a “classical” design software format, editor’s note) and the drawing is immediately “translated” into the machine logic”. “I must say – adds Mirco Molteni – that we have created an internal technical department, and now things are much easier because we have valuable specific skills; however, even companies without a technical department can benefit from significant process simplification with “bSolid”, both for basic and for complex projects. Once a design is in the system, "bSolid" sets up the necessary operations, up to the required tooling. If you design a complex part and you realize you have made a mistake, you don’t need to re-compile the entire program from scratch: you just insert the required modifications and you’re done. The new Biesse software executes all checks and shows a 3D simulation, highlighting possible issues of any nature, thanks to its collision detection system. So, in few steps and very easily, an operator can program the workpiece, check toolpaths, identify the most suitable tool and review all machining steps, up to the final result. And finally, production can be launched in full safety and reliability! Besides the huge potential of parameter-based changes directly onboard the machine, allowing to execute the same operation on two different panels without any additional programming, I really appreciate the artificial intelligence of “bSolid”, those processes that, once the geometry has been acquired, allow the software to "think about" and sug- gest possible operations to achieve the final result. Another plus is the collision detection system I have already mentioned, tuned to the machine's numerical control, therefore absolutely realistic and reliable. Two more solutions “made in Biesse” installed at Mcm. “Rover 30” working center and “Ebl110L” panel saw. “Collaborating with Biesse to develop a software that could take into account our requirements and working methods was really a great opportunity”, Molteni concludes. “They have been able to understand what we need, and to create an advanced tool that is also easy to use, setting even the most “conservative” joiner at ease...”. by Luca Rossetti ■ September-October 2013 XYLON INTERNATIONAL 39 FAIRS SICAM NUMBER FIVE! The event that opens the new furniture season after each summer break is back in Pordenone. A comeback that seems relatively unaffected by a crisis that has struck many other exhibitions. bition also for the undoubted skills of its patron, Carlo Giobbi – effectively supported by his children Carolina and Michele – whom we visited also this year to talk about what is awaiting us in October. As we have known each other for a long time, we took some liberty... CARLO GIOBBI A proven exhibition, with a valuable audience, and only positive feedback. Consistent figures even in a critical period like the current one. And this year, there are no worries for overlapping dates with Made, unlike 2012. Aren’t you getting bored? Carlo Giobbi. Here we are, everything is ready. A few more days, and Sicam – the event to be held in Pordenone, completely dedicated to semifinished materials, supplies and components – is starting off. There is no need for long introductions, as we believe the story of this event (this year celebrating the fifth edition, though its origins date much farther back...) is well known to everyone. The same is true for its role of annual even, only second to Interzum, which is a biennial exhibition. News for this year starts with a different calendar: the exhibition – running from 15 to 18 October – is not going from Wednesday to Saturday, but from Tuesday to Friday, as decided by exhibitors themselves. This is no actually new, as organizers informed industry people and press immediately after the exhibitors’ opinion poll of the previous edition, last October. Accurate and attentive, the Exposicam team… The event has become a leading exhi- 40 XYLON INTERNATIONAL September-October 2013 “If you love your job, you never get bored”, he answers with his usual confidence. “If you work with passion, if you do your best, that word has no meaning. And I add that you don’t have to run after new ideas for their own sake; after all, it is not easy to do something unexpected. We are in a mature economic and historical period: much has been done, much has already been invented. Nevertheless, if you have better ideas, you can always find opportunities. But let me tell you that, at least in fair organization, in this kind of services to companies, you cannot start a new age. Many things have changed, we have experienced many adventures, we have seen many stories. We like the stories where we work well, we give all we can to our exhibitors and our visitors in terms of service and hosting, so that they can focus on their business. The “Sicam model” – if you allow his definition, which I have always found excessive – aims exactly at unifying all services to leave all exhibitors and visitors exclusively to their business”. So, what's left to do? “As usual, work hard to keep the results achieved, without relaxing. I don’t need to tell you that, in times like these, it’s not bad keeping a constant trend… We are also recording a reduction of square meters, but it's just few percent points below the average value of the previous four shows, and this year again we are around 13 thousand net square meters. You know better than me that many companies have closed down, many others have merged, more again have been taken over. On the whole, the number of actors has decreased, but I repeat we cannot complain. However, let me stress that in Pordenone you will find all leading companies in the different industries, and we are proud to host major multinational companies such as Akzo Nobel, Porcellanosa, Renolit and Kronoswiss, just to mention a few names: in a year when everyone says the Italian market is standing still, it’s not easy to draw the attention of big names...”. A solid event, that the market shows to appreciate. What about collective stands? Could they open up new opportunities? “I keep saying that collective delegations are our core business. We have always done that, that’s where we come from. Since long ago, in different industries and different countries. Our company Business International has always done and keeps doing that, although it is not a matter of business for us; the purpose is to support exhibitors willing to approach certain markets, leveraging our experience and organization skills”. We repeat it: nothing to get bored... “… and I repeat I don’t know what that word means. Sicam is a matter of quality, and as such it requires constant commitment. The problem is not selling more space, because Pordenone is not a big expo center and we cannot grow beyond a certain size. But this is a satisfactory formula for our exhibitors, whom we constantly ask advice and suggestions. We want to do what our customers need, and SOME FIGURES... Pordenone is ready to host the fifth edition of Sicam, the international exhibition of components, semifinished materials and accessories for the furniture industry. Here are a few figures to give you an idea of what you are talking about: in 2012 there were 17 thousand visitors, 30 percent from abroad. The overall figure is relevant (basically stable, compared to the show record, almost a miracle right now…), as well as the fact that operators came to Pordenone from 94 countries; the international scope of visitors is an added value that even organizers would not have imagined few years ago. Visitor figures from Europe were excellent (more than 70 percent of foreign visitors, with Germany, Russia, France and Spain in the lead), and "growing interest" from Turkey and Asia. Exhibitors were 500, one more or one less, and also among them many interesting companies came from across the border… Dates have already been fixed and communicate also for next year, from Tuesday 14 to Friday 17 October 2014, again in Pordenone. the recipe we have created keeps working, as facts prove…”. For the first time, you will have a technology manufacturer... “Cefla Group requested and got an information booth to greet their customers, as many of them exhibit at our show, and other operators who visit the show and can be interested in their offer. There will not be any machine, I want to stress this, because this is not our business; there will only be painted semifinished materials, produced with Cefla technology by their customers. An experience that I consider positive and might be extended to other exhibitors, but always with the same approach”. (l.r.) ■ September-October 2013 XYLON INTERNATIONAL 41 THE EDGE IN ITALY GETS BIGGER focus on semifinished products and supplies NEW COMPANY “The growth of a company follows a clearly defined route which we all must adhere to": so spoke the patron of Giplast Group spa, Giuseppe Marozzi: "competent managers, efficient business organization, accurately-sized production capacity". Today, after the acquisition of Flexibord spa, Giplast Group spa is ready to meet all of these requirements. “We needed to adapt the business organization to the new headquarters and the new goals we had to pursue”. From the handicraft business created by grandpa Adamo to the creation of Giplast Srl in the early Nineties, it was an easy step. Now the incorporation as a stock company (S.p.A.) indicates a clear project: refocus the company with a strong industrial approach and prepare it to collect funds in a different way. "Companies are currently experiencing a critical period due to the credit crunch, therefore we need to seek and create optimal financial conditions to be competitive in Italy and most of all worldwide. Sure, it is not easy to accept losing absolute control on your own company, but if you want to create a stronger and more reliable business, then you have to adapt your attitude and envision a different way of doing business, closer to real market needs and trends". Given this premise, we can state that Giplast Group is ready to face all types of commercial and financial challenges. NEW GENERATION NEW DIMENSIONS A new generation of entrepreneurs is ready to seize the company’s steering wheel. Patrizio Marozzi, currently sales manager of the group, is showing his competence and skills in the field. With strong technical skills acquired in many years spent on the plant floor, he represents the third generation, after grandfather Adamo and father Giuseppe, who was the main creator of the success and growth of Giplast Group spa. "You cannot invent the future, you build it day after day with commitment and determination, while ensuring quality, continuity and reliability to the companies that put their trust in you is the best way to support your marketing”, continues Ceo Marozzi. "Our company pursued harmonic and balanced growth until 2008", Marozzi continues, "but after the devastating economic crisis of recent years, we had to renovate both production and organization, involving all departments. We laid the foundations to reverse the trend and start growing again, investing in modernization and research while everyone else was cutting costs. At the beginning of 2012 we saw early results, with a 15 percent growth trend, resulting from reaffirmed customer trust and the contribution of new products like methacrylate edges. We also launched a new plant for the production of laser edges. In the second half of 2012, we recorded an upsurge in orders, which forced us to 42 XYLON INTERNATIONAL September-October 2013 Click to enter the wood industry xylon.it accelerate our development plans. It was necessary to adapt the size of our plants to the increasing pressure from our customers. In that period we decided to buy a competitor, and specific events guided us towards Flexibord spa. In September 2012 we met the former owners and, after the initial approach, we signed a preliminary agreement in December 2012. Negotiations continued with alternate and uncertain phases until May; then, after drafting the final contracts, on August 2, 2013, we acquired the entire stock capital of Flexibord. Having closed the transaction, we finalized the reorganization of production at Giplast Group spa: the historical site in Giulianova (Teramo), specializing in customer service, guarantees quick and flexible production across more than two thousand colors, thanks to several small and medium-sized plants. In Luzzara (Reggio Emilia), the Flexibord spa site, we will focus on few colors and large batches, leveraging plants that can manufacture Abs or Pvc foils up to 700 mm width. The Flexibord plants, that were out of size for a highly fragmented market, have acquired an essential role in our development project, as we can leverage the commercial and production synergies of both sites". With total 50 thousand kilos per day capacity, 140 employees, over 25 thousand square meters of indoor facilities, and consolidated turnover exceeding 26 million Euros, Giplast Group will try to reach direct European competitors in the short term, establishing themselves as unique Italian reference for plastic edges. Service, reliability and size will be the trumps to conquer a more and more demanding market. ■ Hall 2 - Stand A30/B31 www.xylon.it focus on semifinished products and supplies SALICE: MANY NEWS ON SHOW Salice (www.salice.it), a company specializing in the production of furniture hinges and opening systems, will present also at the next Sicam in Pordenone, many new features. To complete the range of “Slider” coplanar systems, the new “S10” system has been specifically designed for kitchen and bathroom base or wall cabinets, as well as for any kind of cupboard. “S10” responds to the needs of a coplanar sliding system for doors with reduced width up to min. 450 mm and weight up to 10 Kg. This system broadens the applications for co-planar systems and complements the existing products, such as “S20”, “M35”, “M50”, “L70” and “L100”, whilst delivering the same smoothaction characteristics and decelerated opening and closing features. “Slider S10” can be supplied on request with special dimensions, readyto be assembled or as a universal kit, ideal to be personalized according to your cabinet project/design. “Lapis” by Salice represents a revolution in form and style in comparison to what has been available previously. “Lapis” is a hinge system which offers characteristics of adjustment, resistance, robustness and damping performance, which are industry-leading. Moreover it has been conceived with “Eclipse”. “Slider S10”. aesthetic principles that are the antithesis of those previously applied. Lapis requires the same standard drilling patterns and processes used in traditional furniture hinges and it does not need special workings on door and cabinet side. Both covers move with the hinge elements synchronously, hiding the technical components and enriching the product with refined aesthetics, far from the traditional geometries of furniture hinges. No fewer than 12 finishes and 144 combinations offer a high personalization level, meeting the requirements of producers of any kind of furniture. 44 XYLON INTERNATIONAL September-October 2013 Mainly designed for kitchens, offices, built-in appliances and compact apartments, “Eclipse” moves doors with weight up to 30 Kg. and height up to 2500 mm. The main impetus is the design of “Eclipse” is the simplicity and convenience of installation, whilst it offers numerous and important advantages both to final users and to furniture assemblers. The soft and smooth sliding, as well as the cushioned end stop are the first characteristics that can be perceived, conveying a sense of robustness and quality to the system. The movement of the door in and out of the recess is assisted by a dedicated mechanism which allows the door to be closed only when it is fully withdrawn from the recess. This feature prevents the damage which can occur when the door is “Lapis”. closed before the door fully clears the recess. Uniquely, both assembly and disassembly can be performed with the cabinet already installed. The system can be inserted from the front without the need to remove the cabinet side. Similarly, the mechanism can be removed without disassembling the cabinet. Easy, quick, accessible and intuitive, the three-dimensional adjustments are performed from the front. “Eclipse” can be supplied on request with special dimensions and preassembled, ready to be assembled or as a universal kit, to be personalised according to your cabinet project/design. ■ Arturo Salice: hall 7 - stand A2/B3 Salice Guide: hall 7 - stand B5 Bortoluzzi: hall 7 - stand B7 ICA MOBIL3 THE “URBAN MATTER” RANGE TAKING CARE OF QUALITY The world of Ica Group (www.icagroupspa.com) is continually evolving, with an unerring focus on the latest design trends and on the requirements flagged up by designers and architects. For this reason, the R&D laboratory has dedicated its energies to the development of wood coatings with a distinctly metropolitan flavor. The “Urban Matter” range − composed of high-impact, material-like effects − embodies a style that's at once contemporary, refined, realistic and "imperfect" (due to the deliberate unevenness of the coated surface). It's a style that's very much inspired by the everyday. Using this range, it is possible to produce surfaces with “Cement” and “Corten” effects, retaining the rough appearance of the material being simulated while also offering the warmth to the touch that only wood can provide. The Urban Matter range can be deployed for a plethora of creative uses, giving the imagination free rein, with the potential to come up with an infinite variety of ever-changing and unique effects. An industrial look and “powdery” colors characterize the “cement-effect” finish. The range encompasses three gray tones, which are the fruit of Ica Group's research into the latest trends in contemporary interior design. The effect is produced through a coating cycle that combines the use of the water-based base coat, mixed using a spatula, with the special effect “Vellumatt”, in three different shades. The “Corten” effect embodies a contemporary style that is even more "lived-in", with an uneven surface characterized by light and dark nuances that reproduce the deep coloration of natural “Corten” steel. The effect is produced through a coating cycle, that combines the matt black base coat with water-based aging agents, flower yellow and oxide red, with the color movement being generated by means of a jet of compressed air on the coated surface. ■ Skill, technology and much experience. This is the Mobil3 (www.mobiltre.it) philosophy, a company where production operations are monitored closely: from raw material selection, to advanced machinery technology, up to great experience “acquired over many years”... For over thirty years, the company has been cooperating with leading furniture and kitchen manufacturers, specializing in the production of postforming tops (the portfolio includes tops, bars for tops and tables, bars for doors and shelves) or squared and edged parts. Today the company also offers turnkey consulting for contract installations, leveraging a staff of qualified engineers to support designers and companies in the identification of suitable solutions. Raw materials are strictly selected by quality and purchased from the best suppliers, both for particleboard and laminated panels (standard, water-repellent, fire-retardant and Fsc-certified for environmental protection), and four glues and balancing paper coatings, as well as edges (Abs, laminates, thin laminates). Mobil3’s latest creation is the collection “Raggio 2 mm Laminato 1,2”, representing pure innovation within its market segment, by virtue of elegant shaped tops with only 2 m radius and highquality laminates up to 1.2 mm thickness. “Raggio 2 mm Laminato 1,2” finds extensive application in kitchen areas, bedrooms with wardrobes, office furniture including desks and table tops. It is available in bars or cut-to-size parts, with thickness ranging from 16 to 50 mm. Mobil3 is always available to meet different customer requirements. All they need is a digital file with the drawing of the top to be manufactured, and the company will create and deliver it ready-to-use. ■ Hall 2 - Stand A44/B45 September-October 2013 XYLON INTERNATIONAL 45 focus on semifinished products and supplies THE BIG RACE TO HONEYCOMB Edgebanded and bored panel. From timber trade to panel processing, up to a semifinished product ready to be assembled. This is the story of Tonelli, a leading actor in honeycomb panels in Italy. From the daily business of a furniture factory to timber trade, up to the production and processing of honeycomb panels. In between, the development of a product and process technology that is now achieving great success, as a result of a green approach and a generation change in the woodworking shop domain. This is an interview with Tonelli, based in San Mari- Honeycomb panel. 