Stabisol product series

Stabisol product series
Cheese preparations and
recombined specialities, produced
simply and at low cost.
Uncomplicated use and high cost efficiency,
with stabilising systems from Hydrosol.
The Stabisol product series for cheese preparations and recombined specialities
Cheese is a product with a long tradition,
and is manufactured to strict specifications.
Only products made with specific ingredients using traditional
to make delicious and inexpensive products without using milk
methods may be called cheese. Products that contain a certain
or fresh cheese.
proportion of cheese are called “cheese preparations.”
Products that have similar properties, such as melting behaviour
The supplementary manufacture of cheese preparations or
and consistency, but are made with new techniques, may
alternatives can help speciality food companies can keep their
not be called cheese.
machines working at capacity. In fact, it is often cheaper to
keep this simple production in-house than to buy the finished
However, these imitations can be used as alternatives to cheese.
product.
In countries without large supplies of fresh milk, similar products produced with Hydrosol stabilising systems offer a way
Making delicious cheese preparations and recombined
specialities, simply and inexpensively.
Consumers appreciate and enjoy innovative cheese preparation
product ideas. Hydrosol stabilising systems give dairies,
speciality food makers, snack makers and melting cheese producers numerous ways to make attractive cheese preparations.
Batch production is simple and uncomplicated, requiring
nothing more than a double-sided cooker and a filling system.
In addition, cheese preparations offer attractive savings
potential - as a rule they can be made at lower cost than real
cheese, especially because vegetable fat can be used.
Versatile, delicious convenience products
with stabilising systems from Hydrosol.
Application
Hydrosol product
Product benefits
Stabisol MS series
Stabisol PCF series
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•
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•
Cheese and
recombined
specialities for
sausage fillings
Stabisol ICN series
• F irm inside the sausage - also suitable
for cold cuts
• Will not release oil when sausage is hot
Spreadable cheese
and recombined
specialities
Stabisol SCNF series
Stabisol ICN series
• Individually adjustable consistency,
from thin and flowing to gelled
• Economical
Cheese dips and
dip sauces
Stabisol MS CCD series
Stabisol ICN series
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•
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•
Snacks with cheese
or recombined
alternative fillings
Stabisol ZM series
• Good formability
• Deep-frying and baking stability
• Deep freeze stability
Stabisol FET series
• Cuttable
• Can be made with vegetable fat
• Continuous or batch production
Stabiprot RCB series
• Variable production methods
• Low-cost cream cheese basis
Processed cheese
and recombined
specialities
such as pizza toppings
White cheese
and recombined
specialities
such as for salads
Ricotta and
recombined
specialities
such as for spreads,
desserts and fillings
Long strings
No fat comes out when baked in oven
Flavour and colour can be individually
adjusted
Low cost - save up to 30 %
Short texture
Sterilisation stability
Flexible choice of raw materials
Many recipes possible
Uncomplicated manufature:
Just four simple steps.
Heat the fat and/
or cheese
Add water and individual ingredients
Mix
Heat
Filling
· Vegetable fat
· Cheese
· Butter
· Stabisol
· Salt
· Seasoning
· Colours and flavours
Adjustment
of the desired
consistency
In glass or other
containers
UHT system for food preparations in paste form
Quality assurance
in production
•Our production is certified per ISO 9001:2008
•Audited HACCP system
•IFS Higher Level
•BRC - Grade A
•Three separate, fully automatic mixing lines
for different products and quantities
•Pilot mixing systems for 25–750 kg batches
Custom developments
from our Technology Centre.
At the Hydrosol Technology Centre, our team of scientists
and application technologists develops functional systems
for our customers from hundreds of individual components.
These functional compounds are targeted to meet specific
requirements in terms of product quality, economy, and
processing.
