EDF - Confindustria Vicenza

EDF engineering
experience for the
nuclear renewal
worldwide
an opportunity
for
Italian industry
Jean-Paul Chatry,
Executive Vice-President,
Sviluppo Nucleare Italia
The french Nuclear Generation Fleet
Single line of pressurized water reactors designed
along the same technological principles
•55•• 58 reactors in operation
• • Spread across 19 sites
• • Single technology: PWR
(Pressurized Water Reactor)
• 3 series :
900 MW : 34 units
1300 MW : 20 units
1500 MW (N4): 4 units
• Average age : 23 years old
• Mature: 1300 reactor years
• Low CO2 emissions
EDF France : 50g/kwh
Europe : 400 g/ kwh
Connection to the
grid
Site date
Net Power Mwe
EPR Flamanville 3 project :
Flamanville 3 : General view (may2010)
Flamanville 3 : General view
Flamanville 3 : Reactor building
Flamanville 3 : inlet aspiration / structural steels
Flamanville 3 :
discharge gallery under the sea
Flamanville 3 : May 2010
energizing electric boards
The FA3 Site in Numbers
•
120 000 tons of armoured cables
•
600 000 m³ of cement
•
150 km of pipes
•
80 000 tons of carpentry
•
3 500 km of electrical cables
•
> 2 000 people working on site
•
15 milions hours of work
•
2 millions hours of engineering
Our core competency : EDF as an Architect Engineer
A profile very similar to Enel engineering
∎ Project Management (schedule, cost, quality, interface
management, risk analysis …)
∎ Definition of general technical codes and specifications
∎ Technical specifications and surveillance of main contracts
(NSSS, I&C, TG, BNI design, nuclear fuel)
∎ Definition of technical references and overall operation
∎ Definition of contract allotment and contract management
∎ Licensing process
∎ Construction on site and commissioning test
Support to the existing fleet & new build :
A continuing mobilization of engineering
58 units commissioned in France
+ Owner’s assistance for new nuclear build projects
1970
1980
1990
EDF’s ambition
Develop, invest and operate
2000
2010
07
71 6 PWR 900 CPO 79
74 18 PWR 900 CP1
85
88
76 10 PWR 900 CP2
77 8 PWR 1300 P4
86
78 Koeberg 1&2 85
South Africa
79 12 PWR 1300 P’4
1 EPR
Flamanville 3
13
C EPR
09 Taish. 1
Penly 3
Taish. 2
US EPR
13/14 CC3
93
84 4 PWR 1500 N4
2020
US EPR 2
US EPR 3
US EPR 4
98
87 Daya Bay 1&2 94 China
13/14/16/17
EPR HP 1
97 Ling Ao 1&2 02
China
05 Ling Ao 3&4 11
China
PWR: Pressurised Water Reactor
CP0, CP1, CP2, P4, P’4, N4 = technological series for French reactors
EPR: European Pressurized water Reactor
EPR projects : a series effect
15/16/18/19
EPR HP2
SZWL 1
SZWL 2
EPR Italy 1
Engineering for EPR’s
Strategy : to duplicate Flamanville 3 model
UNITED STATES
4 EPR
FRANCE
FLAMANVILLE 3
PENLY 3
2 EPR
UNITED KINGDOM
ITALY
4 EPR
4 EPR
CHINA
2 EPR
Balance of
Nuclear Island
BNI
Conventional Island
CI
Nuclear Steam Supplying System
NSSS
The precise definition depends on actual contractual allotment
Balance of plant
BOP
Flamanville 3 :
an architecture on 3 levels
Architect Engineer
Level 1
EDF
NSSS
Detailed studies
AREVA
BNI*
SOFINEL
Level 2
55% EDF,45% AREVA
BOP
EDF
CI
Flamanville3
ALSTOM
Engineering
contracts
ANP
Suppliers
Level 3
Supply and construction contracts:
Bouygues, …
*BNI: Nuclear Island excluding boiler
STUDY CONTRACTS
SUPPLY CONTRACTS
Contract management for Fla 3
1. 150 main contracts
2. The 20 biggest lots represent about 80 % of the construction
budget
3. Contracts for both equipment supply and erection on site
4. Competition for all the lots except for NSSS
Involvement of regional suppliers
Facilitate contacts, information exchange with regional
small suppliers
9 To elaborate the list of potential regional suppliers & transmit it to
potential main contractors before tendering
9 To inform regional suppliers of the timetable of invitation to