46 XYLON INTERNATIONAL September-October 2013 no, a holding of two companies: Tonelli Italia in Cerasolo Ausa di Coriano (Rimini) and Tonelli France in Faulquemont (Moselle). Founded in the 1940’s by Italo Tonelli, the former factory manager of a furniture company in San Marino, then a self-employed furniture maker, and finally a timber reseller with a few business partners in the Rimini area, Tonelli reached a turning point in 1963, with the arrival of Italo’s sons Salvatore and Piero Tonelli and the launch of honeycomb panel production. Tonelli is currently active in the wood and paper business for industry and home decoration, from semifinished materials to cut-to-size panels with finish foils, up to hollow-core panels for the production of doors, furniture and partition walls. Attention is focused on handicraft and small joiner’s workshops, delivering products ready from stock. A different business is eco-friendly hollow-core panels “Ecopan”, a honeycomb core laminated with two cardboard sheets, originally conceived for pack- aging, now also available in the “Ecopan Design” line, which we found very innovative and interesting: a platform for the easy development of eco-friendly furniture items and design objects. In the San Marino headquarters, with 55 employees and 25-thousand-square meter indoor industrial areas, the company manufactures honeycomb and carries out all woodworking operations. The production of packaging is executed in the French site, 6 thousand square meters. 3500 square meters more with a score of people are available in the Rimini site. Customers are major brands, including Colombini, Valentini, Valcucine and TreP&Trepiù, just to mention a few. While covering several foreign markets, the company still suffered from the real estate crisis, which impacted door and furniture production, and consequently the products offered by Tonelli. However, optimism, driven by the awareness that entrepreneurs have to be able to take risks and look ahead, still remains. We met Piero Tonelli in his office with daughters Amanda and Arianna. partners for our customers. You cannot avoid following the market, providing it with what it is looking for. Today we can supply measure-made elements, parts and semifinished materials ready to be assembled and finished by customers, based on their design. We have always been very keen on leveraging new opportunities. This is the same spirit that, back in 1963, led us to create a “different” honeycomb. The latest challenge is providing resellers with edged bars, materials that get far from standards. And also in this case, we were stimulated by the market. Good old joiners no longer exists and the few survivors don’t have enough space, equipment or staff to make everything. Better Mr. Tonelli, did you invent honeycomb or purchase high-quality “ready-toPiero Tonelli. not? use” products, so they come to “My father was the first to make honeyus, tell us what they need and we comb with rectangular structure. It is more beau- produce measure-made elements for them”. tiful and tougher than the hexagonal shape, offering highly resistant mechanical and structural fea- And what about good old honeycomb? tures. It is the product that has brought our name “In the furniture business, "high" thickness is more around the world, because we delivered a light- and more popular. Making thick parts with solid weight solution that, unlike the hexagonal structure, wood is expensive and heavy. With our honeycomb, was more acceptable for door manufacturers back you can have panels combining light weight and then, as they were still accustomed to wood strips. high resistance. We have a new plan that outputs Therefore, doors were the main application for this up to 100 thousand square meters per day. We inhoneycomb, that was a real masterpiece. Today, our vested a lot because I believe that business is goproduction is entirely hexagonal. ing that way in the future. We could not do otherwise: if you want to approach increasingly comMr. Tonelli, much water has flown under the petitive markets, we must be in the vanguard. bridges, and you are among those who have re- Not only: we will have to be even more flexible, dealized it was essential to add value to the product liver services, including “just in time” deliveries. you offer…. Just think we have customers that get their “That’s true. We have never given up the wood trade "processed" product one day after they place the business, despite the big changes it has under- order. Obviously, you can guarantee such servicgone. We have learned to laminate with paper or es only if you can rely on raw material stocks, high pvc, to produce semifinished materials ready to be flexibility and efficient organization". ■ assembled. We acquired the equipment to cut, drill, mill, as well as the competence and technology to become more and more “complete”, real reference Hall 2 - Stand C30 Factory with photovoltaic plant. September-October 2013 XYLON INTERNATIONAL 47 focus on semifinished products and supplies DANZER SHOWCASED NEW PRODUCTS At interzum 2013, the world’s leading trade fair for the furniture supplier industry and interior design, the global hardwood and veneer specialist Danzer (www.danzer.com) showcased their product range. With the new materials and visual appearances, customers can turn their ideas into reality – which explains this year’s slogan of Danzer’s fair booth: Imagine. “Linea”, “Figura” und “Vintage Style” Examples for new surfaces are Danzer “Linea” und Danzer “Figura”. Danzer “Linea” is a cut-to-size high quality veneer, which exhibits an attractive rift cut appearance. Made from the real species, industrial process ensures a reliable and cost-effective supply. Danzer presented “Linea” in Cologne in four wood species: American Walnut, American White Oak, European Birch and Silver Birch. For Danzer “Figura” a technical process creates highly decorative figured veneers, which can virtually not be distinguished from a natural grown figure. The Danz“Linea”. er method mimics the natu- Industrial Danzer ral process that results in fig- 3D-Furniere ured veneers. This ensures Furniture brand Herman that the grain structure of the Miller recently introduced in wood is persistently altered North America an iconic and the visual appearance design for first time made of wood: the Eames® Molded will not fade over time. Danzer “Vintage Style Ve- Wood Side Chair – realized neers” overcome the tradi- with Danzer’s patented 3Dtional limitations of genuine Furnier. vintage wood - to be best More than 70 years ago, suited for individual projects Charles und Ray Eames - they allow industrial ap- experimented with molded plications with this kind of wood. As the designers rustic veneers: the produc- pushed the material as far tion process just ac“Figura”. celerates the natural aging process. Vintage Style is currently available in European Oak. At the fair, Danzer also showcased examples for various applications. E.g. Metro Goldwyn Myers film studios in Beverly Hills, California have been fitted with Danzer Vinterio Sapele; as it could go at that time, the studios present their they surrendered to the deAcademy Award Oscars in sign process that ultimatefront of this high-quality wood ly led to their Molded Plastic Chair. With Danzer 3Dsurface. Danzer Vinterio’s product Veneer the classic shell has range is newly completed now been realized in wood with the wood species Eu- and is being produced at an industrial scale in the USA. calyptus und Anigre. Danzer 3D-Veneer also allowed to realize US-furniture company Geiger’s Clamshell chair family, which instantly won the Best of NeoCon—Gold Award in the seating category. The ever broader usability of 3D-Veneer is supported by a completely new develop- 48 XYLON INTERNATIONAL September-October 2013 ment of 3D-inner layers. They exhibit superior physical properties and make 3D-moulded parts more cost-effective. Danzer is going to expand their production capacity for the new 3Dinner layers step by step. An impressive example for the use of 3D-Veneers is showcased in an assembly hall at the United Nations HQ in New York. Danzer donated American White Oak and 3D-Veneers for the furniture in the Trusteeship Council Chamber. They are being used in three different ways: plain, as form following 3D-Veneer on the curved table tops for the delegates, and as 3D-mould for the chairs of the Danish brand One Collection. Visitors of the Danzer fair booth couldparticipate daily in a drawing for Danzer’s natural “WoodCover for iPad®”, which uses natural 3D-Veneer to cover the tablet’s organic shape. Danzer’s ability to combine wood with other materials is highlighted by an extraordinary example from the automotive industry: “Aluminum Beaufort”, a development for German car maker Audi, exhibits aluminum pinstripes as an elegant accent. ■ OECE (Sherwin-Williams) SAYERLACK PAINTS FOR GLASS “TOTAL BLOCK” AND “TOTAL WHITE” Creating measure-made solutions to turn customer ideas into reality is a core value for Oece (a SherwinWilliams brand), an established supplier of innovative solutions for high-impact glass painting, addressed to the furniture and design sectors. Oece delivers strength and beauty to glass surfaces with a wide portfolio of customizable solutions. Besides matte lacquers, they offer a line of special effects for glass, delivering original solutions to innovative companies, while responding to all creative challenges and visual requirements. Water-based pigmented finishes for glass offer specific sustainability and environmental protection features. Versatility, excellent adhesion and inalterable chemical-physical properties are the result of advanced production technology ensuring original and innovative chromatic results, meeting the most sophisticated requirements. Simple application, a wide range of available solutions and customization options make Oece special paints a valuable and effective tool for handicraft and industrial furniture manufacturers and architects. A series of special effects can be applied to glass or wood, with different methods, to achieve the same final visual impact. Metal effects, glittering “Stardust”, sand, drops, iridescent, fluorescent, craquelé, marble, granite and mirror effects are just the most popular special finishes by Oece, mainly consisting of water-based products conceived for innovative high-quality applications. “Safety Glass” is the water-based finish designed to guarantee the safety of glazing and mirrors. It creates a thin film that, in case of accidental crash, retains all glass or mirror fragments, preventing damage and wounds. ■ The R&D laboratory of Sherwin-Williams Italy (www.sherwin-williams.com), after intensive research work, has achieved results with water-based products that so far could only be obtained only with a solvent-based cycle. That’s the origin of Sayerlack “Total Block” and Sayerlack “Total White”, respectively a transparent water-based sealer and a white water-based paint.Until today, bleached and natural effects on oak and woods with a high tannin content in general, could be obtained only using solvent-based stains and solvent-based acrylic coating systems. This is due to the fact that traditional water-based products extract compounds from wood, such as tannins and its derivatives, and bring them to the surface, where they oxidize when they come into contact with the air and assume various shades and cause streaks or blotches of yellow, green or grey. The new transparent sealer “Total Block Acv2306/00” and the new shade of white “Total White Acv2306/13” are formulated based on an innovative, highperformance binding agent which makes it possible to obtain bleached oak and natural oak effects on woods with a high tannin content, using a fully waterborne coating system. Water-based technology with minimized volatile organic compound emissions, protects the environment and human health. Tannin is blocked during the first application of “Acv2306/00”, while the substrate is sealed during the subsequent application phases. The products with the code “Acv2306/XX” can be overcoated with any waterbased primer or topcoat, avoiding the formation of tannin stains. The shade “Total White Acv2306/13” (applied using spray + rag, or paintbrush) is used either pure or diluted with the transparent sealer “Total Block Acv2306/00” to obtain different gradations of white. The product “Total Block Acv2306/00” is spray-applied as a sealer and, once dry, a water-based primer coat can be applied followed by a water-based topcoat, to achieve a natural oak effect. ■ September-October 2013 XYLON INTERNATIONAL 49 focus on semifinished products and supplies LATEST NEWS FROM CLEAF Cleaf’s (www.cleaf.it) constant research and innovation have found further and prestigious acknowledgment in the award “High Product Quality" of 2013 Interzum - intelligent material & design”. Centre-piece of Interzum, the international fair and acclaimed show-case of the field, the award selected Cleaf’s Fusion surface in recognition of its innovative aspects of material, function and design, within a highly-selective list of candidates. The Cleaf's exploration in style and technology carries over references from the worlds of design, architecture and fashion, adopting their codes and then re-writing them on surfaces in a new alphabet of leading-edge technical and functional performance, as well as tactile and visual content. Research, innovation and technology are the distintive features of the “Fusion” line of products, brought forth by the commitment and passion of Cleaf Research Lab. “Fusion” results from the incorporation of textiles and threads to panels and laminated surfaces through state of the art technology, and provides the world of interior design with highly innovative solutions in both aesthetics and functionality. “Fusion” is creativity: a new surface with a versatile, original and eclectic personality, interpreting up to date trends through surprising textures and palettes to offer projects and productions a whole new range of solutions in style. The entire line was developed by Italian expertise: high profile techniques and processing for a product of top quality and creativity, further proof of Cleaf’s commitment to innovation. Inspired by the soft wood of red pines, “Millennium” finishing features the very same, characteristically polished and textural quality, especially noticeable 50 XYLON INTERNATIONAL September-October 2013 to the touch. The main trait of this new finishing is its foremost flaming look, creating intriguing visual effects with an unpredictable alternation of opaque and polished levels. The contrast makes for a truly remarkable and impactful decorative design. Warm and refined, with a vintage look, “Engadina” is a new finishing inspired by the typical grain of sanded pinewood, available in a wide range of colors. A pleasant and vaguely retro solution, in keeping with Cleaf distinctive style of re-elaborating traditional aesthetics within a perfectly contemporary perspective. Exciting new reflexes for the new surface “Kristall”, the result of the consistent and painstaking work at Cleaf research lab. B.M. “MADE IN ITALY” “Kristall” explores the reflection of lights and images, its polished surface elicits visions, feelings, and light effects. The color offer, ranging from white nuances through warm and cold gray shades to dark blue, reflects the latest trends and style in design, emphasizing the surfaces distinctive personality. The range can also be coordinated with “Tss” Cleaf products, to generate amazing combinations. Besides its specific aesthetics, the significant depth of the acrylic material makes Kristall highly reflective and especially resistant to scratching, spots and humidity, for the widest possible versatility in interior design applications. “Syncro Coated” is a specific final varnishing process applied to “Tss” panels and generated by Cleaf Research Lab in cooperation with expert craftsmen. It was brought forth as a revisiting of coating and weathering techniques, with the aim to accentuate and emphasize the texture of finishings. The color also plays a major role in the final look of surfaces, as it is employed to fill in or subtract, depending on the depth desired, yet always to an impactful and remarkable effect. And then, the new “Azimut” embossing is inspired by the lively texture of cedar wood, aged and worn by the passing of time. The wood grain evokes memories and times long past, for a warm and enveloping atmosphere. The grooves bear a reassuring witness to the past, carrying it into contemporary life style. Cleaf is offering Azimut in a range of opaque and solid colors, ranging from optic white to pitch-black. ■ Handles, decorative and technical accessories since 1973. Passion, values, artisan expertise. Founded by Francesco Valli in the heart of Brianza area, B.M. srl (www.bmsrl.net) is specialized in the production of decorative and technical accessories. Progressively grown by combining an increasing technology level, they succeeded over the years to satisfy the various markets needs. The processing of materials such as iron, aluminum, brass and stainless steel has been added to the company's original processing of plastics and zamak (zinc alloy). Now they have more than 1,000 catalogued products, divided into decorative (handles, knobs, clothes hangers, keyhole plates) and technical accessories (hinges, shelf holders, shelf supports, wall hanging brackets, rail brackets, protective feet, wardrobe fittings, spacers and accessories). Since 2010 the company has been based in a new and modern production site designed in conformity with the most rigorous ecological and environmental regulations. “Prodotto in Italia” (“Made in Italy”) are the Italian words the company likes to use to consolidate their job philosophy. B.M. is proud to study, design and realize their products entirely in their own factory, like a high quality tailor made suit, in a customized size done by expert hands that satisfy every single demand. At next Sicam in Pordenone, B.M. will introduce a patented hanger for cabinets with anti-disengagement system and a full customized wardrobe fittings. ■ Hall 2 - stand B39 September-October 2013 XYLON INTERNATIONAL 51 focus on semifinished products and supplies A SOLID GROWTH FOR NASTROFLEX Nastroflex (www.nastroflex.it), a historic company located in the Veneto Region and leader in the field of abrasives all over the world, is witnessing a solid growth: its turnover has increased by 13.5 percent during the first seven months of 2013 compared to last year. Founded in 1970, the company of Ponte di Piave is one of the most important and internationally recognized in the production of coated abrasives for sanding with a wide application in the wood and furniture sectors, as well as engineering, textile, ceramic, footwear, glassmaking and tanning. In spite of the long crisis that has hit crucial sectors for Nastroflex − such as that of wood and furniture − the company has successfully increased its business and aims to reach a turnover of 19 million Euros by the end of 2013. In production terms, this corresponds to nearly 6 million square metres of abrasive papers and cloth produced, and over one million belts and rolls, which are the most used shapes in the furniture industry. In the face of aggressive markets and fierce competition, Nastroflex has been able to maintain its leadership and continues to offer its clients the highest quality, efficiency and competitiveness. The use of abrasives is a crucial step in the execution of a product and often the deciding factor in its success or failure. Consider for a moment particular finishes such as polished and matte in the first place, to understand the importance of this process. As for Nastroflex markets, the best news comes from abroad with double-digit growth in Brazil and Chile, a trend which is confirmed in Central America. In Europe, they are growing at a fast pace, especially in Germany, Poland, the UK and Scandinavia, while in Italy there are signs of a slow, yet difficult, recovery: in the first seven months of this year there was a drop of -5 percent, but recovery is expected by the end of the year. The Middle East – a traditional market for the Venetian group − is once again particularly dynamic with a 33 percent increase over last year, which bodes well. In total, the foreign 52 XYLON INTERNATIONAL September-October 2013 markets amount to 43 percent of Nastroflex’s turnover. Over the next few months the company aims to exceed 50 percent. Gianluca Pellicciari, Ceo of Nastroflex, commenting on the positive results of the first part of the year, stressed that the company has hit major strategic objectives: "The growth of Nastroflex, in challenging times such as these, is due to a process of reorganization undertaken between 2010 and 2011 that has led to greater efficiency, quality and innovation. All of our departments are currently fully engaged with our product and maintain a close relationship with our customers. We have also begun to invest in young people by launching a hiring programme and ad hoc vocational training. Many of our most innovative solutions are enhanced by involving the supply chain and the main producers of sanding and painting machines and systems, including Cefla, Costa, VietBiesse. Customer training and assistance are our greatest strengths: we reach our customers in every part of the world, test the machines next to them, and apply all that is needed to optimise their performance. Impeccable quality, training and assistance are the reasons for our growth". In sharp contrast with what has been and is still happening in our country, Nastroflex relies on Italian workmanship to assure quality: they have brought back “in house” processing that requires tight control by company technicians. To this end, Nastroflex launched a multi-year investment plan in 2012 that is already bearing fruit in terms of even greater quality and efficiency. ■ NEW SURFACES BY REHAU Rehau (www.rehau.com) introduced at last interzum in Cologne “Rauvisio”, brandnew surfaces program, combining the advantages of thermoplastic laminates with a perfect aesthetics. A complete systems able to simplify the processing and stimulate the creativity of furniture manufacturers and designers. By supplying panels that perfectly match with Rehau’s laser edge edgebands, the opportunities in furniture design become unlimited. “Rauvisio Crystal” Crystal is an exclusive polymer glass laminate that makes possible to create glass effect fronts and splash backs, with all the advantages of working with polymer laminate. Available in a large size and low weight, it allows realizing different shapes, to make customized cuts and flexible perforations for all types of handles, at any time. Developed as an alternative to traditional lacquered elements, “Rauvisio Brilliant” is the last generation high gloss polymer laminate “Rauvolet pure-line”. that offers a uniform, mirrored surface. The unbreakable union between edge and panel allowed by the laser technology, without leaks and frame effect, makes Rehau’s surface glossy in the whole panel, for unparalleled new quality of sheen and aesthetic perfection. With the new “Rauvisio” surfaces can be offered to manufacturers and furniture designers an even more complete system that opens new perspectives in the interior design. Rehau presents also “Rauvolet Pure-Line”, the tambour doors with a puristic design. As leading develop- “Rauvisio Brilliant”. er of innovative systems for furniture industry, the company interprets the “flat design” trend with this first tambour doors system that combines smooth surfaces’ essential aesthetic with the functional advantages of modern tambour door systems. The perfect complement for kitchens and offices, Rehau’s solution offers new design options and customization of spaces, thanks to its linear, compact design. “Rauvolet pure-line” transforms the "slat appearance" of conventional tambour door systems into a homogeneous surface: in this way, it cleverly combines the advantages of polymer tambour door systems, such as excellent running properties, space saving and unhindered access to the entire cabinet contents, with a flat appearance, which could previously only be achieved with panel or sliding doors. In addition, the smooth front can be cleaned very easily, in contrast to the segmented surface of tambour door systems. It is available in solid colours and also with “Rauvisio Crystal”. customized prints. Any print can be applied to the flat tambour doors, ranging from subtle patterns, creative decorative finishes, photos or logos. This creative freedom enables the optimum coordination of designs in the kitchen or office – and creates new dimensions in room design. Rehau offers this system for both horizontal and vertical application – including accessory components matched both in terms of appearance and function. ■ Hall 3 - stand B32/C33 September-October 2013 XYLON INTERNATIONAL 53 focus on semifinished products and supplies OMNIDECOR FERRARI PRECIOUS REFLEXES HINGE WITH INTEGRATED DAMPER …such are the effects that OmniDecor (www.omnidecor.net) has been creating for years, through a more and more in-depth and productive interplay of know-how, technological experimentation and state-of-the-art design. Among the recent Falegnameria 1946 releases, “Fabric” finishing, by Dutch designer Kiki van Eijk, has found an innovative and enchanting application. The pattern, applied to a historical OmniDecor product, “DecorFlou Mirror”, results in an amazing surface, rich in light, reflexes and sophisticated visual geometries. By combining fabric “patches” and a mirror, the design acquires a powerful visual impact through subtle threads of light, ever changing with the perspective, light and surrounding objects, thus transforming any environment. Falegnameria 1946 employed this original and unique surface to create a full range of bedroom furnishings, emerging from Omnidecor research as a treasure cove of light and reflexes. The main concept of project is the use of mirrored surfaces instead of the more traditional wood in the manufacturing of the major components for a contemporary bed-room: spacious wardrobes, chests of drawers, bedside tables. The beauty and care for detail in all items focuses attention exclusively on their refined quality. ■ Ferrari, the Italian hardware furniture manufacturer (www.ferrarispa.it), during the last Interzum in Köln, has introduced to its customers the new soft-closing hinge with integrated damper. This hinge is equipped with a hydraulic damper that is concealed under the hinge arm, ensuring a silent and smooth closing of doors. Through a lever on the hinge arm the damping effect can be easily adjusted. Ferrari hinges are available also in different finishing to comply with the needs of the most demanding furniture makers and meet the last design trends. Hinges with higher finishing, for example, are specific for environments with aggressive elements to the metal where an high quality guarantee it is needed with the same aestetic. The ancient brass finishing was developed following the latest trends in furniture design, in this way hinges can be even more integrated into cabinets, especially in matt lacquered furniture or the darkest kinds of wood. Ferrari is creativity, intelligence, expertise and knowhow applied to the furniture industry. We believe in constant innovation, that is why we implement innovative technologies to develop unique products and this is how we won the trust of customers all over the world. ■ Hall 4 - stand A20/B21 54 XYLON INTERNATIONAL September-October 2013 FAMA INTERNATIONAL CONFALONIERI FORGING TRADITION “TOUCH” SYSTEM: INVISIBLE HANDLE In Carpeneda di Vobarno, near Brescia, a land where metalworking is part of the historical identity, Fama International (www.famainternational.it) has built its success on a solid and heartfelt tradition. The material is in fact forged according to an ancient technique that has remained unchanged over the centuries, thereby reflecting passion, skills, and the love for the craft. All this has led the company to the creation of a range that stands out for its artisanal excellence: Fama Italian Design, a section dedicated to the creation of handles and accesso ries for doors, windows and furniture. This range consists of handmade bronze products. Fama allows designers, clients, and architects to dream and have a product created especially for them. In addition to the products available in the catalogue, the company can turn any requirement into reality, from the idea, passing through the wooden model and casting process, to tailor-made creations. ■ “Touch” is a furniture opening system (international patent) made by Confalonieri (www.gruppoconfalonieri.com). It 's totally hidden. A new idea of furniture handle: minimal, simple, elegant and customizable directly by the manufacturer. The system allows a movement that reveals the socket, but the material, finish and the same handle will be implemented directly by the furniture manufacturer, so as to create a fully integrated opening solution. Vertical or horizontal. It can also be used for sliding doors. Thanks to the flexibility of the system and its chameleon-like adaptability, “Touch” always guarantees a different look to the cabinet. The system is composed of a bar of aluminum and some (at least two) hinges. The bar allows the continuity with the door and the perfect alignment with the hinges. The grip cover must be made of Mdf, which will be (depending on the choice of the manufacturer / designer) the same finish or a finish in contrast with the door. Decorative materials (mirror, laminate ...) can be placed on the cover of the handle for a different characterization. Given the enormous success on the market, Confalonieri has studied a new evolution. At Interzum was premiered and at Sicam there will be the presentation of the final version of the opening system with “Touch” damped closure which increases both comfort and elegance. ■ Hall 5 - stand C37 September-October 2013 XYLON INTERNATIONAL 55 focus on semifinished products and supplies BLUM’S FITTINGS INNOVATIONS Austrian fittings manufacturer Julius Blum GmbH (www.blum.com) will be presenting innovative fittings solutions that bring enhanced user convenience to the entire home – particularly to kitchens – at Sicam 2013 in Pordenone from 15 to 18 October 2013. The highlights of Blum’s presentation will feature the “Aventos Hk-Xs” is a new addition to Blum’s lift systems. It nicely rounds off the existing programme that comprises the “Aventos Hf” for bi-fold fronts, “Aventos Hs” for large fronts (and those with cornice and crown mouldings), “Aventos Hl” to conceal electrical appliances and “Aventos Hk” and “Aventos Hk-S” for modern stay lifts throughout the home. “Aventos Hk-Xs” is based on a new kind of construction and is perfect for installation above re- Blum’s new “Legrabox” box system. frigerators and larder units or for cabinets with little depth. “Clip top Blumotion”, the hinge with integrated soft close, comes in a wide range of models. New!: the hinge is now also available with an opening angle of 107°. The new hinge ideal- ly complements the existing programme and inspires users with a boss drilling depth of just 11.5 mm. It can therefore be used for door thicknesses of only 15 mm. In other words, Blum offers the right fittings solution for every door. “Legrabox”, the minimalist box system by Blum, boasts a sleek and clear-cut design with slim side walls that are straight inside and outside. “Legrabox pure”, the full metal version in stainless steel (with an anti-fingerprint finish) or with matt finishes in three different colours, will be available to authorised dealers and cabinet-makers from autumn. Interiors can be beautifully organised with “Ambia-Line”, the new inner dividing system by Blum that comes in two lines: epoxy coated steel in various colours or a combination of steel and selected wood decors, allowing users to set accents in interiors. ■ Hall 4 - stand C10/D10 “Aventos Hk-Xs” for small stay lifts. 56 XYLON INTERNATIONAL September-October 2013 EMUCA EUROSTEEL ITALIA MANY NEWS FOR THE FURNITURE INDUSTRY A FULL SERVICE With over 30 years experience on the market, the Emuca Group (www.emuca.com) designs, manufactures and sells a wide range of products for furniture, carpentry and hardware sectors. Many news presented at the last INTERZUM IN Cologne and that will be showcased also at next Sicam in Pordenone, “Vantage”. from 15 to 18 October. First of all the new Technical Catalogue: aesthetics are renewed, and all the color and applied images of the products are incorporated. Moreover, the chapters have been restructured to facilitate the search for and the use of their target customer, as well as new help tables. In addition, new product proposals are made to continue maintaining an offer that is both competitive and innovative. Emuca expands its offer of drawers for kitchen and bathroom with the new “Vantage Q” drawer. The new drawer incorporates a new “Supra”. appearance and straight lines, as well as 50 Kg. guides. With this launch Emuca continues in its commitment to innovation, combining efficient solutions with aesthetics and quality at the best prices. Also expanded its offer of wire solutions for the kitchen of the “Supra” range. With this objective, it has incorporated three new products: “Lake Supra” Corner Unit, “Soft Supra M15” Lateral Bottle Rack and the “Soft Supra M40” Column. Emuca will also present its new proposal of handles. With this objective, it has launched a renewed catalogue with commitment to a wider range and aesthetic improvement. The catalogue is organized in four families: aluminium, zamak, steel and Abs-Pvc. Emuca also incorporates the new “Aliante” sliding system for cabinet doors. Said system is equipped with smooth and quiet sliding, with the possibility of cushioned door closure. It is designed for two-door or three-door cabinets weighing up to 85Kg. As far lighting is concerned Emuca presents its new Led lighting proposals to enjoy light in furniture. It proposes different personalized luminaires with warm or cold light such as the “Orion”, affordable price or such as the “Crux”, with builtin sensors such as the “Diflex” or the wide variety of possible compositions with the “Rolflex “ Led strip and its accessories. ■ Eurosteel Italia srl (www.eurosteelitalia.com) is, since 1988, a supplier of metal components for the furniture and light carpentry for any sector. The main objectives of the service are Eurosteel Italia design and industrialization of the product in collaboration with the customer. It has an area of 20 thousand square meters of which 12 thousand seats in which the entire production process takes place. The work center "FinnPower" for sheet metal, connected with warehouse-night train, stamping from tape, sheet metal bending, performs continuous cycles without the presence of operator. A fully automatic system with cad-cam programming in 3D, "3D Laser Tube" performs any processing for iron or stainless steel round, square, rectangular, oval, or special. There is also an automatic line for cutting, deburring, washing and drying and a bending machine, welding robot or manual system epoxy powder coating and assembly department and packaging. Since 2006 Eurosteel Italia, through the brand “Idea Eurosteel” (www.ideaeurosteelitalia.com) presents a catalog of metal structures for desks, drawers, cabinets