LeanCOST adoption in BLM Group

LeanCOST adoption in
BLM Group
BLM Group
It designs and produces machines and systems for whole tube processing:
-  2D and 3D laser cutting
-  Cold saw
-  Bending
-  End-forming
-  Measurement
BLM SpA (parent company) specialised in the production of CNC-bending machines,
end-forming machines, measurement systems and related automation and handling
systems.
ADIGE SpA (main company) produces tube laser cutting machines and cold saws for
the machining of tubes, solids and profiles. The production range further includes deburring machines, measurement systems, washing machines and collectors.
LeanCOST in BLM Group
Final Design
Project
3D CAD
MODEL
Precision
mechanical
parts
FEASIBILITY
ANALYSIS (cost)
Evaluation of the
Design
Alternatives
DESIGN
OPTIMIZATION
MAKE or
BUY
Carpentry &
treatments
SUPPLIER
SELECTION
STANDARD
PRODUCTION
COST
FINAL COST
from the
supplier
MANUFACTURING
PURCHASING
ESTIMATED
COST
LeanCOST in BLM Group
Final Design
Project
SUPPLIER
SELECTION
FAST & EASY
NEGOTIATION
with suppliers
FINAL COST
PURCHASING
LeanCOST in BLM Group
MANUFACTURING (30%)
PURCHASING (70%)
Ver$cal and Horizontal Centers 5-­‐Axis Centers CNC Lathes Grinding machines (planes and cylinders) Reaming machines EDM machines Pain$ng systems Light and heavy carpentry: -­‐ Bending -­‐ Laser/Plasma cuJng -­‐ Welding Toothing Milling and Turning Pain$ng Thermal Treatments (e.g. hardening, annealing) Surface Treatments (e.g. pain0ng, galvanizing) Benefits in BLM Group
•  Time saving in cost estimation for manufacturing/purchasing:
- 30%
•  Accuracy in cost estimation:
+50%
•  Manufacturing cost reduction (better awareness of costs during the
design phase: e.g. choice of raw material): - overall saving
- 5-7%
- on critical item - 30%
•  Reduction of purchasing cost:
- 20%
•  Reduction of negotiation time with suppliers (loyalty):
- from one week, average, to one day!
- ability to sign best agreements!