State of the art pilot plants
Our pilot facility in the Stern-Wywiol Gruppe Technology
Centre is equipped with advanced laboratory and pilot
production equipment, such as:
•Computer-aided operator-guided hand scale system
for microingredients and materials that are incompatible
with automatic feeding. Batch-specific documentation
of target and actual weights
•Sure traceability
Real-time scanning of all product movements,
from receiving to production to shipping
•Hygiene control of systems, buildings and
employees by microbial monitoring
• Organic seal
Official approval
to process organic products
and mark them with the
German organic seal
• Kosher and halal management
Ability to produce in compliance with
kosher/halal management
• Mixing and emulsifying machines for mayonnaises
and sauces
• Autoclaves for sterilised ready-to-eat foods
• UHT tube heat exchanger
• UHT system for high-viscosity foods
• Whipping machine
• Several emulsifying machines with direct and indirect
heating for cream cheese
• High-pressure homogenisers
Our specialists transfer the trial results obtained in our
pilot facilities to customers’ large-scale plants.
Interdisciplinary research and applications technology
Hydrosol works in an active knowledge transfer with its
sister companies and the ten special laboratories at the
Technology Centre. This creates synergies, and often gives
rise to interdisciplinary solutions for unusual challenges.
Our production systems in Germany meet the highest
demands in terms of product safety and flexibility. “Made
by Hydrosol” means the highest formulation accuracy, top
process safety and gentle processing.
The Hydrosol applications technology team
Hydrosol – The Stabiliser People
Hydrosol is “The Stabiliser People” - your expert partner for
Since 1995, Hydrosol has been a member of the independent,
custom-developed solutions for stabilising food products,
owner-operated Stern-Wywiol Gruppe, with annual
going far beyond the manufacture of cheese preparations.
revenues exceeding 310 million euros. In addition to our 20
Our tailor-made functional systems for dairy products, ice
years of own experience in application research, Hydrosol
creams and desserts, deli and ready-to-eat foods, and
also has access to the comprehensive applications technology
meat, fish and sausage products deliver top results in terms
of our ten sister companies.
Brazil
China
India
Mexico
Stern Ingredients do Brasil Ltda.
Alameda dos Maracatins, 1435
Edifício Imaginaire - Conj 1110
04089-015 São Paulo, SP / Brazil
Phone:+55 / 11 37 28-47 60
Fax: +55 / 11 37 28-47 62
[email protected]
www.sterningredients.com.br
Stern Ingredients (Suzhou) Co., Ltd.
Block 9, Unit 1, Ascendas Linhu Industrial Square
1508 Linhu Avenue
Fenhu Economic Development Zone
215211 Wujiang, China
Phone: +86 / 512 6326 9822
Fax: +86 / 512 6326 9811
[email protected]
www.sterningredients.com.cn
Stern Ingredients India Private Limited
211 Nimbus Centre, Off Link Road
Andheri West
Mumbai 400053, India
Phone: +91 / (0) 22 / 402 755 55
Fax: +91 / (0) 22 / 263 258 71
[email protected]
www.sterningredients.in
Stern Ingredients S.A. de C.V.
Guillermo Barroso No. 14, Ind. Las Armas,
Tlalnepantla, Edo. Méx.
C.P. 54080, Mexico
Phone:+52 / (55) 5318 12 16
Fax: +52 / (55) 5394 76 03
[email protected]
www.sterningredients.com.mx
Poland
Russia
Singapore
Representative Office
Krzysztof Grabinski
ul. Kwitnąca 15/2
01-926 Warsaw, Poland
Phone:+48 / (0) 22 / 244 37 90
Fax: +48 / (0) 22 / 490 62 94
[email protected]
www.sterningredients.pl
KT "OOO Stern Ingredients"
pr. Obuchovskoj oborony,
d. 45, lit. "O"
192019 St. Petersburg, Russia
Phone:+7 / (812) 319 36 58
Fax: +7 / (812) 319 36 59
[email protected]
www.sterningredients.ru
Stern Ingredients Asia-Pacific Pte Ltd
No. 1 International Business Park
The Synergy # 09-04
Singapore 609 917
Phone:+65 / 656 920 06
Fax: +65 / 656 911 56
[email protected]
www.sterningredients.com.sg
Hydrosol GmbH & Co. KG
Kurt-Fischer-Straße 55
22926 Ahrensburg, Germany
Phone:+49 / (0) 41 02 / 202-003
Fax: +49 / (0) 41 02 / 202-030
[email protected]
www.hydrosol.de
11-2011/GB-2000
of product quality, economy, and processing.