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FLEXIRUN Self Repairing Rapid Roll Up Door
FLEXIRUN FLEXIRUN Self Repairing Rapid Self Self repairing repairing iring rapid rapid roll roll up up door door repa repairing Roll Up Door QUICK ASSEMBLING GUIDEBOOK Quick QUICKAssembling ASSEMBLING Guidebook GUIDEBOOK • Flexirun • PLC • Curtain Unwinding Detection • Safety Edge • Manualopen Basic or Easy FLEXIRUN FLEXIRUN FLEXIRUN PLC PLC PLC CURTAIN CURTAIN CURTAIN UNWINDING UNWINDING UNWINDING DETECTION DETECTION DETECTION SAFETY SAFETY SAFETYEDGE EDGE EDGE 0161 432 6655 MANUALOPEN MANUALOPEN MANUALOPEN BASIC BASIC BASICOR OR OREASY EASY EASY [email protected] www.indupart.co.uk /indupart /indupart /indupart /company/indupart-ltd Table of Contents 2 0161 432 6655 [email protected] www.indupart.co.uk Unpacking 0161 432 6655 [email protected] www.indupart.co.uk 3 Exploded View A 4 0161 432 6655 [email protected] www.indupart.co.uk Exploded View B 0161 432 6655 [email protected] www.indupart.co.uk 5 (*) Canopy and Column Assembling Table A 6 0161 432 6655 [email protected] www.indupart.co.uk Canopy and Column Assembling Table B 0161 432 6655 [email protected] www.indupart.co.uk 7 Door Lifting 8 0161 432 6655 [email protected] www.indupart.co.uk Wiring Between Control Board and Terminal Board Table A 0161 432 6655 [email protected] www.indupart.co.uk 9 Wiring Between Control Board and Terminal Board Table B 10 0161 432 6655 [email protected] www.indupart.co.uk General Wiring 0161 432 6655 [email protected] www.indupart.co.uk 11 3.Pull guides towards the door center . 4. Insert curtain cogged edges in guides. 5. Pull the curtain edge by hand to 500 mm about under the canopy. 6. Connect the main power supply 7. Find the function “SET” on the PLC (see following pages). 8. Push button till the door will be closed . 9.Stretch the curtain moving columns towards door sides. 10. The curtain stretching will be correct if the gap between the column frame and the guide will be 5 mm about per door side when the curtain is moving in guides. 11. Fasten bolts on columns beginning from the upper column part. Curtain Stretching 12 0161 432 6655 [email protected] www.indupart.co.uk 0161 432 6655 Limit Switch A [email protected] www.indupart.co.uk 13 LimitLIMIT Switch B SWITCH B 14 0161 432 6655 [email protected] www.indupart.co.uk Safety Edge 0161 432 6655 [email protected] www.indupart.co.uk 15 Safety Photocells A 16 0161 432 6655 [email protected] www.indupart.co.uk Safety Photocells B 0161 432 6655 [email protected] www.indupart.co.uk 17 Motor Connections 18 0161 432 6655 [email protected] www.indupart.co.uk Motor Safety Switch Connections 0161 432 6655 [email protected] www.indupart.co.uk 19 PLC 20 0161 432 6655 [email protected] www.indupart.co.uk LED Table 0161 432 6655 [email protected] www.indupart.co.uk 21 24 V AC MAX 250 mA 24 V AC MAX 250 mA CURTAIN UNWINDING DETECT. + SAFETY EDGE NC OPENING CONTROLS (RADARS/INDUCTION LOOPS) CLOSING ONLY NO OPENING ONLY NO OPENING PUSH BUTTON PEDESTRIAN OPENING NO COMMON SAFETY PHOTOCELL CONTACT NC COMMON EMERGENCY PUSH BUTTON NC OPEN DOOR LIMIT SWITCH NC OPENING SLOWING DOWN LIMIT SWITCH NC CLOSING SLOWING DOWN LIMIT SWITCH NC PLC Lower Part www.indupart.co.uk [email protected] 0161 432 6655 22 PLC Upper Part 23 www.indupart.co.uk [email protected] 0161 432 6655 24 Page 24 0161 432 6655 Closing slowing down limit switchNC Opening slowing down limit switchNC Open door limit switchNC Emergency NC Common Photocell NC Common Opening with closing timer NO (**) Pedestrian opening (NO) Opening only NO Closing only NC 0VAC Max 250mA Curtain unwinding detection + safety edge NC Opening with closing timer NO (*) 24VAC Max 250mA CONNECTIONS CONTROLS SAFETIES EMERGENCIES Connections Controls Safeties Emergencies Blue [email protected] (*) Control input for opening with closing timer NO : radars ,pull cords,induction loops. (**) Comtrol input for opening with closing timer NO : push buttons. (***) Connection only for radars and pull cords:pink wire. Connection for induction loops : from the amplifier by using a whatever colour wire. SEE THE PAGE CONTROL CARD UPPER PART FLEXIRUN WITH CURTAIN UNWINDING DETECTION AND SAFETY EDGE MANUALOPEN BASIC OR EASY Red Photocells in the canopy Violet (Prewired cable from the terminal board) SAFETY EDGE RECEIVER Safety edge contact Red Yellow Series with the emergency push button