and furniture made of metal, designed, developed and produced in-house. ■ Hall 6 - stand C18 September-October 2013 XYLON INTERNATIONAL 57 focus on semifinished products and supplies GRASS: DESIGN, FUNCTION AND DURABILITY FOR KITCHEN “Nova Pro” system by Grass for Häcker kitchen. For its kitchens, Häcker, the German company with production facility based in Rödinghausen, East Westphalia, selected the “Nova Pro” drawer system from Grass, which beautifully combines aesthetics, functionality and production quality. The system sets particularly high standards, both for the higher price segment kitchens and the classic “entry level” line. “Nova Pro” solution can System adjustment. Version with Led lighting. A detail of “Nova Pro” system. be customized and upgraded using various addons: a side insert made from high-end plastic is available for the ‘Classic’ series with rail, while the “Systemat” range drawers can be equipped with glass elements and led lighting. The scratch-resistant, twolayered champagne-colored lacquer is extremely tough and resistant. The “Nova Pro” drawer systems 58 XYLON INTERNATIONAL September-October 2013 are equipped with a gearsynchronization system that ensures quiet motion, without stop noises, even in case of loads up to 70 kilograms, with an optimal space optimization of the container. Assembly is also simplified: the ‘Systemat’ program, in particular, offers eccentric inclination adjustment with internal screws in the rear of the drawer. Another key topic is the durability of kitchen furniture and applied dynamism, thanks to particularly sturdy connections with high torsional strength also for wide drawers and pull-out cabinets. ■ Hall 5 - stand C22 Bark protects the wood and lives with it. Holzfreund prolongs the life of wood! Holzfreund water-based paint systems: a wide range of coatings and finishes for external use, which guarantee a high level of protection to doors and windows treated. Holzfreund water-based finishes, either clear or pigmented, guarantee moisture resistance, particular surface hardness and exceptionally high adhesion, which are synonymous with durability and particularly beautiful colour. Holzfreund paint systems, for use on household furniture and on the outside of doors and windows, Zaniolo CdA - 4.13 have obtained Catas Quality Award. Zetagì Srl - Olmo di C. (VI) Italy Ph. (0)444.228300 - Fax (0)444.228366 [email protected] - www.zetagi.it Kit Evergreen protects the beauty of wood. Kit Evergreen: a series of specific products for effective cleaning and maintenance of the wooden and glass parts of doors and windows, capable of guaranteeing beauty and durability. The Evergreen Kit comprises: Bi-clean, a single product for cleaning wood and glass - Re-vive, to revive wood - Ri-nova, paint for touching up - Abrasive sponge - Microfiber cloth for cleaning Paintbrush. focus on semifinished products and supplies HÄFELE: “THINKING AHEAD TOWARDS THE FUTURE” The new “Led 2020 Loox”. Photo: Häfele Founded in 1923, with a turnover of 1,035 million Euros in 2012 and 6,150 employees; a 76 percent export share, supported by 37 foreign subsidiaries and an extensive network of sales offices. In its 90th year in business, Häfele (www.hafele.it), the international specialist for architectural hardware, furniture fittings and electronic locking systems, presented its new tradeshow booth concept, numerous product highlights and innovative services at interzum 2013. The Häfele Group placed its appearance under the motto “Thinking Ahead”. The 1,450 square meter ex- hibit at interzum supported this philosophy in an experiential tour in three stages: ranging from Häfele fittings technology and engineering services in the “technology area”, to sample applications of products and services, presented in “six red gates”, to the “Functionality Loft” addressing the megatrend of “compact living space” and the innovative Youth Lab. Also Sicam exhibition in Pordenone – that has always been representing an important event for the company – will give Häfele the opportunity to present its innovations at global level. Many leading products will be showcased in the 120 square meter stand. The main innovations will include “Flap” fittings for furniture doors, lighting systems with led technology, sliding systems for cupboards and office furniture. Also kitchen systems will certainly be one of the most 60 XYLON INTERNATIONAL September-October 2013 “Free-flap” Foto: Häfele “Silent Aluflex” tracks ensure perfect sliding. Photo: Häfele appealing elements of Häfele stand. The standard version of the “Free” hinge-less stay flap fittings has been met with a considerable amount of interest by series furniture manufacturers. “Free flap 1.7” and “3.15” impress with their practical clip-on system for the front, and their ease of operation and cost-efficiency in series furniture production. On the one hand, Häfele has paid special attention to creating an elegant design and an attractive appearance during the development of the two weight classes for flaps weighing 1-7 kg and for flaps weighing 3-15 kg. Front panel fixing and alignment is convenient by means of a clip system with eccentric adjustment. With “Loox” lighting system, Häfele product range includes a suitable set of innovative and cost-effective lamps. They make the use of light in furniture items far more eclectic and flexible. ■ Hall 3 - stand A20/B21 NEW DECOR TRENDS BY PFLEIDERER Pfleiderer (www.pfleiderer.com) presented its new world at last Interzum in Cologne, the world's leading trade fair for suppliers to the furniture industry and interior finishing. With a new management and product structure, working under a strong umbrella brand, the company completely restructured its business and already is seeing the many advantages of its new world coming to fruition. It was not without reason that green, the colour of sustainability and ecology, is the favourite of trend researchers. With its new decors “Carambola”, “Granny”, “Smith” and “Lime”, Pfleiderer focuses on three shades of green that blend in very well with natural woods. The same goes for the new range of yellow hues in Pfleiderer's decor collection: “Curcuma” and “Saffron” brighten up dark areas. Also new are two completely different oak reproduc- tions, each available in two variants. The dark and rustic “Salina Oak” creates a powerful impression, which looks great on worktops in combination with light woods. Whereas the lighter “Shetland Oak” recedes and is a perfect match to furniture with an elegant solid wood character. The same goes for “Madison Walnut”, a fine walnut decor, newly interpreted by Pfleiderer for its latest collection. entice visitors to have a close look at them, touch them and marvel at their impressive depth, maximum authenticity and nearly forgotten handicraft skills. Ten out of those 16 textures are also available in Pfleiderer's unique “Dstsystem”. This means: these 10 textures can be combined with a total of 180 decors and 16 core materials. At present, the wood texture "Montana" is very popular. Its unique glossy-matt effect allows the pores to shine while its surfaces remain matt. The expressive, linear surface "Linea" plays with light and shadow as well. It’s fine, irregularly lined texture enhances plain woods and upgrades plain and metallic decors. The portfolio that Pfleiderer presented at Interzum 2013 is anything but superficial: 16 different surface textures will With “Authentic wood pore” Pfleiderer has created another wood texture that is very close to natural wood. The matt wood grain of "Natural wood pore" (NH) gives wood finishes the characteristics of real, untreated freshly-cut wood. With its evenly distributed pores, it gives a very natural impression. Another highlight is "High Gloss". Whether directly coated or applied on Duropal Hpl, this texture exceeds by far all existing glossy finishes. The "Enhanced High Gloss" variant is abrasion resistant and used for selected decors as Hpl. An outstanding example is the new Duropal Hpl texture "Hammered effect", a tribute to traditional handicraft techniques. With this evenly embossed texture that looks like hammer strokes and enhances any plain decor, Pfleiderer won the "interior innovation award 2013”. ■ Hall 7 - stand C30 September-October 2013 XYLON INTERNATIONAL 61 focus on semifinished products and supplies EGGER: “TIMELESS-SPIRIT OF THE TIME” The new Egger decors are defined by even more extensive combination possibilities and new surface developments. The Tyrolean wood-based material manufacturer Egger (www.egger.com) is presenting its new decors for the furniture industry this year at the Interzum 2013 trade fair under the dual trend “Timeless - Spirit of the Time”. Here, the focus is on strong accent colours, timeless wood types and entirely new combination possibilities. New surfaces under the motto “Tangible – Visible” are also coming into focus, led by the synchronised pore named “Feelwood”. “Over the last few years, neutral colours were mainly combined with lively types of wood. Now we also have strong uni colours for use as accents available to us. In place of expressive wood, balanced and timeless wood types are making a comeback. These are then combined with neutral and/or light accent colours,” Klaus Monhoff, Head of Design and Decor Management, explains the duality of the “Timeless - Spirit of the Time” trend. New decors are offering a never-before-seen range of combination possibilities. Egger and its partner akustik+ were honoured with the highest award “Best of the Best” at the interzum award: “intelligent material & design 2013”. The acoustically effective solutions with custom 62 XYLON INTERNATIONAL September-October 2013 perforation patterns that were submitted, convinced the jury of “an outstanding service that sets new standards for form and function in the industry”. Only nine products were honoured with the “Best of the Best” award at this year’s interzum award out of a total of 200 submissions from 16 countries. Egger and akustik+ submitted acoustically effective solutions with custom perforation patterns in the “Materials and Surfaces” category. CLIC TECHNOLOGY FOR PORTABLE FURNITURE Egger presented pre-fabricated furniture components with clic joints for the first time at Interzum. Egger has already established itself as a successful pioneer with the clic joint in the laminate flooring segment. Now the wood-based material manufacturer has developed this technology further for use in furniture construction. As a partner Egger will support its furniture industry customers for shared product development, in addition to licensing the patented system for in- novative furniture designs in cooperation with Unilin. The clic system makes it possible to assemble furniture without tools. Instead of glue, screws or dowels, the individual components are joined using a tongue & groove joint system milled into the material, reminiscent of the click principle used in laminate flooring. As a result, end customers need nothing more than their hands to assemble the clic system. Multiple benefits of the clic system: Disassembly in case of a move is just as straightforward as assembling the furniture – without any structural damage whatsoever. Powerful accents and Egger is presenting countless design possibilities with an extensive selection of decors, material combinations and the “Zoom” Design Guide under the motto “Everything from one source” at Interzum. The “Zoom” Collection encompassing around 270 decors allows planners and fabricators to realise countless combination possibilities from the 12 decor worlds used to classify the wood types, uni colours and material reproductions. Thanks to the building block principle of the “Zoom” Collection, a wide variety of room atmospheres can be created to meet the highest standards for residential and commercial applications. All Egger coreboards can be laminated with the “Zoom” decors and the respective matching edging is available as well. In addition, digital printing offers virtually endless possibilities for furniture construction. For example, the twelve digital printing decors in the “Zoom” Collection offer unusual design possibilities even for small order volumes. The new edition of the “Zoom” Design Guide features 29 furnishing situations in private and public room sets, presenting a range of design and combination possibilities with “Zoom” decors. Along with design suggestions, it provides inspiration for projects, provides material recommendations, supports the fabricator with aids for customer consultations and is a practical and straightforward tool. The practical binder with 29 main cards that hold original laminate samples, 29 printed secondary cards with 2 combination suggestions each and four application cards makes decor consultations far easier. The “Inspirations” book included with the Guide picks up on current trends that underlie decor development at Egger. The broad range of applications and examples accounts for all decor groups in the “Zoom” Collection. The application images in the Design Guide are also coordinated with the Virtual Design Studio (VDS), a visualisation software for designing and presenting decors in room sets. SOME ECONOMICAL DATA The wood-based material manufacturer Egger finished the 2012/2013 business year with a preliminary 11 percent increase in turnover against the last year. Preliminary group turnover for the past 2012/2013 business year amounts to approximately Eur 2.2 billion. (turnover of the Egger Group in 2011/12 was Eur 2.0 billion). Rising raw material prices and the European government debt crisis continue to represent challenges. The company is confident in the 2013/2014 business year and continues to invest in its existing plants. “Notwithstanding the crises in some European countries and the problematic shortage of wood as a resource, the business year came to a favourable conclusion for us. This proves that we are on the right track, both with our strategic decision for investments and growth and with our product developments,” says Ulrich Bühler, Head of Marketing and Sales Egger Group. The outlook for the 2013/2014 business year is cautiously optimistic. While the government debt crises in the Eurozone continues to represent the risk of a downturn and although the poor development of the employment markets in some EU member states could continue to weaken domestic demand, overall economic growth of 0.5 percent is expected in 2013 for Germany, as a driver of the European economy. Egger believes that market development in the Dach region and Eastern Europe will remain stable, notwithstanding differences between individual countries. Minor growth is expected in Great Britain, while stagnation or even shrinkage can be expected for Southern Europe. Over the long term, the debt crisis may affect the wood-based material industry by slowing down demand as prosperity in Europe declines, and by promoting ongoing consolidation among suppliers, the logistics sector, industry, distributors and producers. ■ Ulrich Bühler. September-October 2013 XYLON INTERNATIONAL 63 focus on semifinished products and supplies OSTERMANN: NOT ALL WHITES ARE THE SAME! Ostermann added Super matt Abs edgings to its range. On its own each board/edging looks white. If you place the various shades next to each other, then differences quickly become clear. In western culture the colour white is associated with happiness and cleanliness. That’s probably why it is such a popular colour in furniture. However, not all whites are the same. In Ostermann’s (www.ostermann.eu) extensive range there are more than 80 different white edgings. In commercial construction the colour white is still the main colour and ever popular for laboratories, clinics and doctors’ practices. In the furniture industry white is once again becoming very popular. White furniture used to be more of a standard colour, but for some years now the ‘colour without colour’ is a genuine design trend. Not only are more and more cars, computers and mobile phones produced in white, but in the home this bright furniture colour is increasingly making a comeback. In shop fitting, cool white – frequently in high gloss – is the trend and shows products and goods to their best advantage through deliberately minimalist design. In the Ral colour palette there are seven different shades of white: from oyster white, cream and grey white over signal white and pure white to traffic white and papyrus white. The percentage of pigments determines the whiteness. On its own each Ral shade looks white. If you place the various shades © jacek_kadaj/fotolia.com. 64 XYLON INTERNATIONAL September-October 2013 next to each other the differences quickly become clear. So it is with good reason that architects and planners define an exact shade for white furniture in shop fitting and commercial construction. Only by doing this can we be sure that the desired shade of white is consistently observed. This applies not only to the surfaces but also to the matching edges. In the Ostermann range of white edgings there are many more variations apart from the seven Ral shades. Ostermann has selected the matching edges for more than 65 European board manufacturers. Ostermann’s extraordinary variety of white edgings has been made possible by the fact that almost every manufacturer has the popular white surfaces in its range. SURFACE FINISH Apart from the various shades of white, it is mainly the style and the surface finish which differentiate the individual white edgings. That’s why Ostermann has smooth and super matt, gloss and high gloss white edgings in its range. The styles range from minipearl to ash pore, wood pore linear and wood structure to edgings with textile and stone style finish. In addition there are the popular light edgings in various materials e.g. in ABS, in 3-D acrylic edgings and melamine as well as T-bar edgings. Not to mention that the edgings are available from Ostermann in many different widths and thicknesses. ALWAYS THE MATCHING EDGING FOR THE BOARD Ostermann recommends that, for white boards, you first take a glance at the cross-reference list (crl). © LuckyPhoto/fotolia.com. © jacek_kadaj/fotolia.com. MACO FUNCIONALITY, AESTHETIC Over 50 high gloss edgings available. You’ll find it in the Ostermann edgings catalogue from page 281 or on www.ostermann.eu. It’s even easier in the Ostermann online shop. Simply enter the board number in the quick search and click the search button. Then the edgings you selected for the board are shown. “HIGH GLOSS” & “SUPER MATT” Maco srl (www.maco.it), leader in the production of adjustable push-latches, is happy to show the last product. It’s a concealed push-latch which has two main characteristics: functionality combined to aesthetic. Functionality: you can conceal this push-latch also in furnitures of reduced thickness, because you don’t need to make a hole in the furniture, but just a milling. Aesthetic: the push-latch has an elegant design, of strong impact, which makes the furniture even more precious. There are two versions available: with neodymium magnet (art. 0476) or with shock-absorber (art. 0477). Both of them have a stroke of 14 millimetres and they are adjustable till 3 millimetres. They’re available in the light grey and nickel painted colours. ■ New in Ostermann range: “High gloss” edgings to match the metallic finish of Pfleiderer Design Collection. Gloss remains the trend. And that’s why Metallic-Look is exactly what you need. As the latest trends is to move towards more glitz and glamour as well as delicate pastel tones for interior designs. Ostermann edgings matching the Pfleiderer Design Collection meet all requirements as they are available in beige, mango, platinum, mint, nougat, gold and crystal. You can get it in 23x2mm and even in small quantities from 1 meter. In contrast to the high gloss level of more than 85 gloss units, Ostermann supplies “Super matt” edgings in every length from just 1 metre and upwards. They are available in every width from 16 100 mm. All edgings are also available laser compatible or with hot melt adhesive upon request. Deliveries always come with a film covering in order to protect the surface. A swatch including 13 colours of Super matt edgings can be requested at Ostermann. ■ Hall 3 - stand A12 © fhmedien_de/fotolia.com. Hall 5 - stand C34 September-October 2013 XYLON INTERNATIONAL 65 focus on semifinished products and supplies INNOVATIONS AND TRENDS FROM SCHATTDECOR After Cologne, the German company Schattdecor Schattdecor will showcase also at Sicam Pordenone the latest trending topics in the world of furniture, with many new decoratives and innovations in digital printing. Schattdecor (www.schattdecor.it), headquarter in Thansau, Germany and Italian seat based in Rosate (Milan) is satisfied with its results for 2012. Sales increased to approx. €480 million, while the workforce rose to almost 1,400 employees at eleven production facilities worldwide. The company also performed well in the first quarter 2013. The figures are equal to or higher than those for the same period in the previous year in all product areas. The sales trend in the individual world regions bodes well for the rest of the year. The major trend for the 2013/14 furniture season is decors with natural authenticity. Another very up-todate theme remains the perfect combination of tactile and optical elements through synchronous structures and decor-enhancing surface effects on melamine and film surfaces. 