tenders & of the main chosen suppliers
Ensure commitment of national suppliers to involve
regional resources and companies
9 To ensure regional recruitment & training as needed
9 To ensure subcontracts for dedicated lots within regional suppliers
whenever possible
Flamanville 3 suppliers repartition
Worldwide supply chain
France : 250
Germany : 50
Spain / Portugal :
15
Other european : 45
Italie : 45
USA : 4
Mexico : 3
Brazil : 2
Japan : 1
Taiwan : 2
Indonesia : 1
Emirates : 1
Italian industry involvement in EPR Projects
Skills welcome in engineering, civil work, manufacturing and erection
Today
45 Italian companies are supplying safety or availability related components for
Fla 3
Ex : forgings
Ex : pumps
Tomorrow
Increase Italian companies involvement in number, scope and responsibility :
Objective
To be ready to tender for Italian EPR project
Opportunity
To participate now in EPR Penly and EPR UK procurement process
Italian companies involvement in Flamanville 3 project
Italia
Lombardia
Riganti Spa
Forgings
Forgiatura Monchieri
Forgings
Fomas
Forgings
Bassi Luigi
Tubes
Mega Spa
Fittings
Forgiatura Marcora
Forgings
Belleli
Heaters HP
Mangiarotti Nuclear
Tanks RIS, RCV, …
Italcementi
Concrete
Acciaieria de Valbruna
Blades
Forgital Spezzapria
Forgings (generator)
Emilia Romagna
Tectubi
Tubes
Petrol Raccord
Fittings
Officine Meccaniche Righi
Fittings
BSA
Bolts
Carpenteria Manessi
Tanks
Metalforch
Flanges
C Blade
Blades
Acciai speciali forgiati (ASFO)
Steel
CMA
Welding
Aturia
Pumps
Microcast
Casting
Mangiarotti
Tanks
SAFAS
Casting
Primary pumps
Ofar
Forgings
Forgiatura Moderna
Forgings
Galperti
Forgings (tubes)
Venezia
Sesia Fucine
Forgings
Ansaldo Componenti DTM
Motors
CMF Fucine
Rotor shaft
DMV
Tubes
Forgiatura Morandini
Forgings
Forgiatura Mame
Tambour TKJ
Friuli-Venezia
Giulia
Dalmine
Tubes
FEAT
Forgings
Forgiatura Fedriga
Forgings
Faco
Batteries
Piemonte
Liguria
OME
Bolts
Franchini Acciai
Tubes
Casagrande elettro
Diesels
San Giorgio Segen
Generators bearings
Umbria
SDF Terni
Forgings,
Rotors BP
Fittinox
Fittings
For Italian companies : an opportunity to start, to extend
or to strengthen activities in the nuclear field with EDF
¾ Currently
New build : 900 M€ per year
Investment for the existing fleet: 1 billion € per year
Maintenance of the existing fleet : 1 billion € per year
Decommissioning : 200 M€ per year
¾Main future projects
EPR Penly 3 :
1 unit
First orders in 2010 - First concrete in 2012
EPR UK :
4 units
First orders in 2010 - First concrete in 2013
Life extension of existing fleet :
> = 400 M€/unit – 58 units
First orders : 2010 - First work in 2015
Common calls for bid
for several lots
With Enel, EPR Italy :
First orders in 2012 – First concrete : 2015
An internet link: http://portail-achats.edf.com.
New Nuclear Build Worldwide :
GWs under Construction & Planned/Proposed for 2030 (June 2010)
Finland
2,7 1,6
Nuclear capacities in GWs (no.of reactors)
Existing
532 (496)
57 (57)
375 (439)
Planned or
proposed
Under
construction
UK
Netherland
11
France
1,5
Belgium.
101
3,4
Switz.
Spain
Belarus
1,6
Slovenia
13,2 29
0,7 1 Romania
Hungary
1,4
Turkey
17
Armenia
1
1
1
4
Jordan Iran
0,9
China
Pakistan
1,5
20
South Africa
1,9
7,6
8,6
2,2 0,4 0,3 2,6
UAE
Argentina
47,3
1,2
1,2
1
South Korea
17,7
Japan
Kazakhstan
Egypt Israel
Brazil
India
4,2 2,6
6,7
25,3
158
Bangladesh
66
5
Vietnam
Thailand 10
6
Malaysia
8,2
Taiwan
2
1,2
Sources: World Nuclear Association
North Korea
1
10,4
2
1 0,7
1,9 2,2
1,9 1,9
1,3
2 1,3
2
Bulgaria
Italy
1,6
Mexico
1,2 44,8
44
20,3 Poland
4
Czech Rep. Slovakia
1,8 0,8
6
Germany
3,7 3,6
1,2
63,2
Ukraine
7,5
46
9
Lithuania
6
3,2 4
8
9,4
0,5 1
Canada
USA
23 Russia
Sweden
15,2
12,7
1
2,6
8
Indonesia
6
2,8
18
Thank you
for your
attention