on the control board lid www.indupart.co.uk PLC DISPLAY ANDDoor DOOR STATE PLC Display and State The PLC shows the door state. The PLC display shows the door speed (frequency )as the first step and always when the power is ON . OO The door is stopped. o 4O The door is opening . Frequency value in Hz. (For instance 40 Hz). c 2O The door is closing. Frequency value in Hz. (For instance 20 Hz). Amp Push UP once Short time message. It disappears after a few seconds. Current in Ampère. OO . O Value in Ampère. Push UP once Push UP once dc tc cyh Push UP once Number of cycles per thousends. Short time message. OO5. Thousends of cycles. (For example 5000). cyL Push UP once Number of cycles per units,tens,hundreds. Short time message. 235 Hundreds,tens,units of cycles. (For instance 235). (This example : 5235 cycles). SPd Motor speed. Short time message. The display comes to one of the first 3cases Some display shots and some functions are not important for the installation,use or maintenance. Please,don’t consider or modify them! 0161 432 6655 [email protected] www.indupart.co.uk 25 The PLC shows the door parameters and some of them can be modified. After any modification of parameters by touching to confirm the modified value. OO or TABLE A push always the button or Display start Push MENU (SEL) once. Dwell time (the time when the door stands open). Short time message. The value of the dwell time in seconds. (For instance 5 seconds). The dwell time can be increased or decreased. or If decreased to zero the closing timer is switched off. The first impulse opens and the following one closes. Push MENU (SEL) once. Opening speed. Short time message. Opening speed value in Hz. (For instance 30 Hz). Increase or decrease the opening speed. or Push MENU (SEL) once. Closing speed. Short time message. Closing speed value in Hz. (For example 15 Hz). Increase or decrease the closing speed. or Push MENU (SEL) once. Opening slowing down speed. Short time message. Opening slowing down speed value in Hz. (For instance 20 Hz). Increase or decrease the opening slowing down speed. or Push MENU (SEL) once. Closing slowing down speed. Short time message. Closing slowing down speed value in Hz. (For example 10 Hz). Increase or decrease the closing slowing down speed. AuC OO5 oPS O3O cLS O15 SLo O2O SLc O1O Push MENU (SEL) once. rAS Push MENU (SEL) once. rAE Other parameters are in the following pages. DISPLAY AND PARAMETERS PAGE A Page A PLCPLC Display andDOOR Door Parameters Some display shots and some parameters are not important for the installation,use or maintenance. Please,don’t consider or modify them! Page 26 26 0161 432 6655 [email protected] www.indupart.co.uk The PLC shows the door parameters and some of them can be modified. After any modification of parameters by touching to confirm the modified value. or TABLE B push always the button Push MENU (SEL) once. Pedestrian transit opening time. This time corresponds to a certain height. Pedestrian transit opening time value in tenth of seconds.(For instance in this case 10 tenth of seconds i.e. 1 second and if the opening speed is 2 m/s the related pedestrian transit height is 2 m). Preset at 10 tenth of s. The pedestrian opening height can be increased or decreased. tP O1O or Push MENU (SEL) once. tSA Push MENU (SEL) once. PhA Push MENU (SEL) once. Ph Push MENU (SEL) once. StP Push MENU (SEL) once. oPb Push MENU (SEL) once. cLb Push MENU (SEL) once. UoP or Push MENU (SEL) once. Closed door position adjustment. Short time message. This is a time that can be modified and the count begins from the closing slowing down point. Act on buttons to reach the right closed door position. or Push MENU (SEL) once. Closed door position adjustment after emergency. Short time message. After an emergency (for instance after the crossing of the beam between photocells) the door opens fast and then slowly closes. Maybe it closes stopping the curtain at some cm over the floor. To adjust the closed door position it is possible to vary this parameter (time). Act on buttons to reach the right closed door position. UcL OO5 UoF OO5 PLCDisplay DISPLAY AND PAGE B B PLC andDOOR DoorPARAMETERS Parameters Page Some display shots and some parameters are not important for the installation,use or maintenance. Please,don’t consider or modify them! 0161 432 6655 [email protected] See the following page. Page 27 www.indupart.co.uk 