66 XYLON INTERNATIONAL September-October 2013 Rooms once again express their character. Exceptional inspirations and personal desires provide the living space with an individual touch. The new interiors reveal greater influence of creativity, emotion and personality. In essence, home furnish is mainly characterised again by a stronger focus on individual and modular ways of shaping living spaces. And as a way of underscoring individuality and creative freedom, use is being made of strong touches of colour. The furniture in the “Progress” trend makes a fascinating impact with bright colours and modular material combinations. Individual furniture elements provide plenty of scope for singular solutions. Wooden items are simple, but offer unexpected colour details. Unusual forms and lines, and daring material mixes give the furniture its unmistakable look. Intensive colours are used for accents, yet are never overdone or too garish. Light shades of grey and extraordinary contrasts shape style. This furniture trend is characterized by light Nordic woods in natural colours and matt surface textures. Typical exponents of this trend include: “Tokaj” is a fine-grained decor offering elongated flame figures, partial rays and attractive colour treatment. Lighter streaks introduce a touch of interest in the balanced composition. Rustic oak table-boards provided the inspiration for “Beaufort Oak” decor. The lively grain in the broad planking and the large and small knots all contribute to an extremely natural look. DIGITAL VISIONS BY SCHATTDECOR Schattdecor displays its most interesting new developments, and on its new website at www.digitalvisions-schattdecor.de customers can now obtain comprehensive information about all former and new digital print decors. Fascinating design possibilities for use in shop design, trade show booths and distinctive interior decoration can be seen at the website in the form of over 120 digital-print decors. With its two decors “Giant Wood” and “Paint Splatter”, the company has repeatedly been honoured for its creative ideas with the prestigious international Arena Design Award. “Poetry” trend is characterised by individual furniture items that take their cue from the Scandinavian country house style. Simplicity and longevity are the fundamental criteria in a look that can best be described as “Poetry coupled with modernity”. Nevertheless, the furniture never makes an austere impression, but captivates with an air of casual chic. At the same time, it also creates contrasts of light and heavy. A modern effect is created by combinations of white-stained items with various pastel hues for a dream-like touch. The wood surfaces are primarily an encounter with white and grey stained wood; these panel woodgrains have a used look which embody character and longevity. The colours principally include white and a broad palette of pastels, including rosé and mineral pigments with black as an accent. The following decors well represent this trend: “Bonifacio Oak” and “Sibiu Larch”. The living ambience is determined by masculine colours, as well as solid-looking furniture accentuated with metals such as copper, brass and steel. Classic items and new, modern designer furniture are combined with each other. Concrete surfaces are particularly in evidence in the interiors. Reddish timbers in particular make a daring appearance with vintage surfaces. This trend is typified by heat-treated wood and dark oak. It also includes: Developed in line with the trend for using concrete in interior design, “Loft” decor shows fair-faced concrete in a somewhat structured layout featuring many of the details typical of the material. Created for various applications, it is suitable for worktops, wall surfaces and furniture elements alike. Thanks to its arresting 3D look, “Sheffield Oak” makes a powerful visual impact, with striking negative pores in the growth lines and narrow figures further contributing to this effect. The decor is particularly attractive in dark colours. Indigo, teal, cinnamon, graphite and subtle concrete grey are the colour schemes of this furniture trend. With its new second “Unique Colours” by Schattdecor collection, the company is presenting a range of new highly current trend colours in line with the latest trend themes, and which are perfectly matched with the new modern wood decors. Another new collection will be displayed: the “Smartfoil CP+”. Crystal-clear printed decors (Crystal Print) offer a more natural appeal. A plus for more naturalness – in short, the added value that Schattdecor offers its customers with this unique collection. ■ Hall 6 - stand A30/A34 September-October 2013 XYLON INTERNATIONAL 67 focus on semifinished products and supplies POLLMEIER 3C LAMINATE BEECH VENEER LUMBER BENT PLYWOOD PRODUCTS The new laminated beech veneer lumber will be exhibited by Pollmeier (www.pollmeier.com) at Made expo in Milan, from 25 October, together with several studies on the application of this new material that will attract customers and visitors’ curiosity. This innovative product for the construction industry will be available starting from January 2014. Laminated veneer lumber, also called “Lvl”, consists of veneers bonded together and placed in longitudinal direction compared to the beam axis. “The high resistance of beech is fully leveraged with our layered beams. Bending resistance is three times higher than standard fir veneers”, said Ralf Pollmeier. “Laminated beech veneer lumber offers brand new opportunities to architects. Wider spans could be covered with original architectural solutions, designs made of thin wooden frames could be implemented with state-of-the-art technique. In this way we can seriously compete with steel and concrete leveraging a sustainable raw material such as wood. But also in the flooring, stair and furniture industries we can see interesting applications". The Pollmeier group employs about 600 people and manages – in the facilities based in Creuzburg and Aschaffenburg – two of the biggest hardwood sawmills in Europe. Pollmeier sawmills are specializing in the processing of European beech coming from German sustainable forestry economies. Pollmeier beech is exported in more than 70 countries all over the world. With the introduction of the new production plant for laminated veneer lumber “LvL”, Pollmeier has entered a new market. ■ 68 XYLON INTERNATIONAL September-October 2013 3C spa Compensati Curvi Colabianchi (www.3cspa.com) manufactures bent plywood products since 1947. Their main competitive advantage is carrying out all production steps within their factory (from log peeling to final product) as well as by the productive capacity which allows them to deliver large orders in very short lead-times. The company collaborates with both Italian and foreign top designers and architects for the production of design seating systems, office and contract chairs, theatres and auditoriums armchairs and much more. Over the last years the investments have been finalized to the environment safeguard through the achievement of Pefc and Fsc certificates as well as through the reduction of CO2 emissions in the environment and with the completion of a photovoltaic power plant producing about 400.000 KWH/year. Product quality and problem solving are the key factors for their customers. ■ FANTONI GROUP ZETAGÌ CONTINUOUS RESEARCH… "HOLZFREUND" COATING, LONG LIVE One of the main features of the Fantoni Group (www.fantoni.it) is its ability to keep pace with the times. The panel "Isb” is a perfect demonstration as the product , designed and developed by Fantoni Research Centre, perfectly suited to the needs of the construction market recovery. The high level of expertise has allowed us to develop a product whose main qualities, strength and light weight make it an ideal candidate to be more than just an alternative in the construction world. "Isb" is a wood product extremely versatile and can be used both in the construction standards as well flooring, roof panels and interior design. Its main features make it one of the most versatile, durable and environmentally efficient panels available on the market. The attractive appearance of natural wood reveals the strength and endurance of this panel. Tests have shown an incredible strength to tensile resistance, torsion and compression, but what most impresses is the adaptability of "Isb". The strength of the panel is that the screws and nails firmly hold even in the outer areas, ensuring stability and durability. But "Isb" panel offers even more : it lends itself easily to the sizing and coating, allows a very fast and efficient installation for its lightness and above all, allows the construction in wetlands. The panel “Is” is made for structural use in humid environment, which is distinguished at first sight for the look pleasantly smooth , but shows immediately for his technical skills. Insulation board certified Ce and Fsc, is suitable for several uses in the building, also in combination with other materials. It is also fire retardant and moisture-resistant , rugged and durable, available in a wide range of thicknesses. Interesting the exposure of a wall cross-section of a house built by Stratex with this panel. ■ "Holzfreund" is a product brand by Zetagi (www.zetagi.it) that encompasses a wide range of intermediate, primers and outdoor top coats, with high technological content, for the processing of windows, doors and other outdoor wooden elements. The high quality standards of "Holzfreund" waterbased coatings are certified by their compliance to Catas requirements for multiple cycles. Insulating coats are water-based one-component products for flow-coating processes, formulated with modified acrylic resins, recommended as insulating base coats for exotic or tough wood, as they create a barrier against the action of substances contained in wood, with a filming process. Clear water-based one-component base coats for outdoors are created with acrylic water-soluble oilmodified resins suitable for window pre-treatment, as they build up a base that, following the finishing operation, creates a consistent film. A wide range of clear or pigmented water-based primers is available. Their formula with special resins makes them suitable for windows of exotic wood or rich in tannin. "Holzfreund" primers exceed the En 152 standard, provided they are applied according to the conditions fixed by the standard itself. There is a wide range of "Holzfreund" one-component water-based clear or slightly pigmented top coats, suitable for different types of wood. Their formulas are based on acrylic resins and feature high resistance to weather agents, Uv rays and bleaching. The technical features of "Holzfreund" coatings ensure high film surface hardness and high elasticity even at low temperature. Such features, combined with excellent water resistance, deliver highly consistent filming even in critical conditions such as edges, sharp corners and joints. With high resistance to blocking, highly transparent and solid dry film, and superior verticality, these coatings are particularly suitable for any application, especially industrial operations, doors and windows. ■ Hall 7 - stand C11 September-October 2013 XYLON INTERNATIONAL 69 focus on semifinished products and supplies SÜDDEKOR: WHAT’S ON TOP IS DECISIVE! At the interzum 2013, Süddekor (www.sueddekor.com) showcased under the “What’s on top is decisive” motto. Between May 13 and 16 2013, the surfaces specialist from Laichingen will be exhibiting the measure of all things current to décor development at its 450-squaremetre trade fair stand. Together with Dakor and Süddekor Art, have been presented the new “E.Motion” and “E.Novation” trend worlds, the current décor innovations and the technical global innovations “D.Fin® Thermoform”, “D.Fin® Polytop” and “D.Film® Gentlefloor” at an open-plan trade fair stand. “E.Motion” stands – as the name suggests – for emotions, uniqueness and tranquillity/composure in modern living environments. Rock chic, natural living accessories, creative ideas and upcycling all contribute towards a bespoke ambience. Gentle sorbet shades reminiscent of the 1950s bring colour to this natural environment. “E.Motion” includes trend décors in wood, concrete and other materials. Natural, processed and blanched structures and sand-blasted looks provide the whole topic with the perfect framework. “E.Novation” is oriented on technologydominated living environments, in which the natural is virtually indistinguishable from the artificial. Its range of colours is reminiscent of minerals. There is a whole series of stunning examples in these new collections which superlatively transport the underlying philosophy. Such as “Edison Oak”. Extremely versatile in all living spaces – with its knots and intensive pores – caters to the current strong demand for rustic elegance. Hence, it brings traditional values to interiors with a new, modern interpretation. No longer two, but three, product segments will be defining the Süddekor range in the future – because the innovative surfaces specialist has developed a PP film that can be decorated with water-based inks called “D.Fin® Thermoform”. However, this is not the only innovation: in the future, the “D.Fin® Polytop” overlay film will be setting new standards in coating, while “D.Film® Gentlefloor” from Dakor will also be redefining the flooring segment. 