Fog Light Installation Instructions

Transcription

www.collegehillshonda.com
Accessory
INSTALLATION
INSTRUCTIONS
Application
FOG LIGHT
P/N 08V31-SVA-111
NOTE: The foglights cannot be installed on 2-door
vehicles equipped with interior illumination.
2006-2008 CIVIC
2-DOOR
Publications No.
All 37690-39126
Issue Date
MARCH 2008
11 Wire ties
PARTS LIST
Right fog light
Left fog light
Clip
4 Stepped-screws
2 Washer-screws
Right bracket
Switch trim
(DX model only)
6 Self-tapping screws
Left bracket
Fuse (20 A)
Relay
Switch harness
5 Wire ties with clips
Fog light harness
Sub harness
2 Switch covers
(DX model only)
Template
Switch
Ground bolt
© 2008 American Honda Motor Co., Inc. - All Rights Reserved.
AII 37690-39126 (0803)
08V31-SVA-1000-91
1 of 16
INSTALLATION
TOOLS AND SUPPLIES REQUIRED
Phillips screwdriver
Customer Information: The information in this
installation instruction is intended for use only by
skilled technicians who have the proper tools,
equipment, and training to correctly and safely add
equipment to your vehicle. These procedures
should not be attempted by “do-it-yourselfers.”
Flat-tip screwdriver
Ratchet
10 mm Socket
Drill
3 mm and 10 mm Drill bit
Pushpin
Utility knife
Gloves
Eye protection (face shield, safety goggles, etc.)
File
1.
Make sure you have the anti-theft code for the
radio, then write down the frequencies for the
preset buttons.
2.
Disconnect the negative cable from the battery.
3.
Remove the radiator cover (four clips).
Masking tape
Scissors
2 CLIPS
(Pull out the clip
vertically from the
panel surface.)
Blanket
Shop towel
RADIATOR
COVER
6 mm Hexagon wrench
EXPANSION
CLIPS
Illustration of Fog Lights installed on the Vehicle
RELAY
SWITCH
HARNESS
PANEL
SUB HARNESS
SWITCH
5311021T
RIGHT
FOG
LIGHT
FOG LIGHT
HARNESS
2 of 16
5311010T
LEFT
FOG LIGHT
AII 37690-39126 (0803)
4.
With the help of an assistant, remove the front
bumper (ten clips and two self-tapping screws).
Set the front bumper on a blanket.
6.
Using a utility knife, and working from the front of
the bumper, carefully cut out the front bumper in
the area shown. Take care not to damage the
front bumper. Remove any burrs from the edges
of the hole.
FRONT
BUMPER
FRONT
Cut out the
area from
the bumper
Cut here.
FRONT
BUMPER
2 SELFTAPPING
SCREWS
10 CLIPS
5.
UTILITY
KNIFE
5311032T
Apply masking tape to the front bumper around
the left fog light area.
Carefully cut in
the areas shown.
5311042T
7.
Repeat steps 5 and 6 to cut the bumper for the
right fog light.
8.
Using scissors, cut out the template.
Template “L” is the mirror image of the
template “R”.
FRONT
BUMPER
5311320T
MASKING
TAPE
TEMPLATE
5311050T
AII 37690-39126 (0803)
3 of 16
9.
Tape the template marked “L” to the inside of the
front bumper below the left fog light opening.
Using a pushpin, pierce the bumper through the
mark in the template.
12. Position the left bracket on the left fog light, and
install the two stepped-screws and one washer
screw. Tighten the screws securely.
LEFT FOG LIGHT
PUSHPIN
TEMPLATE "L"
MASKING TAPE
FRONT
BUMPER
2 STEPPEDSCREWS
5311061T
WASHER
SCREW
10. While wearing eye protection, drill a 10 mm hole
through the bumper at the marked location. First
drill with a 3 mm drill bit and finish with a 10 mm
drill bit.
DRILL
(3 mm
FRONT
BUMPER
LEFT
BRACKET
MARK
5311080T
13. Inside the front bumper, slide the left fog light into
the cutout you made, and secure it with three
self-tapping screws.
FRONT
BUMPER
10 mm)
3 SELFTAPPING
SCREWS
5311071T
11. Repeat steps 9 and 10 to mark and drill the right
side of the front bumper.
5311091T
LEFT FOG LIGHT
14. Repeat steps 12 and 13 to install the right fog
light.
4 of 16
AII 37690-39126 (0803)
15. Route the fog light harness along the inside of the
front bumper, and plug the 2-pin connectors into
the fog lights.