27 The PLC shows the door parameters and some of them can be modified. After any modification of parameters by touching to confirm the modified value. or TABLE C push always the button Push MENU (SEL) once. br Push MENU (SEL) once. To be checked only when there is a counterweight. In this case (Manualopen Basic or Easy) the value must be 000. brP 000 If not push Push MENU (SEL) once. bSt Push MENU (SEL) once. LUL Push MENU (SEL) once. SSS SEt or SEt OO Push MENU (SEL) once. To be used during installation. Only for installation or maintenance reasons. SEt flashes. All safeties,all controls and all limit switches are switched off. The door opens or closes by pushing or as per deadman mode . As soon as the button is released the door stops. Push MENU (SEL) once. SEt stops to flash. Push MENU (SEL) once. The display comes back to the start. PLCDisplay DISPLAY AND C C PLC and DOOR DoorPARAMETERS ParametersPAGE Page Some display shots and some parameters are not important for the installation,use or maintenance. Please,don’t consider or modify them! Page 28 28 0161 432 6655 [email protected] www.indupart.co.uk Settings andADJUSTMENT AdjustmentSTEPS Steps SETTING AND Limit andPLC PLC LIMITSwitches SWITCHES AND TABLE A Table A Steps 1 2 3 4 5 6 7 8 9 10 Actions The door is open and the curtain is wound on the roller in the canopy. Pull the curtain down ,manually. For 1 m about. Connect the power supply 220 V AC single phase to the control board on the power terminals of the PLC. Push the emergency push button on the control board lid. Push MENU (SEL) SEt flashes. Comments on PLC till when SEt appears on PLC display. Push and check if the door really closes. If not change 2 motor power supply cables (U V or W) in the power terminals of the PLC. (It doesn’t matter if U and V or U and W or V and W). Follow the sequence described on the page 12 in order to make the curtain stretching correct. Start from open door position and push till the curtain bottom edge is 100 mm over the safety photocells. (Check also the sense of the rotation for the limit switch unit). Adjust the cam corresponding to the brown cable, rotating it till a click sounds and the LED 16 switches off. 11 Push till the curtain bottom edge is 600 mm under the canopy. Adjust the cam corresponding to the white cable rotating it till a click sounds and the LED 15 switches off. 12 Push till the door is open (at the clear opening height). Adjust the cam, rotating it till a click sounds and the LED 13 switches off. 13 14 Push ON. 15 Push till the curtain bottom edge is between 100 mm over the safety photocells and 600 lower than the canopy. LEDs 3 10 13 15 16 must be ON. 16 Push 17 Push and SEt doesn’t flash. Release the emergency push button. Push the opening push button on the control board lid. After some seconds the door closes. The door closes slow. 18 19 till the door is closed. LEDs 3 10 13 must be switched till the door will be open. LEDs 3 10 16 . Other steps are shown in the following page. Page 29 0161 432 6655 [email protected] www.indupart.co.uk 29 SETTINGand ANDAdjustment ADJUSTMENT STEPS Settings Steps Limit Switches LIMIT SWITCHESand AND PLC PLC TABLE B Table B Steps 20 21 22 Actions Push the opening push button. Verify the complete cycle opening – dwell – closing. Check if the dwell time is the wished one. Check if the accelerations and decelerations are correct. The door should open slow – fast – slow. The door should close slow – fast – slow. Check the closing speed slows down at about 100 mm over the photocells. If not move the related cam forward ¼ of turn. The door probably doesn’t close perfectly. The curtain bottom edge probably stops some cm over the floor. 23 In this case push 24 Push 25 Push to confirm Push the opening push button and check if the door close correctly. If not repeat actions 33 34 35. The curtain bottom edge must lightly touch the floor. When the door is closing cross the beam between safety photocells. The door stops and changes the movement direction. It opens and then closes. After an emergency intervention the door closes slowly. 26 27 Comments till UcL is shown on the display. to increase the time for 4 or 5 digits. 28 If the door doesn’t close correctly,push the display. 29 Push 30 Push or till UoF will be shown on basing on the before watched situation. to confirm. Page 30 30 0161 432 6655 [email protected] www.indupart.co.uk