70 XYLON INTERNATIONAL September-October 2013 distinguish itself from other standard products particularly when it comes to extremely matt surfaces. However, it can also be used to create high-gloss surfaces.In all variants, it comes with an anti-fingerprint effect feature. “D.Fin® Thermoform” is a thermoplastic polypropylene film, which is decorated using water-based inks. Its benefits include, above all, the fact that it is free of hazardous plasticisers, while offering optimum, three-dimensional malleability. D.Fin® Thermoform is used with continuously-operating laminating lines such as roller hot laminating systems. “D.Fin® Polytop” is a polymer-based overlay for finishing décor paper-based decorative wood materials.Compared to conventional melamine-based wood products available until now and which are customarily pressed with – depending on the application – corundumbased melamine overlays, it offers the following beneficial properties: the surface created is warmer to the touch and is therefore perceived as being more pleasant by users. The surface protects against moisture and abrasion and is considerably more scratchresistant. “D.Fin® Polytop” is able to A true innovation for the flooring sector is “D.Film® Gentlefloor” from Dakor. This high-end and revolutionary flooring solution has a soft surface, hence offering a warm and supple underfoot feeling. And the soundproofing capacity of the product is a very pleasant supplementary feature. In addition to a natural look, D.Film® Gentlefloor has a highly impact- and frictionresistant surface. Furthermore, gloss levels can be varied and customised according to the respective requirements. To this end, it requires no production system changes at all: the base of the material is a printed or plain-coloured paper, which is impregnated and hence fully saturated. Further layers complete the finished ‘impregnate’. ■ Hall 5 - Stand C10/D11 EKU EFFEGI BREVETTI THE NEW BORN “EKU-FRONTINO 40” NEWS FOR FIFTY YEARS’ ACTIVITY “Eku-Frontino 40”. Photo: Eku AG. Eku (www.eku.ch), the Swiss sliding hardware specialist, has now expanded the range of applications for this flush-fitting successful hardware even further, resulting in a big brother for the "Eku-Frontino 20" "New Generation”. The "Eku-Frontino 40" is in a different league altogether, making it possible to install flush-fitting sliding doors weighing up to 40 kg on tall cabinets. This new addition to the family was the sliding highlight at the Eku interzum exhibition booth in Cologne. The new "Eku-Frontino“ platform with all of its possibilities is documented in a catalogue. More convenience, “Eku-Frontino”: easier installation top-down view of cabinet and new areas of apwith running plication for the entire gear and door new "Eku-Frontino" connection. Photo: Eku AG. family. The "Eku-Frontino 20", which was introduced with great success in 2011 and received an interzum award, has re-appeared in 2013 with the additional title of “New Generation”. Behind this is a relaunch of the entire system, including optimised technology, based upon two years of practical experience. The "Eku-Frontino 20" “New Generation” is now equipped with an integrated SoftClose and is even more convenient to use. Installation is now even easier, faster and more reliable thanks to clever innovations in the well-tried system. The practicians have also been inspired by the new possibilities that are available for constructing furniture with single-door and double-door sliding doors on cabinets/sideboards with a central drawer. ■ Hall 4 - stand D30 For next year, 2014, in occasion of its fifty years of activity − spent pursuing quality and innovation in the market of the furniture industry − EffegiBrevetti (www.effegibrevetti.com) proposes “Infinito”, the revolutionary modular system for the movement of coplanar sliding doors. This system allows designers to be free from constraints and limits dictated by the mechanics required to move inline doors. It will be possible to create chest of drawers at sight, shelves, storage or anything else inside compositions of furniture with coplanar doors. The problem of doors up to the ceiling for niche furniture will be solved, since 4 mm of gap will be enough; furthermore it will be possible to keep the doors at 17mm of distance from the ground. For this year, in the meantime, the company has enlarged the “Ghost” family of invisible hardware with two new versions: “Monoghost”, shelf support with single dowel with high holding power and “Ghost 20”, versatile and multifunctional shelf support. Furthermore, as from January 2013, with a view to continuous development and quality improvement, EffegiBrevetti has obtained the Iso 9001 certification and has enhanced its “customer service” to improve and refine, in addition to its products, the relationship of trust and cooperation with its customers. ■ Hall 8 - stand C30/D31 September-October 2013 XYLON INTERNATIONAL 71 PRODUCTS Left: new paths for software engineering with “OpenCoreInterface”. Above: the new “Efc 3600” variable frequency converters. INNOVATIVE SOLUTIONS BY BOSCH REXROTH Bosch Rexroth (www.boschrexroth.it) is one of the world’s leading specialists in the field of drive and control technologies. Bosch Rexroth is an industrial automation partner for mobile and machinery applications as well as renewable energies. It develops, produces and sells components and systems in more than 80 countries. Last May, during Sps/Ipc/Drives Italia, the company presented a brand new solution, “Open Core Engineering”, a completely integrated platform that combines Plc and It automation and provides developers with a greater degree of freedom in software engineering. OEMs can flexibly access the control core of the system solutions “IndraMotion Mlc” and “IndraLogic Xlc” from applications based on high-lev- Bosch Rexroth offers new opportunities to machinery manufacturers: drive, motion & control solutions for increasingly innovative, reliable and efficient technology. 72 XYLON INTERNATIONAL September-October 2013 el languages. This allows them to deploy customized solutions independently and more easily, and at a lower cost than before. During the Hannover Exhibition, “Open Core Engineering” was honored with the international “Hermes Awards 2013”, which represents one of the most desired industrial awards at global level. “Open Core Engineering” brings the requirements from previously separated engineering worlds together in one integrated solution. At its core are software tools and function toolkits that build entirely on open standards and technologies. The new “Open Core Interface” enhances the software engineering – which until now has been focused on PLC automation – enabling it to work with applications based on high-level languages. With numerous function libraries which are adapted to different development environments it is now possible to have functions directly access the control core. Specific examples are the integration of simulation tools or the use of smart devices with native apps. “Open Core Interface” makes it possible to integrate production machine functions and data out of IT-based applications such as management execution systems. The standardized, cost-effective realization of functional safety is increasingly important for OEMs. To simplify the development of complex machines, Rexroth is integrating safety technology into the “Sercos” automation network. The “Cip Safety on Sercos” safety protocol ensures safe communication from the control unit to the drive without any additional wiring. Energy saving, operating costs minimization, noise level reduction, high machine availability: all this can be obtained thanks to “Sytronix”, the new offer of combined hydraulic and electric drives by Bosch Rexroth. Quick response time for greater precision in measurement and greater dynamics: the new “IndraControl S20” real time I/O system by Rexroth meets these requirement and, through Sercos bus, simplifies peripheral connections. Lowered compressed air consumption is endured through “Aes”, the new electronic control for “Av03” valve system, which connects the pneumatics to all common industrial controls via fieldbus and Ethernet. Variable speed control for electronic drives is a main factor for increasing energy efficiency in machine engineering. With the newly developed “Efc 3600” variable frequency drive series, Bosch Rexroth offers the economic benefits for general automation, material handling and pumps, fans and compressors, which had up to now been operated continuously and inefficiently. The “Efc 3600” variable frequency drive is a completely new design by Bosch Rexroth that complements the existing product portfolio including the “Fe” and “Fv” frequency converters as well as the highly dynamic “IndraDrive” platform. The “Efc 3600” improves the process control through integrated Pid controller as well as through a system to define a customized speed profile. The settings enable an energy efficient operation of equipment and machines at their optimal operating point. Due to its high intermittent overload capacity of up to 200 percent as well as the high initial torque of up to 150 percent, the “Efc 3600” can be used for a wide range of applications with the most varying requirements. The freely scalable V/f characteristic allows load-dependent adjustment of the voltage/frequency curve, which ensures a longer motor service life. The “Efc 3600” can be connected to other automation topologies via optional Modbus or Profibus field- “Cip Safety on Sercos” safety protocol solution. bus interfaces or via digital and analog inputs and outputs. In the first roll-out, the “Efc 3600” will be offered covering the performance spectrum from 400 W to 4 kW. Due to the integrated brake choppers and mains filters, additional peripheral devices are not required. The converter complies with the Emc directives for industrial applications. The simple program structure and easy parameter input provide for quick commissioning and start-up without the need for a PC. Harmonized parameters apply to all converters of the series. Via the removable control panel with memory and copy function, the user can quickly configure several electronic frequency converters. This also reduces integration- and downtime in case of system expansion or in case of replacement. The service technician would simply use the control panel and copy the existing parameters to the new device. Due to its compact design which is complemented by the plug-able I/O terminals and optimized cooling concept, a gapless side-by-side and space-saving installation is possible. For devices up to 0.75 kW, fans are not required and subsequently are supplied fan-free. Devices with performance level 1.5kW and higher are supplied with integrated fans that can be easily accessed without requiring tools. The “Efc 3600” complements Rexroth’s frequency converter series “Fe” and “Fv”, which cover the performance spectrum up to 160 kW. ■ The new “Aes” electronic control for “Av03” valve system. September-October 2013 XYLON INTERNATIONAL 73 TECHNOLOGY THE VACUUM PUMP PUTS THE BRAKES ON COSTS A brake on maintenance and energy costs: using innovative components for the construction of numerical control woodworking machinery helps increase business competitiveness. The Busch headquarters in Maulburg (Germany). “Mink” pumps for the wood industry... Providing woodworking machine manufacturers with high flexibility in component application is the first target achieved. The second one is cutting energy costs and the expense to preserve equipment efficiency over time. This is the business focus of Group Busch, a German multinational corporation with fifty years of history, headquartered in Maulburg (Germany), with an Italian branch in Nova Milanese (Monza Brianza) hosting thirty employees, a 4-thousand-square-meter factory with warehouse and mechanical workshop. Busch has 2,300 employees approximately and 56 companies in 39 countries; the group specialize in the production of vacuum pumps and systems, blowers and compressors, used all around the world in several industries, including wood. 74 XYLON INTERNATIONAL September-October 2013 Vacuum technology is extensively used in woodworking for pneumatic conveyors, parts handling and lifting, veneer heat-forming, chip drying and removal, and all locking/clamping applications on numerical control machines. Busch pumps, blowers and vacuum systems are used worldwide also in turning, sanding, finishing and handling equipment, forming and laminating presses. The Busch brand includes the “Mink” series of vacuum pumps based non-contacting claw technology, recently launched on the Italian market: adding to traditional oil-lubricated vane pumps (“R5”) and oil-free/dry vane pumps (“Seco”), the new “Mink” series is establishing itself as an application standard among most numerical control machinery manufacturers, as it offers great performance in terms of efficiency, durability and energy saving. Applications include loading and clamping operations on working centers, handling and transport of semifinished and finished products, vacuum drying of sawn wood and impregnation under vacuum. The series includes 50 to 500 cubic meter/h vacuum pumps, with end pressure up to 20 hPa (mbar) in the two-stage version, and up to 250 hPa (mbar) with 500 cubic meter/h suction capacity. The “Mink” claw compressors achieved 2.0 bar(g) … also with Atex certification. STRATEGY FOR THE ITALIAN MARKET overpressure values with 62 to 500 cubic meter/hour capacity. To achieve higher suction or volume displacement ratings, the “Mink” vacuum pumps and compressors can be combined in pre-assembled units, so as to ensure a perfect matching of the vacuum/pressure generator to the required processes, with suction/volume capacity up to 1,080 cubic meter/hour. NO CONTACTING PARTS Complete vacuum systems (consisting of several pumps and other vacuum equipment and accessories, controlled through electric panels and plc’s) sold in Italy are designed and manufactured at Busch Italia, “tailored” to the requirements of national customers. In the Italian wood industry, Busch is planning to launch new sales strategies to strengthen the brand leadership. Luigi Lionetti, general manager at Busch Italia, says: “In 2011, the business of Group Busch in the Luigi Lionetti. wood industry expanded by over 10 percent compared to 2010. In Italy, we want to replicate the same growth rates. Busch Italia has established solid business relations with the leading Italian manufacturers of woodworking numerical control machinery, they have adopted our “Mink” systems and we are now approaching also final users”. “Low environmental impact – Lionetti adds – and cost cutting can help open up new opportunities in the Smb segment, also with targeted investments including communications. “Although small and medium companies in Italy seem less sensitive to eco-sustainability issues than their European competitors, awareness on energy saving and maintenance is still strong”. The “Mink” series features dry-running non-contacting technology, ensuring constant pump performance and suction capacity over time. Two rotors run in synch in opposite direction inside the pump body with no mechanical contact, supporting air suction and compression to the pump discharge. Eliminating oil (which generThe “Mink” series provides ates disposal costs for the benefits not only to technolocompany) and water at the gy manufacturers, but also to compression stage, air cooling the final users of numerical and low-noise operation help control machinery, mostly due create an eco-friendly apto the reduction of operating proach to production. costs and maintenance. The lack of contacting meThe “Mink” pumps require no chanical parts also ensures ordinary maintenance (except high efficiency standards for gear oil change every 20 thouthe pump: suction capacity by sand working hours, approxunit of absorbed power is sigimately every 8 years considnificantly increased compared ering companies with 7-day The diagrams shows the operating principle to other pumps, across the enoperations) and, with no conof the pump “with no contacting parts”. tire range of suction pressure tacting mechanical parts, ofvalues for numerical control fer up to 60 percent energy machines. saving for the same suction capacity as traditional This allows to use smaller pumps compared to tra- models. When replacing existing vacuum generditional vane or fluid circuit pumps, further improving ation systems with Busch’s “Mink” technology, esefficiency and energy saving. The “Mink” pump timates indicate a Roi timeframe of one and a half is also available in a version with inverter, for the year resulting from operating cost reduction and enaccurate stepless adjustment of suction capacity. ergy saving. ■ September-October 2013 XYLON INTERNATIONAL 75 PRODUCTS SEW-EURODRIVE “X SERIES” GEAR UNITS Sew-Eurodrive (www.seweurodrive.com) has manufacturing sites, assembling sites and “Drive technology Centers” in 44 countries around the world. The company manufactures and assembles industrial gear units in all five continents. They provide a complete solution including gear unit, motor, couplings, brakes and steel base, with the benefit of a single partner for the entire package. Each customer requirements is carefully analyzed to deliver an optimal solution, from small applications to large production plants. The robust helical and bevel-helical gear units that are part of the “X-Series” of industrial gear units cover a torque range of 6.8 to 475 kNm. The intelligent, comprehensive gear unit concept features finely graduat- ed size, variable installation and a wide variety of modular options that are sure to impress users. Sew-Eurodrive produces the robust “X-Series” industrial gear units on an independent platform. The extremely large gear ratio of 6.3 to 450 is evidence that with its “X-Series”, Sew-Eurodrive has met all the requirements for a complete, comprehensive range of industrial gear units. When it comes to helical and bevel-helical gear units, nearly any mounting position or shaft arrangement can be implemented. The “X-Series” finely graduated size and high power density results in savings in terms of both weight and cost. The large amount of pre-defined accessory equipment creates flexibility in terms of adjusting the unit to each respective application. This includes a wide range of modular op- 76 XYLON INTERNATIONAL September-October 2013 tions such as motor adapters and mounting flanges, backstops and cooling systems as well as sealing systems for the most varied environmental conditions. One main area of application for “X Series”. Sew-Eurodrive industrial gear units is conveyor systems. In this context, the gear units perform reliable service in driving conveyor belts and bucket elevators for the horizontal and vertical transport of bulk material and packages. They also run the travel and hoist drive on cranes or serve as a drive with reinforced bearings for mixers and agitators. Furthermore, “X-Series” in- dustrial gear units will also be used in industries such as the chemicals, food and environmental industries, as well as the wood, paper, plastic and steel industries. It’s not mere chance that the corporate motto runs: “No matter what you move: we drive it!”. ■ FAIRS DACH+HOLZ FOR THE SECOND TIME IN COLOGNE Dach+Holz (Roof+Timber in English, www.dach-holz.de) − the international meeting for wooden roofing and carpentry manufacturers – is scheduled from Tuesday 18 to February 21, 2014, for the second time at the exhibition center in Cologne. The exhibition, which is held every two years alternatively in Cologne and Stuttgart, is without any doubt one of the most important meetings in constructions and wood processing, and it is managed by Ghm, a company of Messe München International Group. During the press conference, that took place in Milan in July, Patrik Hof, PR and Communication Manager of Ghm, and Davide Galli, Managing Director of the Italian subsidiary of Monacofiere, held the presentation speech. The meeting gave also the opportunity to present the experience of Fabrizio Rossi Prodi, Rossiprodi Associati, who showed – as Head of Designers – the social housing project (Promoters: Fondazione Housing Sociale and Polaris Investments sgr) in Via Cenni, San Siro area of Milan, that features X-Lam load-bearing wooden panels. 