FRONT
BUMPER
19. Slide the clip onto the 2-pin connector on the fog
light harness, and secure the connector to the
right bracket.
WIRE TIES WITH CLIPS
(Aligning with vertical
ribs, secure the wire ties
with clips to the bumper.)
CLIP
FRONT
RIGHT
BRACKET
FOG LIGHT HARNESS
2-PIN CONNECTOR
CLIP
RIGHT
BRACKET
VERTICAL
RIB
FOG LIGHT
HARNESS
2-PIN
CONNECTOR
5311110T
FRONT
CLIP
5311102T
20. Remove one bolt from the washer reservoir tank
and loosen the two bolts.
5 WIRE TIES
WITH CLIPS
16. Secure the clips attached to the fog light harness
to the left and right fog light brackets.
17. Loosely install five wire ties with clips on the fog
light harness.
18. Align the five wire ties with clips with the vertical
ribs of the front bumper as shown, and tighten the
five wire ties with clips securely.
BOLT
(Loosen.)
BOLT
5307112T
WASHER
RESERVOIR
TANK
AII 37690-39126 (0803)
BOLT
(Loosen.)
5 of 16
21. Locate the 1-pin connector blue-taped to the
vehicle harness, and remove the blue tape to free
the 1-pin connector. Plug the 1-pin connector you
just freed into the 1-pin connector from the
subharness.
24. Secure the two clips on the subharness to the
vehicle frame. Secure the subharness to the
vehicle harness using two wire ties.
CLIPS
VEHICLE
HARNESS
1-PIN
CONNECTORS
VEHICLE
FRAME
WIRE
TIES
SUB HARNESS
5311131T
BLUE TAPE
(Remove.)
25. Reinstall the washer reservoir tank.
26. Plug the 2-pin connector on the subharness into
the 2-pin connector on the fog light harness.
SUB HARNESS
5307121T
SUB HARNESS
2-PIN CONNECTOR
22. Route the subharness between the washer
reservoir tank and vehicle panel, and route it as
shown.
23. Secure the subharness ground terminal to the
vehicle frame using a ground bolt.
SUB
HARNESS
WASHER
RESERVOIR
VEHICLE
TANK
PANEL
VEHICLE
FRAME
6 of 16
FOG LIGHT
HARNESS
2-PIN
CONNECTOR
GROUND
TERMINAL
FRONT
BUMPER
5311140T
GROUND
BOLT
27. Reinstall the front bumper.
5311301T
AII 37690-39126 (0803)
28. Remove the cover from the trunk lid/fuel fill door
opener (six retaining tabs), and remove one selftapping screw.
SELFTAPPING
SCREW
31. Remove the footrest.
COVER
6 RETAINING
TABS
•
Using a hexagon wrench, remove the lower
clip from the stud bolt.
•
Using a flat-tip screwdriver, remove the upper
clip from the stud bolt.
STUD BOLTS
KEY
OPENER
LOCK
CYLINDER
UPPER
CLIP
TRUNK LID/
FUEL FILL
DOOR OPENER
5202191T
LOWER
CLIP
29. Using the ignition key, unlock the opener.
30. Raise the front edge of the left front door sill
trim (six clips, retaining tab, and hook).
FRONT
5311370T
HEXAGON
WRENCH
RETAINING
TAB
6 CLIPS
FOOTREST
32. Pull away the weatherstrip from the left kick panel
and remove the left kick panel (two clips).
WEATHERSTRIP
2 CLIPS
HOOK
LEFT FRONT
DOOR SILL TRIM
5311351T
LEFT
KICK
PANEL
5202220T
AII 37690-39126 (0803)
7 of 16
33. If equipped, remove the driver’s dashboard under
cover (turn the lock knob 90° counterclockwise,
and release the two clips and pin).
If the vehicle is a DX model, continue with step 35;
otherwise, go to step 38.
35. Lower the tilt/telescopic lever, and move the
steering wheel down and toward you. After
moving the steering wheel, return the tilt/
telescopic lever to its original position.
COMBINATION
SWITCH
SHOP TOWEL
DRIVER’S
DASHBOARD
UNDER COVER
2 CLIPS
KNOB
STEERING
WHEEL
5202112T
34. Remove the driver’s dashboard lower cover (eight
clips).
TILT/
TELESCOPIC
LEVER
5831010H
36. Cover the combination switch with a shop towel
to protect it from damage.