124 houses, distributed in four buildings with nine levels each. Back to the exhibition, in the four halls of the Cologne exhibition center, German and international exhibitors will present their new solutions for wooden constructions, roofs, facades, renovation, metal processing, as well as renewable energy and heat insulation. More than 300 exhibitors have already subscribed. The last edition, held in Stuttgart in 2012, recorded the presence of 606 exhibitors coming from 26 countries and 55,800 visitors (plus 21.8 percent compared to 2010), over a gross exhibition area of 70 thousand square meters. Italy ranks third in the ranking of exhibitors and visitors. From the left: Davide Galli and Patrick Hof. A quick economic note: 2012 recorded an “average” trend for craftsmen dealing with carpentry and roofs. The turnover of carpentry manufacturers in Germany was close to 6.2 billion Euros (up by 2 percent compared to 2011). Roof manufacturers recorded an income of 8.4 billion euros, down by 6.7 percent compared to 2011. The result is mainly due to bad weather conditions in the months of January, February, November and December. The exhibition of machines, materials and tools will be combined with a rich pro- gram of meetings and seminars. During the four days, a forum on back-ventilated façades, a meeting on architecture and a day dedicated to residential housing will be organized. ■ September-October 2013 XYLON INTERNATIONAL 77 RESEARCH THE “WOOD COMFORT” PROJECT Why does the presence of wood contribute to make a living space more comfortable? A team of researchers of the University of Padua is answering this question with the implementation of the project “Wood comfort: the analysis of comfort generated by wood as construction and furniture material”. The goal of the research program is double: understanding why wood is considered as a pleasant material and promoting its use against other competitive materials. Indeed, as to the construction and furniture industry, besides playing an important environmental role for it is a deposit of carbon – accumulated during the development of the tree – and being appreciated for its technological features, wood also ensures other features that can generate a sense of pleasure and comfort while dealing with items or environments made of this material. Environmental comfort reflects the psychophysical wellness of people that live in an environment (house, office). It is a feeling that depends on specific environmental conditions (temperature, moisture, brightness, materials, etc.) that can be mostly measurable and, thus, they are included in the designer’s responsibilities. In order to get a definition of comfort based on objective considerations, it is necessary to approach the problem from a psychophysical point of view, by defining, for example, what are the physical features that can be perceived from an item or an environment that generate pleasant feelings. This is exactly the goal of “Wood Comfort”: defining what are the physical features that make wood the preferred material against other competitor materials and evaluating the comfort level in an environment where wood material is predominant; this definition will be possible through the implementation of objective/quantitative measures of the parameters that might influence the choice of a material against another one and of psychophysical scaling tests carried out to understand the kind of relationship between a specific physical feature and the pleasure that it generates. The study will try to understand how the main aesthetical elements of wood, such as color or design, can influence the choice expressed by a group of people. 78 XYLON INTERNATIONAL September-October 2013 In the specializing press for the architecture and interior decoration industry, it is frequent to find articles or advertisements claiming that the presence of a ceiling with the beams showing, wooden flooring or finishing contributes to increase the value of a home or an environment for the sense of well-being generated by wood. The trump of this project is the multidisciplinary approach that characterizes the research team: technical know-how on materials will be combined with psychological evaluation so as to define, quantify and express – through the results of statistical analysis – which physical parameters and/or social or cognitive aspects influence the choice of users. The results of the project will be advertised at national and international level to promote wood, a material with which we have been sharing our lives for thousand years. The duration of the project is 24 months and it is expected to start in September 2013. Contacts: Professor Raffaele Cavalli: [email protected] Doctor Michela Zanetti: [email protected] ECODESIGN PALLET, A SYMBOL OF ENVIRONMENTAL SUSTAINABILITY Created over seventy years ago, wooden pallets do not only continue to play an undisputed leading role in the logistics industry, but they can also enter private houses and become comfortable and charming furniture items at the end of their life cycle. Indeed, TV shows are increasingly using them for “special” settings, interior designers use them for trendy houses, websites explain how to leverage them at best to obtain flexible product design items. Pallet – thanks to the recycle philosophy and an industrial style increasingly appreciated by designers and consumers – seems to be a topical element. From the specific domain of goods handling indeed, it is now expanding into areas that are far from its “vocational” use. We are talking about wooden pallets, which today still count on undisputed leadership in the logistics industry (accounting for 90 percent, overcoming the plastics segment) and – among their many benefits – feature an environmental impact five times lower than plastics, as certified by a recent study carried out by Politecnico di Milano commissioned by Conlegno, a consortium that deals with the management and promotion of high-quality brands aiming to promote the culture of wood at national and inter- national level. Well, throughout its lifecycle, an Epal pallet (the most widespread standard pallet) reduces the quantity of CO2 in the atmosphere by a total of 18.4 kg. It is not mere chance that – although research and technology progress always propose synthetic materials that can be applied to all production segments – pallets continue to be produced with wood still today. Since its introduction, the pallet was the subject of regulatory processes that defined the standardization of sizes as well as the safety from the point of view of plant health, forest and environment: the international brand FitOk was then introduced, setting a kind of ID card of pallets to support the traceability of plants with severe and constant controls. Since 2002, the Italian reference for the management of these two main technical brands (together with other certifications) is Conlegno, the service Consortium of wood and cork (www.conlegno.eu), a particularly proactive institution for the promotion and protection of high quality brands, control and standard compliance, legal protection and development of initiative to protect the environment. A multiple activity that – besides promoting the use of pallets and wood – is also aimed at protecting the forestry heritage (the protection of certified wood-based objects and materials, indeed, cannot be implemented without constant control over forest areas) and developing a real environmental sustainability culture that characterizes the green economy as one of the most real and pragmatic growth areas for the future industry. ■ September-October 2013 XYLON INTERNATIONAL 79 WOOD, MACHINES AND FURNITURE: INTERNATIONAL COMPETITORS observatory In this article we illustrate the export figures referred to the January-June 2013 period for machinery, wood and furniture, by those countries identified as major competitors worldwide. Export trend of woodworking machinery, over the period, shows a negative trend: both Italy and Germany confirm difficulties of a global economic deficit. Wood and semi-finished products (logs, sawnwood and panels) show positive flows for North American exporters, while Russia is stable compared to 2012. The trend in furniture industry shows ever more the consolidation of China in the role of world leader, increasing every year the gap with its main competitors. Italy is confirmed to be the first European exporter for wooden furniture with over 2 billion Euros in the first half of 2013. ■ WOODWORKING MACHINERY EXPORT (January-June 2013), (Mio Euro) Exporters Germany Italy China Taiwan Austria Value 753.6 513.2 331.6 202.8 171.4 Var. % 13/12 -14.8 -7.5 0.5 n.a. 1.5 Source: Intracen, codes Nc 846510, 846591, 846592, 846593, 846594, 846595, 846596, 846599, 846692, 84793. WOOD EXPORT* (January-June 2013), (Mio Euro) Exporters Canada China Germany Usa Russia Value 4,764.8 4,567.5 3,327.0 3,355.5 2,598.1 Var. % 13/12 29.2 -0.1 0.1 10.2 -0.3 Source: Intracen, codes Nc 4401-21, 4501-04, 4601. * logs, sawnwood, panels. WOOD FURNITURE EXPORT (January-June 2013), (Mio Euro) Exporters China Italy Germany Poland Usa Value 7,634.4 2,201.8 1,811.2 1,666.0 727.8 Var. % 13/12 1.4 3.3 -1.7 7.2 3.1 Source: Intracen codes Nc 940150, 940151, 940159, 940161, 940169, 940330, 940340, 940350, 940360, 940380, 940381, 940389 80 XYLON INTERNATIONAL September-October 2013 FOCUS ON THE UNITED STATES During the fourth quarter of 2012, Gdp diminished (as compared to the third quarter) and reached an annualized rate of 0.1 percent. The figure compared significantly unfavorable with the results observed in the third quarter (+3.1%); as a whole, the first three quarters in 2012 recorded an average (annualized) increase of 2.1 percent, while the Gdp figure for the whole 2012 (still partial) indicated a weak economy growth, yet stable of 2.2 percent (1.8% in 2011, 2.4 % in 2010). It is the first, unexpected, shrinkage of the Us economy since it overcame the crisis, over three years ago. During the first quarter of 2013, Gdp increased by 2.5 percent. The increase in the first quarter can be mainly determined by the dynamics of consumptions (+3.2%. mainly of nondurable goods and services) and stocks. Fixed investments increased by 4.1 percent pushed by the residential factor. Import increase (+ 5.4 percent) was higher than export increase (+2.9%), generating a sales deficit. Public expenditure decreased by 4.1 percent, after a reduction of 7 percent in the fourth quarter of 2012. In April, employment increased by 165,000 units (+ 176,000 in the private sector, -11,000 in public administration). The unemployment rate was reduced at 7.5 percent. As to the inflation, the consumer price index increased by 1.5 percent (April 2012 March 2013). As to economic perspectives for 2013-17, the real growth of Gdp is estimated at 2.3 percent in 2012. Despite the unknown elements relating to the fiscal balance and the debt limits, growth Gdp rates of 2.1 percent are expected in 2013 and 2.3-2.4 percent in the four years 2014-17. The economic growth in the forecast period will be guided by the increase of private consumption, and by a significant high growth of investments, mainly in the sector of private construction. ■ GENERAL ECONOMIC INDICATORS 2010 2011 2012 2013* 2014* Gdp, (constant prices, % var.) 2.3 1.8 2.2 1.8 2.9 Gdp (current prices, billion US $) 14,498 15,075 15,685 16,238 17,049 Gdp per capita (current prices) 46,811 48,327 49,922 51,248 53,328 Investments (% of Gdp) 15.4 15.4 16.2 16.8 17.6 Inflation (% var.) 1.6 3.1 1.8 1.7 1.8 Goods import (% var.) 14.9 5.2 2.1 2.5 5.4 Goods export (% var.) 14.3 7.2 4.2 3.1 5.2 Unemployment rate (% var.) 9.6 8.9 8.1 7.7 7.5 Population (million people) 309.7 311.9 314.2 316.8 319.7 Balance of payments (billion of Us $) -441.9 -465.9 -474.9 -473.5 -516.7 Source: Imf (International monetary fund). *estimate WOODWORKING MACHINERY IMPORT/EXPORT (Mio Euro) Export Import 2010 104.9 133.3 2011 96.6 140.9 2012 109.8 153.0 Var. % 12/11 13.7 8.6 2012 1,584.1 5,128.7 Var. % 12/11 11.7 29.4 Source: Intracen. WOOD IMPORT/EXPORT (Mio Euro) Export Import 2010 1,482.9 4,296.0 2011 1,417.9 3,960.8 Source: Intracen. WOODEN FURNITURE IMPORT/EXPORT (Mio Euro) Export Import 2010 4,368.5 841.3 2011 4,157.9 863.1 2012 5,139.0 873.5 Var. % 12/11 23.6 1.2 Source: Intracen. September-October 2013 XYLON INTERNATIONAL 81 FAIRS OCTOBER 15-18 October Sicam www.exposicam.it • Pordenone (Italy) Semifinished products, components and supplies 16-19 October Saie www.saie.bolognafiere.it • Bologna (Italy) Constructing and architecture 16-19 October Komaf www.komaf.merebo.com • Seoul (South Korea) Woodworking technologies 16-19 October Saloni Worldwide Moscow www.cosmit.it • Moscow (Russia) Furniture 16-19 October Furniture Club Moscow www.crocus-expo.ru/exhibition/ • Moscow (Russia) Furniture 16-20 October Ambienta www.zv.hr • Zagreb (Croatia) Furniture 18-20 October KlimaHouse Umbra www.fierabolzano.it/klimahouseumbria/ • Bastia Umbra (Italy) Constructing and architecture 22-25 October Woodtec www.bvv.cz/en/wood-tec • Brno (Czech republic) Woodworking technologies 23-26 October Mecha-Tronika www.mechatronika.it • Rho-Pero (Italy) Woodworking technologies 24-26 October Wms Toronto www.woodworkingexpo.ca/ • Toronto (Canada) Woodworking technologies NOVEMBER 4-8 November Batimat www.batimat.com • Paris (France) Constructing and architecture 6-8 November Expocorma www.expocorma.cl • Concepcion (Chile) Woodworking technologies 6-11 November Mokkiten www.mokkiten.com • Nagoya (Japan) Woodworking technologies 7-10 November Wooden House Building www.biztradeshows.com/woodenhouse-building/ • Kiev (Ukraine) Woodworking technologies 13-15 November Woodtec www.fair.ee • Tallin (Estonia) Woodworking technologies 82 XYLON INTERNATIONAL September-October 2013 FAIRS 14-17 November Index www.indexfairs.com • Mumbai (India) Furniture 19-22 January Interiors www.interiorsbirmingham.com/ • Birmingham (Great Britain) Furniture 17-20 November Saudi Furniture Show www.furnituresaudi.com • Riyad (Saudi Arabia) Furniture 22-25 January Expopromueble www.magnaexpomueblera.mx/ • Mexico City (Mexico) Woodworking technologies 18-21 November Timber www.sbl.co.il • Tel-Aviv (Israel) Woodworking technologies 22-25 January Expo Mobiliario www.mobiliario.com.mx • Mexico City (Mexico) Furniture 19-22 November Yiwu Woodwork Fair www.yiwuwoodworkfair.com • Yiwu (China) Woodworking technologies 26-29 November Woodex/Lestechprodukzia www.woodexpo.ru • Moscow (Russia) Woodworking technologies DECEMBER 4-6 December Eco Design Expo www.tecnoservizi.es • Lodi (Italy) Constructing and architecture JANUARY 2014 8-11 January Heimtextil www.heimtextil.messefrankfurt.com/ • Frankfurt (Germany) Furniture 11-14 January Domotex www.domotex.de • Hanover (Germany) Furniture 13-19 January Imm Cologne www.imm-cologne.com/ • Cologne (Germany) Furniture 16-19 January Doorfair www.doorfair.com • Istanbul (Turkey) Constructing and architecture 84 XYLON INTERNATIONAL September-October 2013 23-26 January Klimahouse www.fierabolzano.it/klimahouse • Bolzano (Italy) Constructing and architecture 24-27 January Macef Home & interior international exhibition www.macef.it • Milan (Italy) Furniture 24-28 January Meuble Paris www.maison-objet.com/ • Paris (France) Furniture 24-28 January Maison & Objet www.maison-objet.com/ • Paris (France) Furniture FEBRUARY 2014 4-8 February Stockholm furniture fair www.stockholmfurniturefair.com • Stockholm (Sweden) Furniture 6-9 February Bauen + Wohnen www.bauen-wohnen.co.at • Salzburg (austria) Furniture 10-13 February Zow Bad Salzuflen www.zow.de/en/ • Bad Salzuflen (Germany) Semifinished products, components and supplies 11-14 February Fimma www.fimma-maderalia.feriavalencia.com • Valencia (Spain) Woodworking technologies 11-14 February Maderalia www.fimma-maderalia.feriavalencia.com • Valencia (Spain) Semifinished products, components and supplies 18-21 February Dach + Holz www.dach-holz.de • Stuttgart (Germany) Constructing and architecture “OUR” EXHIBITIONS 2013 Xylon is present at: 2013 22-25 October Woodtec Brno Brno 24-26 October Wms Toronto 26-29 November Woodex 2014 22-25 January Expopromueble Mexico City 11-14 February Fimma Valencia 21-25 February Indiawood Bangalore 12-15 March M&M Bogotà 29 July-1 August Formobile San Paolo 6-9 August Awisa Brisbane You can find the updated list of exhibitions on www.xylon.it September-October 2013 XYLON INTERNATIONAL 85 Advertisers Acimall Aliprandi Biesse Group Cassioli Cma Robotics Ddx Eumabois Giardina Ica - Industria chimica adriatica Ims Mario Zaffaroni & Figli Nastroflex Nordutensili Paolino Bacci Sargerzeugung Atzgersdorf GmbH Sistemi Xylexpo - Cepra Zetagì page page page page page page page page page page page page page page 87 15 back cover 25 9 3 inside back cover 11 front cover, 3 6 96 2 inside front cover 1 10 13 83 59 S U B S C R I PTI O N CAMPA IGN ❍ XYLON yearly subscription (6 issues) two-years subscription (12 issues) ❍ ITALIAN WOODTECH-XYLON INTERNATIONAL yearly subscription (6 issues) ➜ € 110,00 two-years subscription (12 issues) ➜ € 200,00 ➜ € 85,00 ➜ € 150,00 Payment ❍ Postal money order on the postal account No. 27117209 (only for Italy) of: Cepra spa - Centro Direzionale Milanofiori 1a Strada - Palazzo F3 - I-20090 Assago (MI) ❍ Bank transfer To: Cepra spa - c/o Banca Popolare Commercio e Industria Filiale Milanofiori - I-20090 Assago (MI) Bank codes - IBAN: IT02H0504832460000000000068 For abroad, please add BIC: BLOPIT22 ❍ Credit card Visa Mastercard Credit card No. CVV Expiry date Please, send the coupon attached to a copy of the payment bill. I accept term of Art. 10 of low 675/96 concerning the processing of personal data for statistic and promotion purposes. Nome Surname Company Delivery address also “on line”! ZIP code City Province State Phone Fax You can read and print our magazines directly from your computer… E-mail Industry Date Signature Information request Magazine No. ✃ Subject Page For further information www.xylon.it - [email protected] phone +39 02 89210200 - fax +39 02 8259009 CONTACTS PRODUCTION SYSTEMS AND TECHNOLOGIES Primary processing PRIMULTINI srl Viale Europa, 70 I-36035 Marano Vicentino (VI) phone +39 0445 560333 fax +39 0445 560334 www.primultini.it - [email protected] ANGELO CREMONA spa Viale Lombardia, 275 I-20052 Monza (MI) phone +39 02 660381 fax +39 02 6603825 www.angelo-cremona.com [email protected] Machinery and services for plywood and sliced veneer production. Peeling lines, dryers, presses and finishing lines; horizontal, vertical and rotary slicers, press dryers and clipping lines. Wood processing machinery and systems for sawmills. Vertical and tilted log band saws, log carriages with independent Headblocks, tandem headrig, chipping canter, one-headrig and Twin resaws, Multi Rip Saws, manual and automatic edging line and saw servicing equipment. SICAR SPA Via Lama 30 I-41012 Carpi (MO) phone +39 059 633111 fax +39 059 690520 www.sicar.it - [email protected] BONGIOANNI srl Via Provinciale Revello, 89 I-12030 Envie (CN) phone +39 0175 277261 fax +39 0175 277265 www.bongioanni.com [email protected] Vertical and horizontal log band saws. Log carriages with variable axis. Canter. Integrated working units with circular blade. Vertical and horizontal band resaw systems. Multi-rip saws and edgers. Log profiling units. Complete sawmill systems for mass production. The Company Sicar spa produces wood working machines with more than 50 years of experience. Thanks to the continuous technical development and the strictly contact with the international market we are able to offer a complete range of products for the small and big industry. COSTRUZIONI MECCANICHE MODESTO NINO srl Via Ciro Di Pers 68 I-33030 Majano (UD) phone +39 0432 959036 fax +39 0432 959036 www.modesto.it - [email protected] The easiest way to find the partner you need... Our production of woodworking machines: edger, cross-cutter. September-October 2013 XYLON INTERNATIONAL 89 CONTACTS Crossing-cutting lines CURSAL srl Via Bradolini, 38/a I-31020 San Fior (TV) phone +39 0438 400963 fax +39 0438 401851 www.cursal.com - [email protected] Cross cutting-Top speed optimization-Automation Cursal is the specialized Italian company that produces the most complete series of: crosscut saws for wood and assimilated; loading-unloading automations; turnkey solutions and customised cutting configurations for small, medium, large sections; integration into processing cycles from the large sawmill production to semi-finished; specific accessories and modular components: Nc with software interfaces, optical scanners for automatic detection of lengths-widths-defects, moisture meters, printers etc.; personalized advice for advanced systems; complete and, on time, domestic and foreign mechanic/electronic support. Secondary processing BIESSE spa Via della Meccanica, 16 I-61122 Pesaro (PU) phone +39 0721 439100 fax +39 0721 453248 www.biesse.com - [email protected] The Biesse Wood Division product line includes panel sizing centres, vertical panel saws, manual and automatic edgebanders, squaring/edgebanding machines, sanders, cnc machining centres, routers, through feed boring and inserting machines, material handling equipment and packaging. DE STEFANI VALERIO & C snc Via M.P. Virgilio, 16 I-20833 Birone di Giussano (MB) phone +39 0362 310914 fax +39 0362 310915 www.destefanimacchine.com [email protected] For over 30 years, De Stefani designs and manufactures sanding machine for panels edges and profiles. Single or double sided edge sanding machines equipped to sand flat and shaped edges on raw or lacquered panels. Combined machines for panel edges foiling. Edge Buffing and polishing machines for High Gloss finishing panels. Profile sanding – denibbing machines equipped with abrasive belt or wheel to sand raw or laquered mouldings. Angle profile gluing and assembling machines for door frames. Double end profile cutting machines. EBS srl Via Del Lavoro 32/A I-36016 Thiene (VI) phone +39 0445364334 fax +39 0445370878 www.ebsbordatrici.it [email protected] The company Ebs is specialized in the production of automatic edge-bander for the hobbist and the small/big industry. The range includes manual trimming and edge-banding machine and in particular high quality and reliability automatic edge-banding machines projected by an high-qualified technical staff. The total aim of the company have always been the continuous improvement of the machine’s quality, research and development. 90 XYLON INTERNATIONAL September-October 2013 ELWOOD snc di Bossi Franco e c. Viale Industria, 66/2 I-27029 Gambolò (PV) phone +39 0381 641279 fax +39 0381 648791 www.elwoodmac.it [email protected] Over 30 years of experience in designing and manufacturing a wide range of edge banding machines for both small and medium companies and for industrial productions. ESSETRE spa Via della Repubblica Serenissima, 7 I-36016 Thiene (VI) phone +39 0445 365999 fax +39 0445 360195 www.essetre.com - [email protected] Cnc machining centers to carry out beams, roofs and wooden elements for prefabricated houses, structures for playgrounds, walls and "block house”. Cnc machining centers for processing windows, doors, arches, interior doors and stairs. Automatic trimming line for the automatic trimming of pvc on doors and panels. Automatic lines for milling, cutting, edging plans for kitchen tops and shelves. Cnc machining centers for machining curved elements, chairs, frames, sofas, furniture. Cnc machining centers for processing specific doors and panels. Automatic lines for carrying out boring and milling on furniture elements as drawers' fonts, doors of wardrobes. Special machines on request. Dust extraction systems and filtration SCM GROUP spa NUOVA PROGETTI snc by Clerici Roberto & Rossetti Filippo Design and manufactoring of wood working machinery Via Bonifica, 6 I-27030 Sant’Angelo Lomellina (PV) phone +39 0384 55189 / 938018 fax +39 0384 559984 www.nuovaprogettimacchine.it [email protected] [email protected] Cn milling machines; anuba machines; cn working centers; lines of production and special machines for doors and frames; automatic screwing of locks and counterplates; wide range of accessories and solutions. PUTSCH-MENICONI spa Via Irlanda, 1 I-53036 Poggibonsi (SI) phone + 39 0577 90311 fax + 39 0577 979335 www.putschmeniconi.com [email protected] Manual and automatic vertical panel saws for cutting wooden panels, plastic and acm products. Welded steel frames, to grant rigidity and precision. Special applications allowing the possibility to make also grooving on sandwich panels for folding. Automatic horizontal beam saws with many different configurations accordingly to the panel sizes and thickness requirements. Via Emilia, 77 I-47900 Rimini phone +39 0541 700111 fax +39 0541 700232 www.scmgroup.com [email protected] CONTROL LOGIC srl Woodworking machinery: the widest range of products. Via Ennio, 25 I-20137 Milano phone +39 02 54100818 fax +39 02 54100764 www.controllogic.it [email protected] Spark detectors and fire extinguishing systems for industrial dust extraction systems. VEBA MECCANICA srl Via Emilia, 1678 I-47020 Longiano (FC) phone +39 0547 54323 fax +39 0547 54029 www.veba.it - [email protected] The product range is wide in the sector of traditional woodworking machines: thicknessing planers, surface planers, combined surface-thicknessing planers, circular saws, spindle moulders, combined saw-spindle moulder, universal combined machines, band-saws. MARIO ZAFFARONI & FIGLI srl Via Centro Industriale Europeo, 24 I-22078 Turate (CO) phone +39 02 9688453 fax +39 02 9682718 www.zaffaroni.com [email protected] Panel processing machines and plants. Special multi-blades panel saws, longitudinal milling machines with rollers feeding, working centres for the “Folding” technology, flooring industry technology, doors and modern furnishing industry technology. O.M.A. IMPIANTI srl Via Ponticelli, 51 I-51018 Pieve a Nievole (PT) phone +39 0572 950148 fax +39 0572 953388 www.omaimpianti.com [email protected] Components and suction plants for dusts, smokes, fumes. Air cleaning. Dry and water painting booths. Pressurized painting plants. Cleaners with activated charcoal for solvents. Suction benches and booths for the sanding powders. Separator cyclones. Electric fans. Inverters for the saving of energy. Filtering groups and handled sub-stations with mechanical and automatic cleaning in counter-current with compressed air. Storage silos. Sparks bearing system and automatic extinguishing. Mills and refiners for wood. Briquetts presses. Dryers. Pellets presses. Complete plants for pellets production. Boilers and warm air generators for solid fuels. Industrial insonorizations. September-October 2013 XYLON INTERNATIONAL 91 CONTACTS Surface finishing ELMAG spa Viale Elvezia, 35 I-20052 Monza (MB) phone +39 039 23611 fax +39 039 328202 www.elmag.it - [email protected] CEFLA FINISHING GROUP Via Bicocca 14/c I-40026 Imola (BO) phone +39 0541 653441 fax +39 0542 653444 www.ceflafinishinggroup.com [email protected] Cefla Finishing Group worldwide leader in the finishing of wooden, plastic and non-ferrous material products - designs and manufactures turnkey painting and wrapping lines for the wood, glass, metal and plastic industries, tailored on customer needs and requirements. CMA ROBOTICS spa Via Pier Paolo Pasolini, 35/15 I-33040 Pradamano (UD) phone +39 0432 640172 fax +39 0432 640018 www.cmarobotics.com [email protected] Company specialized in fulfillment of robotized solutions for painting chairs, tables and assembled furniture, panels, windows and doors. Lacquering and printing lines for furniture panels, hardboard, mdf or chipboard panels, doors or parquet flooring with roller or curtain coating technology and uv or hot air drying systems. Automatic and robotic spray lines with vertical dryers, flat or uv dryers. Lacquering and printing on coils. MAURI MACCHINE srl Via M. Comacini, 12 I-22072 Cermenate (CO) phone +39 031 771374 fax +39-031 773500 www.maurimacchine.com [email protected] Finishing machines and lines for mouldings. Finishing machines and lines for flat and raised panels. Finishing machines and lines for doors and windows. Special finishing machines and lines. EPISTOLIO srl Painting Robot Division Via Europa, 5 I-21040 Morazzone (VA) phone +39 0332 879573 fax +39 0332 223666 www.epistoliorobot.com [email protected] Epistolio srl – Painting Robot Division, with a 20 years experience in developing and constructing anthropomorphic and cartesian robots, offers a comprehensive range of complete solutions for automated industrial painting applications in the woodworking industry. TECNOAZZURRA srl Via del Tesoro, 210 I-47827 Verucchio Fraz. Villa Verucchio (RN) phone +39 0541 678225-678078 fax 39 0541 671144 www.tecnoazzurra.it [email protected] Industrial painting machines as: dry painting booth, water painting booths, pressurising painting system and suspended transport lines. VD srl GIARDINA FINISHING srl Via V. Necchi, 63 I-22060 Figino Serenza (CO) phone +39 031 7830801 fax +39 031 78165 www.giardinagroup.com [email protected] Finishing plants for the furniture and construction industry with application by spray, by roller coaters and curtain coaters and drying by Uv dryers, vertical dryers, linear dryers with microwaves technology. Complete finishing plants for doors and windows. Spray booths. 92 XYLON INTERNATIONAL September-October 2013 Via U. Foscolo, 42/44 I-20034 Birone di Giussano (MB) phone +39 0362 311308 fax +39 0362 335887 www.vdsrl.it [email protected] Finishing systems for plastic, glass and wood products. Roller coater machines, curtain coaters, spray robot with single and double head, spraying machines, hot air, UV and vertical ovens. Timber dryers Auxiliary machines and equipments PRIBO srl TERMOLEGNO srl Via del Sile, 4 - Località Rauscedo I-33095 San Giorgio della Richinvelda (PN) phone +39 0427 94190/949802 fax +39 0427 949900 www.termolegno.com [email protected] Termolegno: the value of drying Dryers from 10m3 up to 250 m3, pre-dryers, mini-dryers, tunnel-type systems, turnkey drying plants, dryers for the plant-health thermal treatment of wooden crates, control systems, steaming kiln, electronic moisture tester. Handling and commissioning Via Nazionale, 12 I-38087 Lardaro (TN) phone +39 0465 901945 fax +39 0465 901959 www.pribo.it - [email protected] VISCAT FULGOR srl Viale Santuario, 42 I- 26012 Castelleone (CR) P.O. Box 52 Castelleone phone +39 0374 58217 fax +39 0374 57942 www.viscatfulgor.com [email protected] Viscat Fulgor, for over 50 years a leader in the production of flash butt welding machines, welding machines for large band saw blades, sharpening and file sharpening machines, setting machines, brazing machines, high-frequency generators for induction braze-welding and dust suction units. Software From over 40 years we propose integrated solutions in material handling and industrial automation sector. Highly personalisable and specific systems for furniture assembling, the automatic storage and the handling. Automatic warehouses, lazer guided vehiculs (lgv), robotized islands, conveyors, sorter systems, assembling lines, tilting units, management softwares. Design, production, installation, training, technical service for sawmill machines and plants. Machines and plants for timber handling, debarkers for hard-wood and soft-wood. Technology for sawmill. Sorting plants up to 50 boxes, stacking and destacking lines for planks, chipping plants for logs and discards, plants for poles processing, planing machines for round poles, planing lines with automatic loading and unloading, impregnation machines. Machines for the production of shavings for animal litters. Grinders for pallets and wood cases. Assembly tables for carpenters. Green economy, use of residual wood CASSIOLI srl Place Guardavalle, 63 I-53049 Torrita Di Siena (SI) phone +39 0577 684511 fax +39 0577 686084 www.cassioli.com - [email protected] Delivery of complete plants DDX srl Via G. Donizetti, 109/111 I-24030 Brembate di Sopra (BG) phone +39 035 621093 fax +39 035 333723 www.ddxgroup.com [email protected] DDX develops Cad/Cam/Cim software solutions: “EasyWOOD” for panel and solid wood machining using 3, 4 and 5 axis; “EasyBEAM” for structures, houses, walls, beams, rooves, gazebo, etc.; “PowerSTAIRS” for staircases design and manufacturing; “PowerWIN” for any kind of windows, french doors, internal doors, entry doors and shutters. ECOMEC srl Via del Mella 57/59 I-25131 Brescia phone +39 030 2680515 - 2680503 fax +39 030 2680890 www.por-srl.it [email protected] Construction of briquetting presses and grinders for the recovery of wood waste, dust, textile, nonferrous materials, etcetera September-October 2013 XYLON INTERNATIONAL 93 CONTACTS Tools and auxiliaries FINK srl - Woodworking tools ALIPRANDI snc Aliprandi Luca, Maurizio e Paola Via Manzoni, 10 I-20845 Sovico (MB) phone +39 039 2013530 fax +39 039 2013491 www.aliprandi.it - [email protected] The Firm Aliprandi is specialized in the production of wood working tools in solid carbide and carbide-tipped, both standard and special production. Via G. Giusti, 15 I-20052 Monza (MB) phone +39 039 386961-2 fax +39 039 361458 www.finktools.com - [email protected] Since 1924 Fink produces complete sets of tools for windows, helicoidal cutterheads, cutterheads for profiled kinves, cutters in Hw welded, circular saw blades, dia tools, boring bits, solid carbide routers, tools for cnc machines, trimming hoggers. SISTEMI srl UNIPERSONALE Via Montanelli, 70 I-61100 Pesaro (PU) phone +39 0721 28950 fax +39 0721 283476 www.sistemiklein.com [email protected] Tools for wood-alu and plastic material working. Tools for automatic boring machines and router bits for cnc router machines. M.Conti measuring devices for the woodworking industry. Special devices for door and windows manufacturers. UTENSILTECNICA srl C.P. UTENSILI snc di Crescentini Roberta & C. Via Montanelli, 71 I-61122 Pesaro (PU) phone +39 0721 282420 fax +39 0721 281893 www.cpwoodtools.com [email protected] - [email protected] CP Utensili, a company which process woodworking tools since 1968, is the ideal partner for tooling solution on demand. The German Quality Norm “BG-Prüfzert” for the high production standard and an export quote of 80% confirms the international prestige of the company. Flexibility and fast delivery was always the way to success. FAPIL srl Via A. Locatelli, 51/A I-24019 Zogno (BG) phone +39 0345 91179 fax +39 0345 92726 www.fapil.it - [email protected] Since 1959, Fapil’s mission has been to design and build cutting tools for machining wood, board materials and plastics. Specialists in cnc tooling. FUL - FABBRICA UTENSILI LAVORAZIONE LEGNO srl Via L. Fumagalli, 22 I-22066 Mariano Comense (CO) phone +39 031 756037 fax +39 031 756851 www.fultools.it - [email protected] Ful srl has been producing tools for the woodworking, plastic and aluminium for more than 30 years. Via Ca’ Giorgino, 2 I-47837 Montegridolfo (RN) phone +39 0541 855202/855274 fax +39 0541 855255 www.utensiltecnica.com [email protected] Production of specials mechanical fixing and diamond tools for wood working cnc machinery. ZUANI srl LEITZ ITALIA srl Industriezone, 9 I-39011 Lana (BZ) phone +39 0473 563533 fax +39 0473 562139 www.leitz.org - [email protected] Leitz is a leading technology manufacturer of machine-driven precision tools and process designed tool systems for the professional processing of solid wood, wood derived and plastic materials. 94 XYLON INTERNATIONAL September-October 2013 Via dell'Artigiano, 57 I-38068 Rovereto (TN) phone +39 0464 433183 fax +39 0464 436316 www.zuani.it - [email protected] Zuani Company is a leading Italian manufacture of tools for the Woodworking industry. We are producers of high precision tooling with tc reversible tips as well as reversible profiling cutters for cnc automatic and traditional woodworking machineries for wooden windows, doors and furnitures production. Lacquers SEMI-FINISHED PRODUCTS AND SUPPLIES Adhesives and glues Agents and wood trades DURANTE & VIVAN SPA Via Giuseppe Garibaldi, 23 I-33080 Ghirano di Prata (PN) phone +39 0434 605211 fax +39 0434 605204 www.durante-vivan.com [email protected] INDUSTRIA CHIMICA ADRIATICA spa Via Sandro Pertini, 52 I-62012 Civitanova Marche (MC) phone +39 0733 8080 fax +39 0733 808140 www.icaspa.com - [email protected] Polyurethane coatings, water-based coatings for interiors and exteriors, uv-curing coatings, acrylic coatings, polyester coatings, nitro coatings, fire-retardant coatings and pigmented coatings. Products for parquet floors, special effects, stains, impregnating agents, glues and tintometric color systems. BASSO LEGNAMI srl Via Dell'Artigianato, 6 I-13040 Rovasenda (VC) phone +39 0161 879797 fax +39 0161 879798 www.bassolegnami.com [email protected] Since 2004 our company has started here in Italy the production of 3-layer wood elements for window and door building. We have been gaining a lot of experience during these years and we can now offer them in several wood species, such as: Okoumé, Ozigo, Slavonjan Oak, Tulipier and Lime. All elements are glued employing a vinylic glue pvac - d4 - en 205 only. Glues and adhesives for the woodworking and furniture industry: hot melt, PVAc glues, uf glues,polyurethane water dispersion, solvent based adhesives. ICA spa Division ITALIAN COATINGS Via Alcide De Gasperi, 73 I-36060 Romano D'Ezzelino (VI) phone +39 0424 8386 fax +39 0424 37497 www.italiancoatings.com [email protected] A new definition of Italian quality. TRA.WOOD srl Via Risorgimento, 46 I-20881 Bernareggio (MB) phone +39 039 6180091 fax +39 039 6015532 Branch Torino: +39 011 8194519 www.trawood.it - [email protected] North America: hardwoods and softwoods. Lumber, ripped strips, components and laminated windows scantlings: Hemlock, Douglas Fir, White Oak, Ash. Europe: laminated windows scantlings and finger jointed. Asia: laminated windows scantlings. September-October 2013 XYLON INTERNATIONAL 95 TAILORED PRODUCTIVITY Multi-blade panel saw Multi-blades panel saws series MLS with through feed rollers, widths 80, 130, 160, 190, 250 e 310 cm MARIO ZAFFARONI & Figli srl Panel Processing Machines and Plants Via Centro Industriale Europeo, 24 - 22078 Turate (Co) ITALY Tel. +39 029688453 Fax. +39 029682718 http://www.zaffaroni.com e-mail:[email protected] e Woodworking Technology Made in Europe eUMABOIS European Federation of Woodworking Machinery Manufacturers WE’LL INTRODUCE YOU TO A NEW WAY OF DREAMING. DR It’ss called bSolid, the new software made in Biesse, It’ which is able to design and realize your ideas. Come to BiesseInside event and discover bSolid. our Your Y o dreams will come true. Biesse Spa Via della Meccanica, 16 - 61122 Pesaro - T: +399 0721 439100 www.biesse.com - [email protected] October 17th - 19th 2013 Pesar o - Italy Pesaro