DRIVER’S
DASHBOARD
LOWER COVER
8 CLIPS
5202121T
8 of 16
AII 37690-39126 (0803)
39. Insert the white/red and blue terminals from the
switch harness into the white 34-pin connector.
Reinstall the cover.
37. Apply masking tape to the instrument panel as
shown, and remove the meter panel (one selftapping screw, 11 clips, and one connector).
METER
PANEL
LOCK LEVER
MASKING
TAPE
WHITE/RED
TERMINAL
BLUE
TERMINAL
Harness Side View
SWITCH HARNESS
TERMINAL
VEHICLE
CONNECTOR
SELF-TAPPING
SCREW
11 CLIPS
SWITCH
HARNESS
5624100B
38. Remove the vehicle’s green 42-pin connector,
white 34-pin connector, and the blue 21-pin
connector from the fuse box by pushing the
retaining tab and raising the lock on each
connector. Close the lock on the white 34-pin
connector, then slide the cover off the connector.
5311150T
40. Reinstall the three vehicle connectors.
41. Plug the switch harness 6-pin connector into the
fuse box.
VEHICLE 6-PIN
CONNECTOR
Front view
GREEN CONNECTOR
WHITE CONNECTOR
BLUE CONNECTOR
Push.
Slide.
FUSE
BOX
FUSE
BOX
COVER
Push.
SWITCH HARNESS
6-PIN CONNECTOR
SWITCH
HARNESS
5311160T
Push.
VEHICLE’S
WHITE 34-PIN
CONNECTOR
5307163T
AII 37690-39126 (0803)
9 of 16
NOTE: If the fuse box 6-pin connector is already
being used by another accessory, unplug its 6-pin
connector from the fuse box. Locate the 6-pin
connector taped to the switch harness, and remove
the dummy connector from the connector. Plug the
other accessory’s harness 6-pin connector into the
switch harness, and plug the switch harness 6-pin
connector into the fuse box.
44. Route the switch harness relay block above the
knee bolster.
KNEE BOLSTER
SWITCH HARNESS
6-PIN CONNECTOR
SWITCH
HARNESS
SWITCH
HARNESS
RELAY
BLOCK
5307180T
DUMMY
CONNECTOR
(Discard.)
OTHER ACCESSORY
HARNESS 6-PIN
CONNECTOR
5311310T
45. Plug the relay into the switch harness relay block,
then slide the relay block onto the vehicle bracket
stay.
42. Below the fuse box, locate and disconnect the
vehicle 20-pin connector.
RELAY
SWITCH
HARNESS
VEHICLE
BRACKET STAY
SWITCH
HARNESS
RELAY
BLOCK
VEHICLE
20-PIN
CONNECTOR
Harness Side
View
SWITCH
HARNESS
5307190T
RETAINER
SWITCH HARNESS
VIOLET TERMINAL
6510010T
43. Slide the retainer from the vehicle 20-pin
connector outward, and insert the violet terminal
from the switch harness into the 20-pin connector.
Return the retainer and reconnect the 20-pin
connector.
10 of 16
AII 37690-39126 (0803)
46. Remove the vehicle ground bolt. Install the switch
harness ground terminal, then reinstall the ground
bolt.
48. Install the fog light switch.
DX Model:
•
Remove the pocket from the meter panel (three
self-tapping screws).
SWITCH
HARNESS
FRONT
SELFTAPPING
SCREWS
VEHICLE
GROUND
BOLT (Reuse.)
METER
PANEL
SWITCH HARNESS
GROUND TERMINAL
POCKET
(Discard.)
5311200T
5306260T
47. Locate the 1-pin connector blue-taped to the
vehicle harness. Plug the 1-pin connector into the
switch harness 1-pin connector.
•
Install the switch trim to the meter panel with the
three self-tapping screws.
1-PIN
CONNECTOR
SELFTAPPING
SCREWS
(Reuse.)
SWITCH
HARNESS
METER
PANEL
5311212T
SWITCH
COVER
SWITCH
TRIM
SWITCH
SWITCH
COVER
5311220T
•
Install the switch and two switch covers into the
switch trim.
AII 37690-39126 (0803)
11 of 16
•
Plug the switch harness 5-pin connector into the
switch, reconnect the one connector, and reinstall
the meter panel.
LX, EX, Si Model:
•
While wearing gloves, push the switch cover out
from the inner side of the meter panel.
METER
PANEL
SWITCH COVER
METER
PANEL
5311330T
SWITCH
SWITCH HARNESS
5-PIN CONNECTOR
•
5311230T
Route the switch harness 5-pin connector through
the hole.
METER
PANEL
SWITCH
SWITCH HARNESS
5-PIN CONNECTOR
•
12 of 16
5311340T
Plug the switch harness 5-pin connector into the
switch and install the switch into the meter panel.
AII 37690-39126 (0803)
49. Secure the switch harness to the vehicle harness
and to the knee bolster with nine wire ties in the
areas shown.
51. Check that all wire harnesses are routed properly
and all connectors are plugged in.
52. Reinstall all removed parts.
53. Reconnect the negative cable to the battery.
KNEE BOLSTER
USE AND CARE
How to Operate the Fog Lights
•
Turn the light switch to the “
(headlights on low beam).
•
Press the fog light switch (indicator is on).
” position
NOTE: The fog light lenses can cloud when the
outside temperature is cold; this is normal and should
go away in warm weather.
VEHICLE
HARNESS
Fog Light Aiming Adjustment
54. Adjust the fog light:
9 WIRE TIES
SWITCH
HARNESS
•
Adjust the aim according to local laws and
regulations.
•
To adjust, turn the aiming adjustment knob in
or out until the correct aim is obtained.
5311242T
50. Install the 20 A fuse into the fuse box in the
location shown.
Front View
FUSE
BOX
AIMING
ADJUSTMENT
SCREW
To lower
To raise
5311251T
20 A
FUSE
FUSE
LOCATION
“6”
5307240T
AII 37690-39126 (0803)
13 of 16
55. Reset the clock, and reset the radio station
presets.
BULB REPLACEMENT
1.
NOTE: Whenever the battery is disconnected, the
driver’s AUTO function is disabled.
Remove the seven clips from the bottom of the
front bumper, then pull down the under cover and
inner fender.
56. Start the engine. Push down on the driver’s
window switch until the window is fully open.
57. Pull up on the driver’s window switch fully to close
the window completely, then hold the switch for 2
seconds or more.
58. Test the window AUTO function.
INNER
FENDER
UNDER
COVER
7 CLIPS
Pull down.
5311262T
2.
Disconnect the fog light connector.
3.
Remove the bulb.
FOG LIGHT
BULB
CONNECTOR
14 of 16
AII 37690-39126 (0803)
5311270T
4.
Install the new bulb and socket into the fog light.
•
Use only a genuine Honda halogen light bulb of
specified wattage.
Rating: 12V 55W H11 Halogen Light Bulb
P/N 33165-S5A-003
•
Do not touch the bulb. Oily or greasy
substances on the bulb can shorten its service
life due to the heat produced when the bulb is
turned on. If the bulb is accidentally touched,
wipe it clean with a soft cloth that has been
dampened with a denatured alcohol or a mild
detergent solution.
•
Align the tab on the fog light with the cutout in
the bulb when installing the new bulb. If not
aligned, the fog light may blind oncoming
drivers.
FOG LIGHT
BULB
5311280T
5.
Reinstall the removed parts in the reverse order of
removal. Check that the wire harnesses are not
pinched.
6.
Check the operation of the fog light; adjust the
aiming if necessary.
AII 37690-39126 (0803)
15 of 16
CIRCUIT DIAGRAM
BATTERY
UNDER-HOOD FUSE/
RELAY BOX
100 A
80 A
UNDER-DASH FUSE/RELAY BOX
MULTIPLEX
INTEGRATED
CONTROL UNIT
FOG LIGHT
FUSE 20 A
HOT IN COMBINATION
LIGHT SWITCH
or
WHT/RED
PUR
RED/BLK
RELAY
SWITCH
BLU
0
BLU
LEFT
FRONT
FOG LIGHT
RIGHT
FRONT
FOG LIGHT
1
SWITCH
ILLUMINATION
BLK
RED
BLK
DASH LIGHT
BRIGHTNESS
CONTROLLER
HEADLIGHT SWITCH
FOG LIGHT
SWITCH
OFF
Low
Hi
OFF
-
-
-
-
ON
-
-
ON
-
BLK
BLACK
BRN
BROWN
YEL
YELLOW
ORN
ORANGE
BLU
BLUE
PUR
PURPLE
GRN
GREEN
NAT
NATURAL
RED
RED
PNK
PINK
WHT
WHITE
GRY
GRAY
LT BLU
LIGHT BLUE
LT GRN
LIGHT GREEN
5311292T
16 of 16
AII 37690-39126 (0803)

Fog Light Installation Instructions

Transcription

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